JP2005191125A - Connection tab for connecting solar battery element and solar battery module, and method of manufacturing solar battery module - Google Patents

Connection tab for connecting solar battery element and solar battery module, and method of manufacturing solar battery module Download PDF

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JP2005191125A
JP2005191125A JP2003428087A JP2003428087A JP2005191125A JP 2005191125 A JP2005191125 A JP 2005191125A JP 2003428087 A JP2003428087 A JP 2003428087A JP 2003428087 A JP2003428087 A JP 2003428087A JP 2005191125 A JP2005191125 A JP 2005191125A
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solar cell
connection tab
cell element
cell elements
surface side
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Takashi Tsuge
隆 柘植
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Kyocera Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • H01L31/0508Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module the interconnection means having a particular shape
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

<P>PROBLEM TO BE SOLVED: To eliminate cracking and chipping of solar battery elements at the time of lamination thereof by an easy method having no bad influence on quality such as bubbles remaining inside. <P>SOLUTION: A belt-like connection tab for connecting solar battery elements is such that a metal foil is coated with solder, and is installed to connect a light receiving-side electrode of one of two adjacent solar battery elements and a rear face-side electrode of the other one by soldering. In part of the connection tab which does not overlap the solar battery elements, bending portions, each being bent 3-20 times, are formed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は太陽電池素子接続用接続タブに関するものであり、特に太陽電池モジュール作製時の太陽電池素子のワレ、カケやクラックを防止した太陽電池素子接続用接続タブに関し、また、この太陽電池素子接続用接続タブを用いて複数の太陽電池素子を電気的に接続した太陽電池モジュール及びこの太陽電池モジュールの製造方法に関するものである。   The present invention relates to a connection tab for connecting solar cell elements, and more particularly to a connection tab for connecting solar cell elements that prevents cracks, cracks and cracks of the solar cell elements during solar cell module production. The present invention relates to a solar cell module in which a plurality of solar cell elements are electrically connected using a connection tab and a method for manufacturing the solar cell module.

太陽電池素子は、単結晶シリコン基板や多結晶シリコン基板を用いて作製することが多い。このため太陽電池素子は物理的衝撃に弱く、また野外に太陽電池素子を取り付けた場合、雨などからこれを保護する必要がある。また太陽電池素子の1枚では電気出力が小さいため、複数の太陽電池素子を直列又は並列に電気的に接続して用いる必要がある。   Solar cell elements are often manufactured using a single crystal silicon substrate or a polycrystalline silicon substrate. For this reason, a solar cell element is weak to a physical impact, and when a solar cell element is attached outdoors, it is necessary to protect this from rain. Further, since one solar cell element has a small electrical output, it is necessary to use a plurality of solar cell elements that are electrically connected in series or in parallel.

このため、良導電性の配線材を適当な長さに切断し(以下、この配線材を適当な長さに切断したものを太陽電池素子接続用接続タブという)、これを用いて通常複数の太陽電池素子を直並列に接続し、この接続した太陽電池素子を透光性基板と裏面シートの間で、エチレンビニルアセテート共重合体(EVA)などを主成分とする充填材で封入して、太陽電池モジュールを作成することが通常行われている。   For this reason, a well-conductive wiring material is cut into an appropriate length (hereinafter, this wiring material is cut into an appropriate length is called a connection tab for connecting solar cell elements). The solar cell elements are connected in series and parallel, and the connected solar cell elements are sealed with a filler mainly composed of ethylene vinyl acetate copolymer (EVA) between the translucent substrate and the back sheet, It is usual to create a solar cell module.

この接続した複数の太陽電池素子を、充填材で減圧下にて加熱加圧することにより、封入することをラミネートと呼んでいる。   Encapsulating these connected solar cell elements by heating and pressurizing with a filler under reduced pressure is called laminating.

図4は従来の太陽電池モジュールのラミネートの様子を示す図である。   FIG. 4 is a view showing a state of lamination of a conventional solar cell module.

図4において1は透光性基板、2は受光面側充填材、3a、3bは太陽電池素子、4は裏面側充填材、5は裏面シート、6は太陽電池素子接続用接続タブ、7はラミネート中の押圧の方向、8、9は太陽電池素子接続用接続タブと太陽電池素子端部の接触する部分を示す。   In FIG. 4, 1 is a translucent substrate, 2 is a light receiving surface side filler, 3a and 3b are solar cell elements, 4 is a back surface side filler, 5 is a back sheet, 6 is a connection tab for connecting solar cell elements, and 7 is The direction of pressing during laminating, 8 and 9 indicate the portions where the connection tabs for connecting solar cell elements and the end portions of the solar cell elements contact.

透光性基板1は強化処理した板ガラスなどが多く用いられる。受光面側充填材2、裏面側充填材4はEVAなどが多く用いられる。太陽電池素子3a、3bは上述のように単結晶シリコン基板や多結晶シリコン基板を用いて作製されることが多い。裏面シート5は水分を透過しないようにアルミ箔を挟持した耐候性を有するフッ素系樹脂等のシートが多く用いられる。太陽電池素子接続用接続タブ6は通常ハンダコートを施した銅箔等の配線材を所定の長さに切断して用いられる。   The translucent substrate 1 is often made of tempered plate glass. The light receiving surface side filler 2 and the back surface side filler 4 are often made of EVA or the like. The solar cell elements 3a and 3b are often manufactured using a single crystal silicon substrate or a polycrystalline silicon substrate as described above. As the back sheet 5, a sheet made of a fluorine resin or the like having weather resistance in which an aluminum foil is sandwiched so as not to transmit moisture is often used. The connection tab 6 for connecting the solar cell elements is usually used by cutting a wiring material such as a copper foil coated with solder to a predetermined length.

ラミネート工程においては、上述の透光性基板1、受光面側充填材2、太陽電池素子接続用接続タブ6により接続した太陽電池素子3a、3b、裏面側充填材4、裏面シート5をラミネーター内で重畳し、減圧下にて加熱、加圧する。これにより受光面側充填材2、裏面側充填材4が溶融、接着し、これらの部材を一体化する。   In the laminating step, the above-described translucent substrate 1, light receiving surface side filler 2, solar cell elements 3a and 3b, back surface side filler 4 and back sheet 5 connected by the solar cell element connection tab 6 are placed in the laminator. And heat and pressurize under reduced pressure. As a result, the light-receiving surface side filler 2 and the back surface side filler 4 are melted and bonded to integrate these members.

このラミネート工程において、受光面側充填材2、裏面側充填材4が溶融した状態で矢印7の方向に押圧するため、太陽電池素子3a、3bは透光性基板1の方向へ沈み込むように移動する。この移動がラミネート時の押圧の状態により不均一になるため太陽電池素子3a、3bの端部と太陽電池素子接続用接続タブ6の接する部分8、9に力がかかり、太陽電池素子3a、3bのこの部分にワレやカケ、クラックが発生することがある。例えば太陽電池素子3aの移動量が太陽電池素子3bより大きい場合を考えると、太陽電池素子3aと太陽電池素子3b間の距離は斜め下方向に伸びることになる。このため太陽電池素子接続用接続タブ6も伸びることになる。この太陽電池素子接続用接続タブ6を伸ばそうとする力が、太陽電池素子3a、3bの端部と太陽電池素子接続用接続タブ6の接する部分8、9にかかり、太陽電池素子3a、3bのこの部分にワレやカケ、クラックが発生するのである。   In this laminating step, since the light receiving surface side filler 2 and the back surface side filler 4 are melted and pressed in the direction of the arrow 7, the solar cell elements 3 a and 3 b sink in the direction of the translucent substrate 1. Moving. Since this movement becomes non-uniform depending on the pressing state at the time of lamination, a force is applied to the end portions 8 and 9 of the solar cell elements 3a and 3b and the connection tabs 6 for connecting the solar cell elements, and the solar cell elements 3a and 3b. Cracks, cracks, and cracks may occur in this part. For example, considering the case where the moving amount of the solar cell element 3a is larger than the solar cell element 3b, the distance between the solar cell element 3a and the solar cell element 3b extends obliquely downward. For this reason, the solar cell element connection tab 6 also extends. The force for extending the solar cell element connection tab 6 is applied to the end portions 8 and 9 of the solar cell elements 3a and 3b and the solar cell element connection tab 6 in contact with each other. Cracks, cracks and cracks occur in this part.

このようなラミネート時の太陽電池素子3a、3bのワレやカケ、クラックの対策として、受光面側充填材2、裏面側充填材4の太陽電池素子接続用接続タブ6に対応する部分を予め除去することにより、この部分に直接圧力がかからないようにする太陽電池モジュール製造方法が考案されている(特許文献1参照)。   As a countermeasure against cracks, cracks and cracks in the solar cell elements 3a and 3b at the time of such lamination, the portions corresponding to the solar cell element connection tabs 6 of the light receiving surface side filler 2 and the back surface side filler 4 are previously removed. Thus, a solar cell module manufacturing method has been devised so that pressure is not directly applied to this portion (see Patent Document 1).

この出願の発明に関連する先行技術文献情報としては次のようなものがある。
特開平11−312820号公報
Prior art document information related to the invention of this application includes the following.
Japanese Patent Laid-Open No. 11-312820

しかしながら上述のような受光面側充填材2、裏面側充填材4の太陽電池素子接続用接続タブ6に対応する部分を予め除去する方法では、除去部分に充填材がまわりきらず、その部分に気泡が残ってしまうことがあり、太陽電池モジュールの外観を損ねたり、その信頼性の低下につながることがあった。   However, in the method in which the portions corresponding to the solar cell element connection tab 6 of the light receiving surface side filler 2 and the back surface side filler 4 as described above are removed in advance, the filler does not go around the removed portion, and bubbles are not formed in the portions. May remain, which may impair the appearance of the solar cell module or reduce its reliability.

さらに標準的な太陽電池モジュールのサイズ以外に使用する太陽電池素子の大きさや接続する太陽電池素子の数等により、それぞれに対応した多くの種類の受光面側充填材2、裏面側充填材4を準備する必要があるという問題があった。   Further, depending on the size of the solar cell element used in addition to the size of the standard solar cell module, the number of solar cell elements to be connected, etc., there are many types of light receiving surface side filler 2 and back surface side filler 4 corresponding to each type. There was a problem that it was necessary to prepare.

本発明はこのような問題点に鑑みなされたものであり、その目的は簡便でかつ内部に気泡が残る等の品質面への影響を与えることのない方法で、上述のラミネート時の太陽電池素子のワレやカケ、クラックをなくすことである。   The present invention has been made in view of such problems, and the object thereof is a method that is simple and does not affect the quality, such as bubbles remaining inside, and is a solar cell element at the time of lamination described above. It is to eliminate cracks, cracks and cracks.

本発明の太陽電池素子接続用接続タブは、隣接する2つの太陽電池素子の一方の太陽電池素子の受光面側電極と他方の裏面側電極をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことを特徴とする。   The connection tab for connecting solar cell elements of the present invention is a metal provided to connect the light receiving surface side electrode of one of the adjacent two solar cell elements and the other back surface side electrode by soldering. A strip-shaped connection tab for connecting solar cell elements, which is formed by coating a solder on a foil, wherein a bent portion having a number of bending times of 3 times or more and 20 times or less is provided in a portion of the metal foil that does not overlap with the solar cell elements. It is characterized by that.

また、本発明の他の太陽電池素子接続用接続タブは、隣接する2つの太陽電池素子の受光面側電極同士若しくは裏面側電極同士をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことを特徴とする。   Moreover, the connection tab for other solar cell element connection of this invention is provided in the metal foil provided in order to connect the light-receiving surface side electrodes or back surface side electrodes of two adjacent solar cell elements by soldering. A connection tab for connecting a solar cell element in the form of a solder covering, wherein a bent portion having a folding number of 3 times or more and 20 times or less is provided in a portion of the metal foil that does not overlap the solar cell element. Features.

また、本発明の太陽電池モジュールは、請求項1または2に記載の太陽電池素子接続用接続タブを用いて複数の太陽電池素子を電気的に接続したことを特徴とする。   Moreover, the solar cell module of the present invention is characterized in that a plurality of solar cell elements are electrically connected using the connection tab for connecting solar cell elements according to claim 1 or 2.

また、本発明の太陽電池モジュールの製造方法は、順次下記(1)〜(4)の各工程を経た後、減圧下にて加熱加圧して一体化したことを特徴とする太陽電池モジュールの製造方法。   Moreover, the manufacturing method of the solar cell module of this invention is the manufacturing of the solar cell module characterized by integrating by heating-pressing under pressure reduction, after passing through each process of following (1)-(4) sequentially. Method.

(1)透光性基板の上に受光面側充填材を配する。   (1) A light receiving surface side filler is disposed on a translucent substrate.

(2)上記受光面側充填材の上に請求項1または2に記載の太陽電池素子接続用接続タブで電気的に接続された複数の太陽電池素子を配置する。   (2) A plurality of solar cell elements electrically connected by the connection tab for connecting solar cell elements according to claim 1 or 2 are arranged on the light receiving surface side filler.

(3)上記太陽電池素子群の上に裏面側充填材を配する。   (3) A back surface side filler is disposed on the solar cell element group.

(4)上記裏面側充填材の上に裏面シートを配する。   (4) A back sheet is disposed on the back side filler.

本発明の太陽電池素子接続用接続タブによれば、隣接する2つの太陽電池素子の一方の太陽電池素子の受光面側電極と他方の裏面側電極をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことにより、複数の太陽電池素子を電気的に直列に接続した場合において、太陽電池素子接続用接続タブの太陽電池素子と太陽電池素子の間の部分の伸び縮みができ、ラミネート時の押圧の状態により、太陽電池素子が透光性基板の方向へ沈み込むように移動した場合でも、その太陽電池素子の動きに応じて、太陽電池素子接続用接続タブの形状を変化させることができるようになり、太陽電池素子端部と太陽電池素子接続用接続タブの接する部分に力がかかることが無くなる。これにより太陽電池素子のワレやカケ、クラックをなくすことが可能となる。   According to the connection tab for connecting solar cell elements of the present invention, it is provided for connecting the light receiving surface side electrode of one of the adjacent two solar cell elements and the other back surface side electrode by soldering. A strip-shaped connection tab for connecting solar cells to a metal foil, wherein the metal foil is provided with a bent portion having a number of bendings of not less than 3 times and not more than 20 times in a portion not overlapping with the solar cell elements. By providing, when a plurality of solar cell elements are electrically connected in series, the portion between the solar cell elements of the connection tab for connecting solar cell elements can be expanded and contracted, and the pressure during lamination Even when the solar cell element moves so as to sink in the direction of the translucent substrate, the shape of the connection tab for connecting the solar cell element can be changed according to the movement of the solar cell element. It becomes way, the force that is applied eliminated portion contacting the connection tabs for a solar cell element end and the solar cell element connection. Thereby, cracks, chips and cracks of the solar cell element can be eliminated.

また、本発明の他の太陽電池素子接続用接続タブによれば、隣接する2つの太陽電池素子の受光面側電極同士若しくは裏面側電極同士をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことにより、複数の太陽電池素子を電気的に並列に接続した場合において、太陽電池素子接続用接続タブの太陽電池素子と太陽電池素子の間の部分の伸び縮みができ、ラミネート時の押圧の状態により、太陽電池素子が透光性基板の方向へ沈み込むように移動した場合でも、その太陽電池素子の動きに応じて、太陽電池素子接続用接続タブの形状を変化させることができるようになり、太陽電池素子端部と太陽電池素子接続用接続タブの接する部分に力がかかることが無くなる。これにより太陽電池素子のワレやカケ、クラックをなくすことが可能となる。   Moreover, according to the connection tab for connecting other solar cell elements of the present invention, the metal provided for connecting the light receiving surface side electrodes or the back surface side electrodes of two adjacent solar cell elements by soldering. A strip-shaped connection tab for connecting solar cell elements, which is obtained by coating solder on a foil, wherein a bent portion having a number of bendings of 3 to 20 times is provided in a portion of the metal foil that does not overlap with the solar cell element Thus, when a plurality of solar cell elements are electrically connected in parallel, the portion between the solar cell element and the solar cell element of the connection tab for connecting the solar cell elements can be expanded and contracted, and the pressing state at the time of lamination Thus, even when the solar cell element moves so as to sink in the direction of the translucent substrate, the shape of the connection tab for connecting the solar cell element can be changed according to the movement of the solar cell element. Uninari, part force is applied it is no longer in contact with the connecting tab for solar cell element end and the solar cell element connection. Thereby, cracks, chips and cracks of the solar cell element can be eliminated.

また、本発明の太陽電池モジュールによれば、請求項1または2に記載の太陽電池素子接続用接続タブを用いて複数の太陽電池素子を電気的に接続したことにより、太陽電池素子端部に割れや欠け、クラックが発生することが無くなり、より信頼性の高い太陽電池モジュールを得るころができる。   Moreover, according to the solar cell module of the present invention, a plurality of solar cell elements are electrically connected using the connection tab for connecting solar cell elements according to claim 1 or 2, so that the end of the solar cell element is connected. Cracks, chips, and cracks are eliminated, and a more reliable solar cell module can be obtained.

さらに、本発明の太陽電池モジュールの製造方法によれば、上述のようにラミネート時の押圧により太陽電池素子を下方向に移動させる力が働いても、太陽電池素子接続用接続タブの太陽電池素子と太陽電池素子の間の部分の伸び縮みができ、ラミネート時の押圧の状態により、太陽電池素子が透光性基板の方向へ沈み込むように移動した場合でも、その太陽電池素子の動きに応じて、太陽電池素子接続用接続タブの形状を変化させることができるようになり、太陽電池素子端部と太陽電池素子接続用接続タブの接する部分に力がかかることが無くなる。これにより太陽電池素子のワレやカケ、クラックをなくすことが可能となり、太陽電池モジュールの製造歩留まりを高めることができるだけでなく、より信頼性の高い太陽電池モジュールを提供することができる。   Furthermore, according to the method for manufacturing a solar cell module of the present invention, the solar cell element of the connection tab for connecting the solar cell elements is operated even when the force for moving the solar cell element downward by the pressing during lamination works as described above. Depending on the movement of the solar cell element, even if the solar cell element moves so as to sink in the direction of the translucent substrate due to the pressing state at the time of lamination Thus, the shape of the solar cell element connection tab can be changed, and no force is applied to the portion where the solar cell element connection tab and the solar cell element connection tab are in contact with each other. As a result, cracking, chipping, and cracking of the solar cell element can be eliminated, and not only the production yield of the solar cell module can be increased, but also a more reliable solar cell module can be provided.

以下、本発明の実施の形態を添付図面を用い説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は本発明に係る太陽電池素子接続用接続タブを示す図である。   FIG. 1 is a view showing a connection tab for connecting solar cell elements according to the present invention.

図1において、11は太陽電池素子接続用接続タブ、12a、12bは太陽電池素子接続用接続タブの太陽電池素子と重なる部分、13は太陽電池素子接続用接続タブの折り曲げ部を示す。   In FIG. 1, 11 is a connection tab for connecting solar cell elements, 12a and 12b are portions overlapping the solar cell elements of the connection tab for connecting solar cell elements, and 13 is a bent portion of the connection tab for connecting solar cell elements.

さらに図2は本発明に係る太陽電池素子接続用接続タブを用いて、二つの太陽電池素子を直列に接続した状態を示したものである。   Furthermore, FIG. 2 shows a state in which two solar cell elements are connected in series using the connection tab for connecting solar cell elements according to the present invention.

図2において、図1と同じく、11は太陽電池素子接続用接続タブ、12a、12bは太陽電池素子接続用接続タブの太陽電池素子と重なる部分、13は太陽電池素子接続用接続タブの折り曲げ部を示し、さらに14a、14bは太陽電池素子、15は太陽電池素子の受光面側バスバー電極、16はフィンガー電極、33は太陽電池素子接続用接続タブの太陽電池素子と重ならない部分を示す。   In FIG. 2, as in FIG. 1, 11 is a connection tab for connecting solar cell elements, 12 a and 12 b are portions of the connection tab for connecting solar cell elements that overlap the solar cell elements, and 13 is a bent portion of the connection tab for connecting solar cell elements. 14a and 14b are solar cell elements, 15 is a light-receiving-surface-side busbar electrode of the solar cell element, 16 is a finger electrode, and 33 is a portion that does not overlap with the solar cell element of the connection tab for connecting solar cell elements.

太陽電池素子接続用接続タブ11は、銀、銅、アルミニウム、鉄などの良導電性の金属で作製されるが、その導電性やハンダコートのしやすさなどを考慮して、銅で作製されるのが好適である。またその厚みは0.1〜0.3mm程度で、またその幅は、ハンダ付け時に太陽電池素子接続用接続タブ11自身により太陽電池素子14a、14bの受光面に影を作らないように、バスバー電極15の幅と同じかそれ以下にする。さらに太陽電池素子接続用接続タブ11の長さはバスバー電極15のほぼ全てに重なり、さらに所定の太陽電池素子間の間隔と隣り合う太陽電池素子の非受光面バスバー電極(不図示)に20から110mm程度重なるようにする。一般的な150mm角の多結晶シリコン太陽電池素子を使用する場合、太陽電池素子接続用接続タブの幅は、1から3mm程度、その長さは150から250mm程度である。太陽電池素子接続用接続タブ11が受光面側バスバー電極15のほぼ全てに重なるようにするのは、太陽電池素子の抵抗成分を少なくするためである。   The connection tab 11 for connecting the solar cell elements is made of a highly conductive metal such as silver, copper, aluminum, or iron, but is made of copper in consideration of its conductivity and ease of solder coating. Is preferable. The thickness is about 0.1 to 0.3 mm, and the width of the bus bar is such that the solar cell element connection tab 11 itself does not shadow the light receiving surfaces of the solar cell elements 14a and 14b when soldering. The width is equal to or less than the width of the electrode 15. Furthermore, the length of the solar cell element connection tab 11 overlaps almost all of the bus bar electrodes 15, and further from 20 to the non-light-receiving surface bus bar electrode (not shown) of the solar cell elements adjacent to the predetermined gap between the solar cell elements. Overlap about 110 mm. When a general 150 mm square polycrystalline silicon solar cell element is used, the width of the solar cell element connection tab is about 1 to 3 mm, and the length is about 150 to 250 mm. The reason why the connection tab 11 for connecting the solar cell elements overlaps almost all of the light receiving surface side bus bar electrode 15 is to reduce the resistance component of the solar cell elements.

また本発明に係る太陽電池素子接続用接続タブ11は、太陽電池素子に接続される前の状態で、太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部13を設けたことを特徴とする。太陽電池素子接続用接続タブ11の太陽電池素子と重ならない部分33の全部分に上記の折り曲げ部13を設けてもよいが、太陽電池素子接続用接続タブ11の太陽電池素子と重ならない部分33の一部に上記の折り曲げ部を設けてもよい。   Moreover, the connection tab 11 for connecting solar cell elements according to the present invention is provided with a bent portion 13 having a number of bendings of not less than 3 times and not more than 20 times in a portion not overlapping with the solar cell elements in a state before being connected to the solar cell elements. It is provided. The bent portion 13 may be provided on the entire portion 33 of the solar cell element connection tab 11 that does not overlap the solar cell element, but the portion 33 of the solar cell element connection tab 11 that does not overlap the solar cell element. You may provide said bending part in some.

またこの折り曲げ部13の折り曲げている一辺の長さは、0.5〜2mm程度で折り曲げ回数は3〜20回程度が好適である。折り曲げている一辺の長さが、0.5mmより小さくなるとその伸び縮みのできる範囲か限られ、効果が不十分になり、2mmより大きいとラミネート時にこの部分がその押圧により無理に開いてしまうことがあり、太陽電池素子の整列が乱れてしまうことがある。さらに折り曲げ回数が3回未満では、その伸び縮みのできる範囲か限られ、効果が不十分になり、20回を超す程多くすると太陽電池素子と太陽電池素子の間隔が必要以上に長くなり、太陽電池モジュールの大きさが大きくなり、太陽電池モジュールの発電効率が低下してしまう。   The length of one side of the bent portion 13 is preferably about 0.5 to 2 mm and the number of times of bending is preferably about 3 to 20 times. If the length of one side being bent is smaller than 0.5 mm, the range where the expansion and contraction can be performed is limited, and the effect is insufficient. If the length is larger than 2 mm, this portion may be forcibly opened by the pressing during lamination. And the alignment of solar cell elements may be disturbed. Further, if the number of bendings is less than 3, the range in which the expansion and contraction can be performed is limited, and the effect becomes insufficient. If the number exceeds 20 times, the distance between the solar cell element and the solar cell element becomes longer than necessary. The size of the battery module increases, and the power generation efficiency of the solar cell module decreases.

このような接続タブ11は、その折り曲げ部13に合う凹凸部を設けた型を作製し、この型に配線材を配置して、プレスすることで作製するのが簡便、安価である。   Such a connection tab 11 is simple and inexpensive to manufacture by forming a mold provided with an uneven portion that fits the bent portion 13, placing a wiring material on the mold, and pressing it.

太陽電池素子接続用接続タブ11をこのように、太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けるようにしたことにより、太陽電池素子接続用接続タブの太陽電池素子と太陽電池素子の間の部分の伸び縮みができ、ラミネート時の押圧の状態により、太陽電池素子が透光性基板の方向へ沈み込むように移動した場合でも、その太陽電池素子の動きに応じて、太陽電池素子接続用接続タブの形状を変化させることができるようになり、太陽電池素子端部と太陽電池素子接続用接続タブの接する部分に力がかかることが無くなる。これにより太陽電池素子のワレやカケ、クラックをなくすことが可能となる。   The solar cell element connection tab 11 is thus provided with a bent portion having a number of bendings of 3 times or more and 20 times or less in a portion that does not overlap the solar cell element. The portion between the solar cell element and the solar cell element can be expanded and contracted, and even when the solar cell element moves so as to sink in the direction of the translucent substrate due to the pressing state during lamination, the solar cell element The shape of the solar cell element connection tab can be changed according to the movement, and no force is applied to the portion where the solar cell element end and the solar cell element connection tab are in contact. Thereby, cracks, chips and cracks of the solar cell element can be eliminated.

太陽電池素子14a、14bは、例えば厚み0.3〜0.4mm程度、大きさ150mm角程度の単結晶シリコンや多結晶シリコンで作られている。太陽電池素子14a、14bの内部にはボロンなどのP型不純物を多く含んだP層とリンなどのN型不純物を多く含んだN層が接しているPN接合が形成されている。バスバー電極15とフィンガー電極16は、銀ペーストをスクリーンプリント法などにより形成され、またバスバー電極15の表面は、その保護と太陽電池素子接続用接続タブを取り付けやすくするために、そのほぼ全面にわたりハンダコートされる。またフィンガー電極16は幅0.1〜0.2mm程度で、太陽電池素子の辺に平行に、光生成キャリヤーを収集するため多数本形成される。またバスバー電極15は収集されたキャリヤーを集電し、太陽電池素子接続用接続タブを取り付けるために幅2mm程度で、フィンガー電極16と垂直に交わるように2本程度形成される。このようなバスバー電極15とフィンガー電極16は、太陽電池素子14a、14bの裏面(非受光面)側にも同様に形成されている。   The solar cell elements 14a and 14b are made of single crystal silicon or polycrystalline silicon having a thickness of about 0.3 to 0.4 mm and a size of about 150 mm square, for example. Inside the solar cell elements 14a and 14b, a PN junction is formed in which a P layer containing a large amount of P-type impurities such as boron and an N layer containing a large amount of N-type impurities such as phosphorus are in contact. The bus bar electrode 15 and the finger electrode 16 are formed of silver paste by a screen printing method or the like, and the surface of the bus bar electrode 15 is soldered over almost the entire surface in order to easily protect it and attach a connection tab for connecting a solar cell element. Coated. The finger electrodes 16 have a width of about 0.1 to 0.2 mm, and a large number of finger electrodes 16 are formed in parallel with the sides of the solar cell element to collect photogenerated carriers. The bus bar electrodes 15 are formed to collect the collected carriers and have a width of about 2 mm for attaching the connection tabs for connecting the solar cell elements, and about two bus bar electrodes 15 are formed so as to intersect the finger electrodes 16 perpendicularly. Such bus bar electrodes 15 and finger electrodes 16 are similarly formed on the back surfaces (non-light-receiving surfaces) of the solar cell elements 14a and 14b.

太陽電池素子14a、14bのバスバー電極15と太陽電池素子接続用接続タブ11のハンダ付けにより直列に接続する方法は次の通りである。   A method of connecting the bus bar electrodes 15 of the solar cell elements 14a and 14b and the solar cell element connecting connection tab 11 in series by soldering is as follows.

まず、太陽電池素子14aのバスバー電極15上に、太陽電池素子接続用接続タブ12bを配置する。この太陽電池素子接続用接続タブ12bを押さえピンで押さえながら、ホットエアーを吹き付けることやハンダコテを押し当てることにより、太陽電池素子14aのバスバー電極13と太陽電池素子接続用接続タブ12aの両者のハンダを溶融させ接続する。さらにこの太陽電池素子接続用接続タブ11の他端をもう一方の太陽電池素子14bの裏面側のバスバー電極(不図示)上に配置し、同様にハンダを溶融させ接続する。この時太陽電池素子14a、14bの間隔は、折り曲げ部を設けた太陽電池素子接続用接続タブでは、ラミネート時のワレ、カケ、クラックを防止する為には、1〜5mm程度が好適である。   First, the solar cell element connection tab 12b is disposed on the bus bar electrode 15 of the solar cell element 14a. Solder of both the bus bar electrode 13 of the solar cell element 14a and the connection tab 12a for solar cell element connection by blowing hot air or pressing a soldering iron while pressing the connection tab 12b for solar cell element with a pressing pin. Melt and connect. Further, the other end of the solar cell element connection tab 11 is disposed on the bus bar electrode (not shown) on the back surface side of the other solar cell element 14b, and the solder is similarly melted and connected. In this case, the space between the solar cell elements 14a and 14b is preferably about 1 to 5 mm in order to prevent cracking, chipping, and cracking during lamination in the connection tab for connecting solar cell elements provided with bent portions.

さらに本発明に係る太陽電池素子接続用接続タブ11は、太陽電池素子に接続される前の状態で、その全面をディピング等により片面20から70ミクロン程度の予備ハンダしても良いが、その折り曲げ部13の伸び縮みしやすさを損なわないために、太陽電池素子接続用接続タブ11の太陽電池素子14aの受光面側バスバー電極15に接続される部分12bと隣り合う太陽電池素子(不図示)の非受光面バスバー電極に接続される部分12aを別々にディッピングすることにより、予め片面20から70ミクロン程度の予備ハンダをその部分にコーテイングし、また太陽電池素子の間の全部分または一部分には予備ハンダされない部分を設けても構わない。   Furthermore, the solar cell element connection tab 11 according to the present invention may be preliminarily soldered about 20 to 70 microns on one side by dipping or the like before being connected to the solar cell element. In order not to impair the ease of expansion and contraction of the portion 13, the solar cell element (not shown) adjacent to the portion 12b of the solar cell element connection tab 11 connected to the light receiving surface side bus bar electrode 15 of the solar cell element 14a. By separately dipping the portion 12a connected to the non-light-receiving surface bus bar electrode, a preliminary solder of about 20 to 70 microns on one side is previously coated on the portion, and all or a part between the solar cell elements is applied to the portion. A portion that is not pre-soldered may be provided.

このように太陽電池素子の間の全部分または一部分には予備ハンダされない部分を設けることにより、太陽電池素子接続用接続タブの太陽電池素子と太陽電池素子の間の部分のしなやかさが増し、ラミネート時の押圧の状態により、太陽電池素子が透光性基板の方向へ沈み込むように移動した場合でも、その太陽電池素子の動きに応じて、太陽電池素子接続用接続タブの形状を変化させることがよりしやすくなり、太陽電池素子端部と太陽電池素子接続用接続タブの接する部分に力がかかることを無くす効果を一層高めることができる。これにより太陽電池素子のワレやカケ、クラックをなくすことが可能となる。   Thus, by providing a part that is not pre-soldered in all or a part between the solar cell elements, the flexibility between the solar cell element and the solar cell element of the connection tab for connecting the solar cell elements is increased, and the laminate is laminated. Even when the solar cell element moves so as to sink in the direction of the translucent substrate, the shape of the connection tab for connecting the solar cell element is changed according to the movement of the solar cell element depending on the state of pressing at the time. Thus, the effect of eliminating the application of force to the contact portion between the solar cell element end and the solar cell element connection tab can be further enhanced. Thereby, cracks, chips and cracks of the solar cell element can be eliminated.

尚図2においては、太陽電池素子14bの受光面側電極と太陽電池素子14aの裏面側電極を接続する直列接続の場合を例示して説明したが、隣接する太陽電池素子の受光面側電極同士若しくは裏面側電極同士を接続する並列接続の場合でも同様の効果が有ることは言うまでもない。   In addition, in FIG. 2, although demonstrated in the case of the serial connection which connects the light-receiving surface side electrode of the solar cell element 14b, and the back surface side electrode of the solar cell element 14a, the light-receiving surface side electrodes of the adjacent solar cell element are mutually demonstrated. Or, it goes without saying that the same effect can be obtained even in the case of parallel connection in which the backside electrodes are connected to each other.

図5の(a)は本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を直列したときの一実施例を示し、(b)は本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を並列したときの一実施例を示し、図6の(a)は本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を直列したときの他の実施例を示し、(b)は本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を並列したときの他の実施例を示す。   (A) of FIG. 5 shows one Example when the solar cell element adjacent to the connection tab for solar cell element connection concerning this invention is connected in series, (b) is the connection tab for solar cell element connection concerning this invention FIG. 6 (a) shows another embodiment when the adjacent solar cell elements of the connection tab for connecting solar cell elements according to the present invention are arranged in series. (B) shows the other Example when the solar cell element which the connection tab for solar cell element connection which concerns on this invention adjoins is arranged in parallel.

図5(a)において、折り曲げ部の折り曲げ回数が3回を有する太陽電池素子接続用接続タブを使用し、隣接する2つ太陽電池素子を電気的に直列に接続したときの模式を示す一例である。太陽電池素子接続用接続タブは一方の太陽電池素子の受光面側電極と接続するとともに、他方の太陽電池素子の裏面側電極と接続している。   In FIG. 5 (a), it is an example showing a schematic diagram when two adjacent solar cell elements are electrically connected in series using a connection tab for connecting solar cell elements in which the number of bending of the bent portion is three. is there. The connection tab for connecting solar cell elements is connected to the light receiving surface side electrode of one solar cell element and to the back surface side electrode of the other solar cell element.

図5(b)において、折り曲げ部の折り曲げ回数が3回を有する太陽電池素子接続用接続タブを使用し、隣接する2つ太陽電池素子を電気的に並列に接続したときの模式を示す一例である。太陽電池素子接続用接続タブは一方の太陽電池素子の受光面側電極と接続するとともに、他方の太陽電池素子の受光面側電極とも接続している。   In FIG.5 (b), it is an example which shows the model when two adjacent solar cell elements are electrically connected in parallel using the connection tab for solar cell element connection which the bending frequency | count of a bending part has 3 times. is there. The connection tab for connecting solar cell elements is connected to the light receiving surface side electrode of one solar cell element and is also connected to the light receiving surface side electrode of the other solar cell element.

図6(a)において、折り曲げ部の折り曲げ回数が4回を有する太陽電池素子接続用接続タブを使用し、隣接する2つ太陽電池素子を電気的に直列に接続したときの模式を示す一例である。太陽電池素子接続用接続タブは一方の太陽電池素子の受光面側電極と接続するとともに、他方の太陽電池素子の裏面側電極と接続している。   FIG. 6A is an example showing a schematic diagram when a connection tab for connecting solar cell elements having a folding portion of 4 is used and two adjacent solar cell elements are electrically connected in series. is there. The connection tab for connecting solar cell elements is connected to the light receiving surface side electrode of one solar cell element and to the back surface side electrode of the other solar cell element.

図6(b)において、折り曲げ部の折り曲げ回数が4回を有する太陽電池素子接続用接続タブを使用し、隣接する2つ太陽電池素子を電気的に並列に接続したときの模式を示す一例である。太陽電池素子接続用接続タブは一方の太陽電池素子の受光面側電極と接続するとともに、他方の太陽電池素子の受光面側電極とも接続している。   FIG. 6B is an example showing a schematic diagram when a connection tab for connecting solar cell elements in which the number of bending of the bent portion is 4 and two adjacent solar cell elements are electrically connected in parallel. is there. The connection tab for connecting solar cell elements is connected to the light receiving surface side electrode of one solar cell element and is also connected to the light receiving surface side electrode of the other solar cell element.

また、本発明の太陽電池素子接続用接続タブを用いて太陽電池モジュールを作製する方法として順次下記(1)〜(4)の各工程を経た後、減圧下にて加熱加圧して一体化したことを特徴とする。   In addition, as a method for producing a solar cell module using the connection tab for connecting solar cell elements of the present invention, the following steps (1) to (4) were sequentially performed, and then integrated by heating and pressing under reduced pressure. It is characterized by that.

(1)透光性基板の上に受光面側充填材を配する。   (1) A light receiving surface side filler is disposed on a translucent substrate.

(2)上記受光面側充填材の上に請求項1に記載の太陽電池素子接続用接続タブで電気的に接続された複数の太陽電池素子を配置する。   (2) A plurality of solar cell elements electrically connected by the connection tab for connecting solar cell elements according to claim 1 are arranged on the light receiving surface side filler.

(3)上記太陽電池素子群の上に裏面側充填材を配する。   (3) A back surface side filler is disposed on the solar cell element group.

(4)上記裏面側充填材の上に裏面シートを配する。   (4) A back sheet is disposed on the back side filler.

図3は本発明に係る太陽電池素子接続用接続タブを使用した太陽電池モジュールの構造の一例を示す図である。   FIG. 3 is a view showing an example of the structure of a solar cell module using the connection tab for connecting solar cell elements according to the present invention.

同図において、21は透光性基板、22は受光面側封止材、23は太陽電池素子、24は裏面側封止材、25は裏面シート、26は太陽電池素子接続用接続タブ、27は出力配線、28は端子ボックスである。   In this figure, 21 is a translucent substrate, 22 is a light receiving surface side sealing material, 23 is a solar cell element, 24 is a back surface side sealing material, 25 is a back surface sheet, 26 is a connection tab for connecting solar cell elements, 27 Is an output wiring, and 28 is a terminal box.

以下、各部材について詳細に述べる。   Hereinafter, each member will be described in detail.

透光性基板21としては、ガラスやポリカーボネート樹脂などからなる基板が用いられる。   As the translucent substrate 21, a substrate made of glass, polycarbonate resin, or the like is used.

ガラス板については、白板ガラス、強化ガラス、倍強化ガラス、熱線反射ガラスなどが用いられるが、一般的には厚さ3mm〜5mm程度の白板強化ガラスが使用される。   As the glass plate, white plate glass, tempered glass, double tempered glass, heat ray reflective glass and the like are used, but generally white plate tempered glass having a thickness of about 3 mm to 5 mm is used.

他方、ポリカーボネート樹脂などの合成樹脂からなる基板を用いた場合には、厚みが5mm程度のものが多く使用される。   On the other hand, when a substrate made of a synthetic resin such as polycarbonate resin is used, a substrate having a thickness of about 5 mm is often used.

受光面側封止材22および裏面側封止材24は、エチレン−酢酸ビニル共重合体(以下、エチレン−酢酸ビニル共重合体をEVAと略す)から成り、厚さ0.4〜1mm程度のシート状形態のものが用いられる。これらはラミネート装置により減圧下にて加熱加圧を行うことで、融着して他の部材と一体化する。   The light-receiving surface side sealing material 22 and the back surface side sealing material 24 are made of an ethylene-vinyl acetate copolymer (hereinafter, ethylene-vinyl acetate copolymer is abbreviated as EVA), and have a thickness of about 0.4 to 1 mm. A sheet-like form is used. These are fused and integrated with other members by heating and pressing under reduced pressure with a laminating apparatus.

EVAは、酸化チタンや顔料等を含有させ白色等に着色させてもよい。本発明に係る受光面側封止材22においては、着色させると太陽電池素子23に入射する光量が減少し、発電効率が低下する傾向にあり、望ましくは透明材にするとよい。   EVA may contain titanium oxide, a pigment, etc., and may be colored white. In the light-receiving surface side sealing material 22 according to the present invention, when colored, the amount of light incident on the solar cell element 23 tends to decrease and the power generation efficiency tends to decrease.

また、裏面側封止材24に用いるEVAは透明材により構成するとよいが、その他、太陽電池モジュールの周囲の設置環境に合わせて酸化チタンや顔料等を含有させ、これにより、白色等に着色させてもよい。   Moreover, although EVA used for the back surface side sealing material 24 is preferably composed of a transparent material, in addition to this, titanium oxide, pigment, or the like is contained in accordance with the installation environment around the solar cell module, thereby coloring it to white or the like. May be.

太陽電池素子23は、上述のように厚み0.3〜0.4mm程度の単結晶シリコンや多結晶シリコン基板などからなる。   As described above, the solar cell element 23 is made of single crystal silicon or a polycrystalline silicon substrate having a thickness of about 0.3 to 0.4 mm.

太陽電池素子接続用接続タブ26は、上記に詳細に述べた構造を有するものである。   The connection tab 26 for connecting the solar cell elements has the structure described in detail above.

出力配線27は太陽電池素子23により発電された電気出力を端子ボックス28に伝えるものであり、通常、厚さ0.1mm程度、幅2mm程度の銅箔の全面をハンダコートしたものを、所定の長さに切断し、その一端は太陽電池素子接続用接続タブ26にハンダ付けされ、他端は端子ボックス内のターミナルにハンダ付けされている。   The output wiring 27 transmits the electrical output generated by the solar cell element 23 to the terminal box 28. Usually, the entire surface of a copper foil having a thickness of about 0.1 mm and a width of about 2 mm is solder-coated. Cut into length, one end of which is soldered to the connection tab 26 for connecting solar cell elements, and the other end is soldered to a terminal in the terminal box.

裏面シート25は水分を透過しないようにアルミ箔を挟持した耐候性を有するフッ素系樹脂シートやアルミナまたはシリカを蒸着したポリエチレンテレフタレ−ト(PET)シートなどが用いられる。   As the back sheet 25, a fluorine-based resin sheet having weather resistance in which an aluminum foil is sandwiched so as not to transmit moisture, a polyethylene terephthalate (PET) sheet on which alumina or silica is deposited, and the like are used.

またこの裏面シート25の所定の位置にはスリットが設けられ、このスリットから出力配線27がラミネート前に予めピンセットなどを用いて裏面材の表面に引き出されている。   In addition, a slit is provided at a predetermined position of the back sheet 25, and the output wiring 27 is drawn out from the slit to the surface of the back material in advance using tweezers before lamination.

まず以上の透光性基板21、受光面側封止材22、太陽電池素子接続用接続タブ26や出力配線27を接続した太陽電池素子23、裏面側封止材24、裏面材25を重畳し、ラミネーターと呼ばれる装置にセットし、50〜150Pa程度の減圧下にて100から200℃程度の温度で15〜60分間程度に加熱しながら加圧することにより一体化する。   First, the above-described translucent substrate 21, light-receiving surface side sealing material 22, solar cell element connection tab 26 and solar cell element 23 connected to the output wiring 27, back surface side sealing material 24, and back surface material 25 are superimposed. They are set in a device called a laminator and integrated by applying pressure while heating at a temperature of about 100 to 200 ° C. for about 15 to 60 minutes under a reduced pressure of about 50 to 150 Pa.

その後この一体化した太陽電池パネル部の裏面側に端子ボックス28を取り付ける。   Thereafter, the terminal box 28 is attached to the back side of the integrated solar cell panel.

端子ボックス28は太陽電池素子23からの電気出力を外部回路に接続するために設けられ、一例として変性ポリフェニレンエーテル樹脂(変性PPE樹脂)などで紫外線などに対する耐光性を考慮して、通常、黒色に造られる。   The terminal box 28 is provided to connect the electrical output from the solar cell element 23 to an external circuit. For example, a modified polyphenylene ether resin (modified PPE resin) or the like is used to consider the light resistance against ultraviolet rays or the like, and the terminal box 28 is usually black. Built.

本発明に係る端子ボックスは太陽電池パネル部の裏面側の所定の位置に接着材等を用いて取り付けられる。   The terminal box according to the present invention is attached to a predetermined position on the back surface side of the solar cell panel using an adhesive or the like.

また、本発明に係る端子ボックス28は、取り付け後のハンダ付け作業などを行いやすくするため、本体部と蓋部に分かれており、蓋部は本体部に嵌め込みやネジ止めにより固定される。   In addition, the terminal box 28 according to the present invention is divided into a main body portion and a lid portion so as to facilitate the soldering operation after the attachment, and the lid portion is fixed to the main body portion by fitting or screwing.

本発明に係る端子ボックス28の大きさは、取り付けられる太陽電池モジュールの大きさにより最適に決定すればよいが一例として、一辺が5〜15cm程度、厚みが1〜5cm程度のものである。   The size of the terminal box 28 according to the present invention may be determined optimally depending on the size of the solar cell module to be attached. As an example, the size of one side is about 5 to 15 cm and the thickness is about 1 to 5 cm.

次にこの一体化した太陽電池パネルの4辺にモジュール枠(図示せず)を取り付ける。このモジュール枠は太陽電池パネルに必要な強度やコストを考慮してアルミニウムや樹脂などで造られることが多い。アルミニウムで造る場合には、アルミニウムを押し出し成形して造られ、その表面にアルマイト処理やクリヤ塗装が施されることが多い。このようなモジュール枠を太陽電池パネル部の各辺に取り付けた後、モジュール枠の各コーナー部をネジ止めして太陽電池モジュールが完成する。   Next, a module frame (not shown) is attached to the four sides of the integrated solar cell panel. This module frame is often made of aluminum or resin in consideration of the strength and cost required for the solar cell panel. When it is made of aluminum, it is often made by extruding aluminum, and its surface is often subjected to alumite treatment or clear coating. After such a module frame is attached to each side of the solar cell panel portion, each corner portion of the module frame is screwed to complete the solar cell module.

なお、本発明は上記実施形態に限定されるものではなく、本発明の範囲内で多くの修正および変更を加えることができる。例えば太陽電池素子は単結晶や多結晶シリコンなどの結晶系太陽電池に限定されるものではなく、薄膜系太陽電池などでも適用可能である。   In addition, this invention is not limited to the said embodiment, Many corrections and changes can be added within the scope of the present invention. For example, the solar cell element is not limited to a crystalline solar cell such as a single crystal or polycrystalline silicon, and can be applied to a thin film solar cell.

本発明に係る太陽電池素子接続用接続タブを示す図である。It is a figure which shows the connection tab for solar cell element connection which concerns on this invention. 本発明に係る太陽電池素子接続用接続タブを用いて、二つの太陽電池素子を直列に接続した状態を示したものである。The state which connected two solar cell elements in series using the connection tab for solar cell element connection which concerns on this invention is shown. 本発明に係る太陽電池素子接続用接続タブを使用した太陽電池モジュールの構造の一例を示す図である。It is a figure which shows an example of the structure of the solar cell module which uses the connection tab for solar cell element connection which concerns on this invention. 従来の太陽電池モジュールのラミネートの様子を示す図である。It is a figure which shows the mode of the lamination of the conventional solar cell module. (a)本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を直列したときの一実施例を示す。(A) An Example when the solar cell element which the connection tab for solar cell element connection which concerns on this invention adjoins is connected in series is shown.

(b)本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を並列したときの一実施例を示す。
(a)本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を直列したときの他の実施例を示す。
(B) One Example when the solar cell element which the connection tab for solar cell element connection which concerns on this invention adjoins is paralleled is shown.
(A) The other Example when the solar cell element which the connection tab for solar cell element connection which concerns on this invention adjoins is serially shown.

(b)本発明に係る太陽電池素子接続用接続タブの隣接する太陽電池素子を並列したときの他の実施例を示す。   (B) The other Example when the solar cell element which the connection tab for solar cell element connection concerning this invention adjoins is paralleled is shown.

符号の説明Explanation of symbols

1、21:透光性基板
2、22:受光面側充填材
3a、3b、14a、14b、23:太陽電池素子
4、24:裏面側充填材
5、25:裏面シート
6、11、26:太陽電池素子接続用接続タブ
7:ラミネート中の押圧の方向
8、9:接続タブと太陽電池素子端部の接触する部分
12a、12b:太陽電池素子接続用接続タブの太陽電池素子と重なる部分
13:太陽電池素子接続用接続タブの折り曲げ部
15:バスバー電極
16:フィンガー電極
27:出力配線
28:端子ボックス
33:太陽電池素子接続用接続タブの太陽電池素子と重ならない部分
DESCRIPTION OF SYMBOLS 1, 2: 1: Translucent board | substrate 2, 22: Light-receiving surface side filler 3a, 3b, 14a, 14b, 23: Solar cell element 4, 24: Back surface side filler 5, 25: Back surface sheet 6, 11, 26: Solar cell element connection tab 7: direction of pressing during lamination 8, 9: portions 12a, 12b where the connection tab contacts the end of the solar cell element: portions 13 overlapping the solar cell element of the solar cell element connection tab 13 : Bent portion 15 of connection tab for connecting solar cell element 15: bus bar electrode 16: finger electrode 27: output wiring 28: terminal box 33: portion not overlapping with solar cell element of connection tab for connecting solar cell element

Claims (4)

隣接する2つの太陽電池素子の一方の太陽電池素子の受光面側電極と他方の裏面側電極をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことを特徴とする太陽電池素子接続用接続タブ。 A strip-shaped solar cell formed by coating a metal foil with solder, which is provided to connect the light-receiving surface side electrode and the other back surface side electrode of one solar cell element of two adjacent solar cell elements by soldering A connection tab for connecting a solar cell element, wherein a bent portion having a number of bendings of 3 to 20 times is provided in a portion of the metal foil that does not overlap the solar cell element . 隣接する2つの太陽電池素子の受光面側電極同士若しくは裏面側電極同士をハンダ付けにて接続するために設けられた、金属箔にハンダを被覆して成る帯状の太陽電池素子接続用接続タブであって、前記金属箔の前記太陽電池素子と重ならない部分に折り曲げ回数が3回以上、20回以下の折り曲げ部を設けたことを特徴とする太陽電池素子接続用接続タブ。 It is a strip-shaped connection tab for connecting solar cell elements, which is provided to solder the light receiving surface side electrodes or the back side electrodes of two adjacent solar cell elements to each other by soldering. A connection tab for connecting solar cell elements, wherein a bent portion having a number of bendings of 3 to 20 times is provided in a portion of the metal foil that does not overlap the solar cell element. 請求項1または2に記載の太陽電池素子接続用接続タブを用いて複数の太陽電池素子を電気的に接続したことを特徴とする太陽電池モジュール。 A solar cell module, wherein a plurality of solar cell elements are electrically connected using the connection tab for connecting solar cell elements according to claim 1. 順次下記(1)〜(4)の各工程を経た後、減圧下にて加熱加圧して一体化したことを特徴とする太陽電池モジュールの製造方法。
(1)透光性基板の上に受光面側充填材を配する。
(2)上記受光面側充填材の上に請求項1または2に記載の太陽電池素子接続用接続タブで電気的に接続された複数の太陽電池素子を配置する。
(3)上記太陽電池素子群の上に裏面側充填材を配する。
(4)上記裏面側充填材の上に裏面シートを配する。
A method for producing a solar cell module, comprising sequentially following the steps (1) to (4), and then integrated by heating and pressing under reduced pressure.
(1) A light-receiving surface side filler is disposed on a translucent substrate.
(2) A plurality of solar cell elements electrically connected by the connection tab for connecting solar cell elements according to claim 1 or 2 are arranged on the light receiving surface side filler.
(3) A back side filler is disposed on the solar cell element group.
(4) A back sheet is disposed on the back side filler.
JP2003428087A 2003-12-24 2003-12-24 Connection tab for connecting solar battery element and solar battery module, and method of manufacturing solar battery module Pending JP2005191125A (en)

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