JP2005187964A - Foamed heat-insulating board surface paper and foamed heat-insulating board, and method for producing those - Google Patents

Foamed heat-insulating board surface paper and foamed heat-insulating board, and method for producing those Download PDF

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JP2005187964A
JP2005187964A JP2003429126A JP2003429126A JP2005187964A JP 2005187964 A JP2005187964 A JP 2005187964A JP 2003429126 A JP2003429126 A JP 2003429126A JP 2003429126 A JP2003429126 A JP 2003429126A JP 2005187964 A JP2005187964 A JP 2005187964A
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mass
paper
insulation board
base paper
resin
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Takehiko Yoshida
健彦 吉田
Sumio Kanazawa
澄夫 金沢
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Nittetsu Mining Co Ltd
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Nittetsu Mining Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a foamed heat-insulating board which is not warped, even when left outdoors to expose to wind and rain, and can prevent deteriorations caused by the UV rays of solar light, to provide foamed heat-insulating board surface paper used for the same, and to provide methods for producing those. <P>SOLUTION: This foamed heat-insulating board surface paper is produced by impregnating the whole layer of base paper with a mixture liquid comprising 95 to 99.4 mass% of a synthetic resin, 0.1 to 3 mass% of a black pigment or a dye, and 0.5 to 2 mass% of a water-repelling and oil-repelling agent in an amount of 15 to 25 g/m<SP>2</SP>. The base paper is prepared by making paper having a dry basis weight of 60 to 90 g/m<SP>2</SP>from a slurry comprising 20 to 30 mass% of glass fibers and 70 to 80 mass% of organic fibers containing pulp, and then drying the wet paper. The foamed heat-insulating board is produced by supplying a liquid foaming resin raw material on the surface paper to form the raw material layer, thermally foaming the raw material layer, supplying and binding another surface paper to the surface of the foamed resin layer, and further curing the product. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、屋上材、床材、壁材などの建築材料に利用することができる発泡断熱ボード及びその製造に使用する発泡断熱ボード表面紙、並びにそれらの製造方法に関するものである。
詳しくは、発泡断熱ボードを屋外に放置し、風雨に晒されたりしても反りがなく、かつ太陽光の紫外線による劣化を防ぐことができる発泡断熱ボード及びその製造に使用する発泡断熱ボード表面紙、並びにそれらの製造方法に関するものである。
The present invention relates to a foam insulation board that can be used for building materials such as roofing materials, flooring materials, and wall materials, a foam insulation board surface paper that is used in the production thereof, and a method for producing the same.
Specifically, the foam insulation board that does not warp even if it is left outdoors and is exposed to wind and rain, and can prevent deterioration due to ultraviolet rays of sunlight, and the foam insulation board surface paper used for its production , As well as their manufacturing method.

屋上材あるいは壁材等の建築材料には、断熱性に優れた発泡断熱ボードが用いられている。
その発泡断熱ボードの断熱材には、一般的にウレタン樹脂やフェノール樹脂が多く用いられ、その断熱材を挟み込むように、両面に発泡断熱ボード表面紙と通常称される表面紙が反り防止等のために用いられており、それには、クラフト紙、タンカル紙、ガラス繊維紙が用いられる。
なお、発泡断熱ボードは、発泡断熱樹脂単層のほかに他の材料層と積層した複合体層とすることもでき、その場合には表面紙は発泡断熱樹脂層の片面のみに結合される。
また、他の材料層には、石膏ボード、合板、珪カル板、鉄板、木毛セメント板などが使用される。
For building materials such as roofing materials or wall materials, foam heat insulating boards having excellent heat insulating properties are used.
In general, urethane resin and phenol resin are used as the heat insulating material for the foam insulation board, and the surface paper usually called the foam insulation board surface paper on both sides is used to prevent warping. Kraft paper, tankal paper, and glass fiber paper are used for this purpose.
The foam insulation board can be a composite layer laminated with other material layers in addition to the foam insulation resin single layer. In this case, the surface paper is bonded only to one side of the foam insulation resin layer.
Moreover, a plaster board, a plywood board, a quartz board, an iron board, a wood wool cement board etc. are used for another material layer.

施工現場における建築資材の保管には風雨への十分な対処は期待しがたく、発泡断熱ボードは、施工現場において屋外放置され晒されたり、また施工後は結露で濡れることもある。
そのため、パルプのみを含むクラフト紙などを表面紙とした建築材料、特に表面を紙としたボードの場合表面紙が濡れた時に伸び、乾いた時に収縮しボードが反ることがある。
ガラス繊維紙は、パルプのみを含むクラフト紙と比べて、水に対する寸法変化が小さい特徴を有し、建築材料が変形(例えばボードの場合は反り)することを抑えることができる。
Sufficient measures against wind and rain are difficult to expect for storage of building materials at the construction site, and the foam insulation board may be left outdoors and exposed at the construction site, or may become wet after condensation.
Therefore, in the case of a building material using kraft paper or the like containing only pulp as a surface paper, particularly a board having a surface as paper, the surface paper may be stretched when wet, and the board may be shrunk when it is dry.
The glass fiber paper has a feature that the dimensional change with respect to water is small compared to the kraft paper containing only pulp, and the building material can be prevented from being deformed (for example, warped in the case of a board).

[先行技術文献]
特開平9−310284号公報 特開2001−145970号公報 これに関する提案としては、例えば特許文献1に記載の技術がある。 この技術では、平均直径7μm以上のガラス繊維、平均直径6μm以下の繊維、フッ素系撥水撥油剤を主成分とする表面紙を提案している。 その平均直径6μm以下の繊維の例として挙げられている高度に叩解されたパルプについては、それを配合すると水に膨潤しやすく、その結果、パルプ繊維間の結合が緩み湿潤引張強度は著しく低下する。 さらに、高度にパルプを叩解する際に、多大な電力と時間を要するため生産性が悪くコストも高くなってしまう。
[Prior art documents]
JP-A-9-310284 JP, 2001-145970, A As a proposal about this, there is a technique given in patent documents 1, for example. This technology proposes a surface paper mainly composed of glass fibers having an average diameter of 7 μm or more, fibers having an average diameter of 6 μm or less, and a fluorine-based water and oil repellent agent. The highly beaten pulp listed as an example of fibers having an average diameter of 6 μm or less is likely to swell in water when it is blended, and as a result, the bond between the pulp fibers is loosened and the wet tensile strength is significantly reduced. . Further, when beating the pulp to a high degree, it takes a lot of power and time, resulting in poor productivity and high cost.

また、平均直径6μm以下の繊維としてロックウールも挙げている。
そのロックウールの製造方法は、高炉スラグや玄武岩等の原料を電気炉で1,500〜1,600℃の高温で溶融させ、遠心力などで吹き飛ばして繊維状にするものである。
そのため、ロックウールには、製品中にショットと呼ばれる粒が混在してしまい、ロックウールを抄紙すると抄紙系内にショットが残りやすくなり、その結果製造された紙内に残留することが回避できない。
Moreover, rock wool is also mentioned as a fiber having an average diameter of 6 μm or less.
In the method for producing rock wool, raw materials such as blast furnace slag and basalt are melted at a high temperature of 1,500 to 1,600 ° C. in an electric furnace and blown off by a centrifugal force to form a fiber.
Therefore, in rock wool, grains called shots are mixed in the product, and when rock wool is made, shots are likely to remain in the paper making system, and as a result, it cannot be avoided that they remain in the manufactured paper.

そして、特許文献2では、ガラス繊維と木材パルプを含有する不職布の表面に高分子バインダー層を設けたガラス繊維シートを提案しており、そこにおけるガラス繊維は、高分子バインダーの補強材として性能を発揮する。
また、そのガラス繊維シートには、空隙を小さくする目的で製紙用の各種無機充填剤が配合できることも記載されており、カオリンクレー、炭酸カルシウム、タルク等が例示されている。
しかしながら、高分子バインダー層は不職布の表面にしか存在しないので、引張強度の向上に役立たない。
And in patent document 2, the glass fiber sheet which provided the polymer binder layer on the surface of the unsuccessful cloth containing glass fiber and wood pulp is proposed, and the glass fiber in there is used as a reinforcing material of a polymer binder. Demonstrate performance.
The glass fiber sheet also describes that various inorganic fillers for papermaking can be blended for the purpose of reducing the gap, and kaolin clay, calcium carbonate, talc and the like are exemplified.
However, since the polymer binder layer exists only on the surface of the unwoven cloth, it does not help improve the tensile strength.

本発明者は、前記問題点を解決するべく鋭意研究開発に努めた結果、開発に成功したのが本発明であり、したがって、本発明は、前記した従来技術の各種課題を解決することができる、発泡断熱ボード表面紙及び発泡断熱ボード、並びにそれらの製造方法を提供するものである。
すなわち、本発明は、建築現場などで発泡断熱ボードを屋外に放置し風雨に晒されたり、建築施工後に雨水が浸透したりあるいは寒暖に伴って生じた結露した水によって表面紙が濡れたりしても、表面紙の湿潤強度の低下がなく、かつ寸法安定性に優れた発泡断熱ボード及びその製造に使用する発泡断熱ボード表面紙、並びにそれらの製造方法を提供するものである。
また、本発明は、反りの発生を回避でき、さらに屋外に放置した際にも太陽光の紫外線による劣化がない発泡断熱ボード及びその製造方法を提供するものである。
As a result of diligent research and development to solve the above problems, the present inventor has succeeded in the development of the present invention. Therefore, the present invention can solve the various problems of the prior art described above. The present invention provides a foam insulation board surface paper, a foam insulation board, and a production method thereof.
That is, in the present invention, the foam insulation board is left outdoors in a building site and exposed to wind and rain, or the surface paper gets wet by rainwater infiltrated after construction work or condensed water generated due to cold and warm. Furthermore, the present invention provides a foamed heat insulating board having no reduction in wet strength of the surface paper and excellent in dimensional stability, a foamed heat insulating board surface paper used for the production thereof, and a method for producing them.
The present invention also provides a foam heat insulating board that can avoid the occurrence of warpage and that does not deteriorate due to ultraviolet rays of sunlight when left outdoors and a method for manufacturing the same.

本発明は、前記課題を解決した発泡断熱ボード表面紙及びそれを利用した発泡断熱ボード、並びにそれらの製造方法を提供するものであり、その発泡断熱ボード表面紙は、ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%を含有し、かつ乾燥後の坪量が60〜90g/m2の基紙に、合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、撥水撥油剤0.5〜2質量%からなる含浸成分が基紙の全層に15〜25g/m2になるように均一に分散していることを特徴とするものである。
また、発泡断熱ボードは、前記発泡断熱ボード表面紙を発泡断熱樹脂体表面に結合したことを特徴とするものである。
The present invention provides a foam insulation board surface paper that solves the above problems, a foam insulation board using the same, and a method for producing the same, and the foam insulation board surface paper comprises 20 to 30% by mass of glass fiber. And a base paper having a basis weight of 60 to 90 g / m 2 after drying, a synthetic polymer resin 95 to 99.4 mass%, a black pigment or dye An impregnating component comprising 0.1 to 3% by mass and a water and oil repellent 0.5 to 2% by mass is uniformly dispersed so as to be 15 to 25 g / m 2 in all layers of the base paper. To do.
Moreover, the foam heat insulation board is characterized in that the foam heat insulation board surface paper is bonded to the surface of the foam heat insulation resin body.

そして、発泡断熱ボード表面紙の製造方法は、ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、この基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめることを特徴とするものである。 And the manufacturing method of foam insulation board surface paper is the basis weight after drying the slurry which mix | blended with the mixing ratio of 20-80 mass% of glass fiber and 70-80 mass% of organic fiber containing pulp 60-90g. / M 2 to make paper and dry to produce a base paper, on which the synthetic polymer resin 95-99.4% by weight, black pigment or dye 0.1-3% by weight, and water repellency A mixed liquid of 0.5 to 2% by mass of an oil repellent agent is impregnated so as to be 15 to 25 g / m 2 in all layers of the base paper.

また、発泡断熱ボードの製造方法には、2種の方法があり、その第1の方法は、ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、更にこの基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめて発泡断熱ボード表面紙を製造し、さらに得られた発泡断熱ボード表面紙に液状発泡樹脂原料を供給して液状発泡樹脂層を形成し、加熱発泡させ、次いで発泡した樹脂層表面に別の表面紙を供給し結合させ、更に硬化させることを特徴とするものである。 Moreover, there are two types of methods for producing a foam insulation board, and the first method is a slurry blended at a mixing ratio of 20 to 30% by mass of glass fibers and 70 to 80% by mass of organic fibers including pulp. Paper is dried so that the basis weight after drying is 60 to 90 g / m 2 and dried to produce a base paper. Further, 95 to 99.4% by mass of a synthetic polymer resin is added to the base paper. Foam insulation board by impregnating a mixed liquid of 0.1 to 3% by mass of a pigment or dye and 0.5 to 2% by mass of a water and oil repellent to the entire layer of the base paper so as to be 15 to 25 g / m 2. Produce surface paper, supply liquid foam resin raw material to the resulting foam insulation board surface paper to form a liquid foam resin layer, heat foam, and then supply another surface paper to the foamed resin layer surface It is characterized by being bonded and further cured.

さらに、2の製造方法は、ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、更にこの基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめて発泡断熱ボード表面紙を製造し、さらに得られた発泡断熱ボード表面紙に液状発泡樹脂原料を供給して液状発泡樹脂層を形成し、加熱発泡させ、次いで発泡した樹脂層表面に、前記表面紙以外の他の材料からなる板状体を供給し結合させ、更に硬化させることを特徴とするものである。
Furthermore, the manufacturing method of 2 is a basis weight after drying the slurry which mix | blended with the mixing ratio of 20-30 mass% of glass fiber and 70-80 mass% of organic fiber containing a pulp to 60-90 g / m < 2 >. The base paper is produced by papermaking and drying, and further, 95-99.4% by mass of a synthetic polymer resin, 0.1-3% by mass of a black pigment or dye, and a water / oil repellent 0 .5 to 2% by mass of a mixed liquid is impregnated in the whole layer of the base paper so as to be 15 to 25 g / m 2 to produce a foam heat insulation board surface paper, and the resulting foam heat insulation board surface paper is liquid. Supply a foamed resin raw material to form a liquid foamed resin layer, heat foam, and then supply and bond a plate-like body made of a material other than the surface paper to the foamed resin layer surface and further cure it It is characterized by.

本発明の発泡断熱ボード表面紙は、基紙がガラス繊維20〜30質量%及びパルプを含む有機繊維60〜80質量%で構成されており、その結果建築現場などで発泡断熱ボードを屋外に放置し風雨に晒されたり、建築施工後に雨水が浸透したりあるいは寒暖に伴って生じた結露した水によって表面紙が濡れたりしても、表面紙の湿潤強度の低下も、反りの発生もなく、寸法安定性に優れたものである。
また、その基紙には、合成高分子樹脂と撥水撥油剤と黒色の顔料又は染料からなる基紙含浸成分が全層に含浸され、基紙全体に均一に分散されており、それを表面に結合した発泡断熱ボードは、屋外に暴露されても発泡断熱ボード特有の反りの発生がなく、太陽光の紫外線よる劣化もない。
The foam insulation board surface paper of the present invention is composed of 20 to 30% by mass of glass fiber and 60 to 80% by mass of organic fiber containing pulp. As a result, the insulation sheet is left outdoors in a building site. Even if the surface paper is exposed to wind and rain, rainwater permeates after construction work, or the surface paper gets wet by the condensed water generated due to the heat and cold, the wet strength of the surface paper does not decrease, warpage does not occur, Excellent in dimensional stability.
The base paper is impregnated in all layers with a base paper impregnation component consisting of a synthetic polymer resin, a water / oil repellent and a black pigment or dye, and is uniformly dispersed throughout the base paper. The foam insulation board bonded to the base plate does not generate warpage unique to the foam insulation board even when exposed to the outdoors, and does not deteriorate due to ultraviolet rays of sunlight.

以下において、発明を実施するための最良の形態を含む、本発明の実施の態様に関し詳細に説明するが、本発明はこれによって何ら限定されるものではなく、特許請求の範囲の記載によって特定されるものであることはいうまでもない。
本発明で製造される発泡断熱ボード表面紙の基紙は、ガラス繊維を20〜30質量%、パルプを含む有機繊維を70〜80質量%の混合割合で配合したスラリーを湿式にて抄紙し、更に乾燥することにより製造される。
なお、その抄紙の際には、前記乾燥後の坪量が60〜90g/m2になるように抄紙される。
次いで、この基紙を、固形分百分率で合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液に含浸し、基紙全体に含浸成分が均一分散され、本発明の発泡断熱ボード表面紙が製造される。
In the following, embodiments of the present invention, including the best mode for carrying out the invention, will be described in detail. However, the present invention is not limited thereto, and is specified by the description of the claims. Needless to say, it is something.
The base paper of the foam insulation board surface paper produced in the present invention is made by wet-making a slurry containing 20 to 30% by mass of glass fibers and 70 to 80% by mass of organic fibers containing pulp, Further, it is produced by drying.
The paper is made so that the basis weight after drying is 60 to 90 g / m 2 .
Next, this base paper was mixed with 95 to 99.4% by mass of a synthetic polymer resin, 0.1 to 3% by mass of a black pigment or dye, and 0.5 to 2% by mass of a water / oil repellent agent as a solid percentage. The impregnated components are uniformly dispersed throughout the base paper, and the foam insulation board surface paper of the present invention is manufactured.

この基紙の質量に対してガラス繊維の配合量を20〜30質量%とするのは、20質量%未満であると、その後の工程において混合液を含浸した後におけるガラス繊維紙の水に対する寸法安定性が0.1%を超えて伸び、かつ微小変化時の湿潤引張強度が弱くなるためである。
他方、基紙の質量に対してガラス繊維が30質量%を超えると(逆にパルプを含む有機繊維が70%を下回ると)、黒色の顔料又は染料を付着させるパルプの含有量が少なくなり過ぎ、着色料を全体に満遍なく適正量を保持することができなくなるためである。
さらに、ガラス繊維は紫外線を透過しやすい材料であることから、配合量が増えると、紫外線による発泡樹脂の劣化を防ぐことができなくなるためでもある。
The amount of glass fiber blended to 20 to 30% by mass with respect to the mass of the base paper is less than 20% by mass when the glass fiber paper is impregnated with the mixed liquid in the subsequent step. This is because the stability exceeds 0.1% and the wet tensile strength at the time of a minute change becomes weak.
On the other hand, when the glass fiber exceeds 30% by mass with respect to the mass of the base paper (conversely, when the organic fiber including pulp is less than 70%), the content of the pulp to which the black pigment or dye is attached becomes too small. This is because an appropriate amount of the colorant cannot be maintained evenly throughout.
Furthermore, since glass fiber is a material that easily transmits ultraviolet rays, if the amount is increased, deterioration of the foamed resin due to ultraviolet rays cannot be prevented.

本発明で使用するガラス繊維については、繊維径が6〜20μm、繊維長が3〜18mmのものが好適である。
ガラス繊維の繊維経が6μmを下回ると、合成高分子樹脂と撥水撥油剤を含浸しても紙の剛性や湿潤引張強度が期待したほど強くはならない。
他方、繊維経が20μm以上になると、繊維経が大きすぎ、紙からガラス繊維が脱落しやすくなり、紙の抄紙工程やその後の建築材料として加工する際にガラス繊維が飛散し作業環境上好ましくない。
About the glass fiber used by this invention, a fiber diameter is 6-20 micrometers and a fiber length is 3-18 mm is suitable.
When the fiber diameter of the glass fiber is less than 6 μm, even if the synthetic polymer resin and the water / oil repellent are impregnated, the rigidity and wet tensile strength of the paper are not as strong as expected.
On the other hand, when the fiber warp is 20 μm or more, the fiber warp is too large, and the glass fiber is likely to fall off from the paper, and the glass fiber scatters when processed as a paper making process or subsequent building material. .

本発明では、基紙の製造にパルプを含む有機繊維を使用するが、そのパルプは、木材パルプが好ましいものの非木材パルプも使用可能である。
木材パルプの樹種及びそれから製造されるパルプについては、特に制限されることなく使用可能であり、前者には、例えば針葉樹や広葉樹が挙げられ、また後者には例えば針葉樹クラフトパルプ(NKP)、広葉樹クラフトパルプ(LKP)、針葉樹サルファイトパルプ(NSP)、広葉樹サルファイトパルプ(LSP)、サーモメカニカルパルプ(TMP)、砕木パルプ(GP)等が挙げられ、これらパルプは単独使用してもよいし、また2種以上を選択混合使用してもよい。
In the present invention, organic fibers containing pulp are used for the production of the base paper, and the pulp can be non-wood pulp although wood pulp is preferred.
Wood pulp tree species and pulp produced therefrom can be used without particular limitation, and the former includes, for example, conifers and hardwoods, and the latter includes, for example, softwood kraft pulp (NKP) and hardwood craft. Pulp (LKP), softwood sulfite pulp (NSP), hardwood sulfite pulp (LSP), thermomechanical pulp (TMP), ground wood pulp (GP), etc., and these pulps may be used alone or Two or more kinds may be selectively mixed and used.

また、パルプを叩解して用いることもでき、その場合には、寸法安定性と引張強度を鑑みて、カナダ標準型濾水度で350mL〜700mLに調整することが望ましい。
濾水度が350mLを下回ると、引張強度としては強くなるが、水に対する寸法変化率が大きくなり、寸法安定性が悪くなる。
逆に、濾水度が700mLを上回ると、引張強度が弱くなる。
本発明の製造方法で使用する有機繊維については、前記したパルプ以外も使用することができ、それにはポリビニルアルコール繊維、ポリエチレン繊維、ポリエステル繊維等の合成繊維があり、それは適宜必要に応じて使用できる。
これら有機繊維は、熱により溶融し各々の繊維同士や他の配合物などと接着し、引張強度等を強くすることができる。
Also, the pulp can be beaten and used. In that case, in view of dimensional stability and tensile strength, it is desirable to adjust to a Canadian standard type freeness of 350 mL to 700 mL.
When the freeness is less than 350 mL, the tensile strength is increased, but the dimensional change rate with respect to water is increased and the dimensional stability is deteriorated.
On the contrary, when the freeness exceeds 700 mL, the tensile strength becomes weak.
The organic fiber used in the production method of the present invention can be used other than the above-described pulp, and there are synthetic fibers such as polyvinyl alcohol fiber, polyethylene fiber, and polyester fiber, which can be used as necessary. .
These organic fibers can be melted by heat and bonded to each other or other blends to increase the tensile strength and the like.

本発明において、基紙を抄造する際には、パルプを主体とする有機繊維とガラス繊維を含む混合スラリーに、カチオン性高分子化合物、アニオン性高分子化合物あるいは両性高分子化合物等の紙力増強剤を含む各種の慣例的な抄紙用薬剤が利用でき、それを適宜添加し通常の湿式抄紙法によって抄紙することができる。
その際に使用する抄紙機については、特に制限されることなく各種タイプのものが使用でき、それには、円網抄紙機、短網抄紙機、長網抄紙機、バーチフォーマー、ロトフォーマー、ハイドロフォーマーなどが例示できる。
また、乾燥機についても同様であり、ヤンキー型、多筒型あるいはスルー型等が例示できる。
In the present invention, when making a base paper, the mixed slurry containing organic fibers and glass fibers mainly composed of pulp is used to increase the paper strength of a cationic polymer compound, an anionic polymer compound or an amphoteric polymer compound. Various conventional paper-making chemicals containing agents can be used, and they can be added as appropriate to make paper by ordinary wet paper-making methods.
There are no particular restrictions on the paper machine used at that time, and various types of paper machines can be used. These include circular paper machines, short paper machines, long paper machines, birch formers, rot formers, hydroformers. For example, the
The same applies to the dryer, and examples include a Yankee type, a multi-cylinder type, and a through type.

前記カチオン性高分子化合物からなる紙力増強剤については、特に制限されるなく各種のものが使用でき、それには、例えばカチオン化澱粉、カチオン変性ポリアクリルアミド樹脂、ポリエチレンイミン樹脂、ポリアミドエピクロルヒドリン樹脂、カチオン変性グアーガム、カチオン性ポリビニルアルコール等の各種のものがある。
アニオン性高分子化合物からなる紙力増強剤ついても特に制限されるなく各種のものが使用でき、それには、例えばポリアクリルアミド樹脂、ポリメタクリルアミド、酸化澱粉等がある。
両性高分子化合物からなる紙力増強剤としては、ポリアクリルアミド系樹脂等があり、これについても特に制限されることなく各種のものが使用できる。
The paper strength enhancer comprising the cationic polymer compound is not particularly limited, and various types can be used. For example, cationized starch, cation-modified polyacrylamide resin, polyethyleneimine resin, polyamide epichlorohydrin resin, cation There are various types such as modified guar gum and cationic polyvinyl alcohol.
There are no particular limitations on the paper strength enhancer made of an anionic polymer compound, and various materials can be used, and examples thereof include polyacrylamide resin, polymethacrylamide, and oxidized starch.
Examples of the paper strength enhancer made of an amphoteric polymer compound include polyacrylamide resins, and various types of these can be used without any particular limitation.

撥水撥油剤については、フッ素系化合物、シリコン系化合物等があるが、これについても、特に制限される各種のものが使用できるが、フッ素樹脂が好ましい。
その含浸量は、表面紙の1m2当たり、0.075〜0.5g程度の少量であり、この少量のフッ素樹脂等の撥水撥油剤が表面紙中に存在することにより、表面紙上に供給される発泡断熱層を形成するためのフッ素樹脂が表面紙から漏れ出ることはない。
黒色の顔料又は染料については、併用してもよいし、単独で使用してもよいことは勿論であるし、かつ複数の顔料の併用、複数の染料の併用も勿論よい。
その顔料又は染料については、黒色で、かつ混合して使用する合成高分子樹脂あるいは撥水撥油剤との相溶性が良いものであれば特に制限されることなく各種のものが使用可能であり、顔料には、カーボンブラック、銅・クロムブラック、コバルトブラック、アニリンブラック、染料にはナフトールブルーブラック、アニリンブラック等が例示できる。
Examples of the water / oil repellent include a fluorine-based compound and a silicon-based compound, and various types that are particularly limited can be used, but a fluororesin is preferable.
The amount of impregnation is a small amount of about 0.075 to 0.5 g per 1 m 2 of the surface paper, and this small amount of water and oil repellent such as fluororesin is supplied on the surface paper. The fluororesin for forming the foamed heat insulation layer does not leak from the surface paper.
The black pigment or dye may be used in combination or may be used alone, and a combination of a plurality of pigments and a combination of a plurality of dyes may be used.
As for the pigment or dye, various types can be used without particular limitation as long as it is black and has good compatibility with the synthetic polymer resin or water / oil repellent used by mixing. Examples of the pigment include carbon black, copper / chrome black, cobalt black, and aniline black, and examples of the dye include naphthol blue black and aniline black.

本発明に使用する合成高分子樹脂としては、耐水性の良好なのものであれば特に制限されることは使用可能であり、それにはスチレン−ブタジエンラテックス、スチレン−アクリルエマルジョン、塩化ビニル−アクリルエマルジョン、あるいはポリアクリルエマルジョン等が例示でき、これらの中から1種または2種以上を適宜選択混合して使用することができる。
合成高分子樹脂と撥水撥油剤と黒色の顔料又は染料とを混合する方法としては、これらの固体ないし液体を、水を溶媒として攪拌機で混合し含浸液とする。
The synthetic polymer resin used in the present invention is not particularly limited as long as it has good water resistance, and includes styrene-butadiene latex, styrene-acryl emulsion, vinyl chloride-acryl emulsion, Or a polyacryl emulsion etc. can be illustrated and 1 type (s) or 2 or more types can be selected and mixed suitably from these.
As a method of mixing the synthetic polymer resin, the water / oil repellent and the black pigment or dye, these solids or liquids are mixed with water as a solvent with a stirrer to obtain an impregnating solution.

合成高分子樹脂を含む含浸液を基紙に含浸させる方法についても、含浸液が紙の全層に行き渡り、含浸成分が均一に分散できるものであれば各種含浸方法が特に制限されることなく使用できるが、それが紙層内部にまで浸透させることができる点でサイズプレスコーターが好ましい。
その含浸は、抄紙と連続的に処理できるオンマシンで行うこともできるし、抄紙後にオフマシンで行うこともできる。
なお、基紙への含浸量の調整は、使用する含浸液の濃度を水で希釈して調節することにより行うことができる。
As for the method of impregnating the base paper with the impregnating liquid containing the synthetic polymer resin, various impregnation methods are not particularly limited as long as the impregnating liquid spreads over the entire paper layer and the impregnating components can be uniformly dispersed. A size press coater is preferred because it can penetrate into the paper layer.
The impregnation can be performed on-machine that can be continuously processed with papermaking, or can be performed off-machine after papermaking.
The amount of impregnation into the base paper can be adjusted by diluting the concentration of the impregnating solution used with water.

発泡断熱ボードは、発泡断熱樹脂体表面に発泡断熱ボード表面紙を結合したものであり、その表面紙は、反り防止のために板状の発泡断熱樹脂体の両表面に結合される。
なお、ボードが、発泡断熱樹脂単層ではなく、石膏ボード、合板、珪カル板、鉄板、木毛セメント板等の他の材料層と積層した複合体層の場合には表面紙は発泡断熱樹脂層の片面のみに結合される。
発泡断熱樹脂層の形成に使用する樹脂としては、断熱性で建築材料として用いることができるものであれば、各種のものが特に制限されることなく使用できるが、ウレタン樹脂、塩化ビニル樹脂、フェノール樹脂等が例示できる。
The foam heat insulating board is obtained by bonding a foam heat insulating board surface paper to the surface of the foam heat insulating resin body, and the surface paper is bonded to both surfaces of the plate-like foam heat insulating resin body to prevent warping.
If the board is not a foam insulation resin single layer, but a composite layer laminated with other material layers such as gypsum board, plywood, quartz board, iron plate, wood wool cement board, the surface paper is foam insulation resin Only bonded to one side of the layer.
As the resin used for forming the foam heat insulating resin layer, various resins can be used without particular limitation as long as they are heat insulating and can be used as a building material, but urethane resin, vinyl chloride resin, phenol Resin etc. can be illustrated.

断熱ボードの製造は、移動する帯状の発泡断熱ボード表面紙上に液状の発泡樹脂原料を供給して該原料層を形成し、次いで加熱発泡させ、発泡した樹脂層表面に前記発泡断熱ボード表面紙と同一素材の別の表面紙を供給して結合させ、完全に硬化させることにより行うことができる。
また、発泡断熱樹脂単層ではなく、石膏ボード、鉄板等の他の材料層と積層した複合体層の発泡断熱ボードを製造する場合には、発泡した樹脂層表面に石膏ボード、鉄板等の他の材料層を供給して結合させ、完全に硬化させることにより製造する。
The production of the heat insulation board is performed by supplying a liquid foamed resin raw material on the moving strip-shaped foam heat insulation board surface paper to form the raw material layer, and then heating and foaming the foamed heat insulation board surface paper on the foamed resin layer surface. This can be done by supplying another surface paper of the same material, bonding them, and curing them completely.
In addition, when manufacturing a foam insulation board with a composite layer laminated with other material layers such as gypsum board, iron plate, etc. instead of a single foam insulation resin layer, other materials such as gypsum board, iron plate, etc. The material layers are fed, bonded and fully cured.

この断熱ボードの製造方法について、発泡断熱樹脂原料としてウレタン樹脂を用いた場合を1例として述べると、移動する帯状の発泡断熱ボード表面紙上に、ウレタン樹脂の原料となるポリオールとイソシアネートとの2種の溶液を混合するように流し込みながら供給して混合層を形成し、次いで、その混合層を加熱発泡させ、発泡した樹脂層表面に前記発泡断熱ボード表面紙と同一素材の別の表面紙を供給して結合させ、完全に硬化させることにより発泡断熱ボードを製造する。
In this heat insulating board manufacturing method, a case where a urethane resin is used as a foam heat insulating resin raw material will be described as an example. On a moving strip-shaped foam heat insulating board surface paper, two types of polyol and isocyanate as raw materials for urethane resin are used. A mixed layer is formed by feeding while pouring so as to mix, and then the mixed layer is heated and foamed, and another surface paper of the same material as the foam insulation board surface paper is supplied to the surface of the foamed resin layer To produce a foam insulation board by bonding and fully curing.

以下に実施例1、並びにそれに続けて複数の実施例及び比較例について詳記するが、本発明はこれらの実施例によって何等限定されるものではなく、特許請求の範囲の記載によって特定されるものであることはいうまでもない。
針葉樹晒クラフトパルプ(NBKP)を常法によりカナダ標準濾水度で600mLに叩解したパルプからなる有機繊維70質量部及びガラス繊維(繊維経:10μm、繊維長:6mm、日本電気硝子社製)30質量部を混合してスラリーとし、試験用手抄き角型シートマシーンを用いて抄紙した。
この抄紙したシートを、120〜130℃に設定したドラム型乾燥機を用いて乾燥し、坪量62.4g/m2の基紙1を得た。
Example 1 and a plurality of examples and comparative examples will be described in detail below. However, the present invention is not limited to these examples, and is specified by the description of the scope of claims. Needless to say.
70 parts by mass of organic fibers and glass fibers (fiber length: 10 μm, fiber length: 6 mm, manufactured by Nippon Electric Glass Co., Ltd.) 30 of beef bleached kraft pulp (NBKP) beaten to 600 mL with Canadian standard freeness by a conventional method Mass parts were mixed to form a slurry, and paper was made using a test hand-made square sheet machine.
This paper sheet was dried using a drum dryer set at 120 to 130 ° C. to obtain a base paper 1 having a basis weight of 62.4 g / m 2 .

次いで、フッ素樹脂(明成化学工業社製:商品名 フルオロリンク)2質量部、黒色の顔料(大日本インキ化学工業社製:商品名 RYUDYE−W BLACK RC)0.1質量部、アクリル樹脂(日本エヌエスシー社製:商品名 AE22)97.9質量部(いずれも固形分質量)を混合し、その後これら混合液が固形分濃度が10質量%になるように水で希釈し、含浸液を調製した。
基紙1を、この含浸液中に浸漬させ、余剰となる含浸液を2ロールサイズプレス機で搾り取った含浸紙を120〜130℃に設定したドラム型乾燥機を用いて乾燥し、塗工量が坪量80.4g/m2の本発明の表面紙を得た。
Next, 2 parts by mass of a fluororesin (made by Meisei Chemical Co., Ltd .: trade name Fluorolink), 0.1 part by weight of a black pigment (made by Dainippon Ink and Chemicals, Inc .: trade name RYUDYE-W BLACK RC), acrylic resin (Japan) NSC Co., Ltd .: Brand name AE22) 97.9 parts by mass (both solid content mass) were mixed, and then the mixture was diluted with water so that the solid content concentration was 10% by mass to prepare an impregnation solution. did.
The base paper 1 is immersed in the impregnating liquid, and the impregnated paper obtained by squeezing the excess impregnating liquid with a two-roll size press is dried using a drum type dryer set at 120 to 130 ° C. A surface paper of the present invention having a basis weight of 80.4 g / m 2 was obtained.

実施例1と同じパルプからなる有機繊維75質量部及び実施例1と同じガラス繊維25質量部を混合してスラリーとした以外は実施例1と同様にして、坪量89.3g/m2の基紙2を得た。
次いで、実施例1と同じフッ素樹脂1質量部、実施例1と同じ黒色顔料1質量部及び実施例1と同じアクリル樹脂98質量部を混合し、さらにこれら混合溶液が対固形分濃度12質量%になるように水で希釈し含浸液を調製し、これを用いた以外は実施例1と同様の方法で基紙2を含浸し、乾燥させ、坪量118.3g/m2の表面紙を得た。
A basis weight of 89.3 g / m 2 was obtained in the same manner as in Example 1 except that 75 parts by mass of organic fibers made of the same pulp as in Example 1 and 25 parts by mass of glass fibers as in Example 1 were mixed to form a slurry. Base paper 2 was obtained.
Next, 1 part by mass of the same fluororesin as in Example 1, 1 part by mass of the same black pigment as in Example 1, and 98 parts by mass of the same acrylic resin as in Example 1 were mixed, and these mixed solutions had a solid content concentration of 12% by mass. A base paper 2 was impregnated in the same manner as in Example 1 except that it was diluted with water to prepare an impregnating solution, and dried to obtain a surface paper having a basis weight of 118.3 g / m 2. Obtained.

実施例1と同じパルプ75質量部とポリビニルアルコール繊維(クラレ社製:商品名 VPB101)5質量部からなる有機繊維80質量部、及び実施例1と同じガラス繊維20質量部を混合してスラリーとした以外は実施例1と同様にして、坪量78.6g/m2の基紙3を得た。
次いで、実施例1と同じフッ素樹脂2質量部、実施例1と同じ黒色顔料3質量部及び実施例1と同じアクリル樹脂95質量部を混合し、さらにこの混合溶液が8質量%になるように水で希釈し含浸液を調製し、これを用いた以外は実施例1と同様の方法で基紙3を含浸し、乾燥させ、坪量95.3g/m2表面紙を得た。
75 parts by mass of the same pulp as in Example 1 and 80 parts by mass of organic fibers consisting of 5 parts by mass of polyvinyl alcohol fiber (manufactured by Kuraray Co., Ltd .: VPB101) and 20 parts by mass of the same glass fiber as in Example 1 were mixed with the slurry. A base paper 3 having a basis weight of 78.6 g / m 2 was obtained in the same manner as in Example 1 except that.
Next, 2 parts by mass of the same fluororesin as in Example 1, 3 parts by mass of the same black pigment as in Example 1, and 95 parts by mass of the same acrylic resin as in Example 1 are mixed, and the mixed solution is further 8% by mass. A base paper 3 was impregnated in the same manner as in Example 1 except that it was diluted with water to prepare an impregnating solution, and dried to obtain a surface paper having a basis weight of 95.3 g / m 2 .

実施例1と同じパルプ70質量部とポリオレフィン繊維(三井化学社製:商品名 SWP)3質量部からなる有機繊維73質量部及び実施例1と同じガラス繊維27質量部を混合してスラリーとした以外は実施例1と同様にして、坪量72.3g/m2の基紙4を得た。
次いで、実施例1と同じフッ素樹脂0.5質量部、実施例1と同じ黒色顔料0.5質量部及び実施例1と同じアクリル樹脂99.0質量部を混合し、これを実施例1と同様に希釈し、それ以外は実施例1と同様の方法で基紙4を含浸、乾燥させ、坪量92.5g/m2の表面紙を得た。
70 parts by mass of the same pulp as in Example 1 and 73 parts by mass of organic fibers consisting of 3 parts by mass of polyolefin fibers (trade name SWP manufactured by Mitsui Chemicals) and 27 parts by mass of the same glass fibers as in Example 1 were mixed to form a slurry. Except for this, a base paper 4 having a basis weight of 72.3 g / m 2 was obtained in the same manner as in Example 1.
Next, 0.5 parts by mass of the same fluororesin as in Example 1, 0.5 parts by mass of the same black pigment as in Example 1, and 99.0 parts by mass of the same acrylic resin as in Example 1 were mixed. The paper was diluted in the same manner, and the base paper 4 was impregnated and dried in the same manner as in Example 1 to obtain a surface paper having a basis weight of 92.5 g / m 2 .

[比較例1]
実施例1と同じパルプからなる有機繊維60質量部及び実施例1と同じガラス繊維40質量部を混合してスラリーとした以外は実施例1と同様にして坪量84.4g/m2の基紙5を得た。
次いで、実施例1と同じ含浸液に実施例1と同様の方法で基紙5を含浸、乾燥させ、坪量105.9g/m2の表面紙を得た。
[Comparative Example 1]
A base having a basis weight of 84.4 g / m 2 was obtained in the same manner as in Example 1 except that 60 parts by mass of the organic fiber made of the same pulp as in Example 1 and 40 parts by mass of the same glass fiber as in Example 1 were mixed to form a slurry. Paper 5 was obtained.
Subsequently, the base paper 5 was impregnated in the same impregnating solution as in Example 1 and dried in the same manner as in Example 1 to obtain a surface paper having a basis weight of 105.9 g / m 2 .

[比較例2]
実施例1と同じパルプからなる有機繊維70質量部及び実施例1と同じガラス繊維30質量部を混合してスラリーとした以外は実施例1と同様にして坪量50.0g/m2の基紙6を得た。
次いで、実施例2と同じ含浸液に実施例2と同様の方法で基紙6を含浸、乾燥させ、坪量72.9g/m2の表面紙を得た。
[Comparative Example 2]
A base having a basis weight of 50.0 g / m 2 in the same manner as in Example 1 except that 70 parts by mass of the organic fiber made of the same pulp as in Example 1 and 30 parts by mass of the same glass fiber as in Example 1 were mixed to form a slurry. Paper 6 was obtained.
Next, the base paper 6 was impregnated in the same impregnation solution as in Example 2 and dried in the same manner as in Example 2 to obtain a surface paper having a basis weight of 72.9 g / m 2 .

[比較例3]
実施例1と同じパルプからなる有機繊維80質量部、実施例2と同じポリビニルアルコール繊維5質量部からなる有機繊維85質量部及び実施例1と同じガラス繊維15質量部を混合してスラリーとした以外は実施例1と同様にして、坪量71.0g/m2の基紙6を得た。
次いで、実施例4と同じ含浸液に実施例2と同様の方法で基紙6を含浸、乾燥させ、坪量90.9g/m2の表面紙を得た。
[Comparative Example 3]
80 parts by mass of organic fibers made of the same pulp as in Example 1, 85 parts by mass of organic fibers made of 5 parts by mass of the same polyvinyl alcohol fiber as in Example 2, and 15 parts by mass of glass fibers as in Example 1 were mixed to form a slurry. Except for this, a base paper 6 having a basis weight of 71.0 g / m 2 was obtained in the same manner as in Example 1.
Next, the base paper 6 was impregnated in the same impregnation solution as in Example 4 and dried in the same manner as in Example 2 to obtain a surface paper having a basis weight of 90.9 g / m 2 .

[比較例4]
実施例1と同じパルプ70質量部及び実施例1と同じガラス繊維30質量部を混合してスラリーとした以外は実施例1と同様にして、坪量63.3g/m2の基紙7を得た。
次いで、実施例1と同じフッ素樹脂1質量部及び実施例1と同じアクリル樹脂99質量部を混合し、さらにこの混合溶液が対固形分濃度10質量%になるように水で希釈し含浸液を調製し、これを用いた以外は実施例1と同様の方法で基紙2を含浸、乾燥させ、坪量82.9g/m2の表面紙を得た。
[Comparative Example 4]
A base paper 7 having a basis weight of 63.3 g / m 2 is obtained in the same manner as in Example 1 except that 70 parts by mass of the same pulp as in Example 1 and 30 parts by mass of the same glass fiber as in Example 1 are mixed to form a slurry. Obtained.
Next, 1 part by mass of the same fluororesin as in Example 1 and 99 parts by mass of the same acrylic resin as in Example 1 were mixed, and further diluted with water so that the mixed solution had a solid content concentration of 10% by mass. The base paper 2 was impregnated and dried in the same manner as in Example 1 except that it was prepared and used to obtain a surface paper having a basis weight of 82.9 g / m 2 .

以上の実施例及び比較例で製造した基紙及び表面紙について、各例における両紙の坪量、基紙製造用スラリー中におけるガラス繊維及び有機繊維の比率、基紙に含浸させる含浸液中における合成高分子樹脂、黒色顔料(黒顔料)及び撥水撥油剤の各比率、並びに表面紙における含浸液成分の固形分総量(塗工量)を簡便に理解できるように表1に一覧表で示した。   About base paper and surface paper manufactured in the above examples and comparative examples, basis weight of both papers in each example, ratio of glass fiber and organic fiber in slurry for base paper production, synthesis in impregnation liquid impregnated into base paper Each ratio of the polymer resin, black pigment (black pigment) and water / oil repellent, and the total solid content (coating amount) of the impregnating liquid component in the surface paper are listed in Table 1 for easy understanding. .

Figure 2005187964
Figure 2005187964

[発泡断熱ボードの性能試験]
各実施例及び比較例で製造した表面紙を用いて発泡断熱ボードを製作し、これを用いて水に濡らした際のウレタン発泡樹脂の反り試験及び紫外線ランプ照射後のウレタン発泡樹脂表面の変色劣化試験を行った。
その際の発泡断熱ボードの製造は以下のとおりである。
各実施例及び比較例で製造した2枚の表面紙(20cm角)の間に、2液混合発泡ウレタン樹脂(三井化学産資社製 商品名:ハンディーフォーム)を挟みこむように注入し発泡硬化後の厚さが100mmとなるように注入量等により厚さを調整しながら発泡断熱ボードを作製した。
前記のとおりであるから、作製された発泡断熱ボードは、その両表面が表面紙により接着、被覆されている。
[Performance test of foam insulation board]
A foam insulation board is manufactured using the surface paper manufactured in each example and comparative example, and the warpage test of the urethane foam resin when it is wetted with water, and the color change deterioration of the urethane foam resin surface after irradiation with an ultraviolet lamp. A test was conducted.
The manufacture of the foam insulation board in that case is as follows.
After two-component mixed foamed urethane resin (trade name: Handy Foam, manufactured by Mitsui Chemicals, Inc.) is sandwiched between two surface papers (20 cm square) produced in each Example and Comparative Example, and after foam curing A foam heat insulation board was produced while adjusting the thickness according to the amount of injection so that the thickness of the film became 100 mm.
Since it is as above-mentioned, both surfaces of the produced foam heat insulation board are adhere | attached and coat | covered with surface paper.

[反り試験]
発泡断熱ボードの反り試験は、以下のとおり行った。
すなわち、前記作製された各発泡断熱ボードを床に置き、片面の表面紙を水に濡らし1時間経過後のウレタン発泡樹脂の反りを測定した。
測定方法は、ボードの4方の端部と床面の離れた距離をノギスで測った。測定結果は表2に示すとおりである。
[Warp test]
The warpage test of the foam insulation board was performed as follows.
That is, each of the produced foam insulation boards was placed on the floor, the surface paper on one side was wetted with water, and the warpage of the urethane foam resin after 1 hour was measured.
As a measuring method, the distance between the four ends of the board and the floor surface was measured with a caliper. The measurement results are as shown in Table 2.

Figure 2005187964
Figure 2005187964

その表2によれば、実施例1〜4の表面紙を用いて作製した断熱ボードは、ボードと床面の距離が1.20〜1.40mmであるのに対し、比較例2〜3の表面紙を用いて作製した断熱ボードは、その距離が2.01〜2.10mmで大きい。
つまり、比較例2〜3の表面紙を用いて作製した断熱ボードは、ボードの反りが大きいことがわかる。
According to Table 2, the heat insulation board produced using the surface paper of Examples 1 to 4 has a distance between the board and the floor of 1.20 to 1.40 mm, while that of Comparative Examples 2 to 3 The heat insulation board produced using the surface paper has a large distance of 2.01 to 2.10 mm.
That is, it can be seen that the heat insulation board produced using the surface paper of Comparative Examples 2 to 3 has a large warpage of the board.

[変色劣化試験]
発泡断熱ボードの変色劣化試験は、以下のとおり行った。
すなわち、前記作製された各発泡断熱ボードについて、紫外線ランプをボード表面に向けて6時間照射させ、表面紙と接触するウレタン発泡樹脂表面の劣化状態を1時間ごとに目視で観察した。
ウレタン発泡樹脂は製造後クリーム色であるが、紫外線により劣化すると茶色に変色することが既にわかっており、この知見を利用して各発泡断熱ボードについて劣化試験を行った。
[Discoloration degradation test]
The discoloration deterioration test of the foam insulation board was performed as follows.
That is, each of the produced foam insulation boards was irradiated with an ultraviolet lamp toward the board surface for 6 hours, and the deterioration state of the urethane foam resin surface in contact with the surface paper was visually observed every hour.
The urethane foam resin is cream-colored after production, but it has already been found that when it is deteriorated by ultraviolet rays, it turns brown. Using this knowledge, a deterioration test was performed on each foam insulation board.

その結果、実施例1〜4及び比較例2、3の表面紙を用いて作製した断熱ボードの場合、6時間照射後も、製造後のクリーム色と変わらず、紫外線による発泡断熱ボードの劣化がないことが確認できた。
他方、比較例1及び4の表面紙を用いて作製した断熱ボードの場合は、1時間後にやや薄い茶色に、2時間後には茶色に、6時間後には焦げたような茶色に変色しており、両比較例の表面紙を用いて作製した断熱ボードの場合は、変色劣化することがわかる。
As a result, in the case of the heat insulation board produced using the surface papers of Examples 1 to 4 and Comparative Examples 2 and 3, even after 6 hours of irradiation, the foam color of the heat insulation board is deteriorated by ultraviolet rays without changing the cream color after production. It was confirmed that there was no.
On the other hand, in the case of the heat insulation board produced using the surface paper of Comparative Examples 1 and 4, the color changed to slightly light brown after 1 hour, brown after 2 hours, and brown like burnt after 6 hours. In the case of the heat insulation board produced using the surface paper of both comparative examples, it can be seen that the color change deteriorates.

Claims (6)

ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%を含有し、かつ乾燥後の坪量が60〜90g/m2の基紙に、合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、撥水撥油剤0.5〜2質量%からなる含浸成分が基紙の全層に15〜25g/m2になるように均一に分散していることを特徴とする発泡断熱ボード表面紙。 Synthetic polymer resin 95-99.4 mass on a base paper containing 20-30 mass% glass fiber and 70-80 mass% organic fiber containing pulp and having a basis weight of 60-90 g / m 2 after drying. %, Black pigment or dye 0.1 to 3% by weight, water and oil repellent 0.5 to 2% by weight of the impregnated component is uniformly dispersed in the entire layer of the base paper to be 15 to 25 g / m 2 Foam insulation board surface paper, characterized by ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%を含有し、かつ乾燥後の坪量が60〜90g/m2の基紙に、合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、撥水撥油剤0.5〜2質量%からなる含浸成分が基紙の全層に15〜25g/m2になるように均一に分散している発泡断熱ボード表面紙を発泡断熱樹脂体表面に結合したことを特徴とする発泡断熱ボード。 Synthetic polymer resin 95-99.4 mass on a base paper containing 20-30 mass% glass fiber and 70-80 mass% organic fiber containing pulp and having a basis weight of 60-90 g / m 2 after drying. %, Black pigment or dye 0.1 to 3% by weight, water and oil repellent 0.5 to 2% by weight of the impregnated component is uniformly dispersed in the entire layer of the base paper to be 15 to 25 g / m 2 A foam insulation board characterized in that the foam insulation board surface paper is bonded to the foam insulation resin body surface. 発泡断熱樹脂体の片面が他の材料で製造された板状体と結合したものである請求項2記載の発泡断熱ボード。 The foam insulation board according to claim 2, wherein one side of the foam insulation resin body is bonded to a plate-like body made of another material. ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、この基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめることを特徴とする発泡断熱ボード表面紙の製造方法。 Slurry blended at a mixing ratio of 20 to 30% by mass of glass fiber and 70 to 80% by mass of organic fiber containing pulp is made by paper and dried so that the basis weight after drying by wet is 60 to 90 g / m 2. A base paper was produced, and a mixed liquid of 95 to 99.4% by mass of a synthetic polymer resin, 0.1 to 3% by mass of a black pigment or dye, and 0.5 to 2% by mass of a water / oil repellent was added to the base paper. Is impregnated so as to be 15 to 25 g / m 2 in all layers of the base paper. ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、更にこの基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめて発泡断熱ボード表面紙を製造し、さらに得られた発泡断熱ボード表面紙に液状発泡樹脂原料を供給して液状発泡樹脂層を形成し、加熱発泡させ、次いで発泡した樹脂層表面に別の表面紙を供給し結合させ、更に硬化させることを特徴とする発泡断熱ボードの製造方法。 Slurry blended at a mixing ratio of 20 to 30% by mass of glass fiber and 70 to 80% by mass of organic fiber containing pulp is made by paper and dried so that the basis weight after drying by wet is 60 to 90 g / m 2. A base paper is manufactured, and further mixed with 95 to 99.4% by mass of a synthetic polymer resin, 0.1 to 3% by mass of a black pigment or dye, and 0.5 to 2% by mass of a water / oil repellent agent. The liquid is impregnated into the whole layer of the base paper so as to be 15 to 25 g / m 2 to produce a foam insulation board surface paper, and a liquid foam resin raw material is supplied to the obtained foam insulation board surface paper to form a liquid. A method for producing a foam heat insulating board, comprising forming a foamed resin layer, heating and foaming, then supplying another surface paper to the surface of the foamed resin layer, bonding it, and further curing. ガラス繊維20〜30質量%及びパルプを含む有機繊維70〜80質量%の混合割合で配合したスラリーを湿式にて乾燥後の坪量が60〜90g/m2になるように抄紙、乾燥して基紙を製造し、更にこの基紙に合成高分子樹脂95〜99.4質量%、黒色の顔料又は染料0.1〜3質量%、及び撥水撥油剤0.5〜2質量%の混合液を、基紙の全層に15〜25g/m2になるように含浸せしめて発泡断熱ボード表面紙を製造し、さらに得られた発泡断熱ボード表面紙に液状発泡樹脂原料を供給して液状発泡樹脂層を形成し、加熱発泡させ、次いで発泡した樹脂層表面に、前記表面紙以外の他の材料からなる板状体を供給し結合させ、更に硬化させることを特徴とする発泡断熱ボードの製造方法。
Slurry blended at a mixing ratio of 20 to 30% by mass of glass fiber and 70 to 80% by mass of organic fiber containing pulp is made by paper and dried so that the basis weight after drying by wet is 60 to 90 g / m 2. A base paper is manufactured, and further mixed with 95 to 99.4% by mass of a synthetic polymer resin, 0.1 to 3% by mass of a black pigment or dye, and 0.5 to 2% by mass of a water / oil repellent agent. The liquid is impregnated into the whole layer of the base paper so as to be 15 to 25 g / m 2 to produce a foam insulation board surface paper, and a liquid foam resin raw material is supplied to the obtained foam insulation board surface paper to form a liquid. A foamed heat insulation board characterized in that a foamed resin layer is formed, heated and foamed, and then a plate-like body made of a material other than the surface paper is supplied and bonded to the foamed resin layer surface and further cured. Production method.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008303593A (en) * 2007-06-07 2008-12-18 Sekisui Chem Co Ltd Tatami mat forming member and thin tatami mat using the same
JP2013173366A (en) * 2013-03-25 2013-09-05 Sekisui Chem Co Ltd Composite foam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008303593A (en) * 2007-06-07 2008-12-18 Sekisui Chem Co Ltd Tatami mat forming member and thin tatami mat using the same
JP2013173366A (en) * 2013-03-25 2013-09-05 Sekisui Chem Co Ltd Composite foam

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