JP2005180461A - Thermo valve - Google Patents

Thermo valve Download PDF

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JP2005180461A
JP2005180461A JP2003417411A JP2003417411A JP2005180461A JP 2005180461 A JP2005180461 A JP 2005180461A JP 2003417411 A JP2003417411 A JP 2003417411A JP 2003417411 A JP2003417411 A JP 2003417411A JP 2005180461 A JP2005180461 A JP 2005180461A
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valve
oil
thermo
lubricating oil
bottom wall
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Masaya Hashimoto
昌弥 橋本
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Mahle Filter Systems Japan Corp
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Tennex Corp
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  • Lubrication Of Internal Combustion Engines (AREA)
  • Temperature-Responsive Valves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce oil passing resistance of a thermo valve disposed in a lubricating oil circulating device of an internal combustion engine. <P>SOLUTION: In a thermo valve 4, a cylindrical valve element 7 having an oil passing hole 5f at the bottom and a spring 8 pressing the cylindrical valve element 7 are provided in the interior of a cylindrical valve case 5 provided with a stay 5a fitted with a thermo element 6 incorporated with a thermally actuated member 6a to which a rod 6b is connected. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、内燃機関の潤滑油の管路抵抗の低減をはかったオイル潤滑システムにおけるサーモバルブに関する。   The present invention relates to a thermovalve in an oil lubrication system that reduces the pipe resistance of lubricating oil in an internal combustion engine.

一般に、内燃機関の潤滑油は、オイルパンからオイルポンプで吸い出され、調圧弁で油圧が調整され、潤滑油循環管路を通り各回転部分や各摺動部等に供給され、各回転部分や各摺動部等の磨耗の低減および冷却洗浄を行って、オイルパンへ戻されるようになされている。そして、近年の内燃機関の高性能化により、内燃機関の高回転化が進み、必要潤滑油量の増加と潤滑油温の高温化をもたらす傾向にある。そのため潤滑油循環管路途中に多管タイプやプレートタイプのオイルクーラを装着し、潤滑油温が適正になるようにしている。オイルクーラの必要熱交換性能は管の本数やプレートの枚数で設定されているため、熱交換性能に余裕が有るのが一般的である。しかし、オイルクーラを装着することにより、エンジン始動時のような油温が低い時には油の粘度が高く、従って潤滑油の管路抵抗が高くなって油量の低下が発生し、各回転部分や各摺動部等でのフリクションが大きくなり、エンジンの燃費悪化や異音発生などの現象が起こる。そのため、後述の特許文献1や特許文献2に記載されているように、エンジン始動時のような油温が低い時にはオイルクーラへ油を循環させず、オイルクーラを迂回する管路へ油を切り替えるようにしている。このような管路の切り替えには熱応部材が内蔵されたサーモエレメントを取り付けたサーモバルブが用いられている。   In general, the lubricating oil of an internal combustion engine is sucked out by an oil pump from an oil pan, the hydraulic pressure is adjusted by a pressure regulating valve, and supplied to each rotating part and each sliding part through the lubricating oil circulation pipe. In addition, the wear of each sliding portion and the like is reduced and cooled and washed, and then returned to the oil pan. With the recent improvement in performance of internal combustion engines, the rotation speed of internal combustion engines has increased, and there is a tendency to bring about an increase in the required amount of lubricating oil and a higher lubricating oil temperature. For this reason, a multi-tube or plate-type oil cooler is installed in the middle of the lubricating oil circulation pipe so that the lubricating oil temperature is appropriate. Since the required heat exchange performance of the oil cooler is set by the number of tubes and the number of plates, the heat exchange performance is generally sufficient. However, by installing an oil cooler, the oil viscosity is high when the oil temperature is low, such as when the engine is started, and therefore the pipeline resistance of the lubricating oil is increased, resulting in a decrease in the oil amount. Friction at each sliding portion increases, causing phenomena such as deterioration of engine fuel consumption and generation of abnormal noise. Therefore, as described in Patent Document 1 and Patent Document 2, which will be described later, when the oil temperature is low, such as when the engine is started, the oil is not circulated to the oil cooler, but the oil is switched to a pipeline that bypasses the oil cooler. I am doing so. For such switching of the pipe line, a thermo valve to which a thermo element with a built-in thermoresponsive member is attached is used.

実開平7−38854号公報Japanese Utility Model Publication No. 7-38854 特開平10−30420号公報Japanese Patent Laid-Open No. 10-30420

しかしながら、このようにサーモバルブを配設したオイル潤滑システムでは、潤滑油の低温時にオイルクーラを迂回させ通油させることが潤滑油管路の抵抗の低減には有効であるものの、潤滑油の温度が設定値よりも高くなりオイルクーラへの管路に切り替わるまでの間は、潤滑油の温度上昇に伴う潤滑油量の増加に対し、複雑な構成を有するサーモバルブはサーモバルブ自体の通油抵抗により潤滑油管路の抵抗を増大させてしまうことになり、その間各回転部分や各摺動部等での所定の油量が確保できないという問題が生じてしまう。   However, in the oil lubrication system in which the thermo valve is arranged in this manner, it is effective to reduce the resistance of the lubricating oil pipe line by bypassing the oil cooler when the lubricating oil is cold, but the temperature of the lubricating oil is low. Until it is higher than the set value and switches to the pipe to the oil cooler, the thermo valve having a complicated configuration is affected by the oil flow resistance of the thermo valve itself against the increase in the amount of lubricating oil accompanying the temperature rise of the lubricating oil. As a result, the resistance of the lubricating oil pipe is increased, and a problem arises in that a predetermined amount of oil cannot be secured in each rotating part or each sliding part.

この発明に係るサーモバルブは、一方端に底壁、他方端にステ-が設けられ、側壁の他方端部に環状の第1仕切りリブ、側壁の中央部に環状の第2仕切りリブを設けるとともに、第1仕切りリブと第2仕切りリブとの間の側壁にオイルの流出窓、第1仕切りリブの底壁側側壁にバイパス流出窓が形成されてなる筒状のバルブケース内に、カップ状の弁体を該弁体の底壁がバルブケースのステー側に位置するようにし、さらに弁体の底壁内面とバルブケースの底壁内面との間にスプリングを配設してなるサーモバルブにおいて、バルブケースの底壁にリリーフ孔を設けたことを特徴とするサーモバルブである。   The thermo valve according to the present invention has a bottom wall at one end and a stair at the other end, an annular first partition rib at the other end of the side wall, and an annular second partition rib at the center of the side wall. A cup-shaped valve case is formed in a cylindrical valve case in which an oil outflow window is formed on the side wall between the first partition rib and the second partition rib, and a bypass outflow window is formed on the bottom wall side wall of the first partition rib. In the thermo valve in which the valve body is positioned so that the bottom wall of the valve body is located on the stay side of the valve case, and a spring is disposed between the bottom wall inner surface of the valve body and the bottom wall inner surface of the valve case, A thermo valve characterized in that a relief hole is provided in the bottom wall of the valve case.

本発明のサーモバルブは、サーモバルブのバルブケースの底壁にリリーフ孔を設けたもので、バルブケースの底壁のリリーフ孔より潤滑油を流出させることにより、サーモバルブの通路がその分増大されるようになっている。その結果、部品数の増加やサーモバルブの大型化を招くことなく、サーモバルブで発生する通油抵抗を低減することができる。さらに、バルブケース内と通油路とを遮断していたバルブケースの底壁にリリーフ孔を設けるようにしているため、サーモエレメントの作動時にサーモバルブのバルブケース内を摺動する弁体が、スプリングに抗して移動するとき、弁体とバルブケースの底壁との間に介在する潤滑油や空気の気泡がバルブケースの底壁に設けられたリリーフ孔を通って押し出され、弁体と筒体の底部との間で圧縮された潤滑油や空気の気泡による発生する背圧が減少でき、弁体のスティックやチャタリングを防止することができる。   The thermo valve of the present invention has a relief hole in the bottom wall of the valve case of the thermo valve. By flowing lubricating oil from the relief hole in the bottom wall of the valve case, the passage of the thermo valve is increased accordingly. It has become so. As a result, oil resistance generated in the thermo valve can be reduced without increasing the number of components and increasing the size of the thermo valve. Furthermore, since a relief hole is provided in the bottom wall of the valve case that has blocked the inside of the valve case and the oil passage, the valve element that slides inside the valve case of the thermo valve when the thermo element is activated, When moving against the spring, bubbles of lubricating oil or air intervening between the valve body and the bottom wall of the valve case are pushed out through a relief hole provided in the bottom wall of the valve case, The back pressure generated by the compressed lubricating oil or air bubbles between the bottom of the cylindrical body can be reduced, and sticking and chattering of the valve body can be prevented.

以下、図1〜4に示す実施の形態により、本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the embodiments shown in FIGS.

図1は本発明のサーモバルブ4の断面図を示し、図2はサーモバルブ4の内部に配設される弁体7の斜視図を示している。また、図3及び図4は本発明のサーモバルブがオイル潤滑システムの回路に配置された状態を示す縦断面図で、図3は油温が低い時すなわち油温が所定の温度に達していない状態を示し,図4は油温が高い時すなわち油温が所定の温度に上昇した状態を示している。   FIG. 1 shows a cross-sectional view of a thermo valve 4 of the present invention, and FIG. 2 shows a perspective view of a valve body 7 disposed inside the thermo valve 4. 3 and 4 are longitudinal sectional views showing a state in which the thermo valve of the present invention is arranged in the circuit of the oil lubrication system. FIG. 3 is a view when the oil temperature is low, that is, the oil temperature does not reach the predetermined temperature. FIG. 4 shows a state where the oil temperature is high, that is, the oil temperature has risen to a predetermined temperature.

図1において、サーモバルブ4は一方端に底壁を形成する円盤状のシート9、他方端に側壁間をまたぐステー5aが設けられ、バルブケース5は側壁の他方端部に環状の第1仕切りリブ5b、側壁の中央部に環状の第2仕切りリブ5cを設けるとともに、第1仕切りリブ5bと第2仕切りリブ5cとの間の側壁に潤滑油流出窓5dがバルブケース5の側壁に等間隔で4ヶ所形成され、第2仕切りリブ5cの底壁側側壁にバイパス流出窓5eがバルブケース5の側壁に等間隔で4ヶ所形成され、第2仕切りリブ5cの外径は、第1仕切りリブ5bの外径より小径になっている。サーモバルブ4が配設される管路は、最も大径となっている潤滑油流入部1(第1段目)、最も小径となっている潤滑油バイパス流出部3(第3段目)、それらの中間部(第2段目)の3段階の内径で形成され、第1段目の段差に第1仕切りリブ5bが、第2段目の段差に第2仕切りリブ5cが保持される。バルブケース5の底壁(シート9)側の外径は潤滑油バイパス流出部3の内径より小径となっており、潤滑油が流れる隙間が形成される。バルブケース5に設けられたステー5aの中央部に形成されたフランジ部に、ロッド6bが連結された熱応部材6aを内蔵して成るサーモエレメント6が固定され、ロッド6bはステー5aの中央部に形成された孔を介してバルブケース5内に突出している。バルブケース5の内壁の内径は2段階に形成され、内径が大径の底壁側の内壁に環状の溝5hが形成されている。バルブケース5の内壁の段差にバルブケース5の内径の大径と略同寸法の外径からなるカップ状の弁体7の底壁が保持され、さらに弁体7の端面がサーモエレメント6のロッド6bと接するようになされている。弁体7の底壁内面と、バルブケース5の内壁の大径と略同径で中心部にリリーフ孔9aが形成され中央部がバルブケース5内方に向けて凸状の円盤状のシート9との間に、傘型コイルスプリング8が配設され、環状の溝5hに着座するCリング10で固定されている。   In FIG. 1, the thermo valve 4 is provided with a disc-shaped seat 9 forming a bottom wall at one end, and a stay 5a straddling the side wall at the other end, and the valve case 5 has an annular first partition at the other end of the side wall. An annular second partition rib 5c is provided at the center of the rib 5b and the side wall, and a lubricating oil outlet window 5d is equidistantly spaced from the side wall of the valve case 5 between the first partition rib 5b and the second partition rib 5c. And four bypass outlet windows 5e are formed at equal intervals on the side wall of the valve case 5 on the bottom wall side wall of the second partition rib 5c. The outer diameter of the second partition rib 5c is the first partition rib. It is smaller than the outer diameter of 5b. The pipe line in which the thermo valve 4 is disposed has the largest lubricating oil inflow portion 1 (first stage), the smallest diameter lubricating oil bypass outflow portion 3 (third stage), The first partition rib 5b is held at the first step and the second partition rib 5c is held at the second step. The outer diameter of the valve case 5 on the bottom wall (seat 9) side is smaller than the inner diameter of the lubricating oil bypass outlet 3, and a gap through which the lubricating oil flows is formed. A thermo element 6 having a built-in heat response member 6a to which a rod 6b is connected is fixed to a flange portion formed at the center portion of a stay 5a provided in the valve case 5, and the rod 6b is a center portion of the stay 5a. It protrudes into the valve case 5 through a hole formed in. The inner diameter of the inner wall of the valve case 5 is formed in two stages, and an annular groove 5h is formed in the inner wall on the bottom wall side having a large inner diameter. The bottom wall of the cup-shaped valve body 7 having an outer diameter approximately the same as the inner diameter of the valve case 5 is held at the step of the inner wall of the valve case 5, and the end surface of the valve body 7 is the rod of the thermo element 6. It is made to contact 6b. The inner surface of the bottom wall of the valve body 7 and the large diameter of the inner wall of the valve case 5 are formed with a relief hole 9a in the central part, and the central part is a disc-shaped sheet 9 that is convex toward the inside of the valve case 5. Between them, an umbrella-shaped coil spring 8 is disposed and fixed by a C-ring 10 seated in an annular groove 5h.

以上のような構成のサーモバルブ4は、油温が所定の温度に達していない状態では、弁体7がバルブケース5の潤滑油流出窓5dを閉じる一方、バルブケース5のバイパス流出窓5eが開いており、エンジンのオイルポンプから搬送された潤滑油は潤滑油流入部1からバルブケース4のステー5aの間に形成された通油孔5fから流入し、弁体7底壁の通油窓7aを通り、バルブケース4のバイパス流出窓5eおよびシート9に形成されたリリーフ孔9aより流出し、潤滑油バイパス流出部3からオイルフィルタ等へ流れる。このため、サーモバルブの通路が増大されるようになる。その結果、部品数の増加やサーモバルブの大型化を招くことなく、サーモバルブで発生する通油抵抗を低減することができる。 In the thermovalve 4 having the above-described configuration, when the oil temperature does not reach a predetermined temperature, the valve body 7 closes the lubricating oil outflow window 5d of the valve case 5, while the bypass outflow window 5e of the valve case 5 The lubricating oil which is opened and conveyed from the oil pump of the engine flows from the lubricating oil inflow portion 1 through an oil passage hole 5f formed between the stays 5a of the valve case 4, and the oil passage window on the bottom wall of the valve body 7 7a flows out from the bypass outflow window 5e of the valve case 4 and the relief hole 9a formed in the seat 9, and flows from the lubricating oil bypass outflow portion 3 to the oil filter or the like. For this reason, the passage of the thermo valve is increased. As a result, oil resistance generated in the thermo valve can be reduced without increasing the number of components and increasing the size of the thermo valve.

また、油温が所定の温度に上昇した状態では、サーモエレメント6内の熱応部材6aが膨張し、ロッド6bが押し出され、スプリング8に抗して弁体7を押し下げ潤滑油流出窓5dを開く一方,バルブケース5のバイパス流出窓5eを閉し、エンジンのオイルポンプから搬送された潤滑油は潤滑通路流入口1からバルブケース4のステー5aの通油孔5fから流入し、潤滑油流出窓5dを通り潤滑油流出部2からオイルクーラへ流れる。この場合において、シート9にリリーフ孔9aが形成されているので、潤滑油の一部は弁体7底壁の通油窓7aを通り、リリーフ孔9aからも流出し、潤滑油バイパス流出部3からオイルフィルタ等へも流れる。このため、サーモバルブ内の通路が増大されるようになり、その結果、サーモバルブで発生する通油抵抗を低減することができる。 Further, in a state where the oil temperature has risen to a predetermined temperature, the thermoresponsive member 6a in the thermo element 6 expands, the rod 6b is pushed out, the valve body 7 is pushed down against the spring 8, and the lubricating oil outflow window 5d is opened. On the other hand, the bypass outflow window 5e of the valve case 5 is closed, and the lubricating oil conveyed from the engine oil pump flows from the lubricating passage inlet 1 through the oil passage hole 5f of the stay 5a of the valve case 4 and flows out of the lubricating oil. The oil flows from the lubricating oil outlet 2 to the oil cooler through the window 5d. In this case, since the relief hole 9a is formed in the seat 9, a part of the lubricating oil passes through the oil passage window 7a on the bottom wall of the valve body 7 and also flows out from the relief hole 9a. To the oil filter. For this reason, the passage in the thermo valve is increased, and as a result, the oil resistance generated in the thermo valve can be reduced.

さらに、油温が所定の温度に上昇した状態では、サーモエレメント6内の熱応部材6aが膨張し、ロッド6bが押し出され、スプリング8に抗して前記弁体7を押し下げられた時、弁体7とシート9との間に介在する潤滑油や空気の気泡がシート9に形成されたリリーフ孔9aを通って押し出されるため、弁体7とシート9との間で圧縮された潤滑油や空気の気泡による発生する背圧が減少でき、弁体6のスティックやチャタリングを防止することができる。   Further, in a state where the oil temperature has risen to a predetermined temperature, when the heat-responsive member 6a in the thermo element 6 expands, the rod 6b is pushed out and the valve body 7 is pushed down against the spring 8, the valve Since the lubricating oil or air bubbles interposed between the body 7 and the seat 9 are pushed out through the relief holes 9a formed in the seat 9, the lubricating oil compressed between the valve body 7 and the seat 9 Back pressure generated by air bubbles can be reduced, and sticking and chattering of the valve body 6 can be prevented.

なお、上記実施例においては、バルブケース5の底壁を形成するシート9は他の部分とは別体に形成されているが、底壁を側壁と一体に形成し、ステー5a部を別体とするようにしてもよい。また、上記実施例においては弁体7とバルブケース5との間に配設されるスプリング8として外径にテーパをつけた傘型コイルスプリングを用いたが、外径が同じに形成されたコイルスプリングであってもよい。 In addition, in the said Example, although the sheet | seat 9 which forms the bottom wall of the valve case 5 is formed separately from other parts, the bottom wall is formed integrally with the side wall, and the stay 5a part is separated. You may make it. In the above embodiment, an umbrella-shaped coil spring having a tapered outer diameter is used as the spring 8 disposed between the valve body 7 and the valve case 5. However, a coil having the same outer diameter is used. A spring may be used.

本発明の実施例を示す断面図。Sectional drawing which shows the Example of this invention. 本発明に係る弁体の斜視図。The perspective view of the valve body which concerns on this invention. 本発明の油温が所定の温度に達していない状態での断面図。Sectional drawing in the state in which the oil temperature of this invention has not reached predetermined temperature. 本発明の油温が所定の温度に上昇した状態での断面図。The sectional view in the state where oil temperature of the present invention rose to predetermined temperature.

符号の説明Explanation of symbols

1…潤滑油流入部
2…潤滑油流出部
3…潤滑油バイパス流出部
4…サーモバルブ
5…バルブケース
5a…ステー
5b…第1仕切りリブ
5c…第2仕切りリブ
5d…潤滑油流出窓
5e…バイパス流出窓
6…サーモエレメント
7…弁体
8…スプリング
9…シート
9a…リリーフ孔
10…Cリング
DESCRIPTION OF SYMBOLS 1 ... Lubricating oil inflow part 2 ... Lubricating oil outflow part 3 ... Lubricating oil bypass outflow part 4 ... Thermo valve 5 ... Valve case 5a ... Stay 5b ... 1st partition rib 5c ... 2nd partition rib 5d ... Lubricant oil outflow window 5e ... Bypass outflow window 6 ... Thermo element 7 ... Valve body 8 ... Spring 9 ... Seat 9a ... Relief hole 10 ... C-ring

Claims (1)

一方端に底壁、他方端にステーが設けられ、側壁の他方端部に環状の第1仕切りリブ、側壁の中央部に環状の第2仕切りリブを設けるとともに、第1仕切りリブと第2仕切りリブとの間の側壁に潤滑油流出窓、第1仕切りリブの底壁側側壁にバイパス流出窓が形成されてなる筒状のバルブケース内に、カップ状の弁体を該弁体の底壁がバルブケースのステ-側に位置するようにし、さらに弁体の底壁内面とバルブケースの底壁内面との間にスプリングを配設してなるサーモバルブにおいて、バルブケースの底壁にリリーフ孔を設けたことを特徴とするサーモバルブ。   A bottom wall is provided at one end, a stay is provided at the other end, an annular first partition rib is provided at the other end of the side wall, an annular second partition rib is provided at the center of the side wall, and the first partition rib and the second partition are provided. A cup-like valve body is placed in the bottom wall of the valve body in a cylindrical valve case in which a lubricating oil outflow window is formed on the side wall between the ribs and a bypass outflow window is formed on the side wall of the first partition rib. In a thermo valve in which a spring is disposed between the inner surface of the bottom wall of the valve body and the inner surface of the bottom wall of the valve case, a relief hole is formed in the bottom wall of the valve case. Thermo valve characterized by providing.
JP2003417411A 2003-12-16 2003-12-16 Thermo valve Pending JP2005180461A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5505849B1 (en) * 2013-10-31 2014-05-28 Smc株式会社 Thermo elements and thermo valves incorporating thermo elements

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5505849B1 (en) * 2013-10-31 2014-05-28 Smc株式会社 Thermo elements and thermo valves incorporating thermo elements
US9400062B2 (en) 2013-10-31 2016-07-26 Smc Corporation Thermoelement and thermovalve incorporating thermoelement

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