JP2005171034A - Rubber composition and tire using the same and used for passenger car - Google Patents

Rubber composition and tire using the same and used for passenger car Download PDF

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JP2005171034A
JP2005171034A JP2003411219A JP2003411219A JP2005171034A JP 2005171034 A JP2005171034 A JP 2005171034A JP 2003411219 A JP2003411219 A JP 2003411219A JP 2003411219 A JP2003411219 A JP 2003411219A JP 2005171034 A JP2005171034 A JP 2005171034A
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rubber
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butadiene copolymer
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JP4298489B2 (en
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Jingo Shirasaka
仁午 白坂
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rubber composition which has both low heat generation and wet braking property and has excellent crash resistance and abrasion resistance. <P>SOLUTION: This rubber composition comprising a rubber component and a filler containing at least silica is characterized in that the rubber component contains (a) ≥10 mass% of a modified styrene-butadiene copolymer rubber prepared by reacting the polymerization-active terminal of a styrene-butadiene copolymer having a hydrogen atom or a nitrogen-containing group at one terminal and a polymerization-active terminal as the other terminal with an imino group-containing hydrocarbyloxysilane compound having a specific structure, and (b) ≥10 mass% of styrene-butadiene copolymer rubber having a glass transition point of ≥-35°C. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ゴム組成物及びそれを用いた乗用車用タイヤに関し、特に低発熱性とウェット制動性とを両立し、且つ耐破壊性及び耐摩耗性に優れたゴム組成物に関するものである。   The present invention relates to a rubber composition and a tire for a passenger car using the rubber composition, and particularly relates to a rubber composition that achieves both low heat buildup and wet braking performance and is excellent in fracture resistance and wear resistance.

近年、自動車の低燃費化の要請が強まっており、自動車を低燃費化する方法としては、低発熱性のゴム組成物をタイヤに適用することが挙げられる。ここで、ゴム組成物の発熱性を低下させるには、一般に充填剤として配合されるカーボンブラックの配合量を減らしたり、使用するカーボンブラックを低グレード化(窒素吸着比表面積やDBP吸油量のより低いカーボンブラックの適用)したり、更には軟化剤として配合されるオイル分の配合量を減らす等の手法が考えられる。   In recent years, there has been an increasing demand for lower fuel consumption of automobiles, and a method for reducing the fuel consumption of automobiles includes applying a low heat-generating rubber composition to tires. Here, in order to reduce the heat build-up of the rubber composition, the amount of carbon black generally blended as a filler is reduced, or the carbon black used is reduced in grade (in terms of nitrogen adsorption specific surface area and DBP oil absorption). For example, a low carbon black may be applied), or the amount of oil blended as a softening agent may be reduced.

しかしながら、ゴム組成物に配合されるカーボンブラックの配合量を減らしたり、使用するカーボンブラックを低グレード化すると、ゴム組成物の破壊特性及び耐摩耗性が低下してしまう。また、ゴム組成物に配合されるオイル分の配合量を減らすと、ゴム組成物の製造過程での作業性が著しく悪化してしまう。   However, if the amount of carbon black compounded in the rubber composition is reduced or the grade of carbon black to be used is lowered, the fracture characteristics and wear resistance of the rubber composition are lowered. Moreover, if the compounding quantity of the oil component mix | blended with a rubber composition is reduced, the workability | operativity in the manufacture process of a rubber composition will deteriorate remarkably.

また、近年、タイヤの制動性、特にウェット制動性の向上が求められており、タイヤのウェット制動性を向上させる方法としては、シリカ等の無機充填剤を配合したゴム組成物をタイヤのトレッドに適用することが考えられる。   Further, in recent years, there has been a demand for improvement of tire braking performance, particularly wet braking performance. As a method of improving tire wet braking performance, a rubber composition containing an inorganic filler such as silica is used for a tire tread. It is possible to apply.

しかしながら、無機充填剤は、カーボンブラックに比べてゴム組成物のマトリックスとなるゴム成分との相互作用が低く、ゴム組成物に対する補強効果が小さい。そのため、無機充填剤を配合したゴム組成物をタイヤのトレッドに用いると、タイヤの破壊特性及び耐摩耗性が低下してしまう。   However, the inorganic filler has a lower interaction with the rubber component serving as a matrix of the rubber composition than carbon black, and the reinforcing effect on the rubber composition is small. For this reason, when a rubber composition containing an inorganic filler is used for a tire tread, the fracture characteristics and wear resistance of the tire are reduced.

更に、タイヤの低発熱性及びウェット制動性の向上が求められる場合、無機充填剤を使用しつつ、その配合量を制限する必要があるため、タイヤの破壊特性及び耐摩耗性が著しく悪化してしまう。   Furthermore, when it is required to improve the low heat buildup and wet braking performance of the tire, it is necessary to limit the amount of the mixture while using an inorganic filler. End up.

一方、カーボンブラックを配合したゴム組成物の耐破壊性・耐摩耗性と低発熱性とを両立する方法として、ゴム組成物のゴム成分として末端をスズ化合物で変性した共役ジエン-ビニル芳香族化合物共重合体を用いる方法(特許文献1参照)、ゴム組成物のゴム成分として末端をアミノ基含有化合物で変性した共役ジエン-ビニル芳香族化合物共重合体を用いる方法(特許文献2参照)等が知られているが、これらの方法では、ゴム組成物のウェット制動性を向上させることができない。また、これらの方法を、シリカを配合したゴム組成物に適用しても、十分に効果を発揮させることができない。   On the other hand, a conjugated diene-vinyl aromatic compound in which the terminal is modified with a tin compound as a rubber component of the rubber composition as a method for achieving both fracture resistance, abrasion resistance and low heat build-up of the rubber composition containing carbon black A method using a copolymer (see Patent Document 1), a method using a conjugated diene-vinyl aromatic compound copolymer whose terminal is modified with an amino group-containing compound as a rubber component of a rubber composition (see Patent Document 2), and the like. As is known, these methods cannot improve the wet braking performance of the rubber composition. Moreover, even if these methods are applied to a rubber composition containing silica, the effect cannot be sufficiently exhibited.

また、シリカを配合したゴム組成物の耐破壊性・耐摩耗性と低発熱性とを両立する方法として、ゴム組成物のゴム成分として末端をイミノ基含有ヒドロカルビルオキシシラン化合物で変性した共役ジエン系重合体を用いる方法(特許文献3〜5参照)が提案されているが、該方法では、ゴム組成物のウェット制動性を向上させる効果が十分でなく、また、低発熱性、耐破壊性及び耐摩耗性を向上させる効果も十分でなかった。   In addition, as a method of achieving both fracture resistance, abrasion resistance and low heat build-up of a rubber composition containing silica, a conjugated diene system in which a terminal is modified with an imino group-containing hydrocarbyloxysilane compound as a rubber component of the rubber composition Although a method using a polymer (see Patent Documents 3 to 5) has been proposed, the method is not sufficient in improving the wet braking performance of the rubber composition, and has low exothermic property, fracture resistance, and The effect of improving wear resistance was not sufficient.

特公平5−87530号公報Japanese Patent Publication No. 5-87530 特開昭62−207342号公報JP 62-207342 A 特開2001−131340号公報JP 2001-131340 A 特開2001−131343号公報JP 2001-131343 A 特開2001−131345号公報JP 2001-131345 A

そこで、本発明の目的は、上記従来技術の問題を解決し、低発熱性とウェット制動性とを両立し、且つ耐破壊性及び耐摩耗性に優れたゴム組成物を提供することにある。また、本発明の他の目的は、該ゴム組成物をトレッドに用いた、低発熱性、ウェット制動性、耐破壊性及び耐摩耗性に優れた乗用車用タイヤを提供することにある。   Accordingly, an object of the present invention is to provide a rubber composition that solves the above-described problems of the prior art, achieves both low heat buildup and wet braking properties, and is excellent in fracture resistance and wear resistance. Another object of the present invention is to provide a passenger car tire that uses the rubber composition in a tread and is excellent in low heat build-up, wet braking, breakage resistance and wear resistance.

本発明者は、上記目的を達成するために鋭意検討した結果、充填剤としてシリカが配合されたゴム組成物において、ゴム成分として末端をイミノ基含有ヒドロカルビルオキシシラン化合物で変性したスチレン-ブタジエン共重合体ゴムとガラス転移点の高いスチレン-ブタジエン共重合体ゴムとを併用することで、ゴム組成物の低発熱性とウェット制動性とを両立しつつ、耐破壊性及び耐摩耗性を改善できることを見出し、本発明を完成させるに至った。   As a result of intensive studies to achieve the above object, the present inventor has found that a rubber composition containing silica as a filler has a styrene-butadiene copolymer modified with a hydrocarbyloxysilane compound containing an imino group as a rubber component. By using a combined rubber and a styrene-butadiene copolymer rubber having a high glass transition point, it is possible to improve both fracture resistance and wear resistance while achieving both low heat buildup and wet braking performance of the rubber composition. The headline and the present invention have been completed.

即ち、本発明のゴム組成物は、ゴム成分に対して、少なくともシリカを含む充填剤を配合してなるゴム組成物において、
前記ゴム成分が、
一方の末端に水素原子又は窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体の該重合活性末端に、下記一般式(I):

Figure 2005171034

(式中、R1及びR2は、それぞれ独立して炭素数1〜18の一価の炭化水素基で;Aは炭素数1〜20の二価の炭化水素基で;R3及びR4は、それぞれ独立して水素原子又は炭素数1〜18の一価の炭化水素基で、但し、該一価の炭化水素基は置換若しくは無置換のアミノ基及び/又はエーテル基を有していてもよく、また、R3及びR4は互いに結合して環構造を形成してもよく;nは1〜3の整数である)で表されるイミノ基含有ヒドロカルビルオキシシラン化合物を反応させてなる変性スチレン-ブタジエン共重合体ゴム(a)10質量%以上と、
ガラス転移点(Tg)が-35℃より高いスチレン-ブタジエン共重合体ゴム(b)10質量%以上とを含むことを特徴とする。 That is, the rubber composition of the present invention is a rubber composition obtained by blending a rubber component with a filler containing at least silica.
The rubber component is
The styrene-butadiene copolymer having a hydrogen atom or a nitrogen-containing group at one end and the other end being a polymerization active end has the following general formula (I):
Figure 2005171034

Wherein R 1 and R 2 are each independently a monovalent hydrocarbon group having 1 to 18 carbon atoms; A is a divalent hydrocarbon group having 1 to 20 carbon atoms; R 3 and R 4 Are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 18 carbon atoms, provided that the monovalent hydrocarbon group has a substituted or unsubstituted amino group and / or ether group. And R 3 and R 4 may be bonded to each other to form a ring structure; n is an integer of 1 to 3) and is reacted with an imino group-containing hydrocarbyloxysilane compound. Modified styrene-butadiene copolymer rubber (a) 10% by mass or more,
The styrene-butadiene copolymer rubber (b) having a glass transition point (Tg) higher than -35 ° C (10%) is contained.

本発明のゴム組成物の好適例においては、前記シリカの配合量が前記ゴム成分100質量部に対して10〜100質量部である。この場合、ゴム組成物の作業性を悪化させることなく、低発熱性及びウェット制動性を大きく向上させることができる。   In a preferred example of the rubber composition of the present invention, the amount of silica is 10 to 100 parts by mass with respect to 100 parts by mass of the rubber component. In this case, low exothermic property and wet braking property can be greatly improved without deteriorating the workability of the rubber composition.

本発明のゴム組成物の他の好適例においては、前記充填剤中の前記シリカの含有量が10〜100質量%である。この場合、上記変性スチレン-ブタジエン共重合体ゴム(a)の配合の効果が充分に発揮され、ゴム組成物の低発熱性、ウェット制動性、耐破壊性及び耐摩耗性が大きく向上する。   In another preferable example of the rubber composition of the present invention, the content of the silica in the filler is 10 to 100% by mass. In this case, the effect of blending the modified styrene-butadiene copolymer rubber (a) is sufficiently exerted, and the low exothermic property, wet braking property, fracture resistance and wear resistance of the rubber composition are greatly improved.

本発明のゴム組成物の他の好適例においては、前記ゴム成分が更に天然ゴムを含む。ここで、本発明のゴム組成物においては、前記ゴム成分が、前記変性スチレン-ブタジエン共重合体ゴム(a)10〜90質量%と、前記スチレン-ブタジエン共重合体ゴム(b)10〜90質量%と、天然ゴム0〜80質量%とを含むのが好ましい。   In another preferred embodiment of the rubber composition of the present invention, the rubber component further contains natural rubber. Here, in the rubber composition of the present invention, the rubber component contains 10 to 90% by mass of the modified styrene-butadiene copolymer rubber (a) and the styrene-butadiene copolymer rubber (b) 10 to 90. It is preferable to contain a mass% and natural rubber 0-80 mass%.

また、本発明の乗用車用タイヤは、上記ゴム組成物をトレッドに用いたことを特徴とする。   The passenger car tire of the present invention is characterized in that the rubber composition is used in a tread.

本発明によれば、充填剤としてシリカが配合され、ゴム成分として末端をイミノ基含有ヒドロカルビルオキシシラン化合物で変性したスチレン-ブタジエン共重合体ゴム(a)とガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)とが用いられた、低発熱性とウェット制動性とが両立され、耐破壊性及び耐摩耗性が改善されたゴム組成物を提供することができる。また、該ゴム組成物をトレッドに用いた、低発熱性、ウェット制動性、耐破壊性及び耐摩耗性に優れた乗用車用タイヤを提供することができる。   According to the present invention, a styrene-butadiene copolymer rubber (a) in which silica is blended as a filler and a terminal is modified with an imino group-containing hydrocarbyloxysilane compound as a rubber component, and a styrene-butadiene copolymer having a high glass transition point. A rubber composition using the combined rubber (b), which has both low heat build-up and wet braking properties and improved fracture resistance and wear resistance, can be provided. Moreover, the tire for passenger cars which used this rubber composition for the tread and was excellent in low heat build-up property, wet-braking property, destruction resistance, and abrasion resistance can be provided.

以下に、本発明を詳細に説明する。本発明のゴム組成物は、一方の末端に水素原子又は窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体の該重合活性末端に、上記一般式(I)で表されるイミノ基含有ヒドロカルビルオキシシラン化合物を反応させてなる変性スチレン-ブタジエン共重合体ゴム(a)10質量%以上と、ガラス転移点が-35℃より高いスチレン-ブタジエン共重合体ゴム(b)10質量%以上とを含むゴム成分に対して、少なくともシリカを含む充填剤を配合してなる。ゴム成分としてガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)をゴム組成物に配合することで、ゴム組成物のガラス転移点が高くなり、ゴム組成物の0℃でのtanδが上昇して、ウェット制動性が向上する。また、ゴム成分として上記末端変性スチレン-ブタジエン共重合体ゴム(a)を併用することで、ゴム組成物の60℃でのtanδの上昇が抑制され、ゴム組成物の低発熱性を確保することができる。更に、充填剤としてシリカを配合しつつ、ゴム成分として変性スチレン-ブタジエン共重合体ゴム(a)を用いることで、シリカとゴム成分との相互作用が高くなり、充分な補強効果が発揮され、ゴム組成物の耐破壊性及び耐摩耗性を改善することができる。また更に、充填剤としてシリカを用いつつ、ゴム成分として変性スチレン-ブタジエン共重合体ゴム(a)とガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)を併用することで、変性スチレン-ブタジエン共重合体ゴム(a)の有するゴム組成物の低発熱性、耐破壊性及び耐摩耗性を改善する効果がより一層発揮され、更にウェット制動性を大きく改善することもできる。   The present invention is described in detail below. The rubber composition of the present invention has a hydrogen atom or nitrogen-containing group at one end and the above-mentioned general formula (I) at the polymerization active end of the styrene-butadiene copolymer whose other end is a polymerization active end. Modified styrene-butadiene copolymer rubber (a) obtained by reacting an imino group-containing hydrocarbyloxysilane compound represented by the formula (10) and a styrene-butadiene copolymer rubber having a glass transition point higher than -35 ° C ( b) A rubber component containing 10% by mass or more is blended with a filler containing at least silica. By blending the rubber composition with styrene-butadiene copolymer rubber (b) having a high glass transition point as a rubber component, the glass transition point of the rubber composition is increased, and the tan δ at 0 ° C. of the rubber composition is increased. Thus, wet braking performance is improved. In addition, by using the terminal-modified styrene-butadiene copolymer rubber (a) as a rubber component, an increase in tan δ at 60 ° C. of the rubber composition is suppressed, and low exothermic property of the rubber composition is ensured. Can do. Furthermore, by using the modified styrene-butadiene copolymer rubber (a) as a rubber component while blending silica as a filler, the interaction between the silica and the rubber component is increased, and a sufficient reinforcing effect is exhibited. The fracture resistance and wear resistance of the rubber composition can be improved. Furthermore, by using the modified styrene-butadiene copolymer rubber (a) as the rubber component and the styrene-butadiene copolymer rubber (b) having a high glass transition point as a rubber component while using silica as a filler, a modified styrene- The effect of improving the low heat buildup, fracture resistance and wear resistance of the rubber composition of the butadiene copolymer rubber (a) is further exhibited, and wet braking performance can be greatly improved.

本発明のゴム組成物は、ゴム成分として上記変性スチレン-ブタジエン共重合体ゴム(a)を含み、ゴム成分中での該変性スチレン-ブタジエン共重合体ゴム(a)の含有量が10質量%以上である。ゴム成分中の変性スチレン-ブタジエン共重合体ゴム(a)の含有量が10質量%未満では、ゴム組成物の低発熱性、耐破壊性及び耐摩耗性を向上させる効果が充分に発揮されなくなる。   The rubber composition of the present invention contains the modified styrene-butadiene copolymer rubber (a) as a rubber component, and the content of the modified styrene-butadiene copolymer rubber (a) in the rubber component is 10% by mass. That's it. If the content of the modified styrene-butadiene copolymer rubber (a) in the rubber component is less than 10% by mass, the effect of improving the low heat buildup, fracture resistance and wear resistance of the rubber composition will not be sufficiently exerted. .

上記変性スチレン-ブタジエン共重合体ゴム(a)は、一方の末端に水素原子又は窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体を、上記一般式(I)で表されるイミノ基含有ヒドロカルビルオキシシラン化合物で変性して得られる。上記スチレン-ブタジエン共重合体は、例えば、有機リチウム化合物を重合開始剤とし、1,3-ブタジエンとスチレンとをアニオン重合させることで製造できる。上記有機リチウム化合物としては、ヒドロカルビルリチウム及びリチウムアミド化合物が好ましく、ヒドロカルビルリチウムを用いた場合、一方の末端に水素原子を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体が得られ、リチウムアミド化合物を用いた場合、一方の末端に窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体が得られる。   The modified styrene-butadiene copolymer rubber (a) is a styrene-butadiene copolymer having a hydrogen atom or a nitrogen-containing group at one end and a polymerization active end at the other end. It is obtained by modification with an imino group-containing hydrocarbyloxysilane compound represented by The styrene-butadiene copolymer can be produced, for example, by anionic polymerization of 1,3-butadiene and styrene using an organic lithium compound as a polymerization initiator. As the organolithium compound, hydrocarbyl lithium and lithium amide compound are preferable. When hydrocarbyl lithium is used, a styrene-butadiene copolymer having a hydrogen atom at one end and a polymerization active end is obtained. When a lithium amide compound is used, a styrene-butadiene copolymer having a nitrogen-containing group at one end and a polymerization active end at the other end is obtained.

上記ヒドロカルビルリチウムとしては、炭素数2〜20のヒドロカルビル基を有するものが好ましく、例えば、エチルリチウム,n-プロピルリチウム,イソプロピルリチウム,n-ブチルリチウム,sec-ブチルリチウム,tert-オクチルリチウム,n-デシルリチウム,フェニルリチウム,2-ナフチルリチウム,2-ブチル-フェニルリチウム,4-フェニル-ブチルリチウム,シクロヘキシルリチウム,シクロペンチルリチウム,ジイソプロペニルベンゼンとブチルリチウムとの反応生成物等が挙げられ、これらの中でも、n-ブチルリチウムが好ましい。   As the hydrocarbyl lithium, those having a hydrocarbyl group having 2 to 20 carbon atoms are preferable. For example, ethyl lithium, n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert-octyl lithium, n- Decyl lithium, phenyl lithium, 2-naphthyl lithium, 2-butyl-phenyl lithium, 4-phenyl-butyl lithium, cyclohexyl lithium, cyclopentyl lithium, reaction products of diisopropenylbenzene and butyl lithium, etc. Of these, n-butyllithium is preferable.

また、上記リチウムアミド化合物としては、例えば、リチウムヘキサメチレンイミド,リチウムピロリジド,リチウムピペリジド,リチウムヘプタメチレンイミド,リチウムドデカメチレンイミド,リチウムジメチルアミド,リチウムジエチルアミド,リチウムジブチルアミド,リチウムジプロピルアミド,リチウムジヘプチルアミド,リチウムジヘキシルアミド,リチウムジオクチルアミド,リチウムジ-2-エチルヘキシルアミド,リチウムジデシルアミド,リチウム-N-メチルピペラジド,リチウムエチルプロピルアミド,リチウムエチルブチルアミド,リチウムメチルブチルアミド,リチウムエチルベンジルアミド,リチウムメチルフェネチルアミド等が挙げられ、これらの中でも、リチウムヘキサメチレンイミド,リチウムピロリジド,リチウムピペリジド,リチウムヘプタメチレンイミド,リチウムドデカメチレンイミド等の環状リチウムアミドが好ましく、リチウムヘキサメチレンイミド及びリチウムピロリジドが特に好ましい。   Examples of the lithium amide compound include lithium hexamethylene imide, lithium pyrrolidide, lithium piperidide, lithium heptamethylene imide, lithium dodecamethylene imide, lithium dimethyl amide, lithium diethyl amide, lithium dibutyl amide, and lithium dipropyl amide. , Lithium diheptylamide, lithium dihexylamide, lithium dioctylamide, lithium di-2-ethylhexylamide, lithium didecylamide, lithium-N-methylpiperazide, lithium ethylpropylamide, lithium ethylbutyramide, lithium methylbutyramide, lithium ethylbenzyl Amide, lithium methylphenethyl amide, etc., among these, lithium hexamethylene imide, lithium pyrrolidide Cyclic lithium amides such as lithium piperidide, lithium heptamethylene imide and lithium dodecamethylene imide are preferable, and lithium hexamethylene imide and lithium pyrrolidide are particularly preferable.

上記有機リチウム化合物の存在下、アニオン重合でスチレン-ブタジエン共重合体を製造する方法としては特に制限はなく、従来公知の方法を用いることができる。具体的には、反応に不活性な有機溶剤中で、有機リチウム化合物を重合開始剤とし、所望によりランダマイザーの存在下で1,3-ブタジエンとスチレンとをアニオン重合させることにより、スチレン-ブタジエン共重合体が得られる。重合反応の温度は、通常-80〜150℃の範囲であり、-20〜100℃の範囲が好ましい。また、重合反応は、発生圧力下で行うことができ、1,3-ブタジエン及びスチレンを実質的に液相に保つのに十分な圧力で操作するのが好ましい。なお、発生圧力より高い圧力で重合させてもよく、例えば、重合反応に対して不活性なガスで反応器を加圧する等して重合系の圧力を上昇させてもよい。   There is no restriction | limiting in particular as a method of manufacturing a styrene-butadiene copolymer by anionic polymerization in presence of the said organic lithium compound, A conventionally well-known method can be used. Specifically, in an organic solvent inert to the reaction, an organic lithium compound is used as a polymerization initiator, and 1,3-butadiene and styrene are anionically polymerized in the presence of a randomizer if desired, thereby styrene-butadiene. A copolymer is obtained. The temperature of the polymerization reaction is usually in the range of -80 to 150 ° C, preferably in the range of -20 to 100 ° C. The polymerization reaction can also be carried out under generated pressure, and is preferably operated at a pressure sufficient to keep 1,3-butadiene and styrene in a substantially liquid phase. The polymerization may be performed at a pressure higher than the generated pressure. For example, the pressure of the polymerization system may be increased by pressurizing the reactor with a gas inert to the polymerization reaction.

上記変性スチレン-ブタジエン共重合体ゴム(a)は、上述のようにして得られた一方の末端に水素原子又は窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体の該重合活性末端に、上記一般式(I)で表されるイミノ基含有ヒドロカルビルオキシシラン化合物を反応させることで得られる。   The modified styrene-butadiene copolymer rubber (a) has a styrene-butadiene copolymer having a hydrogen atom or a nitrogen-containing group at one end obtained as described above and the other end being a polymerization active end. It can be obtained by reacting the polymerization active terminal of the polymer with an imino group-containing hydrocarbyloxysilane compound represented by the above general formula (I).

式(I)において、R1及びR2は、それぞれ独立して炭素数1〜18の一価の炭化水素基である。該一価の炭化水素基としては、炭素数1〜18のアルキル基,炭素数2〜18のアルケニル基,炭素数6〜18のアリール基,炭素数7〜18のアラルキル基等が挙げられる。ここで、上記アルキル基及びアルケニル基は、直鎖状,枝分かれ状,環状のいずれでもよく、例えば、メチル基,エチル基,n-プロピル基,イソプロピル基,n-ブチル基,イソブチル基,sec-ブチル基,tert-ブチル基,ペンチル基,ヘキシル基,オクチル基,デシル基,ドデシル基,シクロペンチル基,シクロヘキシル基,ビニル基,プロぺニル基,アリル基,ヘキセニル基,オクテニル基,シクロペンテニル基,シクロヘキセニル基等が挙げられる。また、上記アリール基は、芳香環上に低級アルキル基等の置換基を有していてもよく、例えば、フェニル基,トリル基,キシリル基,ナフチル基等が挙げられる。更に、上記アラルキル基は、芳香環上に低級アルキル基等の置換基を有していてもよく、例えば、ベンジル基,フェネチル基,ナフチルメチル基等が挙げられる。 In the formula (I), R 1 and R 2 are each independently a monovalent hydrocarbon group having 1 to 18 carbon atoms. Examples of the monovalent hydrocarbon group include an alkyl group having 1 to 18 carbon atoms, an alkenyl group having 2 to 18 carbon atoms, an aryl group having 6 to 18 carbon atoms, and an aralkyl group having 7 to 18 carbon atoms. Here, the alkyl group and alkenyl group may be linear, branched, or cyclic, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec- Butyl, tert-butyl, pentyl, hexyl, octyl, decyl, dodecyl, cyclopentyl, cyclohexyl, vinyl, propenyl, allyl, hexenyl, octenyl, cyclopentenyl, A cyclohexenyl group etc. are mentioned. The aryl group may have a substituent such as a lower alkyl group on the aromatic ring, and examples thereof include a phenyl group, a tolyl group, a xylyl group, and a naphthyl group. Furthermore, the aralkyl group may have a substituent such as a lower alkyl group on the aromatic ring, and examples thereof include a benzyl group, a phenethyl group, and a naphthylmethyl group.

式(I)において、Aは炭素数1〜20の二価の炭化水素基を示す。該二価の炭化水素基としては、炭素数1〜20のアルキレン基,炭素数2〜20のアルケニレン基,炭素数6〜20のアリーレン基,炭素数7〜20のアラルキレン基等が挙げられ、これらの中でも、炭素数1〜20のアルキレン基が好ましい。該アルキレン基は、直鎖状,枝分かれ状,環状のいずれでもよいが、直鎖状のものが特に好ましい。該直鎖状のアルキレン基としては、メチレン基,エチレン基,トリメチレン基,テトラメチレン基,ペンタメチレン基,ヘキサメチレン基,オクタメチレン基,デカメチレン基,ドデカメチレン基等が挙げられる。   In the formula (I), A represents a divalent hydrocarbon group having 1 to 20 carbon atoms. Examples of the divalent hydrocarbon group include an alkylene group having 1 to 20 carbon atoms, an alkenylene group having 2 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms, an aralkylene group having 7 to 20 carbon atoms, and the like. Among these, an alkylene group having 1 to 20 carbon atoms is preferable. The alkylene group may be linear, branched or cyclic, but is preferably linear. Examples of the linear alkylene group include a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, an octamethylene group, a decamethylene group, and a dodecamethylene group.

式(I)において、nは1〜3の整数であり、R1Oが複数ある場合、各R1Oは互いに同一でも異なっていてもよく、また、R2が複数ある場合、各R2は互いに同一でも異なっていてもよい。 In formula (I), n is an integer from 1 to 3, when R 1 O is more, each R 1 O may be the same or different from each other, when R 2 are a plurality, each R 2 May be the same as or different from each other.

式(I)において、R3及びR4は、それぞれ独立して水素原子又は炭素数1〜18の一価の炭化水素基である。ここで、R3及びR4としての炭素数1〜18の一価の炭化水素基は、置換若しくは無置換のアミノ基及び/又はエーテル基を有していてもよい。また、R3及びR4は、互いに同一でも異なっていてもよく、互いに結合して環構造を形成していてもよい。該環構造は、飽和若しくは不飽和の炭化水素環構造であってもよく、また、窒素原子及び/又は酸素原子をヘテロ原子として含む飽和若しくは不飽和の複素環構造であってもよい。なお、R3及びR4としての炭素数1〜18の一価の炭化水素基は、上記R1及びR2において説明した炭素数1〜18の一価の炭化水素基と同様である。 In the formula (I), R 3 and R 4 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 18 carbon atoms. Here, a monovalent hydrocarbon group having 1 to 18 carbon atoms as R 3 and R 4 may be substituted or unsubstituted amino group and / or ether groups. R 3 and R 4 may be the same as or different from each other, and may be bonded to each other to form a ring structure. The ring structure may be a saturated or unsaturated hydrocarbon ring structure, or may be a saturated or unsaturated heterocyclic structure containing a nitrogen atom and / or an oxygen atom as a heteroatom. Incidentally, monovalent hydrocarbon group having 1 to 18 carbon atoms as R 3 and R 4 are the same as the monovalent hydrocarbon group having 1 to 18 carbon atoms described in the above R 1 and R 2.

式(I)において、Aに結合するイミノ基としては、エチリデンアミノ基、1-メチルプロピリデンアミノ基、1,3-ジメチルブチリデンアミノ基、1-メチルエチリデンアミノ基、4-N,N-ジメチルアミノベンジリデンアミノ基、シクロヘキシリデンアミノ基等が好適に挙げられる。   In the formula (I), the imino group bonded to A includes an ethylideneamino group, 1-methylpropylideneamino group, 1,3-dimethylbutylideneamino group, 1-methylethylideneamino group, 4-N, N- Preferable examples include dimethylaminobenzylideneamino group, cyclohexylideneamino group and the like.

式(I)のイミノ基含有ヒドロカルビルオキシシラン化合物として、具体的には、N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミン,N-(1-メチルエチリデン)-3-(トリエトキシシリル)-1-プロパンアミン,N-エチリデン-3-(トリエトキシシリル)-1-プロパンアミン,N-(1-メチルプロピリデン)-3-(トリエトキシシリル)-1-プロパンアミン,N-[4-(N,N-ジメチルアミノ)ベンジリデン]-3-(トリエトキシシリル)-1-プロパンアミン,N-(シクロヘキシリデン)-3-(トリエトキシシリル)-1-プロパンアミン及びこれらのトリエトキシシリル化合物に対応するトリメトキシシリル化合物,メチルジエトキシシリル化合物,エチルジエトキシシリル化合物,メチルジメトキシシリル化合物,エチルジメトキシシリル化合物等が好ましく、これらの中でも、N-(1-メチルプロピリデン)-3-(トリエトキシシリル)-1-プロパンアミン及びN-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンが特に好ましい。   As the imino group-containing hydrocarbyloxysilane compound of formula (I), specifically, N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) -1-propanamine, N- (1-methyl) Ethylidene) -3- (triethoxysilyl) -1-propanamine, N-ethylidene-3- (triethoxysilyl) -1-propanamine, N- (1-methylpropylidene) -3- (triethoxysilyl) -1-Propanamine, N- [4- (N, N-dimethylamino) benzylidene] -3- (triethoxysilyl) -1-propanamine, N- (cyclohexylidene) -3- (triethoxysilyl) Preferred are trimethoxysilyl compounds, methyldiethoxysilyl compounds, ethyldiethoxysilyl compounds, methyldimethoxysilyl compounds, ethyldimethoxysilyl compounds corresponding to -1-propanamine and these triethoxysilyl compounds. Among these, N- (1-methylpropylidene) -3- (triethoxysilyl) -1-propanamine and N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) -1 -Propanamine is particularly preferred.

式(I)のイミド基含有ヒドロカルビルオキシシラン化合物を、スチレン-ブタジエン共重合体の重合活性末端に反応させる際、式(I)の化合物の使用量は、スチレン-ブタジエン共重合体の製造に使用される有機リチウム化合物1molに対し、通常0.25〜3.0molであり、0.5〜1.5molの範囲が好ましい。0.25mol未満では、ヒドロカルビルオキシ基がカップリング反応に消費されて好ましくない。また、3.0molを超えると、過剰に用いた式(I)の化合物が無駄になるとともに、式(I)の化合物に含まれる不純物により、重合活性末端が失活して実質的な変性効率が低下してしまう。また、変性の際の反応温度は、スチレン-ブタジエン共重合体の重合温度と同じでもよく、30〜100℃の範囲が好ましい。変性反応の温度が30℃未満では、重合体の粘度が上昇しすぎる傾向があり、100℃を超えると、重合活性末端が失活し易くなる。   When the imide group-containing hydrocarbyloxysilane compound of the formula (I) is reacted with the polymerization active terminal of the styrene-butadiene copolymer, the amount of the compound of the formula (I) is used for the production of the styrene-butadiene copolymer. The amount is usually 0.25 to 3.0 mol, preferably 0.5 to 1.5 mol, based on 1 mol of the organic lithium compound. If it is less than 0.25 mol, hydrocarbyloxy groups are consumed in the coupling reaction, which is not preferable. On the other hand, if it exceeds 3.0 mol, the excessively used compound of the formula (I) is wasted, and the impurities contained in the compound of the formula (I) deactivate the polymerization active terminal, resulting in substantial modification efficiency. It will decline. The reaction temperature during modification may be the same as the polymerization temperature of the styrene-butadiene copolymer, and is preferably in the range of 30 to 100 ° C. If the temperature of the modification reaction is less than 30 ° C, the viscosity of the polymer tends to increase too much, and if it exceeds 100 ° C, the polymerization active terminal tends to be deactivated.

上記式(I)の化合物のスチレン-ブタジエン共重合体の重合活性末端への添加時期、方法については特に限定はなく、一般的には、スチレン-ブタジエン共重合体の重合終了後に行う。こうして得られた変性スチレン-ブタジエン共重合体ゴム(a)の重合鎖末端変性基の分析は、高速液体クロマトグラフィー(HPLC)で行うことができる。   There is no particular limitation on the timing and method of adding the compound of the above formula (I) to the polymerization active terminal of the styrene-butadiene copolymer, and the method is generally performed after the polymerization of the styrene-butadiene copolymer. Analysis of the polymer chain terminal modified group of the modified styrene-butadiene copolymer rubber (a) thus obtained can be performed by high performance liquid chromatography (HPLC).

式(I)の化合物は、分子内にメチレンアミノ基を有しており、該メチレンアミノ基が三級アミノ基と同様に優れた塩基性を有する上、立体障害が少ないため、様々な酸性官能基と水素結合することができる。式(I)の化合物を、スチレン-ブタジエン共重合体の重合活性末端に反応させた場合、ヒドロカルビルオキシシランとの求核置換生成物とメチレンアミノ基への付加反応生成物との混合物が得られるものと考えられる。スチレン-ブタジエン共重合体の重合活性末端に式(I)の化合物が求核置換反応した場合には、シリカ表面の酸性官能基(シラノール基)と導入されたメチレンアミノ基とが相互作用して、ゴム成分へのシリカの分散性が向上し、シリカによる補強効果が十分に発揮される。また、スチレン-ブタジエン共重合体の重合活性末端に式(I)の化合物が付加した場合には、二級のアミノ基が生成し、該二級のアミノ基がシリカ表面のシラノール基と水素結合するため、ゴム成分へのシリカの分散性が向上し、シリカによる補強効果が十分に発揮される。更に、式(I)の化合物は、ヒドロカルビルオキシシリル基を有しており、スチレン-ブタジエン共重合体の重合活性末端に導入されたヒドロカルビルオキシシリル基がシリカ表面のシラノール基と縮合反応することにより、極めて高い補強効果が発揮される。また、Aに結合するイミノ基がN,N-ジメチルアミノベンジリデンアミノ基である場合、充填剤としてシリカと共にカーボンブラックを用いることで、カーボンブラックとの相互作用が強まり、更に良好な補強効果が発現される。   The compound of the formula (I) has a methyleneamino group in the molecule, and the methyleneamino group has excellent basicity like a tertiary amino group and has few steric hindrances. It can hydrogen bond with the group. When the compound of formula (I) is reacted with the polymerization active terminal of a styrene-butadiene copolymer, a mixture of a nucleophilic substitution product with hydrocarbyloxysilane and an addition reaction product with a methyleneamino group is obtained. It is considered a thing. When the compound of formula (I) undergoes a nucleophilic substitution reaction at the polymerization active terminal of the styrene-butadiene copolymer, the acidic functional group (silanol group) on the silica surface interacts with the introduced methyleneamino group. The dispersibility of silica in the rubber component is improved, and the reinforcing effect by silica is sufficiently exhibited. In addition, when the compound of formula (I) is added to the polymerization active terminal of the styrene-butadiene copolymer, a secondary amino group is formed, and the secondary amino group forms a hydrogen bond with a silanol group on the silica surface. Therefore, the dispersibility of silica in the rubber component is improved, and the reinforcing effect by silica is sufficiently exhibited. Further, the compound of formula (I) has a hydrocarbyloxysilyl group, and the hydrocarbyloxysilyl group introduced into the polymerization active terminal of the styrene-butadiene copolymer undergoes a condensation reaction with a silanol group on the silica surface. An extremely high reinforcing effect is exhibited. In addition, when the imino group bonded to A is an N, N-dimethylaminobenzylideneamino group, the use of carbon black together with silica as a filler enhances the interaction with the carbon black and further enhances the reinforcing effect. Is done.

本発明のゴム組成物は、ゴム成分としてガラス転移点が-35℃より高いスチレン-ブタジエン共重合体ゴム(b)を含み、ゴム成分中での該スチレン-ブタジエン共重合体ゴム(b)の含有量が10質量%以上である。ゴム成分中のスチレン-ブタジエン共重合体ゴム(b)の含有量が10質量%未満では、ゴム組成物のガラス転移点を高くする効果が小さく、ゴム組成物の0℃でのtanδを上昇させてウェット制動性を向上させる効果が小さい。また、スチレン-ブタジエン共重合体ゴム(b)のガラス転移点が-35℃以下では、ゴム組成物のガラス転移点を向上させる効果が小さいため、ゴム組成物の0℃でのtanδを充分に向上させることができず、結果として、ウェット制動性を充分に向上させることができない。ここで、スチレン-ブタジエン共重合体ゴム(b)のガラス転移点は、-30℃以上が好ましい。また、本発明において、ガラス転移点は、示差走査熱量計(DSC)等で測定することができる。   The rubber composition of the present invention contains a styrene-butadiene copolymer rubber (b) having a glass transition point higher than −35 ° C. as a rubber component, and the styrene-butadiene copolymer rubber (b) in the rubber component Content is 10 mass% or more. When the content of the styrene-butadiene copolymer rubber (b) in the rubber component is less than 10% by mass, the effect of increasing the glass transition point of the rubber composition is small, and the tan δ at 0 ° C. of the rubber composition is increased. The effect of improving wet braking performance is small. In addition, when the glass transition point of the styrene-butadiene copolymer rubber (b) is −35 ° C. or less, the effect of improving the glass transition point of the rubber composition is small, so that the tan δ at 0 ° C. of the rubber composition is sufficiently high. As a result, the wet braking performance cannot be sufficiently improved. Here, the glass transition point of the styrene-butadiene copolymer rubber (b) is preferably −30 ° C. or higher. In the present invention, the glass transition point can be measured with a differential scanning calorimeter (DSC) or the like.

本発明のゴム組成物は、ゴム成分として更に天然ゴムを含むのが好ましい。天然ゴムを配合することで、ゴム組成物の力学的特性を向上させることができる。また、本発明のゴム組成物は、ゴム成分としてタイヤ用ゴム組成物に通常用いられる他のジエン系ゴムを含んでもよい。   The rubber composition of the present invention preferably further contains natural rubber as a rubber component. By blending natural rubber, the mechanical properties of the rubber composition can be improved. The rubber composition of the present invention may also contain other diene rubbers that are usually used in tire rubber compositions as a rubber component.

本発明のゴム組成物のゴム成分は、上記変性スチレン-ブタジエン共重合体ゴム(a)10〜90質量%と上記スチレン-ブタジエン共重合体ゴム(b)10〜90質量%と天然ゴム0〜80質量%とを含むのが好ましく、上記変性スチレン-ブタジエン共重合体ゴム(a)40〜70質量%と上記スチレン-ブタジエン共重合体ゴム(b)10〜30質量%と天然ゴム5〜30質量%とを含むのが更に好ましい。ゴム成分中の上記スチレン-ブタジエン共重合体ゴム(b)の含有量が90質量%を超えたり、ゴム成分中の天然ゴムの含有量が80質量%を超えると、上記変性スチレン-ブタジエン共重合体ゴム(a)の含有量が不足し、ゴム組成物の低発熱性、ウェット制動性、耐破壊性及び耐摩耗性を向上させる効果が充分に発揮されなくなる。   The rubber component of the rubber composition of the present invention comprises 10 to 90% by mass of the modified styrene-butadiene copolymer rubber (a), 10 to 90% by mass of the styrene-butadiene copolymer rubber (b) and 0 to 90% of natural rubber. The modified styrene-butadiene copolymer rubber (a) is 40 to 70% by mass, the styrene-butadiene copolymer rubber (b) is 10 to 30% by mass, and natural rubber 5 to 30%. It is more preferable that it contains the mass%. If the content of the styrene-butadiene copolymer rubber (b) in the rubber component exceeds 90% by mass or the content of natural rubber in the rubber component exceeds 80% by mass, the modified styrene-butadiene copolymer The content of the combined rubber (a) is insufficient, and the effect of improving the low heat build-up, wet braking performance, fracture resistance and wear resistance of the rubber composition is not sufficiently exhibited.

本発明のゴム組成物は、充填剤として少なくともシリカを含む。ここで、シリカとしては、湿式シリカ(含水ケイ酸)、乾式シリカ(無水ケイ酸)等が挙げられる。該シリカの配合量は、上記ゴム成分100質量部に対して10〜100質量部の範囲が好ましく、25〜80質量部の範囲が更に好ましい。シリカの配合量がゴム成分100質量部に対して10質量部未満では、ゴム組成物のウェット制動性を向上させる効果が小さく、また、シリカが少ないため、上記変性スチレン-ブタジエン共重合体ゴム(a)を配合してゴム組成物の低発熱性、耐破壊性及び耐摩耗性を向上させる効果が小さい。また、シリカの配合量がゴム成分100質量部に対して100質量部を超えると、ゴム組成物の製造工程での作業性が悪化し、更にはゴム組成物の発熱性が高くなる。   The rubber composition of the present invention contains at least silica as a filler. Here, examples of the silica include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), and the like. The amount of the silica is preferably in the range of 10 to 100 parts by mass, more preferably in the range of 25 to 80 parts by mass with respect to 100 parts by mass of the rubber component. When the blending amount of silica is less than 10 parts by weight with respect to 100 parts by weight of the rubber component, the effect of improving the wet braking performance of the rubber composition is small, and since there is little silica, the modified styrene-butadiene copolymer rubber ( The effect of improving the low exothermic property, fracture resistance and wear resistance of the rubber composition by blending a) is small. On the other hand, when the compounding amount of silica exceeds 100 parts by mass with respect to 100 parts by mass of the rubber component, workability in the production process of the rubber composition is deteriorated, and further, the exothermic property of the rubber composition is increased.

本発明のゴム組成物は、充填剤として上記シリカ以外にカーボンブラック等を含んでもよい。該カーボンブラックとしては特に制限はなく、例えばFEF,SRF,HAF,ISAF,SAF等を用いることができる。ここで、充填剤中のシリカの含有率は、10〜100質量%の範囲が好ましく、25〜100質量%の範囲が更に好ましい。充填剤中のシリカの割合が10質量%未満では、上記変性スチレン-ブタジエン共重合体ゴム(a)を配合してゴム組成物の低発熱性、耐破壊性及び耐摩耗性を向上させる効果が小さくなり、また、ゴム組成物のウェット制動性を向上させる効果も小さくなる。   The rubber composition of the present invention may contain carbon black or the like as a filler in addition to the silica. There is no restriction | limiting in particular as this carbon black, For example, FEF, SRF, HAF, ISAF, SAF etc. can be used. Here, the content of silica in the filler is preferably in the range of 10 to 100% by mass, and more preferably in the range of 25 to 100% by mass. When the proportion of silica in the filler is less than 10% by mass, the modified styrene-butadiene copolymer rubber (a) is blended to improve the low heat buildup, fracture resistance and wear resistance of the rubber composition. In addition, the effect of improving the wet braking performance of the rubber composition is reduced.

本発明のゴム組成物には、上記ゴム成分、シリカ、カーボンブラック等の充填剤の他に、プロセスオイル等の軟化剤、老化防止剤、加硫剤、加硫促進剤、ステアリン酸、ワックス、亜鉛華等のゴム業界で通常使用される配合剤を、本発明の目的を害しない範囲内で適宜選択して配合することができる。これら配合剤としては、市販品を好適に使用することができる。なお、本発明のゴム組成物は、少なくとも変性スチレン-ブタジエン共重合体ゴム(a)及びスチレン-ブタジエン共重合体ゴム(b)を含むゴム成分に、シリカと共に必要に応じて適宜選択した各種配合剤を配合し、混練り、熱入れ、押出等することにより製造することができる。   In the rubber composition of the present invention, in addition to the rubber component, silica, carbon black and other fillers, softeners such as process oil, anti-aging agent, vulcanizing agent, vulcanization accelerator, stearic acid, wax, A compounding agent usually used in the rubber industry such as zinc white can be appropriately selected and blended within a range not impairing the object of the present invention. As these compounding agents, commercially available products can be suitably used. The rubber composition of the present invention is a rubber component containing at least the modified styrene-butadiene copolymer rubber (a) and the styrene-butadiene copolymer rubber (b). It can be produced by blending an agent, kneading, heating, extruding and the like.

本発明の乗用車用タイヤは、上述のゴム組成物をトレッドに用いることを特徴とする。本発明のタイヤは、トレッドに上記ゴム組成物を適用する以外特に制限はなく、通常の方法で製造することができ、低発熱性、ウェット制動性、耐破壊性及び耐摩耗性に優れる。なお、本発明のタイヤに充填する気体としては、通常の或いは酸素分圧を調整した空気の他、窒素、アルゴン、ヘリウム等の不活性ガスを用いることができる。   The tire for passenger cars of the present invention is characterized by using the rubber composition described above for a tread. The tire of the present invention is not particularly limited except that the above rubber composition is applied to the tread, and can be produced by an ordinary method, and is excellent in low heat buildup, wet braking performance, fracture resistance, and wear resistance. In addition, as gas with which the tire of the present invention is filled, an inert gas such as nitrogen, argon, helium, etc. can be used in addition to air having normal or oxygen partial pressure adjusted.

以下に、実施例を挙げて本発明を更に詳しく説明するが、本発明は下記の実施例に何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples.

表1に示す配合処方のゴム組成物を調製した。なお、ゴム組成物には、表1に示すゴム成分、充填剤及びオイル以外に、老化防止剤、加硫促進剤、硫黄等の配合剤を通常の配合割合で配合した。また、表1中、末端変性SBR-1及び末端変性SBR-2は、以下のようにして製造した。   A rubber composition having a formulation shown in Table 1 was prepared. In addition to the rubber components, fillers, and oils shown in Table 1, compounding agents such as anti-aging agents, vulcanization accelerators, and sulfur were blended in the rubber composition at normal blending ratios. In Table 1, terminal-modified SBR-1 and terminal-modified SBR-2 were produced as follows.

(末端変性SBR-1の製造方法)
特開2001−131343号公報の製造例1に記載の方法に従った。乾燥し窒素置換した800mLの耐圧ガラス容器に、シクロへキサン300g、1,3-ブタジエン40g、スチレン10g及びジテトラヒドロフリルプロパン0.16mmolを仕込み、更にn-ブチルリチウム(BuLi)0.55mmolを加え、50℃で2時間重合を行った。重合系は、重合開始から終了まで沈殿が全く見られず均一で透明であり、重合転化率は、ほぼ100%であった。重合終了後、重合系に未端変性剤としてN-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミン0.55mmolを更に加え、30分間変性反応を行った。次に、重合系に2,6-ジ-t-ブチル-p-クレゾール(BHT)のイソプロパノール5質量%溶液0.5mLを更に加えて反応を停止させ、常法で乾燥して末端変性SBR-1を得た。該末端変性SBR-1のミクロ構造を赤外法で分析したところ、結合スチレン量が20.1質量%で、ビニル結合量が54%であった。また、ガラス転移点が-42.0℃であった。
(Method for producing terminal-modified SBR-1)
The method described in Production Example 1 of JP2001-131343A was followed. In a dry and nitrogen-substituted 800 mL pressure-resistant glass container, 300 g of cyclohexane, 40 g of 1,3-butadiene, 10 g of styrene and 0.16 mmol of ditetrahydrofurylpropane are added, and 0.55 mmol of n-butyllithium (BuLi) is further added. Polymerization was carried out at 2 ° C. for 2 hours. The polymerization system was uniform and transparent with no precipitation observed from the start to the end of the polymerization, and the polymerization conversion rate was almost 100%. After completion of the polymerization, 0.55 mmol of N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) -1-propanamine was further added to the polymerization system as an endless modifier, and a modification reaction was performed for 30 minutes. Next, 0.5 mL of a 5% by mass solution of 2,6-di-t-butyl-p-cresol (BHT) in isopropanol was further added to the polymerization system to stop the reaction, followed by drying by a conventional method and terminal-modified SBR-1 Got. When the microstructure of the terminal-modified SBR-1 was analyzed by an infrared method, the amount of bound styrene was 20.1% by mass and the amount of vinyl bond was 54%. The glass transition point was -42.0 ° C.

(末端変性SBR-2の製造方法)
特公平5−87530号公報のポリマーAと同様にして製造した。窒素置換した5Lのオートクレーブに、脱気したシクロヘキサン2000g、1,3-ブタジエン400g、スチレン100g及びテトラヒドロフラン20gを仕込み、更にテトラメチレン-1,4-ジリチウム6mmolを加え、20℃から断熱下で重合を行った。重合終了後、未端変性剤としてジブチルジクロロスズ4mmolを加えて、変性反応を行った。次に、ジ-t-ブチルクレゾール2.5gを加えて反応を停止させ、常法で溶媒を除去・乾燥して末端変性SBR-2を得た。該末端変性SBR-2は、結合スチレン量が20質量%で、ビニル結合量が58%で、スズ含有量が940ppmであった。
(Method for producing terminal-modified SBR-2)
It was produced in the same manner as polymer A in JP-B-5-87530. Nitrogen-substituted 5 L autoclave is charged with 2000 g of degassed cyclohexane, 400 g of 1,3-butadiene, 100 g of styrene and 20 g of tetrahydrofuran, and 6 mmol of tetramethylene-1,4-dilithium is added, and polymerization is carried out at 20 ° C. under heat insulation. went. After the completion of the polymerization, 4 mmol of dibutyldichlorotin was added as an endless modifier to carry out a modification reaction. Next, 2.5 g of di-t-butylcresol was added to stop the reaction, and the solvent was removed and dried by a conventional method to obtain terminal-modified SBR-2. The terminal-modified SBR-2 had a bound styrene content of 20% by mass, a vinyl bond content of 58%, and a tin content of 940 ppm.

次に、得られたゴム組成物に対して、下記の方法で切断時伸び及び引張り強さ、0℃及び60℃でのtanδ(損失正接)、並びに耐摩耗性をそれぞれ測定した。結果を表1に示す。   Next, with respect to the obtained rubber composition, elongation at break and tensile strength, tan δ (loss tangent) at 0 ° C. and 60 ° C., and wear resistance were measured by the following methods. The results are shown in Table 1.

(1)切断時伸び及び引張り強さ
JIS K 6251に準拠して引張試験を行い、加硫したゴム組成物の切断時の伸び(Eb)及び引張り強さ(Tb)を測定した。
(1) Elongation and tensile strength at break A tensile test was performed in accordance with JIS K 6251, and the elongation (Eb) and tensile strength (Tb) at the time of cutting of the vulcanized rubber composition were measured.

(2)0℃及び60℃でのtanδ
粘弾性測定装置[レオメトリックス社製]を使用し、温度0℃又は60℃、歪み5%、周波数15Hzで加硫したゴム組成物のtanδ(0℃)及びtanδ(60℃)を測定した。tanδ(0℃)が大きい程、ゴム組成物のウェット制動性が優れることを示す。また、tanδ(60℃)が小さい程、ゴム組成物の低発熱性が優れることを示す。
(2) Tanδ at 0 ℃ and 60 ℃
Using a viscoelasticity measuring device (manufactured by Rheometrics), tan δ (0 ° C.) and tan δ (60 ° C.) of a rubber composition vulcanized at a temperature of 0 ° C. or 60 ° C., a strain of 5%, and a frequency of 15 Hz were measured. The larger tan δ (0 ° C.), the better the wet braking performance of the rubber composition. In addition, the smaller the tan δ (60 ° C.), the lower the heat buildup of the rubber composition.

(3)耐摩耗性(ゴム組成物)
ランボーン型摩耗試験機を用い、室温において、スリップ率60%での摩耗量を測定し、比較例1のゴム組成物の摩耗量を100として指数表示した。指数値が大きい程、耐摩耗性が良好であることを示す。
(3) Abrasion resistance (rubber composition)
The amount of wear at a slip rate of 60% was measured at room temperature using a Lambourn type wear tester, and the amount of wear of the rubber composition of Comparative Example 1 was shown as an index. It shows that abrasion resistance is so favorable that an index value is large.

次に、上記ゴム組成物をトレッドに用いた、サイズ175/65R15の乗用車用タイヤを試作した。得られたタイヤをリム組みして、タイヤの内圧を196kPaとし、下記の方法でタイヤの低発熱性、ウェット制動性、耐摩耗性を評価した。結果を表1に示す。   Next, a tire for a passenger car having a size of 175 / 65R15 using the rubber composition as a tread was manufactured. The obtained tire was assembled into a rim, the tire inner pressure was set to 196 kPa, and the low heat generation property, wet braking property, and wear resistance of the tire were evaluated by the following methods. The results are shown in Table 1.

(4)低発熱性
QCドラム上でタイヤを一定時間回転させた後、タイヤトレッド部の温度を測定し、比較例1のタイヤのトレッド部の温度の逆数を100として指数表示した。指数値が大きい程、温度が低く、低発熱性に優れることを示す。
(4) Low exothermic property After rotating the tire on the QC drum for a certain period of time, the temperature of the tire tread portion was measured, and the reciprocal of the temperature of the tread portion of the tire of Comparative Example 1 was displayed as an index. The larger the index value, the lower the temperature and the lower the exothermic property.

(5)ウェット制動性
国産FF車に供試タイヤを4本装着し、テストコースにおいて80km/hの初速度にて湿潤路面上での制動距離を測定し、比較例1のタイヤを装着した車の制動距離の逆数を100として指数表示した。指数値が大きい程、制動距離が短く、ウェット制動性に優れることを示す。
(5) Wet braking performance A vehicle equipped with 4 tires tested on a domestic FF vehicle, measuring the braking distance on a wet road surface at an initial speed of 80 km / h on the test course, and mounting the tire of Comparative Example 1 The reciprocal of the braking distance is expressed as an index. The larger the index value, the shorter the braking distance and the better the wet braking performance.

(6)耐摩耗性(タイヤ)
国産FF車に供試タイヤを4本装着し、乗員2人相当分の荷重下、市街地及び山坂道における50000kmの実施走行テストを行い、走行後のトレッド残溝の深さを測定した。残溝測定は、センター付近の溝にて周上10ヶ所の平均値とし、比較例1のタイヤを100として指数表示した。指数値が大きい程、摩耗量が少なく、耐摩耗性が良好であることを示す。
(6) Abrasion resistance (tire)
Four test tires were mounted on a domestic FF vehicle, and a running test was conducted for 50000km in a city area and a mountain slope under the load equivalent to two passengers, and the depth of the remaining tread after driving was measured. In the measurement of the remaining groove, the average value of 10 places on the circumference of the groove near the center was used, and the tire of Comparative Example 1 was set as 100 and displayed as an index. The larger the index value, the smaller the amount of wear and the better the wear resistance.

Figure 2005171034
Figure 2005171034

*1 特開2001−131343号公報の製造例1に記載の方法で得られた末端変性スチレン-ブタジエン共重合体ゴム, 変性剤:N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミン[式(I)のイミノ基含有ヒドロカルビルオキシシラン化合物に包含される].
*2 特公平5−87530号公報のポリマーAと同様にして製造した末端変性スチレン-ブタジエン共重合体ゴム, 変性剤:ジブチルジクロロスズ.
*3 JSR製, SBR1712, SBR100質量部に対して37.5質量部のアロマ油で油展, SBRのガラス転移点=-56.8℃.
*4 JSR製, SBR0202, ガラス転移点=-28.5℃.
*5 日本シリカ工業(株)製, ニップシールAQ(商標).
* 1 Terminal-modified styrene-butadiene copolymer rubber obtained by the method described in Production Example 1 of JP-A-2001-131343, modifier: N- (1,3-dimethylbutylidene) -3- (tri Ethoxysilyl) -1-propanamine [included in imino group-containing hydrocarbyloxysilane compounds of formula (I)].
* 2 End-modified styrene-butadiene copolymer rubber produced in the same manner as Polymer A in JP-B-5-87530, Modifier: Dibutyldichlorotin.
* 3 Oil-extended with 37.5 parts by mass of aroma oil based on 100 parts by mass of JSR, SBR1712, SBR, SBR glass transition point = -56.8 ° C.
* 4 JSR product, SBR0202, glass transition point = -28.5 ℃.
* 5 NIPSEAL AQ (trademark), manufactured by Nippon Silica Kogyo Co., Ltd.

表1から明らかなように、末端変性SBR-1[変性スチレン-ブタジエン共重合体ゴム(a)]とSBR-4[ガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)]とシリカが配合された実施例のゴム組成物は、比較例1のゴム組成物よりも、切断時伸び及び引張強さ(耐破壊性)が優れており、0℃でのtanδが高いためウェット制動性に優れ、60℃でのtanδが低いため低発熱性に優れており、更に耐摩耗性も優れていた。また、実施例のゴム組成物を用いたタイヤは、比較例1のタイヤよりも、低発熱性、ウェット制動性及び耐摩耗性の総てに優れていた。   As is clear from Table 1, terminal-modified SBR-1 [modified styrene-butadiene copolymer rubber (a)], SBR-4 [styrene-butadiene copolymer rubber (b) having a high glass transition point] and silica are used. The blended rubber composition of the example is superior to the rubber composition of Comparative Example 1 in terms of elongation at break and tensile strength (breakage resistance), and has high tan δ at 0 ° C., so wet braking performance is improved. Excellent, tan δ at 60 ° C. was low, so it was excellent in low heat build-up, and was also excellent in wear resistance. In addition, the tire using the rubber composition of the example was superior to the tire of Comparative Example 1 in all of low heat build-up, wet braking properties and wear resistance.

一方、SBR-4[ガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)]とシリカを含むものの、変性スチレン-ブタジエン共重合体ゴム(a)を含まない比較例2のゴム組成物は、比較例1よりも切断時伸び及び引張強さ(耐破壊性)が劣っており、60℃でのtanδが高く低発熱性に劣っており、更に耐摩耗性も低かった。また、比較例2のゴム組成物を用いたタイヤは、比較例1のタイヤよりも、低発熱性及び耐摩耗性が劣っていた。更に、ウェット制動性に関しても、実施例のタイヤより劣っていた。   On the other hand, the rubber composition of Comparative Example 2 containing SBR-4 [styrene-butadiene copolymer rubber (b) having a high glass transition point] and silica but not containing the modified styrene-butadiene copolymer rubber (a) is The elongation at break and the tensile strength (breaking resistance) were inferior to those of Comparative Example 1, the tan δ at 60 ° C. was high, the heat generation was inferior, and the wear resistance was also low. Moreover, the tire using the rubber composition of Comparative Example 2 was inferior to the tire of Comparative Example 1 in low heat buildup and wear resistance. Furthermore, the wet braking performance was also inferior to the tires of the examples.

また、末端変性SBR-1[変性スチレン-ブタジエン共重合体ゴム(a)]とシリカを含むものの、ガラス転移点の高いスチレン-ブタジエン共重合体ゴム(b)を含まない比較例3のゴム組成物は、比較例1よりも0℃でのtanδが低くウェット制動性が劣っていた。また、比較例3のゴム組成物を用いたタイヤは、比較例1のタイヤよりも、ウェット制動性が劣っていた。更に、低発熱性及び耐摩耗性に関しても、実施例のタイヤより劣っていた。   Further, the rubber composition of Comparative Example 3 containing terminal-modified SBR-1 [modified styrene-butadiene copolymer rubber (a)] and silica but not containing a styrene-butadiene copolymer rubber (b) having a high glass transition point. The product had a lower tan δ at 0 ° C. than that of Comparative Example 1 and inferior wet braking properties. Further, the tire using the rubber composition of Comparative Example 3 was inferior in wet braking performance to the tire of Comparative Example 1. Furthermore, it was inferior to the tire of an Example also about low heat buildup and abrasion resistance.

Claims (6)

ゴム成分に対して少なくともシリカを含む充填剤を配合してなるゴム組成物において、
前記ゴム成分が、
一方の末端に水素原子又は窒素含有基を有し且つ他方の末端が重合活性末端であるスチレン-ブタジエン共重合体の該重合活性末端に、下記一般式(I):
Figure 2005171034

(式中、R1及びR2は、それぞれ独立して炭素数1〜18の一価の炭化水素基で;Aは炭素数1〜20の二価の炭化水素基で;R3及びR4は、それぞれ独立して水素原子又は炭素数1〜18の一価の炭化水素基で、但し、該一価の炭化水素基は置換若しくは無置換のアミノ基及び/又はエーテル基を有していてもよく、また、R3及びR4は互いに結合して環構造を形成してもよく;nは1〜3の整数である)で表されるイミノ基含有ヒドロカルビルオキシシラン化合物を反応させてなる変性スチレン-ブタジエン共重合体ゴム(a)10質量%以上と、
ガラス転移点が-35℃より高いスチレン-ブタジエン共重合体ゴム(b)10質量%以上とを含むことを特徴とするゴム組成物。
In the rubber composition formed by blending a filler containing at least silica with the rubber component,
The rubber component is
The styrene-butadiene copolymer having a hydrogen atom or a nitrogen-containing group at one end and the other end being a polymerization active end has the following general formula (I):
Figure 2005171034

Wherein R 1 and R 2 are each independently a monovalent hydrocarbon group having 1 to 18 carbon atoms; A is a divalent hydrocarbon group having 1 to 20 carbon atoms; R 3 and R 4 Are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 18 carbon atoms, provided that the monovalent hydrocarbon group has a substituted or unsubstituted amino group and / or ether group. And R 3 and R 4 may be bonded to each other to form a ring structure; n is an integer of 1 to 3) and is reacted with an imino group-containing hydrocarbyloxysilane compound. Modified styrene-butadiene copolymer rubber (a) 10% by mass or more,
A rubber composition comprising a styrene-butadiene copolymer rubber (b) having a glass transition point higher than -35 ° C (b) of 10% by mass or more.
前記シリカの配合量が前記ゴム成分100質量部に対して10〜100質量部であることを特徴とする請求項1に記載のゴム組成物。   The rubber composition according to claim 1, wherein the amount of silica is 10 to 100 parts by mass with respect to 100 parts by mass of the rubber component. 前記充填剤中の前記シリカの含有量が10〜100質量%であることを特徴とする請求項1に記載のゴム組成物。   The rubber composition according to claim 1, wherein a content of the silica in the filler is 10 to 100% by mass. 前記ゴム成分が更に天然ゴムを含むことを特徴とする請求項1に記載のゴム組成物。   The rubber composition according to claim 1, wherein the rubber component further contains natural rubber. 前記ゴム成分が、前記変性スチレン-ブタジエン共重合体ゴム(a)10〜90質量%と、前記スチレン-ブタジエン共重合体ゴム(b)10〜90質量%と、天然ゴム0〜80質量%とを含むことを特徴とする請求項1又は4に記載のゴム組成物。   The rubber component comprises 10 to 90% by mass of the modified styrene-butadiene copolymer rubber (a), 10 to 90% by mass of the styrene-butadiene copolymer rubber (b), and 0 to 80% by mass of natural rubber. The rubber composition according to claim 1, comprising: 請求項1〜5のいずれかに記載のゴム組成物をトレッドに用いた乗用車用タイヤ。   The tire for passenger cars which used the rubber composition in any one of Claims 1-5 for the tread.
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JP2012172021A (en) * 2011-02-18 2012-09-10 Toyo Tire & Rubber Co Ltd Rubber composition, method for producing the same and pneumatic tire
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