JP2005163055A - Method for producing high workability and extra-high strength cold-rolled steel sheet excellent in delayed fracture resistant characteristic after forming - Google Patents
Method for producing high workability and extra-high strength cold-rolled steel sheet excellent in delayed fracture resistant characteristic after forming Download PDFInfo
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Abstract
Description
本発明は成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板の製造方法に関するものである。 The present invention relates to a method for producing a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming.
従来、超高強度冷延鋼板については、種々の強化策により材料強度の確保は可能であるが、高強度化に伴い加工性は低下する傾向にあった。すなわち、高強度冷延鋼板では、組織的不均一、硬質相と軟質相の局所的混在などに起因し、加工性は、高強度化に伴い大きく低下し、高強度化と延性および曲げ性などの加工特性の両立は困難であるのが実情であった。 Conventionally, for ultra-high-strength cold-rolled steel sheets, material strength can be ensured by various strengthening measures, but workability tends to decrease with increasing strength. In other words, in high-strength cold-rolled steel sheets, due to structural inhomogeneities, local mixing of hard and soft phases, workability is greatly reduced with increasing strength, increasing strength, ductility and bendability, etc. Actually, it is difficult to achieve both the processing characteristics.
このような中で最近では、例えば、特許文献1には、曲げ加工性に優れた鋼板として、表層部にC:0.1wt%以下の軟質層を有し残部が10vol%未満の残留オ−ステナイトと低温変態相あるいはフェライトとの複合組織からなる鋼板が、特許文献2には直径5μm以上の介在物の個数を規定した鋼板が、特許文献3には、特定の鋼成分と製造条件の組み合わせにより伸びフランシ゛性に優れる高張力鋼板が開示されており、加工性の向上に関する知見がようやく見受けられる状況となっている。
Recently, for example,
しかしながら、特許文献1、特許文献2及び特許文献3には遅れ破壊特性に関する知見は一切記載されていない。
However,
遅れ破壊特性については、例えば、特許文献4には、組成、板厚、板形状を規定した鋼板が、特許文献5には鋼成分とマルテンサイトの体積率を規定した鋼板が開示されている。しかし、これらには、加工性、成形性に関する知見は一切記載されていない。 Regarding delayed fracture characteristics, for example, Patent Document 4 discloses a steel sheet in which the composition, plate thickness, and plate shape are defined, and Patent Document 5 discloses a steel sheet in which the volume ratio of steel components and martensite is defined. However, these do not describe any knowledge about processability and moldability.
また製造方法では、特許文献6、特許文献7及び特許文献8に誘導加熱装置を配設した連続焼鈍設備、焼戻し処理を誘導加熱により行う製造方法が開示されている。しかし、成形性・加工性上重要である材料特性に関する知見は全くなく、設備列、通板性、形状、ばらつきなどの記述にとどまっているのが実情である。
以上のように、現状では、良好な加工性と高強度を両立し、かつ耐遅れ破壊特性に優れた超高強度冷延鋼板は得られていない。 As described above, at present, an ultra-high-strength cold-rolled steel sheet having both good workability and high strength and excellent delayed fracture resistance has not been obtained.
本発明は上記問題点を解決するためになされたもので、成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板の製造方法を提供することを目的とする。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a method for producing a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming.
本発明者らは、上記の課題を解決すべく、鋼成分、製造条件及び金属組織などの面から鋭意研究した。その結果、鋼成分を適正範囲に制御して、連続焼鈍時の冷却開始温度からの冷却速度及び冷却後の加熱昇温時の昇温速度を制御し、昇温手段を限定することにより、組織が最適化され、優れた加工性を有すると同時に、成形後の遅れ破壊特性に優れた超高強度冷延鋼板が得られることを知見した。 In order to solve the above-mentioned problems, the present inventors have intensively studied from the aspects of steel composition, production conditions, metal structure, and the like. As a result, the steel component is controlled within an appropriate range, the cooling rate from the cooling start temperature during continuous annealing and the heating rate during heating and heating after cooling are controlled, and the temperature raising means is limited, Is optimized, and it has been found that an ultra-high strength cold-rolled steel sheet having excellent workability and excellent delayed fracture characteristics after forming can be obtained.
本発明は、以上の知見に基づきなされたもので、その要旨は以下のとおりである。 The present invention has been made based on the above findings, and the gist thereof is as follows.
mass%で、C:0.1〜0.2 %、Si:0.01〜1.8 %、Mn:1〜2.5%、P:0.001〜0.05%、S:0.0001〜0.005%、Al:0.005〜0.05%、N:0.0001〜0.005%を含有し、残部が実質的にFeからなる鋼スラブを鋳造後、直ちにまたは一旦冷却して、加熱、熱間圧延、酸洗後、冷間圧延を行い得られた鋼板を、700〜900℃の温度で加熱焼鈍し、10℃/秒以上の冷却速度で冷却し、(0.3×熱処理温度)℃以上までを、10℃/秒以上の昇温速度で、誘導加熱にて加熱昇温し、150℃〜500℃の温度で熱処理することを特徴とする成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板の製造方法。 In mass%, C: 0.1 to 0.2%, Si: 0.01 to 1.8%, Mn: 1 to 2.5%, P: 0.001 to 0.05%, S: 0.0001 to 0.005%, Al: 0.005 to 0.05%, N: 0.0001 to After casting a steel slab containing 0.005% and the balance substantially consisting of Fe, immediately or once cooled, heating, hot rolling, pickling, cold rolling, and then steel plate obtained from 700 to Heat annealing at a temperature of 900 ° C, cooling at a cooling rate of 10 ° C / second or more, and heating up to (0.3 x heat treatment temperature) ° C or higher by induction heating at a heating rate of 10 ° C / second or more And a method for producing a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming, characterized by heat treatment at a temperature of 150 ° C to 500 ° C.
なお、上記手段において、「残部実質的にFe」とは、本発明の作用効果を無くさない限り、不可避不純物をはじめ、他の微量元素を含有するものが本発明の範囲に含まれ得ることを意味する。また、本明細書において、鋼の成分を示す%すべてmass%である。 In the above-mentioned means, “the balance is substantially Fe” means that an element containing other trace elements including inevitable impurities can be included in the scope of the present invention unless the effects of the present invention are lost. means. Moreover, in this specification, all% which shows the component of steel is mass%.
また、本発明において、超高強度冷延鋼板とは、引張強度TS980MPa以上、望ましくは引張強度TS1180MPa以上の冷延鋼板である。 In the present invention, the ultra-high-strength cold-rolled steel sheet is a cold-rolled steel sheet having a tensile strength of TS980 MPa or higher, desirably a tensile strength of TS1180 MPa or higher.
本発明によれば、成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板を得ることができる。本発明は特に引張強度TSが980MPa以上の超高強度冷延鋼板に対して有効であり、ロール成形またはフ゜レス成形される自動車部品などに好適である。 According to the present invention, a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming can be obtained. The present invention is particularly effective for ultra-high-strength cold-rolled steel sheets having a tensile strength TS of 980 MPa or more, and is suitable for automobile parts that are roll-formed or press-formed.
本発明は、下記に示す鋼成分に制御し、さらには焼鈍条件、特に連続焼鈍時の冷却開始温度からの冷却速度を10℃/秒以上、冷却後の加熱昇温時の昇温速度を(0.3×熱処理温度)℃以上までを10℃/秒以上と制御し、昇温手段を誘導加熱と限定したことを特徴とし、これらは本発明において最も重要な要件である。このように成分及び焼鈍条件を制御することにより、組織が最適化(オ−ステナイト単相域から急冷して得られる低温変態相のみから構成される組織を焼き戻した組織、またはフェライト相と焼き戻された低温変態相から構成される2相組織鋼となる)され、優れた加工性を有すると同時に、成形後の遅れ破壊特性に優れた超高強度冷延鋼板を得ることができる。 In the present invention, the steel components shown below are controlled, and the annealing rate, in particular, the cooling rate from the cooling start temperature at the time of continuous annealing is 10 ° C./second or more, and the heating rate at the heating temperature rise after cooling is ( 0.3 × heat treatment temperature) It is characterized by controlling the temperature up to 10 ° C./second or more and limiting the temperature raising means to induction heating, which are the most important requirements in the present invention. Thus, by controlling the components and annealing conditions, the structure is optimized (a structure obtained by tempering a structure composed only of a low-temperature transformation phase obtained by quenching from an austenite single phase region, or a ferrite phase and a It becomes a two-phase structure steel composed of the returned low-temperature transformation phase), and an ultra-high strength cold-rolled steel sheet having excellent workability and excellent delayed fracture characteristics after forming can be obtained.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
まず、本発明における鋼の化学成分の限定理由は以下の通りである。
C:0.1〜0.2%
Cは低温変態相を利用して鋼を強化するために必要不可欠である。一般に、低温変態相の強度はC量に比例する傾向にあり、TS980MPa 以上の引張強度を得るにはCは0.1%以上必要である。さらにCが多いほど引張強度確保は容易ではあるが、Cを0.2% 超えて含有すると、溶接性が著しく劣化する。また延性など加工性も低下する傾向にある。以上より、Cは0.1%以上0.2%以下とする。
Si:0.01〜1.8%
Siは延性を改善するとともに強度向上に寄与する元素であり、その効果は0.01%未満では発揮されない。一方、1.8%を越えて含有してもその効果は飽和する。また過度に含有することにより抵抗溶接時の電気抵抗の増加を伴い溶接性を阻害し、また、化成処理、塗装後耐食性を劣化させる傾向がある。以上より、Siは0.01%以上1.8%以下とする。
Mn:1〜2.5%
Mnは、Ar3変態点を低下させる作用を通じ、結晶粒の微細化に寄与し、強度-延性ハ゛ランスや強度-穴拡げ率λハ゛ランスを高める作用を有する。またSによる熱間脆性に起因する表面割れを抑制する重要な元素でもある。このように、Mnはオ−ステナイト安定化元素であり、強度(TS)確保の点から加熱焼鈍時に存在するオ−ステナイトから冷却過程において安定的に低温変態相を得るには、Mnは1%以上必要である。一方、2.5%を越えて含有すると、Mnの偏析などに起因し組織は不均一化し、材質均一性は低下し、加工性や成形後の耐遅れ破壊特性が劣化する傾向にある。以上より、Mnは1%以上2.5%以下とする。
P:0.001〜0.05%
Pは、鋼中に固溶して鋼板の強化に寄与する元素である。一方で、粒界への偏析により粒界の結合力を低下させ加工性を劣化させ、また鋼板表面への濃化により化成処理性、耐食性などを低下させる元素でもある。Pが0.05%を超えると、上記影響は顕著に現れる。しかし、Pの過度の低減は製造コストの増加を伴う。以上より、Pは0.001%以上0.05%以下とする。
S:0.0001〜0.005%
Sは加工性に悪影響を及ぼす元素である。Sが増加すると介在物MnSとして存在し、特に材料の局部延性を低下させ、加工性を低下させる。また硫化物の存在により溶接性も悪くなる。このような悪影響はSを0.005%以下とすることにより避けることができる。かつ、Sを0.005%以下とすることによりフ゜レス加工性を顕著に改善することが可能となる。しかし、Sの過度の低減は製造コストの増加を伴う。以上より、Sは0.0001%以上0.005%以下とする。
Al:0.005〜0.05%
Alは、脱酸および炭化物形成元素の歩留りを向上させるために有効な元素であり、この効果を発揮するためには、0.005%以上の添加が必要である。また、鋼板清浄度を向上させるために必須の元素でもあり、この点からもAlは0.005%以上必要である。Alが0.005%未満の場合、Si系介在物の除去が不完全となり、遅れ破壊の起点が多数存在することになり、遅れ破壊しやすくなる。一方、Alを0.05%を超えて添加した場合、効果が飽和するのみでなく、加工性が劣化し、表面欠陥の発生傾向の増大などの問題を生じる。以上より、Alは0.005%以上0.05%以下とする。
N:0.0001〜0.005%
Nの含有量が多い場合、窒化物を多数形成し、遅れ破壊の起点となり遅れ破壊しやすくなる。そのためにNは0.005%以下に制限する必要がある。ただしNの過度の低減は製造コストの増加を伴う。以上より、Nは0.0001%以上0.005%以下とする。
First, the reasons for limiting the chemical components of steel in the present invention are as follows.
C: 0.1-0.2%
C is indispensable for strengthening steel using the low temperature transformation phase. In general, the strength of the low temperature transformation phase tends to be proportional to the amount of C, and C is required to be 0.1% or more to obtain a tensile strength of TS980 MPa or more. Furthermore, as the amount of C increases, it is easier to ensure the tensile strength. In addition, workability such as ductility tends to decrease. From the above, C is 0.1% or more and 0.2% or less.
Si: 0.01-1.8%
Si is an element that improves ductility and contributes to strength improvement, and its effect is not exhibited at less than 0.01%. On the other hand, even if the content exceeds 1.8%, the effect is saturated. Moreover, when it contains excessively, the electrical resistance at the time of resistance welding increases, weldability is inhibited, and there is a tendency to deteriorate the chemical resistance and corrosion resistance after coating. From the above, Si is made 0.01% to 1.8%.
Mn: 1 to 2.5%
Mn contributes to the refinement of crystal grains through the action of lowering the Ar3 transformation point, and has the action of increasing the strength-ductility balance and the strength-hole expansion ratio λ balance. It is also an important element to suppress surface cracking caused by hot brittleness due to S. Thus, Mn is an austenite stabilizing element, and in order to stably obtain a low temperature transformation phase in the cooling process from austenite existing during heat annealing from the viewpoint of securing strength (TS), Mn is 1% This is necessary. On the other hand, if the content exceeds 2.5%, the structure becomes non-uniform due to segregation of Mn, etc., the material uniformity decreases, and the workability and delayed fracture resistance after molding tend to deteriorate. From the above, Mn is set to 1% to 2.5%.
P: 0.001 to 0.05%
P is an element that contributes to strengthening of the steel sheet by forming a solid solution in the steel. On the other hand, it is also an element that lowers the bond strength of grain boundaries by segregation to the grain boundaries and degrades workability, and also reduces chemical conversion treatment properties, corrosion resistance, etc. by concentration on the steel sheet surface. When P exceeds 0.05%, the above-mentioned influence appears remarkably. However, excessive reduction of P is accompanied by an increase in manufacturing cost. Accordingly, P is set to be 0.001% or more and 0.05% or less.
S: 0.0001 to 0.005%
S is an element that adversely affects workability. When S increases, it exists as inclusion MnS, and in particular, the local ductility of the material is lowered and the workability is lowered. Moreover, weldability also deteriorates due to the presence of sulfides. Such an adverse effect can be avoided by setting S to 0.005% or less. In addition, when S is 0.005% or less, the press workability can be remarkably improved. However, excessive reduction of S is accompanied by an increase in manufacturing cost. Accordingly, S is set to be 0.0001% or more and 0.005% or less.
Al: 0.005-0.05%
Al is an element effective for improving the yield of deoxidation and carbide-forming elements, and 0.005% or more must be added to exert this effect. Moreover, it is an essential element for improving the cleanliness of the steel sheet, and from this point, Al is required to be 0.005% or more. When Al is less than 0.005%, the removal of Si-based inclusions is incomplete, there are many delayed fracture starting points, and delayed fracture is likely to occur. On the other hand, when Al is added in excess of 0.05%, not only the effect is saturated, but also workability deteriorates and problems such as an increased tendency of surface defects occur. From the above, Al is made 0.005% or more and 0.05% or less.
N: 0.0001 to 0.005%
When the content of N is large, a large number of nitrides are formed, which becomes the starting point of delayed fracture and is liable to be delayed. Therefore, N must be limited to 0.005% or less. However, excessive reduction of N is accompanied by an increase in manufacturing cost. Accordingly, N is set to be 0.0001% or more and 0.005% or less.
また本発明鋼では上記成分範囲に加えて、本発明の作用効果をなくさない限りにおいて、下記の元素を含有することができる。 In addition to the above component ranges, the steel of the present invention can contain the following elements as long as the effects of the present invention are not lost.
Ti、Nbは炭窒化物を形成するため多量に含有するのは好ましくないが、結晶粒を微細化し組織の均一化に寄与することにより、遅れ破壊を抑制する。よって、Ti、Nbは0.001%以上0.1%以下の範囲で含有することができる。Cu、Ni、Cr、Moは強度に寄与する元素であり、0.01%以上0.5%以下の範囲であれば含有することができる。CaはMnSの形状制御、Bは結晶粒界への優先偏析による粒界強化などを通じて遅れ破壊を抑制する効果を発現するため、少量であれば含有しても構わないが、多量に含有してもその効果は飽和する傾向にある。よって、Ca、Bは0.0001〜0.005%の範囲で含有することが好ましい。 Ti and Nb are not preferred to be contained in a large amount because they form carbonitrides, but delay fracture is suppressed by refining crystal grains and contributing to homogenization of the structure. Therefore, Ti and Nb can be contained in the range of 0.001% to 0.1%. Cu, Ni, Cr, and Mo are elements that contribute to strength, and can be contained within a range of 0.01% to 0.5%. Ca is effective in controlling the shape of MnS, and B is effective in suppressing delayed fracture through grain boundary strengthening due to preferential segregation at grain boundaries. However, the effect tends to be saturated. Therefore, Ca and B are preferably contained in the range of 0.0001 to 0.005%.
次に製造方法について説明する。 Next, a manufacturing method will be described.
以上の化学成分範囲に調整された溶鋼から、連続鋳造または造塊でスラブを溶製する。次いで、得られたスラブを冷却後再加熱するか、あるいはそのまま熱間圧延を行う。熱間圧延における最終圧延温度は、穴拡げ率、限界曲げ半径を向上させるため850℃以上が望ましい。850℃より低い最終圧延温度では、最終圧延の段階で二相組織となるためフェライト粒の著しい粗大化が起こり、不均一な組織となり、冷延、焼鈍を行っても加工性の良い鋼板が得られない場合がある。 From the molten steel adjusted to the above chemical composition range, a slab is melted by continuous casting or ingot forming. Subsequently, the obtained slab is cooled and then reheated or hot rolled as it is. The final rolling temperature in hot rolling is preferably 850 ° C. or higher in order to improve the hole expansion rate and the critical bending radius. At a final rolling temperature lower than 850 ° C, a two-phase structure is formed at the final rolling stage, resulting in significant coarsening of ferrite grains, resulting in a non-uniform structure, and a steel sheet with good workability even when cold rolled or annealed is obtained. It may not be possible.
次いで、得られた熱延板を冷却し巻取る。巻取り温度は冷間圧延時の圧延負荷を低減し冷間圧延性を向上させるため450℃以上が望ましい。 Next, the obtained hot-rolled sheet is cooled and wound up. The coiling temperature is preferably 450 ° C. or higher in order to reduce the rolling load during cold rolling and improve cold rolling properties.
次いで、酸洗し、冷間圧延し、所望の板厚とする。このときの冷間圧延率は、フェライトの再結晶を促進させ、延性を向上させるため30%以上が望ましい。 Next, pickling and cold rolling are performed to obtain a desired thickness. The cold rolling rate at this time is preferably 30% or more in order to promote recrystallization of ferrite and improve ductility.
次に、上記により得られた鋼板に対して加熱焼鈍、焼戻処理を行う。 Next, heat annealing and tempering treatment are performed on the steel sheet obtained as described above.
本発明の製造方法では、加熱焼鈍後、10℃/s以上の冷却速度で急冷することで結晶粒を均一化し、次いで(0.3×熱処理温度)℃以上までを、10℃/秒以上の昇温速度で、誘導加熱にて加熱昇温し、熱処理を施すことで金属組織を極めて均一なものとする。これらは本発明において最も重要な要件である。以下、これについて詳細に説明する。 In the production method of the present invention, after heat annealing, the crystal grains are homogenized by quenching at a cooling rate of 10 ° C./s or higher, and then the temperature is increased to (0.3 × heat treatment temperature) ° C. or higher, at a temperature increase of 10 ° C./second or higher. The metal structure is made extremely uniform by heating at an increased rate by induction heating and heat treatment. These are the most important requirements in the present invention. This will be described in detail below.
まず、700〜900℃の温度で加熱焼鈍する。焼鈍温度が700℃より低いと冷間圧延後の組織の影響を完全に除去することが困難となり層状組織、いわゆるバンド状の不均一な組織となり、伸び及び曲げ性が劣化し、成形後に遅れ破壊が発生しやすくなる。さらに軟質相であるフェライト相の分率が増加し、高強度を確保することが困難となる。一方、焼鈍温度が900℃より高い場合、オ−ステナイト粒径の急激な粗大化に起因し、フェライト変態が遅延する。そのため最終的に得られる組織中の硬質な低温変態相の分率が増加してElが低下し、加工性が劣化する。したがって、焼鈍温度は700℃以上900℃以下とする。 First, heat annealing is performed at a temperature of 700 to 900 ° C. If the annealing temperature is lower than 700 ° C, it is difficult to completely remove the influence of the structure after cold rolling, resulting in a layered structure, a so-called band-like non-uniform structure, and the elongation and bendability deteriorate, and delayed fracture after forming. Is likely to occur. Furthermore, the fraction of the ferrite phase which is a soft phase increases, and it becomes difficult to ensure high strength. On the other hand, when the annealing temperature is higher than 900 ° C., the ferrite transformation is delayed due to the rapid coarsening of the austenite grain size. Therefore, the fraction of the hard low-temperature transformation phase in the finally obtained structure increases, El decreases, and workability deteriorates. Therefore, the annealing temperature is 700 ° C. or higher and 900 ° C. or lower.
次いで、10℃/秒以上の冷却速度で冷却する。冷却速度が10℃/秒より遅いと連続冷却中に過度にフェライトが生成しTSが低下し、強度を確保することが困難となる。また高温での鋼板滞留時間が長時間化することにより鋼板表面へのSi、Mnなどの元素が濃化し表面性状が劣化し、加工性は低下、遅れ破壊は発生しやすくなる。一方、オ−ステナイトから硬質な低温変態相を生成させるには冷却速度は速いことが望まれるが、1000℃/秒以上では得られる組織に顕著な差はなく特性上も変化はない。したがって、冷却速度は10℃/秒以上とする。好ましくは、得られる結晶粒が均一であることに加えてより一層微細化させ穴拡げ率を向上させるために、50℃/秒以上1000℃/秒未満とする。また、冷却停止温度は70℃以下とする。70℃超えでは、十分な量の低温変態相が得られず、TS980MPa以上を達成できない。 Next, cooling is performed at a cooling rate of 10 ° C./second or more. If the cooling rate is slower than 10 ° C./sec, ferrite is excessively generated during continuous cooling, TS is lowered, and it is difficult to ensure strength. In addition, the steel plate residence time at a high temperature is prolonged, and elements such as Si and Mn are concentrated on the steel plate surface, the surface properties are deteriorated, workability is lowered, and delayed fracture is likely to occur. On the other hand, in order to produce a hard low-temperature transformation phase from austenite, it is desired that the cooling rate is fast, but at 1000 ° C./second or more, there is no significant difference in the obtained structure, and there is no change in characteristics. Therefore, the cooling rate is 10 ° C./second or more. Preferably, in order to further refine the crystal grains obtained and improve the hole expansion rate in addition to the uniform crystal grains, the temperature is set to 50 ° C./second or more and less than 1000 ° C./second. The cooling stop temperature is 70 ° C or lower. Above 70 ° C, a sufficient amount of low-temperature transformation phase cannot be obtained, and TS980MPa or more cannot be achieved.
なお、本発明において、冷却速度は、(冷却開始温度―70℃)/(冷却開始温度から70℃までの冷却に要する時間)と定義する。また、冷却開始温度は600℃以上が好ましい。また、焼鈍温度から冷却開始温度までの間は放冷、ガス冷却を用いることができる。 In the present invention, the cooling rate is defined as (cooling start temperature−70 ° C.) / (Time required for cooling from the cooling start temperature to 70 ° C.). The cooling start temperature is preferably 600 ° C. or higher. In addition, cooling and gas cooling can be used between the annealing temperature and the cooling start temperature.
冷却方法は特に限定しない。水冷が好ましいが、ガスジェット冷却、ミスト冷却、ロール冷却などを用いてもよいし、また複数の冷却方法を組み合わせてもよい。水冷を行うにあたっては、加熱した鋼帯を水中に浸漬または水を吹き付けて鋼帯を急速に冷却する方法が好ましい。水中に浸漬する場合は冷却速度を上昇させるため、水槽内で水を噴流させることが望ましい。水は温水であってもよく、また塩など水溶性物質を含んでいてもよい。また微細分散した油を含むエマルジョンであってもよい。 The cooling method is not particularly limited. Although water cooling is preferable, gas jet cooling, mist cooling, roll cooling, or the like may be used, or a plurality of cooling methods may be combined. In performing water cooling, a method of rapidly cooling the steel strip by immersing the heated steel strip in water or spraying water is preferable. In order to increase the cooling rate when immersed in water, it is desirable to jet water in the water tank. The water may be warm water or may contain a water-soluble substance such as a salt. Further, it may be an emulsion containing finely dispersed oil.
次いで、(0.3×熱処理温度)℃以上までを、10℃/秒以上の昇温速度で、誘導加熱にて加熱昇温する。昇温速度が10℃/秒より遅いと、焼鈍-冷却後に生成する低温変態相が焼き戻される過程において、炭化物が粗大化し、かつ炭化物の分布は局在化する。そのため成形時に均一な変形が阻害され、局所的に歪の高いところ、あるいはボイドなどが発生し、遅れ破壊の起点が多数存在することになり、耐遅れ破壊特性が低下する。さらに好ましい昇温速度は、得られる組織がよりいっそう均一化し、遅れ破壊特性を向上させるために、20 ℃/秒以上である。 Next, the temperature is raised by induction heating up to (0.3 × heat treatment temperature) ° C. or higher at a temperature increase rate of 10 ° C./second or higher. When the rate of temperature increase is slower than 10 ° C./second, the carbides become coarse and the distribution of carbides is localized in the process of tempering the low-temperature transformation phase generated after annealing and cooling. For this reason, uniform deformation is hindered at the time of molding, locally high strains or voids are generated, and there are many origins of delayed fracture, which deteriorates delayed fracture resistance. A more preferable heating rate is 20 ° C./second or more in order to obtain a more uniform structure and improve delayed fracture characteristics.
誘導加熱により昇温する温度が0.3×熱処理温度に満たないと、誘導加熱終了後、従来どおりの昇温加熱と同様、鋼板内において温度勾配を持つ熱処理となるため、誘導加熱の効果が十分に発現できない。より誘導加熱の効果を発揮するには、誘導加熱により昇温する温度は0.5×熱処理温度以上が好ましい。 If the temperature raised by induction heating is less than 0.3 x heat treatment temperature, after induction heating is completed, heat treatment with a temperature gradient in the steel sheet is performed as in the conventional temperature rise heating, so the effect of induction heating is sufficient. It cannot be expressed. In order to further exhibit the effect of induction heating, the temperature raised by induction heating is preferably 0.5 × heat treatment temperature or higher.
誘導加熱では鋼板板厚方向、幅方向での熱履歴の差がなく鋼板全体を均一に温度勾配なく加熱可能である。誘導加熱以外の加熱では、鋼板表層と中心とで温度勾配を生じ、不均一な組織となってしまう。誘導加熱以外の加熱で均一な組織が得られない理由は、表層から最初に加熱され、中心側は表層の余熱のようなもので除々にゆっくりと加熱され、板厚方向および板幅方向に温度勾配を生じながら熱処理されるためである。したがって成形後の耐遅れ破壊特性に優れた鋼板を得るには、極めて均一な組織が得られる誘導加熱による熱処理を行うこととする。この時に必要とされる出力は効率にも依存するが、誘導加熱設備としては、設備全体として1500kw以上が望ましい。設備は1基または複数基の並列でもかまわない。 In the induction heating, there is no difference in thermal history between the thickness direction and the width direction of the steel sheet, and the entire steel sheet can be heated uniformly without a temperature gradient. In heating other than induction heating, a temperature gradient is generated between the steel sheet surface layer and the center, resulting in a non-uniform structure. The reason why a uniform structure cannot be obtained by heating other than induction heating is that the surface layer is heated first, and the center side is like the residual heat of the surface layer and is heated slowly and gradually in the thickness direction and width direction. This is because the heat treatment is performed with a gradient. Therefore, in order to obtain a steel sheet having excellent delayed fracture resistance after forming, heat treatment by induction heating is performed to obtain a very uniform structure. The output required at this time depends on the efficiency, but the induction heating equipment is preferably 1500 kw or more as a whole equipment. One or more facilities may be installed in parallel.
ここで、図1は耐遅れ破壊特性に対する焼鈍後冷却速度と冷却後の昇温速度との関係を示す図である。図1においては、0.142%C-1.15%Si-2.11%Mn-0.015%P-0.0007%S-0.040%Al-0.0035%Nのスラブを、スラブ加熱温度:1250℃、仕上げ圧延温度:910℃、巻取り温度:580℃、冷延圧下率:50%の条件で、加熱、熱間圧延、酸洗後、冷間圧延し、次いで、焼鈍温度:860℃、冷却開始温度:700℃、冷却速度:2〜900℃/秒、誘導加熱または輻射管加熱による昇温速度:1〜100℃/秒、熱処理温度:360℃、保温時間:900秒の条件で焼鈍を行い鋼板を得た。図1より、焼鈍後の冷却速度が10℃/秒以上で、かつ、誘導加熱を用い昇温速度10℃/秒以上において割れ発生がなく、耐遅れ破壊特性に優れていることがわかる。また、図1より、好ましくは、焼鈍後の冷却速度は50℃/秒以上、冷却後の昇温速度は20℃/秒以上である。 Here, FIG. 1 is a graph showing the relationship between the cooling rate after annealing and the temperature rising rate after cooling with respect to delayed fracture resistance. In FIG. 1, a slab of 0.142% C-1.15% Si-2.11% Mn-0.015% P-0.0007% S-0.040% Al-0.0035% N, slab heating temperature: 1250 ° C, finish rolling temperature: 910 ° C, Winding temperature: 580 ° C, cold rolling reduction: 50%, heating, hot rolling, pickling, cold rolling, then annealing temperature: 860 ° C, cooling start temperature: 700 ° C, cooling rate : 2 to 900 ° C./second, rate of temperature increase by induction heating or radiant tube heating: 1 to 100 ° C./second, heat treatment temperature: 360 ° C., heat retention time: 900 seconds, annealing was performed to obtain a steel plate. From FIG. 1, it can be seen that cracking does not occur at the cooling rate after annealing of 10 ° C./second or more and the heating rate is 10 ° C./second or more using induction heating, and the delayed fracture resistance is excellent. From FIG. 1, it is preferable that the cooling rate after annealing is 50 ° C./second or more, and the temperature rising rate after cooling is 20 ° C./second or more.
次いで、150℃〜500℃の温度で熱処理する。熱処理温度が150℃より低い場合、急速冷却して生成する低温変態相の軟質化が不十分となり、加工性が悪い。さらに低温熱処理の場合、焼鈍後の急速冷却時に結晶格子がひずむことに起因する内部歪が存在したままであり、遅れ破壊の起点が多数存在することになり、遅れ破壊が発生しやすくなる。500℃より高い場合、低温変態相がフェライトと炭化物に分解し、急激にTSは低下し、高強度を確保するのが困難となる。したがって、熱処理温度は150℃以上500℃以下とする。加工性と優れた耐遅れ破壊特性を両立するには、熱処理温度は300℃超500℃以下が好ましい。また熱処理を行うに際し保温時間については特に規定するものではないが、60〜1500秒程度保温することが可能である。また、保温熱処理終了後は炉冷却、カ゛ス冷却、水冷などの冷却を行うことができる。 Next, heat treatment is performed at a temperature of 150 ° C. to 500 ° C. When the heat treatment temperature is lower than 150 ° C., the softening of the low-temperature transformation phase generated by rapid cooling becomes insufficient and the workability is poor. Furthermore, in the case of low-temperature heat treatment, internal strain resulting from distortion of the crystal lattice remains during rapid cooling after annealing, and there are many origins of delayed fracture, and delayed fracture is likely to occur. When the temperature is higher than 500 ° C., the low-temperature transformation phase is decomposed into ferrite and carbide, TS is rapidly lowered, and it is difficult to ensure high strength. Therefore, the heat treatment temperature is set to 150 ° C. or more and 500 ° C. or less. In order to achieve both workability and excellent delayed fracture resistance, the heat treatment temperature is preferably more than 300 ° C and less than 500 ° C. In addition, the heat retention time is not particularly specified when the heat treatment is performed, but the heat can be retained for about 60 to 1500 seconds. In addition, after the heat insulation heat treatment, cooling such as furnace cooling, gas cooling, and water cooling can be performed.
以上より、本発明の成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板を得ることができる。本発明で得られる超高強度冷延鋼板の金属組織は、オ−ステナイト単相域から急冷して得られる低温変態相のみから構成される組織を焼き戻した組織、またはフェライト相と焼き戻された低温変態相から構成される2相組織鋼である。なお、低温変態相とはオ−ステナイトから急冷して得られるマルテンサイト、ベイナイト、残留オ−ステナイトなどである。 As described above, a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming according to the present invention can be obtained. The microstructure of the ultra-high-strength cold-rolled steel sheet obtained by the present invention is tempered with a structure composed only of a low-temperature transformation phase obtained by quenching from an austenite single-phase region, or with a ferrite phase. It is a two-phase steel composed of low-temperature transformation phase. The low temperature transformation phase is martensite, bainite, residual austenite, etc. obtained by quenching from austenite.
また、本発明では、誘導加熱により熱処理すなわち焼き戻し処理を行っているので、得られる超高強度冷延鋼板は、フェライト相および焼き戻された低温変態相のそれぞれの相について、隣接または離れて存在する同じ相の結晶粒毎のナノ硬さ分布が少ないという金属組織的特徴を有する。すなわち隣接または離れて存在するフェライト相の最大ナノ硬さと最小ナノ硬さの差が20GPa以内、隣接または離れて存在する焼き戻された低温変態相の最大ナノ硬さと最小ナノ硬さの差が20GPa以内である。これは、誘導加熱の昇温加熱過程においては急速加熱され温度勾配が少ないため、結晶粒界近傍、結晶粒内での濃度ムラが少なく、鋼板全体が均一に熱処理されたためと考えられる。 Further, in the present invention, since heat treatment, that is, tempering treatment is performed by induction heating, the obtained ultra-high-strength cold-rolled steel sheet is adjacent to or separated from each of the ferrite phase and the tempered low-temperature transformation phase. It has a metallographic feature that there is little nano hardness distribution for each crystal grain of the same phase. That is, the difference between the maximum nanohardness and the minimum nanohardness of the ferrite phase adjacent to or away from each other is within 20 GPa, and the difference between the maximum nanohardness and the minimum nanohardness of the tempered low-temperature transformation phase existing adjacent or away from each other is 20 GPa. Is within. This is presumably because, in the heating process of induction heating, rapid heating is performed and the temperature gradient is small, so that there is little concentration unevenness in the vicinity of the crystal grain boundaries and in the crystal grains, and the entire steel sheet is uniformly heat-treated.
これに対し従来の加熱熱処理法では、均一に熱処理することが不可能である。一般に薄鋼板の使用環境は、ボルトなど鋼材とは異なり、自動車部品などへの加工工程が必須である。したがって不均一な組織を有する従来鋼では、自動車部品などへの成形時に歪が導入されて結晶粒の界面などにおいて極微小クラックなどが発生し、水素が吸着蓄積するサイトを多数内在することとなる。そのため成形後の耐遅れ破壊特性が悪い。 On the other hand, the conventional heat treatment method cannot perform the heat treatment uniformly. In general, the working environment of thin steel sheets is different from steel materials such as bolts, and a machining process for automobile parts is essential. Therefore, in conventional steel having a non-uniform structure, strain is introduced during molding into automobile parts and the like, and micro-cracks and the like are generated at the crystal grain interface and the like, and there are many sites where hydrogen is absorbed and accumulated. . Therefore, the delayed fracture resistance after molding is poor.
表1に示すスラブを用い、スラブ加熱温度:1250℃、仕上げ圧延温度:880℃、巻取り温度:580℃、冷延圧下率:50%の条件で、加熱、熱間圧延、酸洗後、冷間圧延を行い、次いで、表2に示す各条件で焼鈍を行い鋼板を製造した。なお、この時の冷却停止温度は70℃以下とした。得られた鋼板について、下記項目の材料試験を行い材料特性を調査した。その結果を併せて表2に示す。 Using the slab shown in Table 1, slab heating temperature: 1250 ° C, finish rolling temperature: 880 ° C, winding temperature: 580 ° C, cold rolling reduction: 50%, after heating, hot rolling, pickling, Cold rolling was performed, followed by annealing under the conditions shown in Table 2 to produce a steel plate. The cooling stop temperature at this time was set to 70 ° C. or lower. About the obtained steel plate, the material test of the following item was conducted and the material characteristic was investigated. The results are also shown in Table 2.
(1)圧延方向と90°の方向を長手方向(引張方向)とするJISZ2201の5号試験片を用い、JISZ2241準拠した引張試験を行い評価した。 (1) Using a JISZ2201 No. 5 test piece with the rolling direction and 90 ° as the longitudinal direction (tensile direction), a tensile test based on JISZ2241 was performed and evaluated.
(2)曲げ特性:圧延方向を長手方向とする40mm幅×200mm長さの試験片を用い、JISZ2248に準拠した曲げ試験を行い評価した。N=3で試験し、N=3の全数とも曲げ先端部で割れの発生しない曲げ半径を限界曲げ半径とした。 (2) Bending characteristics: A 40 mm wide × 200 mm long test piece with the rolling direction as the longitudinal direction was used for evaluation by performing a bending test according to JISZ2248. The test was performed at N = 3, and the bending radius at which no crack occurred at the bending tip portion was defined as the critical bending radius for all N = 3.
(3)穴拡げ率:日本鉄鋼連盟規格JFST1001に基づき実施した。初期直径d0=10mmの穴を打抜き、60°の円錐ポンチを上昇させ穴を拡げた際に、亀裂が板厚貫通したところでポンチ上昇を止め、亀裂貫通後の打抜き穴径dを測定し、穴拡げ率(%)=((d- d0)/ d0)×100として算出した。N=3で試験し、単純平均値で求めた。 (3) Hole expansion rate: Implemented based on the Japan Iron and Steel Federation Standard JFST1001. When a hole with an initial diameter d 0 = 10 mm was punched and the 60 ° conical punch was raised to widen the hole, the punch was stopped when the crack penetrated the plate thickness, and the punched hole diameter d after crack penetration was measured, The hole expansion rate (%) = ((d−d 0 ) / d 0 ) × 100. Tested at N = 3 and determined by simple average.
(4)遅れ破壊時間:JISZ2248に準拠した方法で、先端R=10mmで180°U曲げサンプルを作製し、スプリングバック分をボルトなどで締め込み、U曲げサンプルの間隔が20mmとなるように固定し、0.1規定の塩酸中に浸漬し、割れ発生までの時間を測定した。割れ判定は目視である。最長で240時間浸漬し割れ発生なしの場合を割れ発生なしとした。N=3で試験し、N=3のうち最短の割れ発生時間を遅れ破壊時間とした。 (4) Delayed fracture time: A method conforming to JISZ2248 is used to prepare a 180 ° U-bend sample with a tip of R = 10 mm, and the spring back is tightened with bolts, and fixed so that the interval between U-bend samples is 20 mm. Then, it was immersed in 0.1 N hydrochloric acid, and the time until cracking was measured. Crack determination is visual. No cracking occurred when the specimen was immersed for a maximum of 240 hours and no cracking occurred. The test was conducted at N = 3, and the shortest crack generation time among N = 3 was defined as the delayed fracture time.
(5)ナノ硬さ測定:Tribo Scope社製のナノ硬さ試験機を用い、電解研磨した表面に負荷荷重0.05〜0.20gfで対稜角115°のダイヤモンド三角錐の圧子の変位量40〜80nmで硬さ測定を行い、ナノ硬さHn=最大荷重Fmax/圧痕断面積Aにて算出した。各構成相別にN=10で測定し、ナノ硬さの差=最大ナノ硬さ-最小ナノ硬さとして求めた。 (5) Nano hardness measurement: Using a nano hardness tester manufactured by Tribo Scope, with a load of 0.05 to 0.20 gf on the electropolished surface, the displacement of the diamond triangular pyramid with an indentation angle of 115 ° is 40 to 80 nm. The hardness was measured and calculated as nano hardness Hn = maximum load Fmax / indentation cross-sectional area A. Each component phase was measured at N = 10, and the difference in nano hardness = maximum nano hardness−minimum nano hardness was obtained.
表2より、本発明例では、いずれの材料特性も良好である。特に、遅れ破壊時間の材料試験では割れが発生せず、ナノ硬さ測定ではナノ硬さの差が20GPa以内と小さく、成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板が得られていることがわかる。 From Table 2, all the material properties are good in the examples of the present invention. In particular, there is no crack in the material test for delayed fracture time, and in the nano hardness measurement, the difference in nano hardness is as small as 20 GPa, and high workability ultra-high strength cold-rolled steel sheet with excellent delayed fracture resistance after forming. It can be seen that is obtained.
一方、成分、焼鈍条件のいずれかが本発明範囲外である比較例では、ナノ硬さの差が20Gpa超えもしくは割れが発生し遅れ破壊時間が長く、成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板が得られていない。 On the other hand, in the comparative example in which either the component or the annealing condition is out of the scope of the present invention, the difference in nano hardness exceeds 20 Gpa or cracks occur, the delayed fracture time is long, and the high resistance to delayed fracture after molding is excellent. A workable ultra-high strength cold-rolled steel sheet has not been obtained.
成形後の耐遅れ破壊特性及び高い加工性が要求される自動車用部品以外、例えばインパクトビーム、ドアガードバーおよびバンパーリンフォースの強度部材としても好適である。 Other than automotive parts that require delayed fracture resistance after molding and high workability, they are also suitable as strength members for impact beams, door guard bars, and bumper reinforcements, for example.
Claims (1)
700〜900℃の温度で加熱焼鈍し、
10℃/秒以上の冷却速度で冷却し、
(0.3×熱処理温度)℃以上までを、10℃/秒以上の昇温速度で、誘導加熱にて加熱昇温し、
150℃〜500℃の温度で熱処理する
ことを特徴とする成形後の耐遅れ破壊特性に優れた高加工性超高強度冷延鋼板の製造方法。 In mass%, C: 0.1-0.2%, Si: 0.01-1.8%, Mn: 1-2.5%, P: 0.001-0.05%, S: 0.0001-0.005%, Al: 0.005-0.05%, N: 0.0001- After casting a steel slab containing 0.005% and the balance substantially consisting of Fe, immediately or once cooled, heated, hot rolled, pickled, cold rolled steel sheet obtained,
Heat annealing at a temperature of 700-900 ° C,
Cool at a cooling rate of 10 ℃ / second or more,
(0.3 x heat treatment temperature) Up to ℃ or higher, heated by induction heating at a temperature increase rate of 10 ℃ / second,
A method for producing a high workability ultra-high strength cold-rolled steel sheet having excellent delayed fracture resistance after forming, characterized by heat treatment at a temperature of 150 ° C to 500 ° C.
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