JP2005156066A - Heat exchanger module - Google Patents

Heat exchanger module Download PDF

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JP2005156066A
JP2005156066A JP2003397766A JP2003397766A JP2005156066A JP 2005156066 A JP2005156066 A JP 2005156066A JP 2003397766 A JP2003397766 A JP 2003397766A JP 2003397766 A JP2003397766 A JP 2003397766A JP 2005156066 A JP2005156066 A JP 2005156066A
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Prior art keywords
heat exchanger
reinforcing plate
heat exchange
exchange core
connecting member
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JP2003397766A
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JP4148113B2 (en
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Ryoichi Sanada
良一 真田
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Denso Corp
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Denso Corp
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Priority to US10/994,985 priority patent/US7147046B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0443Combination of units extending one beside or one above the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent a width size of a connection part of a first heat exchange core and a second heat exchange core from becoming larger than a width size of the first heat exchange core or a width size of the second heat exchange core. <P>SOLUTION: A first reinforcement plate 2d of the first heat exchange core 2c, and a second reinforcement plate 3d of the second heat exchange core 3c are connected via a connection member 5 arranged between two wall surfaces 2e of the first reinforcement plate 2d, and two wall surfaces 3e of the second reinforcement plate 3d. By this, the maximum width size of the heat exchanger module 1 matches with width sizes of the first reinforcement plate 2d and the second reinforcement plate 3d, namely, the width sizes of the first heat exchange core 2c and the second heat exchange core 3c. Accordingly, since the maximum width size of the heat exchanger module 1 can be prevented from becoming larger than the width size of the first heat exchange core 2c or the width size of the second heat exchange core 3c, a width size of a cooling device including the heat exchanger module 1 and other heat exchangers can be reduced. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、複数個の熱交コアからなる熱交換器モジュールに関するものである。   The present invention relates to a heat exchanger module including a plurality of heat exchange cores.

ラジエータやコンデンサ等の熱交換器は、通常、流体が流れる複数本のチューブおよびチューブの外表面に設けられたフィンを有して構成された熱交換コア、ならびにこの熱交換コアを補強する補強プレート等から構成されている(例えば、特許文献1参照)。   A heat exchanger such as a radiator or a condenser is generally composed of a plurality of tubes through which a fluid flows and fins provided on the outer surface of the tubes, and a reinforcing plate that reinforces the heat exchange core. (For example, refer to Patent Document 1).

そして、従来は、金属製のブラケットの一端側をボルトにて補強プレートに組み付け、ブラケットの他端側をボルトにて車両ボディに組み付けることにより、熱交換器を車両等に組み付けていた。
特許第3301158号公報
Conventionally, a heat exchanger is assembled to a vehicle or the like by assembling one end of a metal bracket to a reinforcing plate with a bolt and the other end of the bracket to a vehicle body with a bolt.
Japanese Patent No. 3301158

ところで、近年、車両用空調装置のコンデンサとエンジンオイルやATF(オートマチックトランスミッションフルード)を冷却するオイルクーラとを空気流れに対して並列に配置した状態でコンデンサとオイルクーラとを一体化する、またはエンジン(内燃機関)用のラジエータと走行用電動モータおよび電動モータに駆動電流を供給するインバータ回路等を冷却するラジエータとを空気流れに対して並列に配置した状態で両ラジエータを一体化するといった、複数個の熱交換コアからなる熱交換器モジュールの必要性が増大している。   By the way, in recent years, a condenser and an oil cooler are integrated in a state where a condenser of a vehicle air conditioner and an oil cooler for cooling engine oil and ATF (automatic transmission fluid) are arranged in parallel to the air flow, or an engine. A radiator for (internal combustion engine), a traveling electric motor, and a radiator for cooling an inverter circuit for supplying driving current to the electric motor, etc. are integrated in parallel with the air flow. There is an increasing need for heat exchanger modules consisting of a single heat exchange core.

そこで、発明者は、図12に示すように、第1熱交換コア2cの補強プレート2dとブラケット10とをボルト11およびナット11aで固定し、第2熱交換コア3cの補強プレート3dとブラケット10とをボルト12およびナット12aで固定した熱交換器モジュールを検討した。   Therefore, as shown in FIG. 12, the inventor fixes the reinforcing plate 2d of the first heat exchange core 2c and the bracket 10 with bolts 11 and nuts 11a, and the reinforcing plate 3d and the bracket 10 of the second heat exchange core 3c. And a heat exchanger module in which the bolt 12 and the nut 12a are fixed.

しかし、この検討品に係る熱交換器モジュールでは、断面が略コの字状に形成された補強プレート2d、3dおよびブラケット10をボルト11、12が貫通しているので、熱交換器モジュールの最大幅寸法、つまり熱交換器モジュールのうち空気の流通方向と平行な部位の最大寸法は、ボルト11、12の全長と一致してしまう。   However, in the heat exchanger module according to this examination product, the bolts 11 and 12 pass through the reinforcing plates 2d and 3d and the bracket 10 having a substantially U-shaped cross section. The large dimension, that is, the maximum dimension of the part parallel to the air flow direction in the heat exchanger module coincides with the total length of the bolts 11 and 12.

つまり、第1熱交換コア2cと第2熱交換コア3cとをブラケット10を介してボルトで連結すると、熱交換器モジュールの最大幅寸法が、第1熱交換コア2cの幅寸法または第2熱交換コア3cの幅寸法より大きくなってしまう。   That is, when the 1st heat exchange core 2c and the 2nd heat exchange core 3c are connected with the volt | bolt via the bracket 10, the maximum width dimension of a heat exchanger module will be the width dimension of the 1st heat exchange core 2c, or 2nd heat. It becomes larger than the width dimension of the exchange core 3c.

そして、例えば図13に示すように、熱交換器モジュール1と他の熱交換器4とを空気流れに対して直列に配置した場合には、熱交換器モジュール1と他の熱交換器4との間に両者の干渉を防止するための隙間寸法dを設ける必要があるが、熱交換器モジュール1の最大幅寸法Aが大きくなると、熱交換器モジュール1と他の熱交換器4とを含めた熱交換装置の幅寸法Dが大きくなってしまう。   And, for example, as shown in FIG. 13, when the heat exchanger module 1 and the other heat exchanger 4 are arranged in series with respect to the air flow, the heat exchanger module 1 and the other heat exchanger 4 It is necessary to provide a gap dimension d for preventing the interference between the two, but when the maximum width dimension A of the heat exchanger module 1 increases, the heat exchanger module 1 and the other heat exchanger 4 are included. The width dimension D of the heat exchanger becomes large.

また、車両においては、熱交換器モジュール1と他の熱交換器4とを含めた熱交換装置は、通常、車両の前端部に搭載されるが、熱交換装置の幅寸法Dが大きくなってしまうと、車両が正面側から衝突力を受けた際に衝突力を吸収するための大きな空間(クラッシャブルゾーン)を確保することが困難となる。   Further, in a vehicle, the heat exchange device including the heat exchanger module 1 and the other heat exchanger 4 is usually mounted on the front end portion of the vehicle, but the width dimension D of the heat exchange device is increased. As a result, it becomes difficult to secure a large space (crushable zone) for absorbing the collision force when the vehicle receives the collision force from the front side.

また、熱交換器モジュール1の熱交換コア、つまり第1熱交換コアおよび第2熱交換コアと他の熱交換器4の熱交換コアとの隙間寸法が大きくなると、空気流れ上流側の熱交換コアを通過した空気が、空気流れ上流側の熱交換コアと空気流れ下流側の熱交換コアとの隙間、つまり熱交換器モジュール1の熱交換コアと他の熱交換器4の熱交換コアとの隙間に流れてしまい、空気流れ下流側の熱交換コアを迂回して下流側に流れてしまうおそれが高くなってしまう。   Further, when the gap size between the heat exchange core of the heat exchanger module 1, that is, the first heat exchange core and the second heat exchange core, and the heat exchange core of the other heat exchanger 4 is increased, the heat exchange on the upstream side of the air flow is performed. The air passing through the core is a gap between the heat exchange core on the upstream side of the air flow and the heat exchange core on the downstream side of the air flow, that is, the heat exchange core of the heat exchanger module 1 and the heat exchange core of the other heat exchanger 4. There is a high risk that the air flow will flow downstream, bypassing the heat exchange core on the downstream side of the air flow.

つまり熱交換器モジュール1の熱交換コアと他の熱交換器4の熱交換コアとの隙間が大きくなると、空気流れ下流側の熱交換コアに供給される風量が減少してしまうので、空気流れ下流側の熱交換器の能力が低下してしまう。   In other words, when the gap between the heat exchange core of the heat exchanger module 1 and the heat exchange core of the other heat exchanger 4 is increased, the amount of air supplied to the heat exchange core on the downstream side of the air flow is reduced. The capacity of the heat exchanger on the downstream side is reduced.

本発明は、上記点に鑑み、第1には、従来と異なる新規な熱交換器モジュールを提供し、第2には、熱交換器モジュールの最大幅寸法が、第1熱交換コアの幅寸法または第2熱交換コアの幅寸法より大きくなってしまうことを防止することを目的とする。   In view of the above points, the present invention firstly provides a novel heat exchanger module different from the conventional one, and secondly, the maximum width dimension of the heat exchanger module is the width dimension of the first heat exchange core. Or it aims at preventing becoming larger than the width dimension of a 2nd heat exchange core.

本発明は、上記目的を達成するために、請求項1に記載の発明では、流体が流れる複数本のチューブ(2a)およびチューブ(2a)の外表面に設けられたフィン(2b)を有して構成された第1熱交換コア(2c)と、第1熱交換コア(2c)の端部に配置されて第1熱交換コア(2c)を補強するとともに、空気の流通方向において互いに対向する2枚の壁面(3e)有して断面形状が略コの字状に形成された第1補強プレート(2d)と、流体が流れる複数本のチューブ(3a)およびチューブ(3a)の外表面に設けられたフィン(3b)を有して構成された第2熱交換コア(3c)と、第2熱交換コア(3c)の端部に配置されて第2熱交換コア(3c)を補強するとともに、空気の流通方向において互いに対向する2枚の壁面(3e)有して断面形状が略コの字状に形成された第2補強プレート(3d)と、第1補強プレート(2d)の2枚の壁面(2e)間および第2補強プレート(3d)の2枚の壁面(3e)間に配置されて、第1補強プレート(2d)と第2補強プレート(3d)とを連結する連結部材(5)とを備えることを特徴とする。   In order to achieve the above object, the present invention has a plurality of tubes (2a) through which fluid flows and fins (2b) provided on the outer surface of the tubes (2a). The first heat exchange core (2c) configured as described above and the end of the first heat exchange core (2c) are arranged to reinforce the first heat exchange core (2c) and face each other in the air flow direction. A first reinforcing plate (2d) having two wall surfaces (3e) and having a substantially U-shaped cross section, a plurality of tubes (3a) through which fluid flows, and an outer surface of the tube (3a) The second heat exchange core (3c) configured to have the provided fin (3b) and the second heat exchange core (3c) are disposed at the end of the second heat exchange core (3c) to reinforce the second heat exchange core (3c). And two wall surfaces facing each other in the air flow direction ( e) the second reinforcing plate (3d) having a substantially U-shaped cross section and the two reinforcing plates (3d) between the two wall surfaces (2e) of the first reinforcing plate (2d) and the second reinforcing plate (3d) And a connecting member (5) for connecting the first reinforcing plate (2d) and the second reinforcing plate (3d), which is disposed between the two wall surfaces (3e).

これにより、熱交換器モジュールの最大幅寸法は、第1補強プレート(2d)および第2補強プレート(3d)の幅寸法と一致するので、熱交換器モジュールの最大幅寸法が、第1熱交換コア(2c)の幅寸法または第2熱交換コア(3c)の幅寸法より大きくなってしまうことを防止できる。   Thereby, since the maximum width dimension of a heat exchanger module corresponds with the width dimension of a 1st reinforcement plate (2d) and a 2nd reinforcement plate (3d), the maximum width dimension of a heat exchanger module is 1st heat exchange. It can prevent becoming larger than the width dimension of a core (2c) or the width dimension of a 2nd heat exchange core (3c).

請求項2に記載の発明では、連結部材(5)と第1補強プレート(2d)とは、連結部材(5)および第1補強プレート(2d)のうち少なくとも一方に形成された係合突起部(5d)を他方側に形成された係合用穴部(2h)に嵌合させることにより係合されていることを特徴とするものである。   In the invention according to claim 2, the connecting member (5) and the first reinforcing plate (2d) are engagement protrusions formed on at least one of the connecting member (5) and the first reinforcing plate (2d). (5d) is engaged by engaging with an engagement hole (2h) formed on the other side.

請求項3に記載の発明では、連結部材(5)と第2補強プレート(3d)とは、連結部材(5)および第2補強プレート(3d)のうち少なくとも一方に形成された係合突起部(5e)を他方側に形成された係合用穴部(3h)に嵌合させることにより係合されていることを特徴とするものである。   In the invention according to claim 3, the connecting member (5) and the second reinforcing plate (3d) are engagement protrusions formed on at least one of the connecting member (5) and the second reinforcing plate (3d). (5e) is engaged by engaging with an engagement hole (3h) formed on the other side.

請求項4に記載の発明では、係合突起部(5d、5e)と係合用穴部(2h、3h)との嵌合部は、接着剤または硬化剤が充填されていることを特徴とする。   According to a fourth aspect of the present invention, the fitting portion between the engagement protrusion (5d, 5e) and the engagement hole (2h, 3h) is filled with an adhesive or a curing agent. .

これにより、係合突起部(5d、5e)と係合用穴部(2h、3h)とを強固に係合させることができる。   Thereby, the engagement protrusions (5d, 5e) and the engagement holes (2h, 3h) can be firmly engaged.

請求項5に記載の発明では、連結部材(5)と第1補強プレート(2d)とは、第1補強プレート(2d)のうち少なくとも一部を連結部材(5)側に塑性変形させることによりカシメ固定されていることを特徴とする。   In the invention according to claim 5, the connecting member (5) and the first reinforcing plate (2d) are formed by plastically deforming at least a part of the first reinforcing plate (2d) toward the connecting member (5). It is characterized by being caulked and fixed.

これにより、連結部材(5)と第1補強プレート(2d)とを強固に固定できる。   Thereby, a connection member (5) and a 1st reinforcement plate (2d) can be fixed firmly.

請求項6に記載の発明では、連結部材(5)と第2補強プレート(3d)とは、第2補強プレート(3d)のうち少なくとも一部を連結部材(5)側に塑性変形させることによりカシメ固定されていることを特徴とする。   In the invention according to claim 6, the connecting member (5) and the second reinforcing plate (3d) are formed by plastically deforming at least a part of the second reinforcing plate (3d) toward the connecting member (5). It is characterized by being caulked and fixed.

これにより、連結部材(5)と第2補強プレート(3d)とを強固に固定できる。   Thereby, a connection member (5) and a 2nd reinforcement plate (3d) can be fixed firmly.

請求項7に記載の発明では、連結部材(5)は、金属または樹脂製であることを特徴とするものである。   The invention according to claim 7 is characterized in that the connecting member (5) is made of metal or resin.

請求項8に記載の発明では、連結部材(5)は、弾性変形可能な弾性材製であることを特徴とする。   The invention according to claim 8 is characterized in that the connecting member (5) is made of an elastic material that can be elastically deformed.

これにより、連結部材(5)にて振動を吸収することができる。   Thereby, vibration can be absorbed by the connecting member (5).

請求項9に記載の発明では、連結部材(5)のうち、第1補強プレート(2d)および第2補強プレート(3d)との連結部分には、連結部材(5)の変形を抑制する補強部材(5c)が設けられていることを特徴とする。   According to the ninth aspect of the invention, in the connecting member (5), the connecting portion between the first reinforcing plate (2d) and the second reinforcing plate (3d) is a reinforcement that suppresses deformation of the connecting member (5). A member (5c) is provided.

これにより、連結部材(5)と第1補強プレート(2d)および第2補強プレート(3d)との連結が外れてしまうことを未然に防止でき得る。   Thereby, it can prevent beforehand that a connection with a connection member (5), a 1st reinforcement plate (2d), and a 2nd reinforcement plate (3d) will remove | deviate.

請求項10の発明によれば、熱交換器の通風方向における寸法が異なり、補強部材の幅寸法が異なる熱交換器同士を連結部材によって簡単な構造で連結させることができる。   According to invention of Claim 10, the heat exchanger from which the dimension in the ventilation direction of a heat exchanger differs and the width dimension of a reinforcement member differ can be connected with a simple structure by a connection member.

因みに、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示す一例である。   Incidentally, the reference numerals in parentheses of each means described above are an example showing the correspondence with the specific means described in the embodiments described later.

(第1実施形態)
本実施形態は、本発明に係る熱交換器モジュールをハイブリッド自動車用の冷却装置に適用したものであって、図1は本実施形態に係る熱交換器モジュール1の特徴を示す図であり、図2は熱交換器モジュール1の要部を示す断面図であり、図3は連結部の分解斜視図であり、図4は本実施形態に係る熱交換器モジュール1の車両搭載状態を示す図である。
(First embodiment)
In the present embodiment, the heat exchanger module according to the present invention is applied to a cooling device for a hybrid vehicle, and FIG. 1 is a diagram showing the characteristics of the heat exchanger module 1 according to the present embodiment. 2 is a cross-sectional view showing the main part of the heat exchanger module 1, FIG. 3 is an exploded perspective view of the connecting portion, and FIG. 4 is a view showing a vehicle-mounted state of the heat exchanger module 1 according to the present embodiment. is there.

なお、本実施形態に係る熱交換器モジュール1は、図4に示すように、車両の前端側に搭載される。   In addition, as shown in FIG. 4, the heat exchanger module 1 which concerns on this embodiment is mounted in the front-end side of a vehicle.

そして、本実施形態に係る熱交換器モジュール1は、図1に示すように、走行用の電動モータ(図示せず。)およびこの電動モータに駆動電流を制御するインバータ回路等の駆動回路を冷却するインバータ冷却水と空気とを熱交換する第1ラジエータ2、並びに車両用空調装置(蒸気圧縮式冷凍機)の室外熱交換器3等から構成されている。   As shown in FIG. 1, the heat exchanger module 1 according to the present embodiment cools a drive circuit such as an electric motor for travel (not shown) and an inverter circuit that controls a drive current for the electric motor. It comprises a first radiator 2 for exchanging heat between the inverter cooling water and the air, an outdoor heat exchanger 3 for a vehicle air conditioner (vapor compression refrigerator), and the like.

また、第1ラジエータ2と室外熱交換器3とは、第2ラジエータ4の冷却風流れ上流側にて互いに冷却風流れに対して並列に配置されており、本実施形態では、第1ラジエータ2は、室外熱交換器3の上方側に配置されている。   Moreover, the 1st radiator 2 and the outdoor heat exchanger 3 are mutually arrange | positioned in parallel with respect to the cooling air flow in the cooling air flow upstream side of the 2nd radiator 4, In this embodiment, the 1st radiator 2 is arranged. Is disposed above the outdoor heat exchanger 3.

なお、熱交換器モジュール1、つまり第1ラジエータ2および室外熱交換器3の空気流れ下流側には、図3に示すように、走行用の内燃機関(図示せず。)を冷却するエンジン冷却水と空気とを熱交換する第2ラジエータ4が配置されている。   As shown in FIG. 3, engine cooling for cooling a traveling internal combustion engine (not shown) is provided downstream of the heat exchanger module 1, that is, the first radiator 2 and the outdoor heat exchanger 3. The 2nd radiator 4 which heat-exchanges water and air is arrange | positioned.

ここで、第1ラジエータ2は、図1に示すように、インバータ冷却水が流れる扁平状のチューブ2aおよびこのチューブ2aの扁平面に接合されたフィン2bからなる第1熱交換コア2c、チューブ2aの長手方向両端側にて複数本のチューブ2aと連通するヘッダタンク2f、並びに第1熱交換コア2cの端部にてチューブ2aと平行に延びて第1熱交換コア2cを補強する第1補強プレート2d等からなるものである。   Here, as shown in FIG. 1, the first radiator 2 includes a flat tube 2a through which inverter cooling water flows, and a first heat exchange core 2c and a tube 2a, each of which includes a fin 2b joined to the flat surface of the tube 2a. The header tank 2f that communicates with the plurality of tubes 2a at both ends in the longitudinal direction, and the first reinforcement that reinforces the first heat exchange core 2c by extending parallel to the tubes 2a at the end of the first heat exchange core 2c It consists of a plate 2d and the like.

そして、本実施形態では、第1補強プレート2dは、図3に示すように、その断面形状が、冷却風の流通方向、つまり車両前後方向において互いに対向する2枚の壁面2e有して、冷却風の流通方向と直交する方向、つまり鉛直方向に開口するように略コの字形状にプレス成形されている。   In the present embodiment, as shown in FIG. 3, the first reinforcing plate 2d has a cross-sectional shape having two wall surfaces 2e facing each other in the cooling air flow direction, that is, the vehicle front-rear direction. It is press-molded into a substantially U-shape so as to open in a direction perpendicular to the wind flow direction, that is, in the vertical direction.

なお、本実施形態では、チューブ2a、フィン2b、ヘッダタンク2fおよび第1補強プレート2dを全てアルミニウム合金等の金属製として、これらをろう接にて一体接合している。   In the present embodiment, the tubes 2a, the fins 2b, the header tank 2f, and the first reinforcing plate 2d are all made of metal such as an aluminum alloy, and these are integrally joined by brazing.

ここで、「ろう接」とは、例えば「接続・接合技術」(東京電機大学出版局)に記載されているように、ろう材やはんだを用いて母材を溶融させないように接合する技術を言う。   Here, “brazing” is a technique for joining so as not to melt the base material using brazing material or solder, as described in “connection / joining technology” (Tokyo Denki University Press). say.

因みに、融点が450℃以上の溶加材を用いて接合するときをろう付けと言い、その際の溶加材をろう材と呼び、融点が450℃以下の溶加材を用いて接合するときをはんだ付けと言い、その際の溶加材をはんだと呼ぶ。   Incidentally, when joining using a filler material having a melting point of 450 ° C. or higher is called brazing, the filler material at that time is called brazing material, and when joining using a filler material having a melting point of 450 ° C. or less. Is called soldering, and the filler material at that time is called solder.

なお、第2ラジエータ3も第1ラジエータ2と同様な構造であり、具体的には、エンジン2冷却水が流れる扁平状のチューブ(図示せず。)およびこのチューブの扁平面に接合されたフィン(図示せず。)なる熱交換コア、チューブの長手方向両端側にて複数本のチューブと連通するヘッダタンク(図示せず。)、並びに熱交換コアの端部にてチューブ3a行に延びて熱交換コアを補強する断面コの字状の補強プレート等からなるもので、本実施形態では、チューブ、フィン、ヘッダタンクおよび補強プレートを全てアルミニウム合金等の金属製として、これらをろう接にて一体接合している。   The second radiator 3 has the same structure as that of the first radiator 2, and specifically, a flat tube (not shown) through which the engine 2 cooling water flows and fins joined to the flat surface of the tube. (Not shown.) A heat exchange core, a header tank (not shown) communicating with a plurality of tubes at both ends in the longitudinal direction of the tube, and an end of the heat exchange core extending to the tube 3a row. It consists of a U-shaped reinforcing plate that reinforces the heat exchange core. In this embodiment, the tubes, fins, header tank, and reinforcing plate are all made of metal such as aluminum alloy, and these are brazed. They are joined together.

また、室外熱交換器3も第1ラジエータ2と同様な構造であり、具体的には、図1に示すように、冷媒が流れる扁平状のチューブ3aおよびこのチューブ3aの扁平面に接合されたフィン3bからなる第2熱交換コア3c、チューブ3aの長手方向両端側にて複数本のチューブ3aと連通するヘッダタンク3f、並びに第2熱交換コア3cの端部にてチューブ3aと平行に延びて第2熱交換コア3cを補強する断面コの字状の第2補強プレート3d等からなるもので、本実施形態では、チューブ3a、フィン3b、ヘッダタンク3fおよび第2補強プレート3dを全てアルミニウム合金等の金属製として、これらをろう接にて一体接合している。   The outdoor heat exchanger 3 has the same structure as that of the first radiator 2, and is specifically joined to a flat tube 3a through which a refrigerant flows and a flat surface of the tube 3a as shown in FIG. The second heat exchange core 3c composed of the fins 3b, the header tank 3f communicating with the plurality of tubes 3a at both longitudinal ends of the tubes 3a, and the end of the second heat exchange core 3c extend in parallel with the tubes 3a. In this embodiment, the tubes 3a, the fins 3b, the header tank 3f, and the second reinforcing plate 3d are all made of aluminum. As a metal such as an alloy, these are integrally joined by brazing.

なお、本実施形態では、チューブ2a、3aの長手方向を水平方向と一致させているとともに、フィン2b、3bとして、空気流れを乱して熱伝達率を向上させるルーバが形成された波状のコルゲートフィンを採用している。   In the present embodiment, the corrugated corrugation in which the longitudinal direction of the tubes 2a and 3a is made to coincide with the horizontal direction, and the louver is formed as the fins 2b and 3b to disturb the air flow and improve the heat transfer coefficient. The fin is adopted.

また、ヘッダタンク2f、3fには、熱交換器モジュール1を車両に組み付けるためのブラケット1aがろう接に接合されている。   In addition, a bracket 1a for assembling the heat exchanger module 1 to a vehicle is joined to the header tanks 2f and 3f by brazing.

そして、室外熱交換器3側の第1補強プレート2dと第1ラジエータ2側の第2補強プレート3dとは、図2に示されるように、第1補強プレート2dの2枚の壁面2e間および第2補強プレート3dの2枚の壁面3e間に配置される連結部材5を介して連結されている。   The first reinforcing plate 2d on the outdoor heat exchanger 3 side and the second reinforcing plate 3d on the first radiator 2 side are, as shown in FIG. 2, between the two wall surfaces 2e of the first reinforcing plate 2d and The second reinforcing plate 3d is connected via a connecting member 5 arranged between the two wall surfaces 3e.

つまり、図3に示すように、第1補強プレート2dの壁面2eおよび第2補強プレート3dの壁面3eに略コの状の溝穴2g、3gを形成し、一方、連結部材5のうち溝穴2g、3gに対応する部位に凹部5a、5bを形成するとともに、壁面2e、3eのうち溝穴2g、3gに囲まれた部位を連結部材5側に塑性変形させて凹部5a、5b内に嵌り込むようにして、第1補強プレート2dと連結部材5とをカシメ固定し、第2補強プレート3dと連結部材5とをカシメ固定することにより、室外熱交換器3側の第1補強プレート2dと第1ラジエータ2側の第2補強プレート3dとを連結部材5を介して連結する。   That is, as shown in FIG. 3, substantially U-shaped slots 2g and 3g are formed in the wall 2e of the first reinforcing plate 2d and the wall 3e of the second reinforcing plate 3d. Concave portions 5a and 5b are formed in the portions corresponding to 2g and 3g, and the portions surrounded by the slots 2g and 3g of the wall surfaces 2e and 3e are plastically deformed to the connecting member 5 side to fit into the recessed portions 5a and 5b. The first reinforcing plate 2d and the connecting member 5 are caulked and fixed, and the second reinforcing plate 3d and the connecting member 5 are caulked and fixed, so that the first reinforcing plate 2d on the outdoor heat exchanger 3 side and the first reinforcing plate 2d and the connecting member 5 are caulked and fixed. The second reinforcing plate 3d on the radiator 2 side is connected via a connecting member 5.

なお、本実施形態では、連結部材5を、金属(例えば、アルミニウム合金)または硬質の樹脂(例えば、ガラス繊維入ポリプロピレン、ガラス繊維入ナイロン6、6)にて成形している。   In the present embodiment, the connecting member 5 is formed of metal (for example, aluminum alloy) or hard resin (for example, glass fiber-containing polypropylene, glass fiber-containing nylon 6, 6).

次に、本実施形態の作用効果を述べる。   Next, the function and effect of this embodiment will be described.

本実施形態では、第1熱交換コア2cの第1補強プレート2dと第2熱交換コア3c第2補強プレート3dとは、第1補強プレート2dの2枚の壁面2e間および第2補強プレート3dの2枚の壁面3e間に配置される連結部材5を介して連結されているので、図2示すように、熱交換器モジュール1の最大幅寸法、つまり熱交換器モジュール1のうち空気の流通方向と平行な部位の最大寸法は、第1補強プレート2dおよび第2補強プレート3dの幅寸法、つまり第1熱交換コア2cおよび第2熱交換コア3cの幅寸法と一致する。   In the present embodiment, the first reinforcement plate 2d of the first heat exchange core 2c and the second reinforcement plate 3c are divided between the two wall surfaces 2e of the first reinforcement plate 2d and the second reinforcement plate 3d. 2 are connected via a connecting member 5 disposed between the two wall surfaces 3e, so that the maximum width dimension of the heat exchanger module 1, that is, the air flow in the heat exchanger module 1, as shown in FIG. The maximum dimension of the portion parallel to the direction coincides with the width dimension of the first reinforcement plate 2d and the second reinforcement plate 3d, that is, the width dimension of the first heat exchange core 2c and the second heat exchange core 3c.

したがって、熱交換器モジュール1の最大幅寸法が、第1熱交換コア2cの幅寸法または第2熱交換コア3cの幅寸法より大きくなってしまうことを防止できるので、図5に示すように、熱交換器モジュール1と他の熱交換器4との間に両者の干渉を防止するための隙間寸法dを設けても、熱交換器モジュール1と他の熱交換器4(第2ラジエータ4)とを含めた冷却装置の幅寸法Dを検討品に係る熱交換装置(図13参照)より小さくすることができる。   Therefore, since the maximum width dimension of the heat exchanger module 1 can be prevented from becoming larger than the width dimension of the first heat exchange core 2c or the second heat exchange core 3c, as shown in FIG. Even if a gap dimension d for preventing interference between the heat exchanger module 1 and the other heat exchanger 4 is provided, the heat exchanger module 1 and the other heat exchanger 4 (second radiator 4). The width dimension D of the cooling device including the above can be made smaller than the heat exchange device (see FIG. 13) according to the investigation product.

延いては、大きなクラッシャブルゾーンを確保して衝突安全性を向上させることができるとともに、熱交換器モジュール1の空気流れ下流側に配置された第2ラジエータ4に供給される風量が減少してしまうことを防止できるので、空気流れ下流側の熱交換器の能力が低下してしまうことを防止できる。   As a result, a large crushable zone can be secured to improve collision safety, and the amount of air supplied to the second radiator 4 disposed on the downstream side of the air flow of the heat exchanger module 1 is reduced. Therefore, the ability of the heat exchanger on the downstream side of the air flow can be prevented from decreasing.

また、連結部材5と第1補強プレート2dおよび第2補強プレート3dとをカシメ固定しているので、連結部材5と第1補強プレート2dおよび第2補強プレート3dとを強固に固定できる。   Further, since the connecting member 5, the first reinforcing plate 2d, and the second reinforcing plate 3d are caulked and fixed, the connecting member 5, the first reinforcing plate 2d, and the second reinforcing plate 3d can be firmly fixed.

(第2実施形態)
第1実施形態は、連結部材5を金属または樹脂にて成形したが、本実施形態は、ゴム等の弾性変形可能な弾性材にて構成したものである。
(Second Embodiment)
In the first embodiment, the connecting member 5 is formed of metal or resin. However, in the present embodiment, the connecting member 5 is formed of an elastically deformable elastic material such as rubber.

これにより、仮に、車両用空気装置の圧縮機の振動が室外熱交換器3に伝達されても、連結部材5により室外熱交換器3から第1ラジエータ2に振動が伝達されてしまうことを抑制できるので、熱交換器モジュール1全体が振動してしまうことを防止できる。   Thereby, even if the vibration of the compressor of the vehicle air device is transmitted to the outdoor heat exchanger 3, the transmission of vibration from the outdoor heat exchanger 3 to the first radiator 2 by the connecting member 5 is suppressed. Since it can do, it can prevent that the heat exchanger module 1 whole vibrates.

したがって、熱交換器モジュール1の振動に伴って発生する振動および騒音を低減することができる。   Therefore, it is possible to reduce the vibration and noise that occur with the vibration of the heat exchanger module 1.

(第3実施形態)
第2実施形態では、連結部材5を弾性材にて構成したので、連結部材5と補強プレート2d、3dとの連結部分(凹部5a、5b)が弾性変形して連結状態(カシメ固定)が外れてしまうおそれがある。
(Third embodiment)
In the second embodiment, since the connecting member 5 is made of an elastic material, the connecting portions (recessed portions 5a and 5b) between the connecting member 5 and the reinforcing plates 2d and 3d are elastically deformed to release the connected state (caulking and fixing). There is a risk that.

そこで、本実施形態では、図6に示すように、連結部材5のうち第1補強プレート2dおよび第2補強プレート3dとの連結部分に対応する部位に連結部材5の変形を抑制する補強部材5cを埋設したものである。   Therefore, in the present embodiment, as shown in FIG. 6, the reinforcing member 5 c that suppresses deformation of the connecting member 5 at a portion corresponding to the connecting portion between the first reinforcing plate 2 d and the second reinforcing plate 3 d in the connecting member 5. Is embedded.

なお、本実施形態では、補強部材5cをアルミニウム合金等の金属製のプレートとするとともに、補強部材5cを金型内に配置した状態で弾性材を金型内に充填する(インサート成形する)ことにより補強部材5cを連結部材5内に一体化している。   In the present embodiment, the reinforcing member 5c is made of a metal plate such as an aluminum alloy, and the elastic material is filled in the mold (insert molding) in a state where the reinforcing member 5c is disposed in the mold. Thus, the reinforcing member 5 c is integrated into the connecting member 5.

(第4実施形態)
第1〜3実施形態では、第1補強プレート2dの壁面2eおよび第2補強プレート3dの壁面3eに略コの状の溝穴2g、3gを形成し、壁面2e、3eのうち溝穴2g、3gに囲まれた部位を連結部材5側にカシメたが、本実施形態は、図7に示すように、壁面2e、3eに溝穴2g、3gを設けることなく、壁面2e、3eの一部を連結部材5側に塑性変形させて連結部材5と第1補強プレート2dおよび第2補強プレート3dとをカシメ固定したものである。
(Fourth embodiment)
In the first to third embodiments, substantially wall-shaped groove holes 2g and 3g are formed in the wall surface 2e of the first reinforcing plate 2d and the wall surface 3e of the second reinforcing plate 3d, and the groove hole 2g of the wall surfaces 2e and 3e, The portion surrounded by 3g is crimped to the connecting member 5 side, but in this embodiment, as shown in FIG. 7, a part of the wall surface 2e, 3e is not provided in the wall surface 2e, 3e without the slot 2g, 3g. The connecting member 5, the first reinforcing plate 2d, and the second reinforcing plate 3d are caulked and fixed by plastically deforming to the connecting member 5 side.

なお、図8は、本実施形態における連結部材5と第1補強プレート2dおよび第2補強プレート3dとのカシメ作業の手順を示す図であり、第1補強プレート2dおよび第2補強プレート3dとの間に連結部材5を配置した後(図8(a)参照)、壁面2e、3eをカシメ治具20にて押圧して壁面2e、3eの一部を連結部材5側に塑性変形させる(図8(b)参照)。   FIG. 8 is a diagram showing a procedure of caulking work between the connecting member 5 and the first reinforcing plate 2d and the second reinforcing plate 3d in the present embodiment, and the relationship between the first reinforcing plate 2d and the second reinforcing plate 3d. After the connecting member 5 is disposed between them (see FIG. 8A), the wall surfaces 2e and 3e are pressed by the caulking jig 20, and a part of the wall surfaces 2e and 3e is plastically deformed to the connecting member 5 side (see FIG. 8 (b)).

(第5実施形態)
第1〜4実施形態では、連結部材5と第1補強プレート2dおよび第2補強プレート3dとをカシメ固定したが、本実施形態は、図9に示すように、第1補強プレート2dの壁面2eおよび第2補強プレート3dの壁面3eに係合用穴部2h、3hを設けとともに、連結部材5に係合突起部5d、5eを設けて、係合突起部5dと係合用穴部2hとを嵌合し、かつ、係合突起部5eと係合用穴部3hとを嵌合することにより、連結部材5と第1補強プレート2dと係合固定し、連結部材5と第2補強プレート3dと係合固定するものである。
(Fifth embodiment)
In the first to fourth embodiments, the connecting member 5, the first reinforcing plate 2d, and the second reinforcing plate 3d are caulked and fixed. However, in the present embodiment, as shown in FIG. 9, the wall surface 2e of the first reinforcing plate 2d. In addition, engagement holes 2h and 3h are provided in the wall surface 3e of the second reinforcing plate 3d, and engagement protrusions 5d and 5e are provided in the connecting member 5, and the engagement protrusion 5d and the engagement hole 2h are fitted. And the engaging protrusion 5e and the engaging hole 3h are fitted together to engage and fix the connecting member 5 and the first reinforcing plate 2d, thereby engaging the connecting member 5 and the second reinforcing plate 3d. It is to fix together.

このとき、本実施形態では、係合突起部5dは、第1熱交換コア2cに近づくほど突出寸法が小さくなるようにテーパ状に形成し、係合突起部5eは、第2熱交換コア3cに近づくほど突出寸法が小さくなるようにテーパ状に形成することにより、連結部材5と第1補強プレート2dおよび第2補強プレート3dとを容易に係合することができるようにしている。   At this time, in this embodiment, the engaging protrusion 5d is formed in a tapered shape so that the protruding dimension becomes smaller as it approaches the first heat exchange core 2c, and the engagement protrusion 5e is formed in the second heat exchange core 3c. By forming the taper shape so that the projecting dimension becomes smaller as it approaches, the connecting member 5 can be easily engaged with the first reinforcing plate 2d and the second reinforcing plate 3d.

なお、本実施形態に係る連結部材5は、金属、樹脂および弾性材のいずれであってもよい。   Note that the connecting member 5 according to the present embodiment may be any of metal, resin, and elastic material.

(第6実施形態)
本実施形態は、係合突起部5d、5eと係合用穴部2h、3hが嵌合した状態において、係合突起部5d、5eと係合用穴部2h、3hとの嵌合部、つまり係合用穴部2h、3hに接着剤または硬化剤(例えば、ゴム、エポキシ、シリコン等)を充填したものである。
(Sixth embodiment)
In the present embodiment, the engagement protrusions 5d, 5e and the engagement holes 2h, 3h are engaged with each other in a state where the engagement protrusions 5d, 5e are engaged with the engagement holes 2h, 3h. The combination holes 2h and 3h are filled with an adhesive or a curing agent (for example, rubber, epoxy, silicon, etc.).

これにより、係合突起部5d、5eと係合用穴部2h、3hとの係合が外れてしまうことを確実に防止できる。   Accordingly, it is possible to reliably prevent the engagement protrusions 5d and 5e from being disengaged from the engagement holes 2h and 3h.

(第7実施形態)
上述の実施形態に係る連結部材5は、中身が詰まったブロック体であったが、本実施形態は、図10に示すように、連結部材5を中空体として連結部材5の軽量化を図ったものである。
(Seventh embodiment)
The connecting member 5 according to the above-described embodiment is a block body filled with the contents. However, as shown in FIG. 10, this embodiment uses the connecting member 5 as a hollow body to reduce the weight of the connecting member 5. Is.

なお、本実施形態に係る連結部材5は、金属または硬質な樹脂とすることが望ましい。   In addition, as for the connection member 5 which concerns on this embodiment, it is desirable to use a metal or hard resin.

(第8実施形態)
上述の実施形態では、第1補強プレート2d(第1熱交換コア2c)の幅寸法と第2補強プレート3d(第1熱交換コア3c)の幅寸法とが等しいものであったが、本実施形態は、図11に示すように、第1補強プレート2dの幅寸法と第2補強プレート3dの幅寸法とが異なる熱交換器モジュール1に本発明を適用したものである。
(Eighth embodiment)
In the above-described embodiment, the width dimension of the first reinforcing plate 2d (first heat exchange core 2c) is equal to the width dimension of the second reinforcement plate 3d (first heat exchange core 3c). As shown in FIG. 11, the present invention is applied to the heat exchanger module 1 in which the width dimension of the first reinforcing plate 2d and the width dimension of the second reinforcing plate 3d are different.

なお、図11(a)は、第1実施形態に係る熱交換器モジュール1に対して本実施形態を適用したものであり、図11(b)は、第4実施形態に係る熱交換器モジュール1に対して本実施形態を適用したものであり、図11(c)は、第5実施形態に係る熱交換器モジュール1に対して本実施形態を適用したものである。   In addition, Fig.11 (a) applies this embodiment with respect to the heat exchanger module 1 which concerns on 1st Embodiment, FIG.11 (b) shows the heat exchanger module which concerns on 4th Embodiment. This embodiment is applied to 1, and FIG.11 (c) applies this embodiment with respect to the heat exchanger module 1 which concerns on 5th Embodiment.

(その他の実施形態)
上述の実施形態では、第1熱交換器をインバータ等を冷却するラジエータとし、第2熱交換器を空調装置の室外熱交換器3としたが、本発明はこれに限定されるものではなく、例えば第1熱交換器をオイルクーラとする、または第1熱交換器を第1ラジエータ2と第2熱交換器を第2ラジエータ4としてもよい。
(Other embodiments)
In the above-described embodiment, the first heat exchanger is a radiator that cools an inverter or the like, and the second heat exchanger is an outdoor heat exchanger 3 of an air conditioner, but the present invention is not limited to this, For example, the first heat exchanger may be an oil cooler, or the first heat exchanger may be the first radiator 2 and the second heat exchanger may be the second radiator 4.

また、連結部材5と第1補強プレート2dおよび第2補強プレート3dとの固定手段は、上述の実施形態に示された手段に限定されるものではない。   Further, the means for fixing the connecting member 5 to the first reinforcing plate 2d and the second reinforcing plate 3d is not limited to the means shown in the above embodiment.

また、本発明は、上述の実施形態に限定されるものではなく、例えば上述の実施形態のうち少なくとも2つの実施形態を組み合わせてもよい。   In addition, the present invention is not limited to the above-described embodiment, and for example, at least two of the above-described embodiments may be combined.

また、上述の実施形態では、チューブ長手方向が略水平に延びるよう配された熱交換器どうしを連結部材によって連結した熱交換器モジュールについて述べたが、第1熱交換器のチューブの長手方向と、第2熱交換器のチューブの長手方向とが同じ方向に延びる熱交換器同士を連結させた熱交換器モジュールであればよく、例えば、チューブの長手方向が略鉛直方向である熱交換器どうしを連結させた熱交換器モジュールであってもよい。また、上述の実施形態では、本発明を車両用の冷却装置および熱交換器モジュールに適用したが、本発明はこれに限定されるものではない。   In the above-described embodiment, the heat exchanger module in which the heat exchangers arranged so that the longitudinal direction of the tube extends substantially horizontally is connected by the connecting member, but the longitudinal direction of the tube of the first heat exchanger is described. Any heat exchanger module in which the heat exchangers extending in the same direction as the longitudinal direction of the tubes of the second heat exchanger are connected to each other, for example, the heat exchangers in which the longitudinal direction of the tubes is a substantially vertical direction is used. It is also possible to use a heat exchanger module in which Moreover, in the above-described embodiment, the present invention is applied to a cooling device and a heat exchanger module for a vehicle, but the present invention is not limited to this.

また、本発明は、特許請求の範囲に記載された発明の趣旨に合致するものであればよく、上述の実施形態に限定されるものではない。   Further, the present invention is not limited to the above-described embodiment as long as it matches the gist of the invention described in the claims.

本発明の第1実施形態に係る熱交換器モジュールの特徴を示す図である。It is a figure which shows the characteristic of the heat exchanger module which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る熱交換器モジュールの要部を示す断面図である。It is sectional drawing which shows the principal part of the heat exchanger module which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る熱交換器モジュールの連結部の分解斜視図である。It is a disassembled perspective view of the connection part of the heat exchanger module which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る熱交換器モジュールの車両搭載状態を示す図である。It is a figure which shows the vehicle mounting state of the heat exchanger module which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る熱交換器モジュールの車両搭載状態を示す図である。It is a figure which shows the vehicle mounting state of the heat exchanger module which concerns on 1st Embodiment of this invention. 本発明の第3実施形態に係る連結部材の斜視図である。It is a perspective view of the connection member concerning a 3rd embodiment of the present invention. 本発明の第4実施形態に係る熱交換器モジュールの要部を示す断面図である。It is sectional drawing which shows the principal part of the heat exchanger module which concerns on 4th Embodiment of this invention. 本発明の第4熱交換器モジュールのカシメ手順を示す図である。It is a figure which shows the crimping procedure of the 4th heat exchanger module of this invention. 本発明の第5実施形態に係る熱交換器モジュールの連結部の分解斜視図である。It is a disassembled perspective view of the connection part of the heat exchanger module which concerns on 5th Embodiment of this invention. 本発明の第7実施形態に係る連結部材の斜視図である。It is a perspective view of the connection member concerning a 7th embodiment of the present invention. 本発明の第8実施形態に係る熱交換器モジュールの連結部の分解斜視図である。It is a disassembled perspective view of the connection part of the heat exchanger module which concerns on 8th Embodiment of this invention. 検討品に係る熱交換器モジュールの要部を示す断面図である。It is sectional drawing which shows the principal part of the heat exchanger module which concerns on an examination product. 検討品に係る熱交換器モジュールの車両搭載状態を示す図である。It is a figure which shows the vehicle mounting state of the heat exchanger module which concerns on an examination product.

符号の説明Explanation of symbols

2b…フィン、2c…第1熱交換コア、2d…第1補強プレート、
3b…フィン、3c…第2熱交換コア、3d…第2補強プレート、5…連結部材。
2b ... fins, 2c ... first heat exchange core, 2d ... first reinforcing plate,
3b ... fins, 3c ... second heat exchange core, 3d ... second reinforcing plate, 5 ... connecting member.

Claims (10)

流体が流れる複数本のチューブ(2a)および前記チューブ(2a)の外表面に設けられたフィン(2b)を有して構成された第1熱交換コア(2c)と、
前記第1熱交換コア(2c)の端部に配置されて前記第1熱交換コア(2c)を補強するとともに、空気の流通方向において互いに対向する2枚の壁面(3e)有して断面形状が略コの字状に形成された第1補強プレート(2d)と、
流体が流れる複数本のチューブ(3a)および前記チューブ(3a)の外表面に設けられたフィン(3b)を有して構成された第2熱交換コア(3c)と、
前記第2熱交換コア(3c)の端部に配置されて前記第2熱交換コア(3c)を補強するとともに、空気の流通方向において互いに対向する2枚の壁面(3e)有して断面形状が略コの字状に形成された第2補強プレート(3d)と、
前記第1補強プレート(2d)の前記2枚の壁面(2e)間および第2補強プレート(3d)の前記2枚の壁面(3e)間に配置されて、前記第1補強プレート(2d)と前記第2補強プレート(3d)とを連結する連結部材(5)とを備えることを特徴とする熱交換器モジュール。
A first heat exchange core (2c) configured to have a plurality of tubes (2a) through which fluid flows and fins (2b) provided on the outer surface of the tubes (2a);
The first heat exchange core (2c) is disposed at the end of the first heat exchange core (2c) to reinforce the first heat exchange core (2c) and has two wall surfaces (3e) facing each other in the air flow direction. A first reinforcing plate (2d) formed in a substantially U shape,
A second heat exchange core (3c) configured to have a plurality of tubes (3a) through which fluid flows and fins (3b) provided on the outer surface of the tubes (3a);
The second heat exchange core (3c) is disposed at the end of the second heat exchange core (3c) to reinforce the second heat exchange core (3c) and has two wall surfaces (3e) facing each other in the air flow direction. A second reinforcing plate (3d) formed in a substantially U shape,
The first reinforcing plate (2d) is disposed between the two wall surfaces (2e) and between the two wall surfaces (3e) of the second reinforcing plate (3d), and the first reinforcing plate (2d) and A heat exchanger module comprising a connecting member (5) for connecting the second reinforcing plate (3d).
前記連結部材(5)と前記第1補強プレート(2d)とは、前記連結部材(5)および前記第1補強プレート(2d)のうち少なくとも一方に形成された係合突起部(5d)を他方側に形成された係合用穴部(2h)に嵌合させることにより係合されていることを特徴とする請求項1に記載の熱交換器モジュール。 The connecting member (5) and the first reinforcing plate (2d) include an engaging protrusion (5d) formed on at least one of the connecting member (5) and the first reinforcing plate (2d). 2. The heat exchanger module according to claim 1, wherein the heat exchanger module is engaged by being fitted into an engagement hole formed on the side. 前記連結部材(5)と前記第2補強プレート(3d)とは、前記連結部材(5)および前記第2補強プレート(3d)のうち少なくとも一方に形成された係合突起部(5e)を他方側に形成された係合用穴部(3h)に嵌合させることにより係合されていることを特徴とする請求項1または2に記載の熱交換器モジュール。 The connecting member (5) and the second reinforcing plate (3d) include an engaging protrusion (5e) formed on at least one of the connecting member (5) and the second reinforcing plate (3d). The heat exchanger module according to claim 1 or 2, wherein the heat exchanger module is engaged by being fitted into an engagement hole (3h) formed on the side. 前記係合突起部(5d、5e)と前記係合用穴部(2h、3h)との嵌合部は、接着剤または硬化剤が充填されていることを特徴とする請求項2または3に記載の熱交換器モジュール。 The fitting portion between the engagement protrusion (5d, 5e) and the engagement hole (2h, 3h) is filled with an adhesive or a curing agent. Heat exchanger module. 前記連結部材(5)と前記第1補強プレート(2d)とは、前記第1補強プレート(2d)のうち少なくとも一部を前記連結部材(5)側に塑性変形させることによりカシメ固定されていることを特徴とする請求項1に記載の熱交換器モジュール。 The connecting member (5) and the first reinforcing plate (2d) are caulked and fixed by plastically deforming at least a part of the first reinforcing plate (2d) toward the connecting member (5). The heat exchanger module according to claim 1. 前記連結部材(5)と前記第2補強プレート(3d)とは、前記第2補強プレート(3d)のうち少なくとも一部を前記連結部材(5)側に塑性変形させることによりカシメ固定されていることを特徴とする請求項1または5に記載の熱交換器モジュール。 The connecting member (5) and the second reinforcing plate (3d) are caulked and fixed by plastically deforming at least a part of the second reinforcing plate (3d) toward the connecting member (5). The heat exchanger module according to claim 1 or 5. 前記連結部材(5)は、金属または樹脂製であることを特徴とする請求項1ないし6のいずれか1つに記載の熱交換器モジュール。 The heat exchanger module according to any one of claims 1 to 6, wherein the connecting member (5) is made of metal or resin. 前記連結部材(5)は、弾性変形可能な弾性材製であることを特徴とする請求項1ないし6のいずれか1つに記載の熱交換器モジュール。 The heat exchanger module according to any one of claims 1 to 6, wherein the connecting member (5) is made of an elastic material that is elastically deformable. 前記連結部材(5)のうち、前記第1補強プレート(2d)および第2補強プレート(3d)との連結部分には、前記連結部材(5)の変形を抑制する補強部材(5c)が設けられていることを特徴とする請求項8に記載の熱交換器モジュール。 A reinforcing member (5c) that suppresses deformation of the connecting member (5) is provided in a connecting portion of the connecting member (5) with the first reinforcing plate (2d) and the second reinforcing plate (3d). The heat exchanger module according to claim 8, wherein the heat exchanger module is provided. 前記第1補強プレート(2d)の幅寸法と、前記第2補強プレート(3d)の幅寸法とが異なることを特徴とする請求項1ないし9のうちいずれか1つに記載の熱交換器モジュール。 The heat exchanger module according to any one of claims 1 to 9, wherein a width dimension of the first reinforcing plate (2d) is different from a width dimension of the second reinforcing plate (3d). .
JP2003397766A 2003-11-27 2003-11-27 Heat exchanger module Expired - Fee Related JP4148113B2 (en)

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JP2010032156A (en) * 2008-07-30 2010-02-12 Denso Corp Coupling device for heat exchanger, and heat exchange device provided with the same
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JP2010032156A (en) * 2008-07-30 2010-02-12 Denso Corp Coupling device for heat exchanger, and heat exchange device provided with the same
JP2010127506A (en) * 2008-11-26 2010-06-10 Calsonic Kansei Corp Heat exchange device
JP2013044448A (en) * 2011-08-22 2013-03-04 Sanden Corp Heat exchanger and method of manufacturing the same
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CN109827458A (en) * 2019-03-27 2019-05-31 长沙学院 Coil pipe Anti-breaking device for Crude oil heater
CN109827458B (en) * 2019-03-27 2024-01-19 长沙学院 Coil breakage preventing device for crude oil heater

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