JP2005152982A - Method for manufacturing outer ring member for constant velocity joint - Google Patents

Method for manufacturing outer ring member for constant velocity joint Download PDF

Info

Publication number
JP2005152982A
JP2005152982A JP2003397685A JP2003397685A JP2005152982A JP 2005152982 A JP2005152982 A JP 2005152982A JP 2003397685 A JP2003397685 A JP 2003397685A JP 2003397685 A JP2003397685 A JP 2003397685A JP 2005152982 A JP2005152982 A JP 2005152982A
Authority
JP
Japan
Prior art keywords
manufacturing
diameter portion
outer ring
inclination angle
ring member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003397685A
Other languages
Japanese (ja)
Other versions
JP4319015B2 (en
Inventor
Yoshihisa Doi
善久 土井
Kaoru Yamanoi
薫 山之井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2003397685A priority Critical patent/JP4319015B2/en
Priority to CNB2004800350599A priority patent/CN100409971C/en
Priority to US10/580,210 priority patent/US7347077B2/en
Priority to PCT/JP2004/017503 priority patent/WO2005051566A1/en
Publication of JP2005152982A publication Critical patent/JP2005152982A/en
Application granted granted Critical
Publication of JP4319015B2 publication Critical patent/JP4319015B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Forging (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing an outer ring member for a constant velocity joint capable of enhancing the machining accuracy with the substantially uniform dimension of an end face thereof in the axial direction. <P>SOLUTION: In this method, a forward extrusion (S1) is performed on a work, and a preliminary upset is performed on the work to form a primary shaped article (S2). By upsetting an upper portion of the primary shaped article, an intermediate preliminary shaped article having an annular inclined surface with the flow resistance difference between a large diameter portion and a small diameter portion (S3). By performing backward extrusion on the intermediate preliminary shaped article, a quaternary shaped article having a cup part with a track groove formed therein is formed (S4), and the cup part of the quaternary shaped article is ironed for the finish to the product dimension (S5). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、回転駆動力を伝達するための等速ジョイントを構成する等速ジョイント用外輪部材の製造方法に関する。   The present invention relates to a method for manufacturing an outer ring member for a constant velocity joint that constitutes a constant velocity joint for transmitting rotational driving force.

従来から、互いに接合された上部ダイス及び下部ダイスに形成されるキャビティに鍛造用素材を装填し、パンチを介して前記鍛造用素材に加圧力を付与することにより、例えば、自動車の車輪駆動用の等速ジョイントの外輪部材(アウタカップ)が製造されている。   Conventionally, forging materials are loaded into cavities formed in an upper die and a lower die joined to each other, and pressure is applied to the forging material via a punch, for example, for driving wheels of automobiles. An outer ring member (outer cup) of a constant velocity joint is manufactured.

前記外輪部材は、筒状のカップ部と、前記カップ部と一体的に形成される軸部とから構成され、前記カップ部の内周面には、軸線方向に沿って延在する3本のトラック溝が形成され、前記トラック溝に沿ってローラが転動するように設けられている。   The outer ring member is composed of a cylindrical cup portion and a shaft portion formed integrally with the cup portion, and three inner circumferential surfaces of the cup portion extend along the axial direction. A track groove is formed, and a roller is provided to roll along the track groove.

この種の等速ジョイント用外輪部材の製造方法に関し、例えば、特許文献1には、製品形状寸法に略均一寸法の肉厚を有するカップ状外方部材用素材にしごき加工を施した場合、軸方向への伸び量において大径部が小さく小径部が大きくなるという課題を解決するために、体積一定則にしたがってカップ状外方部材用素材の寸法を設定することにより軸方向の伸び量を略一定にする技術的思想が開示されている。   With regard to a method for manufacturing an outer ring member for this type of constant velocity joint, for example, Patent Document 1 discloses that when a material for a cup-shaped outer member having a substantially uniform wall thickness is applied to a product shape dimension, In order to solve the problem that the large-diameter portion is small and the small-diameter portion is large in the amount of elongation in the direction, the amount of elongation in the axial direction is reduced by setting the dimensions of the cup-shaped outer member material according to the constant volume rule. The technical idea to make it constant is disclosed.

また、特許文献2には、内面部に仕上がり形状と略同一の形状を有する軸付きのカップ状の粗製品を鍛造加工により成形し、続いて前記粗製品の内面部に内型をセットした状態で、均等肉厚部、均等薄肉部、厚肉から薄肉への変化部の各部のしごき率が均一になるようにして、外面部の全周を内面部方向に向かってしごき加工を施すことにより、内面部の複数の溝を高精度に仕上げる技術的思想が開示されている。   In Patent Document 2, a cup-shaped crude product with a shaft having substantially the same shape as the finished shape is formed on the inner surface by forging, and then an inner mold is set on the inner surface of the crude product. In order to make the ironing rate of each part of the uniform thickness part, uniform thin part, and change part from thick to thin uniform, the entire circumference of the outer surface part is applied toward the inner surface part. The technical idea of finishing a plurality of grooves on the inner surface with high accuracy is disclosed.

特開昭57−206537号公報JP 57-206537 A 特開昭61−3618号公報Japanese Patent Laid-Open No. 61-3618

しかしながら、前記特許文献1に開示された技術的思想では、トラック溝の底部、トラック溝、内面部のしごき率に大きな差異が発生するため、前記トラック溝の底部、トラック溝、内面部をそれぞれ均一なしごき率でしごき加工を行った場合と比較して、トラック溝の溝面の精度が劣るという問題がある。   However, in the technical idea disclosed in Patent Document 1, since the ironing rate of the bottom portion of the track groove, the track groove, and the inner surface portion is greatly different, the bottom portion, the track groove, and the inner surface portion of the track groove are uniform. There is a problem that the accuracy of the groove surface of the track groove is inferior compared with the case where ironing is performed at the ironing rate.

また、前記特許文献2に開示された技術的思想では、内面部に仕上がり形状と略同一の形状を有する軸付きのカップ状の粗製品を鍛造用素材(ワーク)とすることが前提となっている。そこで、例えば、ビレットに対して後方押し出し成形を施して大径部と小径部との間で肉厚に差があるカップ状の中間素材をワークとして特許文献2に開示された製造方法を適用した場合、しごき加工率の差によって厚肉部よりも薄肉部の軸方向の伸び量が大きくなってしまい、元々の軸方向の端面が不揃いである前記中間素材を全周均一なしごき率でしごき加工を行ってもしごき加工後の端面は、依然として不揃いであり、前記軸方向の端面に対する仕上げ加工量が増大するという問題がある。   In addition, the technical idea disclosed in Patent Document 2 is based on the premise that a cup-shaped crude product with a shaft having a shape substantially the same as the finished shape on the inner surface is used as a forging material (workpiece). Yes. Therefore, for example, the manufacturing method disclosed in Patent Document 2 was applied using a cup-shaped intermediate material having a difference in wall thickness between the large-diameter portion and the small-diameter portion by subjecting the billet to backward extrusion. In this case, due to the difference in the ironing rate, the axial extension of the thin part is larger than that of the thick part, and the intermediate material whose original end face in the axial direction is uneven is ironed with a uniform ironing ratio all around the circumference. However, the end face after ironing is still uneven, and there is a problem that the amount of finishing for the end face in the axial direction increases.

本発明は上記した問題を解決するためになされたもので、後方押し出し成形を行った際、鍛造用素材の小径部よりも大径部により多くの塑性材料を流動させることにより、軸方向の端面寸法を略均一として加工精度を向上させることが可能な等速ジョイント用外輪部材の製造方法を提供することを目的とする。   The present invention has been made to solve the above-described problems. When backward extrusion is performed, an end face in the axial direction can be obtained by causing more plastic material to flow in the large diameter portion than in the small diameter portion of the forging material. It is an object of the present invention to provide a method for manufacturing an outer ring member for a constant velocity joint that can improve the processing accuracy by making the dimensions substantially uniform.

前記の目的を達成するために、本発明は、冷間鍛造成形によって軸部とカップ部とが一体的に形成されたトリポート型等速ジョイント用外輪部材の製造方法であって、
所定長に切断された円柱状のワークに対して前方押し出し成形が施されることにより軸部を有する第1次成形体を形成する工程と、
前記ワークの軸部を除いた上部に対して予備据え込み成形が施されることにより第2次成形体を形成する工程と、
前記第2次成形体の軸部を除いた上部に対してさらに据え込み成形が施されることにより、大径部と小径部との間で流動抵抗差を有する環状傾斜面が形成された中間予備成形体を形成する工程と、
前記中間予備成形体に対して後方押し出し成形を施すことによりトラック溝が設けられたカップ部を有する第4次成形体を形成する工程と、
前記第4次成形体のカップ部に対してしごき成形を行う工程と、
を有することを特徴とする。
In order to achieve the above object, the present invention is a method of manufacturing an outer ring member for a tripod type constant velocity joint in which a shaft portion and a cup portion are integrally formed by cold forging,
Forming a primary molded body having a shaft portion by subjecting a cylindrical workpiece cut to a predetermined length to forward extrusion; and
Forming a secondary molded body by performing pre-upsetting on the upper part excluding the shaft portion of the workpiece;
An intermediate in which an annular inclined surface having a flow resistance difference is formed between the large-diameter portion and the small-diameter portion by further upsetting the upper portion excluding the shaft portion of the secondary molded body. Forming a preform, and
Forming a fourth molded body having a cup portion provided with track grooves by subjecting the intermediate preform to backward extrusion;
Performing ironing on the cup portion of the fourth molded body;
It is characterized by having.

この場合、前記中間予備成形体は、第2次成形体の上部と比較して薄肉且つ拡径した円盤状からなる頭部を有し、前記頭部には、平面からみたとき、半径外方向に向かって突出し周方向に沿って所定の離間角度を有する複数の大径部と、隣接する前記大径部の間に湾曲して窪んで形成された複数の小径部とが設けられるとよい。   In this case, the intermediate preform has a disk-shaped head that is thinner and larger in diameter than the upper part of the secondary molded body, and the head has a radially outward direction when viewed from the plane. It is preferable that a plurality of large-diameter portions protruding toward the surface and having a predetermined separation angle along the circumferential direction and a plurality of small-diameter portions formed to be curved and recessed between the adjacent large-diameter portions are provided.

さらに、前記頭部の上面には、水平面に対する傾斜角度が周方向に沿って連続して変化する環状傾斜面が形成されるとよい。その際、大径部の傾斜角度αに対し、小径部の傾斜角度βを大きく設定することにより、次工程で中間予備成形体に対する後方押し出し成形が施された際、前記大径部と小径部との間の流動抵抗差に対応して後方に対する塑性流動量を相違させることができる。   Furthermore, an annular inclined surface whose inclination angle with respect to a horizontal plane continuously changes along the circumferential direction may be formed on the upper surface of the head. At that time, by setting the inclination angle β of the small diameter portion larger than the inclination angle α of the large diameter portion, when the rear extrusion molding is performed on the intermediate preform in the next step, the large diameter portion and the small diameter portion The amount of plastic flow with respect to the rear can be made different in correspondence with the difference in flow resistance between the two.

本発明によれば、複数の冷間鍛造成形によって等速ジョイント用外輪部材を成形する工程中に、大径部と小径部との間で流動抵抗差を有する環状傾斜面が形成された中間予備成形体を形成している。   According to the present invention, during the step of forming the outer ring member for a constant velocity joint by a plurality of cold forging forming, the intermediate preliminary in which the annular inclined surface having a flow resistance difference between the large diameter portion and the small diameter portion is formed. A molded body is formed.

例えば、中間予備成形体に形成された環状傾斜面における大径部の傾斜角度αを小径部の傾斜角度βと比較して小さく設定し、大径部と小径部との間で流動抵抗差を設けている。従って、前記中間予備成形体に対して、次工程で後方押し出し成形を行った際、前記流動抵抗差に対応して大径部と小径部との間で塑性流動量が相違し、大径部の肉流れが小径部よりも良好となる。   For example, the inclination angle α of the large diameter portion on the annular inclined surface formed in the intermediate preform is set smaller than the inclination angle β of the small diameter portion, and the flow resistance difference between the large diameter portion and the small diameter portion is set. Provided. Therefore, when the intermediate preform is subjected to backward extrusion molding in the next step, the plastic flow amount differs between the large diameter portion and the small diameter portion corresponding to the flow resistance difference, and the large diameter portion The meat flow is better than that of the small diameter portion.

なお、前記大径部の傾斜角度αに対する小径部の傾斜角度βの角度差を、3度以上12度以下に設定すると良好である。   In addition, it is preferable that the angle difference of the inclination angle β of the small diameter portion with respect to the inclination angle α of the large diameter portion is set to 3 degrees or more and 12 degrees or less.

本発明によれば、中間成形体を、小径部よりも大径部に多くの肉が流動しやすい形状とすることにより、後方押し出し成形をしたときに大径部と小径部との間でカップ部の端面の軸線方向の寸法を略均一とすることができる。   According to the present invention, the intermediate molded body has a shape in which a large amount of meat flows more easily in the large diameter portion than in the small diameter portion, so that the cup between the large diameter portion and the small diameter portion when rearward extrusion molding is performed. The dimension in the axial direction of the end face of the portion can be made substantially uniform.

この結果、後方押し出し成形によって得られた第4次成形体に対する偏肉を防止して大径部の塑性流動を小径部と比較して良好とすることにより、仕上げ加工代を抑制し、仕上げ加工としての切削加工量を削減することができる。   As a result, it is possible to prevent uneven machining with respect to the fourth molded body obtained by the backward extrusion molding and to make the plastic flow of the large diameter part better than that of the small diameter part, thereby suppressing the finishing cost and finishing. As a result, the amount of cutting can be reduced.

以下、本発明に係る等速ジョイント用外輪部材の製造方法に関し好適な実施の形態を挙げ、添付の図面を参照して詳細に説明する。   Hereinafter, preferred embodiments of the method for manufacturing an outer ring member for a constant velocity joint according to the present invention will be described in detail with reference to the accompanying drawings.

本実施の形態に係る等速ジョイント用外輪部材の製造方法においては、図1のフローチャートに示されるように、炭素鋼製の円柱体からなるワーク10に対して合計5回の冷間鍛造加工が施され、最終的にトリポート型等速ジョイント用外輪部材が製造される。   In the method for manufacturing the outer ring member for a constant velocity joint according to the present embodiment, as shown in the flowchart of FIG. 1, a total of five cold forging processes are performed on the workpiece 10 made of a carbon steel cylinder. Finally, an outer ring member for a tripod type constant velocity joint is manufactured.

図2〜図7に、本実施の形態に係る等速ジョイント用外輪部材の製造方法を示す。   2 to 7 show a method for manufacturing an outer ring member for a constant velocity joint according to the present embodiment.

まず、第1準備工程において、所定長の円柱体に切り出されたワーク10(図2参照)に対して球状化焼鈍を施す。これによりワーク10が軟化し、以下の第1次〜第5次冷間鍛造加工が容易となる。   First, in the first preparation step, spheroidizing annealing is performed on the workpiece 10 (see FIG. 2) cut into a predetermined length of a cylindrical body. Thereby, the workpiece | work 10 is softened and the following 1st-5th cold forging processes become easy.

そして、第2準備工程において、ワーク10に対して潤滑用化成被膜の形成を行う。すなわち、ボンデライト処理によって、例えば、リン酸亜鉛等からなる潤滑用化成被膜をワーク10の表面に形成することによって該表面に潤滑性を付与する。具体的には、このようなリン酸亜鉛等が溶解された溶媒中にワーク10を所定時間浸漬することにより潤滑用化成被膜を形成すればよい。   In the second preparation step, the chemical conversion coating for lubrication is formed on the workpiece 10. That is, by forming a lubricating chemical conversion film made of, for example, zinc phosphate or the like on the surface of the workpiece 10 by bonderite treatment, lubricity is imparted to the surface. Specifically, the chemical conversion coating for lubrication may be formed by immersing the workpiece 10 in a solvent in which zinc phosphate or the like is dissolved for a predetermined time.

次いで、第1次冷間鍛造加工工程S1において、潤滑用化成被膜が形成されたワーク10に対して前方押し出し成形を施す。すなわち、図示しない軸部成形用キャビティを有する第1鍛造用金型のワーク保持部にワーク10を装填する。なお、前記軸部成形用キャビティはワーク10に比して小径に形成されており、且つ該軸部成形用キャビティとワーク保持部との間にはテーパ面が設けられている。   Next, in the first cold forging step S1, forward extrusion molding is performed on the workpiece 10 on which the chemical conversion coating for lubrication is formed. That is, the work 10 is loaded into a work holding part of a first forging die having a shaft forming cavity (not shown). The shaft portion forming cavity is formed to have a smaller diameter than the workpiece 10, and a tapered surface is provided between the shaft portion forming cavity and the work holding portion.

この状態で、前記軸部成形用キャビティに指向してワーク10の一端面を押圧する。この押圧によって該ワーク10の他端面側が軸部成形用キャビティに圧入され、その結果、該他端面側にテーパ状に縮径した縮径部12と軸部14とが形成された第1次成形品(第1次成形体)16(図3参照)が得られる。なお、ワーク10におけるワーク保持部に装填された部位はほとんど塑性変形しないので、第1次成形品16は、その直径がワーク10の直径に対応する寸法の上部18を有する。   In this state, one end surface of the workpiece 10 is pressed toward the shaft portion forming cavity. By this pressing, the other end surface side of the workpiece 10 is press-fitted into the shaft portion forming cavity, and as a result, a primary diameter forming in which a reduced diameter portion 12 and a shaft portion 14 that are tapered in the other end surface side are formed. A product (primary molded body) 16 (see FIG. 3) is obtained. In addition, since the site | part loaded into the workpiece holding part in the workpiece | work 10 hardly deforms plastically, the primary molded product 16 has the upper part 18 of the dimension corresponding to the diameter of the workpiece | work 10. FIG.

次いで、第2次冷間鍛造加工工程S2において、第1次成形品16に対して予備据え込み成形を行う。すなわち、図示しない第2鍛造用金型のキャビティに第1次成形品16を装填する。この際、軸部14は、第2鍛造用金型に設けられた軸部保持部に挿入される。   Next, preliminary upsetting is performed on the primary molded product 16 in the second cold forging step S2. That is, the primary molded product 16 is loaded into a cavity of a second forging die (not shown). At this time, the shaft portion 14 is inserted into a shaft portion holding portion provided in the second forging die.

そして、軸部保持部に挿入された軸部14の先端部を図示しない押止部材で支持しながら、第1次成形品16の上部18をパンチで押圧して圧潰する。この圧潰に伴って上部18が圧縮されるとともに拡径されることにより、第2次成形品(第2次成形体)20(図4参照)が得られる。   And while supporting the front-end | tip part of the axial part 14 inserted in the axial part holding | maintenance part with the pressing member which is not shown in figure, the upper part 18 of the primary molded product 16 is pressed and crushed with a punch. Along with this crushing, the upper portion 18 is compressed and expanded in diameter to obtain a secondary molded product (secondary molded product) 20 (see FIG. 4).

続いて、第3次冷間鍛造加工工程S3において、第2次成形品20の上部22をさらに圧縮し且つ拡径させる据え込み成形を施し、第3次成形品として中間予備成形体24を形成する(図5及び図10参照)。   Subsequently, in the third cold forging step S3, upset molding is performed to further compress and expand the diameter of the upper part 22 of the secondary molded product 20, and the intermediate preform 24 is formed as the tertiary molded product. (See FIG. 5 and FIG. 10).

すなわち、図8に示されるような第3鍛造用金型(予備成形用金型)25を用い、キャビティ27に装填された第2次成形品20の上部22をパンチ29によって押圧することにより、前記第2次成形品20の上部22が軸線方向に圧縮変形された中間予備成形体24(第3次成形品)が得られる。   That is, by using the third forging die (preliminary molding die) 25 as shown in FIG. 8 and pressing the upper part 22 of the secondary molded product 20 loaded in the cavity 27 with the punch 29, An intermediate preform 24 (tertiary molded product) is obtained in which the upper part 22 of the secondary molded product 20 is compressed and deformed in the axial direction.

前記パンチ29の先端面には、図9に示されるように、中心部が円形状に僅かに窪んで形成され、前記円形状の窪みから半径外方向に沿った周縁部に向かって立ち上がる環状の傾斜面成形部31が形成され、前記傾斜面成形部31は、後述する第1傾斜面部及び第2傾斜面部に対応して周方向に沿った傾斜面の傾斜角度が連続して変化するように形成されている。   As shown in FIG. 9, the center portion of the punch 29 is formed to be slightly recessed in a circular shape, and an annular shape rising from the circular recess toward the peripheral edge along the radially outward direction. An inclined surface molding portion 31 is formed, and the inclined surface molding portion 31 is configured so that the inclination angle of the inclined surface along the circumferential direction continuously changes corresponding to a first inclined surface portion and a second inclined surface portion described later. Is formed.

前記中間予備成形体24は、図5及び図10に示されるように、第2次成形品20の上部22と比較して薄肉且つ拡径した円盤状からなる頭部26と、前記頭部26の下部側に一体的に縮径して形成された軸部14とから構成される。   As shown in FIGS. 5 and 10, the intermediate preform 24 includes a head portion 26 having a disk shape that is thinner and larger in diameter than the upper portion 22 of the secondary molded product 20, and the head portion 26. It is comprised from the axial part 14 formed by reducing in diameter integrally with the lower part side.

前記頭部26は、平面からみたとき、3つの花びら状に半径外方向に向かって所定長だけ突出し周方向に沿って約120度の離間角度を有する大径部28a〜28cと、隣接する前記大径部28a〜28cの間に湾曲して窪んで形成された3つの小径部30a〜30cとを備える。   The head portion 26 is adjacent to the large diameter portions 28a to 28c, which protrude from the radial direction by a predetermined length in the shape of three petals and have a separation angle of about 120 degrees along the circumferential direction when viewed from a plane. Three small-diameter portions 30a to 30c formed to be curved and recessed between the large-diameter portions 28a to 28c.

前記頭部26の上面には、軸線Cを中心とする円形状稜線32と大径部28a〜28c及び小径部30a〜30cの周縁部稜線34との間で環状傾斜面36が形成される。前記環状傾斜面36は、中心側の円形状稜線32から半径外方向の周縁部稜線34に向かって下降する傾斜面によって構成されるが、前記大径部28a〜28c及び小径部30a〜30cの部位に対応してそれぞれ傾斜角度が異なるように形成される。   On the upper surface of the head portion 26, an annular inclined surface 36 is formed between the circular ridge line 32 centering on the axis C and the peripheral edge ridge lines 34 of the large diameter portions 28a to 28c and the small diameter portions 30a to 30c. The annular inclined surface 36 is configured by an inclined surface that descends from the circular ridge line 32 on the center side toward the peripheral edge ridge line 34 in the radially outward direction, and includes the large diameter portions 28a to 28c and the small diameter portions 30a to 30c. It forms so that an inclination angle may each differ corresponding to a site | part.

すなわち、中心(軸線C)と大径部28a〜28cの中央部とを結ぶ3箇所からなる第1傾斜面部38a〜38cは、水平面に対して約3度の傾斜角度αに設定され、これに対し、中心(軸線C)と小径部30a〜30cの中央部とを結ぶ3箇所からなる第2傾斜面部40a〜40cは、水平面に対して約10度の傾斜角度βに設定されている。さらに、前記大径部28a〜28cの中央部の第1傾斜面部38a〜38cと前記小径部30a〜30cの中央部の第2傾斜面部40a〜40cとの間は、一方の第1傾斜面部38a〜38c(又は第2傾斜面部40a〜40c)から他方の第2傾斜面部40a〜40c(又は第1傾斜面部38a〜38c)に向かって周方向に傾斜角度が連続して変化(増減)するように設定されている。   That is, the first inclined surface portions 38a to 38c that are formed at three locations connecting the center (axis C) and the central portions of the large diameter portions 28a to 28c are set to an inclination angle α of about 3 degrees with respect to the horizontal plane. On the other hand, the second inclined surface portions 40a to 40c including three portions connecting the center (axis C) and the central portion of the small diameter portions 30a to 30c are set to an inclination angle β of about 10 degrees with respect to the horizontal plane. Furthermore, between the 1st inclined surface part 38a-38c of the center part of the said large diameter parts 28a-28c and the 2nd inclined surface part 40a-40c of the center part of the said small diameter part 30a-30c, one 1st inclined surface part 38a. The inclination angle continuously changes (increases / decreases) in the circumferential direction from ˜38c (or second inclined surface portions 40a to 40c) toward the other second inclined surface portions 40a to 40c (or first inclined surface portions 38a to 38c). Is set to

換言すると、周方向に沿って傾斜面の傾斜角度(水平面に対する傾斜角度)が連続して変化する環状傾斜面36において、中心(軸線C)とを結ぶ大径部28a〜28cの中央部の傾斜角度αが一番小さく設定され、一方、中心(軸線C)とを結ぶ小径部30a〜30cの中央部の傾斜角度βが一番大きく設定されている。   In other words, in the annular inclined surface 36 in which the inclination angle of the inclined surface (inclination angle with respect to the horizontal plane) continuously changes along the circumferential direction, the inclination of the central portion of the large diameter portions 28a to 28c connecting the center (axis C). The angle α is set to be the smallest, while the inclination angle β at the center of the small diameter portions 30a to 30c connecting the center (axis C) is set to be the largest.

なお、前記大径部28a〜28cの中央部の傾斜角度α及び小径部30a〜30cの中央部の傾斜角度βは、3度及び10度にそれぞれ限定されるものではなく、傾斜角度αよりも傾斜角度βが大きく(α<β)、且つ前記大径部28a〜28cの傾斜角度αと小径部30a〜30cの傾斜角度βとの角度差が3度以上12度以下となるように設定されればよい。流動抵抗が大きい大径部28a〜28cの傾斜角度αよりも流動抵抗が小さい小径部30a〜30cの傾斜角度βを大きく設定して、前記大径部28a〜28cと小径部30a〜30cとの間で好適な流動抵抗差を発生させるようにすればよい。   The inclination angle α at the center of the large diameter portions 28a to 28c and the inclination angle β at the center of the small diameter portions 30a to 30c are not limited to 3 degrees and 10 degrees, respectively. The inclination angle β is large (α <β), and the angle difference between the inclination angle α of the large diameter portions 28a to 28c and the inclination angle β of the small diameter portions 30a to 30c is set to 3 degrees or more and 12 degrees or less. Just do it. The inclination angle β of the small diameter portions 30a to 30c having a small flow resistance is set larger than the inclination angle α of the large diameter portions 28a to 28c having a large flow resistance, and the large diameter portions 28a to 28c and the small diameter portions 30a to 30c are A suitable flow resistance difference may be generated between the two.

次に、前記大径部28a〜28cの傾斜角度αを3度として一定に設定したとき、小径部30a〜30cの傾斜角度βとの角度差を変化させた場合の実験結果を図12に示す。この実験結果では、大径部28a〜28cの傾斜角度αと小径部30a〜30cの傾斜角度βとの角度差を0度とした場合、次工程の鍛造成形における型入りに問題が発生することにより量産性には不適切であり、一方、傾斜角度αと傾斜角度βとの角度差を15度とした場合、次工程の鍛造成形のときに前記大径部28a〜28cと小径部30a〜30cとを繋ぐ段差部分に材料割れが発生した。   Next, FIG. 12 shows the experimental results when the angle difference with the inclination angle β of the small diameter portions 30a to 30c is changed when the inclination angle α of the large diameter portions 28a to 28c is set constant at 3 degrees. . In this experimental result, when the angle difference between the inclination angle α of the large-diameter portions 28a to 28c and the inclination angle β of the small-diameter portions 30a to 30c is set to 0 degree, there is a problem in entering the die in the next forging process. On the other hand, when the angle difference between the inclination angle α and the inclination angle β is 15 degrees, the large diameter portions 28a to 28c and the small diameter portion 30a Material cracking occurred at the stepped portion connecting 30c.

従って、図12に示される実験結果から、前記大径部28a〜28cの傾斜角度αと小径部30a〜30cの傾斜角度βとの角度差が3度以上12度以下となるように設定されればよいという判定結果が得られた。   Therefore, from the experimental results shown in FIG. 12, the angle difference between the inclination angle α of the large diameter portions 28a to 28c and the inclination angle β of the small diameter portions 30a to 30c is set to be 3 degrees or more and 12 degrees or less. The judgment result that it should just be obtained.

また、前記環状傾斜面36の半径方向の幅は、図5に示されるように、大径部28a〜28cの中央部において最も幅広となり、小径部30a〜30cの中央部において最も幅狭となるように形成されている。   Further, as shown in FIG. 5, the width of the annular inclined surface 36 in the radial direction is the widest at the central portion of the large diameter portions 28a to 28c and the narrowest at the central portion of the small diameter portions 30a to 30c. It is formed as follows.

なお、第1次成形品16及び第2次成形品20がそれぞれ軸線A、Bを基準として対称(線対称)に形成されているのに対し、第3次成形品である中間予備成形体24では、軸線Cを基準として非対称となるように形成されている。   The primary molded product 16 and the secondary molded product 20 are formed symmetrically (line symmetric) with respect to the axes A and B, respectively, whereas the intermediate preform 24 that is a tertiary molded product. Then, it is formed so as to be asymmetric with respect to the axis C.

従来、等速ジョイント用外輪部材の完成製品では、カップ部の外周が円筒面によって形成されていたが、軽量化のニーズから前記カップ部に窪み部を形成して肉抜きすることによって軽量化を図っている。この場合、カップ部に窪みを形成することにより、その軸線を基準として非対称形状となる。   Conventionally, in the finished product of the outer ring member for constant velocity joint, the outer periphery of the cup part was formed by a cylindrical surface, but from the need for weight reduction, the hollow part is formed in the cup part to reduce the weight. I am trying. In this case, by forming a recess in the cup portion, the shape becomes asymmetric with respect to the axis.

第3次冷間鍛造加工工程S3が終了した後、中間予備成形体24から応力を除去するための低温焼鈍、この低温焼鈍の際に発生する酸化スケール等を除去するショットブラスト処理、ボンデライト処理による中間予備成形体24の外表面にリン酸亜鉛等からなる潤滑用化成被膜の形成をそれぞれ行う。これらの各種処理を行うことにより、中間予備成形体24(第3次成形品)を容易に塑性変形させることができるようになるからである。   After the completion of the third cold forging step S3, low temperature annealing for removing stress from the intermediate preform 24, shot blasting for removing oxide scales and the like generated during this low temperature annealing, and bondelite processing. A lubricating chemical conversion film made of zinc phosphate or the like is formed on the outer surface of the intermediate preform 24. This is because by performing these various treatments, the intermediate preform 24 (third molded product) can be easily plastically deformed.

その後、図11に示す第4鍛造用金型42を使用して第4次冷間鍛造加工工程S4を行う。   Thereafter, a fourth cold forging step S4 is performed using the fourth forging die 42 shown in FIG.

この第4鍛造用金型42は、上部ダイス44及び下部ダイス46を有し、前記上部ダイス44及び下部ダイス46は、図示しないインサート部材によって内嵌されることにより一体的に接合されている。下部ダイス46には、中間予備成形体24(第3次成形品)の軸部14を挿入するための軸部挿入部48が設けられている。軸部挿入部48の鉛直下方には、貫通孔を介して上昇または下降動作自在なノックアウトピン50が配設されている。上部ダイス44の内壁には、カップ部成形用キャビティ52が設けられている。   The fourth forging die 42 has an upper die 44 and a lower die 46, and the upper die 44 and the lower die 46 are integrally joined by being fitted by an insert member (not shown). The lower die 46 is provided with a shaft insertion portion 48 for inserting the shaft portion 14 of the intermediate preform 24 (third molded product). A knockout pin 50 that can freely move up and down through a through hole is disposed vertically below the shaft insertion portion 48. A cup portion molding cavity 52 is provided on the inner wall of the upper die 44.

パンチ54の側周壁部には、パンチ54を上部ダイス44のガイド面に沿って円滑に上昇または下降動作させるために、金属製の円筒体からなるガイドスリーブ56が外嵌されている。   A guide sleeve 56 made of a metal cylindrical body is fitted on the side peripheral wall portion of the punch 54 so that the punch 54 can be smoothly raised or lowered along the guide surface of the upper die 44.

パンチ54の外周面には、周方向に沿って120度で互いに離間し、且つ該パンチ54の軸線方向に沿って所定長で延在する3個の突条部(図示せず)が設けられており、図6に示すように、これら突条部により、第4次成形品58のカップ部8の内壁面にトラック溝60a〜60cが形成される。これらトラック溝60a〜60cに対し、後述する第5次冷間鍛造加工工程S5でカップ部62に対してしごき成形がなされることによって、形状及び寸法精度をより一層向上させたトラック溝60a〜60c(図7参照)が形成される。   The outer peripheral surface of the punch 54 is provided with three protrusions (not shown) that are separated from each other by 120 degrees along the circumferential direction and extend by a predetermined length along the axial direction of the punch 54. As shown in FIG. 6, track grooves 60 a to 60 c are formed on the inner wall surface of the cup portion 8 of the fourth molded product 58 by these protrusions. The track grooves 60a to 60c are further improved in shape and dimensional accuracy by ironing the cup portion 62 in a fifth cold forging step S5 described later. (See FIG. 7) is formed.

パンチ54は、図示しない機械プレスの駆動作用下に上昇または下降自在である。すなわち、この機械プレスのラム(図示せず)には、該ラムと一体的に上下方向に沿って変位する図示しない昇降部材が連結されている。パンチ54は、治具を介してこの昇降部材に固定されている。   The punch 54 can be raised or lowered under the drive action of a mechanical press (not shown). In other words, a ram (not shown) of this mechanical press is connected to a lifting member (not shown) that is displaced along the vertical direction integrally with the ram. The punch 54 is fixed to the elevating member via a jig.

このように構成された第4鍛造用金型42の軸部挿入部48に軸部14が挿入された中間予備成形体24(第3次成形品)に対する第4次冷間鍛造加工、すなわち、後方押し出し成形は、以下のようにして遂行される。   The fourth cold forging process for the intermediate preform 24 (third molded product) in which the shaft portion 14 is inserted into the shaft insertion portion 48 of the fourth forging die 42 configured in this way, that is, Back extrusion is performed as follows.

なお、下部ダイス46の軸部挿入部48に沿って中間予備成形体24の軸部14を装填した際、上部ダイス44の内壁に形成されたカップ部成形用キャビティ52と、大径部28a〜28c及び小径部30a〜30cを含む中間予備成形体24の外壁面との間には、所定間隔(例えば、0.2〜0.3mm)からなり周方向に沿って均一なクリアランスが設定される。   When the shaft portion 14 of the intermediate preform 24 is loaded along the shaft insertion portion 48 of the lower die 46, the cup portion forming cavity 52 formed on the inner wall of the upper die 44 and the large diameter portions 28a to 28a. Between the outer wall surface of the intermediate preformed body 24 including the 28c and the small diameter portions 30a to 30c, a uniform clearance is set along the circumferential direction with a predetermined interval (for example, 0.2 to 0.3 mm). .

まず、前記機械プレスの駆動作用下に該機械プレスのラムに連結された昇降部材を下降させる。これに追従してパンチ54が下降し、最終的に中間予備成形体(第3次成形品)24の頭部26の上面に当接する。   First, the elevating member connected to the ram of the mechanical press is lowered under the driving action of the mechanical press. Following this, the punch 54 descends and finally comes into contact with the upper surface of the head portion 26 of the intermediate preform (third molded product) 24.

パンチ54をさらに下降させて中間予備成形体24の頭部26を押圧することにより前記頭部26を塑性変形させる。その際、中間予備成形体24の大径部28a〜28c及び小径部30a〜30cがカップ部成形用キャビティ52の内壁部によって塑性流動が規制されながら、パンチ54の外周面に沿って該パンチ54の下降方向と反対の後方(上方)に向かって塑性流動させることにより、カップ部62が形成される。   By further lowering the punch 54 and pressing the head portion 26 of the intermediate preform 24, the head portion 26 is plastically deformed. At that time, the large diameter portions 28 a to 28 c and the small diameter portions 30 a to 30 c of the intermediate preform 24 are controlled along the outer peripheral surface of the punch 54 while the plastic flow is restricted by the inner wall portion of the cup portion forming cavity 52. The cup portion 62 is formed by plastic flow toward the rear (upward) opposite to the descending direction.

この場合、塑性流動によって大径部28a〜28cが伸長されることにより、パンチ54の突条部によって、中間予備成形体24(第3次成形品)の軸線方向に指向するトラック溝60a〜60cがカップ部62の内壁面に形成される。   In this case, the large-diameter portions 28a to 28c are extended by plastic flow, so that the track grooves 60a to 60c directed in the axial direction of the intermediate preform 24 (third molded product) by the protrusions of the punch 54. Is formed on the inner wall surface of the cup portion 62.

その後、パンチ54を前記機械プレスの駆動作用下に前記ラム及び昇降部材とともに上昇させ、さらに、ノックアウトピン50を上昇させれば、図6に示す第4次成形品58が露呈する。   Thereafter, when the punch 54 is lifted together with the ram and the lifting member under the driving action of the mechanical press, and the knockout pin 50 is further lifted, the fourth molded product 58 shown in FIG. 6 is exposed.

通常、鍛造用素材に対し後方押し出し成形をした場合、後方への伸び量(塑性流動量)は小径部よりも大径部が小さくなり、例えば、鍛造用素材における変形抵抗(変形能)の差に起因して、割れ、偏肉等の不具合が発生するおそれがある。   Normally, when backward forging is performed on a forging material, the rearward elongation amount (plastic flow amount) is smaller in the large diameter portion than in the small diameter portion. For example, the difference in deformation resistance (deformability) in the forging material Due to the above, there is a possibility that problems such as cracks and uneven thickness occur.

そこで、本実施の形態では、中間予備成形体24に形成された環状傾斜面36における大径部28a〜28cの傾斜角度αを小径部30a〜30cの傾斜角度βと比較して小さく設定し、大径部28a〜28cと小径部30a〜30cとの間で流動抵抗差を設けている。前記流動抵抗差に対応して後方押し出し成形時における大径部28a〜28cと小径部30a〜30cとの間の塑性流動量を相違させ、大径部28a〜28cの肉流れが小径部30a〜30cよりも良好となるようにした。   Therefore, in the present embodiment, the inclination angle α of the large diameter portions 28a to 28c in the annular inclined surface 36 formed in the intermediate preform 24 is set smaller than the inclination angle β of the small diameter portions 30a to 30c, A flow resistance difference is provided between the large diameter portions 28a to 28c and the small diameter portions 30a to 30c. Corresponding to the difference in flow resistance, the amount of plastic flow between the large-diameter portions 28a to 28c and the small-diameter portions 30a to 30c at the time of rearward extrusion molding is made different so It was made to be better than 30c.

従って、本実施の形態では、中間予備成形体24において、小径部30a〜30cよりも大径部28a〜28cに多くの肉が流動しやすい形状とすることにより、後方押し出し成形をしたときに大径部28a〜28cと小径部30a〜30cとの間でカップ部62の端面の軸線方向の寸法が略均一となる。   Therefore, in the present embodiment, in the intermediate preform 24, a large amount of meat flows more easily in the large diameter portions 28a to 28c than in the small diameter portions 30a to 30c, so that the large size is obtained when the rear extrusion is performed. The dimension in the axial direction of the end surface of the cup portion 62 is substantially uniform between the diameter portions 28a to 28c and the small diameter portions 30a to 30c.

この結果、本実施の形態では、後方押し出し成形によって得られた第4次成形品58に対する偏肉を防止して大径部28a〜28cの塑性流動を良好とすることにより、後工程での仕上げ加工量(切削加工量)を抑制することができる。   As a result, in the present embodiment, finishing in the subsequent process is achieved by preventing uneven thickness with respect to the fourth molded product 58 obtained by the backward extrusion molding and improving the plastic flow of the large diameter portions 28a to 28c. The processing amount (cutting processing amount) can be suppressed.

このように、本実施の形態では、後方押し出し成形を行う第4次冷間鍛造加工工程S4の前に、中間予備成形体24(第3次成形品)を形成することにより、後工程で形成される完成製品の製品精度を向上させ、後工程での仕上げ加工量を削減することができる。   As described above, in the present embodiment, the intermediate preformed body 24 (third molded product) is formed in the subsequent process before the fourth cold forging process S4 in which the rear extrusion is performed. The accuracy of the finished product can be improved, and the amount of finishing work in the subsequent process can be reduced.

第4次冷間鍛造加工工程S4が行われた後、第4次成形品58に対して第5次冷間鍛造加工工程S5を施す。なお、第5次冷間鍛造加工工程S5を行う前に、第4次成形品58の表面または第5鍛造用金型(図示せず)の少なくともいずれか一方に液体潤滑剤を塗布するとよい。これにより、第5次冷間鍛造加工工程S5が遂行されている最中に、第4次成形品58または第5鍛造用金型に焼き付きが生じることを回避することができる。液体潤滑剤としては、従来から使用されている公知の液体潤滑剤を使用すればよい。   After the fourth cold forging step S4 is performed, the fifth cold forging step S5 is performed on the fourth molded product 58. In addition, before performing 5th cold forging process S5, it is good to apply | coat a liquid lubricant to at least any one of the surface of the 4th molded product 58, or the 5th forging die (not shown). Thereby, it is possible to avoid the seizure of the fourth molded product 58 or the fifth forging die during the fifth cold forging step S5. As the liquid lubricant, a known liquid lubricant that has been conventionally used may be used.

第5次冷間鍛造加工工程S5では、図示しない第5鍛造用金型を使用して、第4次成形品58の内面及び外面に対し、カップ部62を最終的な製品形状に仕上げるためのしごき成形(最終サイジング成形)が施される。すなわち、カップ部62の肉厚やトラック溝60a〜60cの幅及び深さが所定の寸法精度となるように加工し、これにより、トラック溝60a〜60c等の形状を含むカップ部62の寸法精度が出された完成製品64としてのトリポート型等速ジョイント用外輪部材が得られるに至る(図7参照)。   In the fifth cold forging process S5, a fifth forging die (not shown) is used to finish the cup portion 62 into a final product shape with respect to the inner surface and the outer surface of the fourth molded product 58. Ironing (final sizing) is performed. That is, the cup portion 62 is processed so that the thickness of the cup portion 62 and the width and depth of the track grooves 60a to 60c have a predetermined dimensional accuracy, thereby the dimensional accuracy of the cup portion 62 including the shape of the track grooves 60a to 60c and the like. Thus, an outer ring member for a tripod type constant velocity joint is obtained as a finished product 64 from which is issued (see FIG. 7).

本実施の形態に係る製造方法によれば、第4次冷間鍛造加工工程S4で後方押し出し成形を遂行する前に、大径部28a〜28bと小径部30a〜30bとの間で流動抵抗差を発生させる環状傾斜面36が形成された中間予備成形体24を成形することにより、完成製品64の製品精度及び品質の安定性を向上させることができる。   According to the manufacturing method according to the present embodiment, the flow resistance difference between the large-diameter portions 28a to 28b and the small-diameter portions 30a to 30b before performing the backward extrusion molding in the fourth cold forging step S4. By molding the intermediate preformed body 24 on which the annular inclined surface 36 that generates the above is formed, the product accuracy and quality stability of the finished product 64 can be improved.

本実施の形態に係る等速ジョイント用外輪部材の製造工程を示すフローチャートである。It is a flowchart which shows the manufacturing process of the outer ring member for constant velocity joints which concerns on this Embodiment. 所定長に切り出された円柱体からなるワークの側面図及び平面図である。It is the side view and top view of a workpiece | work which consist of a cylindrical body cut out by predetermined length. 前記ワークに対して前方押し出し成形がなされた第1次成形品の側面図及び平面図である。It is the side view and top view of the 1st molded product by which forward extrusion molding was made | formed with respect to the said workpiece | work. 前記第1成形品に対して予備据え込み成形がなされた第2次成形品の側面図及び平面図である。It is the side view and top view of the 2nd molded product in which preliminary upsetting was made | formed with respect to the said 1st molded product. 前記第2次成形品に対して据え込み成形がなされた中間予備成形体の側面図及び平面図である。It is the side view and top view of the intermediate | middle preformed body which were upset-molded with respect to the said secondary molded product. 前記中間予備成形体に対して後方押し出し成形がなされた第4次成形品の側面図及び平面図である。It is the side view and top view of the 4th molded product by which back extrusion molding was made | formed with respect to the said intermediate | middle preform. 前記第4次成形品に対してしごき成形がなされたトリポート型等速ジョイント用外輪部材の完成製品の側面図及び平面図である。It is the side view and top view of the finished product of the outer ring member for tripod type | mold constant velocity joint by which ironing was made | formed with respect to the said 4th molded product. 中間予備成形体を成形するための第3鍛造用金型の一部省略縦断面図である。FIG. 5 is a partially omitted vertical sectional view of a third forging die for forming an intermediate preform. 図8に示す第3鍛造用金型を構成するパンチの一部切り欠き側面図及び底面図である。FIG. 9 is a partially cutaway side view and bottom view of a punch constituting the third forging die shown in FIG. 8. 前記中間予備成形体の斜視図である。It is a perspective view of the intermediate preform. 前記中間予備成形体に対して後方押し出し成形を遂行する第4鍛造用金型の一部省略縦断面図である。FIG. 10 is a partially omitted vertical cross-sectional view of a fourth forging die that performs backward extrusion molding on the intermediate preform. 大径部の傾斜角度αを一定とし、小径部の傾斜角度βを変化させた場合の実験結果を示す説明図である。It is explanatory drawing which shows the experimental result at the time of making inclination-angle (alpha) of a large diameter part constant, and changing the inclination-angle (beta) of a small diameter part.

符号の説明Explanation of symbols

10…ワーク 16…第1次成形品
20…第2次成形品 24…中間予備成形体(第3次成形品)
25…第3鍛造用金型 28a〜28c…大径部
29、54…パンチ 30a〜30c…小径部
31…傾斜面成形部 32…円形状稜線
34…周縁部稜線 36…環状傾斜面
38a〜38c…第1傾斜面部 40a、40b…第2傾斜面部
42…第4鍛造用金型 58…第4次成形品
64…完成製品
DESCRIPTION OF SYMBOLS 10 ... Work 16 ... Primary molded product 20 ... Secondary molded product 24 ... Intermediate preform (3rd molded product)
25 ... 3rd forging die 28a-28c ... Large diameter part 29, 54 ... Punch 30a-30c ... Small diameter part 31 ... Inclined surface molding part 32 ... Circular ridge line 34 ... Peripheral part ridge line 36 ... Annular inclined surface 38a-38c ... 1st inclined surface part 40a, 40b ... 2nd inclined surface part 42 ... 4th metal mold | die for forging 58 ... 4th molded product 64 ... Finished product

Claims (4)

冷間鍛造成形によって軸部とカップ部とが一体的に形成されたトリポート型等速ジョイント用外輪部材の製造方法であって、
所定長に切断された円柱状のワークに対して前方押し出し成形が施されることにより軸部を有する第1次成形体を形成する工程と、
前記ワークの軸部を除いた上部に対して予備据え込み成形が施されることにより第2次成形体を形成する工程と、
前記第2次成形体の軸部を除いた上部に対してさらに据え込み成形が施されることにより、大径部と小径部との間で流動抵抗差を有する環状傾斜面が形成された中間予備成形体を形成する工程と、
前記中間予備成形体に対して後方押し出し成形を施すことによりトラック溝が設けられたカップ部を有する第4次成形体を形成する工程と、
前記第4次成形体のカップ部に対してしごき成形を行う工程と、
を有することを特徴とする等速ジョイント用外輪部材の製造方法。
A method of manufacturing an outer ring member for a tripod type constant velocity joint in which a shaft portion and a cup portion are integrally formed by cold forging,
Forming a primary molded body having a shaft portion by subjecting a cylindrical workpiece cut to a predetermined length to forward extrusion; and
Forming a secondary molded body by performing pre-upsetting on the upper part excluding the shaft portion of the workpiece;
An intermediate in which an annular inclined surface having a flow resistance difference is formed between the large-diameter portion and the small-diameter portion by further upsetting the upper portion excluding the shaft portion of the secondary molded body. Forming a preform, and
Forming a fourth molded body having a cup portion provided with track grooves by subjecting the intermediate preform to backward extrusion;
Performing ironing on the cup portion of the fourth molded body;
The manufacturing method of the outer ring member for constant velocity joints characterized by having.
請求項1記載の製造方法において、
前記中間予備成形体は、第2次成形体の上部と比較して薄肉且つ拡径した円盤状からなる頭部を有し、前記頭部には、平面からみたとき、半径外方向に向かって突出し周方向に沿って所定の離間角度を有する複数の大径部と、隣接する前記大径部の間に湾曲して窪んで形成された複数の小径部とが設けられることを特徴とする等速ジョイント用外輪部材の製造方法。
In the manufacturing method of Claim 1,
The intermediate preform has a disk-shaped head that is thinner and larger in diameter than the upper part of the secondary molded body, and the head is directed radially outward when viewed from a plane. A plurality of large-diameter portions having a predetermined separation angle along the protruding circumferential direction and a plurality of small-diameter portions formed to be curved and recessed between the adjacent large-diameter portions are provided, etc. Manufacturing method of outer ring member for speed joint.
請求項2記載の製造方法において、
前記頭部の上面には、水平面に対する傾斜角度が周方向に沿って連続して変化する環状傾斜面が形成され、大径部の傾斜角度αに対し、小径部の傾斜角度βが大きく設定されることにより、次工程で中間予備成形体に対する後方押し出し成形が施された際、前記大径部と小径部との間の流動抵抗差に対応して後方に対する塑性流動量が異なることを特徴とする等速ジョイント用外輪部材の製造方法。
In the manufacturing method of Claim 2,
The upper surface of the head is formed with an annular inclined surface in which the inclination angle with respect to the horizontal plane continuously changes along the circumferential direction, and the inclination angle β of the small diameter portion is set larger than the inclination angle α of the large diameter portion. Thus, when the backward extrusion molding is performed on the intermediate preform in the next step, the amount of plastic flow with respect to the rear differs depending on the difference in flow resistance between the large diameter portion and the small diameter portion. Manufacturing method of outer ring member for constant velocity joint.
請求項3記載の製造方法において、
前記大径部の傾斜角度αに対する小径部の傾斜角度βの角度差は、3度以上12度以下に設定されることを特徴とする等速ジョイント用外輪部材の製造方法。
In the manufacturing method of Claim 3,
The method of manufacturing an outer ring member for a constant velocity joint, wherein an angle difference between an inclination angle β of the small diameter portion and an inclination angle α of the large diameter portion is set to 3 degrees or more and 12 degrees or less.
JP2003397685A 2003-11-27 2003-11-27 Manufacturing method of outer ring member for constant velocity joint Expired - Fee Related JP4319015B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2003397685A JP4319015B2 (en) 2003-11-27 2003-11-27 Manufacturing method of outer ring member for constant velocity joint
CNB2004800350599A CN100409971C (en) 2003-11-27 2004-11-25 Method of manufacturing outer ring member for constant velocity joint
US10/580,210 US7347077B2 (en) 2003-11-27 2004-11-25 Method of manufacturing outer ring member for constant velocity joint
PCT/JP2004/017503 WO2005051566A1 (en) 2003-11-27 2004-11-25 Method of manufacturing outer ring member for constant velocity joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003397685A JP4319015B2 (en) 2003-11-27 2003-11-27 Manufacturing method of outer ring member for constant velocity joint

Publications (2)

Publication Number Publication Date
JP2005152982A true JP2005152982A (en) 2005-06-16
JP4319015B2 JP4319015B2 (en) 2009-08-26

Family

ID=34722774

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003397685A Expired - Fee Related JP4319015B2 (en) 2003-11-27 2003-11-27 Manufacturing method of outer ring member for constant velocity joint

Country Status (2)

Country Link
JP (1) JP4319015B2 (en)
CN (1) CN100409971C (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007160311A (en) * 2005-12-09 2007-06-28 Showa Denko Kk Forged product, its producing method, and mold for forging
JP2009510374A (en) * 2005-10-05 2009-03-12 シャフト−フォーム−エンジニアリング ゲゼルシャフト ミット ベシュレンクテル ハフツング Constant velocity ball joint
JP2010053937A (en) * 2008-08-27 2010-03-11 Honda Motor Co Ltd Method of manufacturing outer ring of universal joint and intermediate product for outer ring of universal joint
JP2012183559A (en) * 2011-03-07 2012-09-27 Jtekt Corp Shaft member of rolling bearing for wheel and method for manufacturing the same

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767178B (en) * 2009-12-31 2013-01-16 深圳航空标准件有限公司 Manufacturing method of spline shaft by cold heading
CN102814440B (en) * 2012-08-02 2014-11-05 盐城理研精密锻造有限公司 Forging method of cylindrical slide sleeve and reverse extrusion mould
CN104226703B (en) * 2013-06-18 2016-12-28 上海工程技术大学 A kind of method making automotive pull rod joint
CN104741879A (en) * 2015-04-10 2015-07-01 江苏大洋精锻有限公司 Processing technology of precision forging sliding sleeve
CN106141068B (en) * 2015-04-20 2018-07-20 赖传荣 The forming method and its device of the public conjunction of universal joint

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6038569B2 (en) * 1978-11-24 1985-09-02 エヌ・テ−・エヌ東洋ベアリング株式会社 Material for forming the outer ring of constant velocity joints
GB8404321D0 (en) * 1984-02-18 1984-03-21 Pfd Ltd Tool
CN1033791C (en) * 1992-09-19 1997-01-15 江兴锻压工业股份有限公司 Method for making constant-velocity joint outer wheel rough blank
CN1033370C (en) * 1992-10-08 1996-11-27 江兴锻压工业股份有限公司 Method for mfg. blank of outer gear for automative driving axle's ball joint
JP3770719B2 (en) * 1997-12-22 2006-04-26 本田技研工業株式会社 Forging method and apparatus for outer ring member for constant velocity joint

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009510374A (en) * 2005-10-05 2009-03-12 シャフト−フォーム−エンジニアリング ゲゼルシャフト ミット ベシュレンクテル ハフツング Constant velocity ball joint
JP2007160311A (en) * 2005-12-09 2007-06-28 Showa Denko Kk Forged product, its producing method, and mold for forging
JP2010053937A (en) * 2008-08-27 2010-03-11 Honda Motor Co Ltd Method of manufacturing outer ring of universal joint and intermediate product for outer ring of universal joint
JP2012183559A (en) * 2011-03-07 2012-09-27 Jtekt Corp Shaft member of rolling bearing for wheel and method for manufacturing the same

Also Published As

Publication number Publication date
CN100409971C (en) 2008-08-13
JP4319015B2 (en) 2009-08-26
CN1886212A (en) 2006-12-27

Similar Documents

Publication Publication Date Title
CN100554712C (en) Manufacturing is used for the equipment of outer ring member of constant velocity joint and the middle formed body of method and outer ring member
CN101389424B (en) Process for manufacturing outer ring member for constant-velocity joint
RU2323058C1 (en) Outer thread forming method on end portion of tube blank
US20090133262A1 (en) Method for Producing Outer Ring Member of Constant Velocity Universal Joint
JP2010529383A (en) Method of manufacturing a rolling bearing without machining
US7000319B2 (en) Method of manufacturing outer races for tripod-type constant velocity universal joints
JP4319015B2 (en) Manufacturing method of outer ring member for constant velocity joint
US7588834B2 (en) Trimless forged products and method
JP4392123B2 (en) Method of forming outer ring member for constant velocity joint
JPH1110276A (en) Production of inclining plate type compressor shoe and shoe
US20080120846A1 (en) Apparatus And Method For Manufacturing Outer Race Member For Constant Velocity Joint And Intermediate Molded Body Of The Outer Race Member
JP5056631B2 (en) Manufacturing method of shaft
JP5556297B2 (en) Manufacturing method of bearing ring member of rolling bearing unit for supporting wheel
JP2008111469A (en) Method of manufacturing constant velocity joint outer ring member
US7347077B2 (en) Method of manufacturing outer ring member for constant velocity joint
JP5080359B2 (en) Manufacturing method of hollow tooth profile parts
JP2005152980A (en) Method for manufacturing outer ring member for constant velocity joint
US6406374B1 (en) Outer ring of a constant velocity universal joint and manufacturing method for the same
JP4392122B2 (en) Forging mold structure
JP4956113B2 (en) Manufacturing method of outer member for constant velocity joint
JPH07144247A (en) Die for forging part with steps and method thereof
RU2393038C1 (en) Method to produce tubes with end bulges
JP2002178086A (en) Die device for forging and forge-forming method
RU2085321C1 (en) Method for making axially symmetrical products by rolling out
SU1750844A1 (en) Part manufacturing method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20051129

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090303

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090421

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090519

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20090527

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120605

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4319015

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130605

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130605

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140605

Year of fee payment: 5

LAPS Cancellation because of no payment of annual fees