JP2005152958A - Joint body of different material of steel material and aluminum material, and its joint method - Google Patents

Joint body of different material of steel material and aluminum material, and its joint method Download PDF

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JP2005152958A
JP2005152958A JP2003396051A JP2003396051A JP2005152958A JP 2005152958 A JP2005152958 A JP 2005152958A JP 2003396051 A JP2003396051 A JP 2003396051A JP 2003396051 A JP2003396051 A JP 2003396051A JP 2005152958 A JP2005152958 A JP 2005152958A
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steel
aluminum
steel material
spot welding
thickness
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JP4469165B2 (en
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Wataru Urushibara
亘 漆原
Mikako Takeda
実佳子 武田
Hidekazu Ido
秀和 井戸
Atsushi Kato
淳 加藤
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Kobe Steel Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a joint body of a steel material and an aluminum material, which is spot-welded with high joint strength, and to provide its spot-welding method. <P>SOLUTION: The joint material is a joint body 3 of different materials, which is formed by joining a steel material 1 and an aluminum material 2 by spot-welding. The steel material 1 of the joint body 3 of different materials has a tensile strength of the ≥ 400 MPa and has a plate thickness t<SB>1</SB>in the range of 0.3-2.5 mm. Each amount of Mn and Si that are contained in an oxide film 4 on the surface of the steel material 1 is concentrated respectively twice or more compared with each amount of Mn and Si that are contained in the steel material 1. The plate thickness t<SB>2</SB>of the aluminum material 2 is in the range of 0.5-2.5 mm. The diameter of a nugget 5 formed in spot welding is in the range of 4 × t<SB>2</SB><SP>0.5</SP>-7 × t<SB>2</SB><SP>0.5</SP>with relation to the plate thickness t<SB>2</SB>. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、自動車、鉄道車両などの輸送分野、機械部品、建築構造物等の構造部材などとして好適な、鋼材とアルミニウム材との異材接合体と、異材接合体の接合に必要な接合方法に関する。   TECHNICAL FIELD The present invention relates to a dissimilar material joined body of steel material and aluminum material and a joining method necessary for joining the dissimilar material joined body, which is suitable as a structural member such as a transportation field such as an automobile and a railway vehicle, machine parts, and a building structure. .

スポット溶接は、一般には同種の金属部材同士を接合するが、例えば鉄系材料(以下、単に鋼材と言う)とアルミニウム系材料(純アルミニウムおよびアルミニウム合金を総称したもので、以下、単にアルミニウム材と言う)という異種の金属部材の接合( 異材接合体) に適用することができれば、軽量化等に著しく寄与することができる。   In general, spot welding joins metal members of the same type together. For example, an iron-based material (hereinafter simply referred to as a steel material) and an aluminum-based material (generally referred to as pure aluminum and an aluminum alloy). If it can be applied to the joining of dissimilar metal members (dissimilar material joined body), it can significantly contribute to weight reduction and the like.

しかし、鋼材とアルミニウム材とを接合する場合、接合部に脆い金属間化合物が生成しやすいために信頼性のある高強度を有する接合部( 接合強度) を得ることは非常に困難であった。したがって、従来では、これら異種接合体(異種金属部材)の接合にはボルトやリベット等による接合がなされているが、接合継手の信頼性、気密性、コスト等の問題がある。   However, when a steel material and an aluminum material are joined, it is very difficult to obtain a reliable joint having high strength (joint strength) because a brittle intermetallic compound is easily generated in the joint. Therefore, conventionally, these dissimilar joined bodies (dissimilar metal members) are joined by bolts, rivets or the like, but there are problems such as reliability, air tightness, and cost of the joint joint.

そこで、従来より、これら異種接合体のスポット溶接法について多くの検討がなされてきている。例えば、アルミニウム材と鋼材の間に、アルミニウム−鋼クラッド材をインサートする方法が提案されている(特許文献1、2参照)。また、鋼材側に 融点の低い金属をめっきしたり、インサートしたりする方 法が提案されている(特許文献3、4、5参照)。更に、アルミニウム材と鋼材の間に絶縁体粒子を挟む方法(特許文献6参照)や、部材に予め凹凸を付ける方法(特許文献7参照)なども提案されている。
特開平6−63763号公報 特開平7−178563号公報 特開平4−251676号公報 特開平7−24581号公報 特開平4−14383号公報 特開平5−228643号公報 特開平9−174249号公報
Thus, many studies have been made on spot welding methods for these different types of joined bodies. For example, a method of inserting an aluminum-steel clad material between an aluminum material and a steel material has been proposed (see Patent Documents 1 and 2). In addition, methods of plating or inserting a metal having a low melting point on the steel material side have been proposed (see Patent Documents 3, 4, and 5). Furthermore, a method of sandwiching insulator particles between an aluminum material and a steel material (see Patent Document 6), a method of providing unevenness on a member in advance (see Patent Document 7), and the like have been proposed.
Japanese Patent Laid-Open No. 6-63763 JP 7-178563 A JP-A-4-251676 JP 7-24581 A Japanese Patent Laid-Open No. 4-14383 JP-A-5-228643 JP-A-9-174249

しかしながら、これらいずれの方法も、単なるスポット溶接ではなく、多層でのスポット溶接やめっきや加工など別の工程が必要であり、現状の溶接ラインに新たな設備を組み入れなければならない問題があり、溶接コストも高くなる。また、溶接条件が著しく限定されるなど作業上の問題も多い。   However, both of these methods are not just spot welding, but require separate processes such as spot welding in multiple layers, plating and processing, and there is a problem that new equipment must be incorporated into the current welding line. Costs also increase. There are also many operational problems such as markedly limited welding conditions.

また、これらいずれの方法も、素材である鋼材側やアルミニウム材の因子の影響を考慮しておらず、スポット溶接条件を改善しても、素材の種類や、素材側の因子のばらつきによって、接合強度には大きな差異が生じるため、再現性に乏しいという大きな問題もある。   In addition, neither of these methods considers the influence of factors on the steel side or aluminum material, which is a material. Even if spot welding conditions are improved, the joining depends on the type of material and the variation in factors on the material side. Since there is a big difference in strength, there is also a big problem that the reproducibility is poor.

本発明はかかる課題を解決するためになされたものであり、上記したクラッド材などの他の材料を新たに用いることなく、また、新たな別工程を必要とすることなく、接合強度の高いスポット溶接をなしうる、鋼材とアルミニウム材との接合体及びそのスポット溶接法を提供するものである。   The present invention has been made in order to solve such a problem, and it is a spot having a high bonding strength without newly using another material such as the above-described clad material or requiring a new separate process. The present invention provides a joined body of a steel material and an aluminum material that can be welded and a spot welding method thereof.

上記目的を達成するための、本発明における鋼材とアルミニウム材との異材接合体の要旨は、鋼材とアルミニウム材とをスポット溶接にて接合した異材接合体であって、前記鋼材の引張強度が400MPa以上で、かつ板厚t1が0.3 〜2.5mm の範囲であるとともに、鋼材表面の酸化皮膜中に含まれるMnとSiとの各量が、この鋼材中に含まれるMnとSiとの各量に比して、各々2倍以上濃化しており、前記アルミ ニウム材の板厚t2が0.5 〜2.5mm の範囲であって、前記スポット溶接におけるナゲット径が、前記板厚t2との関係で、4 ×t2 0.5 〜7 ×t2 0.5 の範囲であることとする。 In order to achieve the above object, the gist of the dissimilar material joined body of the steel material and the aluminum material in the present invention is a dissimilar material joined body obtained by joining the steel material and the aluminum material by spot welding, and the tensile strength of the steel material is 400 MPa. As described above, the thickness t 1 is in the range of 0.3 to 2.5 mm, and the respective amounts of Mn and Si contained in the oxide film on the steel surface are the respective amounts of Mn and Si contained in the steel material. compared to, and enriched, respectively 2 times or more, the thickness t 2 of the aluminum material is in the range of 0.5 2.5 mm, the nugget diameter in the spot welding, the relationship between the thickness t 2 Therefore, the range is 4 × t 2 0.5 to 7 × t 2 0.5 .

また、上記目的を達成するための、本発明における鋼材とアルミニウム材との異材接合体のスポット溶接方法の要旨は、上記アルミニウム材との異材接合体のスポット溶接方法であって、アルミニウム材の板厚t2との関係で、ナゲット径が4×t2 0.5〜7×t2 0.5の範囲となるように、10kA以上の電流を100×t2msec以下流 すこととする。 In order to achieve the above object, the gist of the spot welding method for a dissimilar material joint between a steel material and an aluminum material in the present invention is a spot welding method for a dissimilar material joint with the aluminum material, which is a plate of aluminum material In relation to the thickness t 2 , a current of 10 kA or more is allowed to flow for 100 × t 2 msec or less so that the nugget diameter is in the range of 4 × t 2 0.5 to 7 × t 2 0.5 .

本発明者らは、上記従来技術の問題点を解決するために、スポット溶接による異材接合の際の、素材条件の影響、特に、鋼材の強度や酸化皮膜に着目して鋭意研究を重ねた。その結果、スポット溶接において、鋼材の表面の酸化皮膜と接合強度とに密接な関係があること、すなわち、溶融したアルミニウムと接触する、鋼材の表面の酸化皮膜の組成乃至性状を制御すれば、スポット溶接における接合強度が向上することを知見した。   In order to solve the above-described problems of the prior art, the present inventors have made extensive studies focusing on the influence of material conditions, particularly the strength of steel materials and oxide films, when joining different materials by spot welding. As a result, in spot welding, there is a close relationship between the oxide film on the surface of the steel material and the bonding strength, that is, if the composition or properties of the oxide film on the surface of the steel material in contact with the molten aluminum is controlled, It was found that the joint strength in welding was improved.

即ち、スポット溶接における加圧によっても、鋼材の変形が小さく、酸化皮膜が容易に破壊されないことが、異材接合の際の接合強度の向上に有効であることを見出した。そして、このスポット溶接における加圧によって、鋼材の変形が小さく、酸化皮膜が破壊されない手段として、本発明では、鋼材の高強度化と、鋼材の酸化皮膜中にMnやSiを濃化させることを選択した。   That is, it has been found that the fact that the deformation of the steel material is small and the oxide film is not easily broken even by pressurization in spot welding is effective in improving the joining strength in the joining of different materials. And as a means by which the deformation of the steel material is small and the oxide film is not destroyed by pressurization in this spot welding, in the present invention, the strength of the steel material is increased and Mn and Si are concentrated in the oxide film of the steel material. Selected.

更に、鋼材とアルミニウム材との異材接合体のスポット溶接方法について、一般に、高い接合強度にてスポット溶接するには、ナゲットの形成を促進すれば良い。ナゲット径が大きいほど剪断強度および十字引張強度ともに高くなることが知られている。また、ナゲット径は入熱量と関係があり、電流量が高いほど、時間が長いほど大きくなる。このため、一般的には、入熱量にてナゲット径を制御することによって接合強度の高い接合体を得る。勿論、ナゲット径が大きくなりすぎると、被溶接材料の表面まで溶融が達してチリができるため 、適正なナゲット径を得ることが重要となる。   Furthermore, with regard to the spot welding method for dissimilar joints of steel and aluminum, generally, in order to perform spot welding with high joint strength, the formation of nuggets may be promoted. It is known that both the shear strength and the cross tensile strength increase as the nugget diameter increases. The nugget diameter is related to the amount of heat input. The higher the amount of current, the longer the time. For this reason, generally, a bonded body with high bonding strength is obtained by controlling the nugget diameter by the amount of heat input. Of course, if the nugget diameter is too large, melting reaches the surface of the material to be welded and dust is formed, so it is important to obtain an appropriate nugget diameter.

しかしながら、鋼材とアルミニウム材との異材を接合する場合、鋼はアルミニウムと比較して融点、電気抵抗が高く、熱伝導率が小さいため、鋼材側の発熱が大きくなり、まず低融点のアルミニウムが溶融する。次に鋼材の表面が溶融し、結果として界面にて、Al-Fe系の脆い金属間化合物層が形成するため、高い接合強度は得られない。   However, when joining different materials of steel and aluminum, steel has a higher melting point, higher electrical resistance and lower thermal conductivity than aluminum, so the heat generation on the steel side increases, and the low melting point aluminum melts first. To do. Next, the surface of the steel material melts, and as a result, an Al—Fe-based brittle intermetallic compound layer is formed at the interface, so that high bonding strength cannot be obtained.

更に、アルミニウム材表面まで溶融が達してチリができると、アルミニウム材の減肉量が増大し、高い接合強度が得られない。すなわち、高い接合強度を得るためには、ある程度のナゲット径を形成する高い入熱量を加えることは必要であるが、それに反して接合界面にて鋼材の溶融を最小限に抑制し、かつチリの発生を最小量に抑える必要がある。また、それに加えて、界面に形成する金属間化合物層の脆化を抑制できれば更に良い。   Furthermore, when the melting reaches the aluminum material surface and dust is formed, the amount of thinning of the aluminum material increases, and high bonding strength cannot be obtained. That is, in order to obtain a high bonding strength, it is necessary to add a high heat input that forms a certain nugget diameter, but on the contrary, the melting of the steel material is suppressed to the minimum at the bonding interface, and It is necessary to minimize the occurrence. In addition to this, it is better if the embrittlement of the intermetallic compound layer formed at the interface can be suppressed.

このため、鋼材とアルミニウム材との異材を接合する場合、スポット溶接条件については、高電流で短時間の溶接とすることが、大きいナゲット径を得つつ、チリの発生を抑制できることを知見した。また、このような効果に加え、接合界面での鋼材の溶融を抑えることができ、その結果、界面反応層を薄くすることができ、接合強度が高くなることも知見した。逆に、長時間の溶接とすると、大きいナゲット径は得られるが、チリの発生によりアルミニウム材の減肉量が大きい。さらに、接合界面にて鋼材の溶融が大きくなって、界面反応層も厚くなるため、接合強度が低い。   For this reason, when joining the dissimilar material of steel materials and aluminum materials, it discovered that it was possible to suppress generation | occurrence | production of dust, while obtaining a big nugget diameter about spot-welding conditions by making it welding at high current for a short time. Moreover, in addition to such an effect, it was also found that the melting of the steel material at the bonding interface can be suppressed, and as a result, the interface reaction layer can be thinned and the bonding strength is increased. Conversely, when welding is performed for a long time, a large nugget diameter can be obtained, but the amount of thinning of the aluminum material is large due to generation of dust. Furthermore, the melting of the steel material increases at the bonding interface, and the interface reaction layer also becomes thick, so the bonding strength is low.

以上のように、本発明は、スポット溶接による異材接合の際の、素材条件である鋼材の強度と酸化皮膜を制御して、接合強度を向上させる。また、スポット溶接条件については、高電流で短時間の溶接として、接合強度を向上させる。この結果、鋼材とアルミニウム材との異種接合体において、前記従来技術のような、他の材料を新たに用いることなく、また、新たな別工程を必要とすることなく、接合強度の高いスポット溶接をなしうる効果を有する。   As described above, the present invention improves the bonding strength by controlling the strength and oxide film of the steel material, which are the raw material conditions, when different materials are joined by spot welding. As for spot welding conditions, the bonding strength is improved as welding at a high current for a short time. As a result, spot welding with high joint strength can be performed in a heterogeneous joint of steel and aluminum without using another material as in the prior art or requiring a separate process. The effect that can be achieved.

(異種接合体)
図1に本発明で規定する異種接合体を断面図で示す。図1において、3が鋼材( 鋼板) 1とアルミニウム材(アルミニウム合金板)2とをスポット溶接にて接合した異材接合体である。4は鋼材1表面の酸化皮膜である。5はスポット溶接における界面反応層6を有するナゲットで、図中に水平方向に矢印で示すナゲット径を有する。t1は鋼材の板厚、t2はアルミニウム材2の板厚、Δtはスポット溶接による接合後のアルミニウム材の最小残存板厚を示す。この図1は、後述する実施例における発明例のように、ナゲット径を確保しつつ、チリの発生を抑制してアルミニウム材の最小残存板厚を保持し、さらに鋼材の溶融を最小限に抑えた接合状態を示している。
(Heterogeneous)
FIG. 1 is a sectional view showing a heterogeneous joined body defined by the present invention. In FIG. 1, reference numeral 3 denotes a dissimilar material joined body in which a steel material (steel plate) 1 and an aluminum material (aluminum alloy plate) 2 are joined by spot welding. 4 is an oxide film on the surface of the steel material 1. Reference numeral 5 denotes a nugget having an interface reaction layer 6 in spot welding, and has a nugget diameter indicated by an arrow in the horizontal direction in the drawing. t 1 is the thickness of the steel material, t 2 is the thickness of the aluminum material 2, and Δt is the minimum remaining thickness of the aluminum material after spot welding. This FIG. 1 shows the nugget diameter as well as the example of the invention described later, while suppressing the generation of dust and maintaining the minimum remaining thickness of the aluminum material, and further minimizing the melting of the steel material. The joined state is shown.

以下に、本発明の各要件の限定理由と、その作用について説明する。
(鋼材の引張強度)
本発明においては、使用する鋼材の形状や材料を特に限定するものではなく、構造部材に汎用される、あるいは構造部材用途から選択される、鋼板、鋼形材、鋼管などの適宜の形状、材料が使用可能である。ただ、鋼材の引張強度が400MPa以上であり、板厚t1が0.3 〜2.5mm であることが必要である。
Below, the reason for limitation of each requirement of this invention and its effect | action are demonstrated.
(Tensile strength of steel)
In the present invention, the shape and material of the steel material to be used are not particularly limited, and an appropriate shape and material, such as a steel plate, a steel shape member, a steel pipe, which are generally used for structural members or selected from structural member applications Can be used. However, it is necessary that the steel material has a tensile strength of 400 MPa or more and a plate thickness t 1 of 0.3 to 2.5 mm.

鋼材の強度について、引張強度が400MPa未満の場合、スポット溶接による加圧によって鋼材の変形(板厚方向)が大きく、酸化皮膜が容易に破壊される。このため、前記した通り、溶融アルミニウムとの反応が促進される。その結果、脆い金属間化合物が形成しやすくなる。   As for the strength of the steel material, when the tensile strength is less than 400 MPa, the deformation of the steel material (in the plate thickness direction) is large due to pressurization by spot welding, and the oxide film is easily destroyed. For this reason, as described above, the reaction with molten aluminum is promoted. As a result, a brittle intermetallic compound is easily formed.

また、軟鋼では一般に低合金鋼が多く、酸化皮膜が鉄酸化物からなるため、FeとAlの拡散が容易となり、脆い金属間化合物が形成しやすい。このためにも引張強度が400MPa以上であることが必要であり、望ましくは500MPa以上であると良い。   In addition, mild steel generally has many low alloy steels, and the oxide film is made of iron oxide. Therefore, Fe and Al are easily diffused, and brittle intermetallic compounds are easily formed. For this purpose, the tensile strength needs to be 400 MPa or more, and desirably 500 MPa or more.

本発明では、鋼材の成分を限定するものではないが、上記鋼材の強度を得るためには高張力鋼(ハイテン)であることが好ましい。また、鋼の成分的には、焼き入れ性を高め、析出硬化させるために、Cの他に、Cr、Mo、Nb、V、Tiなどを選択的に含有する鋼も適用できる。Cr、Mo、Nbは焼き入れ性を高めて強度を向上させ、V、Tiは析出硬化によって強度を向上させる。しかしながら、これら元素の多量添加は、溶接部周辺の靭性を低下させ、ナゲット割れが生じやすくなる。このため、鋼の成分として、基本的には、質量% で、C :0.05〜0.5%、Mn:1〜2.5%、Si:0.5〜1.5%を含み、更に、Cr:0 〜1%、Mo:0 〜0.2%、Nb:0 〜0.1%、V :0 〜0.1%、Ti:0 〜0.1%の一種または二種以上を、必要により選択的に含有させることが好ましい。そして、これら鋼材の残部組成は、Feおよび不可避的不純物からなることが好ましい。
(鋼材の板厚)
本発明では、鋼材の板厚t1が0.3 〜2.5mm である接合体であることが必要である。鋼材の板厚t1が0.3mm 未満の場合、前記した構造部材や構造材料として必要な強度や剛性を確保できず不適正である。また、それに加えて、スポット溶接による加圧によって、鋼材の変形が大きく、酸化皮膜が容易に破壊されるため、アルミニウムとの反応が促進される。その結果、金属間化合物が形成しやすくなる。一方、2.5mm を越える場合は、前記した構造部材や構造材料としては、他の接合手段が採用されるため、スポット溶接を行って接合する必要性が少ない。このため、鋼材の板厚t1を2.5mm を超えて厚くする必要性はない。
(鋼材の酸化皮膜)
鋼材表面の酸化皮膜4中のMn、Siの各含有量は、母材鋼材中のMn、Si各含有量に対して、各々2倍以上に濃化していることが必要である。
In this invention, although the component of steel materials is not limited, in order to acquire the intensity | strength of the said steel materials, it is preferable that it is high-tensile steel (high ten). In addition to steel, steel containing selectively Cr, Mo, Nb, V, Ti, etc. can also be applied as a component of steel in order to enhance hardenability and precipitation hardening. Cr, Mo, and Nb improve hardenability and improve strength, and V and Ti improve strength by precipitation hardening. However, the addition of a large amount of these elements reduces the toughness around the weld and tends to cause nugget cracks. For this reason, as a component of steel, basically, in mass%, C: 0.05 to 0.5%, Mn: 1 to 2.5%, Si: 0.5 to 1.5%, Cr: 0 to 1%, Mo : 0 to 0.2%, Nb: 0 to 0.1%, V: 0 to 0.1%, Ti: 0 to 0.1%, preferably 1 or 2 or more types are preferably selectively contained. And it is preferable that the remainder composition of these steel materials consists of Fe and an unavoidable impurity.
(Steel thickness)
In the present invention, it is necessary that the steel sheet has a thickness t 1 of 0.3 to 2.5 mm. When the thickness t 1 of the steel material is less than 0.3 mm, the strength and rigidity necessary for the structural member and structural material described above cannot be secured, which is inappropriate. In addition, since the steel material is largely deformed by pressurization by spot welding and the oxide film is easily destroyed, the reaction with aluminum is promoted. As a result, an intermetallic compound is easily formed. On the other hand, when the thickness exceeds 2.5 mm, other joining means are employed as the above-described structural member or structural material, so that there is little need to join by spot welding. For this reason, it is not necessary to increase the thickness t 1 of the steel material beyond 2.5 mm.
(Oxide film of steel)
Each content of Mn and Si in the oxide film 4 on the steel material surface needs to be concentrated twice or more with respect to each content of Mn and Si in the base steel material.

これら酸化皮膜中のMn、Siの作用は定かではないが、鋼材表面の酸化皮膜には、元々、溶融アルミニウムと鋼材との接触を遅らせるバリアー効果がある。ここで、酸化皮膜中にMnやSiが濃化するほど、この酸化皮膜のバリアー効果が著しく大きくなるものと推察される。即ち、MnやSiは酸化皮膜を強固にし、スポット溶接の加圧による、破壊を抑制していると推考される。   Although the action of Mn and Si in these oxide films is not certain, the oxide film on the steel surface originally has a barrier effect that delays the contact between the molten aluminum and the steel material. Here, it is presumed that the barrier effect of this oxide film becomes remarkably large as Mn and Si are concentrated in the oxide film. That is, it is assumed that Mn and Si strengthen the oxide film and suppress breakage due to the pressure of spot welding.

更に、酸化皮膜中のこれらMn、Siは、酸化皮膜自体が破壊された後も溶融して、接合界面において、FeとAlの拡散を妨害し、脆い金属間化合物の形成を最小限に抑える効果もあると推考される。   Furthermore, these Mn and Si in the oxide film melt even after the oxide film itself is destroyed, preventing the diffusion of Fe and Al at the joint interface, and minimizing the formation of brittle intermetallic compounds. It is thought that there is.

酸化皮膜中のMn、Siの各含有量が、鋼材のMn、Siの各含有量の各々2倍未満の濃化では、これらの効果が少なくなり、接合強度を高めることができない。酸化皮膜中のMn、Si量は、鋼材中のMn、Si量に依存する。この点、酸化皮膜中のMn、Si濃化の効果を高めるためには、酸化皮膜中のMn、Si濃化量が高いほど良く、そのためには、鋼材中にMn、Siが多く含まれるほどよい。しかし、一方で、鋼材中のMn、Siの多量の含有( 添加) は、溶接部周辺の鋼材靭性を低下させて、ナゲット割れが生じやすくなる。このために、鋼材のMnについては1 〜2.5%の範囲の含有 が好ましく、Siについては0.5 〜1.5%の範囲の含有が好ましい。   If the Mn and Si contents in the oxide film are concentrated less than twice the respective Mn and Si contents of the steel material, these effects are reduced and the bonding strength cannot be increased. The amount of Mn and Si in the oxide film depends on the amount of Mn and Si in the steel material. In this regard, in order to enhance the effect of Mn and Si concentration in the oxide film, the higher the Mn and Si concentration in the oxide film, the better. For that purpose, the more Mn and Si are contained in the steel material Good. However, on the other hand, the inclusion (addition) of a large amount of Mn and Si in the steel material lowers the toughness of the steel material around the welded portion, and the nugget crack is likely to occur. For this reason, the Mn content of the steel material is preferably in the range of 1 to 2.5%, and the Si content is preferably in the range of 0.5 to 1.5%.

なお、酸化皮膜中のMn、Si濃化量を高めるために、鋼材中のMn、Si量は低く抑えて、鋼材表面のみに、MnやSiを濃化させたりしても良い。   In order to increase the concentration of Mn and Si in the oxide film, the amount of Mn and Si in the steel material may be kept low, and Mn and Si may be concentrated only on the steel material surface.

酸化皮膜中のMn、Si濃化の程度は、鋼材断面からのTEM-EDX 分析によって分析が可能である。本発明では、酸化皮膜中の酸素を除いたMn、Siの成分比を換算し、もとの鋼材中のMn、Si成分比との比較によって、Mn、Siの濃化の程度を計算するものとする。   The degree of Mn and Si concentration in the oxide film can be analyzed by TEM-EDX analysis from the cross section of steel. In the present invention, the component ratio of Mn and Si excluding oxygen in the oxide film is converted, and the degree of concentration of Mn and Si is calculated by comparison with the ratio of Mn and Si components in the original steel And

一般に、鋼材は圧延時、連続焼鈍されるが、その際、酸化皮膜の形成をなるべく抑制するように条件を設定されている。また、酸化皮膜が形成しても、通常は、続く酸洗工程により除去される。本発明では、鋼材の製造条件を限定するものではないが、例えば、800 〜900 ℃にて焼鈍後、水冷を行うことによって、MnやSiを濃化した酸化皮膜を形成できる。また、更に酸洗を行わないか、もしくは酸洗しても酸化皮膜を完全には除去しないことによって、本発明で規定したMnやSiを濃化させた酸化皮膜の鋼材が得られる。この他、MnやSiの濃化の程度を制御するには、前記した通り、元の鋼材中のMn、Si含有量にもよるが、前記焼鈍温度や時間、あるいは雰囲気などを制御することによっても可能である。   Generally, a steel material is continuously annealed during rolling, and conditions are set so as to suppress the formation of an oxide film as much as possible. Even if an oxide film is formed, it is usually removed by a subsequent pickling process. In this invention, although the manufacturing conditions of steel materials are not limited, the oxide film which concentrated Mn and Si can be formed by performing water cooling after annealing at 800-900 degreeC, for example. Further, the steel film having an oxide film enriched with Mn and Si as defined in the present invention can be obtained by not performing further pickling or not completely removing the oxide film even by pickling. In addition, in order to control the degree of concentration of Mn and Si, as described above, depending on the Mn and Si contents in the original steel material, by controlling the annealing temperature, time, atmosphere, etc. Is also possible.

MnやSiを濃化した酸化皮膜の膜厚は数十nm〜1 μm 程度で良く、極端に酸化皮膜を厚くせずとも良い。本発明で規定したMnやSiを濃化させた酸化皮膜であれば、この程度の膜厚で、上記バリアー効果を得ることができる。また、これらの厚さ、成分の酸化皮膜であれば、溶接に悪影響を及ぼさず、上記バリアー効果を得ることができる。この点が、鋼材側の酸化皮膜の制御という比較的簡単な操作によって、鋼材側や溶接側のこれまでの条件や方法を大きく変えずに、接合強度の高いスポット溶接をなしうる、本発明の効果でもある。   The film thickness of the oxide film enriched with Mn or Si may be about several tens of nm to 1 μm, and the oxide film need not be extremely thick. With the oxide film enriched with Mn and Si defined in the present invention, the barrier effect can be obtained with such a film thickness. Moreover, if it is the oxide film of these thickness and a component, the said barrier effect can be acquired, without having a bad influence on welding. In this respect, the comparatively simple operation of controlling the oxide film on the steel material side makes it possible to perform spot welding with high joint strength without greatly changing the conventional conditions and methods on the steel material side and the welding side. It is also an effect.

(アルミニウム材)
本発明で用いるアルミニウム材は、その合金の種類や形状を特に限定するものではなく、各構造用部材としての要求特性に応じて、汎用されている板材、形材、鍛造材、鋳造材などが適宜選択される。ただ、アルミニウム材の強度についても、上記鋼材の場合と同様に、スポット溶接時の加圧による変形を抑えるために高い方が望ましい。この点、アルミニウム合金の中でも強度が高く、この種構造用部材として汎用されている、A5000 系、A6000 系などの使用が最適である。
(Aluminum material)
The aluminum material used in the present invention is not particularly limited in the type and shape of the alloy, and depending on the required characteristics as each structural member, commonly used plate materials, profiles, forging materials, casting materials, etc. It is selected appropriately. However, the strength of the aluminum material is desirably higher in order to suppress deformation due to pressurization during spot welding, as in the case of the steel material. In this respect, the use of A5000 series, A6000 series, etc., which are high in strength among aluminum alloys and are widely used as this kind of structural member, is optimal.

ただ、本発明で使用するこれらアルミニウム材の板厚t2は0.5 〜2.5mm の範囲とする。アルミニウム材の板厚t2が0.5mm 未満の場合、構造材料としての強度が不 足して不適切であるのに加え、ナゲット径が得られず、アルミニウム材料表面まで溶融が達しやすくチリができやすいため、高い接合強度が得られない。一方、アルミニウム材の板厚t2が2.5mm を越える場合は、前記した鋼材の板厚の場合と 同様に、構造部材や構造材料としては他の接合手段が採用されるため、スポット溶接を行って接合する必要性が少ない。このため、アルミニウム材の板厚t2を2.5mm を超えて厚くする必要性はない。 However, the thickness t 2 of the aluminum material used in the present invention is in the range of 0.5 2.5 mm. If the thickness t 2 of the aluminum material is less than 0.5 mm, in addition to the strength as a structural material is inappropriate in shortage, no nugget diameter can be obtained easily can dust easily melting reaches an aluminum material surface Therefore, high bonding strength cannot be obtained. On the other hand, when the thickness t 2 of the aluminum material exceeds 2.5 mm, spot welding is performed because other joining means are adopted as the structural member and structural material, as in the case of the steel thickness described above. Less need to be joined. For this reason, it is not necessary to increase the thickness t 2 of the aluminum material beyond 2.5 mm.

(ナゲット径)
スポット溶接におけるナゲット径は、アルミニウム材の板厚t2との関係で、4 ×t2 0.5 〜7×t2 0.5 の範囲となるようにスポット接合する。言い換えると、ナゲット径が4 ×t2 0.5 〜7 ×t2 0.5 の範囲となるようにスポット溶接条件を選定することが必要である。
(Nugget diameter)
Spot welding is performed so that the nugget diameter in spot welding is in the range of 4 × t 2 0.5 to 7 × t 2 0.5 in relation to the plate thickness t 2 of the aluminum material. In other words, it is necessary to select spot welding conditions such that the nugget diameter is in the range of 4 × t 2 0.5 to 7 × t 2 0.5 .

従来から、同種の金属材料をスポット溶接する際には、金属材料t に対して、5 ×t0.5とすることが強度的にも作業性からみても、経済性からみても最適であるとされている。しかし、本発明のような異種金属材料同士の接合については報告が無い。この点、本発明者らは、スポット溶接におけるナゲット径が、アルミニウム材の板厚t2との関係で、4 ×t2 0.5 〜7 ×t2 0.5 の範囲であると十分な接合強度が得られ、さらに作業性、経済性ともに優れることを、新たに明らかにした。
即ち、本発明のような異種金属材料同士の接合の場合、最適ナゲット径は、アルミニウム材の板厚に依存しており、鋼材の板厚の影響は無視できるほど小さい。また、同種の金属材料のスポット溶接時の最適ナゲット径よりも大きい方に広く最適範囲が存在する。
Conventionally, when spot-welding the same kind of metal material, it is said that 5 × t 0.5 is optimal for the metal material t in terms of strength, workability, and economy. ing. However, there is no report about joining of dissimilar metal materials like this invention. In this regard, the present inventors have obtained a sufficient joint strength when the nugget diameter in spot welding is in the range of 4 × t 2 0.5 to 7 × t 2 0.5 in relation to the thickness t 2 of the aluminum material. In addition, it was newly clarified that both workability and economy are excellent.
That is, in the case of joining different metal materials as in the present invention, the optimum nugget diameter depends on the plate thickness of the aluminum material, and the influence of the plate thickness of the steel material is so small that it can be ignored. In addition, there is a wide optimum range larger than the optimum nugget diameter at the time of spot welding of the same kind of metal material.

ここで、ナゲット径が4 ×t2 0.5 未満では、ナゲット径が小さく、接合強度が不十分である。また、ナゲット径が7 ×t2 0.5 を越えると、ナゲット径は接合強度を得るのに十分であるが、チリが発生しやすく、アルミニウム材の減肉量が多いため、逆に接合強度が低下する。即ち、ナゲット径は4 ×t2 0.5 〜7 ×t2 0.5 の範囲とする必要があり、好ましくは5 ×t2 0.5 〜7 ×t2 0.5 の範囲とするのが良い。 Here, when the nugget diameter is less than 4 × t 2 0.5 , the nugget diameter is small and the bonding strength is insufficient. Also, if the nugget diameter exceeds 7 × t 2 0.5 , the nugget diameter is sufficient to obtain bonding strength, but dust tends to occur and the amount of thinning of the aluminum material is large. To do. That is, the nugget diameter needs to be in the range of 4 × t 2 0.5 to 7 × t 2 0.5 , and preferably in the range of 5 × t 2 0.5 to 7 × t 2 0.5 .

(アルミニウム材の減肉量)
上記した通り、接合強度を確保する意味で、スポット溶接による接合後のアルミニウム材の減肉量できるだけ小さく、最小残存板厚Δt が元厚t2の50% 以上であることが望ましい。より望ましくは最小残存板厚Δt が元厚t2の90% 以上であることが良い。このアルミニウム材の最小残存板厚Δt は、断面より光学顕微鏡またはSEM にて観察し、板厚減肉長さを測定し、元の板厚との差を取って求める。
(Aluminum material thickness reduction)
As described above, in the sense of ensuring the bonding strength, thinning of the aluminum material after joining by spot welding as small as possible, it is desirable minimum residual thickness Δt is 50% or more of the original thickness t 2. More preferably, it is a good minimum residual thickness Δt is more than 90% of the original thickness t 2. The minimum remaining thickness Δt of the aluminum material is obtained by observing the cross section with an optical microscope or SEM, measuring the thickness reduction thickness, and taking the difference from the original thickness.

(スポット溶接)
図2に異種接合体を得るためのスポット溶接の一態様を例示する。図2 において、1は鋼板、2はアルミニウム合金板、3は異種接合体、5はナゲット、7と8は電極である。
(Spot welding)
FIG. 2 illustrates an embodiment of spot welding for obtaining a heterogeneous joined body. In FIG. 2, 1 is a steel plate, 2 is an aluminum alloy plate, 3 is a dissimilar joint, 5 is a nugget, and 7 and 8 are electrodes.

スポット溶接条件としては、ナゲット径が上記規定範囲となるように、調整した10kA以上の電流を、アルミニウム材の板厚t2との関係で、100 ×t2msec以下流すことが必要である。 As spot welding conditions, it is necessary to flow an adjusted current of 10 kA or more so that the nugget diameter falls within the above specified range in relation to the plate thickness t 2 of the aluminum material of 100 × t 2 msec or less.

前記した通り、高電流で短時間のスポット溶接が、ナゲット径の確保、チリの低減、界面反応層の低減をいずれも満たす。10kA未満の低電流の場合、ナゲッ トが形成、成長するのに十分な入熱量が得られない。ナゲット径を本発明の規定範囲内に保持するには、10kA以上に電流量を大きく増加することが必要である。また、100 ×t2msecを超える長時間の場合、ナゲット径は確保できるが、チリの発生や界面反応層の成長をもたらすため、接合強度が低くなる。 As described above, high-current and short-time spot welding satisfies all of securing the nugget diameter, reducing dust, and reducing the interface reaction layer. When the current is less than 10 kA, there is not enough heat input to form and grow nuggets. In order to keep the nugget diameter within the specified range of the present invention, it is necessary to greatly increase the current amount to 10 kA or more. In addition, in the case of a long time exceeding 100 × t 2 msec, the nugget diameter can be secured, but since the generation of dust and the growth of the interface reaction layer are brought about, the bonding strength is lowered.

なお、通常の同種金属での溶接と同様に、接合される鋼材やアルミニウム材の板厚の増加に伴って、上記各範囲内で、通電時間のみならず、電流量も増加させることが好ましい。   In addition, it is preferable to increase not only the energization time but also the amount of current within the above ranges as the thickness of the steel material or aluminum material to be joined increases as in the case of welding with the same kind of metal.

スポット溶接時の加圧力については、特に規定するものではないが、異種材料間、電極と材料間の電気的接触を安定化し、ナゲット内の溶融金属をナゲット周辺の未溶融部で支え、さらにチリの発生を抑制するために、ある程度高い加圧力を必要とする。ただし、加圧力を増加するとナゲット径が小さくなる傾向にあるので、それに伴って電流量を増加する必要がある。   The pressure applied during spot welding is not particularly specified, but it stabilizes the electrical contact between dissimilar materials, electrodes and materials, supports the molten metal in the nugget at the unmelted area around the nugget, and further In order to suppress the occurrence of this, a certain high pressure is required. However, since the nugget diameter tends to decrease as the applied pressure is increased, the amount of current needs to be increased accordingly.

スポット溶接の電極形状については、特に規定するものではないが、特にアルミニウム材側の電極8については、Rの大きいR型形状の電極が、通電初期の電流効率を上げるために望ましい。鋼材側の電極7はドーム型などのR型でもF型でも構わないが、同様にRの大きい方が望ましい。また、極性についても規定するものではないが、直流スポット溶接を用いる場合は、アルミニウム材側を陽極とし、鋼材側を陰極とする方が望ましい。   The shape of the electrode for spot welding is not particularly specified, but an R-shaped electrode having a large R is particularly desirable for the electrode 8 on the aluminum material side in order to increase the current efficiency in the initial energization. The steel-side electrode 7 may be either a dome-shaped R-type or F-type, but similarly, a larger R is desirable. Although the polarity is not specified, when using DC spot welding, it is desirable to use the aluminum material side as an anode and the steel material side as a cathode.

以下、実施例を挙げて本発明をより具体的に説明するが、本発明はもとより、下記実施例によって制限を受けるものではなく、前記、後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも勿論可能であり、それらはいずれも本発明の技術的範囲に包含される。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the following examples, and the present invention is not limited to the following examples. Of course, it is also possible to implement them, and they are all included in the technical scope of the present invention.

表1に示す化学成分(質量%)を含有する供試鋼を溶製し、1.2mm の板厚となるまで圧延を行い、薄鋼板を得た。連続焼鈍においては、500 〜1000℃の焼鈍後、油洗または水洗を行い、その後焼き戻しにより各供試鋼の目標強度に調整した。その後、硫酸中での酸洗時間を変え、酸化皮膜の厚みと酸化皮膜中のMn、Si濃化度とを制御した。   Test steels containing the chemical components (mass%) shown in Table 1 were melted and rolled to a plate thickness of 1.2 mm to obtain thin steel plates. In continuous annealing, oil annealing or water washing was performed after annealing at 500 to 1000 ° C., and then adjusted to the target strength of each test steel by tempering. Thereafter, the pickling time in sulfuric acid was changed to control the thickness of the oxide film and the concentration of Mn and Si in the oxide film.

焼鈍温度と酸洗時間については、予め、断面からのTEM-EDX により、酸化皮膜中のMn、Si濃化度を調査し、濃化度が1.0 、1.5 、2.0 、3.0 となるように調節した。   The annealing temperature and pickling time were preliminarily investigated by TEM-EDX from the cross section, and the Mn and Si concentrations in the oxide film were investigated and adjusted to 1.0, 1.5, 2.0, and 3.0. .

酸化皮膜中のMn、Si濃化度は、酸化皮膜部のEDXによる定量分析を3点実施し、酸素のみを除いてMn、Siの成分比を再換算し、もとの鋼材のMn、Si成分比との比を計算し、平均化した。なお、本実施例では、Mn、Siは両者同程度に濃化し、特に片方のみが濃化することは無かった。また、アルミニウム材については板厚1mmの市販のA6022アルミニウム合金板を用いた。   The concentration of Mn and Si in the oxide film was determined by performing three quantitative analyzes using EDX on the oxide film part, re-converting the component ratio of Mn and Si, excluding only oxygen, and converting the Mn and Si of the original steel material. The ratio with the component ratio was calculated and averaged. In this example, Mn and Si were concentrated to the same extent, and only one of them was not concentrated. As the aluminum material, a commercially available A6022 aluminum alloy plate having a thickness of 1 mm was used.

これら鋼板( 鋼材) とアルミニウム合金板( アルミニウム材) とをJIS A 3137記載の十字引張試験片形状に加工した上で、スポット溶接を行い、異種接合体を作成した。   These steel plates (steel materials) and aluminum alloy plates (aluminum materials) were processed into the shape of a cross tensile test piece described in JIS A 3137, and then spot welded to prepare dissimilar joined bodies.

スポット溶接には、直流抵抗溶接試験機を用い、加圧力1.5kN とし、表2で示す溶接電流、時間にて一点の溶接を行った。Cu-Cr 合金からなるドーム型の電極を用い、陽極をアルミニウム材、陰極を鋼材とした。   For spot welding, a DC resistance welding tester was used, and the welding pressure was 1.5 kN, and welding was performed at one point with the welding current and time shown in Table 2. A dome-shaped electrode made of a Cu-Cr alloy was used, and the anode was made of aluminum and the cathode was made of steel.

アルミニウム材の最小残存板厚の評価は、スポット溶接後のサンプルを、溶接部の中央にて切断し、樹脂に埋め込み、研磨をし、光学顕微鏡を用い、板厚を3点測定し、平均化して求めた。   Evaluation of the minimum remaining thickness of the aluminum material is carried out by cutting the spot welded sample at the center of the weld, embedding it in resin, polishing it, measuring the plate thickness using an optical microscope, and averaging the results. Asked.

ナゲット径の評価は、十字引張試験後の異種接合体のサンプルを用い、JIS A 3137記載の方法を用いて鋼材側にて測定した。なお、本実施例では鋼材の酸化皮膜の差異によっては、ナゲット径、アルミニウム材の最小残存板厚はほとんど変化しなかった。   The evaluation of the nugget diameter was measured on the steel material side using a method described in JIS A 3137 using a sample of a heterogeneous joint after the cross tension test. In this example, the nugget diameter and the minimum remaining thickness of the aluminum material hardly changed depending on the difference in the oxide film of the steel material.

接合強度の評価としては、異種接合体の十字引張試験を実施した。十字引張試験は、A6022材同士の接合強度=1.0kN を基準にして、0.9kN 以上であれば◎、0.7 〜0.9kN であれば○、0.5〜0.7kN であれば△、0.5kN未満であれば×とした。   As an evaluation of the bonding strength, a cross tension test was performed on different types of bonded bodies. The cross tension test is based on the joint strength between A6022 materials = 1.0 kN. If it is 0.9 kN or more, ◎, 0.7 to 0.9 kN, ○, 0.5 to 0.7 kN, Δ, less than 0.5 kN. X.

なお、本実施例にて、接合強度の評価に十字引張試験を用いたのは、十字引張試験の方が、試験条件間での差異が大きかったためである。スポット溶接部は接合面に対して垂直方向の接合強度の方が、接合面に対して水平方向の接合強度に比して、強度が弱い。このため、接合面に対して水平方向に引っ張る剪断引張試験結果が良くても、接合面に対して垂直方向に引っ張る十字引張試験の結果が良いとは限らない。一方、十字引張試験の結果が良ければ、剪断引張試験結果の方も良いと言える。本実施例にても、剪断引張試験してみた結果は、上記十字引張試験結果と合致しており、十字引張試験にて○、◎の評価を得たものは、いずれも2.5kN 以上の高い剪断強度であった。   In this example, the cross tension test was used for the evaluation of the bonding strength because the cross tension test had a larger difference between the test conditions. The spot welded portion is weaker in the bonding strength in the direction perpendicular to the bonding surface than in the horizontal direction with respect to the bonding surface. For this reason, even if the shear tensile test result of pulling in the horizontal direction with respect to the joint surface is good, the result of the cross tension test of pulling in the vertical direction with respect to the joint surface is not necessarily good. On the other hand, if the result of the cross tensile test is good, it can be said that the result of the shear tensile test is better. Also in this example, the result of the shear tensile test is consistent with the above-mentioned cross tensile test result, and those that obtained the evaluation of ○ and ◎ in the cross tensile test are both higher than 2.5 kN. Shear strength.

表1 の各鋼種とA6022 材とのスポット溶接後の異種接合体の十字引張試験結果を表3〜6に示す。   Tables 3 to 6 show the results of cross tension tests of different types of joints after spot welding of each steel type in Table 1 and A6022.

表3〜6より、鋼材の引張強度が400MPa未満では接合強度が劣り、鋼材の引張強度が400MPa以上、望ましくは500MPa以上あると、接合強度が高くなることがわかる。また、鋼材表面に有している酸化皮膜中のMn、Si量が2倍以上に濃 化すると接合強度が高くなり、この濃化度が2倍未満では、接合強度が劣ることがわかる。更に、ナゲット径が4 ×t2 0.5 〜7 ×t2 0.5 であると、接合強度が高くなることがわかる。そして、アルミニウム材の最小残存板厚が元厚の50% 以上であると、接合強度が更に高くなることもわかる。 From Tables 3 to 6, it can be seen that when the tensile strength of the steel material is less than 400 MPa, the bonding strength is inferior, and when the tensile strength of the steel material is 400 MPa or more, preferably 500 MPa or more, the bonding strength increases. It can also be seen that when the amount of Mn and Si in the oxide film on the steel surface is concentrated twice or more, the bonding strength is increased, and when the concentration is less than twice, the bonding strength is inferior. Furthermore, the nugget diameter is 4 × t 2 0.5 ~7 × t 2 0.5, it can be seen that the bonding strength is high. It can also be seen that the bonding strength is further increased when the minimum remaining thickness of the aluminum material is 50% or more of the original thickness.

そして、接合強度が高くなるようなスポット溶接条件は、電流値が10kA以上であり、接合時間が100 ×t2msec以下(実施例ではアルミ材の板厚が1mm であるから、接合時間は100msec以下)であることが望ましいことがわかる。 And the spot welding condition that the joint strength is high is that the current value is 10 kA or more and the joining time is 100 × t 2 msec or less (in the example, the thickness of the aluminum material is 1 mm, the joining time is 100 msec. It can be seen that the following is desirable.

したがって、これらの実施例の結果から、本発明で規定する各要件の臨界的な意義が分かる。   Therefore, from the results of these examples, the critical significance of each requirement defined in the present invention can be understood.

本発明によれば、クラッド材などの他材料を入れることなく、また別工程を入れることなく、更に、鋼材側やアルミニウム材側、あるいはスポット溶接側条件を大きく変えることなく、接合強度の高いスポット溶接をなしうる、鋼材とアルミニウム材との異種接合体を提供できる。このような接合体は、自動車、鉄道車両などの輸送分野、機械部品、建築構造物等における各種構造部材として大変有用に適用できる。したがって、本発明は鋼材とアルミニウムとの異種接合体の用途を大きく拡大するものである。   According to the present invention, a spot having a high bonding strength without any other material such as a clad material, without a separate process, and without significantly changing the conditions on the steel material side, the aluminum material side, or the spot welding side. Dissimilar joints of steel and aluminum that can be welded can be provided. Such a joined body can be very usefully applied as various structural members in transportation fields such as automobiles and railway vehicles, machine parts, building structures, and the like. Therefore, the present invention greatly expands the use of the heterogeneous joined body of steel and aluminum.

本発明の異種接合体を示す断面図である。It is sectional drawing which shows the dissimilar joined body of this invention. 異種接合体を得るためのスポット溶接の態様を示す説明図である。It is explanatory drawing which shows the aspect of the spot welding for obtaining a dissimilar joined body.

符号の説明Explanation of symbols

1:鋼板、2:アルミニウム合金板、3:異種接合体、4:酸化皮膜、
5:ナゲット、6:界面反応層、7、8:電極
1: steel plate, 2: aluminum alloy plate, 3: dissimilar joined body, 4: oxide film,
5: Nugget, 6: Interfacial reaction layer, 7, 8: Electrode

Claims (3)

鋼材とアルミニウム材とをスポット溶接にて接合した異材接合体であって、前記鋼材の引張強度が400MPa以上で、かつ板厚t1が0.3 〜2.5mm の範囲であるとともに、鋼材表面の酸化皮膜中に含まれるMnとSiとの各量が、この鋼材中に含まれるMnとSiとの各量に比して、各々2倍以上濃化しており、前記アルミニウム材の板厚t2が0.5 〜2.5mm の範囲であって、前記スポット溶接におけるナゲット径が、前記板厚t2との関係で、4 ×t2 0.5 〜7 ×t2 0.5 の範囲であることを特徴とする鋼材とアルミニウム材との異材接合体。 A dissimilar material joint obtained by joining a steel material and an aluminum material by spot welding, wherein the steel material has a tensile strength of 400 MPa or more and a thickness t 1 in the range of 0.3 to 2.5 mm, and an oxide film on the surface of the steel material Each amount of Mn and Si contained therein is more than twice as concentrated as each amount of Mn and Si contained in this steel material, and the thickness t 2 of the aluminum material is 0.5. A steel material and an aluminum, wherein the nugget diameter in the spot welding is in the range of 4 × t 2 0.5 to 7 × t 2 0.5 in relation to the plate thickness t 2 Dissimilar material joint with material. 前記スポット溶接部におけるアルミニウム材の最小残存板厚が、前記元の板厚t2の50%以上である請求項1に記載の鋼材とアルミニウム材との異材接合体。 2. The dissimilar material joined body of steel material and aluminum material according to claim 1, wherein a minimum remaining plate thickness of the aluminum material in the spot welded portion is 50% or more of the original plate thickness t 2 . 請求項1または2の鋼材とアルミニウム材との異材接合体のスポット溶接方法であって、アルミニウム材の板厚t2との関係で、ナゲット径が4 ×t2 0.5 〜7 ×t2 0.5 の範囲となるように、10kA以上の電流を100 ×t2msec以下流すことを特徴とする鋼材とアルミニウム材との異材接合体のスポット溶接方法。
A spot welding method for a dissimilar joint of steel material and aluminum material according to claim 1 or 2, wherein the nugget diameter is 4 × t 2 0.5 to 7 × t 2 0.5 in relation to the thickness t 2 of the aluminum material. A spot welding method for a dissimilar material joint between a steel material and an aluminum material, wherein a current of 10 kA or more is allowed to flow for 100 × t 2 msec or less so as to be within a range.
JP2003396051A 2003-11-26 2003-11-26 Dissimilar joints of steel and aluminum and their joining methods Expired - Fee Related JP4469165B2 (en)

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