JP2005150186A - Method for manufacturing solid state electrolytic capacitor and manufacturing equipment - Google Patents
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Abstract
Description
本発明は、チップ型固体電解コンデンサの製造方法及び製造装置に関する。 The present invention relates to a manufacturing method and a manufacturing apparatus for a chip-type solid electrolytic capacitor.
出願人は、以前に図9に示すチップ型の固体電解コンデンサを提案している。
固体電解コンデンサ(1)は、図9に示すように、リードフレーム(9)(90)が取り付けられたコンデンサ素子(2)を具え、該コンデンサ素子(2)は合成樹脂製のハウジング(7)にて覆われる。リードフレーム(9)(90)はハウジング(7)の周面に沿って折曲される。
コンデンサ素子(2)は、弁金属からなる陽極体(20)の一端部から陽極リード(22)を突出し、該陽極体(20)の周面に、リンを含む誘電体酸化被膜(21)を形成している。該誘電体酸化被膜(21)上に、陰極層(5)を形成している。陰極層(5)は、固体電解質層(50)、カーボン層(6)、銀ペースト層(60)を具えている。前記リードフレーム(9)(90)は、夫々銀ペースト層(60)及び陽極リード(22)に取り付けられる。ここで、弁金属とは、電解酸化処理により極めて緻密で耐久性を有する誘電体酸化被膜が形成される金属を指し、Al(アルミニウム)、Ta(タンタル)、Ti(チタン)、Nb(ニオブ)等が該当する。また、固体電解質には、ポリチオフェン系、ポリピロール系の導電性高分子が含まれる。
The applicant has previously proposed a chip-type solid electrolytic capacitor shown in FIG.
As shown in FIG. 9, the solid electrolytic capacitor (1) includes a capacitor element (2) to which lead frames (9) and (90) are attached. The capacitor element (2) is a housing (7) made of synthetic resin. Covered with. The lead frames (9) and (90) are bent along the peripheral surface of the housing (7).
The capacitor element (2) has an anode lead (22) protruding from one end of an anode body (20) made of a valve metal, and a dielectric oxide film (21) containing phosphorus is formed on the peripheral surface of the anode body (20). Forming. A cathode layer (5) is formed on the dielectric oxide film (21). The cathode layer (5) includes a solid electrolyte layer (50), a carbon layer (6), and a silver paste layer (60). The lead frames (9) and (90) are attached to the silver paste layer (60) and the anode lead (22), respectively. Here, the valve metal refers to a metal on which an extremely dense and durable dielectric oxide film is formed by electrolytic oxidation treatment. Al (aluminum), Ta (tantalum), Ti (titanium), Nb (niobium) Etc. The solid electrolyte includes polythiophene-based and polypyrrole-based conductive polymers.
誘電体酸化被膜(21)は以下の方法で形成される(例えば、特許文献1参照)。
先ず、図10に示すように、金属製のバー(30)に陽極リード(22)の先端部を取り付けて、陽極体(20)を槽(3)内の化成液(31)、具体的にはリン酸水溶液に浸す。該槽(3)の内側下面には、陰極である板状の電極(4)が設けられている。バー(30)から電極(4)に向けて直流電流を流すと、陽極体(20)上に誘電体酸化被膜(21)が形成される。これを化成処理と呼ぶ。
First, as shown in FIG. 10, the tip of the anode lead (22) is attached to a metal bar (30), and the anode body (20) is placed in the chemical conversion liquid (31) in the tank (3), specifically. Soak in an aqueous phosphoric acid solution. A plate-like electrode (4) as a cathode is provided on the inner lower surface of the tank (3). When a direct current is passed from the bar (30) toward the electrode (4), a dielectric oxide film (21) is formed on the anode body (20). This is called chemical conversion treatment.
従来の方法では、図11に拡大して示すように、陽極リード(22)から陽極体(20)の下面を通って電極(4)に電流が流れる。従って、電極(4)に対向した陽極体(20)の下面には、×印で示すように、誘電体酸化被膜(21)が形成されやすい。しかし、陽極体(20)の下面よりも電極(4)から離れた位置にある陽極体(20)の上面及び側面には、誘電体酸化被膜(21)が薄く形成される部分ができる。
即ち、陽極体(20)の周面に形成される被膜(21)の厚みにバラ付きができる。そのため、被膜(21)が薄い部分ではLC(漏れ電流)が増加し、被膜(21)が厚い部分ではESR(等価直列抵抗)が増加し、固体電解コンデンサ(1)の特性を低下させていた。
本発明の目的は、陽極体(20)の周面に、誘電体酸化被膜(21)を略均一に形成する点にある。
In the conventional method, as shown in an enlarged view in FIG. 11, a current flows from the anode lead (22) through the lower surface of the anode body (20) to the electrode (4). Therefore, a dielectric oxide film (21) is likely to be formed on the lower surface of the anode body (20) facing the electrode (4) as indicated by a cross. However, on the upper surface and side surface of the anode body (20) located farther from the electrode (4) than the lower surface of the anode body (20), a portion where the dielectric oxide film (21) is formed thin is formed.
That is, the thickness of the coating (21) formed on the peripheral surface of the anode body (20) can vary. Therefore, LC (leakage current) increased in the thin part of the film (21), and ESR (equivalent series resistance) increased in the part of the thick film (21), which deteriorated the characteristics of the solid electrolytic capacitor (1). .
An object of the present invention is to form the dielectric oxide film (21) substantially uniformly on the peripheral surface of the anode body (20).
固体電解コンデンサ(1)は、弁金属から構成され一端部から陽極リード(22)を突出した陽極体(20)を形成する工程と、
陽極リード(22)を導電性のバー(30)に取り付ける工程と、
槽(3)内に、陽極体(20)の側面に対向すべき通電部(40)を設けた電極(4)を配備し、槽(3)内に化成液(31)を入れる工程と、
陽極リード(22)を取り付けたバー(30)を槽(3)上に配備し、陽極体(20)を化成液(31)に浸漬し、電極(4)の通電部(40)を陽極体(20)の側面に対向させる工程と、
バー(30)から電極(4)に通電し、陽極体(20)上に誘電体酸化被膜(21)を形成する工程を経て製造される。
The solid electrolytic capacitor (1) includes a step of forming an anode body (20) composed of a valve metal and projecting an anode lead (22) from one end portion;
Attaching the anode lead (22) to the conductive bar (30);
In the tank (3), an electrode (4) provided with a current-carrying portion (40) to be opposed to the side surface of the anode body (20) is disposed, and the chemical conversion liquid (31) is placed in the tank (3);
The bar (30) with the anode lead (22) attached is placed on the tank (3), the anode body (20) is immersed in the chemical conversion liquid (31), and the current-carrying part (40) of the electrode (4) is the anode body. A step of facing the side surface of (20);
The electrode (4) is energized from the bar (30) to produce a dielectric oxide film (21) on the anode body (20).
電極(4)上には、陽極体(20)の側面に対向すべき通電部(40)が設けられている。バー(30)から陽極体(20)に流れた電流は、陽極体(20)の側面を通って、電極(4)の通電部(40)に達する。陽極体(20)の上面及び側面に誘電体酸化被膜(21)が形成される。従来の製造方法に比して、陽極体(20)の側面と電極(4)との距離が短くなるから、陽極体(20)の周面に形成される誘電体酸化被膜(21)の厚みにムラが少なくなる。これにより、固体電解コンデンサ(1)のLC及びESRを向上させることができるとともに、誘電体酸化被膜(21)の厚みが略均一であるから、固体電解コンデンサ(1)の静電容量のバラ付きを小さくできる。また、陽極体(20)の側面と電極(4)との距離を接近させることにより、誘電体酸化被膜(21)の形成時に、バー(30)に流す電流値を下げることができ、製造コストの低減に繋がる。 On the electrode (4), an energization section (40) that should face the side surface of the anode body (20) is provided. The current flowing from the bar (30) to the anode body (20) passes through the side surface of the anode body (20) and reaches the energization section (40) of the electrode (4). A dielectric oxide film (21) is formed on the upper surface and side surfaces of the anode body (20). Compared with the conventional manufacturing method, the distance between the side surface of the anode body (20) and the electrode (4) is shortened, so the thickness of the dielectric oxide film (21) formed on the peripheral surface of the anode body (20) The unevenness is reduced. As a result, the LC and ESR of the solid electrolytic capacitor (1) can be improved, and the thickness of the dielectric oxide film (21) is substantially uniform, so that the capacitance of the solid electrolytic capacitor (1) varies. Can be reduced. In addition, by making the distance between the side surface of the anode body (20) and the electrode (4) closer to each other, the current value flowing through the bar (30) can be reduced when the dielectric oxide film (21) is formed. It leads to reduction of.
(第1実施例)
以下、本発明の一例を図を用いて説明する。
本例の方法によって、製造される固体電解コンデンサ(1)は、図9に示す従来のものと同じである。本例にあっては、固体電解コンデンサ(1)の製造方法及び製造装置に特徴がある。
図1は、電極(4)の斜視図、図2は、図1の電極(4)を用いて化成処理をする際の陽極体(20)の拡大図である。電極(4)は、厚さ1mmの金属板であって、多数の透孔(41)が開設されている。各透孔(41)には陽極体(20)が余裕を持って嵌まる。透孔(41)はエッチングによって開設されているが、パンチで打ち抜いてもよい。
化成処理時には、陽極リード(22)をバー(30)に取り付け、陽極体(20)を化成液(31)、具体的にはリン酸水溶液に浸漬する。陽極体(20)は透孔(41)に嵌まり、透孔(41)の周縁が陽極体(20)の側面に対向する。即ち、透孔(41)の周縁は、陽極体(20)の側面に対向した通電部(40)である。
(First embodiment)
Hereinafter, an example of the present invention will be described with reference to the drawings.
The solid electrolytic capacitor (1) manufactured by the method of this example is the same as the conventional one shown in FIG. This example is characterized by the method and apparatus for producing the solid electrolytic capacitor (1).
FIG. 1 is a perspective view of the electrode (4), and FIG. 2 is an enlarged view of the anode body (20) when chemical conversion treatment is performed using the electrode (4) of FIG. The electrode (4) is a metal plate having a thickness of 1 mm and has a large number of through holes (41). The anode body (20) is fitted in each through hole (41) with a margin. The through hole (41) is opened by etching, but may be punched out.
During the chemical conversion treatment, the anode lead (22) is attached to the bar (30), and the anode body (20) is immersed in the chemical conversion liquid (31), specifically, the phosphoric acid aqueous solution. The anode body (20) is fitted into the through hole (41), and the periphery of the through hole (41) faces the side surface of the anode body (20). That is, the periphery of the through hole (41) is the energization part (40) facing the side surface of the anode body (20).
バー(30)に通電すると、電流は陽極体(20)に流れ、陽極体(20)の側面から透孔(41)の周縁に達する。また、電流の一部は陽極体(20)の下面から出て、電極(4)に達する。陽極体(20)の側面及び下面に誘電体酸化被膜(21)が形成される。
本例にあっては、従来の製造方法に比して、陽極体(20)の側面と電極(4)との距離が短くなるから、陽極体(20)の周面に形成される誘電体酸化被膜(21)の厚みにムラが少なくなる。これにより、固体電解コンデンサのLC及びESRを向上させることができるとともに、誘電体酸化被膜(21)の厚みが略均一であるから、固体電解コンデンサ(1)の静電容量のバラ付きを小さくできる。また、陽極体(20)の側面と電極(4)との距離を接近させることにより、誘電体酸化被膜(21)の形成時に、バー(30)に流す電流値を下げることができ、製造コストの低減に繋がる。
When the bar (30) is energized, current flows through the anode body (20) and reaches the periphery of the through hole (41) from the side surface of the anode body (20). Part of the current exits from the lower surface of the anode body (20) and reaches the electrode (4). A dielectric oxide film (21) is formed on the side surface and the lower surface of the anode body (20).
In this example, since the distance between the side surface of the anode body (20) and the electrode (4) is shorter than that of the conventional manufacturing method, the dielectric formed on the peripheral surface of the anode body (20). The thickness of the oxide film (21) is less uneven. As a result, the LC and ESR of the solid electrolytic capacitor can be improved and the thickness of the dielectric oxide film (21) is substantially uniform, so that the variation in the capacitance of the solid electrolytic capacitor (1) can be reduced. . In addition, by making the distance between the side surface of the anode body (20) and the electrode (4) closer to each other, the current value flowing through the bar (30) can be reduced when the dielectric oxide film (21) is formed. It leads to reduction of.
(第2実施例)
図3に示すように、電極(4)の上に、陽極体(20)の側面を覆う導電性の壁片(42)を設けて化成処理を行ってもよい。この場合、図4に示すように、バー(30)からの電流は、陽極体(20)を通って壁片(42)に流れ、陽極体(20)の側面に誘電体酸化被膜(21)が形成される。
また、電流の一部は陽極体(20)の下面から出て、電極(4)に達する。陽極体(20)の下面に誘電体酸化被膜(21)が形成される。
更に、図5に示すように、2枚の電極(4)(4)を略平行に設け、両電極(4)(4)の透孔(41)に陽極体(20)を嵌めて、陽極体(20)の周面に誘電体酸化被膜(21)を形成してもよい。両電極(4)(4)を重ねてもよい。
陽極体(20)の寸法は、図6に示すように幅Wが3.2mm、高さHが3.5mm、奥行きBが2.5mmである。従って、厚さ1mmである電極(4)(4)を2枚重ねても、透孔(41)の周縁は、陽極体(20)の側面に対向する。尚、陽極体(20)の寸法は、上記の寸法に限定されない。
(Second embodiment)
As shown in FIG. 3, a chemical conversion treatment may be performed by providing a conductive wall piece (42) covering the side surface of the anode body (20) on the electrode (4). In this case, as shown in FIG. 4, the current from the bar (30) flows through the anode body (20) to the wall piece (42), and the dielectric oxide film (21) is formed on the side surface of the anode body (20). Is formed.
Part of the current exits from the lower surface of the anode body (20) and reaches the electrode (4). A dielectric oxide film (21) is formed on the lower surface of the anode body (20).
Further, as shown in FIG. 5, two electrodes (4) and (4) are provided substantially in parallel, and the anode body (20) is fitted into the through holes (41) of both electrodes (4) and (4), so that the anode A dielectric oxide film (21) may be formed on the peripheral surface of the body (20). Both electrodes (4) and (4) may be overlapped.
As shown in FIG. 6, the
実際の化成処理は、図7に示すように、槽(3)に50本程度のバー(30)を横並びに掛ける。各バー(30)には約50ヶの陽極体(20)(20)が略等間隔に設けられている。
出願人は、従来の電極(4)及び本例の電極(4)を用いて陽極体(20)に化成処理を行って、コンデンサ素子(2)を作成した。該コンデンサ素子(2)から固体電解コンデンサ(1)を製造し、該固体電解コンデンサ(1)の静電容量を測定した。
表1、表2、表3は、従来の電極(4)及び本例の電極(4)を用いて形成した固体電解コンデンサ(1)の静電容量(単位:μF)及び耐圧電圧の平均値(単位:V)、ESR(単位:Ω)、LC(単位:μA)の平均値、最大値、最小値を示す表である。
ここで耐圧電圧とは、リードフレーム(9)(90)に印加できる許容電圧のことである。即ち、リードフレーム(9)(90)に一定電圧以上の電圧を掛けると、誘電体酸化被膜(21)の欠陥部に過電流が流れ、該誘電体酸化被膜(21)が破損して、陽極体(20)と陰極層(5)がショートする。この一定電圧を耐圧電圧と呼ぶ。誘電体酸化被膜(21)が略均一に形成されれば、該被膜(21)の厚みにバラ付きがある従来品に比して、耐圧が上がることが考えられる。
The applicant made a capacitor element (2) by subjecting the anode body (20) to chemical conversion treatment using the conventional electrode (4) and the electrode (4) of this example. A solid electrolytic capacitor (1) was produced from the capacitor element (2), and the capacitance of the solid electrolytic capacitor (1) was measured.
Tables 1, 2 and 3 show the average values of capacitance (unit: μF) and withstand voltage of the solid electrolytic capacitor (1) formed using the conventional electrode (4) and the electrode (4) of this example. It is a table | surface which shows the average value, maximum value, and minimum value of (unit: V), ESR (unit: Ω), and LC (unit: μA).
Here, the withstand voltage is an allowable voltage that can be applied to the lead frames (9) and (90). That is, when a voltage of a certain voltage or higher is applied to the lead frame (9) (90), an overcurrent flows through the defective portion of the dielectric oxide film (21), the dielectric oxide film (21) is damaged, and the anode The body (20) and the cathode layer (5) are short-circuited. This constant voltage is called a withstand voltage. If the dielectric oxide film (21) is formed substantially uniformly, it is conceivable that the withstand voltage increases as compared with the conventional product in which the thickness of the film (21) varies.
また、図8は耐圧の分布を示すグラフであり、横軸に耐圧を、縦軸に頻度(%)を夫々示す。ここで、「1mmエッチングタイプ陰極板」とは、図2に示す電極(4)を指し、「カップタイプ陰極板」とは、図4に示す電極(4)を指し、「2mmエッチングタイプ陰極板」とは、図5に示す電極(4)を指す。図8のグラフからも、本例に於ける電極(4)を用いて形成した固体電解コンデンサ(1)の方が、従来品よりも耐圧が高いことが判る。 FIG. 8 is a graph showing the breakdown voltage distribution, where the horizontal axis indicates the breakdown voltage and the vertical axis indicates the frequency (%). Here, “1 mm etching type cathode plate” refers to the electrode (4) shown in FIG. 2, “cup type cathode plate” refers to the electrode (4) shown in FIG. 4, and “2 mm etching type cathode plate”. "" Refers to the electrode (4) shown in FIG. Also from the graph of FIG. 8, it can be seen that the solid electrolytic capacitor (1) formed using the electrode (4) in this example has a higher breakdown voltage than the conventional product.
上記実施例の説明は、本発明を説明するためのものであって、特許請求の範囲に記載の発明を限定し、或は範囲を減縮する様に解すべきではない。又、本発明の各部構成は上記実施例に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能であることは勿論である。 The above description of the embodiments is for explaining the present invention, and should not be construed as limiting the invention described in the claims or reducing the scope thereof. In addition, the configuration of each part of the present invention is not limited to the above embodiment, and various modifications can be made within the technical scope described in the claims.
(1) 固体電解コンデンサ
(2) コンデンサ素子
(3) 槽
(4) 電極
(20) 陽極体
(21) 誘電体酸化被膜
(22) 陽極リード
(30) バー
(40) 通電部
(41) 透孔
(42) 壁片
(1) Solid electrolytic capacitor
(2) Capacitor element
(3) Tank
(4) Electrode
(20) Anode body
(21) Dielectric oxide film
(22) Anode lead
(30) Bar
(40) Current-carrying part
(41) Through hole
(42) Wall piece
Claims (3)
陽極リード(22)を導電性のバー(30)に取り付ける工程と、
槽(3)内に、陽極体(20)の側面に対向すべき通電部(40)を設けた電極(4)を配備し、槽(3)内に化成液(31)を入れる工程と、
陽極リード(22)を取り付けたバー(30)を槽(3)上に配備し、陽極体(20)を化成液(31)に浸漬し、電極(4)の通電部(40)を陽極体(20)の側面に対向させる工程と、
バー(30)から電極(4)に通電し、陽極体(20)上に誘電体酸化被膜(21)を形成する工程を含む固体電解コンデンサの製造方法。 Forming an anode body (20) made of a valve metal and projecting an anode lead (22) from one end; and
Attaching the anode lead (22) to the conductive bar (30);
In the tank (3), an electrode (4) provided with a current-carrying portion (40) to be opposed to the side surface of the anode body (20) is disposed, and the chemical conversion liquid (31) is placed in the tank (3);
The bar (30) with the anode lead (22) attached is placed on the tank (3), the anode body (20) is immersed in the chemical conversion liquid (31), and the current-carrying part (40) of the electrode (4) is the anode body. A step of facing the side surface of (20);
A method for producing a solid electrolytic capacitor comprising a step of energizing an electrode (4) from a bar (30) to form a dielectric oxide film (21) on an anode body (20).
電極(4)上には、陽極体(20)の側面に対向すべき通電部(40)が設けられていることを特徴とする固体電解コンデンサの製造装置。 A tank (3) containing a chemical conversion liquid (31) in which the anode body (20) is immersed, and an electrode (4) provided on the inner bottom surface of the tank (3) through which current flows through the anode body (20). In a solid electrolytic capacitor manufacturing apparatus,
An apparatus for manufacturing a solid electrolytic capacitor, wherein an energization section (40) to be opposed to the side surface of the anode body (20) is provided on the electrode (4).
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Application Number | Priority Date | Filing Date | Title |
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WO2018146931A1 (en) * | 2017-02-10 | 2018-08-16 | 日本軽金属株式会社 | Electrode holder, and method for producing electrode for aluminium electrolytic capacitor |
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WO2018146931A1 (en) * | 2017-02-10 | 2018-08-16 | 日本軽金属株式会社 | Electrode holder, and method for producing electrode for aluminium electrolytic capacitor |
CN110268492A (en) * | 2017-02-10 | 2019-09-20 | 日本轻金属株式会社 | The manufacturing method of electrode holder and aluminium electrolutic capacitor electrode |
CN110268492B (en) * | 2017-02-10 | 2021-03-02 | 日本轻金属株式会社 | Electrode holder and method for manufacturing electrode for aluminum electrolytic capacitor |
TWI757393B (en) * | 2017-02-10 | 2022-03-11 | 日商日本輕金屬股份有限公司 | Electrode fixture and method for manufacturing electrodes for aluminum electrolytic capacitors |
US11332841B2 (en) | 2017-02-10 | 2022-05-17 | Nippon Light Metal Company, Ltd. | Electrode holder, and method for producing electrode for aluminum electrolytic capacitor |
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