JP2005133367A - Multishaft type ground excavation device - Google Patents

Multishaft type ground excavation device Download PDF

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JP2005133367A
JP2005133367A JP2003368556A JP2003368556A JP2005133367A JP 2005133367 A JP2005133367 A JP 2005133367A JP 2003368556 A JP2003368556 A JP 2003368556A JP 2003368556 A JP2003368556 A JP 2003368556A JP 2005133367 A JP2005133367 A JP 2005133367A
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excavation
rod
wear
connecting member
resistant
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JP4437659B2 (en
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Katsuhiko Aida
勝彦 会田
Yasuhiro Nakamura
泰大 中村
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Onoda Chemico Co Ltd
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Onoda Chemico Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a multishaft type ground excavation device of excellent durability prevented from the wear of an excavating rod or the like even under long-term operation in the multishaft type ground excavation device provided with a plurality of excavating rods and an excavating rod connecting member for connecting the plurality of excavating rods to each other to keep the excavating rods parallel. <P>SOLUTION: This multishaft type excavation device 1 has the excavating rods 2, 3 held parallel through the excavating rod connecting member 8. The excavating rods 2, 3 have a plurality of strip protrusion bodies 32 formed of a wear-resistant alloy, on the outer peripheral surface brought into sliding contact with grip parts 20, 21 of the excavating rod connecting member 8. A plurality of strip protrusion bodies 36 formed of the wear-resistant alloy are formed also on the inner peripheral surfaces of the grip parts 20, 21 of the excavating rod connecting member 8. It is preferable that the extending direction of the strip protrusion bodies 32 of the excavating rods 2, 3 almost perpendicularly intersects the extending direction of the strip protrusion bodies 36 of the excavating rod connecting member 8. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、地盤改良工事等に用いられる多軸型地盤掘削装置に関する。   The present invention relates to a multi-axis type ground excavator used for ground improvement work or the like.

地盤掘削装置として、掘削用のヘッドを先端に設けた鉛直方向に延びる掘削ロッドと、掘削ロッドに固着させた水平方向に延びる攪拌翼と、掘削ロッドに対して回動自在に装着された水平方向に延びる共回り防止翼とを備えているものが知られている。
共回り防止翼は、掘削ロッドが回転しながら下方に掘進しても、掘削ロッドと共に回転することがないため、回転する掘削ロッドとの摺接部分に摩擦が生じ、掘削ロッドと共回り防止翼の両方の側に、徐々に磨耗を進行させていく。
このような不都合を解消するため、共回り防止翼と摺接する掘削ロッドの外周に、溶接による肉盛りを設けることが提案されている。また、共回り防止翼の上下動を拘束するフランジの共回り防止翼側の面に、溶接による肉盛りを設けることも提案されている(特許文献1参照)。
特許第3088981号公報
As a ground excavator, a drilling rod extending in the vertical direction provided with a head for excavation, a stirring blade extending in the horizontal direction fixed to the drilling rod, and a horizontal direction rotatably attached to the drilling rod It is known to have a co-rotation preventing wing extending in the direction.
Even if the excavation rod rotates and digs downward while the excavation rod rotates, the co-rotation prevention wing does not rotate with the excavation rod. On both sides, gradually wear out.
In order to eliminate such an inconvenience, it has been proposed to provide a weld overlay on the outer periphery of the excavation rod that is in sliding contact with the co-rotation preventing blade. In addition, it has also been proposed to provide a build-up by welding on the surface on the side of the co-rotation preventing wing of the flange that restrains the vertical movement of the co-rotation preventing wing (see Patent Document 1).
Japanese Patent No. 3088981

近年、地盤改良工事の効率を向上させるために、複数の掘削ロッドを備えた多軸型地盤掘削装置を用いることが多くなっている。
多軸型地盤掘削装置は、掘削ロッド連結部材を介して、複数の掘削ロッドを平行に配設し、これら複数の掘削ロッドを同時に掘進させるものであり、一回の掘進作業当たりの掘削面積を大きくして、作業時間の短縮化等を図ることができる。
しかし、多軸型地盤掘削装置は、回転する複数の掘削ロッドと、回転せずに位置が固定された掘削ロッド連結部材との摺接面に摩擦が生じるため、上述の掘削ロッドと共回り防止翼とに関わる問題と同様に、掘削ロッド及び掘削ロッド連結部材が磨耗して耐久性が低下するという問題がある。
特に、掘削ロッドの磨耗が進行して掘削ロッドの修理や取替えを必要とする場合には、掘削ロッドが長尺で、しかも掘削ロッドに攪拌翼等の多数の部材が装着されていることから、掘削ロッドの修理や取替えに多大の手間を要するばかりか、多軸型地盤掘削装置の稼動を長時間停止せざるを得なくなるなどの不都合がある。
In recent years, in order to improve the efficiency of ground improvement work, a multi-axis type ground excavation device having a plurality of excavation rods is often used.
The multi-axis type ground excavator is configured to arrange a plurality of excavation rods in parallel via excavation rod connecting members and excavate these plural excavation rods at the same time. The excavation area per one excavation operation is reduced. By increasing the size, the working time can be shortened.
However, since the multi-axis type ground excavator generates friction on the sliding contact surface between the rotating excavating rods and the excavating rod connecting member whose position is fixed without rotating, it prevents co-rotation with the excavating rod described above. Similar to the problem related to the blade, there is a problem that the excavation rod and the excavation rod connecting member are worn and the durability is lowered.
In particular, when the excavation rod wears and the excavation rod needs to be repaired or replaced, the excavation rod is long, and since the excavation rod is equipped with a large number of members such as stirring blades, Not only does the repair and replacement of the excavation rod require a lot of work, but there are also inconveniences such as the operation of the multi-axis type ground excavation device being forced to stop for a long time.

これらの問題は、単軸型地盤掘削装置よりも多軸型地盤掘削装置において特に顕著である。なぜなら、多軸型地盤掘削装置においては、複数の掘削ロッドのいずれか1つのみに玉石やコンクリート片が当たった場合でも、これらの掘削ロッド相互間が連結されていることから、玉石等が当たっていない他の掘削ロッドや掘削ロッド連結部材にまで負荷をかけ、悪影響を及ぼすからである。
そこで、本発明は、複数の掘削ロッドと、複数の掘削ロッド相互間を連結してこれら掘削ロッドを平行に保つための掘削ロッド連結部材とを備えた多軸型地盤掘削装置であって、長期間稼動させても、掘削ロッド等が磨耗することのない耐久性に優れた多軸型地盤掘削装置を提供することを目的とする。
These problems are particularly prominent in the multi-axis type ground excavator than the single-axis type ground excavator. This is because, in a multi-axis ground excavator, even if only one of a plurality of excavating rods hits a cobblestone or a concrete piece, the excavating rods are connected to each other. This is because a load is exerted on other drill rods and drill rod connecting members which are not, and adverse effects are exerted.
Therefore, the present invention is a multi-axis ground excavation apparatus comprising a plurality of excavation rods and an excavation rod connecting member for connecting the plural excavation rods and keeping the excavation rods parallel to each other. An object of the present invention is to provide a multi-axis type ground excavating apparatus excellent in durability in which a drilling rod or the like does not wear even if operated for a period of time.

本発明者は、上記課題を解決するために鋭意検討した結果、掘削ロッド連結部材と摺接する掘削ロッドの外周面に、耐摩耗性の突起体を設ければ、掘削ロッドを含む多軸型地盤掘削装置の主要部分を長期間、取替え作業等を行わずに良好な状態で稼動させることができること等を見出し、本発明を完成した。
すなわち、本発明(請求項1)の多軸型地盤掘削装置は、互いに平行に配設された複数の掘削ロッドと、該複数の掘削ロッド相互間を連結してこれら掘削ロッドを平行に保つための1つ以上の掘削ロッド連結部材とを備えた多軸型地盤掘削装置であって、上記掘削ロッド連結部材が、上記複数の掘削ロッドを回転自在に把持するための複数の把持部を有し、上記複数の掘削ロッドの各々が、上記掘削ロッド連結部材の上記把持部と摺接する外周面上に、耐磨耗性の突起体を有することを特徴とする。
As a result of intensive studies to solve the above problems, the present inventor has provided a wear-resistant projection on the outer peripheral surface of the excavating rod that is in sliding contact with the excavating rod connecting member, so that a multiaxial ground including the excavating rod is provided. The present inventors have found that the main part of the excavator can be operated in a good condition without performing replacement work for a long time.
That is, the multi-axis ground excavation device of the present invention (Claim 1) is for connecting a plurality of excavation rods arranged in parallel to each other and the plural excavation rods to keep the excavation rods in parallel. A multi-axis type ground excavation apparatus comprising one or more excavation rod coupling members, wherein the excavation rod coupling member has a plurality of gripping portions for gripping the plurality of excavation rods rotatably. Each of the plurality of excavation rods has a wear-resistant protrusion on an outer peripheral surface that is in sliding contact with the grip portion of the excavation rod connecting member.

本発明の多軸型地盤掘削装置は、上記掘削ロッド連結部材の上記把持部が、上記掘削ロッドとの摺接面上に、耐磨耗性の突起体を有するように構成することができる(請求項2)。
このように構成した多軸型地盤掘削装置の好適な実施形態の一例として、上記掘削ロッドの上記耐磨耗性の突起体、及び、上記掘削ロッド連結部材の上記耐磨耗性の突起体が、各々、複数の互いに平行に延びる帯状の突起体からなり、かつ、上記掘削ロッドの上記帯状の突起体が延びる方向と、上記掘削ロッド連結部材の上記帯状の突起体が延びる方向とが、45〜90度の角度で交わり、これら帯状の突起体同士の接触面積を小さくしてなるものが挙げられる(請求項3)。
本発明の多軸型地盤掘削装置は、上記掘削ロッドが、上記掘削ロッド連結部材の上記把持部を当該掘削ロッドの軸線方向の両側から挟み込んで支持するための一対のフランジを有し、かつ、該一対のフランジの各々が、上記把持部に対する摺接面の一部を形成する耐磨耗性の部材(例えば、耐磨耗性超硬合金からなる成形体)を有するように、構成することができる(請求項4)。
本発明の多軸型地盤掘削装置は、上記掘削ロッド連結部材の上記把持部と摺接する上記掘削ロッドの外周面上の上記耐磨耗性の突起体が、耐磨耗性超合金部材を予め肉盛りしてなるメーカー製の平鋼を加工してなり、かつ上記掘削ロッドの外周面上に予め穿設された溝に嵌合し溶接して形成されたものであるように、構成することができる(請求項5)。
The multi-axis ground excavation device of the present invention can be configured such that the grip portion of the excavation rod connecting member has a wear-resistant projection on a sliding contact surface with the excavation rod ( Claim 2).
As an example of a preferred embodiment of the multi-axis type ground excavation apparatus configured as described above, the wear-resistant protrusion of the excavation rod and the wear-resistant protrusion of the excavation rod connecting member are 45 in each of which a plurality of strip-like protrusions extending in parallel with each other, the direction in which the belt-like protrusion of the excavation rod extends, and the direction in which the band-like projection of the excavation rod connecting member extends are 45. One that intersects at an angle of ˜90 degrees to reduce the contact area between the belt-like projections (Claim 3).
In the multi-axis ground excavation device of the present invention, the excavation rod has a pair of flanges for sandwiching and supporting the grip portion of the excavation rod connecting member from both sides in the axial direction of the excavation rod, and Each of the pair of flanges is configured to have a wear-resistant member (for example, a molded body made of a wear-resistant cemented carbide) that forms part of the sliding contact surface with the grip portion. (Claim 4).
In the multi-axis ground excavation device according to the present invention, the wear-resistant protrusion on the outer peripheral surface of the excavation rod that is in sliding contact with the gripping portion of the excavation rod connecting member is preliminarily attached to the wear-resistant superalloy member. It is constructed so that it is formed by machining a flat steel made by a manufacturer that is built up, and is formed by fitting and welding in a groove drilled in advance on the outer peripheral surface of the excavation rod. (Claim 5).

本発明の多軸型地盤掘削装置は、掘削ロッド連結部材と摺接する掘削ロッドの外周面上に、例えば耐磨耗性合金からなる複数の帯状の突起体を有するため、修理や取替えの困難な掘削ロッドが磨耗することがなく、長期間、良好な状態で安定的に稼動することができる。
また、本発明の多軸型地盤掘削装置において、掘削ロッドの側だけでなく、掘削ロッド連結部材の側にも耐磨耗性の突起体を形成させれば、掘削ロッドと掘削ロッド連結部材のいずれにも磨耗が生じなくなるので、保守作業をさらに軽減することができる。
The multi-axis ground excavation apparatus of the present invention has a plurality of strip-shaped protrusions made of, for example, a wear-resistant alloy on the outer peripheral surface of the excavating rod that is in sliding contact with the excavating rod connecting member, so that it is difficult to repair or replace it. The excavation rod is not worn and can be stably operated in a good state for a long time.
Further, in the multi-axis ground excavator of the present invention, if the wear-resistant projections are formed not only on the excavation rod side but also on the excavation rod connection member side, the excavation rod and the excavation rod connection member In any case, no wear occurs, so that maintenance work can be further reduced.

この場合、例えば、掘削ロッドの耐磨耗性の突起体を、掘削ロッドの軸線方向に平行な複数の帯状の突起体の形態で、掘削ロッドの外周面全体に亘って形成し、かつ、掘削ロッド連結部材の耐磨耗性の突起体を、掘削ロッドの帯状の突起体の延びる方向に対して45〜90度の角度で交わるような複数の帯状の突起体の形態で、掘削ロッド連結部材の内周面全体に亘って形成すれば、掘削ロッドと掘削ロッド連結部材とが摺接する部分が、格子点状に散在し、かつこれら摺接する部分の合計面積が小さくなるので、掘削ロッドと掘削ロッド連結部材の間の摩擦力が小さくなり、掘削ロッドの回転状態をより良好かつ安定的にすることができる。
また、本発明の多軸型地盤掘削装置において、掘削ロッド連結部材を支持するための掘削ロッド上のフランジの掘削ロッド連結部材側の面の一部を、耐磨耗性の部材で形成させれば、フランジの掘削ロッド連結部材側の面の磨耗を防止することができ、その結果、掘削ロッド連結部材のがたつきや、掘削ロッドの軸線のぶれ等を防ぐことができる。
さらに、本発明の多軸型地盤掘削装置において、掘削ロッド連結部材の把持部と摺接する掘削ロッドの外周面上の耐磨耗性の突起体として、耐磨耗性超合金部材を予め肉盛りしてなるメーカー製の平鋼を加工し、かつ掘削ロッドの外周面上に予め穿設された溝に嵌合し溶接したものを用いれば、超合金部材が掘削ロッドの鋼材と融合しないため、掘削ロッドの外周面上に耐磨耗性超合金部材を直接溶接して肉盛りする場合と比べて、より優れた耐磨耗性を発揮することができる。
In this case, for example, the wear-resistant projections of the excavation rod are formed over the entire outer peripheral surface of the excavation rod in the form of a plurality of strip-like projections parallel to the axial direction of the excavation rod, and excavation The excavation rod connecting member in the form of a plurality of band-like protrusions such that the wear-resistant protrusions of the rod connecting member intersect at an angle of 45 to 90 degrees with respect to the extending direction of the band-like protrusions of the excavating rod. If the entire inner peripheral surface is formed, the portions where the excavation rod and the excavation rod connecting member are in slidable contact are scattered in the form of lattice points, and the total area of these slidable contact portions is reduced. The frictional force between the rod connecting members is reduced, and the rotation state of the excavation rod can be made better and stable.
Further, in the multi-axis ground excavator of the present invention, a part of the surface of the flange on the excavating rod for supporting the excavating rod connecting member on the side of the excavating rod connecting member can be formed of a wear-resistant member. Thus, it is possible to prevent the surface of the flange on the side of the excavation rod connecting member from being worn, and as a result, it is possible to prevent the excavation rod connecting member from rattling and the excavation rod from being shaken.
Further, in the multi-axis ground excavation device of the present invention, the wear-resistant superalloy member is previously built as an abrasion-resistant protrusion on the outer peripheral surface of the drill rod that is in sliding contact with the gripping portion of the drill rod connecting member. If you use a flat steel made by the manufacturer and fit and weld a groove drilled in advance on the outer peripheral surface of the drilling rod, the superalloy member will not fuse with the steel of the drilling rod, Compared with the case where the wear-resistant superalloy member is directly welded on the outer peripheral surface of the excavation rod, the wear resistance can be further improved.

以下、図面を参照しつつ本発明の多軸型地盤掘削装置を説明する。
図1は、本発明の多軸型地盤掘削装置の一例を示す正面図、図2は、図1に示す多軸型地盤掘削装置における掘削ロッドと掘削ロッド連結部材の連結構造を拡大して示す正面図、図3は、図2中のA−A線で切断した状態を示す横断面図、図4は、図3に示す掘削ロッド連結部材の把持部を構成する半割状部材を示す正面図、図5は、図2に示す連結構造から掘削ロッド連結部材を取り外した状態における掘削ロッドの構造を示す正面図、図6は、図5に示す掘削ロッドの構造を、掘削ロッドの軸線を通る鉛直面で切断した状態を示す縦断面図である。
The multi-axis ground excavation apparatus of the present invention will be described below with reference to the drawings.
FIG. 1 is a front view showing an example of a multi-axis ground excavation device according to the present invention, and FIG. 2 is an enlarged view showing a connection structure between a drill rod and a drill rod connecting member in the multi-axis ground excavation device shown in FIG. FIG. 3 is a cross-sectional view showing a state cut along line AA in FIG. 2, and FIG. 4 is a front view showing a half-shaped member constituting a gripping portion of the excavation rod connecting member shown in FIG. 5 is a front view showing the structure of the excavation rod in a state where the excavation rod connecting member is removed from the connection structure shown in FIG. 2, and FIG. 6 is a diagram showing the structure of the excavation rod shown in FIG. It is a longitudinal cross-sectional view which shows the state cut | disconnected by the vertical plane which passes.

本発明の多軸型地盤掘削装置は、ソイルセメント柱等を造成する地盤改良工事において、走行車両(母機)に装着して用いられるものである。
本発明の多軸型地盤掘削装置1は、図1に示すように、掘削ロッド連結部材8を介して平行に配設した2本の掘削ロッド2,3を備えている。なお、本発明において、掘削ロッドの数は3本以上でもよい。
掘削ロッド2には、掘削ヘッド4、掘削翼6、掘削ロッド連結部材8の把持部20、環状のフランジ23,24、共回り防止翼9、環状のフランジ16,17、攪拌翼11,13等が取り付けられている。
このうち、掘削ヘッド4は、掘削ロッド2の下端に固着された円錐形状の部材である。
掘削翼6は、掘削ロッド2から互いに正反対の方向に水平に延びる2本の棒状体として形成されている。掘削ロッド2には、掘削翼6との接合部分付近の軸身に固化材吐出孔が設けられており、この固化材吐出孔から、セメントミルク等の固化材が吐出されるようになっている。掘削翼6は、掘削ロッド2に固着されており、掘削ロッド2の回転に伴って回転し、その回転半径内において複数の掘削爪15によって地盤を掘削する。
The multi-axis type ground excavation apparatus of the present invention is used by being mounted on a traveling vehicle (base machine) in the ground improvement work for creating a soil cement column or the like.
As shown in FIG. 1, the multi-axis type ground excavation apparatus 1 of the present invention includes two excavation rods 2 and 3 arranged in parallel via excavation rod connecting members 8. In the present invention, the number of excavation rods may be three or more.
The excavation rod 2 includes an excavation head 4, an excavation blade 6, a gripping portion 20 of the excavation rod connecting member 8, annular flanges 23 and 24, joint rotation prevention blades 9, annular flanges 16 and 17, stirring blades 11 and 13, and the like. Is attached.
Among these, the excavation head 4 is a conical member fixed to the lower end of the excavation rod 2.
The excavation blade 6 is formed as two rod-like bodies extending horizontally from the excavation rod 2 in opposite directions. The excavation rod 2 is provided with a solidified material discharge hole in the shaft near the joint portion with the excavating blade 6, and a solidified material such as cement milk is discharged from the solidified material discharge hole. . The excavation blade 6 is fixed to the excavation rod 2, rotates with the rotation of the excavation rod 2, and excavates the ground with a plurality of excavation claws 15 within the rotation radius.

フランジ23,24は、掘削ロッド2上に鉛直方向に所定の間隔を空けて固着された一対の環状体として装着されている。フランジ23,24は、掘削ロッド連結部材8の把持部20を支持するためのものである。
共回り防止翼9は、掘削ロッド2から互いに正反対の方向に水平に延びる2本の棒状体として形成されており、掘削ロッド2上に固着された環状のフランジ16,17によって上下動を拘束された状態で、掘削ロッド2に対して回動自在に装着されている。共回り防止翼9は、掘削ロッド2が回転しながら下方に掘進しても、回転することなく同じ姿勢を保ったまま下方に移動するので、掘削された土壌の共回りを防止することができる。つまり、掘削翼6が下方に掘進していくと、掘削翼6によって掘削された土壌が掘削翼6と一体的に共回りする傾向が生じるので、この共回りする土壌の回転を共回り防止翼9によって停止して、土壌及び固化材の攪拌混合を促進するものである。
攪拌翼11,13は、各々、掘削ロッド2に固着されかつ掘削ロッド2から互いに正反対の方向に水平に延びる2本の棒状体として形成されており、掘削翼6によって掘削された土壌等をさらに攪拌混合するためのものである。
The flanges 23 and 24 are mounted as a pair of annular bodies fixed on the excavation rod 2 at a predetermined interval in the vertical direction. The flanges 23 and 24 are for supporting the grip 20 of the excavation rod connecting member 8.
The co-rotation prevention wing 9 is formed as two rod-like bodies extending horizontally from the excavation rod 2 in opposite directions, and the vertical movement is restrained by the annular flanges 16 and 17 fixed on the excavation rod 2. In this state, it is rotatably mounted on the excavation rod 2. Even if the excavation rod 2 digs downward while rotating, the co-rotation preventing wing 9 moves downward while maintaining the same posture without rotating, so that the excavated soil can be prevented from co-rotating. . In other words, when the excavating blade 6 advances downward, the soil excavated by the excavating blade 6 tends to rotate together with the excavating blade 6. 9 to stop the stirring and mixing of the soil and the solidified material.
The agitating blades 11 and 13 are each formed as two rod-like bodies fixed to the excavating rod 2 and extending horizontally from the excavating rod 2 in the opposite directions to each other. It is for stirring and mixing.

一方、掘削ロッド3にも、掘削ロッド2と同様に、ヘッド5、掘削翼7、掘削ロッド連結部材8の把持部21、環状のフランジ23,24、共回り防止翼10、環状のフランジ18,19、攪拌翼12,14等が取り付けられている。ただし、掘削ロッド3の掘削翼7等は、掘削ロッド2の掘削翼6等と衝突しないように、掘削翼6等とは位置をずらして装着されている。
掘削ロッド2,3間を連結する掘削ロッド連結部材8は、図1〜図6に示すように、フランジ23,24の間に介在する把持部20と、フランジ25,26の間に介在する把持部21と、把持部20と把持部21を連絡する連結棒22とから構成されている。
このうち、把持部20は、図3及び図4に示すように、略半円筒形状の半割状部材30,31が対向して組み合わされた略円筒形状に形成されている。
On the other hand, similarly to the excavation rod 2, the excavation rod 3 also includes the head 5, the excavation blade 7, the gripping portion 21 of the excavation rod connecting member 8, the annular flanges 23 and 24, the co-rotation prevention wing 10, the annular flange 18, 19, stirring blades 12, 14 and the like are attached. However, the excavating blades 7 and the like of the excavating rod 3 are mounted with their positions shifted from the excavating blades 6 and the like so as not to collide with the excavating blades 6 and the like of the excavating rod 2.
As shown in FIGS. 1 to 6, the excavation rod connecting member 8 that connects the excavation rods 2 and 3 includes a grip portion 20 interposed between the flanges 23 and 24 and a grip interposed between the flanges 25 and 26. It is comprised from the part 21, and the connecting rod 22 which connects the holding part 20 and the holding part 21. As shown in FIG.
Among these, as shown in FIG.3 and FIG.4, the holding | grip part 20 is formed in the substantially cylindrical shape by which the substantially half-cylindrical half-shaped members 30 and 31 were combined facing.

ここで、半割状部材30は、図4に示すように、半円筒形状の湾曲部33と、湾曲部33の一方の直線状の縁から外方に延びる平板部34と、湾曲部33の他方の直線状の縁から外方に延びる平板部35とから形成されている。半割状部材30の平板部34,35には、ボルト等の固着具を挿通するための複数の固着具挿通孔37が穿設されており、半割状部材30と半割状部材31を組み合わせた状態で固着具挿通孔37に固着具27,28を挿通させて取り付けることによって、把持部20を完成させることができる。   Here, as shown in FIG. 4, the half member 30 includes a semi-cylindrical curved portion 33, a flat plate portion 34 extending outward from one linear edge of the curved portion 33, and the curved portion 33. The flat plate portion 35 extends outward from the other straight edge. The flat plate portions 34 and 35 of the halved member 30 are provided with a plurality of fixing tool insertion holes 37 for inserting fixing tools such as bolts, and the halved member 30 and the halved member 31 are connected to each other. The gripper 20 can be completed by inserting and attaching the fixing tools 27 and 28 to the fixing tool insertion hole 37 in a combined state.

半割状部材30の湾曲部33の内周面には、円周方向に湾曲して延びる複数の帯状(半環状)の耐磨耗性の突起体36が形成されている。
突起体36は、例えば、溶接棒等を用いた肉盛りとして形成してもよいし、あるいは、半環状の耐磨耗性超硬合金部材を嵌合して形成してもよい。
ここで、突起体36を形成する肉盛りの材質としては、掘削ロッド2との摺接によって短期間で突起体36が摩滅することのない程度の耐磨耗性を有するものであればよく、特に限定されないが、掘削ロッド2上の突起体32(図5参照)の磨耗を防ぐため、突起体32よりも大きな硬度を有する材質の使用は避けることが望ましい。また、耐磨耗性超硬合金部材の材質としては、例えば、タングステン炭化物系合金、高クロム耐磨耗鋳鉄、高マンガン耐磨耗鋳鉄等が挙げられる。
把持部20を構成するもう一方の部材である半割状部材31は、半割状部材30と同様に形成されている。また、把持部21は、半割状部材30,31を組み合わせてなる把持部20と同様に構成されている。
把持部20と把持部21を連絡する連結棒22は、両端に固着具挿通孔を有する長尺の平板状に形成されている。連結棒22の一端は、半割状部材30の平板部35と、それに対向する半割状部材31の平板部との間に挟持され、固着具28によって把持部20全体に固定されている。同様に、連結棒22の他端も把持部21に固定されている。
A plurality of strip-shaped (semi-annular) wear-resistant projections 36 that are curved and extend in the circumferential direction are formed on the inner peripheral surface of the curved portion 33 of the half-shaped member 30.
The protrusion 36 may be formed, for example, as a build-up using a welding rod or the like, or may be formed by fitting a semi-annular wear-resistant cemented carbide member.
Here, the material of the build-up forming the protrusions 36 may be any material as long as the protrusions 36 do not wear out in a short period of time due to sliding contact with the excavation rod 2. Although not particularly limited, it is desirable to avoid the use of a material having a hardness higher than that of the protrusion 32 in order to prevent the protrusion 32 (see FIG. 5) on the excavation rod 2 from being worn. Examples of the material of the wear resistant cemented carbide member include tungsten carbide alloy, high chromium wear resistant cast iron, and high manganese wear resistant cast iron.
The half member 31 that is the other member constituting the grip portion 20 is formed in the same manner as the half member 30. Further, the grip portion 21 is configured in the same manner as the grip portion 20 formed by combining the half-shaped members 30 and 31.
The connecting rod 22 connecting the grip 20 and the grip 21 is formed in a long flat plate shape having fixing tool insertion holes at both ends. One end of the connecting rod 22 is sandwiched between the flat plate portion 35 of the half-shaped member 30 and the flat plate portion of the half-shaped member 31 opposed thereto, and is fixed to the entire gripping portion 20 by the fixing tool 28. Similarly, the other end of the connecting rod 22 is also fixed to the grip portion 21.

掘削ロッド連結部材8の把持部20によって把持される掘削ロッド2の外周面の部分(把持部20との摺接面)には、図5に示すように、把持部20の突起体36に対応させて、複数の帯状の突起体32が形成されている。
突起体32は、掘削ロッド2の外周面全体に亘って形成された、掘削ロッド2の軸線方向に平行な複数の帯状の突起体であり、把持部20の内周面に形成された帯状の複数の突起体(環状体)36に対して垂直に交わっている。この交差角度は、垂直(90度)でなくてもよいが、45〜90度であることが好ましい。このように突起体32と突起体36とを垂直またはそれに近い角度に交差させることによって、突起体32と突起体36との接触面積を小さくして摩擦力を小さくし、掘削ロッド2の回転状態等を良好にすることができる。
突起体32は、例えば、耐磨耗性超合金部材を予め肉盛りしてなるメーカー製の平鋼を加工したもの(例えば、日本ユテク社製のもの)を、掘削ロッド2の外周面上に予め穿設させた溝に嵌合し溶接して形成してもよいし、あるいは、溶接棒等を用いた肉盛りとして形成してもよいし、あるいは、直線状の棒状体である耐磨耗性超硬合金部材を嵌合して形成してもよい。
ここで、突起体32を形成する肉盛りの材質としては、把持部20の内周面の突起体36との摺接により突起体32が大きく磨耗することのない程度の耐磨耗性を有する限りにおいて、特に限定されないが、少なくとも突起体36と同等以上の硬度を有するものが好ましい。また、耐磨耗性超硬合金部材の材質としては、例えば、タングステン炭化物系合金、高クロム耐磨耗鋳鉄、高マンガン耐磨耗鋳鉄等が挙げられる。
As shown in FIG. 5, the outer peripheral surface portion of the excavation rod 2 gripped by the grip portion 20 of the excavation rod connecting member 8 (sliding contact surface with the grip portion 20) corresponds to the protrusion 36 of the grip portion 20. Thus, a plurality of band-like protrusions 32 are formed.
The protrusions 32 are a plurality of belt-like protrusions that are formed over the entire outer peripheral surface of the excavation rod 2 and are parallel to the axial direction of the excavation rod 2. The plurality of protrusions (annular bodies) 36 intersect perpendicularly. The intersection angle may not be vertical (90 degrees), but is preferably 45 to 90 degrees. Thus, by making the protrusion 32 and the protrusion 36 intersect perpendicularly or at an angle close thereto, the contact area between the protrusion 32 and the protrusion 36 is reduced, the frictional force is reduced, and the rotation state of the excavating rod 2 is reduced. Etc. can be improved.
The protrusion 32 is formed on the outer peripheral surface of the excavation rod 2 by, for example, processing a flat steel made by a manufacturer obtained by building up a wear-resistant superalloy member in advance (for example, a product made by Nippon Yutec Co., Ltd.). It may be formed by fitting in a pre-drilled groove and welding, or it may be formed as a build-up using a welding rod or the like, or it is a wear-resistant material that is a linear rod-shaped body It may be formed by fitting a conductive cemented carbide member.
Here, as a material of the build-up forming the protrusion 32, the protrusion 32 has a wear resistance to such an extent that the protrusion 32 is not greatly worn due to sliding contact with the protrusion 36 on the inner peripheral surface of the grip portion 20. As long as it is not particularly limited, a material having at least a hardness equal to or higher than that of the protrusion 36 is preferable. Examples of the material of the wear resistant cemented carbide member include tungsten carbide alloy, high chromium wear resistant cast iron, and high manganese wear resistant cast iron.

掘削ロッド連結部材8の把持部21によって把持される掘削ロッド3の外周面の部分にも、掘削ロッド2と同様に、複数の帯状の突起体が形成されている。
なお、突起体32及び突起体36は、図3〜図5に示す形態に限らず、他の形態をとることもできる。例えば、図3〜図5に示す形態とは逆の形態、すなわち、掘削ロッド2の突起体32を掘削ロッド2の円周方向に延びる複数の帯状(環状)の突起体とし、かつ、把持部20の突起体36を掘削ロッド2の軸線と平行に延びる複数の帯状(直線状)の突起体として形成してもよい。この場合も、突起体32と突起体36とが略垂直に交差するため、これら突起体同士の接触面積が小さくなり、掘削ロッド2の回転状態等を良好にすることができる
Similar to the excavation rod 2, a plurality of strip-shaped protrusions are also formed on the outer peripheral surface portion of the excavation rod 3 gripped by the grip portion 21 of the excavation rod connecting member 8.
The protrusions 32 and the protrusions 36 are not limited to the forms shown in FIGS. 3 to 5, and can take other forms. For example, the form opposite to the form shown in FIGS. 3 to 5, that is, the protrusion 32 of the excavation rod 2 is formed into a plurality of band-shaped (annular) protrusions extending in the circumferential direction of the excavation rod 2, and the gripping portion The twenty protrusions 36 may be formed as a plurality of belt-like (straight-line) protrusions extending in parallel with the axis of the excavation rod 2. Also in this case, since the protrusion 32 and the protrusion 36 intersect substantially perpendicularly, the contact area between these protrusions is reduced, and the rotation state of the excavation rod 2 can be improved.

本発明においては、把持部20の内周面の突起体36を設けずに、掘削ロッド2の外周面の突起体32のみを設けることができる。この場合、突起体32は、帯状に形成させる必要はなく、例えば、点在する多数の円錐台形状の突起体等として形成してもよい。
掘削ロッド連結部材8の把持部20を支持するフランジ23,24は、各々、把持部20との摺接による磨耗を防止するために、図6に示すように、摺接面の少なくとも一部を耐磨耗性の部材40によって形成している。
図6中、耐磨耗性の部材40は、掘削ロッド2の軸線を中心とした環状の成形体であり、予め形成されているフランジ23の本体の溝に嵌合させることによって、フランジ23の本体と共に連続的な平面を形成し、把持部20の上面に対する平坦な摺接面としている。
In the present invention, it is possible to provide only the protrusion 32 on the outer peripheral surface of the excavation rod 2 without providing the protrusion 36 on the inner peripheral surface of the grip portion 20. In this case, the protrusions 32 do not have to be formed in a band shape, and may be formed as, for example, a large number of truncated cone-shaped protrusions.
As shown in FIG. 6, the flanges 23 and 24 that support the gripping portion 20 of the excavation rod connecting member 8 are provided with at least a part of the sliding contact surface, as shown in FIG. 6, in order to prevent wear due to the sliding contact with the gripping portion 20. The wear-resistant member 40 is used.
In FIG. 6, the wear-resistant member 40 is an annular molded body centering on the axis of the excavation rod 2, and is fitted into a groove formed in the main body of the flange 23 which is formed in advance. A continuous flat surface is formed together with the main body, and is a flat slidable contact surface with respect to the upper surface of the grip portion 20.

同様に、フランジ24にも、その上面の一部を形成する環状の部材として、耐磨耗性の成形体41が装着されている。
このようにフランジ23,24が共に把持部20に対して平坦な摺接面を有し、かつ、これらの摺接面の一部が耐磨耗性の部材40,41で形成されているため、多軸型地盤掘削装置1を長期間稼動させても、フランジ23,24の摺接面が平坦な面に保持され、把持部20のがたつきや、掘削ロッド2の軸線のぶれの発生が防止される。
フランジ25,26についても、フランジ23,24と同様である。
Similarly, a wear-resistant molded body 41 is mounted on the flange 24 as an annular member that forms a part of the upper surface thereof.
As described above, both the flanges 23 and 24 have a flat sliding contact surface with respect to the grip portion 20, and a part of these sliding contact surfaces is formed by the wear-resistant members 40 and 41. Even when the multi-axis ground excavator 1 is operated for a long period of time, the sliding contact surfaces of the flanges 23 and 24 are held flat, and rattling of the gripping portion 20 and occurrence of shake of the axis of the excavation rod 2 occur. Is prevented.
The flanges 25 and 26 are the same as the flanges 23 and 24.

本発明の多軸型地盤掘削装置の一例を示す正面図である。It is a front view which shows an example of the multi-axis type ground excavation apparatus of this invention. 図1に示す多軸型地盤掘削装置における掘削ロッドと掘削ロッド連結部材の連結構造を拡大して示す正面図である。It is a front view which expands and shows the connection structure of the excavation rod and excavation rod connection member in the multi-axis type ground excavation apparatus shown in FIG. 図2中のA−A線で切断した状態を示す横断面図である。It is a cross-sectional view which shows the state cut | disconnected by the AA line in FIG. 図3に示す掘削ロッド連結部材の把持部を構成する半割状部材を示す正面図である。It is a front view which shows the half-shaped member which comprises the holding part of the excavation rod connection member shown in FIG. 図2に示す連結構造から掘削ロッド連結部材を取り外した状態における掘削ロッドの構造を示す正面図である。It is a front view which shows the structure of the excavation rod in the state which removed the excavation rod connection member from the connection structure shown in FIG. 図5に示す掘削ロッドの構造を、掘削ロッドの軸線を通る鉛直面で切断した状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state which cut | disconnected the structure of the excavation rod shown in FIG. 5 in the vertical plane which passes along the axis line of an excavation rod.

符号の説明Explanation of symbols

1 多軸型地盤掘削装置
2,3 掘削ロッド
4,5 ヘッド
6,7 掘削翼
8 掘削ロッド連結部材
9,10 共回り防止翼
11,12,13,14 攪拌翼
15 攪拌爪
16,17,18,19 フランジ
20,21 把持部
22 連結棒
23,24,25,26 フランジ
27,28 固着具
30,31 半割状部材
32,36 耐磨耗性の突起体
33 湾曲部
34,35 平板部
37 固着具挿通孔
40,41 耐磨耗性の部材
DESCRIPTION OF SYMBOLS 1 Multi-axis type ground excavator 2,3 Excavation rod 4,5 Head 6,7 Excavation blade 8 Excavation rod connection member 9,10 Co-rotation prevention blade 11,12,13,14 Agitation blade 15 Agitation claw 16,17,18 , 19 Flange 20, 21 Gripping part 22 Connecting rod 23, 24, 25, 26 Flange 27, 28 Fastening tool 30, 31 Half-shaped member 32, 36 Abrasion-resistant protrusion 33 Bending part 34, 35 Flat part 37 Fastener insertion hole 40, 41 Wear-resistant member

Claims (5)

互いに平行に配設された複数の掘削ロッドと、該複数の掘削ロッド相互間を連結してこれら掘削ロッドを平行に保つための1つ以上の掘削ロッド連結部材とを備えた多軸型地盤掘削装置であって、
上記掘削ロッド連結部材が、上記複数の掘削ロッドを回転自在に把持するための複数の把持部を有し、
上記複数の掘削ロッドの各々が、上記掘削ロッド連結部材の上記把持部と摺接する外周面上に、耐磨耗性の突起体を有することを特徴とする多軸型地盤掘削装置。
Multi-axis ground excavation comprising a plurality of excavation rods arranged in parallel to each other and one or more excavation rod connecting members for connecting the plural excavation rods to keep the excavation rods parallel to each other A device,
The drill rod connecting member has a plurality of gripping portions for gripping the plurality of drill rods rotatably;
Each of the plurality of excavation rods has a wear-resistant projection on an outer peripheral surface that is in sliding contact with the grip portion of the excavation rod connecting member.
上記掘削ロッド連結部材の上記把持部が、上記掘削ロッドとの摺接面上に、耐磨耗性の突起体を有する請求項1に記載の多軸型地盤掘削装置。   2. The multi-axis ground excavation device according to claim 1, wherein the grip portion of the excavation rod connecting member has a wear-resistant projection on a sliding contact surface with the excavation rod. 上記掘削ロッドの上記耐磨耗性の突起体、及び、上記掘削ロッド連結部材の上記耐磨耗性の突起体が、各々、複数の互いに平行に延びる帯状の突起体からなり、かつ、上記掘削ロッドの上記帯状の突起体が延びる方向と、上記掘削ロッド連結部材の上記帯状の突起体が延びる方向とが、45〜90度の角度で交わり、これら帯状の突起体同士の接触面積を小さくしてなる請求項2に記載の多軸型地盤掘削装置。   The wear-resistant projections of the excavation rod and the wear-resistant projections of the excavation rod connecting member are each composed of a plurality of strip-like projections extending in parallel to each other, and the excavation The direction in which the belt-like projections of the rod extend and the direction in which the belt-like projections of the excavation rod connecting member extend intersect at an angle of 45 to 90 degrees to reduce the contact area between the belt-like projections. The multi-axis type ground excavation apparatus according to claim 2. 上記掘削ロッドが、上記掘削ロッド連結部材の上記把持部を当該掘削ロッドの軸線方向の両側から挟み込んで支持するための一対のフランジを有し、かつ、該一対のフランジの各々が、上記把持部に対する摺接面の一部を形成する耐磨耗性の部材を有する請求項1〜3のいずれか1項に記載の多軸型地盤掘削装置。   The excavation rod has a pair of flanges for sandwiching and supporting the grip portion of the excavation rod connecting member from both sides in the axial direction of the excavation rod, and each of the pair of flanges includes the grip portion. The multi-axis type ground excavation device according to any one of claims 1 to 3, further comprising an abrasion-resistant member that forms a part of a sliding surface against the surface. 上記掘削ロッド連結部材の上記把持部と摺接する上記掘削ロッドの外周面上の上記耐磨耗性の突起体が、耐磨耗性超合金部材を予め肉盛りしてなるメーカー製の平鋼を加工してなり、かつ上記掘削ロッドの外周面上に予め穿設された溝に嵌合し溶接して形成されたものである請求項1〜4のいずれか1項に記載の多軸型地盤掘削装置。
A flat steel made by a manufacturer, in which the wear-resistant protrusion on the outer peripheral surface of the drilling rod that is in sliding contact with the gripping portion of the drilling rod connecting member is prefabricated with a wear-resistant superalloy member. The multi-axis type ground according to any one of claims 1 to 4, wherein the multi-axis ground is formed by being processed and fitted into a groove drilled in advance on the outer peripheral surface of the excavation rod. Drilling rig.
JP2003368556A 2003-10-29 2003-10-29 Multi-axis type ground excavator Expired - Fee Related JP4437659B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7651301B2 (en) 2006-09-08 2010-01-26 Fudo Tetra Corporation Drilling head, method of soil improvement work and apparatus thereof
JP2014234690A (en) * 2013-06-05 2014-12-15 株式会社テノックス九州 Excavation agitation device with corotation prevention blade
JP2017160655A (en) * 2016-03-09 2017-09-14 株式会社丸徳基業 Lifting device for connecting multi-drill shafts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7651301B2 (en) 2006-09-08 2010-01-26 Fudo Tetra Corporation Drilling head, method of soil improvement work and apparatus thereof
JP2014234690A (en) * 2013-06-05 2014-12-15 株式会社テノックス九州 Excavation agitation device with corotation prevention blade
JP2017160655A (en) * 2016-03-09 2017-09-14 株式会社丸徳基業 Lifting device for connecting multi-drill shafts

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