JP6547196B2 - Drilling blade - Google Patents

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JP6547196B2
JP6547196B2 JP2017162036A JP2017162036A JP6547196B2 JP 6547196 B2 JP6547196 B2 JP 6547196B2 JP 2017162036 A JP2017162036 A JP 2017162036A JP 2017162036 A JP2017162036 A JP 2017162036A JP 6547196 B2 JP6547196 B2 JP 6547196B2
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drilling
blade
bit
digging
fastener
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JP2019039219A (en
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政孝 本多
政孝 本多
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エポコラム機工株式会社
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Description

本発明は、掘削翼体に掘削ビットを着脱可能に設けた掘削刃体に関するものである。   The present invention relates to a drilling blade in which a drilling bit is detachably provided on a drilling blade.

地盤の掘削や改良などの工事において、地盤を掘削するために掘削装置が使用されている。この掘削装置では、モーター等の駆動源に接続された回転軸の先端に掘削刃体が設けられている。掘削刃体は、回転軸に取付けられた掘削翼体に地盤の掘削を行う掘削ビットを設けている。そして、掘削装置では、回転軸の回転に伴って掘削翼体を回転させ、掘削ビットで地盤を掘削する(たとえば、特許文献1参照。)。   Excavators are used to excavate the ground in construction such as excavation and improvement of the ground. In this drilling apparatus, a cutting blade is provided at the tip of a rotating shaft connected to a drive source such as a motor. The drilling blade is provided with a drilling bit for drilling a ground on a drilling blade attached to a rotating shaft. Then, in the drilling device, the drilling blade is rotated with the rotation of the rotation shaft, and the ground is drilled with the drilling bit (see, for example, Patent Document 1).

この掘削装置に設けられている掘削刃体には、概ね、掘削翼体に掘削ビットを溶接したもの(溶接式掘削刃体)と、掘削翼体に掘削ビットをボルト及びナットを用いて着脱可能に設けたもの(着脱式掘削刃体)とがある。溶接式掘削刃体は安価であるものの、着脱式掘削刃体のほうが掘削ビットの破損や摩耗などによって交換の必要があるときに掘削ビットだけを容易に交換することができるので、溶接式掘削刃体よりも着脱式掘削刃体の方がコストメリットがある。   In the drilling blade provided in this drilling equipment, generally, one obtained by welding a drilling bit to a drilling blade (welded drilling blade) and the drilling bit on the drilling blade can be detached using a bolt and a nut There are those provided in (detachable drilling blade). Although the welding-type drilling blade is inexpensive, the welding-type drilling blade can be easily replaced because only the drilling bit can be easily replaced when the removable drilling blade needs to be replaced due to damage or wear of the drilling bit. The removable drilling blade has a cost advantage over the body.

特開2002−339680号公報Japanese Patent Laid-Open No. 2002-339680

ところが、上記従来の着脱式掘削刃体では、掘削ビットを掘削翼体に固定するボルトやナットが頭部と底部とで突出していることが原因で、掘削により通過する土砂・石等の摩擦や衝撃によってボルトやナットが摩耗や破損してしまい、掘削ビットを掘削翼体から取り外すことができなくなるおそれがあった。   However, in the above-mentioned conventional detachable drilling blade, the friction of soil, stone, etc. which passes by digging is caused by the fact that the bolt and nut for fixing the drilling bit to the drilling blade project between the head and the bottom. The impact could cause the bolts and nuts to wear or break, making it impossible to remove the drilling bit from the drilling blade.

また、固化材を使用した地盤改良工事においては、掘削翼体と掘削ビットとの間やボルト・ナットに固化材等が侵入して固化してしまい、ハンマー等で打撃を加えても外すことができなくなり、結果的に掘削ビットを掘削翼体から取り外すことができなくなるおそれがあった。   In addition, in the ground improvement work using the solidified material, the solidified material etc. penetrates between the drilling blade body and the drilling bit or into the bolt and nut and solidifies, so that it may be removed even if it is hit with a hammer etc. As a result, there was a risk that the drilling bit could not be removed from the drilling blade.

そこで、請求項1に係る本発明では、掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、掘削ビットは、掘削翼体とホルダーを介して連結される連結部と、その連結部の前側に形成された刃部とを有し、掘削翼体と掘削ビットの連結部との間に封止材を設け、刃部の上端部に連結部及びホルダーの上面よりも上方に突出させた凸状の凸部を形成することにした。
Therefore, in the present invention according to claim 1, in the drilling blade in which the drilling bit is detachably provided to the drilling blade, the drilling bit is connected to the drilling blade and the holder via the holder, and the connecting portion The blade is formed on the front side of the blade, and a sealing material is provided between the drilling blade and the connection of the drilling bit, and the upper end of the blade protrudes above the upper surface of the connection and holder. It was decided to form a convex convex portion.

また、請求項2に係る本発明では、掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、掘削ビットは、掘削翼体とホルダーを介して連結される連結部と、その連結部の前側に形成された刃部とを有し、掘削翼体と掘削ビットの連結部とを締結する締結具の頭部に封止材を設け、刃部の上端部に連結部及びホルダーの上面よりも上方に突出させた凸状の凸部を形成することにした。 In the drilling blade according to the second aspect of the present invention, in the drilling blade in which the drilling bit is detachably provided to the drilling blade, the drilling bit is connected to the drilling blade and the holder via the holder, and the connecting portion A sealing material is provided on the head of a fastener that has a blade portion formed on the front side of the blade and that fastens the drilling blade and the connection portion of the drilling bit, and the upper surface of the blade portion It was decided to form a convex-shaped convex part which was made to project more upwards.

また、請求項3に係る本発明では、前記請求項2に係る本発明において、前記締結具は、六角穴付ボルトとし、頭部が掘削ビットの連結部の上面と同一位置又は上面よりも低い位置となり、掘削翼体に形成したネジ部に締結されることにした。
Further, in the present invention according to claim 3, in the present invention according to claim 2, the fastener is a hexagonal socket bolt, and the head is lower than the same position or the upper surface of the connection portion of the digging bit. It became a position and was decided to be fastened to the screw formed in the drilling blade.

また、請求項4に係る本発明では、前記請求項1〜請求項3のいずれかに係る本発明において、前記掘削ビットは、刃部を2個の先鋭刃を並べて形成するとともに、2個の先鋭刃の上方の間に溝を形成することにした。
In the present invention according to a fourth aspect , in the present invention according to any one of the first to third aspects, the cutting bit is formed by arranging two sharp edges of the cutting edge portion, and It was decided to form a groove between the tops of the sharp edges.

また、請求項5に係る本発明では、前記請求項4に係る本発明において、前記掘削ビットは、掘削翼体の最も外側に位置する前記先鋭刃の先鋭端を外側に偏らせた形状とすることにした。 Further, in the present invention according to claim 5 , in the present invention according to claim 4 , the digging bit has a shape in which the pointed end of the pointed edge located on the outermost side of the digging blade is biased outward. It was to be.

そして、本発明では、以下に記載する効果を奏する。   And, in the present invention, the following effects can be obtained.

すなわち、本発明では、掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、掘削翼体と掘削ビットとの間に封止材を設けているために、掘削翼体と掘削ビットとの間に土砂や固化材などが侵入するのを防止することができるので、掘削翼体から掘削ビットを容易に取り外すことができ、掘削ビットの交換作業を容易なものとすることができる。   That is, in the present invention, in the case of the drilling blade in which the drilling bit is detachably provided to the drilling blade, since the sealing material is provided between the drilling blade and the drilling bit, the drilling blade and the drilling bit Since it is possible to prevent the intrusion of earth and sand, solidifying material, etc. between the two, it is possible to easily remove the drilling bit from the drilling blade body, and the replacement work of the drilling bit can be made easy.

また、本発明では、掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、掘削翼体と掘削ビットとを締結する締結具の頭部に封止材を設けているために、、締結具の隙間に土砂や固化材などが侵入するのを防止することができ、締結具の取り外しが容易となる。
これにより、掘削翼体から掘削ビットを容易に取り外すことも可能となるため、掘削ビットの交換作業を容易なものとすることができる。
Further, in the present invention, in the case of the drilling blade in which the drilling bit is detachably provided to the drilling blade, the sealant is provided at the head of the fastener for fastening the drilling blade and the drilling bit, It is possible to prevent the earth and sand, the solidified material, and the like from intruding into the gap between the fasteners, and the fasteners can be easily removed.
Since this also makes it possible to easily remove the drilling bit from the drilling blade, the replacement operation of the drilling bit can be facilitated.

特に、前記締結具を六角穴付ボルトとし、頭部が掘削ビットの上面と同一位置又は上面よりも低い位置とすることで、掘削により移動する土砂・石等で締結具の頭部を摩耗・損耗させることを防止することができる。また、締結具を掘削翼体に形成したネジ部に直接締結するため、締結具の底部を摩耗・損耗させることを防止することができる。さらに、掘削翼体に形成したネジ部の追加効果として、仮に封止材等の劣化により固化材等が侵入して締結具が固着した場合でも、ネジ取外しによる強制的な回転作動に伴って、固着された部分の縁切れが行われ、確実に締結具を容易に取り外すことができるようになる。   In particular, when the fastener is a hexagonal socket bolt and the head is at the same position as the upper surface of the digging bit or at a position lower than the upper surface, the head of the fastener is worn with soil, stone, etc. It is possible to prevent wear and tear. In addition, since the fastener is directly fastened to the screw formed on the drilling blade, it is possible to prevent the wear and wear of the bottom of the fastener. Furthermore, as an additional effect of the screw portion formed in the drilling blade, even if the solidified material etc. enters by the deterioration of the sealing material etc. and the fastener is fixed, along with the forced rotation operation by screw removal, Edge cutting of the secured part is performed to ensure that the fastener can be easily removed.

また、前記掘削ビットの刃部の上端部を凸状に形成した場合には、凸部が抵抗となり掘削により移動する土砂等が直接に締結具に接触して頭部を摩耗・損耗させることを防止することができる。さらに、掘削ビット取外し時の際には、凸状部分をハンマー等で打撃することで掘削翼体から掘削ビットを容易に取り外すことができるようになる。   In addition, when the upper end of the blade of the drilling bit is formed in a convex shape, the convex portion acts as a resistance, and earth, sand, etc. moving by digging directly contact the fastener and cause the head to be worn or worn. It can be prevented. Furthermore, when removing the drilling bit, the drilling bit can be easily removed from the drilling blade by striking the convex portion with a hammer or the like.

また、前記掘削ビットの刃部を2個の先鋭刃を並べて形成するとともに、2個の先鋭刃の上方の間に溝を形成することにした場合には、先鋭刃で掘削した土砂が、溝を介して円滑に2個の先鋭刃の間を上部方向へ通過して良好に排出させることができるため、先鋭刃間に土砂等が付着することによる掘削性能の低下を防止することができる。   Further, in the case where the blade portion of the drilling bit is formed by arranging two sharp edges together and forming a groove between the upper sides of the two sharp edges, the earth and sand excavated by the sharp edge is a groove Since it can be smoothly discharged in the upper direction between the two sharp edges through the above, it is possible to prevent a decrease in digging performance due to adhesion of earth and sand etc. between the sharp edges.

さらに、前記掘削ビットのうちで掘削翼体の内側に位置する掘削ビットの2個の先鋭刃は、両刃状に形成するが、掘削翼体の最も外側に位置する前記先鋭刃の先鋭端を片刃状に外側に偏らせた形状とすることで、最外側部分を刃の先鋭部分として、確実に掘削することができるとともに、最外側部分の土砂が掘削ビット側面に接触する等により生じる側面の摩耗等の防止も可能となる。   Furthermore, among the drilling bits, the two sharp edges of the drilling bit located inside the drilling blade are formed in a double-edged shape, but the sharp edge of the sharp edge located at the outermost side of the drilling blade is a single-edged blade By making it the shape that is biased to the outside in the shape, it is possible to excavate reliably with the outermost part as the sharp edge part of the blade, and the wear of the side caused by contact of the earth and sand of the outermost part with the side of the drilling bit It also becomes possible to prevent

地盤改良装置を示す側面図。The side view showing a ground improvement device. 掘削装置を示す側面図。The side view which shows a drilling rig. 同平面図。The same plan view. 掘削刃体を示す平面図。The top view which shows a drilling blade. 掘削ビットを示す平面図(a)、同右側面図(b)、同左側面図(c)、同断面図(d)。The top view (a) which shows an excavation bit, the same right side view (b), the left side view (c), the same sectional view (d).

以下に、本発明に係る掘削刃体の具体的な構成について図面を参照しながら説明する。なお、以下の説明では、本発明に係る掘削刃体を地盤改良装置の掘削装置に適用した場合について説明するが、これに限られず、本発明に係る掘削刃体は、他の掘削装置に適用することができる。   Hereinafter, a specific configuration of the cutting blade according to the present invention will be described with reference to the drawings. In the following description, although the case where the drilling blade according to the present invention is applied to a drilling device of a ground improvement device is described, the present invention is not limited thereto, and the drilling blade according to the present invention is applied to other drilling devices can do.

図1〜図3に示すように、地盤改良装置1は、地盤2を掘削するとともに、掘削した土壌と地盤改良材(固化材)とを撹拌混合することで、地盤2の強度や性状を改良するものである。この地盤改良装置1は、重機3の前端部に支柱4を立設し、この支柱4に掘削装置5を昇降自在に取付けている。この掘削装置5には、地盤改良材供給機構6がスイベルジョイント7を介して接続されている。地盤改良材供給機構6は、地盤改良材貯留タンク8と水槽9とを地盤改良材混合プラント10に接続するとともに、地盤改良材混合プラント10に地盤改良材吐出ポンプ11を接続して、地盤改良材を掘削装置5に供給するように構成している。   As shown in FIGS. 1 to 3, the ground improvement device 1 excavates the ground 2 and stirs and mixes the excavated soil with the ground improvement material (solidification material) to improve the strength and properties of the ground 2. It is In the ground improvement device 1, a support 4 is erected at the front end of the heavy machine 3, and the digging device 5 is attached to the support 4 so as to be able to move up and down. A ground improving material supply mechanism 6 is connected to the drilling device 5 via a swivel joint 7. The ground improvement material supply mechanism 6 connects the ground improvement material storage tank 8 and the water tank 9 to the ground improvement material mixing plant 10 and also connects the ground improvement material discharge pump 11 to the ground improvement material mixing plant 10 to improve the ground The material is configured to be supplied to the drilling device 5.

掘削装置5は、支柱4の前側部に昇降支持体12を昇降自在に取付け、この昇降支持体12に駆動体13を取付け、駆動体13に上下方向に伸延させた掘削軸14の基端部(上端部)を取付け、掘削軸14の先端部(下端部)に回転掘削部15を取付けている。ここで、回転掘削部15は、回転によって掘削を行うものであり、地盤改良装置1では、地盤2の掘削に加えて掘削した地盤と地盤改良材との撹拌・混合を行う機能をも有している。   The drilling device 5 has the elevating support 12 attached to the front side of the column 4 so as to be able to move up and down, the drive 13 is attached to the elevating support 12, and the base end of the digging shaft 14 extended in the vertical direction to the drive 13 The upper end portion is attached, and the rotary excavating portion 15 is attached to the tip end portion (lower end portion) of the excavating shaft 14. Here, the rotary drilling unit 15 performs drilling by rotation, and the ground improvement device 1 also has a function of performing stirring and mixing of the ground and the ground improvement material in addition to the drilling of the ground 2 ing.

駆動体13は、掘削軸14を構成する内側軸16と外側軸17とに駆動モータ18を反転変速機19を介して接続している。   The drive body 13 connects the drive motor 18 to the inner shaft 16 and the outer shaft 17 that constitute the digging shaft 14 via the reverse transmission 19.

掘削軸14は、同軸上に回転中心軸を配置した中空円筒状の内側軸16と外側軸17とで二重管状に形成されている。掘削軸14は、内側軸16の先端部を外側軸17の先端部よりも下方へ向けて突出させている。これらの内側軸16又は外側軸17は、駆動モータ18を駆動することで、反転変速機19の作用で相対的に反対方向へ向けて回転する。   The drilling shaft 14 is formed in a double tubular shape by a hollow cylindrical inner shaft 16 and an outer shaft 17 coaxially arranging a rotation center axis. The drilling shaft 14 projects the tip of the inner shaft 16 downward than the tip of the outer shaft 17. By driving the drive motor 18, the inner shaft 16 or the outer shaft 17 rotates relatively in the opposite direction by the action of the reversing transmission 19.

回転掘削部15は、掘削軸14の先端部(下端部)に掘削刃体20と撹拌翼21とを先端側から順に取付けている。   The rotary digging unit 15 has the drilling blade 20 and the stirring blade 21 attached to the tip (lower end) of the drilling shaft 14 in order from the tip side.

掘削刃体20は、内側軸16の先端部外周面に2個の平板状の掘削翼体22を円周方向へ向けて180度の間隔をあけて外方へ向けて放射状に取付け、各掘削翼体22の下部に複数個の掘削ビット23を間隔をあけて着脱自在に取付けている。掘削刃体20は、内側軸16の回転に伴って掘削翼体22,22が回転し、掘削ビット23で地盤2を掘削する。なお、掘削刃体20の詳細な構成は後述する。   The drilling blade 20 has two flat plate-shaped drilling wings 22 radially attached outward at an interval of 180 degrees toward the circumferential direction on the tip outer peripheral surface of the inner shaft 16 and each drilling A plurality of digging bits 23 are detachably attached to the lower part of the wing 22 at intervals. The excavating blade body 20 rotates the excavating blade bodies 22 and 22 in accordance with the rotation of the inner shaft 16, and excavates the ground 2 with the excavating bit 23. The detailed configuration of the drilling blade 20 will be described later.

撹拌翼21は、最内側撹拌翼24と、その外周側に配置される内側撹拌翼25と、さらにその外周側に配置される外側撹拌翼26とで構成している。   The stirring blade 21 is configured by an innermost stirring blade 24, an inner stirring blade 25 disposed on the outer peripheral side thereof, and an outer stirring blade 26 further disposed on the outer peripheral side thereof.

最内側撹拌翼24は、外側軸17の先端部外周面に2個の平板状の最内側撹拌翼体27を円周方向へ向けて180度の間隔をあけて外方へ向けて放射状に取付けている。   The innermost stirring blades 24 are attached radially outward at an interval of 180 degrees toward the circumferential direction of the two flat innermost stirring blades 27 on the outer peripheral surface of the tip of the outer shaft 17 ing.

内側撹拌翼25は、内側軸16の先端部に2個の内側撹拌翼体28を円周方向へ向けて180度の間隔をあけて外方へ向けて放射状に取付けている。各内側撹拌翼体28は、外方下部へ向けて傾斜状に伸延する内側撹拌翼上部片29と、下方へ向けて垂直状に伸延する内側撹拌翼中途部片30と、外方上部へ向けて傾斜状に伸延する内側撹拌翼下部片31とで、中途部を外方へ向けて膨出させた側面視で略コ字状に形成している。各内側撹拌翼体28は、内側撹拌翼下部片31を内側軸16の先端部側に取付けるとともに、内側撹拌翼上部片29を環状体32に取付け、環状体32を外側軸17の外周面に回動自在に遊嵌させている。また、各内側撹拌翼体28は、内側撹拌翼上部片29の上部や内側撹拌翼中途部片30の内側部や外側部に撹拌片33,34,35を取付けるとともに、内側撹拌翼中途部片30と内側軸16との間に連結片36を取付けている。   The inner stirring blades 25 are radially attached at the tip of the inner shaft 16 radially outward at a distance of 180 degrees in the circumferential direction. Each inner stirring blade body 28 has an inner stirring blade upper piece 29 extending in an inclined lower direction toward the outer lower part, an inner stirring blade middle piece 30 extending vertically in a downward direction, and an outer upper part With the inner stirring blade lower piece 31 extending in an inclined manner, the middle portion is formed in a substantially U-shape in a side view in which the middle portion is expanded outward. Each inner stirring blade body 28 mounts the inner stirring blade lower piece 31 on the tip end side of the inner shaft 16 and mounts the inner stirring blade upper piece 29 on the annular body 32 and the annular body 32 on the outer peripheral surface of the outer shaft 17 It is loosely fitted freely. Further, each inner stirring blade body 28 mounts the stirring pieces 33, 34, 35 on the upper portion of the inner stirring blade upper piece 29 and the inner portion and the outer portion of the inner stirring blade middle portion 30, and the inner stirring blade middle portion A connecting piece 36 is attached between the inner shaft 30 and the inner shaft 16.

外側撹拌翼26は、外側軸17の先端部に3個の外側撹拌翼体37を円周方向へ向けて120度の間隔をあけて外方へ向けて放射状に取付けている。各外側撹拌翼体37は、外方下部へ向けて傾斜状に伸延する外側撹拌翼上部片38と、下方へ向けて垂直状に伸延する外側撹拌翼中途部片39と、外方上部へ向けて傾斜状に伸延する外側撹拌翼下部片40とで、中途部を外方へ向けて膨出させた側面視で略コ字状に形成している。各外側撹拌翼体37は、外側撹拌翼上部片38を外側軸17の先端部側に取付けるとともに、外側撹拌翼下部片40を環状体41に取付け、環状体41を内側軸16の外周面に回動自在に遊嵌させている。また、各外側撹拌翼体37は、外側撹拌翼上部片38の下部や外側撹拌翼中途部片39の内側部に撹拌片42,43を取付けている。   The outer stirring blades 26 are radially attached at the tip of the outer shaft 17 radially outward at intervals of 120 degrees in the circumferential direction. Each outer stirring blade body 37 has an outer stirring blade upper piece 38 extending obliquely downward toward the outer lower part, an outer stirring blade middle piece 39 extending vertically downward, and the outer upper part With the outer stirring blade lower piece 40 extending in an inclined manner, the middle portion is formed in a substantially U-shape in a side view in which the middle portion is expanded outward. Each outer stirring blade body 37 has the outer stirring blade upper piece 38 attached to the tip end side of the outer shaft 17 and the outer stirring blade lower piece 40 attached to the annular body 41 and the annular body 41 to the outer peripheral surface of the inner shaft 16 It is loosely fitted freely. Further, each outer stirring blade body 37 has the stirring pieces 42 and 43 attached to the lower portion of the outer stirring blade upper piece 38 and the inner portion of the outer stirring blade middle piece 39.

地盤改良装置1は、以上に説明したように構成している。そして、本発明の要部となる掘削装置5の掘削刃体20の詳細は、以下に説明するように構成している。   The ground improvement device 1 is configured as described above. And the detail of the excavation blade 20 of the excavation apparatus 5 which becomes the principal part of this invention is comprised so that it may demonstrate below.

掘削刃体20は、図4に示すように、掘削翼体22に4個の掘削ビット23(23a〜23d)を締結具44で着脱自在に設けている。これにより、掘削刃体20は、掘削ビット23の破損や摩耗などが生じた際等に掘削ビット23を容易に交換することができるようになっている。なお、掘削ビット23は、掘削翼体22に直接設けてもよく、図4に示すように、掘削翼体22に取付けたホルダー45を介して設けてもよい。ここで、ホルダー45は、掘削ビット23を保持するための保持部45aの側部に、掘削ビット23の側面を当接させるための張出部45bを形成するとともに、保持部45aの後部に掘削ビット23の後面を当接させるための段部45cを形成している。   As shown in FIG. 4, the drilling blade body 20 is provided with four drilling bits 23 (23 a to 23 d) detachably attached to the drilling wing body 22 with fasteners 44. As a result, the digging blade 20 can easily replace the digging bit 23 when damage, wear or the like of the digging bit 23 occurs. The drilling bit 23 may be provided directly on the drilling blade 22 or may be provided via a holder 45 attached to the drilling blade 22 as shown in FIG. 4. Here, the holder 45 forms an overhanging portion 45b for bringing the side surface of the drilling bit 23 into contact with the side portion of the holding portion 45a for holding the drilling bit 23, and excavates at the rear portion of the holding portion 45a. A step 45 c is formed to contact the rear surface of the bit 23.

掘削ビット23a〜23dは、全て同様の構成となっているが、後述するように掘削翼体22の最も外側に位置する掘削ビット23dだけが他の内側の掘削ビット23a〜23cとは刃先形状が異なっている。   The digging bits 23a-23d all have the same configuration, but as described later, only the digging bit 23d located on the outermost side of the digging wing 22 has a cutting edge shape with the other inner digging bits 23a-23c. It is different.

掘削ビット23は、図5に示すように、掘削翼体22の前端部(ホルダー45の保持部45a)に前側から跨設される連結部46と、その連結部46の前側に形成された刃部47とを形成している。   As shown in FIG. 5, the digging bit 23 has a connecting portion 46 straddled from the front side to the front end portion (the holding portion 45 a of the holder 45) of the digging wing 22, and a blade formed on the front side of the connecting portion 46. The part 47 is formed.

連結部46は、掘削翼体22の前端部(ホルダー45の保持部45a)を挟持する上部片48と下部片49とが設けられ、側面断面が略コ字状に形成されている。上部片48と下部片49にはそれぞれ段部50が形成されている。上部片48には、締結具44としての六角穴付きボルトの頭部を収容するための段付き円筒孔状の貫通孔51が形成されている。一方、下部片49には、締結具44としての六角穴付きボルトの雄ネジに螺着されるための雌ネジを形成したネジ部52が形成されている。上部片48の貫通孔51は、締結具44の頭部が掘削ビット23(上部片48)の上面と同一位置又は上面よりも低い位置となるようにしている。なお、ネジ部52は、貫通孔であっても閉塞孔であってもよい。また、掘削翼体22(ホルダー45)には、締結具44を挿通させるための貫通孔53が形成されている。   The connecting portion 46 is provided with an upper piece 48 and a lower piece 49 sandwiching the front end portion (the holding portion 45a of the holder 45) of the excavating wing 22 and has a substantially U-shaped side cross-section. A stepped portion 50 is formed on each of the upper piece 48 and the lower piece 49. The upper piece 48 is formed with a stepped cylindrical through hole 51 for accommodating the head of a hexagonal socket bolt as the fastener 44. On the other hand, the lower piece 49 is formed with a screw portion 52 formed with a female screw for being screwed to a male screw of a hexagon socket headed bolt as the fastener 44. The through hole 51 of the upper piece 48 is such that the head of the fastener 44 is at the same position as the upper surface of the digging bit 23 (upper piece 48) or lower than the upper surface. The screw 52 may be a through hole or a closed hole. Further, through holes 53 for inserting the fasteners 44 are formed in the excavating wing 22 (the holder 45).

掘削ビット23は、掘削翼体22の所定位置に形成された前端部(ホルダー45の保持部45a)に前側から連結部46を挿入して前端部(ホルダー45の保持部45a)を上部片48と下部片49とで挟持させ、その状態で、上部片48の上側から締結具44を貫通孔51,52,53に挿通し、締結具44を下部片49に螺着することで、掘削翼体22に取付けることができる。なお、逆の動作を行うことによって、仮に封止材等の劣化により固化材等が侵入して締結具44が固着した場合でも、ネジ部取外しに伴う強制的な回転作動が発生し、固着された部分の縁切れが行われ、締結具44を容易に取り外すことができ、掘削ビット23を掘削翼体22から取り外すことができる。   The drilling bit 23 inserts the connecting portion 46 from the front side into the front end (the holding portion 45a of the holder 45) formed at the predetermined position of the drilling wing 22, and the front end (the holding portion 45a of the holder 45) And the lower piece 49, and in that state, the fastener 44 is inserted into the through holes 51, 52, 53 from the upper side of the upper piece 48, and the fastener 44 is screwed to the lower piece 49. It can be attached to the body 22. In addition, even if solidification material or the like infiltrates due to deterioration of the sealing material or the like and the fastener 44 is fixed by performing the reverse operation, a forced rotational operation is caused by the removal of the screw portion and is fixed. Edges of the beveled portion are made, the fasteners 44 can be easily removed, and the drilling bit 23 can be removed from the drilling wing 22.

ここで、掘削ビット23は、連結部46の左側面(掘削翼体22に掘削ビット23が装着された状態では内側の側面(ホルダー45の張出部45bとの当接面))に略コ字状の封止材54を交換可能に取付けるとともに、連結部の右側面(掘削翼体22に掘削ビット23が装着された状態では外側の側面(ホルダー45の保持部45aとの当接面))に略コ字状の封止材55を交換可能に取付け、さらに、連結部46の後端面(上部片48及び下部片49の後端面(ホルダー45の段部45cとの当接面))にもそれぞれ矩形平板状の封止材56〜59を交換可能に取付けている。なお、左側の封止材54は、ホルダー45の張出部45bと当接するように上部片48の上端部(外側端部)と下部片49の下端部(外側端部)に設けられ、右側の封止材55は、ホルダー45の保持部45aと当接するように上部片48の下端部(内側端部)と下部片49の上端部(内側端部)に設けられている。封止材54〜59は、樹脂等を所定形状に成形したものを用いてもよく、掘削ビット23の装着時に樹脂等を塗布や充填等するようにしてもよい。   Here, the digging bit 23 is substantially coplanar to the left side of the connecting portion 46 (in the state where the digging bit 22 is mounted on the digging wing 22 (the inner side (abutment surface with the protruding portion 45 b of the holder 45)). And the right side surface of the connection portion (the outer side surface (the contact surface with the holding portion 45a of the holder 45 in a state where the drilling bit 23 is attached to the drilling blade 22) And the rear end face of the connection portion 46 (the rear end face of the upper piece 48 and the lower piece 49 (the contact surface with the step 45c of the holder 45)) Also, the rectangular flat sealing materials 56 to 59 are exchangeably attached. The sealing material 54 on the left side is provided on the upper end (outer end) of the upper piece 48 and the lower end (outer end) of the lower piece 49 so as to abut on the overhang 45b of the holder 45 The sealing material 55 is provided at the lower end (inner end) of the upper piece 48 and the upper end (inner end) of the lower piece 49 so as to abut on the holding portion 45 a of the holder 45. The sealing materials 54 to 59 may be formed by molding resin or the like into a predetermined shape, or may be coated or coated with resin or the like when the digging bit 23 is attached.

これにより、掘削ビット23は、掘削翼体22に装着された状態で掘削翼体22と接触する部分に全て封止材54〜59が設けられていることになる。このように、掘削翼体22と掘削ビット23との間に封止材54〜59を設けることで、地盤掘削時の土砂や地盤改良時の改良材が侵入するのを防止することができる。   As a result, all of the digging bits 23 are provided with the sealing materials 54 to 59 in a portion in contact with the digging wing 22 in a state of being mounted on the digging wing 22. As described above, by providing the sealing members 54 to 59 between the drilling blade 22 and the drilling bit 23, it is possible to prevent the intrusion of soil and earth at the time of ground excavation and an improvement material at the time of ground improvement.

また、掘削ビット23を掘削翼体22に装着した際には、上部片48の貫通孔51と締結具44の頭部との隙間や下部片49の貫通孔53と締結具44の下端部との隙間に封止材60,61を設けるようにしている。なお、封止材60,61は、Oリング等で篏合させたり、樹脂等を所定形状に成形したものを用いてもよく、掘削ビット23の装着後に樹脂等を塗布や充填等するようにしてもよく、また、締結具44の外周面前面に樹脂等を塗布や充填等するようにしてもよい。封止材61は、下部片49に設けたネジ部52が貫通孔の場合には必要であり、閉塞孔の場合は不要である。   In addition, when the drilling bit 23 is attached to the drilling wing 22, the clearance between the through hole 51 of the upper piece 48 and the head of the fastener 44 and the through hole 53 of the lower piece 49 and the lower end of the fastener 44 The sealing materials 60 and 61 are provided in the gap between the two. The sealing materials 60 and 61 may be bonded with an O-ring or the like, or may be formed by molding a resin or the like into a predetermined shape, and the resin or the like is applied or filled after the digging bit 23 is attached. Alternatively, the front surface of the outer peripheral surface of the fastener 44 may be coated or filled with resin or the like. The sealing material 61 is necessary when the screw portion 52 provided in the lower piece 49 is a through hole, and is unnecessary in the case of a closed hole.

これにより、掘削ビット23は、締結具44で掘削翼体22に装着された状態で締結具44が露出する部分に全て封止材60,61が設けられていることになる。このように、締結具44が露出する部分に封止材60,61を設けることで、地盤掘削時の土砂や地盤改良時の改良材が侵入するのを防止することができ、締結具44の取り外しが容易となる。   As a result, in the state where the drill bit 23 is attached to the drill wing 22 by the fastener 44, the sealants 60 and 61 are all provided in the portion where the fastener 44 is exposed. As described above, by providing the sealing materials 60 and 61 at the portions where the fasteners 44 are exposed, it is possible to prevent the intrusion of soil and earth at the time of ground excavation and the improvement material at the time of ground improvement. It becomes easy to remove.

掘削ビット23の刃部47は、先端に2個の先鋭刃62,63を左右に並べて形成し、2個の先鋭刃62,63の上方の間に溝64を形成するとともに、上端部に上部片48の上面よりも上方に突出させた凸状の凸部65を形成している。   The blade portion 47 of the drilling bit 23 is formed by arranging two sharp edges 62, 63 at the tip side by side, and forming a groove 64 between the upper sides of the two sharp edges 62, 63, and an upper portion at the upper end A convex-shaped convex portion 65 is formed to project above the upper surface of the piece 48.

ここで、図4に示すように、内側の掘削ビット23a〜23cでは、同一形状(刃先角度が同一)の2個の先鋭刃62,63を形成しているのに対して、掘削翼体22の最も外側に位置する掘削ビット23dでは、外側の先鋭刃63の先鋭端を中央から外側に偏らせた形状としている。   Here, as shown in FIG. 4, in the inside digging bits 23 a to 23 c, the two sharpened edges 62 and 63 having the same shape (the blade angle is the same) are formed, while the drilling blade 22 In the drill bit 23d located at the outermost position of the upper end, the tip end of the outer pointed edge 63 is formed to be biased outward from the center.

以上に説明したように、上記掘削装置1に設けられた掘削刃体20は、掘削翼体22と掘削ビット23との間に封止材54〜59を設けた構成となっている。   As explained above, the drilling blade 20 provided in the drilling apparatus 1 has a configuration in which the sealing members 54 to 59 are provided between the drilling blade 22 and the drilling bit 23.

そのため、上記構成の掘削刃体20では、掘削翼体22と掘削ビット23との間に土砂や固化材などが侵入するのを防止することができるので、掘削翼体22から掘削ビット23を容易に取り外すことができ、掘削ビット23の交換作業を容易なものとすることができる。   Therefore, with the drilling blade 20 having the above configuration, it is possible to prevent the intrusion of soil, solidified material, etc. between the drilling blade 22 and the drilling bit 23, so the drilling bit 23 can be easily made from the drilling blade 22. The drilling bit 23 can be easily replaced.

また、上記掘削刃体20は、掘削翼体22と掘削ビット23とを締結する締結具44の頭部に封止材60を設けた構成となっている。   Further, the drilling blade 20 has a configuration in which a sealing material 60 is provided on the head of a fastener 44 for fastening the drilling blade 22 and the drilling bit 23.

そのため、上記構成の掘削刃体20では、締結具44に土砂や固化材などが侵入するのを防止することができるので、これによっても、掘削翼体22から掘削ビット23を容易に取り外すことができ、掘削ビットの交換作業を容易なものとすることができる。   Therefore, in the drilling blade 20 of the above configuration, it is possible to prevent the earth, sand, solidified material, etc. from intruding into the fastener 44, so that the drilling bit 23 can be easily removed from the drilling wing 22 also by this. It is possible to make the replacement operation of the drilling bit easy.

また、上記掘削刃体20では、締結具44として六角穴付ボルトを用い、その頭部が掘削ビット23の上面と同一位置又は上面よりも低い位置となり、掘削翼体22(ホルダー45)に形成したネジ部に締結される構成としている。   Further, in the cutting blade 20, a hexagonal socket bolt is used as the fastener 44, and the head thereof is at the same position as the upper surface of the cutting bit 23 or at a lower position than the upper surface, and formed on the cutting blade 22 (holder 45). It is configured to be fastened to the threaded portion.

そのため、上記構成の掘削刃体20では、掘削により移動する土砂・石等で締結具44の頭部や底部を摩耗・損耗させることを防止することができる。また、締結具44を掘削翼体22に形成したネジ部に直接締結するため、仮に封止材等の劣化により固化材等が侵入して締結具が固着した場合でも、ネジ取外しによる強制的な回転作動に伴って、固着された部分の縁切れが行われ、確実に締結具44を容易に取り外すことができるようになる。   Therefore, in the drilling blade 20 having the above-described configuration, it is possible to prevent the head and the bottom of the fastener 44 from being worn or worn by soil, stone, or the like moving by drilling. Further, in order to fasten the fastener 44 directly to the screw formed on the drilling blade 22, even if a solidifying material or the like invades due to deterioration of the sealing material etc. and the fastener is firmly fixed, it is forced by screw removal As the rotary operation is performed, the edges of the fixed part are cut so that the fastener 44 can be easily removed.

また、上記掘削刃体20は、掘削ビット23の刃部47の上端部を凸状に形成した構成となっている。   Further, the digging blade 20 has a configuration in which the upper end portion of the blade portion 47 of the digging bit 23 is formed in a convex shape.

そのため、上記構成の掘削刃体20では、凸部65が抵抗となり掘削により移動する土砂等が直接に締結具44に接触して頭部を摩耗・損耗させることを防止することができる。さらに、掘削ビット23取外し時の際には、凸部65をハンマー等で打撃することで掘削翼体22から掘削ビット23を容易に取り外すことができる。   Therefore, in the digging blade 20 having the above-described configuration, the convex portion 65 acts as a resistance, and it is possible to prevent the soil or the like moving by digging from directly contacting the fastener 44 and causing wear and wear of the head. Furthermore, when removing the drilling bit 23, the drilling bit 23 can be easily removed from the drilling blade 22 by striking the projection 65 with a hammer or the like.

また、上記掘削刃体20は、掘削ビット23の刃部47を2個の先鋭刃62,63を並べて形成するとともに、2個の先鋭刃62,63の上方の間に溝64を形成した構成となっている。   Further, the drilling blade 20 has a configuration in which the blade portion 47 of the drilling bit 23 is formed by arranging two sharp edges 62 and 63 side by side, and a groove 64 is formed between the two sharp edges 62 and 63 above It has become.

そのため、上記構成の掘削刃体20では、先鋭刃62,63で掘削した土砂が、溝64を介して円滑に2個の先鋭刃62,63の間を上部方向へ通過して良好に排出させることができるため、先鋭刃62,63間に土砂等が付着することによる掘削性能の低下を防止することができる。   Therefore, in the excavating blade 20 having the above configuration, the earth and sand excavated by the sharp edges 62 and 63 smoothly pass through the groove 64 and pass between the two sharp edges 62 and 63 in the upper direction to be satisfactorily discharged. Therefore, it is possible to prevent the digging performance from being lowered due to the adhesion of earth and sand or the like between the pointed blades 62, 63.

さらに、上記掘削刃体20は、掘削ビット23a〜23dのうちで掘削翼体22の最も外側に位置する掘削ビット23dの外側の先鋭刃63の先鋭端を外側に偏らせた形状となるように構成している。   Further, the cutting blade 20 has a shape in which the tip end of the pointed edge 63 of the outer side of the drilling bit 23d located on the outermost side of the drilling blade 22 among the drilling bits 23a to 23d is biased outward. Configured.

そのため、上記構成の掘削刃体20では、最外側部分を刃の先鋭部分として、確実に掘削することができるとともに、最外側部分の土砂が掘削ビット側面に接触する等により生じる側面の摩耗等の防止も可能となる。   Therefore, with the drilling blade 20 of the above configuration, the outermost portion can be reliably drilled with the sharp edge portion of the blade, and the soil on the outermost portion contacts the side surface of the drilling bit, etc. Prevention is also possible.

1 地盤改良装置 2 地盤
3 重機 4 支柱
5 掘削装置 6 地盤改良材供給機構
7 スイベルジョイント 8 地盤改良材貯留タンク
9 水槽 10 地盤改良材混合プラント
11 地盤改良材吐出ポンプ 12 昇降支持体
13 駆動体 14 掘削軸
15 回転掘削部 16 内側軸
17 外側軸 18 駆動モータ
19 反転変速機 20 掘削刃体
21 撹拌翼 22 掘削翼体
23 掘削ビット 24 最内側撹拌翼
25 内側撹拌翼 26 外側撹拌翼
27 最内側撹拌翼体 28 内側撹拌翼体
29 内側撹拌翼上部片 30 内側撹拌翼中途部片
31 内側撹拌翼下部片 32 環状体
33,34,35 撹拌片 36 連結片
37 外側撹拌翼体 38 外側撹拌翼上部片
39 外側撹拌翼中途部片 40 外側撹拌翼下部片
41 環状体 42,43 撹拌片
44 締結具 45 ホルダー
45a 保持部 45b 張出部
45c 段部 46 連結部
47 刃部 48 上部片
49 下部片 50 段部
51,53 貫通孔 52 ネジ部
54〜61 封止材 62,63 先鋭刃
64 溝 65 凸部
Reference Signs List 1 ground improvement device 2 ground 3 heavy machinery 4 support 5 drilling device 6 ground improvement material supply mechanism 7 swivel joint 8 ground improvement material storage tank 9 water tank 10 ground improvement material mixing plant
11 ground improvement material discharge pump 12 elevation support
13 Driver 14 Drilling Axis
15 rotary drilling section 16 inner shaft
17 outer shaft 18 drive motor
19 reversing transmission 20 drilling blade
21 stirrer blade 22 drilling blade
23 drilling bit 24 innermost stirring blade
25 inner stirring blades 26 outer stirring blades
27 innermost stirring blade 28 inner stirring blade
29 Inner stirring blade upper piece 30 Inner stirring blade middle piece
31 inner stirring blade lower piece 32 annular body
33, 34, 35 Stirring pieces 36 Connection pieces
37 Outer stirrer blade 38 Outer stirrer blade upper piece
39 Outer stirring blade middle part 40 outer stirring blade lower piece
41 ring 42, 43 stirring pieces
44 Fasteners 45 Holders
45a holder 45b overhang
45c Step 46 Connection
47 blade 48 upper piece
49 lower piece 50 steps
51, 53 through holes 52 threads
54 to 61 Sealing material 62, 63 Sharp blade
64 groove 65 convex part

Claims (5)

掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、
掘削ビットは、掘削翼体とホルダーを介して連結される連結部と、その連結部の前側に形成された刃部とを有し、
掘削翼体と掘削ビットの連結部との間に封止材を設け、
刃部の上端部に連結部及びホルダーの上面よりも上方に突出させた凸状の凸部を形成したことを特徴とする掘削刃体。
In a drilling blade in which a drilling bit is detachably provided on a drilling blade,
The drilling bit has a connection portion connected with the drilling blade and the holder, and a blade portion formed on the front side of the connection portion,
Provide a seal between the drilling blade and the connection of the drilling bit,
An excavating blade body characterized in that an upper end portion of a blade portion is formed with a convex portion protruding upward from a connection portion and an upper surface of a holder .
掘削翼体に掘削ビットを着脱可能に設けた掘削刃体において、
掘削ビットは、掘削翼体とホルダーを介して連結される連結部と、その連結部の前側に形成された刃部とを有し、
掘削翼体と掘削ビットの連結部とを締結する締結具の頭部に封止材を設け、
刃部の上端部に連結部及びホルダーの上面よりも上方に突出させた凸状の凸部を形成したことを特徴とする掘削刃体。
In a drilling blade in which a drilling bit is detachably provided on a drilling blade,
The drilling bit has a connection portion connected with the drilling blade and the holder, and a blade portion formed on the front side of the connection portion,
Provide a seal on the head of the fastener that fastens the drilling blade to the drill bit connection;
An excavating blade body characterized in that an upper end portion of a blade portion is formed with a convex portion protruding upward from a connection portion and an upper surface of a holder .
前記締結具は、六角穴付ボルトとし、頭部が掘削ビットの連結部の上面と同一位置又は上面よりも低い位置となり、掘削翼体に形成したネジ部に締結されることを特徴とする請求項2に記載の掘削刃体。   The fastener is a hexagonal socket bolt, and the head is at the same position as the upper surface of the connection portion of the drilling bit or lower than the upper surface, and is fastened to a screw formed in the drilling blade. The drilling blade according to item 2. 前記掘削ビットは、刃部を2個の先鋭刃を並べて形成するとともに、2個の先鋭刃の上方の間に溝を形成したことを特徴とする請求項1〜請求項3のいずれかに記載の掘削刃体。   The drill bit according to any one of claims 1 to 3, wherein the cutting portion is formed by arranging two sharp edges side by side, and a groove is formed between the upper sides of the two sharp edges. Drilling blade. 前記掘削ビットは、掘削翼体の最も外側に位置する前記先鋭刃の先鋭端を外側に偏らせた形状としたことを特徴とする請求項4に記載の掘削刃体。
The digging blade according to claim 4, wherein the digging bit has a shape in which the tip end of the pointed blade located at the outermost side of the digging blade is biased outward.
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JP7234269B2 (en) * 2021-01-22 2023-03-07 株式会社不動テトラ bit for drilling

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