JP3170770U - Agitation and drilling blade - Google Patents

Agitation and drilling blade Download PDF

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JP3170770U
JP3170770U JP2011004162U JP2011004162U JP3170770U JP 3170770 U JP3170770 U JP 3170770U JP 2011004162 U JP2011004162 U JP 2011004162U JP 2011004162 U JP2011004162 U JP 2011004162U JP 3170770 U JP3170770 U JP 3170770U
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stirring
base material
female joint
blade
attached
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俊信 益田
俊信 益田
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株式会社快適空間Fc
エポコラム機工株式会社
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Abstract

【課題】攪拌翼と攪拌兼掘削刃体との距離を短縮し、攪拌効果を高める。【解決手段】雌継手12に設けられた2つの孔30、32のうち低い位置にある孔32より高い位置で攪拌兼掘削刃母材14を雌継手12取り付ける。攪拌兼掘削刃母材14と孔30、32が干渉しないように、攪拌兼掘削刃母材14の取り付け角度を、回転中心軸に垂直な平面に対して回転方向側に30?前傾した従来の態様から15?前傾した態様に変更する。攪拌兼掘削刃母材14の取り付け角度を変更したことで鉛直方向における投影面積が増大し、貫入抵抗が増大することから、雌継手12の攪拌兼掘削刃母材14より下方の外周面にスクリュー刃体16を取り付けて貫入力を向上させる。【選択図】図1A distance between a stirring blade and a stirring / excavation blade is shortened to enhance a stirring effect. A stirring and excavating blade base material 14 is attached to a female joint 12 at a position higher than a hole 32 at a lower position of two holes 30 and 32 provided in the female joint 12. Conventionally, the mounting angle of the stirring / excavation blade base material 14 is inclined 30 ° forward in the rotational direction with respect to the plane perpendicular to the rotation center axis so that the stirring / excavation blade base material 14 and the holes 30, 32 do not interfere with each other. The mode is changed from the mode of 15 to the mode tilted forward by 15 ?. Since the projection area in the vertical direction is increased and the penetration resistance is increased by changing the mounting angle of the stirring and digging blade base material 14, a screw is provided on the outer peripheral surface of the female joint 12 below the stirring and digging blade base material 14. The blade body 16 is attached to improve the penetration force. [Selection] Figure 1

Description

本考案は、地盤の掘削と土壌および地盤硬化剤の攪拌混合を兼務する攪拌兼掘削刃体の改良に関する。 The present invention relates to an improvement of an agitation / excavation blade that combines excavation of the ground and agitation / mixing of soil and ground hardening agent.

地盤改良工事等において、地盤の掘削と、掘削した土壌と地盤硬化剤の攪拌・混合を同時に行う攪拌兼掘削刃体は、未掘削地盤に最初に接触するため、土壌の摩擦抵抗や土壌に含まれる礫等との接触抵抗によって磨耗の進行が早い。したがって攪拌兼掘削刃体は非常に交換頻度の高い部品であるため、現場で速やかに交換できるように回転軸に対して簡単に着脱できる構造になっている(特許文献1参照)。 In ground improvement work, the agitation / excavation blade that performs excavation of the ground and agitation / mixing of the excavated soil and ground hardening agent at the same time comes into contact with the unexcavated ground first. Wear progresses quickly due to contact resistance with the gravel. Therefore, since the stirring and excavating blade body is a part with a very high replacement frequency, it has a structure that can be easily attached to and detached from the rotating shaft so that it can be quickly replaced on site (see Patent Document 1).

攪拌兼掘削刃体と回転軸との着脱部は継手構造であり、従来、図4に示すように、回転軸100の下端に雄継手102が設けられ、攪拌兼掘削刃体104の回転中心部の上方に雌継手106が設けられていた。雄継手102には2箇所に窪み108が設けられており、これに対応する孔110が雌継手106に設けられている。雄継手102と雌継手106を嵌合させた後、孔110と窪み108にピンを挿すことで両継手102、106が固定され、回転軸100の駆動力が攪拌兼掘削刃体104に伝達される。攪拌兼掘削刃体104を取り外すときには、ピンを抜き取り、両継手102、106を分離させるだけでよい。 The attaching / detaching portion between the stirring and excavating blade body and the rotating shaft has a joint structure. Conventionally, a male joint 102 is provided at the lower end of the rotating shaft 100 as shown in FIG. A female joint 106 was provided above the head. The male joint 102 is provided with recesses 108 at two locations, and corresponding holes 110 are provided in the female joint 106. After fitting the male joint 102 and the female joint 106, the joints 102 and 106 are fixed by inserting pins into the holes 110 and the recesses 108, and the driving force of the rotating shaft 100 is transmitted to the stirring and excavating blade body 104. The When removing the stirring and excavating blade body 104, it is only necessary to pull out the pin and separate the joints 102 and 106 from each other.

特開2005−139788号公報JP 2005-139788 A

攪拌兼掘削刃体104は地盤硬化剤を吐出しながら地盤を掘削し、さらには掘削した土壌と地盤硬化剤を攪拌混合する。攪拌兼掘削刃体104によって攪拌混合された土壌は、攪拌兼掘削刃体104が掘削深度を深めたときに、回転軸100に取り付けられた攪拌翼112によってさらに攪拌混合される。しかし、従来の攪拌兼掘削刃体104は雌継手106が上方に延び出した構造となっているため、攪拌翼112と攪拌兼掘削刃体104との間には雌継手106の全長の分だけ間隙が存在していた。この間隙部分には攪拌作用がないため、攪拌兼掘削刃体104が計画深度に到達し、掘削を停止したときには、間隙部分に存在する土壌は十分に攪拌混合されないままとなり、この部分だけ所期の強度が達成できないという問題があった。 The agitation / excavation blade 104 excavates the ground while discharging the ground hardening agent, and further agitates and mixes the excavated soil and the ground hardening agent. The soil agitated and mixed by the agitation / excavation blade body 104 is further agitated and mixed by the agitation blade 112 attached to the rotary shaft 100 when the agitation / excavation blade body 104 is deepened. However, since the conventional stirring / excavation blade body 104 has a structure in which the female joint 106 extends upward, the entire length of the female joint 106 is between the stirring blade 112 and the stirring / excavation blade body 104. There was a gap. Since this gap portion has no stirring action, when the agitating and excavating blade 104 reaches the planned depth and the excavation is stopped, the soil existing in the gap portion is not sufficiently stirred and mixed, and only this portion is expected. There was a problem that the strength of the can not be achieved.

この問題の解決策もしくは緩和策の一つとして間隙部分をできるだけ少なくすることが挙げられ、そのためには攪拌翼112と攪拌兼掘削刃体104との距離を縮めることが有効である。この場合、回転軸100を有する重機側に設けられている雄継手102の構造を改変するより、消耗品である攪拌兼掘削刃体104の構造を改変する方が経済的にも時間的にも地盤改良施工者の負担が小さい。 One way to solve or mitigate this problem is to reduce the gap as much as possible. For this purpose, it is effective to reduce the distance between the stirring blade 112 and the stirring / excavation blade body 104. In this case, it is more economical and time-consuming to modify the structure of the stirring and excavating blade body 104, which is a consumable item, than to modify the structure of the male joint 102 provided on the heavy machinery side having the rotating shaft 100. The burden on the ground improvement installer is small.

本考案の目的は、攪拌兼掘削刃体の形状を改変することにより、攪拌翼と攪拌兼掘削刃体との距離を短縮し、攪拌効果を高めることにある。 An object of the present invention is to shorten the distance between the stirring blade and the agitation / excavation blade and improve the agitation effect by modifying the shape of the agitation / excavation blade.

本考案の攪拌兼掘削刃体は、回転軸の下端に設けられた雄継手と嵌合する雌継手と、前記雌継手に鉛直方向に距離をおいて設けられた少なくとも2つの孔と、前記雌継手の外周面に取り付けられた攪拌兼掘削刃母材と、攪拌兼掘削刃母材に取り付けられた掘削刃を備えた攪拌兼掘削刃体であって、前記攪拌兼掘削刃母材が、前記孔のうち最も低い位置に設けられている孔より高い位置で前記雌継手に取り付けられていることを特徴とする。 The stirring and excavating blade of the present invention includes a female joint that fits with a male joint provided at a lower end of a rotating shaft, at least two holes provided at a distance in the vertical direction in the female joint, and the female joint. A stirring and excavating blade base material attached to the outer peripheral surface of the joint, and a stirring and excavating blade body equipped with an excavating blade attached to the stirring and excavating blade base material, the stirring and excavating blade base material, It is attached to the said female joint in the position higher than the hole provided in the lowest position among the holes.

本考案の攪拌兼掘削刃体は、従来のものに比べて、雌継手に対する攪拌兼掘削刃母材の取り付け位置が孔に対して相対的に高くなっているため、回転軸の下端近くに取り付けられた攪拌翼との距離が短縮される。 The stirring and excavating blade body of the present invention is attached near the lower end of the rotating shaft because the mounting position of the stirring and excavating blade base material with respect to the female joint is relatively higher than the hole compared to the conventional one. The distance to the agitated blade is shortened.

攪拌兼掘削刃母材の取り付け位置を高くすると孔と干渉することがある。そのような場合には、攪拌兼掘削刃母材の取り付け角度を、回転中心軸に垂直な平面に対して回転方向側に30°前傾した従来の態様から15°前傾した態様に変更するとよい。 If the mounting position of the stirring and excavating blade base material is increased, it may interfere with the hole. In such a case, when the mounting angle of the agitating / excavating blade base material is changed from a conventional mode in which it is tilted 30 ° forward to the rotation direction side with respect to a plane perpendicular to the rotation center axis, to a mode tilted 15 ° forward Good.

攪拌兼掘削刃母材の取り付け角度を変更して前傾の度合いを緩めると、鉛直方向における投影面積が増大することから、土壌に対する攪拌兼掘削刃体の貫入抵抗が増大し、掘削効率が低下することになる。この場合、雌継手の攪拌兼掘削刃母材より下方の外周面にスクリュー形状の刃体を取り付けることで貫入力を増大させることができる。このスクリュー形状の刃体は雌継手と土壌の摩擦を軽減させ、雌継手を磨耗や損耗から保護する機能も併せ持っている。 Changing the mounting angle of the agitation / drilling blade base material to loosen the degree of forward tilt increases the projected area in the vertical direction, increasing the penetration resistance of the agitation / drilling blade to the soil and lowering the excavation efficiency Will do. In this case, the penetration force can be increased by attaching a screw-shaped blade body to the outer peripheral surface below the stirring and excavating blade base material of the female joint. This screw-shaped blade body reduces the friction between the female joint and soil, and also has a function of protecting the female joint from wear and wear.

攪拌翼と攪拌兼掘削刃体との距離が短縮されることで攪拌効果が高まることから、地盤改良工事等における地耐力の向上を図ることができる。 Since the agitation effect is enhanced by reducing the distance between the agitating blade and the agitating / excavating blade, it is possible to improve the ground strength in the ground improvement work or the like.

回転軸と攪拌兼掘削刃体の着脱構造を示す図The figure which shows the attachment / detachment structure of a rotating shaft and a stirring and excavating blade body 攪拌兼掘削刃体の側面図(a)正面図(b)底面図(c)Side view of stirring and excavating blade (a) Front view (b) Bottom view (c) 雌継手にリングを装着した状態を示す図The figure which shows the state which attached the ring to the female joint 従来の攪拌兼掘削刃体の着脱構造を示す図The figure which shows the attachment or detachment structure of the conventional stirring and excavation blade body

本考案を実施するための形態について、添付した図面を参照しながら説明する。最初に攪拌兼掘削刃体の構造について、図1と図2を参照しながら説明する。図1(a)は回転軸の先端(下端)に攪拌兼掘削刃体を装着した状態を示し、図1(b)は攪拌兼掘削刃体を取り外した状態を示している。 EMBODIMENT OF THE INVENTION The form for implementing this invention is demonstrated referring attached drawing. First, the structure of the stirring and excavating blade will be described with reference to FIGS. 1 and 2. FIG. 1A shows a state in which a stirring and excavating blade body is attached to the tip (lower end) of the rotating shaft, and FIG. 1B shows a state in which the stirring and excavating blade body is removed.

攪拌兼掘削刃体10は、円筒形の雌継手12の外周面に攪拌兼掘削刃母材14とスクリュー刃体16を備え、雌継手12の下端に貫入刃18を備えた構成となっている。雌継手12の内径は回転軸20の下端に設けられた雄継手22の外径と略同一であり、雄継手22を雌継手12に挿入したときに両継手12、22は隙間なく嵌合する。雄継手22には2箇所に円形の窪み24、26が形成されている。一方の窪み24は雄継手22の上端寄りに配置されている。他方の窪み26は回転中心軸28に対して窪み24の反対側の下端寄りに配置されている。 The agitation / excavation blade body 10 includes an agitation / excavation blade base material 14 and a screw blade body 16 on the outer peripheral surface of a cylindrical female joint 12, and a penetration blade 18 at the lower end of the female joint 12. . The inner diameter of the female joint 12 is substantially the same as the outer diameter of the male joint 22 provided at the lower end of the rotary shaft 20, and when the male joint 22 is inserted into the female joint 12, both the joints 12 and 22 are fitted without a gap. . Circular recesses 24 and 26 are formed in the male joint 22 at two locations. One depression 24 is arranged near the upper end of the male joint 22. The other recess 26 is arranged near the lower end on the opposite side of the recess 24 with respect to the rotation center axis 28.

雌継手12には2箇所に内外に貫通する孔30、32が形成されている。これらの孔30、32は、雌継手12を雄継手22と嵌合させたときに、それぞれ窪み24、26と重なるように配置されている。重なり合った孔30、32と窪み24、26にピン34、36を挿通させることで雌継手12と雄継手22は固定され、回転軸20から攪拌兼掘削刃体10にトルクが伝達される。 The female joint 12 has holes 30 and 32 penetrating in and out at two locations. These holes 30 and 32 are arranged so as to overlap the depressions 24 and 26, respectively, when the female joint 12 is fitted to the male joint 22. By inserting the pins 34 and 36 into the overlapping holes 30 and 32 and the depressions 24 and 26, the female joint 12 and the male joint 22 are fixed, and torque is transmitted from the rotary shaft 20 to the stirring and excavating blade body 10.

攪拌兼掘削刃母材14は、雌継手12の外周面の回転中心軸28を挟んだ両側にそれぞれ配置されている。攪拌兼掘削刃母材14は雌継手12の外周面の法線方向に長く延びた形状をなしており、回転方向に面する側には掘削刃38が法線方向に横一列に略等間隔で取り付けられている。一方の攪拌兼掘削刃母材14は孔30の下方に孔30と干渉しないように配置されており、他方の攪拌兼掘削刃母材14は孔32の上方に孔32と干渉しないように配置されている。何れの攪拌兼掘削刃母材14とも回転中心軸28に垂直な平面に対して回転方向側に15°前傾した姿勢で取り付けられている。また掘削刃38は同平面に対して35°前傾した姿勢で取り付けられている。 The stirring and excavating blade base material 14 is disposed on both sides of the outer peripheral surface of the female joint 12 with the rotation center shaft 28 interposed therebetween. The stirring and excavating blade base material 14 has a shape extending in the normal direction of the outer peripheral surface of the female joint 12, and the excavating blades 38 are arranged at substantially equal intervals in the normal direction on the side facing the rotation direction. It is attached with. One stirring / excavation blade base material 14 is arranged below the hole 30 so as not to interfere with the hole 30, and the other stirring / excavation blade base material 14 is arranged above the hole 32 so as not to interfere with the hole 32. Has been. Any of the agitating / excavating blade base materials 14 is attached in a posture inclined forward by 15 ° in the rotational direction with respect to a plane perpendicular to the rotation center axis 28. The excavation blade 38 is attached in a posture inclined forward by 35 ° with respect to the same plane.

攪拌兼掘削刃母材14の下方にはスクリュー刃体16が取り付けられている。スクリュー刃体16は、雌継手12の下端から攪拌兼掘削刃母材14の真下まで延びる右上がりの螺旋形状をなしており、下端(先端)には土壌に食い込ませるための掘削刃40が取り付けられている。スクリュー刃体16は回転力を地中への推進力に変換する機能を有し、攪拌兼掘削刃体10の土壌に対する貫入力を増大させることができる。またスクリュー刃体16は、雌継手12と土壌の摩擦を軽減させ、雌継手12を磨耗や損耗から保護する機能も併せ持っている。 A screw blade body 16 is attached below the stirring and excavating blade base material 14. The screw blade body 16 has a spiral shape that rises to the right from the lower end of the female joint 12 to just below the stirring and excavating blade base material 14, and the lower end (tip) is attached with an excavating blade 40 for biting into the soil. It has been. The screw blade body 16 has a function of converting a rotational force into a propulsive force into the ground, and can increase the penetration force of the agitation / excavation blade body 10 into the soil. Further, the screw blade body 16 also has a function of reducing friction between the female joint 12 and soil and protecting the female joint 12 from wear and wear.

攪拌兼掘削刃体10は、従来の攪拌兼掘削刃体においては下の孔32より低い位置で雌継手12に取り付けられていた攪拌兼掘削刃母材14を孔32より高い位置で取り付けるように変更したことで、雌継手12を雄継手22と嵌合させたときの攪拌兼掘削刃母材14の位置が、回転軸20の最も先端側に位置する攪拌翼42に非常に近くなっている。これにより、攪拌兼掘削刃体10と攪拌翼42との間に存在する攪拌作用のない間隙部分が大幅に減少するため、攪拌兼掘削刃体10を用いて地盤改良工事等を施工する際の土壌と地盤硬化剤との攪拌混合効果を高めることができる。 The stirring and excavating blade body 10 is configured so that the stirring and excavating blade base material 14 attached to the female joint 12 at a position lower than the lower hole 32 in the conventional stirring and excavating blade body is attached at a position higher than the hole 32. As a result of the change, the position of the stirring and excavating blade base material 14 when the female joint 12 is fitted to the male joint 22 is very close to the stirring blade 42 located on the most distal end side of the rotary shaft 20. . As a result, the gap between the agitating / excavating blade body 10 and the agitating blade 42 that does not have an agitating action is greatly reduced. Therefore, when the ground improvement work or the like is performed using the agitating / excavating blade body 10. The stirring and mixing effect of soil and ground hardener can be enhanced.

ここで攪拌兼掘削刃体10の製造上の問題点について簡単に説明しておく。攪拌兼掘削刃母材14を雌継手12の外周面に熔着する場合、熔接時の高熱によって雌継手12に変形が生じる可能性がある。この変形を抑える方法としてまず考えられるのは、雄継手22と雌継手12を嵌合させた状態で熔接を行う方法であるが、雌継手12の変形の度合いによっては雄継手22が抜き出せなくなる可能性がある。そこで、図3に示すように、熔接前の雌継手12に雄継手22の上端部および下端部とそれぞれ同一の外径を有する2つのリング部材44、46を雌継手12の内側に嵌合させる。特に変形が生じやすい開口部を含む上下両端部をリング部材44、46で補強することで雌継手12の熱変形を効果的に抑制することができる。またリング状であるので、抜き出せなくなった場合にも簡単に切断して取り出すことも可能である。 Here, a problem in manufacturing the stirring and excavating blade body 10 will be briefly described. When the stirring and excavating blade base material 14 is welded to the outer peripheral surface of the female joint 12, the female joint 12 may be deformed by high heat during welding. A possible method for suppressing this deformation is to perform welding in a state in which the male joint 22 and the female joint 12 are fitted. However, depending on the degree of deformation of the female joint 12, the male joint 22 may not be extracted. There is sex. Therefore, as shown in FIG. 3, two ring members 44 and 46 having the same outer diameter as the upper end and lower end of the male joint 22 are fitted into the female joint 12 before welding inside the female joint 12. . In particular, the upper and lower ends including the opening that is likely to be deformed are reinforced by the ring members 44 and 46, so that the thermal deformation of the female joint 12 can be effectively suppressed. Moreover, since it is ring-shaped, even when it becomes impossible to extract, it can be easily cut and extracted.

10 攪拌兼掘削刃体
12 雌継手
14 攪拌兼掘削刃母材
16 スクリュー刃体
20 回転軸
22 雄継手
28 回転中心軸
30、32 孔
38、40 掘削刃
42 攪拌翼
44、46 リング部材
DESCRIPTION OF SYMBOLS 10 Stirring and digging blade body 12 Female joint 14 Stirring and digging blade base material 16 Screw blade body 20 Rotating shaft 22 Male joint 28 Rotating central shaft 30, 32 Hole 38, 40 Excavating blade 42 Stirring blade 44, 46 Ring member

Claims (3)

回転軸の下端に設けられた雄継手と嵌合する雌継手と、
前記雌継手に鉛直方向に距離をおいて設けられた少なくとも2つの孔と、
前記雌継手の外周面に取り付けられた攪拌兼掘削刃母材と、
攪拌兼掘削刃母材に取り付けられた掘削刃を備え、
前記攪拌兼掘削刃母材が、前記孔のうち最も低い位置に設けられている孔より高い位置で前記雌継手に取り付けられていることを特徴とする、攪拌兼掘削刃体。
A female joint fitted with a male joint provided at the lower end of the rotating shaft;
At least two holes provided in the female joint at a distance in the vertical direction;
Agitating and excavating blade base material attached to the outer peripheral surface of the female joint;
It has a drilling blade attached to the stirring and drilling blade base material,
The stirring / excavation blade body, wherein the stirring / excavation blade base material is attached to the female joint at a position higher than a hole provided at the lowest position among the holes.
前記攪拌兼掘削刃母材が、回転中心軸に垂直な平面に対して回転方向側に15°前傾した姿勢で前記雌継手に取り付けられていることを特徴とする、請求項1に記載の攪拌兼掘削刃体。 The said stirring and excavation blade base material is attached to the said female joint in the attitude | position inclined 15 degrees ahead to the rotation direction side with respect to the plane perpendicular | vertical to a rotation center axis | shaft. Agitation and drilling blade. 前記雌継手の前記攪拌兼掘削刃母材より下方の外周面にスクリュー形状の刃体を取り付けたことを特徴とする、請求項2に記載の攪拌兼掘削刃体。 The stirring / excavation blade body according to claim 2, wherein a screw-shaped blade body is attached to an outer peripheral surface below the stirring / excavation blade base material of the female joint.
JP2011004162U 2011-07-19 2011-07-19 Agitation and drilling blade Expired - Fee Related JP3170770U (en)

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