JP2005132963A - Tilted carbonization apparatus - Google Patents
Tilted carbonization apparatus Download PDFInfo
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- JP2005132963A JP2005132963A JP2003370687A JP2003370687A JP2005132963A JP 2005132963 A JP2005132963 A JP 2005132963A JP 2003370687 A JP2003370687 A JP 2003370687A JP 2003370687 A JP2003370687 A JP 2003370687A JP 2005132963 A JP2005132963 A JP 2005132963A
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Abstract
Description
本発明は、未利用有機資源である有機性固形廃棄物(被処理物に同じ。)の炭化処理装置に係り、詳しくは、バーナ燃焼により熱風を熱源供給する加熱室と、該加熱室に傾設して収容した二重筒構造の炭化処理炉体を具備して外熱式の連続乾燥炭化処理をおこなう斜傾炭化処理装置に関する。 The present invention relates to a carbonization apparatus for organic solid waste (same as an object to be processed), which is an unused organic resource, and more specifically, a heating chamber that supplies hot air as a heat source by burner combustion, and a tilt to the heating chamber. The present invention relates to an oblique carbonization treatment apparatus that includes a carbonization furnace body having a double-cylinder structure that is installed and accommodated and performs an external heating type continuous dry carbonization treatment.
従来より、未利用有機資源である有機性固形廃棄物(被処理物に同じ。)を2重筒構成の処理炉体により連続的に乾燥炭化処理する炭化処理装置の提案があった。(例えば、特許文献1、2及び3を参照。)
特許文献1記載の「横型連続乾燥炭化装置」は、加熱室に固定外筒と回転内筒からなる二重筒構成の乾燥炭化処理体を内設し、外熱式で連続的に乾燥炭化処理する装置構成を有している。なお、当該装置は水平設置される。ここで、被処理物はそれぞれの筒内を移送流動するが、その処理流れは、回転内筒の投入端から内筒を移動し、反転して固定外筒(より詳しくは内外筒の壁間)を帰還移動し、排出端へ至るものである。つまり、被処理物を回転内筒に投入し、乾燥処理を進行させながら筒端に移送した後、固定外筒に移送反転し、被処理物を帰還移送しながら固定外筒の筒端から排出回収するようにしている。 The “horizontal continuous drying carbonization device” described in Patent Document 1 is provided with a dry carbonization body having a double cylinder structure consisting of a fixed outer cylinder and a rotating inner cylinder in a heating chamber, and continuously drying carbonization by an external heating method. It has a device configuration. The device is installed horizontally. Here, the workpieces are transferred and flown in the respective cylinders, but the processing flow moves from the charging end of the rotating inner cylinder to the inner cylinder and reverses to fix the outer cylinder (more specifically, between the walls of the inner and outer cylinders) ) To return to the discharge end. In other words, the workpiece is put into the rotating inner cylinder, transferred to the cylinder end while the drying process proceeds, and then reversed to the fixed outer cylinder, and the workpiece is discharged from the cylinder end of the fixed outer cylinder while being fed back. It tries to collect.
また、特許文献2記載の「廃棄物の炭化装置」は、内筒にスクリュ軸を設けた2重筒構成のロータリキルンであり、直熱式で炭化処理をおこなうものである。
Further, the “waste carbonization apparatus” described in
また、特許文献3記載の「廃棄物の炭化装置」は、外熱式ではあるが、ジャケット付きの斜傾ロータリキルンであり、傾斜上端から炉内へ直接的に被処理物を投入するシュートに煙道を接続し、かつ、該煙道を排出口に配管導入して、煙突効果と排気循環を図っている。 Further, the “waste carbonization apparatus” described in Patent Document 3 is an external heating type, but is an inclined rotary kiln with a jacket, and is used for a chute that inputs a workpiece directly into the furnace from the upper end of the inclination. A flue is connected, and the flue is introduced into a discharge port to achieve a chimney effect and exhaust circulation.
しかしながら、この種の被処理物を原料とする乾燥炭化処理の効率的な装置形態を検討するとき、主体装置(炭化処理炉体)と被処理物の処理流れ(移送流動)をどのように構成するかについて、改善する余地がある。 However, when examining an efficient device configuration for dry carbonization using this type of workpiece as a raw material, how is the main unit (carbonization furnace body) and the processing flow (transfer flow) of the workpiece processed? There is room for improvement.
ここで、技術解決課題は、加熱室に内設する二重筒構造の炭化処理炉体を傾設し、かつ、回転内筒に掻き出しスクリュを挿設して回転制御することにより、該回転内筒に移送反転した被処理物炭化物の筒内滞留量と筒外排出量を調整可能とする点にある。 Here, the technical solution is to tilt the carbonization furnace body having a double cylinder structure installed in the heating chamber, and to insert the scraper screw into the rotary inner cylinder to control the rotation. The in-cylinder retention amount and the out-cylinder discharge amount of the workpiece carbide transferred and reversed to the cylinder can be adjusted.
また、発生ガス(乾留ガス)を含む室内ガスをの一部を外気混合して熱源循環し、残余を無公害処理して大気放出する装置系を構成し、環境保全その他の立地条件を満たす点にある。 In addition, a part of room gas including generated gas (dry distillation gas) is mixed with the outside air and circulated as a heat source, and the rest is made pollution-free and released into the atmosphere. It is in.
本発明は、このような事情に鑑みなされたものであって、上記課題を解消し、バーナ燃焼により熱風を熱源供給する加熱室と、該加熱室に傾設して収容した二重筒構造の炭化処理炉体を具備して外熱式の連続乾燥炭化処理をおこなう斜傾炭化処理装置を提供するものである。 The present invention has been made in view of such circumstances, and has a heating chamber that eliminates the above-described problems and supplies hot air as a heat source by burner combustion, and a double-cylinder structure that is inclined and accommodated in the heating chamber. Provided is a tilted carbonization apparatus that includes a carbonization furnace body and performs an external heating type continuous dry carbonization process.
課題を解決するため本発明は、バーナ燃焼により熱風を熱源供給する加熱室と、該加熱室に傾設して収容した炭化処理炉体を具備して、外熱式の連続乾燥炭化処理をおこなう斜傾炭化処理装置であって、前記炭化処理炉体が固定外筒と回転内筒からなる二重筒構造を有し、前記回転内筒の外周に被処理物の撹拌移送手段を形設するとともに、傾斜下端から筒内へ臨ませた掻き出しスクリュを挿設してなり、前記固定外筒の傾斜下端から被処理物を投入して内外筒の壁間を傾斜上端へ撹拌移送しながら乾燥炭化処理を進行させ、筒端で前記回転内筒へ移送反転して傾斜下端方向へ流下誘導し、前記掻き出しスクリューを回転制御することにより被処理物炭化物の筒内滞留量と筒外排出量を調整するようにしたことを特徴とするものである。 In order to solve the problem, the present invention comprises a heating chamber that supplies hot air as a heat source by burner combustion, and a carbonization furnace body that is inclined and accommodated in the heating chamber, and performs an external heating type continuous dry carbonization treatment. A tilted carbonization processing apparatus, wherein the carbonization furnace body has a double cylinder structure comprising a fixed outer cylinder and a rotating inner cylinder, and a stirring and transferring means for an object to be processed is formed on the outer periphery of the rotating inner cylinder. In addition, a scraping screw that is inserted into the cylinder from the inclined lower end is inserted, and a dry carbonization is performed while feeding a workpiece from the lower inclined end of the fixed outer cylinder and stirring and transferring between the walls of the inner and outer cylinders. Advances the process, reverses the transfer to the rotating inner cylinder at the cylinder end, guides the flow downward toward the tilted lower end, and controls the scraping screw rotation to adjust the in-cylinder retention amount and out-cylinder discharge amount of the workpiece carbide It is characterized by doing so.
本発明によれば以下に挙げる効果を奏する。 The present invention has the following effects.
(1)炭化処理炉体を傾設することにより被処理物が傾斜下端方向に圧密となるので、その充填密度を増大し、かつ、投入とともに侵入する外気量を低減できる。 (1) By inclining the carbonization furnace body, the object to be processed becomes consolidated in the direction of the lower end of the inclination, so that the packing density can be increased and the amount of outside air entering with the charging can be reduced.
(2)炭化処理炉体を二重筒構造とすることにより、被処理物の充填厚さを内外壁間に制限し、かつ、処理方向(移送方向)へ移送流動を均量化することができる。 (2) By making the carbonization furnace body into a double cylinder structure, the filling thickness of the workpiece can be limited between the inner and outer walls, and the transfer flow can be equalized in the processing direction (transfer direction). .
(3)傾斜上端で被処理物炭化物を外筒から内筒へ移送反転し、内筒内を流下誘導することができる。 (3) The workpiece carbide can be transferred and reversed from the outer cylinder to the inner cylinder at the upper end of the inclination, and can flow down in the inner cylinder.
(4)内筒の傾斜下端から掻き出しスクリュを挿設して回転制御する(停止を含む)ことにより、被処理物炭化物の筒内滞留量と筒外排出量を調整することができる。 (4) By inserting a scraping screw from the inclined lower end of the inner cylinder and controlling the rotation (including stoppage), the in-cylinder retention amount and the out-cylinder discharge amount of the workpiece carbide can be adjusted.
(5)外熱式のため加熱室から発生ガス(乾留ガス)を含む室内ガスを外部取り出し容易であり、熱源循環供給や排ガス処理に係る二次処理系との効率的な連系が図れる。 (5) Since it is an external heating type, it is easy to take out indoor gas including generated gas (dry distillation gas) from the heating chamber, and efficient interconnection with a secondary treatment system related to heat source circulation supply and exhaust gas treatment can be achieved.
本発明を実施するための最良形態は、上記構成の斜傾炭化処理装置において、固定外筒の傾斜上端に加熱室に導通する発生ガス排出口を設けている。 The best mode for carrying out the present invention, in the oblique carbonization treatment apparatus having the above-described configuration, is provided with a generated gas discharge port that conducts to the heating chamber at the inclined upper end of the fixed outer cylinder.
また、加熱室から発生ガス(乾留ガス)を含む室内ガスを室外に取り出し、一部を外気と混合して加熱室に循環導入する熱源循環供給手段を系統設置し、残余の室内ガスを排ガス冷却洗浄装置に導入し処理した後、土壌脱臭装置を介して大気放出する排気処理手段を系統設置して、これらと連系して運転するようにしている。 In addition, a heat source circulation supply means that takes out indoor gas including generated gas (dry distillation gas) from the heating chamber to the outside, mixes part of it with outside air and circulates it into the heating chamber, and cools the remaining indoor gas with exhaust gas. After being introduced into the cleaning device and treated, exhaust treatment means for releasing into the atmosphere through a soil deodorizing device is installed in a system and operated in conjunction with these.
本発明の実施例を添付図面を参照して以下具体的に説明する。 Embodiments of the present invention will be specifically described below with reference to the accompanying drawings.
図1は本発明の第1実施例である斜傾炭化処理装置(以下、第1実施例装置。)の断面視説明図、及び図2は図1中のAA矢視説明図である。 FIG. 1 is a cross-sectional explanatory view of an oblique carbonization treatment apparatus (hereinafter referred to as a first embodiment apparatus) that is a first embodiment of the present invention, and FIG. 2 is an explanatory view taken along arrow AA in FIG.
図示するように、第1実施例装置Xは、バーナ11;12 燃焼により熱風を熱源供給する加熱室1と、該加熱室1に傾設して収容され固定外筒21と回転内筒23からなる二重筒構造の炭化処理炉体2を具備し、回転内筒23の外周に被処理物の撹拌移送手段24を形設するとともに、傾斜下端から筒内(23)へ臨ませた掻き出しスクリュ3を挿設している。なお、回転内筒23の傾斜上端の周面にはリターン羽根25を等配設置し、その基端に沿って被処理物移送口26を孔設している。
As shown in the figure, the first embodiment apparatus X is composed of a heating chamber 1 for supplying hot air by a burner 11; 12 combustion, a fixed outer cylinder 21 and a rotating inner cylinder 23 which are stored in an inclined manner in the heating chamber 1. The carbonizing
ここで、固定外筒21の傾斜上端に加熱室1に導通する発生ガス排出口22を設けている。また、被処理物の投入口4は固定外筒21の傾斜下端に設け、被処理物炭化物(炭化品)の取出口5は回転内筒23の傾斜下端に設けている。 Here, a generated gas discharge port 22 that conducts to the heating chamber 1 is provided at the upper end of the inclination of the fixed outer cylinder 21. Further, the workpiece inlet 4 is provided at the inclined lower end of the fixed outer cylinder 21, and the workpiece carbide (carbonized product) outlet 5 is provided at the inclined lower end of the rotating inner cylinder 23.
なお、加熱室1の2箇所にバーナ11;12 を臨設しており、室空間に熱風を均等に供給するために炭化処理炉体2を挟んで対角方向に離隔配置するのが好ましい。
In addition, it is preferable that burners 11; 12 are provided at two locations in the heating chamber 1 and are arranged in a diagonal direction with the
そして、固定外筒21の傾斜下端から被処理物を投入して内外筒21;23 の壁間を傾斜上端へ撹拌移送しながら乾燥炭化処理を進行させ、筒端で(被処理物移送口26より)回転内筒23へ移送反転して傾斜下端方向へ流下誘導し、掻き出しスクリュ3を回転制御することにより被処理物炭化物の筒内滞留量と筒外排出量を調整するようにしている。 Then, the workpiece is introduced from the inclined lower end of the fixed outer cylinder 21, and the dry carbonization process proceeds while stirring and transferring between the walls of the inner and outer cylinders 21; 23 to the inclined upper end. More) The reversal is transferred to the rotating inner cylinder 23 to flow down toward the lower end of the tilt, and the scraping screw 3 is rotationally controlled to adjust the in-cylinder retention amount and the out-cylinder discharge amount of the workpiece carbide.
図3は本発明の第2実施例装置の処理フロー説明図である。 FIG. 3 is an explanatory diagram of the processing flow of the apparatus of the second embodiment of the present invention.
図示するように、第2実施例装置Yは、第1実施例装置Xを包含する装置系であり、加熱室1から発生ガス(乾留ガス)を含む室内ガスを室外に取り出し、一部を外気と混合して加熱室1に循環導入する熱源循環供給手段6を系統設置し、残余の室内ガスを排ガス冷却洗浄装置71に導入し処理した後、土壌脱臭装置72を介して大気放出する排気処理手段7を系統設置して、各処理系を連系して運転するようにしている。 As shown in the figure, the second embodiment apparatus Y is an apparatus system including the first embodiment apparatus X, and takes out indoor gas including generated gas (dry distillation gas) from the heating chamber 1 to the outside, and part of it is outside air. The heat source circulation supply means 6 that mixes with the heating chamber 1 and circulates and introduces it into the heating chamber 1 is installed in the system, the remaining indoor gas is introduced into the exhaust gas cooling and cleaning device 71 and treated, and then exhausted to the atmosphere via the soil deodorizing device 72 The means 7 is installed in a system so that the processing systems are linked to operate.
熱源循環供給手段6は、加熱室1の排気口13から室外のミキシングチャンバ61と押込ファン62を経由して給気口14に至る循環処理系統である。
The heat source circulation supply means 6 is a circulation processing system from the
排気処理手段7は、加熱室1の排気口13から室外の排ガス冷却洗浄装置71を経由して誘引ファン72を介して土壌脱臭装置73に至る室内ガスの後流処理系統である。
The exhaust treatment means 7 is a downstream treatment system for indoor gas from the
本発明は以上の構成よりなるものであり、これによれば環境保全その他の立地条件を満たす斜傾炭化処理装置とその装置系を提供するものであり、リサイクル設備として産業上の利用可能性は高く、未利用有機資源の有効利用(再生利用)に大きく貢献することが期待できる。 The present invention is composed of the above-described configuration, and according to this, an inclined carbonization treatment apparatus that satisfies environmental conservation and other location conditions and its apparatus system are provided, and industrial applicability as a recycling facility is It can be expected to contribute greatly to the effective use (recycling) of unused organic resources.
1 加熱室
11 No1バーナ
12 No2バーナ
13 排気口
14 給気口
2 炭化処理炉体
21 固定外筒
22 発生ガス排出口
23 回転内筒
24 撹拌移送手段
25 リターン羽根
26 被処理物移送口
3 掻き出しスクリュ
4 被処理物投入口
5 被処理物炭化物(炭化品)取出口
6 熱源循環供給手段
61 ミキシングチャンバ
62 押込ファン
7 排気処理手段
71 排ガス冷却洗浄装置
72 誘引ファン
73 土壌脱臭装置
X 斜傾炭化処理装置〔第1実施例装置〕
Y 斜傾炭化処理装置〔第2実施例装置〕
1 Heating chamber
11 No1 burner
12 No2 burner
13 Exhaust port
14
21 Fixed outer cylinder
22 Generated gas outlet
23 Rotating inner cylinder
24 Stirring transfer means
25 Return blade
26 Processed object transfer port 3 Scraping screw 4 Processed object input port 5 Processed material carbide (carbonized product) outlet 6 Heat source circulation supply means
61 Mixing chamber
62 Pushing fan 7 Exhaust treatment means
71 Exhaust gas cooling and cleaning equipment
72 Attracting Fan
73 Soil deodorization equipment X Slope carbonization equipment [Embodiment 1 equipment]
Y oblique carbonization treatment device [second embodiment device]
Claims (4)
バーナ燃焼により熱風を熱源供給する加熱室と、該加熱室に傾設して収容され固定外筒と回転内筒からなる二重筒構造の炭化処理炉体を具備し、
前記回転内筒の外周に被処理物の撹拌移送手段を形設するとともに、傾斜下端から筒内へ臨ませた掻き出しスクリュを挿設してなり、
前記固定外筒の傾斜下端から被処理物を投入して内外筒の壁間を傾斜上端へ撹拌移送しながら乾燥炭化処理を進行させ、筒端で前記回転内筒へ移送反転して傾斜下端方向へ流下誘導し、前記掻き出しスクリュを回転制御することにより被処理物炭化物の筒内滞留量と筒外排出量を調整するようにしたことを特徴とする斜傾炭化処理装置。 In carbonization processing equipment for organic solid waste (hereinafter, to-be-processed),
A heating chamber that supplies hot air as a heat source by burner combustion, and a carbonization furnace body having a double cylinder structure that includes a fixed outer cylinder and a rotating inner cylinder that are housed in an inclined manner in the heating chamber,
Agitating and transferring means for the object to be processed is formed on the outer periphery of the rotating inner cylinder, and a scraping screw facing the cylinder from the lower end of the inclination is inserted.
The workpiece is introduced from the inclined lower end of the fixed outer cylinder, and the dry carbonization process proceeds while stirring and transferring between the walls of the inner and outer cylinders to the inclined upper end. A slanted carbonization apparatus characterized in that the in-cylinder retention amount and the out-cylinder discharge amount of the carbide to be processed are adjusted by inducing downflow and rotationally controlling the scraping screw.
バーナ燃焼により熱風を熱源供給する加熱室と、該加熱室に傾設して収容した炭化処理炉体を具備して、外熱式の連続乾燥炭化処理をおこなう斜傾炭化処理装置であって、
前記炭化処理炉体が固定外筒と回転内筒からなる二重筒構造を有し、前記回転内筒の外周に被処理物の撹拌移送手段を形設するとともに、傾斜下端から筒内へ臨ませた掻き出しスクリュを挿設してなり、
前記固定外筒の傾斜下端から被処理物を投入して内外筒の壁間を傾斜上端へ撹拌移送しながら乾燥炭化処理を進行させ、筒端で前記回転内筒へ移送反転して傾斜下端方向へ流下誘導し、前記掻き出しスクリュを回転制御することにより被処理物炭化物の筒内滞留量と筒外排出量を調整するようにしたことを特徴とする斜傾炭化処理装置。 In carbonization processing equipment for organic solid waste (hereinafter, to-be-processed),
A tilted carbonization apparatus that comprises a heating chamber that supplies hot air as a heat source by burner combustion, and a carbonization furnace body that is tilted and accommodated in the heating chamber, and performs an externally heated continuous drying carbonization process,
The carbonization furnace body has a double cylinder structure consisting of a fixed outer cylinder and a rotating inner cylinder, and an agitating / transferring means for the object to be processed is formed on the outer periphery of the rotating inner cylinder, and is exposed to the cylinder from the inclined lower end. Inserted a scraped screw,
The workpiece is introduced from the inclined lower end of the fixed outer cylinder, and the dry carbonization process proceeds while stirring and transferring between the walls of the inner and outer cylinders to the inclined upper end. A slanted carbonization apparatus characterized in that the in-cylinder retention amount and the out-cylinder discharge amount of the carbide to be processed are adjusted by inducing downflow and rotationally controlling the scraping screw.
残余の室内ガスを排ガス冷却洗浄装置に導入し処理した後、土壌脱臭装置を介して大気放出する排気処理手段を連系した請求項1又は2記載の斜傾炭化処理装置。
Heat source circulation supply means for taking out indoor gas containing generated gas from the heating chamber to the outside, mixing a part of it with outside air and circulatingly introducing it into the heating chamber;
The oblique carbonization treatment apparatus according to claim 1 or 2, wherein exhaust gas treatment means for discharging the remaining room gas into the exhaust gas cooling and washing apparatus and treating it and then releasing it to the atmosphere through a soil deodorization apparatus is connected.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103060013A (en) * | 2013-01-16 | 2013-04-24 | 潍坊金丝达环境工程股份有限公司 | Continuous gasifying and cracking multi-effect furnace for plastic recycling |
CN104140827A (en) * | 2013-05-06 | 2014-11-12 | 周鼎力 | A rotary reactor for pyrolysis of coal or garbage organic waste |
CN108218177A (en) * | 2017-12-27 | 2018-06-29 | 江苏利百川环保科技有限公司 | A kind of mud drying device and drying method |
CN112680237A (en) * | 2020-12-21 | 2021-04-20 | 云南固废投资有限公司 | Horizontal type domestic garbage anaerobic pyrolysis carbonization device and method |
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2003
- 2003-10-30 JP JP2003370687A patent/JP4277194B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103060013A (en) * | 2013-01-16 | 2013-04-24 | 潍坊金丝达环境工程股份有限公司 | Continuous gasifying and cracking multi-effect furnace for plastic recycling |
CN104140827A (en) * | 2013-05-06 | 2014-11-12 | 周鼎力 | A rotary reactor for pyrolysis of coal or garbage organic waste |
CN108218177A (en) * | 2017-12-27 | 2018-06-29 | 江苏利百川环保科技有限公司 | A kind of mud drying device and drying method |
CN108218177B (en) * | 2017-12-27 | 2024-02-27 | 江苏利百川环保科技有限公司 | Sludge drying device and drying method |
CN112680237A (en) * | 2020-12-21 | 2021-04-20 | 云南固废投资有限公司 | Horizontal type domestic garbage anaerobic pyrolysis carbonization device and method |
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