JP2005130571A - Laminated core, manufacturing method therefor, and rotary electric machine - Google Patents

Laminated core, manufacturing method therefor, and rotary electric machine Download PDF

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JP2005130571A
JP2005130571A JP2003361811A JP2003361811A JP2005130571A JP 2005130571 A JP2005130571 A JP 2005130571A JP 2003361811 A JP2003361811 A JP 2003361811A JP 2003361811 A JP2003361811 A JP 2003361811A JP 2005130571 A JP2005130571 A JP 2005130571A
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iron core
core piece
laminated
teeth
piece
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JP3969379B2 (en
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Ryoji Yamada
良治 山田
Shuichi Tamura
修一 田村
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a small laminated core where a plurality of core sheets are integrated by engaging caulking parts, that provides proper flatness at its end phase, correcting rising of teeth of core sheets at the end phase. <P>SOLUTION: A caulking part 17 of a first core piece 20 comprises a hole 21, and the caulking part 17 of a second piece 22 has a protruding part 23 on one side, while has a recess 24 on the side opposite to the protruding part 23. The protruding part 23 of the second core piece 22 is engaged with the hole 21 of the first core piece 20, while the protruding part 23 of the adjoining second core piece 22 is engaged with the recess 24 of the second core piece, thus the protruding part 23 and the recess 24 of the second core piece 22 are engaged each other in order, integrating a laminated core 8. Lifting of teeth 15 of such a first core piece 20 among the teeth 15 of the first core piece 20, as provided on the surface on the second core piece 22 side, is corrected by a drive part 25. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、鉄心片に設けたかしめ部によって複数枚の鉄心片が一体化された積層鉄心とその製造方法、及び前記積層鉄心からなる回転電機に関するものである。   The present invention relates to a laminated iron core in which a plurality of iron core pieces are integrated by a caulking portion provided on the iron core piece, a method for manufacturing the same, and a rotating electrical machine including the laminated iron core.

従来の積層コアにおいては、コイルを挿入するための複数のスロットと磁気回路を形成する複数のティース部およびコア背部とからなるコアを、複数枚積層して積層コアを形成する固定子鉄心において、前記複数のティース部のほぼ中央部とコア背部のほぼ中央部との間にわたって突起部を設けることによって、ティース部の強度を向上できるために、ステータの巻線作業時に発生するコイル挿入力によるコアの変形およびティースの浮き上がりを防止するものがあった(例えば、特許文献1参照)。   In a conventional laminated core, in a stator core that forms a laminated core by laminating a plurality of cores consisting of a plurality of slots for inserting a coil and a plurality of teeth portions and a core back portion that form a magnetic circuit, Since the strength of the teeth portion can be improved by providing a protrusion between the substantially central portion of the plurality of tooth portions and the substantially central portion of the core back portion, the core due to the coil insertion force generated during the winding operation of the stator There are some which prevent the deformation of the teeth and the lifting of the teeth (for example, see Patent Document 1).

特開平5−103436号公報(第2−3頁、第1−5図)JP-A-5-103436 (page 2-3, FIG. 1-5)

従来の積層コアでは、ティース部のほぼ中央部とコア背部のほぼ中央部との間にわたって突起部を設けてティース部の強度を向上して、巻線作業時に発生するコイル挿入力によるコアの変形およびティースの浮き上がりを防止するものであって、突起部を設けるためにティース幅寸法が大きくなったり、突起部を設けたことによって積層方向の寸法が大きくなるとともに、積層コアの端面の平面度が悪化するなどの問題があった。また、鉄心片(コア)に設けたかしめ部を嵌合して複数枚の鉄心片を一体化した積層鉄心では、特に端面に位置する鉄心片のティースが浮き上がり、積層方向に隙間ができて、積層鉄心の端面の平面度が悪化するなどの問題があった。   In the conventional laminated core, a protrusion is provided between the substantially central part of the teeth part and the substantially central part of the core back part to improve the strength of the tooth part, and the core is deformed by the coil insertion force generated during winding work. The teeth width is increased in order to provide the protrusions, and the dimension in the stacking direction is increased by providing the protrusions, and the flatness of the end face of the stacked core is increased. There were problems such as worsening. In addition, in the laminated iron core in which a plurality of iron core pieces are integrated by fitting the caulking portion provided on the iron core piece (core), the teeth of the iron core piece particularly located on the end surface are lifted, and there is a gap in the lamination direction. There was a problem that the flatness of the end face of the laminated iron core deteriorated.

この発明は、上記のような問題点を解決するためになされたものであり、第1の目的は、積層鉄心の端面の鉄心片のティースの浮き上がりが矯正されて、積層鉄心の端面の平面度の良い小型の積層鉄心を得るものである。
また、第2の目的は、積層鉄心の端面の鉄心片のティースの浮き上がりが矯正されて、積層鉄心の端面の平面度が良く、生産性の良い積層鉄心の製造方法を得るものである。
また、第3の目的は、積層鉄心の端面の平面度を容易に向上できて、平面度の良い積層鉄心を備えた回転電機を得るものである。
The present invention has been made in order to solve the above-described problems, and a first object thereof is to correct the lift of the teeth of the iron core piece on the end face of the laminated iron core, so that the flatness of the end face of the laminated iron core is corrected. To obtain a compact and compact laminated iron core.
The second object is to obtain a method of manufacturing a laminated core with good productivity by correcting the lift of the teeth of the core piece on the end face of the laminated core, and having good flatness of the end face of the laminated core.
The third object is to obtain a rotating electrical machine having a laminated core with good flatness, which can easily improve the flatness of the end face of the laminated core.

この発明は、コイルを収容する複数のスロットと、この複数のスロット間に位置する複数のティース部、この複数のティース部連結する連結部と、この連結部に設けられたかしめ部と、を備えた鉄心片を、前記かしめ部を嵌合することによって複数枚の前記鉄心片を一体化した積層鉄心であって、第一鉄心片のかしめ部は穴部を有し、第二鉄心片のかしめ部は一側の面に凸部を、その凸部の反対側の面には凹部を有しており、前記第一鉄心片の穴部に前記第二鉄心片の凸部が嵌合され、その第二鉄心片の凹部には隣接する第二鉄心片の凸部を嵌合するごとく順次第二鉄心片の凹部と凸部を嵌合して一体化した積層鉄心において、前記第一鉄心片のティースのうち前記第二鉄心片がわの面に設けられた、前記第一鉄心片のティースの浮き上がりを矯正する打込み部を備えたものである。   The present invention includes a plurality of slots for accommodating coils, a plurality of teeth portions positioned between the plurality of slots, a connecting portion connecting the plurality of teeth portions, and a caulking portion provided in the connecting portion. A laminated iron core in which a plurality of the iron core pieces are integrated by fitting the caulking portion to the iron core piece, the caulking portion of the first iron core piece having a hole, and the caulking portion of the second iron core piece. The portion has a convex portion on one surface, and a concave portion on the surface opposite to the convex portion, and the convex portion of the second iron core piece is fitted into the hole portion of the first iron core piece, In the laminated iron core in which the concave portions and the convex portions of the second iron core pieces are sequentially fitted and integrated into the concave portions of the second iron core pieces so as to fit the convex portions of the adjacent second iron core pieces. The second iron core piece is provided on the side of the teeth, and the first iron core piece is lifted It is those with a driving part to correct.

また、コイルを収容する複数のスロットと、この複数のスロット間に位置する複数のティースと、この複数のティースを連結する連結部と、この連結部に設けられたかしめ部とを備えた鉄心片を、金型内で帯状の板材から順次打抜き形成するとともに、前記かしめ部を嵌合することによって複数枚の前記鉄心片を一体化するものであって、第一鉄心片のかしめ部は穴部を有し、第二鉄心片のかしめ部は一側の面に凸部を、その凸部の反対側の面には凹部を有しており、前記第一鉄心片の穴部と前記第二鉄心片の凸部を嵌合され、その第二鉄心片の凹部には隣接する第二鉄心片の凸部を嵌合するごとく順次第二鉄心片の凹部と凸部を嵌合して一体化した積層鉄心の製造方法において、前記第一鉄心片の外径を打抜く工程よりも前に、前記第一鉄心片のティースのうち、前記第一鉄心片が隣接する第二鉄心片がわの面に打込み部を形成する工程を備えたものである。   An iron core piece comprising a plurality of slots for accommodating coils, a plurality of teeth positioned between the plurality of slots, a connecting portion for connecting the plurality of teeth, and a caulking portion provided in the connecting portion. Are formed by sequentially punching from a strip-shaped plate material in a mold, and the plurality of iron core pieces are integrated by fitting the caulking part, and the caulking part of the first iron core piece is a hole part. The caulking portion of the second iron core piece has a convex portion on one surface, and a concave portion on the surface opposite to the convex portion, and the hole portion of the first iron core piece and the second The convex part of the iron core piece is fitted, and the concave part of the second iron core piece is fitted into the concave part of the second iron core piece, and the concave part and the convex part of the second iron core piece are sequentially fitted to be integrated. In the method for manufacturing a laminated iron core, the ferrous iron is provided before the step of punching the outer diameter of the first iron core piece. Of tooth piece, said first core piece is obtained comprising the step of forming the implant portion to the surface of the I is a second core pieces adjacent.

また、積層鉄心を軸方向に複数個並設した軸鉄心を備えた回転電機において、前記軸鉄心における両端面の鉄心片は、ティースに打込み部を備えた第一鉄心片が配設されているものである。   Further, in the rotating electric machine having a shaft core in which a plurality of laminated cores are arranged side by side in the axial direction, the core pieces on both end surfaces of the shaft core are provided with the first core pieces provided with teeth. Is.

この発明によれば、第一鉄心片のティースのうち第二鉄心片がわの面に、第一鉄心片のティースの浮き上がりを矯正する打込み部を設けたので、隣接する第二鉄心片との隙間が減少して、積層鉄心の端面の平面度が良く小型の積層鉄心が得られる効果がある。   According to this invention, since the second iron core piece of the first iron core piece has the driving portion for correcting the lifting of the first iron core piece on the surface of the wing, the second iron core piece is adjacent to the adjacent second iron core piece. There is an effect that the gap is reduced, and the flatness of the end face of the laminated core is good and a small laminated core is obtained.

実施の形態1.
実施の形態1を図1〜図6に基づいて説明する。なお、以下図中同一または相当部分には同一符号を付して説明する。図3は、電動パワーステアリング装置用モータの断面図である。図3において、回転電機をなす電動パワーステアリング装置用モータ1は、ヨーク2の内面に固定された永久磁石3の内周側に所定の空隙を介して電機子4が配設されており、電機子4のシャフト5は、ベアリング6および7によって回転自在に支持されている。電機子4は、シャフト5に固定された電磁鋼板からなる積層鉄心8のスロット9に巻回されたコイル10を備えている。シャフト5に固定された整流子11にはブラシ12が摺接しており、リード線13からブラシ12、整流子11を介してコイル10は給電される。
Embodiment 1 FIG.
The first embodiment will be described with reference to FIGS. In the following description, the same or corresponding parts in the drawings are denoted by the same reference numerals. FIG. 3 is a cross-sectional view of the electric power steering apparatus motor. In FIG. 3, the motor 1 for an electric power steering device that constitutes a rotating electric machine has an armature 4 disposed on the inner peripheral side of a permanent magnet 3 fixed to the inner surface of a yoke 2 via a predetermined gap. The shaft 5 of the child 4 is rotatably supported by bearings 6 and 7. The armature 4 includes a coil 10 wound around a slot 9 of a laminated iron core 8 made of an electromagnetic steel plate fixed to a shaft 5. The brush 12 is in sliding contact with the commutator 11 fixed to the shaft 5, and the coil 10 is supplied with power from the lead wire 13 through the brush 12 and the commutator 11.

図4は、図3の軸鉄心の断面図であって、軸鉄心14は、シャフト5に積層鉄心8が圧入によって固定されている。積層鉄心8は、各々一体化された3個の積層鉄心8を軸方向に並設して構成されている。図4の軸鉄心14に整流子11が圧入されるとともに、スロット9間を跨いでコイル10が巻回され、積層鉄心8の両端面に位置するコイル10をスロット9の底方向に治具で順次押込みながらコイル10をスロット9に高密度に配設し、コイル10は整流子11に接続されて電機子4は構成されている。   FIG. 4 is a cross-sectional view of the shaft core shown in FIG. 3. In the shaft core 14, the laminated core 8 is fixed to the shaft 5 by press-fitting. The laminated iron core 8 is configured by arranging three laminated iron cores 8 integrated in parallel in the axial direction. The commutator 11 is press-fitted into the shaft core 14 of FIG. 4, the coil 10 is wound across the slots 9, and the coils 10 positioned on both end faces of the laminated core 8 are moved to the bottom of the slot 9 with a jig. The coil 10 is arranged in the slot 9 with high density while being pushed in sequentially, and the coil 10 is connected to the commutator 11 to constitute the armature 4.

図5は、図4のAから見た積層鉄心の正面図である。コイル10を収容する21個のスロット9と、このスロット9の間に位置する21個のティース15と、このティース15を連結する連結部16と、この連結部16に設けられたかしめ部17とを備えた鉄心片18を、かしめ部17を嵌合することによって、例えば40枚の鉄心片18を一体化している。ティース15には、かしめ部17を備えておらず、隣り合うティース15との間に、開口部を有したオープンスロットとなっている。かしめ部17は、軸心と同心に形成された長円形状であって、これによって鉄心片18は所定角度回転方向に回転しながらかしめ部17によって順次嵌合されて、スキューされた積層鉄心8が形成されている。連結部16の内側には、シャフト穴19を備えており、シャフト穴19にシャフト5を圧入して積層鉄心8が3個並設されて固定される。   FIG. 5 is a front view of the laminated iron core as viewed from A of FIG. 21 slots 9 for accommodating the coil 10, 21 teeth 15 positioned between the slots 9, a connecting portion 16 for connecting the teeth 15, and a caulking portion 17 provided in the connecting portion 16 For example, 40 pieces of the iron core 18 are integrated by fitting the caulking portion 17 to the iron core piece 18 provided with. The teeth 15 do not include the caulking portion 17, and are open slots having openings between adjacent teeth 15. The caulking portion 17 has an oval shape formed concentrically with the shaft center, whereby the iron core pieces 18 are sequentially fitted by the caulking portion 17 while rotating in a predetermined angle rotation direction, and the skewed laminated iron core 8 is skewed. Is formed. A shaft hole 19 is provided inside the connecting portion 16, and the three laminated cores 8 are juxtaposed and fixed by press-fitting the shaft 5 into the shaft hole 19.

図1は、図5のB−Bで断面した、かしめ部および打込み部の要部断面図である。積層鉄心8の一端部に位置する第一鉄心片20のかしめ部17は穴部21を有しており、第一鉄心片20と隣接する第二鉄心片22のかしめ部17は一側の面に凸部23を、その凸部23の反対側の面には凹部24を有しており、第一鉄心片20の穴部21に第二鉄心片22の凸部23が嵌合され、その第二鉄心片22の凹部24には隣接する第二鉄心片22の凸部23を嵌合するごとく順次第二鉄心片22の凹部24と凸部23を嵌合して積層鉄心8は一体化されている。第一鉄心片20のティース15のうち第二鉄心片22がわの面には、第一鉄心片20のティース15の浮き上がりに対する矯正手段をなす打込み部25を備えている。第一鉄心片20のティース15の先端は、打込み部25を起点にして、くの字状に屈曲して、隣接する第二鉄心片22との隙間が減少するように矯正されている。   FIG. 1 is a cross-sectional view of main parts of a caulking portion and a driving portion, taken along a line BB in FIG. The caulking portion 17 of the first iron core piece 20 located at one end of the laminated iron core 8 has a hole 21, and the caulking portion 17 of the second iron core piece 22 adjacent to the first iron core piece 20 is on one side. The convex portion 23 is provided on the opposite side of the convex portion 23, and the convex portion 23 of the second iron core piece 22 is fitted in the hole portion 21 of the first iron core piece 20. The concave core 24 of the second iron core piece 22 is sequentially fitted into the concave portion 24 of the second iron core piece 22 so that the concave core 24 and the convex portion 23 of the second iron core piece 22 are sequentially fitted. Has been. Of the teeth 15 of the first iron core piece 20, a second iron core piece 22 has a driving portion 25 on the surface of the first iron core piece 20 that serves as a correction means against the lifting of the teeth 15 of the first iron core piece 20. The tip of the tooth 15 of the first core piece 20 is corrected so as to be bent in a U-shape starting from the driving portion 25 so that the gap between the adjacent second core pieces 22 is reduced.

なお、打込み部25を備えない場合には、図1の破線で示すように、第一鉄心片20のティース15が、該ティース15の先端に行くにしたがって隣接する第二鉄心片22との隙間が広くなるように浮き上がって、ティース15の先端部では隣接する第二鉄心片22との間に、例えば0.3mm程度の隙間が生じている。これは、端面に位置する第一鉄心片20の穴部21に、隣接する第二鉄心片22側から凸部23が嵌合されることで、第一鉄心片20のティース15が上記方向に浮き上がる応力が作用するためで、剛性の弱い穴部21付近のティース15が特に浮き上がりやすい。   When the driving portion 25 is not provided, as shown by a broken line in FIG. 1, the gap between the tooth 15 of the first iron core piece 20 and the adjacent second iron core piece 22 as it goes to the tip of the tooth 15. And a gap of, for example, about 0.3 mm is generated between the adjacent second core pieces 22 at the tip of the tooth 15. This is because the convex portion 23 is fitted from the adjacent second core piece 22 side to the hole portion 21 of the first core piece 20 located on the end surface, so that the teeth 15 of the first core piece 20 are in the above direction. Because the floating stress acts, the teeth 15 near the hole 21 having a low rigidity are particularly likely to float.

図2は、図1のCから見た第一鉄心片の打込み部側の正面図である。第一鉄心片20のティース15のうち第二鉄心片22がわの面に設けられた打込み部25は、ティース15がその先端に向かってのびる方向に対して略直角で直線状に設けられている。打込み部25は、第一鉄心片20の長円形状の穴部21の近傍に位置するティース15に形成されており、図2では、1個の穴部21に対してその近傍に位置する3個のティース15に打込み部25が形成されて、3個の穴部21に対して全体で9個のティース15に打込み部25が形成されている。また、打込み部25は、1個のティース15に対して3本の平行線状の打込み部25が形成されている。   FIG. 2 is a front view of the first iron core piece on the driving portion side viewed from C in FIG. 1. The driving portion 25 in which the second core piece 22 of the teeth 15 of the first core piece 20 is provided on the side of the first core piece 20 is provided in a straight line substantially perpendicular to the direction in which the teeth 15 extend toward the tip. Yes. The driving portion 25 is formed in the tooth 15 positioned in the vicinity of the oval hole 21 of the first iron core piece 20, and in FIG. 2, 3 positioned in the vicinity of one hole 21. The driving portions 25 are formed in the individual teeth 15, and the driving portions 25 are formed in the nine teeth 15 in total with respect to the three hole portions 21. The driving portion 25 is formed with three parallel-line driving portions 25 with respect to one tooth 15.

図6は、図1の打込み部の要部説明図である。第一鉄心片20に設けた打込み部25の深さtは、スロット9の打抜きによってティース15に生じた抜きだれの寸法相当の深さとなっている。鋼板を打抜くことによって、せん断切り口面は通常、だれ、せん断面、破断面、かえりの四つの部分から成り立っているが、だれ部は工具が食い込む際に圧下された自由表面の部分である。打込み部25の深さtを、このだれ部の寸法相当の深さとして構成している。本実施の形態では、第一鉄心片20の板厚Tは0.5mmに対して、打込み部25の深さtは0.05mmとしている。つまり、深さtは、板厚Tに対して10%程度の深さとなっている。また、打込み部25の断面形状は、V型形状であり、3本で構成されている。   FIG. 6 is an explanatory view of a main part of the driving unit shown in FIG. The depth t of the driving portion 25 provided in the first iron core piece 20 is a depth corresponding to the size of the dripping generated in the teeth 15 by the punching of the slot 9. By punching a steel sheet, the shear cut surface is usually composed of four parts: a droop, a shear plane, a fracture surface, and a burr, but the droop is a free surface part that is squeezed when the tool bites. The depth t of the driving portion 25 is configured as a depth corresponding to the size of the drooping portion. In the present embodiment, the plate thickness T of the first iron core piece 20 is 0.5 mm, and the depth t of the driving portion 25 is 0.05 mm. That is, the depth t is about 10% of the plate thickness T. Moreover, the cross-sectional shape of the driving | running | working part 25 is V shape, and is comprised by three.

図4において、軸鉄心14における両端面に位置するの鉄心片18は、上記説明の通り、打込み部25を備えた第一鉄心片20が配設されている。同じ積層鉄心8を、軸方向に3個並設しており、その両端面にはティース15に打込み部25を備えた第一鉄心片20が配設されるように、積層鉄心8の方向を定めてシャフト5に圧入されている。   In FIG. 4, the iron core pieces 18 positioned on both end surfaces of the shaft iron core 14 are provided with the first iron core pieces 20 including the driving portions 25 as described above. Three of the same laminated cores 8 are arranged side by side in the axial direction, and the direction of the laminated core 8 is set so that the first core pieces 20 provided with the driven portions 25 are disposed on the teeth 15 at both end faces. It is fixed and press-fitted into the shaft 5.

次に動作について説明する。電動パワーステアリング装置用モータ1は、図示しない制御装置に接続されたリード線13から、ブラシ12を介して電機子4は給電され、磁石3との電磁作用により電機子4は回転力を発生して、この回転力によって電動パワーステアリング装置用モータ1はステアリングの操舵力を補助することができる。   Next, the operation will be described. In the motor 1 for an electric power steering apparatus, the armature 4 is fed from a lead wire 13 connected to a control device (not shown) via a brush 12, and the armature 4 generates a rotational force by electromagnetic action with the magnet 3. Thus, the electric power steering device motor 1 can assist the steering force by this rotational force.

以上のように、この実施の形態1のものでは、第一鉄心片20のティース15のうち第二鉄心片22がわの面に打込み部25を備えたので、打込み部25を起点にして第一鉄心片20のティース15が第二鉄心片22側に屈曲して、積層鉄心8の端面のティース15の浮き上がりが矯正され、隣接する第二鉄心片22との隙間が減少して、積層鉄心8の端面の平面度の良い小型の積層鉄心8を得ることができる。また、打込み部25の反対側の面、即ち積層鉄心8の端面には、上記打込み部25に伴う突起が生じず、平面度の良い積層鉄心8を得ることができる。また、打込み部25による積層鉄心8の磁気特性への影響も問題がない。   As described above, in the first embodiment, since the second core piece 22 of the teeth 15 of the first core piece 20 includes the driving portion 25 on the side of the flange, the first iron core piece 20 has the driving portion 25 as a starting point. The teeth 15 of the one iron core piece 20 are bent to the second iron core piece 22 side, the lift of the teeth 15 on the end face of the laminated iron core 8 is corrected, the gap between the adjacent second iron core pieces 22 is reduced, and the laminated iron core is reduced. Thus, it is possible to obtain a small laminated iron core 8 with a flatness of the end face 8. Further, the protrusion on the opposite surface of the driving portion 25, that is, the end surface of the laminated core 8, is free from protrusions associated with the driving portion 25, and the laminated core 8 having good flatness can be obtained. Further, the influence of the driving portion 25 on the magnetic properties of the laminated core 8 is not problematic.

打込み部25は、ティース15が該ティース15の先端に向かってのびる方向に対して略直角に設けたので、ティース15に突起部を設ける場合のようにティース15の幅寸法の増加がなく、ティース15の浮き上がりが容易に矯正されて、平面度の良い小型の積層鉄心8を得ることができる。なお、打込み部25が上記直角からずれるに従って、ティース15の先端が回転方向にずれて矯正されるため、できるだけ直角に設けるほうが良い。直線状の打込み部25であるので、容易に屈曲して効果的に矯正される。また、ティース15に設ける打込み部25の径方向の位置は、浮き上がりを効果的に抑制できる位置に設けると良い。   The driving portion 25 is provided at a substantially right angle to the direction in which the tooth 15 extends toward the tip of the tooth 15, so that the width dimension of the tooth 15 does not increase as in the case where the protrusion is provided on the tooth 15. 15 is easily corrected, and a small laminated core 8 with good flatness can be obtained. In addition, since the front-end | tip of the teeth 15 will shift | deviate and correct | amend as the driving | running | working part 25 deviates from the said right angle, it is better to provide as much as possible at right angles. Since it is the linear driving | running | working part 25, it bends easily and is corrected effectively. The radial position of the driving portion 25 provided on the tooth 15 is preferably provided at a position where lifting can be effectively suppressed.

打込み部25は、少なくとも第一鉄心片20の穴部21の近傍に位置するティース15に形成されているので、剛性が弱い穴部21の近傍に位置して浮き上がりやすいティース15について、その浮き上がりが矯正されるため、効果的に平面度の良い小型の積層鉄心8を得ることができる。   Since the driving portion 25 is formed at least in the tooth 15 located in the vicinity of the hole portion 21 of the first iron core piece 20, the teeth 15 are easily lifted in the vicinity of the hole portion 21 having low rigidity. Since it is corrected, a small laminated iron core 8 with good flatness can be obtained effectively.

打込み部25の深さは、スロット9の打抜きによってティース15に生じた抜きだれの寸法相当以下の深さであるので、打込み部25の影響が端面側に及ばず、端面の平面度が良好で、打込み部25を備えたことによるスロット9側へのはみ出しが抜きだれ部で吸収されて、ティース15からスロット9の方向にはみださない積層鉄心8を得ることができる。また、打込み部25による積層鉄心8の磁気特性への影響も問題がない。なお、打込み部25の深さが極端に浅い場合は、ティース15の浮き上がりに対する矯正効果が減少するので、これを考慮して打込み部25の深さを決定する。   Since the depth of the driving portion 25 is a depth equal to or less than the size of the sag generated in the teeth 15 by the punching of the slot 9, the influence of the driving portion 25 does not reach the end face side, and the flatness of the end face is good. Further, the protrusion to the slot 9 side due to the provision of the driving portion 25 is absorbed by the extracted portion, and the laminated iron core 8 that does not protrude from the tooth 15 toward the slot 9 can be obtained. Further, the influence of the driving portion 25 on the magnetic properties of the laminated core 8 is not problematic. In addition, when the depth of the driving | running | working part 25 is extremely shallow, since the correction effect with respect to the floating of the teeth 15 reduces, the depth of the driving | running | working part 25 is determined in consideration of this.

打込み部25は、複数本で形成されているので、打込み部25の深さが比較的浅い場合であっても、効果的にティース15の浮き上がりが矯正されるとともに、打込み部25を備えたことによるスロット9の方向へのはみ出しや平面度への影響が更に抑制されて、平面度の良い小型の積層鉄心8を得ることができる。   Since the driving portion 25 is formed of a plurality of pieces, the lifting of the teeth 15 is effectively corrected and the driving portion 25 is provided even when the depth of the driving portion 25 is relatively shallow. Thus, the protrusion in the direction of the slot 9 and the influence on the flatness are further suppressed, and a small laminated core 8 with good flatness can be obtained.

打込み部25の断面形状はV型形状であるので、打込み部25の深さが比較的浅い場合であっても効果的に屈曲して、ティース15の浮き上がりが矯正されて、平面度の良い小型の積層鉄心8を得ることができる。   Since the cross-sectional shape of the driving portion 25 is V-shaped, even if the depth of the driving portion 25 is relatively shallow, the bending portion 25 is effectively bent, the lift of the teeth 15 is corrected, and the small size with good flatness. The laminated iron core 8 can be obtained.

かしめ部25は、軸心と同心に形成された長円形状であり、かしめ部25の精度が低下したり、第一鉄心片20の穴部21の剛性が低下しやすいが、打込み部25を備えることによって、効果的にティース15の浮き上がりが矯正されて、平面度が良く小型でスキューを有した積層鉄心8を得ることができる。なお、背景技術に記載したような突起部を設けたものでは、容易にスキューを行うことができない。   The caulking portion 25 has an oval shape formed concentrically with the shaft center, and the accuracy of the caulking portion 25 is likely to be reduced, or the rigidity of the hole portion 21 of the first iron core piece 20 is likely to be reduced. By providing, the floating of the teeth 15 is effectively corrected, and the laminated iron core 8 having good flatness, small size, and skew can be obtained. It should be noted that a skew provided as described in the background art cannot be easily skewed.

複数個の積層鉄心8を軸方向に並設した軸鉄心14を備えたものいおいて、軸鉄心14の両端面の鉄心片18には、ティース15に設けた打込み部25を備えた第一鉄心片20を配設するようにしたので、軸鉄心14の両端面の平面度を容易に向上することができ、平面度が良い積層鉄心8を備えた回転電機を得ることができる。端面の平面度が良いため、コイル10をスロット9に高密度に押し込むことができて、小型で性能の良い回転電機を得ることができる。   In the one provided with the shaft core 14 in which a plurality of laminated iron cores 8 are arranged in the axial direction, the core pieces 18 on both end faces of the shaft core 14 are provided with first driven portions 25 provided on the teeth 15. Since the iron core piece 20 is disposed, the flatness of both end faces of the shaft iron core 14 can be easily improved, and a rotating electrical machine including the laminated core 8 with good flatness can be obtained. Since the flatness of the end face is good, the coil 10 can be pushed into the slot 9 with high density, and a small-sized and high-performance rotating electrical machine can be obtained.

実施の形態2.
実施の形態2を図7〜図11に基づいて説明する。図7は、積層鉄心の製造工程の説明図である。例えば板厚が0.5mmの帯状の鋼板26を、金型内を順送りして最後に一体化された積層鉄心8を、7つの工程で製造する例を示している。イの工程は、パイロットピン穴27を打抜く工程、ロの工程は、スロット9を打抜く工程である。ハの工程は、打込み部25を形成する工程であり、この打込み部25を形成する工程の後に、連結部16に3個の穴部21を打抜くニの工程を備えている。ホの工程は、凸部23および凹部24を形成する工程であって、ヘの工程は、シャフト穴19を打抜く工程である。トの工程で、鉄心片18(第一鉄心片20または第二鉄心片22)の外径dが鋼板26から打抜かれて、ティース15は鋼板26から切り離される。なお、上記の各打ち抜きは、図中紙面上から下の方向に向かってパンチが移動して行われる。第一鉄心片20は、上記イ、ロ、ハ、ニ、ヘ、トの工程で、第二鉄心片22は、イ、ロ、ホ、ヘ、トの工程で、各々、工程を選択的に実施することで形成される。例えば、30枚の鉄心片18を一体化して積層鉄心8とする場合では、まず、第一鉄心片20が1枚形成されて、2〜30枚目は第二鉄心片22が形成される。なお、図7は、第一鉄心片20が形成される工程を図示したものである。
Embodiment 2. FIG.
The second embodiment will be described with reference to FIGS. FIG. 7 is an explanatory diagram of the manufacturing process of the laminated iron core. For example, an example in which a laminated steel core 8 in which a strip-shaped steel plate 26 having a plate thickness of 0.5 mm is sequentially fed through the mold and integrated last is manufactured in seven steps is shown. The step (a) is a step of punching the pilot pin hole 27, and the step (b) is a step of punching the slot 9. The step C is a step of forming the driving portion 25, and includes a step of punching the three holes 21 in the connecting portion 16 after the step of forming the driving portion 25. The step (e) is a step for forming the convex portion 23 and the concave portion 24, and the step (f) is a step for punching the shaft hole 19. In the step, the outer diameter d of the iron core piece 18 (the first iron core piece 20 or the second iron core piece 22) is punched from the steel plate 26, and the teeth 15 are separated from the steel plate 26. Each punching is performed by moving the punch from the top to the bottom in the drawing. The first iron core piece 20 is a process of the above-mentioned a, b, c, d, f, and g, and the second iron core piece 22 is a process of a, b, h, f, h, g, respectively, and the process is selectively performed. It is formed by carrying out. For example, when 30 core pieces 18 are integrated to form a laminated core 8, first, the first iron core piece 20 is formed, and the second to 30th iron core pieces 22 are formed. FIG. 7 illustrates a process in which the first iron core piece 20 is formed.

図8は、図7の鋼板26をD−Dで断面した打込み部の要部断面図である。ハの工程で打込み部25の形成時は、打込み金型が図中紙面上から下の方向に向かって移動し、鋼板26の片側の面に、例えば90度の角度をもった打込み部25が、鋼板26の板厚の約10%の深さで形成されている。このとき鋼板26の反打込み部側の面は、平面で支持された状態で打込み部25は形成され、打込み部25側が僅かに窪んだ状態に形成される。打込み部25は、ティース15が延びる方向に略直角に1本形成されており、3個の穴部21の位置に各々対応した3箇所のティース15に打込み部25は形成されている。ハの打込み部25を形成する工程では、ティース15の浮き上がりを矯正するための内部応力が与えられて、トの工程で、第一鉄心片20の外径が鋼板26から打抜かれるまで、打込み部25を形成したティース15は鋼板26とが繋がっており、打込み部25による内部応力が残留している。   FIG. 8 is a cross-sectional view of the main part of the driving portion obtained by cross-sectioning the steel plate 26 of FIG. 7 along DD. When forming the driving portion 25 in the step C, the driving mold moves from the top to the bottom in the drawing, and the driving portion 25 having an angle of, for example, 90 degrees is formed on one surface of the steel plate 26. The steel plate 26 is formed at a depth of about 10% of the plate thickness. At this time, the surface of the steel plate 26 on the side opposite to the driving portion is formed so that the driving portion 25 is formed while being supported by a flat surface, and the driving portion 25 side is slightly depressed. One driving portion 25 is formed substantially perpendicular to the direction in which the teeth 15 extend, and the driving portions 25 are formed in three teeth 15 respectively corresponding to the positions of the three hole portions 21. In the step of forming the hammered-in portion 25, internal stress is applied to correct the lifting of the teeth 15, and driving is performed until the outer diameter of the first iron core piece 20 is punched from the steel plate 26 in the step of G. The teeth 15 forming the portion 25 are connected to the steel plate 26, and the internal stress due to the driving portion 25 remains.

図9は、鉄心片の積層工程の説明図である。図7のトの工程において、図中紙面下方向に配置された外径抜きダイスで外径が打抜かれて鋼板26から切り離された鉄心片18は、外径抜きダイスの中で外径抜きと同時にかしめ部17が嵌合される。外径抜きダイスの下部には外径抜きダイスと一体の、図9に示す円筒状のスクイズリング27が配置されている。スクイズリング27の内径寸法は、鉄心片18の外径寸法に対して僅かに小さいため、鉄心片18はスクイズリング27の内周面に保持され、順次打ち抜かれる鉄心片18によってスクイズリング27内の鉄心片18は、スクイズリング27から順次押し出されて1個の一体化された積層鉄心8を連続的に得ることができる。なお、かしめ部17を長円形状として、スクイズリング27を所定角度回転させながら順次嵌合するように構成した場合では、実施の形態1のスキューされた積層鉄心8を得ることができる。   FIG. 9 is an explanatory diagram of a lamination process of iron core pieces. In the process of FIG. 7, the iron core piece 18, which has been punched out from the steel plate 26 by punching the outer diameter with an outer diameter cutting die arranged in the lower direction of the drawing in the drawing, At the same time, the caulking portion 17 is fitted. A cylindrical squeeze ring 27 shown in FIG. 9 that is integral with the outer diameter cutting die is disposed below the outer diameter cutting die. Since the inner diameter dimension of the squeeze ring 27 is slightly smaller than the outer diameter dimension of the iron core piece 18, the iron core piece 18 is held on the inner peripheral surface of the squeeze ring 27 and is sequentially punched into the squeeze ring 27. The iron core pieces 18 are sequentially pushed out from the squeeze ring 27, so that one integrated laminated iron core 8 can be obtained continuously. If the caulking portion 17 has an oval shape and is configured to be sequentially fitted while rotating the squeeze ring 27 by a predetermined angle, the skewed laminated iron core 8 of the first embodiment can be obtained.

図10は、上記の工程によって製造された積層鉄心の正面図である。第一鉄心片20の円形状の穴部21に、第二鉄心片22の円形状の凸部23が勘合され、その後は所定枚数になるまで第二鉄心片22の凹部24に凸部23が嵌合されて、この場合30枚の鉄心片18が一体化した積層鉄心8となっている。なお、所定枚数になると第一鉄心片20を形成することで、第一鉄心片20のかしめ部17は穴部21であるために、その前の第二鉄心片22の凹部24に嵌合することができず、所定枚数で一体化された積層鉄心8を連続的に製造することができる。   FIG. 10 is a front view of the laminated iron core manufactured by the above process. The circular convex portion 23 of the second iron core piece 22 is fitted into the circular hole portion 21 of the first iron core piece 20, and thereafter the convex portion 23 is formed in the concave portion 24 of the second iron core piece 22 until the predetermined number is reached. In this case, the laminated iron core 8 is formed by integrating the 30 iron core pieces 18. In addition, since the caulking part 17 of the 1st iron core piece 20 is the hole 21 by forming the 1st iron core piece 20 when it becomes a predetermined number of sheets, it fits into the recessed part 24 of the 2nd iron core piece 22 before that. Therefore, the laminated iron core 8 integrated with a predetermined number of sheets can be continuously manufactured.

図11は、図10の積層鉄心をE−Eで断面した積層鉄心の要部断面図である。第一鉄心片20の穴部21に、第二鉄心片22の凸部23が勘合され、その後は所定枚数になるまで第二鉄心片22の凹部24に凸部23が嵌合されて、この場合30枚の鉄心片18が一体化した積層鉄心8となっている。積層鉄心8の一端面の第一鉄心片20のティース15に設けたV字形状の打込み部25によってティース15の浮き上がりが矯正されている。なお、積層鉄心8の他端面の第二鉄心片22のティース15が浮き上がっているのは、該第二鉄心片22がスクイズリング27から押し出されるときに、該第二鉄心片22のティース15に該積層鉄心8の自重が作用するために浮き上がっている。   FIG. 11 is a cross-sectional view of the main part of the laminated iron core obtained by crossing the laminated iron core of FIG. 10 along EE. The convex portion 23 of the second iron core piece 22 is fitted into the hole portion 21 of the first iron core piece 20, and then the convex portion 23 is fitted into the concave portion 24 of the second iron core piece 22 until the predetermined number is reached. In this case, the laminated iron core 8 is formed by integrating 30 iron core pieces 18. The lift of the teeth 15 is corrected by a V-shaped driving portion 25 provided on the teeth 15 of the first core piece 20 on one end face of the laminated core 8. The teeth 15 of the second core piece 22 on the other end surface of the laminated core 8 are lifted up when the second core piece 22 is pushed out of the squeeze ring 27. The laminated iron core 8 is lifted because of its own weight.

以上のように、この実施の形態2のものでは、コイル10を収容する複数のスロット9と、この複数のスロット9間に位置する複数のティース15と、この複数のティース15を連結する連結部16と、この連結部16に設けられたかしめ部17とを備えた鉄心片18を、金型内で帯状の鋼板26から順次打抜き形成するとともに、かしめ部17を嵌合することによって複数枚の鉄心片18を一体化するものであって、第一鉄心片20のかしめ部17は穴部21を有し、第二鉄心片22のかしめ部17は一側の面に凸部23を、その凸部23の反対側の面には凹部24を有しており、第一鉄心片20の穴部21と第二鉄心片22の凸部23を嵌合してなる積層鉄心8の製造方法において、第一鉄心片20の外径を打抜く工程(ト)よりも前に、第一鉄心片20のティース15のうち、第一鉄心片20が隣接する第二鉄心片22がわの面に打込み部25を形成する工程(ハ)を備えたので、打込み部25の形成が容易で生産性が良く、外径を打ち抜かれて鋼板26から切り離された第一鉄心片20のティース15が、打込み部25の残留応力によって隣接する第二鉄心片22との隙間が減少する方向に矯正されて平面度が良く生産性の良い積層鉄心8の製造方法を得ることができる。   As described above, in the second embodiment, the plurality of slots 9 that house the coil 10, the plurality of teeth 15 that are located between the plurality of slots 9, and the connecting portion that connects the plurality of teeth 15. 16 and the caulking portion 17 provided on the connecting portion 16 are sequentially punched from the strip-shaped steel plate 26 in the mold, and a plurality of sheets are fitted by fitting the caulking portion 17 together. The iron core piece 18 is integrated, and the caulking portion 17 of the first iron core piece 20 has a hole portion 21, and the caulking portion 17 of the second iron core piece 22 has a convex portion 23 on one side surface thereof. In the manufacturing method of the laminated core 8 which has the recessed part 24 in the surface on the opposite side of the convex part 23, and fits the hole part 21 of the 1st iron core piece 20, and the convex part 23 of the 2nd iron core piece 22. FIG. Before the step (g) of punching the outer diameter of the first iron core piece 20 Of the teeth 15 of the first iron core piece 20, the second iron core piece 22 adjacent to the first iron core piece 20 includes the step (c) of forming the driving portion 25 on the side of the hook. The direction in which the tooth 15 of the first core piece 20 punched out of the outer diameter and cut off from the steel plate 26 is easy and productive, and the clearance between the adjacent second core pieces 22 is reduced by the residual stress of the driving portion 25. Thus, it is possible to obtain a method of manufacturing the laminated core 8 that is straightened and has good flatness and good productivity.

打込み部25を形成する工程(ハ)は、かしめ部17を形成する工程(ニおよびホ)よりも前工程で行っているので、打込み部25を形成することによるかしめ部17の寸法精度への影響が無く、かしめ部17の嵌合精度が良いため、平面度の良い積層鉄心8の製造方法を得ることができる。また、打込み部25は直線状であるので、前記打込み金型も簡単な構造で良く、メンテナンスも容易となる。   Since the step (c) of forming the driving portion 25 is performed in a step before the step of forming the caulking portion 17 (d and e), the dimensional accuracy of the caulking portion 17 by forming the driving portion 25 is improved. Since there is no influence and the fitting accuracy of the caulking portion 17 is good, a method for manufacturing the laminated core 8 with good flatness can be obtained. Further, since the driving portion 25 is linear, the driving die may have a simple structure and maintenance is easy.

また、かしめ部17が、上記ニまたはホの、別の工程で形成されるため、第一鉄心片20の穴部21と第二鉄心片22の凸部23の嵌合が安定しない場合があり、第一鉄心片20のティース15が浮き上がりやすくなるが、打込み部25を備えることによって、浮き上がりが矯正された平面度の良い積層鉄心8の製造方法を得ることができる。   In addition, since the caulking portion 17 is formed in a separate process, the fitting of the hole portion 21 of the first core piece 20 and the convex portion 23 of the second core piece 22 may not be stable. Although the teeth 15 of the first iron core piece 20 are easily lifted, by providing the driving portion 25, it is possible to obtain a method of manufacturing the laminated iron core 8 with improved flatness and improved flatness.

なお、第一鉄心片20と反対側の端面の第二鉄心片22のティース15が図11のように浮き上がる場合に対しても、該ティース15に打込み部25を備えることで矯正することができる。但し、この場合は前述の打込み金型の移動を、図7中紙面下から上とする必要があり装置が複雑化する。複数の積層鉄心8を並設する場合は、前述の通り打込み部25を備えた第一鉄心片20を両端面に配設するとよい。   In addition, even when the tooth 15 of the second core piece 22 on the end surface opposite to the first core piece 20 is lifted as shown in FIG. 11, the tooth 15 can be corrected by providing the driving portion 25. . However, in this case, it is necessary to move the above-mentioned driving mold from the bottom to the top in FIG. 7, which complicates the apparatus. When arranging a plurality of laminated cores 8 side by side, the first core pieces 20 provided with the driving portions 25 may be disposed on both end faces as described above.

なお、実施の形態1の積層鉄心8と相当の構成の部分については、実施の形態1の積層鉄心8と同様の効果を奏する。   In addition, about the part corresponding to the laminated core 8 of Embodiment 1, there exists an effect similar to the laminated core 8 of Embodiment 1. FIG.

実施の形態3.
実施の形態3を図12〜図14に基づいて説明する。図12は、ブラシレスモータ等の固定子に用いられる積層鉄心の正面図である。積層鉄心8は、コイルを収容する6個のスロット9と、このスロット間に位置する6個のティース15と、このティース15を連結する連結部16と、この連結部16に設けられたかしめ部17とを備えた鉄心片18を、かしめ部17を嵌合することによって所定枚数の鉄心片18を一体化したものであり、実施の形態1および実施の形態2に対して、ティース15が内周側に延びたものである。
Embodiment 3 FIG.
The third embodiment will be described with reference to FIGS. FIG. 12 is a front view of a laminated iron core used for a stator such as a brushless motor. The laminated iron core 8 includes six slots 9 for accommodating coils, six teeth 15 positioned between the slots, a connecting portion 16 for connecting the teeth 15, and a caulking portion provided in the connecting portion 16. And a predetermined number of core pieces 18 are integrated by fitting the caulking portion 17 into the core pieces 18. It extends to the circumferential side.

図13は、図12の積層鉄心をF−Fで断面した積層鉄心の要部断面図である。第一鉄心片20のかしめ部17は穴部21を有し、第二鉄心片22のかしめ部17は一側の面に凸部23を、その凸部23の反対側の面には凹部24を有しており、第一鉄心片20の穴部21に第二鉄心片22の凸部23が嵌合され、その第二鉄心片22の凹部24には隣接する第二鉄心片22の凸部23を嵌合するごとく順次第二鉄心片22の凹部24と凸部23を嵌合して所定枚数の鉄心片18が一体化されている。第一鉄心片20のティース15のうち第二鉄心片22がわの面には、打込み部25の断面形状が尖ったR状からなる打込み部25が設けられており、第一鉄心片20のティース15の浮き上がりを矯正している。   FIG. 13 is a cross-sectional view of the main part of the laminated core in which the laminated core shown in FIG. The caulking portion 17 of the first iron core piece 20 has a hole portion 21, and the caulking portion 17 of the second iron core piece 22 has a convex portion 23 on one surface and a concave portion 24 on the surface opposite to the convex portion 23. The convex portion 23 of the second iron core piece 22 is fitted into the hole portion 21 of the first iron core piece 20, and the convexity of the adjacent second iron core piece 22 is fitted in the concave portion 24 of the second iron core piece 22. As the portion 23 is fitted, the concave portion 24 and the convex portion 23 of the second iron core piece 22 are sequentially fitted, and a predetermined number of the iron core pieces 18 are integrated. Of the teeth 15 of the first iron core piece 20, the second iron core piece 22 is provided with a driving portion 25 having an R shape with a sharp cross-sectional shape of the driving portion 25. The lift of teeth 15 is corrected.

図14は、図13のGから見た第一鉄心片の打込み部側の正面図である。第一鉄心片20の6個のティース15には、ティース15の延びる方向に対して略直角に、各々1本ずつ計6本の直線状の打込み部25が設けられている。   FIG. 14 is a front view of the first iron core piece driven-in side as viewed from G in FIG. 13. The six teeth 15 of the first iron core piece 20 are provided with a total of six linear driving portions 25, one each, substantially perpendicular to the direction in which the teeth 15 extend.

以上のように、この実施の形態3のものでは、実施の形態1および実施の形態2に対して、ティース15が内周側に延びた固定子の積層鉄心8に関するものであるが、実施の形態1および実施の形態2と相当の構成の部分については、同様の効果を得ることができるものである。   As described above, the third embodiment is related to the laminated iron core 8 of the stator in which the teeth 15 extend to the inner peripheral side as compared with the first and second embodiments. Similar effects can be obtained with respect to the parts corresponding to those in the first and second embodiments.

本発明の実施の形態1を示すかしめ部および打込み部の要部断面図である。It is principal part sectional drawing of the crimping part and driving | running | working part which show Embodiment 1 of this invention. 本発明の実施の形態1を示す第一鉄心片の打込み部側の正面図である。It is a front view by the side of the driving | running | working part of the 1st iron core piece which shows Embodiment 1 of this invention. 本発明の実施の形態1を示す電動パワーステアリング装置用モータの断面図である。It is sectional drawing of the motor for electric power steering apparatuses which shows Embodiment 1 of this invention. 本発明の実施の形態1を示す軸鉄心の断面図である。It is sectional drawing of the shaft iron core which shows Embodiment 1 of this invention. 本発明の実施の形態1を示す積層鉄心の正面図である。It is a front view of the laminated iron core which shows Embodiment 1 of this invention. 本発明の実施の形態1を示す打込み部の要部説明図である。It is principal part explanatory drawing of the drive part which shows Embodiment 1 of this invention. 本発明の実施の形態2を示す積層鉄心の製造工程の説明図である。It is explanatory drawing of the manufacturing process of the laminated iron core which shows Embodiment 2 of this invention. 本発明の実施の形態2を示す打込み部の要部断面図である。It is principal part sectional drawing of the drive part which shows Embodiment 2 of this invention. 本発明の実施の形態2を示す鉄心片の積層工程の説明図である。It is explanatory drawing of the lamination process of the iron core piece which shows Embodiment 2 of this invention. 本発明の実施の形態2を示す積層鉄心の正面図である。It is a front view of the laminated iron core which shows Embodiment 2 of this invention. 本発明の実施の形態2を示す積層鉄心の要部断面図である。It is principal part sectional drawing of the laminated iron core which shows Embodiment 2 of this invention. 本発明の実施の形態3を示す積層鉄心の正面図である。It is a front view of the laminated iron core which shows Embodiment 3 of this invention. 本発明の実施の形態3を示す積層鉄心の要部断面図である。It is principal part sectional drawing of the laminated iron core which shows Embodiment 3 of this invention. 本発明の実施の形態3を示す第一鉄心片の打込み部側の正面図である。It is a front view by the side of the driving | running | working part of the 1st iron core piece which shows Embodiment 3 of this invention.

符号の説明Explanation of symbols

8 積層鉄心、 9 スロット、 14 軸鉄心、 15 ティース、 16 連結部、 17 かしめ部、 18 鉄心片、 20 第一鉄心片、 21 穴部、 22 第二鉄心片、 23 凸部、 24 凹部、 25 打込み部、 26 鋼板。
8 laminated iron cores, 9 slots, 14 shaft iron cores, 15 teeth, 16 connecting parts, 17 caulking parts, 18 iron core pieces, 20 first iron core pieces, 21 holes, 22 second iron core pieces, 23 convex parts, 24 concave parts, 25 Driving part, 26 steel plate.

Claims (10)

コイルを収容する複数のスロットと、この複数のスロット間に位置する複数のティースと、この複数のティースを連結する連結部と、この連結部に設けられたかしめ部と、を備えた鉄心片を、前記かしめ部を嵌合することによって複数枚の前記鉄心片を一体化した積層鉄心であって、第一鉄心片のかしめ部は穴部を有し、第二鉄心片のかしめ部は一側の面に凸部を、その凸部の反対側の面には凹部を有しており、前記第一鉄心片の穴部に前記第二鉄心片の凸部が嵌合され、その第二鉄心片の凹部には隣接する第二鉄心片の凸部を嵌合するごとく順次第二鉄心片の凹部と凸部を嵌合して一体化した積層鉄心において、前記第一鉄心片のティースのうち前記第二鉄心片がわの面に設けられた、前記第一鉄心片のティースの浮き上がりを矯正する打込み部を備えたことを特徴とする積層鉄心。 An iron core piece comprising a plurality of slots for accommodating coils, a plurality of teeth positioned between the plurality of slots, a connecting portion for connecting the plurality of teeth, and a caulking portion provided in the connecting portion. A laminated iron core in which a plurality of the iron core pieces are integrated by fitting the caulking part, the caulking part of the first iron core piece having a hole, and the caulking part of the second iron core piece is one side A convex portion on the surface, and a concave portion on the surface opposite to the convex portion, and the convex portion of the second iron core piece is fitted in the hole of the first iron core piece, and the second iron core Of the teeth of the first core piece, in the laminated core in which the concave portion and the convex portion of the second iron core piece are sequentially fitted and integrated into the concave portion of the piece so as to fit the convex portion of the adjacent second iron core piece. The second iron core piece is provided on the side of the wafer and corrects the lifting of the teeth of the first iron core piece. A laminated core, characterized in that it comprises only part. 打込み部は、ティースが該ティースの先端に向かってのびる方向に対して略直角に設けたことを特徴とする請求項1に記載の積層鉄心。 The laminated iron core according to claim 1, wherein the driving portion is provided at a substantially right angle to a direction in which the tooth extends toward the tip of the tooth. 打込み部は、少なくとも第一鉄心片の穴部の近傍に位置するティースに形成されていることを特徴とする請求項1または請求項2に記載の積層鉄心。 The laminated core according to claim 1, wherein the driving portion is formed in a tooth positioned at least in the vicinity of the hole portion of the first iron core piece. 打込み部の深さは、スロットの打抜きによってティースに生じた抜きだれの寸法相当以下の深さであることを特徴とする請求項1〜請求項3のいずれか1項に記載の積層鉄心。 4. The laminated iron core according to claim 1, wherein a depth of the driving portion is a depth equal to or less than a size of a dripping generated in the teeth by punching the slot. 5. 打込み部は、複数本で形成されていることを特徴とする請求項1〜請求項4のいずれか1項に記載の積層鉄心。 The laminated core according to any one of claims 1 to 4, wherein a plurality of driving portions are formed. 打込み部の断面形状は、V型形状であることを特徴とする請求項1〜請求項5のいずれか1項に記載の積層鉄心。 The laminated core according to any one of claims 1 to 5, wherein a cross-sectional shape of the driving portion is a V shape. かしめ部は、軸心と同心に形成された長円形状であることを特徴とする請求項1〜請求項6のいずれか1項に記載の積層鉄心。 The laminated iron core according to any one of claims 1 to 6, wherein the caulking portion has an oval shape formed concentrically with the shaft center. コイルを収容する複数のスロットと、この複数のスロット間に位置する複数のティースと、この複数のティースを連結する連結部と、この連結部に設けられたかしめ部とを備えた鉄心片を、金型内で帯状の鋼板から順次打抜き形成するとともに、前記かしめ部を嵌合することによって複数枚の前記鉄心片を一体化するものであって、第一鉄心片のかしめ部は穴部を有し、第二鉄心片のかしめ部は一側の面に凸部を、その凸部の反対側の面には凹部を有しており、前記第一鉄心片の穴部と前記第二鉄心片の凸部を嵌合され、その第二鉄心片の凹部には隣接する第二鉄心片の凸部を嵌合するごとく順次第二鉄心片の凹部と凸部を嵌合して一体化した積層鉄心の製造方法において、前記第一鉄心片の外径を打抜く工程よりも前に、前記第一鉄心片のティースのうち、前記第一鉄心片が隣接する第二鉄心片がわの面に打込み部を形成する工程を備えたことを特徴とする積層鉄心の製造方法。 An iron core piece comprising a plurality of slots for accommodating coils, a plurality of teeth positioned between the plurality of slots, a connecting portion for connecting the plurality of teeth, and a caulking portion provided in the connecting portion, A plurality of iron core pieces are integrated by stamping and forming from a strip-shaped steel plate in a mold in sequence, and the caulking portion of the first iron core piece has a hole. The caulking portion of the second iron core piece has a convex portion on one surface and a concave portion on the surface opposite to the convex portion, and the hole portion of the first iron core piece and the second iron core piece The convex part of the second core piece is fitted and integrated into the concave part of the second core piece by sequentially fitting the concave part and convex part of the second core piece in order to fit the convex part of the adjacent second core piece. In the manufacturing method of the iron core, before the step of punching the outer diameter of the first iron core piece, Of Isu, method for manufacturing a laminated core, characterized in that said first core piece comprising a step of forming an implant portion on the surface of the I is a second core pieces adjacent. 打込み部を形成する工程は、かしめ部を形成する工程よりも前工程で行うことを特徴とする請求項8記載の積層鉄心の製造方法。 The method for manufacturing a laminated core according to claim 8, wherein the step of forming the driving portion is performed in a step before the step of forming the caulking portion. 請求項1記載の積層鉄心を軸方向に複数個並設した軸鉄心を備えた回転電機において、前記軸鉄心における両端面の鉄心片は、ティースに打込み部を備えた第一鉄心片が配設されていることを特徴とする回転電機。
2. A rotating electrical machine having a shaft core in which a plurality of laminated cores according to claim 1 are arranged side by side in the axial direction, wherein the core pieces on both end faces of the shaft core are provided with a first core piece provided with teeth. Rotating electric machine characterized by being made.
JP2003361811A 2003-10-22 2003-10-22 Laminated iron core, manufacturing method thereof, and rotating electric machine Expired - Lifetime JP3969379B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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WO2009063575A1 (en) * 2007-11-15 2009-05-22 Panasonic Corporation Motor and electronic apparatus using the same
FR2944925A1 (en) * 2009-04-27 2010-10-29 Mitsubishi Electric Corp Rotary electric machine i.e. motor, has core plates comprising press shearing parts that are beveled under press on burr side or shear settling side of parts, where plates are located at two ends of armature core
CN102857045A (en) * 2011-06-27 2013-01-02 阿斯莫有限公司 Method for manufacturing same, stator and motor
WO2021205890A1 (en) * 2020-04-09 2021-10-14 株式会社デンソー Stator core

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009063575A1 (en) * 2007-11-15 2009-05-22 Panasonic Corporation Motor and electronic apparatus using the same
JP2009124863A (en) * 2007-11-15 2009-06-04 Panasonic Corp Motor and electronic apparatus using the same
US8264117B2 (en) 2007-11-15 2012-09-11 Panasonic Corporation Motor and electronic apparatus using the same
FR2944925A1 (en) * 2009-04-27 2010-10-29 Mitsubishi Electric Corp Rotary electric machine i.e. motor, has core plates comprising press shearing parts that are beveled under press on burr side or shear settling side of parts, where plates are located at two ends of armature core
CN102857045A (en) * 2011-06-27 2013-01-02 阿斯莫有限公司 Method for manufacturing same, stator and motor
JP2013009567A (en) * 2011-06-27 2013-01-10 Asmo Co Ltd Method of manufacturing stator, stator and motor
US9502939B2 (en) 2011-06-27 2016-11-22 Asmo Co., Ltd. Method for manufacturing an armature core
WO2021205890A1 (en) * 2020-04-09 2021-10-14 株式会社デンソー Stator core
JP2021168540A (en) * 2020-04-09 2021-10-21 株式会社デンソー Stator core
JP7251514B2 (en) 2020-04-09 2023-04-04 株式会社デンソー stator core

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