JP2005125145A - Manufacturing method of inorganic molded product - Google Patents

Manufacturing method of inorganic molded product Download PDF

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JP2005125145A
JP2005125145A JP2003360661A JP2003360661A JP2005125145A JP 2005125145 A JP2005125145 A JP 2005125145A JP 2003360661 A JP2003360661 A JP 2003360661A JP 2003360661 A JP2003360661 A JP 2003360661A JP 2005125145 A JP2005125145 A JP 2005125145A
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inorganic
water
group
sulfate
soluble salt
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Nobuhiko Horiuchi
伸彦 堀内
Fumikazu Toda
文和 戸田
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SHIKO ACTEC KK
Mitsui Chemicals Inc
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SHIKO ACTEC KK
Mitsui Chemicals Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of an inorganic molded product having high strength using a water soluble salt of a metal element showing acidity in an aqueous solution form as a raw material. <P>SOLUTION: This inorganic molded product is manufactured by molding a kneaded material, which contains the water-soluble salt of at least one metal element arbitrarily selected from Groups III, IV, V, VI, VII, VIII, IX, X, XI, XII, XIII, XIV and XV of the periodic table, of which the aqueous solution exhibits acidity, water, urea, a hardly soluble inorganic matter, an inorganic binder, an organic binder and a reinforcing material and drying the obtained molded object to bake the same. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、無機物からなる成形体の製造方法に関する。更に詳しくは、ごみ焼却炉や産業廃棄物処理設備等から排出される排ガス中のダイオキシン等の有機ハロゲン化合物や窒素酸化物等の分解処理に用いられる触媒、及びごみ焼却炉や産業廃棄物処理設備等で用いられる断熱素材等に有用な無機物成形体の製造方法に関するものである。   The present invention relates to a method for producing a molded body made of an inorganic material. More specifically, catalysts used for the decomposition treatment of organic halogen compounds such as dioxins and nitrogen oxides in exhaust gas discharged from waste incinerators and industrial waste treatment facilities, and waste incinerators and industrial waste treatment facilities The present invention relates to a method for producing an inorganic molded body useful for a heat insulating material or the like used in the above.

近年、各種工場の熱処理炉や都市ごみ焼却炉あるいは産業廃棄物処理設備では、触媒および断熱素材等に無機物からなる成形体が用いられている。これらの無機物成形体は、粒状、板状、ハニカム等の形状のものが使用目的に応じて使い分けられている。   2. Description of the Related Art In recent years, compacts made of inorganic materials are used as catalysts and heat insulating materials in heat treatment furnaces, municipal waste incinerators, and industrial waste treatment facilities in various factories. These inorganic compacts have a granular shape, a plate shape, a honeycomb shape, or the like depending on the purpose of use.

無機物成形体の製造方法としては、例えば特許文献1には、バナジウムとタングステンのアンモニウム塩をモノエタノールアミン水溶液に溶解し、この溶液とモリブデンのアンムニウム塩の水溶液とチタニア粉末と成形助剤とを双腕型ニーダーで混練し、この混練物を押出機によりハニカム構造に成形、乾燥、焼成し触媒を得る方法が開示されている。また、特許文献2には、メタバナジン酸アンモニウムをシュウ酸で還元した5価より小さい原子価のバナジウム化合物の溶液に、硫酸アンモニウム、硫酸バリウム、メタチタン酸を加え乾燥し粉状混合物を得、これに酸性白土(あるいはベントナイト粉末またはカオリン粉末)、グリセリン、多糖類、水を混合して粘土状物にし、この粘土状物を押出成形機でハニカム状に成形した後、乾燥し、焼成する触媒の製造方法が報告されている。   As a method for producing an inorganic molded body, for example, Patent Document 1 discloses that an ammonium salt of vanadium and tungsten is dissolved in a monoethanolamine aqueous solution, and this solution is combined with an aqueous solution of an ammonium salt of molybdenum, titania powder, and a molding aid. A method is disclosed in which a catalyst is obtained by kneading with an arm-type kneader and molding, drying and firing the kneaded material into a honeycomb structure with an extruder. In Patent Document 2, ammonium sulfate, barium sulfate, and metatitanic acid are added to a solution of vanadium compound having a valence less than pentavalent obtained by reducing ammonium metavanadate with oxalic acid to obtain a powdery mixture. A method for producing a catalyst in which clay (or bentonite powder or kaolin powder), glycerin, polysaccharides, and water are mixed to form a clay-like material, and the clay-like material is formed into a honeycomb shape by an extruder and then dried and calcined. Has been reported.

特許文献1では、活性成分の出発原料として水溶液が塩基性である金属元素の塩を用いており、また特許文献2では、いったん乾燥した粉状混合物を調製した後に混練物である粘土状物を成形し、乾燥、焼成し触媒を製造している。
特開2000−42409号公報 特公平2−42536号公報
In Patent Document 1, a salt of a metal element whose aqueous solution is basic is used as a starting material for the active ingredient, and in Patent Document 2, a clay-like material that is a kneaded product is prepared after once preparing a dried powdery mixture. The catalyst is manufactured by molding, drying and firing.
JP 2000-42409 A Japanese Patent Publication No. 2-42536

本発明者らは、金属元素の水溶性塩を活性成分の原料として使用する触媒の製造方法を検討する過程で、活性成分の出発原料として、水溶液が酸性を示す硫酸バナジル等の金属元素の水溶性塩を使用した場合に、前記の従来技術に記載した方法では高強度の成形体が得られにくいことを見出した。したがって、本発明は、水溶液が酸性を示す金属元素の水溶性塩を原料として使用する高強度の無機物成形体の製造方法を提供することを目的とする。   In the course of studying a method for producing a catalyst using a water-soluble salt of a metal element as a raw material for the active ingredient, the present inventors have used a water-soluble metal element such as vanadyl sulfate, whose aqueous solution is acidic, as a starting material for the active ingredient. It has been found that when a salt is used, it is difficult to obtain a high-strength molded article by the method described in the prior art. Therefore, an object of this invention is to provide the manufacturing method of the high intensity | strength inorganic molded object which uses the water-soluble salt of the metal element in which aqueous solution shows acidity as a raw material.

本発明者らは、上記課題を解決すべく鋭意検討した結果、水溶液が酸性を示す金属元素の水溶性塩と、難溶性無機物、無機バインダー、有機バインダーおよび補強材を混合する際に、尿素を共存させることにより上記課題を解決できることを見出し、本発明に到達した。   As a result of intensive studies to solve the above problems, the present inventors have found that urea is mixed with a water-soluble salt of a metal element whose aqueous solution is acidic, a poorly soluble inorganic substance, an inorganic binder, an organic binder, and a reinforcing material. The inventors have found that the above problems can be solved by coexistence, and have reached the present invention.

本発明は、水溶液が酸性を示す周期律表の第3族、第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族、第12族、第13族、第14族、第15族から任意に選ばれる1種以上の金属元素の水溶性塩、水、尿素、難溶性無機物、無機バインダー、有機バインダーおよび補強材を含む混練物を成形した後、乾燥し、焼成することを特徴とする無機物成形体の製造方法に関するものである。   The present invention relates to Group 3, Group 4, Group 5, Group 6, Group 8, Group 8, Group 9, Group 10, Group 11, Group 10 of the Periodic Table where the aqueous solution is acidic. A kneaded material containing a water-soluble salt of one or more metal elements arbitrarily selected from Group 12, Group 13, Group 14, and Group 15, water, urea, a hardly soluble inorganic material, an inorganic binder, an organic binder, and a reinforcing material It is related with the manufacturing method of the inorganic molded object characterized by drying after baking and baking.

また本発明は、硫酸第二鉄、硫酸バナジル、硫酸第二銅、オキシ塩化バナジウム、塩化クロム、塩化コバルト、塩化ニッケル、塩化第二銅、オキシ塩化ジルコニウム、シュウ酸バナジル、オキシ硝酸ジルコニウム、硝酸クロム、硝酸マンガン、硝酸第二鉄、硝酸コバルトおよび硫酸チタンからなる群から選ばれる1種以上の水溶性塩と、水と、尿素と、二酸化チタンおよびシリカから選ばれる1種以上の難溶性無機酸化物と、硫酸バリウムおよび硫酸カルシウムから選ばれる1種以上の難溶性無機硫酸塩と、活性白土およびカオリンから選ばれる1種以上の無機バインダーと、ポリエチレングリコール、ポリエチレンオキシド、ポリビニルアルコールおよびメチルセルロース並びにこれらの誘導体からなる群から選ばれる1種以上の有機バインダーと、ガラス繊維とを含む混練物を成形した後、乾燥し、焼成することを特徴とする無機物成形体の製造方法に関するものである。   The present invention also includes ferric sulfate, vanadyl sulfate, cupric sulfate, vanadium oxychloride, chromium chloride, cobalt chloride, nickel chloride, cupric chloride, zirconium oxychloride, vanadyl oxalate, zirconium oxynitrate, chromium nitrate. One or more water-soluble salts selected from the group consisting of manganese nitrate, ferric nitrate, cobalt nitrate and titanium sulfate, one or more sparingly soluble inorganic oxidations selected from water, urea, titanium dioxide and silica One or more sparingly soluble inorganic sulfates selected from barium sulfate and calcium sulfate, one or more inorganic binders selected from activated clay and kaolin, polyethylene glycol, polyethylene oxide, polyvinyl alcohol and methylcellulose, and these One or more organic binders selected from the group consisting of derivatives And loaders, after forming the kneaded product comprising a glass fiber, dried, a process for producing inorganic molded body and firing.

本発明によれば、高強度の無機物成形体の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of a high intensity | strength inorganic molded object can be provided.

本発明に用いられる水溶液が酸性を示す金属元素の水溶性塩とは、この塩の水溶液のpHが7未満であり、かつ、25℃の水100gに対して0.5gを超える溶解度をもつものと定義される。   The water-soluble salt of a metal element in which the aqueous solution used in the present invention is acidic has a pH of the salt aqueous solution of less than 7 and a solubility of more than 0.5 g with respect to 100 g of water at 25 ° C. Is defined.

本発明に用いられる水溶液が酸性を示す金属元素の水溶性塩を構成する金属元素としては、周期律表の第3族、第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族、第12族、第13族、第14族、第15族に属する金属元素であれば特に制限はない。これらの族の中でも周期律表の第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族の金属元素が好ましく、これらの中でもジルコニウム、チタン、バナジウム、クロム、マンガン、鉄、コバルト、ニッケル及び銅からなる群から選ばれる1種以上の金属元素がより好ましい。   Examples of the metal element constituting the water-soluble salt of the metal element in which the aqueous solution used in the present invention is acidic include Group 3, Group 4, Group 5, Group 6, Group 7 and Group 8 of the Periodic Table. There is no particular limitation as long as it is a metal element belonging to Group 10, Group 9, Group 10, Group 11, Group 12, Group 13, Group 14, Group 15. Among these groups, metal elements of Group 4, Group 5, Group 6, Group 7, Group 8, Group 9, Group 10, Group 11 of the Periodic Table are preferable, and among these, zirconium One or more metal elements selected from the group consisting of titanium, vanadium, chromium, manganese, iron, cobalt, nickel and copper are more preferred.

本発明に用いられる水溶液が酸性を示す上記金属元素の水溶性塩としては、前記定義を満足するものであれば限定されない。このような塩としては、例えば、蟻酸塩、酢酸塩、マレイン酸塩、シトラコン酸塩、硫酸塩、オキシ硫酸塩、塩化物、オキシ塩化物、シュウ酸塩、オキシシュウ酸、硝酸塩、オキシ硝酸塩が挙げられる。これらの中でも、硫酸塩、オキシ硫酸塩、塩化物、オキシ塩化物、シュウ酸塩、オキシシュウ酸塩、硝酸塩およびオキシ硝酸塩からなる群から選ばれる1種以上の水溶性塩が好ましい。   The water-soluble salt of the above metal element in which the aqueous solution used in the present invention is acidic is not limited as long as it satisfies the above definition. Examples of such salts include formate, acetate, maleate, citrate, sulfate, oxysulfate, chloride, oxychloride, oxalate, oxyoxalate, nitrate, and oxynitrate. Can be mentioned. Among these, one or more water-soluble salts selected from the group consisting of sulfate, oxysulfate, chloride, oxychloride, oxalate, oxyoxalate, nitrate, and oxynitrate are preferable.

本発明に用いられる水溶性塩としては、例えば、硫酸第二鉄、硫酸バナジル、硫酸第二銅、オキシ塩化バナジウム、塩化クロム、塩化コバルト、塩化ニッケル、塩化第二銅、オキシ塩化ジルコニウム、シュウ酸バナジル、オキシ硝酸ジルコニウム、硝酸クロム、硝酸マンガン、硝酸第二鉄、硝酸コバルト、硫酸チタンが挙げられ、これらは単独で用いても2種以上を組み合わせて使用してもよい。   Examples of the water-soluble salt used in the present invention include ferric sulfate, vanadyl sulfate, cupric sulfate, vanadium oxychloride, chromium chloride, cobalt chloride, nickel chloride, cupric chloride, zirconium oxychloride, and oxalic acid. Examples thereof include vanadyl, zirconium oxynitrate, chromium nitrate, manganese nitrate, ferric nitrate, cobalt nitrate, and titanium sulfate. These may be used alone or in combination of two or more.

本発明に用いられる水溶液が酸性を示す上記金属元素の水溶性塩は、例えば、周期律表の第3族、第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族、第12族、第13族、第14族、第15族から任意に選択される1種以上の金属元素の硫酸塩、オキシ硫酸塩、塩化物、オキシ塩化物、シュウ酸塩、オキシシュウ酸塩、硝酸塩およびオキシ硝酸塩からなる群から選ばれる1種の塩を単独で、または2種以上の塩を組み合わせて用いることができる。また、周期律表の第3族、第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族、第12族、第13族、第14族、第15族から任意に選ばれる2種以上の金属元素のそれぞれの硫酸塩、オキシ硫酸塩、塩化物、オキシ塩化物、シュウ酸塩、オキシシュウ酸塩、硝酸塩およびオキシ硝酸塩からなる群から選ばれる同じ種類の塩(金属元素は異なる)または異なる種類の塩の2種以上をそれぞれ組み合わせて用いることもできる。   Examples of the water-soluble salt of the metal element in which the aqueous solution used in the present invention is acidic include, for example, Group 3, Group 4, Group 5, Group 6, Group 7, Group 8, Group 8 of the Periodic Table. Sulfate, oxysulfate, chloride, oxy of one or more metal elements arbitrarily selected from Group 9, Group 10, Group 11, Group 12, Group 13, Group 14, Group 15 One salt selected from the group consisting of chloride, oxalate, oxyoxalate, nitrate and oxynitrate can be used alone or in combination of two or more. Moreover, the 3rd group, the 4th group, the 5th group, the 6th group, the 7th group, the 8th group, the 9th group, the 10th group, the 11th group, the 12th group, the 13th group of the periodic table, Consists of sulfate, oxysulfate, chloride, oxychloride, oxalate, oxyoxalate, nitrate and oxynitrate of two or more metal elements arbitrarily selected from Group 14 and Group 15. Two or more of the same type of salt selected from the group (different metal elements) or different types of salts may be used in combination.

水溶液が酸性を示す上記金属元素の水溶性塩の中でも、ジルコニウム、チタン、バナジウム、クロム、マンガン、鉄、コバルト、ニッケル及び銅からなる群から選ばれる1種以上の金属元素の水溶性塩は無機物成形体に高い強度を付与できるため好ましい。これらの中でもバナジウムの水溶性塩がより好ましく、特に硫酸バナジルは、無機物成形体により高い強度を与える点で好ましい。   Among the water-soluble salts of the above metal elements, the aqueous solution of which is acidic, one or more water-soluble salts selected from the group consisting of zirconium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, and copper are inorganic. It is preferable because high strength can be imparted to the molded body. Among these, a water-soluble salt of vanadium is more preferable, and vanadyl sulfate is particularly preferable because it gives higher strength to the inorganic molded body.

本発明における難溶性無機物としては、25℃の100gの水に対する溶解度が0.5g以下の無機物であれば特に限定されない。難溶性無機物としては、例えば、難溶性無機酸化物および難溶性無機硫酸塩が挙げられる。難溶性無機酸化物としては、例えば、担体として通常用いられるようなケイ素、チタン、ジルコニウム、ニオブ、モリブデン、タングステン及びクロムからなる群から選択される1種以上の金属元素の酸化物が挙げられる。難溶性無機酸化物は、単独で、または2種以上を組み合わせて用いることができる。難溶性無機硫酸塩としては、例えば、マグネシウム、カルシウム、ストロンチウム及びバリウムからなる群から選択される1種以上の金属元素の硫酸塩が挙げられる。難溶性無機硫酸塩は、単独で、または2種以上を組み合わせて用いることができる。難溶性無機酸化物および難溶性無機硫酸塩を組み合わせて用いることもできる。例えば、チタンの酸化物およびケイ素の酸化物の組み合わせ、チタンの酸化物および硫酸バリウムの組み合わせが挙げられる。難溶性無機物の中でも、二酸化チタン、シリカ、硫酸バリウム及び硫酸カルシウムからなる群から選ばれる1種以上のものを好適に用いることができ、これらの中で酸化物と硫酸塩の組み合わせが好ましく、特に二酸化チタンおよび硫酸バリウムの組み合わせが好ましい。   The sparingly soluble inorganic substance in the present invention is not particularly limited as long as the inorganic substance has a solubility in 100 g of water at 25 ° C. of 0.5 g or less. Examples of the hardly soluble inorganic substance include a hardly soluble inorganic oxide and a hardly soluble inorganic sulfate. Examples of the hardly soluble inorganic oxide include oxides of one or more metal elements selected from the group consisting of silicon, titanium, zirconium, niobium, molybdenum, tungsten and chromium, which are usually used as carriers. The hardly soluble inorganic oxides can be used alone or in combination of two or more. Examples of the hardly soluble inorganic sulfate include sulfates of one or more metal elements selected from the group consisting of magnesium, calcium, strontium, and barium. The hardly soluble inorganic sulfates can be used alone or in combination of two or more. A combination of a hardly soluble inorganic oxide and a hardly soluble inorganic sulfate can also be used. For example, the combination of the oxide of titanium and the oxide of silicon, the combination of the oxide of titanium, and barium sulfate is mentioned. Among the hardly soluble inorganic materials, one or more selected from the group consisting of titanium dioxide, silica, barium sulfate and calcium sulfate can be suitably used, and among these, a combination of oxide and sulfate is preferable, A combination of titanium dioxide and barium sulfate is preferred.

本発明における無機バインダーとしては、これを含む混練物が可塑性および保形性を示すものならば特に限定されない。無機バインダーとしては、例えば活性白土、ベントナイト、モンモリロナイト等のスメクタイト系膨潤性粘土を主成分として含む粘土鉱物、あるいはカオリンが挙げられる。中でも、活性白土およびカオリンから選ばれる1種以上のものを好適に用いることができる。   The inorganic binder in the present invention is not particularly limited as long as the kneaded material containing the binder exhibits plasticity and shape retention. Examples of the inorganic binder include clay minerals containing smectite swellable clay such as activated clay, bentonite and montmorillonite as main components, or kaolin. Among these, one or more selected from activated clay and kaolin can be suitably used.

本発明における補強材としては、焼成後の成形体の強度を高めることができるものであれば特に限定されない。例えば、ガラス繊維、炭素繊維、炭化ケイ素繊維、ウィスカー等、成形の際に成形体内で配向し成形体強度を向上できる針状、繊維状のものが好ましい。これらのなかでも、混合のしやすさ等の取り扱い易さの点で、ガラス繊維が好ましい。   The reinforcing material in the present invention is not particularly limited as long as it can increase the strength of the molded body after firing. For example, a glass fiber, a carbon fiber, a silicon carbide fiber, a whisker, or the like that is acicular or fibrous and that can be oriented in the molded body during molding to improve the molded body strength is preferable. Among these, glass fiber is preferable in terms of ease of handling such as ease of mixing.

本発明における有機バインダーとしては、これを含む混練物に粘性を付与するものであれば特に限定されない。有機バインダーとしては、例えば、非イオン性であり、かつ水に溶解あるいは膨潤するようなものが好ましい。有機バインダーとしては、例えば、ポリビニルアルコール、メチルセルロース、カルボキシメチルセルロース、ヒドロキシエチルセルロース、ポリエチレングリコール、ポリエチレンオキシド、ポリアクリルアミド及びポリビニルピロリドン並びにこれらの誘導体から選ばれる少なくとも1種が好適に利用できる。これらのなかでも、ポリビニルアルコール、ポリエチレングリコール、ポリエチレンオキシド及びメチルセルロース並びにこれらの誘導体からなる群から選ばれるものが、成形体の強度を向上させる効果が大きく好ましい。   The organic binder in the present invention is not particularly limited as long as it imparts viscosity to a kneaded material containing the organic binder. As the organic binder, for example, a nonionic one that dissolves or swells in water is preferable. As the organic binder, for example, at least one selected from polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, polyethylene glycol, polyethylene oxide, polyacrylamide, polyvinyl pyrrolidone, and derivatives thereof can be suitably used. Among these, those selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, methyl cellulose, and derivatives thereof are preferable because of the large effect of improving the strength of the molded product.

本発明における尿素は、不純物としてアルカリあるいはアルカリ土類元素が500ppm以上含まれないものであれば特に限定されない。このような条件を満足する尿素は、市販品として容易に入手することができる。   Urea in the present invention is not particularly limited as long as it does not contain 500 ppm or more of an alkali or alkaline earth element as an impurity. Urea satisfying such conditions can be easily obtained as a commercial product.

本発明における水は、不純物としてアルカリあるいはアルカリ土類元素が500ppm以上含まれないものであれば特に限定されない。このような条件を満足する水としては、例えば、イオン交換水、蒸留水が挙げられる。   Water in the present invention is not particularly limited as long as it does not contain 500 ppm or more of an alkali or alkaline earth element as an impurity. Examples of water that satisfies such conditions include ion exchange water and distilled water.

本発明において、混練物中の水を除く各成分の配合割合としては、水溶液が酸性を示す上記金属元素の水溶性塩は0.5〜90質量%、好ましくは1〜50質量%、さらに好ましくは2〜20質量%の範囲、尿素は0.01〜20質量%、好ましくは0.1〜15質量%、さらに好ましくは0.5〜8質量%の範囲、難溶性無機物は1〜95質量%、好ましくは20〜90質量%、さらに好ましくは35〜85質量%の範囲、有機バインダーは0.01〜20質量%、好ましくは0.1〜15質量%、さらに好ましくは0.3〜8質量%の範囲、無機バインダーは0.01〜60質量%、好ましくは0.1〜30質量%、さらに好ましくは0.3〜20質量%の範囲、補強材は0.01〜30質量%、好ましくは0.1〜20質量%、さらに好ましくは0.3〜10質量%の範囲からそれぞれ選択することができる。混練物中の水の含有量は、5〜50質量%、好ましくは8〜40質量%、さらに好ましくは12〜35質量%の範囲から選択することができる。   In the present invention, the mixing ratio of each component excluding water in the kneaded product is 0.5 to 90% by mass, preferably 1 to 50% by mass, more preferably 1 to 50% by mass, of the above water-soluble salt of the metal element in which the aqueous solution is acidic. Is in the range of 2-20% by weight, urea is in the range of 0.01-20% by weight, preferably in the range of 0.1-15% by weight, more preferably in the range of 0.5-8% by weight, and the sparingly soluble inorganic substance is in the range of 1-95% by weight. %, Preferably 20 to 90% by weight, more preferably 35 to 85% by weight, organic binder 0.01 to 20% by weight, preferably 0.1 to 15% by weight, more preferably 0.3 to 8%. In the range of mass%, the inorganic binder is 0.01 to 60 mass%, preferably 0.1 to 30 mass%, more preferably 0.3 to 20 mass%, the reinforcing material is 0.01 to 30 mass%, Preferably 0.1 to 20% by mass, Mashiku can be selected from each of the range of 0.3 to 10 mass%. The water content in the kneaded product can be selected from the range of 5 to 50% by mass, preferably 8 to 40% by mass, and more preferably 12 to 35% by mass.

本発明において、上記の各成分からなる混練物の調製方法は、特に限定されるものではない。混練物の調製方法としては、例えば、上記の水溶性塩の水溶液に補強剤を分散させたものと、難溶性無機物、無機バインダーの混合粉を混合機に入れ、その後に尿素水溶液、有機バインダーを順次加えて混合した後、混練機で混練する方法が挙げられる。この混練機による混練は、混合物中の各成分が均一に分散されるまで行えばよく、混練機の性能にもよるが、通常は5〜60分の混練時間で十分である。このようにして得られる混練物を成形した後、乾燥し、焼成することにより無機物成形体が得られる。混練物の成形方法としては、室温〜50℃に成形機内の温度を保持しながら成形を行うことができる。   In the present invention, the method for preparing the kneaded material comprising the above components is not particularly limited. As a method of preparing the kneaded product, for example, a mixture of a reinforcing agent dispersed in an aqueous solution of the above-mentioned water-soluble salt and a mixed powder of a sparingly soluble inorganic material and an inorganic binder are put into a mixer, and then an aqueous urea solution and an organic binder are added. A method of kneading with a kneader after sequentially adding and mixing is mentioned. The kneading by the kneader may be performed until the components in the mixture are uniformly dispersed, and a kneading time of 5 to 60 minutes is usually sufficient depending on the performance of the kneader. After molding the kneaded product obtained in this way, an inorganic molded body is obtained by drying and firing. As a molding method of the kneaded product, molding can be performed while maintaining the temperature in the molding machine at room temperature to 50 ° C.

混練物の成形後の乾燥方法としては、60〜120℃の温度で行うことができる。クラック等割れを防止する点から、湿度を調整しながら乾燥を行うことが望ましい。乾燥後の成形物の焼成方法としては、350〜600℃の温度で行うことができる。昇温の際、有機バインダーの燃焼のため燃焼熱によるクラック等の割れを防止する点から、所定温度まで1〜5日くらいかけ徐々に昇温することが望ましい。   As a drying method after forming the kneaded product, it can be performed at a temperature of 60 to 120 ° C. From the viewpoint of preventing cracks such as cracks, it is desirable to perform drying while adjusting the humidity. As a baking method of the molded product after drying, it can be performed at a temperature of 350 to 600 ° C. When raising the temperature, it is desirable to gradually raise the temperature to a predetermined temperature over about 1 to 5 days from the viewpoint of preventing cracking due to combustion heat due to combustion of the organic binder.

無機物成形体として、例えばハニカム形状あるいは三次元網目状に成形する場合は、例えば次のようにして製造することができる。まず、混合機に水溶性塩の水溶液に補強材を分散させた液と、難溶性無機物、無機バインダーの混合粉を入れ、その後に尿素水溶液、有機バインダー水溶液を順次加えていき、5〜60分程度混合し、得られた混合物をニーダー等の混練機で減圧下5〜60分程度混練する。得られたケーキ状の物質を、プランジャー型あるいはスクリュー型の押出機に投入して成形し、クラック等割れ防止のため1〜30日かけて室温から90℃付近まで昇温し乾燥する。その際、乾燥器内の湿度を100%から0%に下げていくような調湿乾燥が好ましい。焼成は1〜10日かけて室温から所定の温度まで昇温して行う。このような処理により高強度の成形体を得ることができる。   For example, when the inorganic molded body is formed into a honeycomb shape or a three-dimensional network shape, it can be manufactured as follows, for example. First, a mixture of a reinforcing material dispersed in an aqueous solution of a water-soluble salt and a mixed powder of a poorly soluble inorganic substance and an inorganic binder are put into a mixer, and then an aqueous urea solution and an aqueous organic binder solution are added sequentially, and 5 to 60 minutes. The resulting mixture is kneaded with a kneader such as a kneader for about 5 to 60 minutes under reduced pressure. The obtained cake-like substance is put into a plunger-type or screw-type extruder and molded, and the temperature is raised from room temperature to around 90 ° C. over 1 to 30 days to prevent cracks and the like and dried. At that time, it is preferable to perform humidity control drying in which the humidity in the dryer is reduced from 100% to 0%. Firing is performed by raising the temperature from room temperature to a predetermined temperature over 1 to 10 days. A high-strength molded body can be obtained by such treatment.

混練物を成形することにより所望の形状と大きさを持つ成形体を得ることができる。このような成形体としては、例えば、直径が1〜50mmで長さ5〜60mmのペレット状の成形体、直径が1〜50mmの球状の成形体、そのセル数が1平方インチ(2.54×2.54cm2)当たり5〜400個である板状、ハニカム状あるいは三次元網状の成形体が挙げられる。 By molding the kneaded product, a molded body having a desired shape and size can be obtained. Examples of such a molded body include a pellet-shaped molded body having a diameter of 1 to 50 mm and a length of 5 to 60 mm, a spherical molded body having a diameter of 1 to 50 mm, and a cell number of 1 square inch (2.54). A plate-shaped, honeycomb-shaped or three-dimensional network-shaped molded body having 5 to 400 per × 2.54 cm 2 ) can be mentioned.

尿素を共存させることで高強度の無機物成形体が得られる理由は明らかとなっていないが、尿素の作用によって水溶性塩による有機バインダーの塩析に伴う結合性低下が防止されること、あるいは、有機バインダーと尿素が架橋構造をとることにより、水溶性塩、難溶性無機塩、無機バインダーと補強材の間の結合性が向上すること、等の作用によって無機物成形体の強度が向上するものと推定される。   The reason why a high-strength inorganic molded article can be obtained by coexisting with urea has not been clarified, but the action of urea prevents a decrease in binding due to salting out of an organic binder due to a water-soluble salt, or When the organic binder and urea have a crosslinked structure, the water-soluble salt, the hardly soluble inorganic salt, the bondability between the inorganic binder and the reinforcing material is improved, and the strength of the inorganic molded body is improved by the action such as Presumed.

以下、本発明を実施例、比較例によって更に詳述するが、本発明はこれらによって限定されるものではない。
〔実施例1〜24〕
(無機物成形体A)
混合機内に水50kgと硫酸第二鉄15kgを加え溶液とした後、ガラス繊維10kgを分散させ混合液Aとした。これに二酸化チタン100kg、硫酸バリウム40kg、活性白土24kg、ポリエチレンオキシド(明成化学工業(株)製、商品名:アルコックスE−240)5kgを順次投入した。これに尿素10kgを加えた。得られた粘土状物質をニーダーに移し20分間混練後、これを押出成形機を用いて横167mm、高さ167mm、奥行き600mm、1平方インチ(2.54×2.54cm2)当たりのセル数が35個のハニカム状成形体に成形した。これを室温から85℃まで14日かけて昇温して乾燥後、さらに室温から430℃まで3日かけて昇温して焼成し、成形体Aを得た。
(無機物成形体B)
混合機内に水50kgと硫酸バナジル15kgを加え溶液とした後、ポリビニルアルコール系吸水性樹脂(日本合成化学(株)製、商品名:アクアリザーブGP)2.5kgとガラス繊維10kgを分散させ混合液Aとした。これに二酸化チタン100kg、硫酸バリウム40kg、活性白土24kg、ポリエチレンオキシド(明成化学工業(株)製、商品名:アルコックスE−240)5kgを順次投入した。これに尿素10kgを加えた。得られた粘土状物質をニーダーに移し20分間混練後、これを押出成形機を用いて横167mm、高さ167mm、奥行き600mm、1平方インチ(2.54×2.54cm2)当たりのセル数が35個のハニカム状成形体に成形した。これを室温から85℃まで14日かけて昇温して乾燥後、さらに室温から430℃まで3日かけて昇温して焼成し、成形体Aを得た。
(無機物成形体C〜O)
無機物成形体Aの調製に用いた硫酸第二鉄を表1に示す無機塩(水溶性塩)に変更した他は、無機物成形体Aの調製方法と同様の方法で無機物成形体C〜Oを得た。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
[Examples 1 to 24]
(Inorganic product A)
50 kg of water and 15 kg of ferric sulfate were added to the mixer to prepare a solution, and 10 kg of glass fiber was dispersed to obtain a mixed solution A. 100 kg of titanium dioxide, 40 kg of barium sulfate, 24 kg of activated clay, 5 kg of polyethylene oxide (manufactured by Meisei Chemical Industry Co., Ltd., trade name: Alcox E-240) were sequentially added thereto. To this was added 10 kg of urea. The obtained clay-like material was transferred to a kneader and kneaded for 20 minutes, and then this was kneaded for 20 minutes using an extruder, and the number of cells per side inch (2.54 × 2.54 cm 2 ) was 167 mm wide, 167 mm high, 600 mm deep. Were formed into 35 honeycomb formed bodies. This was heated from room temperature to 85 ° C. over 14 days and dried, and further heated from room temperature to 430 ° C. over 3 days and fired to obtain a molded product A.
(Inorganic molding B)
After mixing 50 kg of water and 15 kg of vanadyl sulfate in the mixer to make a solution, 2.5 kg of polyvinyl alcohol water-absorbent resin (manufactured by Nippon Synthetic Chemical Co., Ltd., trade name: Aqua Reserve GP) and 10 kg of glass fiber are dispersed and mixed. A. 100 kg of titanium dioxide, 40 kg of barium sulfate, 24 kg of activated clay, 5 kg of polyethylene oxide (manufactured by Meisei Chemical Industry Co., Ltd., trade name: Alcox E-240) were sequentially added thereto. To this was added 10 kg of urea. The obtained clay-like material was transferred to a kneader and kneaded for 20 minutes, and then this was kneaded for 20 minutes using an extruder, and the number of cells per side inch (2.54 × 2.54 cm 2 ) was 167 mm wide, 167 mm high, 600 mm deep. Were formed into 35 honeycomb formed bodies. This was heated from room temperature to 85 ° C. over 14 days and dried, and further heated from room temperature to 430 ° C. over 3 days and fired to obtain a molded product A.
(Inorganic moldings C to O)
The inorganic compacts C to O were prepared in the same manner as the preparation of the inorganic compact A except that the ferric sulfate used for the preparation of the inorganic compact A was changed to the inorganic salt (water-soluble salt) shown in Table 1. Obtained.

Figure 2005125145
Figure 2005125145

(無機物成形体P)
混合機内に水50kgと硫酸バナジル15kgを加え溶液とした後、ガラス繊維10kgを分散させ混合液Aとした。これに二酸化チタン100kg、硫酸バリウム40kg、活性白土24kg、メチルセルロース(信越化学工業(株)製、商品名:メトローズSM4000)2.5kg、ポリエチレンオキシド(明成化学工業(株)製、商品名:アルコックスE−240)5kgを順次投入した。これに尿素10kgを加えた。得られた粘土状物質をニーダーに移し20分間混練後、これを押出成形機を用いて横167mm、高さ167mm、奥行き600mm、1平方インチ(2.54×2.54cm2)当たりのセル数が35個のハニカム状成形体に成形した。これを室温から85℃まで14日かけて昇温して乾燥後、さらに室温から430℃まで3日かけて昇温して焼成し、成形体Pを得た。
(無機物成形体Q)
無機物成形体Pの調製に用いたポリエチレンオキシドを使用しない他は、無機物成形体Pの調製方法と同様の方法で無機物成形体Qを得た。
(無機物成形体R)
混合機内に水50kgと硫酸バナジル15kgを加え溶液とした後、ガラス繊維10kgを分散させ混合液Aとした。これに二酸化チタン100kg、硫酸バリウム40kg、活性白土24kg、ポリエチレンオキシド系吸水性樹脂(住友精化(株)製:商品名アクアコーク)2.5kg、ポリエチレンオキシド(明成化学工業(株)製、商品名:アルコックスE−240)5kgを順次投入した。これに尿素5kgを加えた。得られた粘土状物質をニーダーに移し20分間混練後、これを押出成形機を用いて横167mm、高さ167mm、奥行き600mm、1平方インチ(2.54×2.54cm2)当たりのセル数が35個のハニカム状成形体に成形した。これを室温から85℃まで14日かけて昇温して乾燥後、さらに室温から430℃まで3日かけて昇温して焼成し、成形体Rを得た。
(無機物成形体S)
無機物成形体Rの調製に用いた尿素5kgを10kgに変更した他は、無機物成形体Rの調製方法と同様の方法で無機物成形体Tを得た。
(無機物成形体T)
無機物成形体Sの調製に用いた活性白土をカオリンに変更した他は、無機物成形体Sの調製方法と同様の方法で無機物成形体Tを得た。
(無機物成形体U)
無機物成形体Sの調製に用いた硫酸バリウムを硫酸カルシウムに変更した他は、無機物成形体Sの調製方法と同様の方法で無機物成形体Uを得た。
(無機物成形体V)
混合機内に水50kgと硫酸チタン15kgを加え溶液とした後、ガラス繊維10kgを分散させ混合液Aとした。これにシリカ(日本アエロジル(株)製、商品名:Aerosil-300)100kg、硫酸カルシウム40kg、活性白土24kg、ポリエチレンオキシド(明成化学工業(株)製、商品名:アルコックスE−240)5kgを順次投入した。これに尿素10kgを加えた。得られた粘土状物質をニーダーに移し20分間混練後、これを押出成形機を用いて横167mm、高さ167mm、奥行き600mm、1平方インチ(2.54×2.54cm2)当たりのセル数が35個のハニカム状成形体に成形した。これを室温から85℃まで14日かけて昇温して乾燥後、さらに室温から430℃まで3日かけて昇温して焼成し、成形体Vを得た。
(無機物成形体W)
無機物成形体Vの調製に用いた硫酸チタンを硫酸バナジルに変更した他は、無機物成形体Vの調製方法と同様の方法で無機物成形体Wを得た。
(無機物成形体X)
無機物成形体Rの調製方法と同様の方法で混練後、これを押出成形機を用いて長さ10mm、径3.2mmのペレット状(円柱状)成形体に成形した。これを室温から85℃まで1日かけて昇温して乾燥後、さらに室温から430℃まで1日かけて昇温して焼成し、成形体Xを得た。
(Inorganic molding P)
50 kg of water and 15 kg of vanadyl sulfate were added to the mixer to prepare a solution, and 10 kg of glass fiber was dispersed to prepare a mixed solution A. Titanium dioxide 100 kg, barium sulfate 40 kg, activated clay 24 kg, methylcellulose (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: Metroles SM4000) 2.5 kg, polyethylene oxide (manufactured by Meisei Chemical Industry Co., Ltd., trade name: Alcox) E-240) 5 kg was sequentially charged. To this was added 10 kg of urea. The obtained clay-like material was transferred to a kneader and kneaded for 20 minutes, and then this was kneaded for 20 minutes using an extruder, and the number of cells per side inch (2.54 × 2.54 cm 2 ) was 167 mm wide, 167 mm high, 600 mm deep. Were formed into 35 honeycomb formed bodies. This was heated from room temperature to 85 ° C. over 14 days and dried, then further heated from room temperature to 430 ° C. over 3 days and fired to obtain a molded product P.
(Inorganic molding Q)
An inorganic molded product Q was obtained by the same method as the method for preparing the inorganic molded product P, except that the polyethylene oxide used for the preparation of the inorganic molded product P was not used.
(Inorganic molding R)
50 kg of water and 15 kg of vanadyl sulfate were added to the mixer to prepare a solution, and 10 kg of glass fiber was dispersed to prepare a mixed solution A. This includes 100 kg of titanium dioxide, 40 kg of barium sulfate, 24 kg of activated clay, 2.5 kg of polyethylene oxide water-absorbing resin (manufactured by Sumitomo Seika Co., Ltd .: trade name Aqua Coke), polyethylene oxide (manufactured by Meisei Chemical Industry Co., Ltd.) Name: Alcox E-240) 5 kg was sequentially charged. To this was added 5 kg of urea. The obtained clay-like material was transferred to a kneader and kneaded for 20 minutes, and then this was kneaded for 20 minutes using an extruder, and the number of cells per side inch (2.54 × 2.54 cm 2 ) was 167 mm wide, 167 mm high, 600 mm deep. Were formed into 35 honeycomb formed bodies. This was heated from room temperature to 85 ° C. over 14 days and dried, and further heated from room temperature to 430 ° C. over 3 days and fired to obtain a molded product R.
(Inorganic molding S)
An inorganic molded body T was obtained in the same manner as the method for preparing the inorganic molded body R except that 5 kg of urea used for the preparation of the inorganic molded body R was changed to 10 kg.
(Inorganic molding T)
An inorganic compact T was obtained in the same manner as the method for preparing the inorganic compact S except that the activated clay used for the preparation of the inorganic compact S was changed to kaolin.
(Inorganic molding U)
An inorganic molded body U was obtained in the same manner as the method for preparing the inorganic molded body S except that the barium sulfate used for the preparation of the inorganic molded body S was changed to calcium sulfate.
(Inorganic molding V)
50 kg of water and 15 kg of titanium sulfate were added to the mixer to prepare a solution, and 10 kg of glass fiber was dispersed to prepare a mixed solution A. 100 kg of silica (manufactured by Nippon Aerosil Co., Ltd., trade name: Aerosil-300), 40 kg of calcium sulfate, 24 kg of activated clay, 5 kg of polyethylene oxide (manufactured by Meisei Chemical Industry Co., Ltd., trade name: Alcox E-240) Sequentially charged. To this was added 10 kg of urea. The obtained clay-like material was transferred to a kneader and kneaded for 20 minutes, and then this was kneaded for 20 minutes using an extruder, and the number of cells per side inch (2.54 × 2.54 cm 2 ) was 167 mm wide, 167 mm high, 600 mm deep. Were formed into 35 honeycomb formed bodies. This was heated from room temperature to 85 ° C. over 14 days and dried, and further heated from room temperature to 430 ° C. over 3 days and fired to obtain a molded body V.
(Inorganic molding W)
An inorganic compact W was obtained in the same manner as the method for preparing the inorganic compact V except that the titanium sulfate used for the preparation of the inorganic compact V was changed to vanadyl sulfate.
(Inorganic molding X)
After kneading by the same method as the method for preparing the inorganic molded body R, this was molded into a pellet-shaped (cylindrical) molded body having a length of 10 mm and a diameter of 3.2 mm using an extruder. This was heated from room temperature to 85 ° C. over 1 day and dried, and further heated from room temperature to 430 ° C. over 1 day and fired to obtain a molded product X.

〔比較例1〜4〕
(無機物成形体1)
無機物成形体Aの調製に用いた尿素を添加しない他は、無機物成形体Aの調製方法と同様の方法で無機物成形体1を得た。
(無機物成形体2)
無機物成形体Bの調製に用いた尿素を添加しない他は、無機物成形体Bの調製方法と同様の方法で無機物成形体2を得た。
(無機物成形体3)
無機物成形体Bの調製に用いたポリビニルアルコール系吸水性樹脂、ポリエチレンオキシドを添加しない以外は、無機物成形体Bの調製方法と同様の方法で無機物成形体3を得た。
(無機物成形体4)
無機物成形体Xの調製に用いた尿素を添加しない他は、無機物成形体Xの調製方法と同様の方法で無機物成形体4を得た。
[Comparative Examples 1-4]
(Inorganic molding 1)
An inorganic molded body 1 was obtained by the same method as the method for preparing the inorganic molded body A, except that urea used for the preparation of the inorganic molded body A was not added.
(Inorganic molding 2)
An inorganic molded body 2 was obtained by the same method as the method for preparing the inorganic molded body B except that urea used for the preparation of the inorganic molded body B was not added.
(Inorganic molding 3)
An inorganic molded body 3 was obtained by the same method as the method for preparing the inorganic molded body B except that the polyvinyl alcohol-based water absorbent resin and polyethylene oxide used for the preparation of the inorganic molded body B were not added.
(Inorganic molding 4)
An inorganic molded body 4 was obtained in the same manner as the method for preparing the inorganic molded body X except that urea used for the preparation of the inorganic molded body X was not added.

これらの無機物成形体を用いて、以下の条件で試験を実施した。結果を表2及び表3に示した。
1)圧壊強度試験
木屋式硬度計により試験速度10mm/min、温度23℃の条件で測定を行った。
上記成形体A〜W、1〜3については、14mm×14mm×14mmに切り出して測定用試料を作製し、この測定用試料のセル側面に垂直方向(セルの矩形開口面内方向)に荷重をかけて測定した(表2)。
また成形体X、4については、円柱状ペレットのサイド部分(円形断面の直径方向)に荷重をかけて測定した(表3)。
2)外観検査
上記成形体触媒A〜Wについて、ハニカム外皮のクラック点数を目視で測定した。
Using these inorganic compacts, tests were conducted under the following conditions. The results are shown in Tables 2 and 3.
1) Crushing strength test The crushing strength test was performed using a Kiyama hardness tester under conditions of a test speed of 10 mm / min and a temperature of 23 ° C.
About the said molded object AW, 1-3, it cuts out to 14 mm x 14 mm x 14 mm, and produces the sample for a measurement, A load is applied to the cell side surface of this measurement sample perpendicularly | vertically (in the rectangular opening surface direction of a cell). (Table 2).
Moreover, about the molded objects X and 4, it measured by applying a load to the side part (diameter direction of a circular cross section) of a cylindrical pellet (Table 3).
2) Appearance inspection With respect to the molded body catalysts A to W, the number of cracks in the honeycomb outer skin was visually measured.

Figure 2005125145
Figure 2005125145

Figure 2005125145
Figure 2005125145

本発明は、水溶液が酸性を示す金属元素の水溶性の塩を用いて高強度の無機物成形体を製造するのに有用である。また、本発明の製造方法により得られる無機物成形体は、高強度が求められる触媒または断熱素材等の材料として有用である。   INDUSTRIAL APPLICATION This invention is useful for manufacturing a high intensity | strength inorganic molded object using the water-soluble salt of the metal element in which aqueous solution shows acidity. Moreover, the inorganic molded object obtained by the manufacturing method of this invention is useful as materials, such as a catalyst or a heat insulation raw material by which high intensity | strength is calculated | required.

Claims (9)

水溶液が酸性を示す周期律表の第3族、第4族、第5族、第6族、第7族、第8族、第9族、第10族、第11族、第12族、第13族、第14族、第15族から任意に選ばれる1種以上の金属元素の水溶性塩、水、尿素、難溶性無機物、無機バインダー、有機バインダーおよび補強材を含む混練物を成形した後、乾燥し、焼成することを特徴とする無機物成形体の製造方法。   Groups 3, 4, 5, 6, 7, 8, 9, 9, 10, 11, 12, and 12 of the periodic table in which the aqueous solution is acidic After forming a kneaded product containing a water-soluble salt of one or more metal elements arbitrarily selected from Group 13, Group 14, and Group 15, water, urea, a hardly soluble inorganic material, an inorganic binder, an organic binder, and a reinforcing material , Drying and firing, a method for producing an inorganic molded article. 前記水溶性塩が、ジルコニウム、チタン、バナジウム、クロム、マンガン、鉄、コバルト、ニッケル及び銅からなる群から選ばれる1種以上の金属元素の水溶性塩である請求項1に記載の無機物成形体の製造方法。   The inorganic molded article according to claim 1, wherein the water-soluble salt is a water-soluble salt of one or more metal elements selected from the group consisting of zirconium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, and copper. Manufacturing method. 前記水溶性塩がバナジウムの水溶性塩である請求項1に記載の無機物成形体の製造方法。   The method for producing an inorganic molded article according to claim 1, wherein the water-soluble salt is a water-soluble salt of vanadium. 前記水溶性塩が、硫酸塩、オキシ硫酸塩、塩化物、オキシ塩化物、シュウ酸塩、オキシシュウ酸塩、硝酸塩およびオキシ硝酸塩からなる群から選ばれる1種以上の水溶性塩である請求項1、2又は3に記載の無機物成形体の製造方法。   The water-soluble salt is at least one water-soluble salt selected from the group consisting of sulfate, oxysulfate, chloride, oxychloride, oxalate, oxyoxalate, nitrate, and oxynitrate. The manufacturing method of the inorganic molded object as described in 1, 2 or 3. 前記水溶性塩が硫酸バナジルである請求項1に記載の無機物成形体の製造方法。   The method for producing an inorganic molded article according to claim 1, wherein the water-soluble salt is vanadyl sulfate. 前記難溶性無機物が、チタン、ケイ素、モリブデン、クロム、ニオブ、ジルコニウム及びタングステンの酸化物並びにマグネシウム、カルシウム、ストロンチウム及びバリウムの硫酸塩からなる群から選ばれる1種以上のものである請求項1から5のいずれか1項に記載の無機物成形体の製造方法。   2. The one or more kinds selected from the group consisting of oxides of titanium, silicon, molybdenum, chromium, niobium, zirconium and tungsten and sulfates of magnesium, calcium, strontium and barium. 6. The method for producing an inorganic molded article according to any one of 5 above. 前記混練物中に、前記有機バインダーとして、ポリビニルアルコール、メチルセルロース、カルボキシメチルセルロ−ス、ヒドロキシエチルセルロ−ス、ポリエチレングリコール、ポリエチレンオキシド、ポリアクリルアミド及びポリビニルピロリドン並びにこれらの誘導体からなる群から選ばれる1種以上のものを含有し、かつ前記混練物中の当該有機バインダーの含有量が水を除く合計成分の0.01〜20質量%である請求項1から6のいずれか1項に記載の無機物成形体の製造方法。   In the kneaded product, the organic binder is selected from the group consisting of polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, polyethylene glycol, polyethylene oxide, polyacrylamide, polyvinyl pyrrolidone, and derivatives thereof. The inorganic substance according to any one of claims 1 to 6, wherein the inorganic substance contains at least one species, and the content of the organic binder in the kneaded product is 0.01 to 20% by mass of the total component excluding water. Manufacturing method of a molded object. 硫酸第二鉄、硫酸バナジル、硫酸第二銅、オキシ塩化バナジウム、塩化クロム、塩化コバルト、塩化ニッケル、塩化第二銅、オキシ塩化ジルコニウム、シュウ酸バナジル、オキシ硝酸ジルコニウム、硝酸クロム、硝酸マンガン、硝酸第二鉄、硝酸コバルトおよび硫酸チタンからなる群から選ばれる1種以上の水溶性塩と、水と、尿素と、二酸化チタンおよびシリカから選ばれる1種以上の難溶性無機酸化物と、硫酸バリウムおよび硫酸カルシウムから選ばれる1種以上の難溶性無機硫酸塩と、活性白土およびカオリンから選ばれる1種以上の無機バインダーと、ポリエチレングリコール、ポリエチレンオキシド、ポリビニルアルコールおよびメチルセルロース並びにこれらの誘導体からなる群から選ばれる1種以上の有機バインダーと、ガラス繊維とを含む混練物を成形した後、乾燥し、焼成することを特徴とする無機物成形体の製造方法。   Ferric sulfate, vanadyl sulfate, cupric sulfate, vanadium oxychloride, chromium chloride, cobalt chloride, nickel chloride, cupric chloride, zirconium oxychloride, vanadyl oxalate, zirconium oxynitrate, chromium nitrate, manganese nitrate, nitric acid One or more water-soluble salts selected from the group consisting of ferric iron, cobalt nitrate and titanium sulfate, water, urea, one or more sparingly soluble inorganic oxides selected from titanium dioxide and silica, and barium sulfate And one or more sparingly soluble inorganic sulfates selected from calcium sulfate, one or more inorganic binders selected from activated clay and kaolin, polyethylene glycol, polyethylene oxide, polyvinyl alcohol, methylcellulose, and derivatives thereof. One or more selected organic binders and glass After molding the kneaded product containing the fibers, dried, the manufacturing method of the inorganic molded body and firing. 前記混練物中の尿素の含有量が水を除く合計成分の0.01〜20質量%である請求項1から8のいずれか1項に記載の無機物成形体の製造方法。   The method for producing an inorganic compact according to any one of claims 1 to 8, wherein the content of urea in the kneaded product is 0.01 to 20% by mass of the total components excluding water.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109364738A (en) * 2018-11-08 2019-02-22 广西壮族自治区环境监测中心站 A kind of formaldehyde in indoor air absorption plant

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109364738A (en) * 2018-11-08 2019-02-22 广西壮族自治区环境监测中心站 A kind of formaldehyde in indoor air absorption plant

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