JP2005121186A - Leak preventing packing - Google Patents

Leak preventing packing Download PDF

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JP2005121186A
JP2005121186A JP2003359378A JP2003359378A JP2005121186A JP 2005121186 A JP2005121186 A JP 2005121186A JP 2003359378 A JP2003359378 A JP 2003359378A JP 2003359378 A JP2003359378 A JP 2003359378A JP 2005121186 A JP2005121186 A JP 2005121186A
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packing
water
spiral tube
spiral
groove
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Yasuhiro Mori
保啓 森
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a leak preventing packing reduced in cost by using a low-cost raw material, easy to be handled, and facilitated in the work for connecting spiral pipes. <P>SOLUTION: The packing is formed from a synthetic resin with closed cell forming property as a raw material, and has a long and narrow fitting part having a trapezoidal cross section to be fitted in a groove part of the spiral pipe. The packing is formed of a packing main body provided with a flange part projected from both side edges of a bottom side of a trapezoid of the fitting part to cover an angular part of the spiral pipe and a belt-like water absorbing swelling material attached to a surface of the fitting part of the packing main body, which is to be brought in contact with the bottom surface of the groove part of the spiral pipe, and a surface of the flange part, which is to be brought in contact with the angular part of the spiral pipe. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、複数のスパイラル管を接続して管路等を形成する際に、スパイラル管の接続部に巻装して、接続部からの漏水を防止するためのパッキングに関するものである。   The present invention relates to a packing for preventing leakage of water from a connection portion by winding the connection portion of the spiral tube when a plurality of spiral tubes are connected to form a pipe line or the like.

従来より、スパイラル管は、構造的に軽量かつフレキシブルであることから、埋設用の排水管やケーブル保護管等として使用されているが、外周面に螺旋状の凹凸が形成されていることにより接続部における接合端面が複雑な形状になるので、接続部をしっかりと漏水防止処理しておかないと、土圧や地震などが原因で、接続部が破損し漏水するという問題があった。   Conventionally, spiral pipes are structurally lightweight and flexible, so they have been used as drainage pipes and cable protection pipes for burial. Since the joint end face in the part has a complicated shape, there is a problem that if the connection part is not securely treated for water leakage, the connection part is damaged and leaks due to earth pressure, earthquake, or the like.

そこで、このようなスパイラル管を接続する場合には、スパイラル管の接続部における溝部に沿って帯状のパッキングを巻き付け、その外周面を継ぎ手部材などで固定して、漏水を防止することが広く知られている。   Therefore, when connecting such a spiral tube, it is widely known to prevent water leakage by winding a band-shaped packing along the groove portion in the connection portion of the spiral tube and fixing its outer peripheral surface with a joint member or the like. It has been.

この種のパッキングとしては、断面台形状のゴム質の非膨張部材を芯として、この非膨張部材の周面に、水溶性樹脂を架橋不溶化した高吸水性樹脂からなる水膨張性材料を一体に形成すると共に、前記非膨張部材の側縁部に前記水膨張性材料による突出部を形成した構造のスパイラルコルゲート管用止水材が知られている。
実開昭62−133084号
As this type of packing, a water-swellable material composed of a highly water-absorbing resin obtained by crosslinking and insolubilizing a water-soluble resin is integrally formed on a peripheral surface of the non-swelling member with a rubber-like non-swelling member having a trapezoidal cross section as a core. There is known a water-stop material for spiral corrugated pipes that is formed and has a structure in which a protruding portion made of the water-expandable material is formed on a side edge of the non-expandable member.
Japanese Utility Model Sho 62-133304

さらに、この種のパッキング材に関する発明として、断面台形状のホームパッキングを、スパイラル管の接続部の溝部に巻き付けたのち、このホームパッキングの上からフォームシートを接合し、このフォームシートに、水と反応して膨張固化するペーストを含浸させるようにしたコルゲート二重管の接続止水方法が知られている。
特許第2819482号
Furthermore, as an invention related to this type of packing material, after winding a trapezoidal cross section of the home packing around the groove of the connecting portion of the spiral tube, the foam sheet is joined from above the home packing, and water and There is known a corrugated double pipe connection water stop method in which a paste that expands and solidifies by reaction is impregnated.
Japanese Patent No. 2819482

上記特許文献1に示した止水材では、水膨張性材料として水溶性樹脂を架橋不溶化した高吸水性樹脂を用いているが、このような高吸水性樹脂は樹脂自体のコストが高く、しかも、この止水材は、高吸水性樹脂が水分を吸収して膨張することにより、スパイラル管と継ぎ手部材との間の隙間を埋めて止水するようになっているので、多量の高吸水性樹脂を必要とし、製造コストが高くなるという問題を有している。   In the water-stopping material shown in Patent Document 1, a highly water-absorbing resin obtained by cross-linking and insolubilizing a water-soluble resin is used as the water-swellable material. This water-stopping material absorbs moisture and expands to fill the gap between the spiral pipe and the joint member, so that the water-stopping material stops water. The problem is that a resin is required and the manufacturing cost is high.

しかも、高吸水性樹脂は、吸水性が良いことから、使用するまでは水や湿気を遮断した状態にしておかなければならないので、保管や取り扱いに注意する必要があった。   Moreover, since the highly water-absorbent resin has good water absorption, it must be kept in a state where water and moisture are cut off until it is used.

一方、特許文献2に示した止水方法は、スパイラル管の溝部に巻き付けたホームパッキングの上に、フォームシートを接合し、このフォームシートに水と反応して膨張固化するペーストを含浸させるようにしたものであることから、作業工程が多く、しかも、スパイラル管に巻いたフォームシートにペーストを含浸させることは、極めて手間のかかる作業であり、作業効率が良くないという問題があった。   On the other hand, in the water stop method shown in Patent Document 2, a foam sheet is bonded onto a home packing wound around a groove portion of a spiral tube, and the foam sheet is impregnated with a paste that reacts with water and expands and solidifies. Therefore, there are many work steps, and impregnating the foam sheet wound around the spiral tube with the paste is an extremely troublesome work and there is a problem that the work efficiency is not good.

本発明は、従来より知られているスパイラル管のパッキングに関する上記のような問題点を解決するために、安価で取り扱いが容易な素材を用いることで製造コストの低減を図ると共に、品質管理が容易で、作業効率の良い漏水防止用パッキングの提供を目的とするものである。   In order to solve the above-described problems related to the packing of spiral tubes that have been known in the past, the present invention aims to reduce manufacturing costs and facilitate quality control by using inexpensive and easy-to-handle materials. Therefore, the purpose is to provide a water leakage prevention packing with good working efficiency.

本発明に係る漏水防止用パッキングは、そのための具体的手段として、パッキングは、独立発泡性の合成樹脂を素材とし、スパイラル管の溝部に嵌装される断面台形状をした細長い嵌装部を有し、この嵌装部の台形の底辺側両側縁に、スパイラル管の山部を覆うための鍔部を突出形成してなるパッキング本体と、
このパッキング本体の嵌装部におけるスパイラル管の溝部底面に接する面、および、鍔部におけるスパイラル管の山部に接する面に、帯状に貼着した吸水膨張材とからなるものであるこを特徴とする。
The water leakage prevention packing according to the present invention has, as a specific means for that purpose, a packing made of an independent foaming synthetic resin and having an elongated fitting portion having a trapezoidal cross section fitted in the groove portion of the spiral tube. And a packing body formed by projecting a flange for covering the peak portion of the spiral tube on both side edges of the trapezoidal bottom side of the fitting portion,
It is characterized by comprising a water-absorbing / expanding material adhered in a band shape on the surface of the fitting portion of the packing body that contacts the groove bottom surface of the spiral tube and the surface of the collar portion that contacts the peak portion of the spiral tube. .

この発明の漏水防止用パッキングは、スパイラル管の接続部を外側から継ぎ手部材で固定する時に、この継ぎ手部材の内側面でパッキングが押圧され、パッキング本体の嵌装部及び鍔部は、吸水膨張材を介してスパイラル管の溝部及び山部に圧接して、スパイラル管の接続部が止水される。また、僅かな隙間から漏れようとする水については、吸水膨張材がその水を吸収して膨張し、水の浸透を阻止することで、漏水を防止することができる。   In the packing for preventing leakage of water according to the present invention, when the connecting portion of the spiral tube is fixed from the outside by the joint member, the packing is pressed by the inner surface of the joint member, and the fitting portion and the flange portion of the packing body are the water absorbing and expanding material. The connecting portion of the spiral tube is stopped by being pressed against the groove portion and the peak portion of the spiral tube through. Moreover, about the water which is going to leak from a slight clearance gap, a water absorption expansion | swelling material absorbs the water, it expand | swells, and it can prevent water leak by preventing permeation of water.

また、このパッキングは、嵌装部をスパイラル管の接続部の溝部に嵌装して、この接続部を継ぎ手部材で挟み込むようにして固定するだけで、スパイラル管の接続が簡単に行えるので、作業効率が極めて良い。   In addition, this packing can be easily connected to the spiral tube simply by fitting the fitting portion into the groove portion of the connection portion of the spiral tube and fixing the connection portion so as to be sandwiched between the joint members. Very efficient.

さらに、パッキング本体としては独立発泡性の合成樹脂が使用され、吸水膨張材としては合成樹脂繊維を素材とする不織布が使用されており、これらの素材はいずれも汎用されている素材でよいことから、製造コストの低減を図ることができる。   Furthermore, an independent foaming synthetic resin is used as the packing body, and a non-woven fabric made of synthetic resin fibers is used as the water-absorbing expansion material. All of these materials may be general-purpose materials. The manufacturing cost can be reduced.

しかも、前記パッキングは、パッキング本体に吸水性がなく、また、吸水膨張材として使用されている不織布は、水分を吸収しても素材自体が変化することなく、水分が蒸発すれば元の状態に戻るので、品質管理が極めて容易である。   In addition, the packing has no water absorption in the packing body, and the nonwoven fabric used as the water absorbing expansion material does not change even when the moisture is absorbed. Since it returns, quality control is very easy.

本発明のパッキングは、独立発泡性の合成樹脂を素材とし、スパイラル管の溝部に嵌装される断面台形状をした細長い嵌装部を有し、この嵌装部の台形の底辺側両側縁に、スパイラル管の山部を覆うための鍔部を突出形成してなるパッキング本体と、このパッキング本体の嵌装部におけるスパイラル管の溝部底面に接する面、および、鍔部におけるスパイラル管の山部に接する面に、帯状に貼着した吸水膨張材とから構成されていることが好ましい。   The packing of the present invention is made of a self-foaming synthetic resin, and has a long and narrow trapezoidal fitting portion fitted in the groove portion of the spiral tube, on both side edges of the trapezoidal bottom side of the fitting portion. A packing body formed by projecting a flange portion for covering the peak portion of the spiral tube, a surface in contact with the groove bottom surface of the spiral tube in the fitting portion of the packing body, and a spiral tube peak portion in the flange portion It is preferable that it is comprised from the water absorption expansion | swelling material stuck on the surface to contact | connect in strip shape.

次に、本発明に係る漏水防止用パッキングの構成について、図面に示す実施例をもとに説明する。図1は、左右のスパイラル管の端部を接続固定した状態を示す説明図であり、スパイラル管1a、1bは、双方の山部2及び溝部3が連続した螺旋状になるように接合され、この接続部4の溝部3にパッキング5を巻装し、この接続部4の外周を継ぎ手部材6で固定することにより接続されている。   Next, the structure of the water leakage prevention packing according to the present invention will be described based on the embodiments shown in the drawings. FIG. 1 is an explanatory view showing a state in which the ends of the left and right spiral tubes are connected and fixed, and the spiral tubes 1a and 1b are joined so that both the crests 2 and the grooves 3 are in a continuous spiral shape, A packing 5 is wound around the groove portion 3 of the connecting portion 4 and the outer periphery of the connecting portion 4 is fixed by a joint member 6.

前記接続部4の溝部3に巻装されているパッキング5は、図2及び図3に示すように、パッキング本体7と、パッキング本体7に貼着した吸水膨張材8とから構成されている。   As shown in FIGS. 2 and 3, the packing 5 wound around the groove portion 3 of the connection portion 4 includes a packing body 7 and a water-absorbing and expanding material 8 attached to the packing body 7.

パッキング本体7は、スパイラル管1の溝部3内に嵌装される断面台形状で細長い嵌装部9と、スパイラル管1の山部2を覆うよう前記嵌装部9の台形の底辺側の両側縁に突出形成されている鍔部10とを有している。   The packing body 7 has a trapezoidal cross-sectional shape that is fitted in the groove 3 of the spiral tube 1 and both sides of the trapezoidal bottom side of the trapezoid so as to cover the mountain portion 2 of the spiral tube 1. It has the collar part 10 protrudingly formed by the edge.

このパッキング本体7は、ポリエチレンあるいはポリウレタンを素材とした弾性を有する独立発泡性の合成樹脂であることが好ましく、スパイラル管1の溝部3の幅に対し、嵌装部9の幅が若干大きくなっていて、前記溝部3に嵌装部9を押し付けるようにして嵌装することで、パッキング5がパッキング本体7の弾性作用により、溝部3内に圧縮された状態で詰め込まれ、しっかりと保持されるようになっている。   The packing body 7 is preferably made of an independent foaming synthetic resin having elasticity made of polyethylene or polyurethane, and the width of the fitting portion 9 is slightly larger than the width of the groove portion 3 of the spiral tube 1. Then, by fitting the fitting portion 9 against the groove portion 3, the packing 5 is packed in a compressed state in the groove portion 3 by the elastic action of the packing body 7 so as to be firmly held. It has become.

さらに、吸水膨張材8は、アクリル樹脂繊維を薄板状に形成してなる吸水膨張性と保水性とを備えた不織布であって、パッキング本体7の嵌装部9におけるスパイラル管1の溝部3の底面に当接する面9aに吸水膨張材8aが帯状に貼着されていると共に、鍔部10における山部2に当接する面10aに吸水膨張材8bが帯状に貼着されていて、さらに、パッキング本体7の長さ方向の端部にも吸水膨張材8cが貼着されている。   Further, the water absorbent expansion material 8 is a non-woven fabric provided with water absorbability and water retention formed by forming acrylic resin fibers into a thin plate shape, and the groove 3 of the spiral tube 1 in the fitting portion 9 of the packing body 7. The water-absorbing and expanding material 8a is affixed to the surface 9a that abuts the bottom surface in a band shape, and the water-absorbing and expanding material 8b is affixed to the surface 10a that abuts the peak portion 2 of the collar portion 10 and is further packed. A water-absorbing expansion material 8 c is also attached to the end of the main body 7 in the length direction.

一方、継ぎ手部材6は、図1および図4に示すように、筒体を半割りにした形状の一対の半筒部材11a、11bからなり、この半筒部材11a、11bの分割した辺の側縁部には、夫々係止片12が形成されており、また、半筒部材11a、11bの各内側面にはずれ止め用の突起13が形成されている。   On the other hand, as shown in FIGS. 1 and 4, the joint member 6 includes a pair of half-cylinder members 11a and 11b each having a half-divided cylindrical body, and the side of the divided sides of the half-cylinder members 11a and 11b. Locking pieces 12 are formed on the edge portions, and protrusions 13 for preventing slippage are formed on the inner side surfaces of the half-cylinder members 11a and 11b.

次に、図4をもとにスパイラル管を接続する場合について説明する。スパイラル管1は直径が約1m〜2m程度の比較的大径のものである。そして、このスパイラル管1の外周面に山部2及び溝部3が螺旋状に形成されていることから、双方の接合端部14a、14bにおける山部2及び溝部3が夫々合致して連続した螺旋を形成するように接合し、この双方の接合端部14a、14bを接合した接続部4における溝部3にパッキング5を嵌装する。   Next, a case where a spiral tube is connected will be described with reference to FIG. The spiral tube 1 has a relatively large diameter of about 1 m to 2 m. Since the crest 2 and the groove 3 are formed in a spiral shape on the outer peripheral surface of the spiral tube 1, the crest 2 and the groove 3 at the joint end portions 14a and 14b are respectively matched and continuous. The packing 5 is fitted into the groove 3 in the connecting portion 4 where both the joining end portions 14a and 14b are joined.

なお、パッキング5は、大径のスパイラル管用に調製されており、製造コストおよび取り扱いの容易性を考慮して1m程度の長さに設定されている。そのため、複数本のパッキング5を互いのパッキング5、5の間に隙間ができないように接続部4の溝部3に嵌装する。   The packing 5 is prepared for a large-diameter spiral tube and is set to a length of about 1 m in consideration of manufacturing cost and ease of handling. Therefore, a plurality of packings 5 are fitted into the groove portions 3 of the connection portions 4 so that there is no gap between the packings 5 and 5.

こうして、スパイラル管1の溝部3にパッキング5を嵌装したのち、接続部4を挟み込むようにして両側から半筒部材11a、11bを装着し、この半筒部材11a、11bの互いの係止片12に開設したボルト挿通孔15へボルト16を挿通し締付け固定する。   Thus, after the packing 5 is fitted in the groove portion 3 of the spiral tube 1, the half cylinder members 11a and 11b are mounted from both sides so as to sandwich the connection portion 4, and the locking pieces of the half cylinder members 11a and 11b are mutually engaged. The bolt 16 is inserted into the bolt insertion hole 15 opened at 12 and fixed by tightening.

このようにスパイラル管1の接続部4を固定することで、スパイラル管1と継ぎ手部材6との間に介装されたパッキング5は、継ぎ手部材6の内周面に押圧され、パッキング5の嵌装部9及び鍔部10の弾性を有する発泡性の合成樹脂が、夫々スパイラル管1の溝部3及び山部2に圧接して、スパイラル管1の接続部4は止水される。   By fixing the connecting portion 4 of the spiral tube 1 in this manner, the packing 5 interposed between the spiral tube 1 and the joint member 6 is pressed against the inner peripheral surface of the joint member 6, and the packing 5 is fitted. The foaming synthetic resin having elasticity of the mounting portion 9 and the collar portion 10 is pressed against the groove portion 3 and the peak portion 2 of the spiral tube 1, respectively, and the connection portion 4 of the spiral tube 1 is stopped.

また、スパイラル管1とパッキング5との間に隙間があった場合、この隙間から水が流出しようとするが、このような水は、パッキング本体7に貼着されている吸水膨張材8の吸水膨張作用により、隙間を埋めてしまうので、スパイラル管1の接続部4は、パッキング本体7の弾性と、吸水膨張材8の吸水膨張性との作用て、漏水が完全に防止される。   In addition, when there is a gap between the spiral tube 1 and the packing 5, water tends to flow out from the gap, and such water is absorbed by the water-absorbing expansion material 8 attached to the packing body 7. Since the gap is filled by the expansion action, the connection portion 4 of the spiral tube 1 is completely prevented from leaking water by the action of the elasticity of the packing body 7 and the water absorption and expansion property of the water absorbent expansion material 8.

この発明の漏水防止用パッキングは、パッキング本体を独立発泡性の合成樹脂で形成し、このパッキング本体の周面に吸水膨張材を貼着したものであって、パッキング本体及び吸水膨張材の素材として汎用されているものを用いていることから、製造コストの低減を図ることができる。   The water leakage prevention packing according to the present invention is formed by forming the packing body from an independent foaming synthetic resin, and adhering a water absorbing expansion material to the peripheral surface of the packing main body, and as a material for the packing main body and the water absorbing expansion material. Since a widely used one is used, the manufacturing cost can be reduced.

また、前記パッキング本体及び吸水膨張材として用いられている不織布は、水により素材自体が変化するようなことがないので品質管理が極めて容易であり、さらに、スパイラル管に簡単に装着できるので作業効率が良く、しかも、パッキング本体の弾性と吸水膨張材の吸水膨張性とにより、完全に漏水を防止することができる。   In addition, the nonwoven fabric used as the packing body and the water-absorbing expansion material is extremely easy to control quality because the material itself does not change due to water, and can be easily attached to the spiral tube, so that work efficiency is improved. Moreover, water leakage can be completely prevented by the elasticity of the packing body and the water-absorbing expansibility of the water-absorbing expansion material.

スパイラル管を接続固定した状態を示す説明図。Explanatory drawing which shows the state which connected and fixed the spiral pipe | tube. 図1に示す漏水防止用パッキングの斜視図。The perspective view of the packing for water leak prevention shown in FIG. 図2に示すA−A線断面図。AA line sectional view shown in FIG. スパイラル管の接続固定における各部材を示す分解説明図。Explanatory explanatory drawing which shows each member in the connection fixation of a spiral tube.

符号の説明Explanation of symbols

1:スパイラル管、
2:山部、
3:溝部、
4:接続部、
5:パッキング、
6:継ぎ手部材、
7:パッキング本体、
8:吸水膨張材、
9:嵌装部、
10:鍔部、
11:半筒部材、
12:係止片、
13:突起、
14:接合端部、
15:ボルト孔、
16:ボルト、
1: spiral tube,
2: Yamabe,
3: Groove,
4: Connection part,
5: Packing,
6: Fitting member,
7: Packing body
8: Water-absorbing expansion material,
9: fitting part,
10: Buttocks,
11: Half cylinder member,
12: locking piece,
13: protrusion,
14: joint end,
15: Bolt hole,
16: Bolt,

Claims (1)

スパイラル管の接続部に巻装して漏水を防止するためのパッキングであって、 独立発泡性の合成樹脂を素材とし、スパイラル管の溝部に嵌装される断面台形状をした細長い嵌装部を有し、この嵌装部の台形の底辺側両側縁に、スパイラル管の山部を覆うための鍔部を突出形成してなるパッキング本体と、
このパッキング本体の嵌装部におけるスパイラル管の溝部底面に接する面、および、鍔部におけるスパイラル管の山部に接する面に、帯状に貼着した吸水膨張材とからなるものであることを特徴とする漏水防止用パッキング。
This is a packing for preventing water leakage by winding around the connection part of the spiral tube, and using an independent foaming synthetic resin as a material, and a long and narrow fitting part with a trapezoidal cross section fitted in the groove part of the spiral pipe A packing body formed by projecting and forming a flange portion for covering the peak portion of the spiral tube on both side edges of the trapezoidal bottom side of the fitting portion;
It is characterized by comprising a water-absorbing and expanding material adhered in a strip shape on the surface of the fitting portion of the packing body that contacts the bottom surface of the groove portion of the spiral tube and the surface of the collar portion that contacts the peak portion of the spiral tube. Water leakage prevention packing.
JP2003359378A 2003-10-20 2003-10-20 Leak preventing packing Pending JP2005121186A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007176997A (en) * 2005-12-27 2007-07-12 Sekisui Chem Co Ltd Waterstop sealing material
JP2008082424A (en) * 2006-09-27 2008-04-10 Furukawa Electric Co Ltd:The Pipe coupling and connecting method of corrugated pipe by using this pipe coupling
JP2009275840A (en) * 2008-05-15 2009-11-26 Furukawa Jushi Kako Kk Pipe joint, pipe connection structure, and pipe connection method
CN102767621A (en) * 2012-08-13 2012-11-07 慈溪博格曼密封材料有限公司 Irregular packing
CN103104774A (en) * 2012-12-10 2013-05-15 江苏双腾管业有限公司 Spiral corrugated pipe connecting structure
CN103104764A (en) * 2012-12-10 2013-05-15 江苏双腾管业有限公司 Butt joint method of spiral corrugated pipe

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007176997A (en) * 2005-12-27 2007-07-12 Sekisui Chem Co Ltd Waterstop sealing material
JP2008082424A (en) * 2006-09-27 2008-04-10 Furukawa Electric Co Ltd:The Pipe coupling and connecting method of corrugated pipe by using this pipe coupling
JP2009275840A (en) * 2008-05-15 2009-11-26 Furukawa Jushi Kako Kk Pipe joint, pipe connection structure, and pipe connection method
CN102767621A (en) * 2012-08-13 2012-11-07 慈溪博格曼密封材料有限公司 Irregular packing
CN103104774A (en) * 2012-12-10 2013-05-15 江苏双腾管业有限公司 Spiral corrugated pipe connecting structure
CN103104764A (en) * 2012-12-10 2013-05-15 江苏双腾管业有限公司 Butt joint method of spiral corrugated pipe

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