JP2005114995A - Polarizing plate - Google Patents
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- JP2005114995A JP2005114995A JP2003348555A JP2003348555A JP2005114995A JP 2005114995 A JP2005114995 A JP 2005114995A JP 2003348555 A JP2003348555 A JP 2003348555A JP 2003348555 A JP2003348555 A JP 2003348555A JP 2005114995 A JP2005114995 A JP 2005114995A
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Abstract
Description
本発明は、液晶表示装置(以下「LCD」と略す。)に用いる偏光板、特に耐久性に優れた偏光板に関する。 The present invention relates to a polarizing plate used for a liquid crystal display (hereinafter abbreviated as “LCD”), and more particularly to a polarizing plate excellent in durability.
LCDは近年、携帯電話や携帯情報端末に使用されるようになったため、LCD用光学フィルムには薄型、高耐久化が更に要求されるようになった。ところが薄型と高耐久化は相反するものであり、従来の材料では両者を同時に満足することが困難になってきた。偏光子を保護するため両面に積層される偏光子保護フィルムにおいては従来はトリアセチルセルロースフィルム(以下「TAC」と略す。)が使用されているが、TACを薄膜にすると耐久性に問題を生じる場合がある。TACの透湿性が高いために偏光板内に水分が侵入し、結果的に偏光子を褪色させるためである。またTACを偏光子保護フィルムに用いた偏光板の耐久性に関わるもう一つの問題として、耐熱試験を行うと偏光板の周囲額縁状に光が漏れるという問題が発生する。これはTACの光弾性係数が大きいために発生する問題であり、これらの問題を解決するために特許文献1ではノルボルネン系樹脂を保護フィルムに用いた偏光板が提案されている。 In recent years, LCDs have been used in mobile phones and personal digital assistants, so that optical films for LCDs are further required to be thin and highly durable. However, there is a contradiction between thinness and high durability, and it has become difficult for conventional materials to satisfy both at the same time. Conventionally, a triacetyl cellulose film (hereinafter abbreviated as “TAC”) is used as a polarizer protective film laminated on both sides to protect the polarizer. However, if the TAC is made into a thin film, there is a problem in durability. There is a case. This is because moisture permeates into the polarizing plate because TAC has high moisture permeability, and as a result, the polarizer is faded. Further, as another problem related to the durability of a polarizing plate using TAC as a polarizer protective film, when a heat resistance test is performed, there is a problem that light leaks in a frame shape around the polarizing plate. This is a problem that occurs because the photoelastic coefficient of TAC is large. To solve these problems, Patent Document 1 proposes a polarizing plate using a norbornene-based resin as a protective film.
ところが、本発明者はノルボルネン系樹脂を偏光子保護フィルムに使用した偏光板の耐久試験を行うと、液晶セルと反対側の保護フィルムに耐久試験後にクラックが発生する問題を見いだした。ノルボルネン系樹脂を含む環状オレフィン系樹脂からなる残留応力が大きい射出成形品がクラックを発生することは知られていた(特許文献2)が、偏光子保護フィルムに用いられる残留応力が低いフィルムにクラックが発生することは知られていなかった。 However, when the present inventor conducted a durability test of a polarizing plate using a norbornene-based resin as a polarizer protective film, the inventor found a problem that a crack occurs in the protective film on the side opposite to the liquid crystal cell after the durability test. It has been known that an injection molded product made of a cyclic olefin resin containing a norbornene resin and having a large residual stress generates cracks (Patent Document 2), but the film having a low residual stress used for a polarizer protective film cracks. Was not known to occur.
これは偏光板にして耐久試験を行うと、偏光子中の水分量の低下による偏光子の収縮に伴う収縮応力が偏光子保護フィルムに加えられるために、偏光子に貼り付ける前の偏光子保護フィルムの残留応力が低いものであっても、貼合耐久試験後にクラックが発生しているためと考えられる。これらの問題を解決するにはノルボルネン樹脂以外の樹脂を用いる方法が考えられる。例えば、特許文献3の実施例には両面にポリカーボネート樹脂を使用することが提案されているが、ポリカーボネートのような光弾性係数の高い樹脂フィルムを偏光板の液晶セル側に使用すると前述したように耐熱試験で額縁状の光漏れが発生する。一方、液晶セルの反対側の保護フィルムにTACを用いる発明が提案されている(特許文献4)が、これも前述したとおり、耐湿試験で偏光子が褪色する問題が解決できない。 When this is used as a polarizing plate and subjected to an endurance test, since the contraction stress accompanying the contraction of the polarizer due to a decrease in the amount of moisture in the polarizer is applied to the polarizer protective film, the polarizer is protected before being attached to the polarizer. Even if the residual stress of the film is low, it is considered that cracks have occurred after the bonding durability test. In order to solve these problems, a method using a resin other than norbornene resin can be considered. For example, in the example of Patent Document 3, it is proposed to use a polycarbonate resin on both sides, but when a resin film having a high photoelastic coefficient such as polycarbonate is used on the liquid crystal cell side of the polarizing plate, as described above. A frame-shaped light leak occurs in the heat test. On the other hand, although the invention using TAC for the protective film on the opposite side of the liquid crystal cell has been proposed (Patent Document 4), as described above, the problem that the polarizer fades in the moisture resistance test cannot be solved.
本発明が解決しようとする課題は、従来技術では解決できなかった、耐熱試験での光漏れ、耐湿試験での褪色および耐久試験後にクラックの発生のない高い耐久性を有する偏光板を提供することである。 The problem to be solved by the present invention is to provide a polarizing plate having high durability without light leakage in a heat resistance test, fading in a moisture resistance test and occurrence of cracks after the durability test, which could not be solved by the prior art. It is.
第1の発明に係る偏光板は、液晶セルに貼合して用いられる、偏光子の両側に偏光子保護フィルムが積層されてなる偏光板であって、液晶セルと反対側の偏光子保護フィルムが、平行光線透過率85%以上、透湿度20〜200g/m2/day、引張破断強度55MPa以上、引張破断伸度10%以上のフィルムであり、液晶セル側の偏光子保護フィルムが、平行光線透過率85%以上、透湿度20〜200g/m2/day、光弾性係数1.0×10−11Pa−1以下のフィルムであることを特徴とする偏光板である。 The polarizing plate which concerns on 1st invention is a polarizing plate which a polarizer protective film is laminated | stacked on both sides of a polarizer used by bonding to a liquid crystal cell, Comprising: The polarizer protective film on the opposite side to a liquid crystal cell Is a film having a parallel light transmittance of 85% or more, a moisture permeability of 20 to 200 g / m 2 / day, a tensile breaking strength of 55 MPa or more, and a tensile breaking elongation of 10% or more, and the polarizer protective film on the liquid crystal cell side is parallel. It is a polarizing plate characterized by being a film having a light transmittance of 85% or more, a moisture permeability of 20 to 200 g / m 2 / day, and a photoelastic coefficient of 1.0 × 10 −11 Pa −1 or less.
第2の発明に係る偏光板は、第1の発明に係る偏光板において、液晶セルと反対側の偏光子保護フィルムが、ポリカーボネート系樹脂、ポリサルホン系樹脂、ポリエーテルサルホン系樹脂、又はポリエステル系樹脂からなるフィルムであることを特徴とする偏光板である。 The polarizing plate according to the second invention is the polarizing plate according to the first invention, wherein the polarizer protective film opposite to the liquid crystal cell is a polycarbonate resin, a polysulfone resin, a polyethersulfone resin, or a polyester resin. The polarizing plate is a film made of a resin.
第3の発明に係る偏光板は、第1の発明に係る偏光板又は第2の発明に係る偏光板において、液晶セル側の偏光子保護フィルムが、ノルボルネン系樹脂、オレフィン−マレイミド系樹脂、又はポリビニルアセタール系樹脂からなるフィルムであることを特徴とする偏光板である。 The polarizing plate according to the third invention is the polarizing plate according to the first invention or the polarizing plate according to the second invention, wherein the polarizer protective film on the liquid crystal cell side is a norbornene resin, an olefin-maleimide resin, or The polarizing plate is a film made of a polyvinyl acetal resin.
以下、本発明を詳細に説明する。
本発明における偏光板とは、偏光子の両面に偏光子保護フィルムを積層したものをいう。
本発明における偏光子とは、偏光子の機能を有するポリビニルアルコール(以下「PVA」と略す。)製フィルムまたはシートを指し、例えば、PVAフィルムにヨウ素を吸着させた後、ホウ酸浴中で一軸延伸したPVA・ヨウ素系偏光子、PVAフィルムに二色性の高い直接染料を拡散吸着させた後、一軸延伸したPVA・染料系偏光膜、PVAフィルムにヨウ素を吸着させ延伸してポリエン構造としたPVA・ポリエン系偏光膜などが挙げられる。
Hereinafter, the present invention will be described in detail.
The polarizing plate in this invention means what laminated | stacked the polarizer protective film on both surfaces of the polarizer.
The polarizer in the present invention refers to a film or sheet made of polyvinyl alcohol (hereinafter abbreviated as “PVA”) having the function of a polarizer. For example, after adsorbing iodine to a PVA film, it is uniaxial in a boric acid bath. After a dichroic direct dye is diffused and adsorbed on a stretched PVA / iodine polarizer and PVA film, iodine is adsorbed on the uniaxially stretched PVA / dye polarizer and PVA film and stretched to form a polyene structure. PVA / polyene polarizing film may be used.
本発明における偏光子保護フィルムは、液晶セル側、液晶セルとは反対の側のいずれに積層されるとを問わず、平行光線透過率で85%以上の透明性が必要であり、好ましくは90%以上である。85%未満であるとLCDに搭載したとき、輝度が不足するため好ましくない。 The polarizer protective film in the present invention is required to have a transparency of 85% or more in terms of parallel light transmittance regardless of whether it is laminated on the liquid crystal cell side or the opposite side of the liquid crystal cell, and preferably 90%. % Or more. If it is less than 85%, the luminance is insufficient when mounted on an LCD, which is not preferable.
本発明における偏光子保護フィルムに用いられる樹脂のガラス転移温度(Tg)は100℃以上が好ましく、より好ましくは110℃以上、さらに好ましくは120℃以上である。Tgが低いと偏光板製造の際、乾燥工程で熱変形を引き起こすことがあるからである。 As for the glass transition temperature (Tg) of resin used for the polarizer protective film in this invention, 100 degreeC or more is preferable, More preferably, it is 110 degreeC or more, More preferably, it is 120 degreeC or more. This is because if Tg is low, thermal deformation may occur in the drying process during the production of the polarizing plate.
本発明における偏光板は液晶セルに接着剤又は粘着剤を介して貼り付けて用いられる。液晶セルは通常透明電極を形成したガラス板等の両透明板間の間隙に液晶が充填されてできている。偏光板の接着された液晶セルにおいては液晶セル/粘(接)着剤/液晶セル側偏光子保護フィルム/粘(接)着剤/偏光子/粘(接)着剤/液晶セルと反対側の偏光子保護フィルムの順に積層されて用いられることになる。 The polarizing plate in the present invention is used by being attached to a liquid crystal cell via an adhesive or a pressure-sensitive adhesive. A liquid crystal cell is usually formed by filling a liquid crystal in a gap between two transparent plates such as a glass plate on which a transparent electrode is formed. In the liquid crystal cell to which the polarizing plate is bonded, the opposite side of the liquid crystal cell / viscous (contact) adhesive / liquid crystal cell side polarizer protective film / viscous (contact) adhesive / polarizer / viscous (contact) adhesive / liquid crystal cell The polarizer protective films are laminated in this order.
本発明における液晶セルと反対側の偏光子保護フィルムに用いられ樹脂フィルムの透湿度は、その厚みにかかわらず20〜200g/m2/dayである。20g/m2/day未満であると、接着剤の乾燥工程で偏光子や接着剤中の水分が保護フィルムを通じて十分に蒸発しないために偏光板中の水分率が高く、その結果、接着強度が得られにくく、得られた偏光板の偏光性能や耐久性が悪くなり好ましくない。一方、200g/m2/dayを超えると得られた偏光板の耐湿性が悪くなり好ましくない。樹脂フィルムの厚みとしては10〜200μm、好ましくは20〜100μm、より好ましくは30〜80μmである。 The moisture permeability of the resin film used for the polarizer protective film on the side opposite to the liquid crystal cell in the present invention is 20 to 200 g / m 2 / day regardless of its thickness. If it is less than 20 g / m 2 / day, the moisture content in the polarizer is high because the moisture in the polarizer and the adhesive is not sufficiently evaporated through the protective film in the drying process of the adhesive, and as a result, the adhesive strength is high. It is difficult to obtain, and the polarizing performance and durability of the obtained polarizing plate deteriorate, which is not preferable. On the other hand, if it exceeds 200 g / m 2 / day, the moisture resistance of the obtained polarizing plate deteriorates, which is not preferable. The thickness of the resin film is 10 to 200 μm, preferably 20 to 100 μm, and more preferably 30 to 80 μm.
またこのフィルムの、引張破断強度は55MPa以上であることが必要であり、さらに好ましくは60MPa以上である。55MPa未満では、得られた偏光板の耐熱試験を行うと、耐熱試験終了後に室温で放置すると液晶セルの反対側にクラックが発生するために好ましくない。 Further, the tensile breaking strength of this film needs to be 55 MPa or more, and more preferably 60 MPa or more. If it is less than 55 MPa, when the heat resistance test of the obtained polarizing plate is carried out, if it is left at room temperature after completion of the heat resistance test, cracks occur on the opposite side of the liquid crystal cell, which is not preferable.
更に、このフィルムの引張破断伸度は10%以上であることが必要である。10%未満であると、得られた偏光板の耐熱試験を行うと、耐熱試験終了後に室温で放置すると液晶セルの反対側にクラックが発生するために好ましくない。 Furthermore, the tensile breaking elongation of this film needs to be 10% or more. If it is less than 10%, it is not preferred that the obtained polarizing plate be subjected to a heat resistance test, because if it is left at room temperature after the heat resistance test, cracks occur on the opposite side of the liquid crystal cell.
このようなフィルムに用いられる樹脂は、平行光線透過率、透湿度、破断強度、破断伸度が上記要件を満たせば特に限定されないが、ポリカーボネート系樹脂、ポリエステル系樹脂、ポリサルホン系樹脂、アクリル系樹脂、ポリエーテルケトン系樹脂、ポリエーテルサルホン系樹脂、ポリアリレート系樹脂、ポリオレフィン系樹脂、ポリフェニンレンスルフィド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂などが挙げられる。 The resin used in such a film is not particularly limited as long as the parallel light transmittance, moisture permeability, breaking strength, and breaking elongation satisfy the above requirements, but polycarbonate resin, polyester resin, polysulfone resin, acrylic resin , Polyether ketone resins, polyether sulfone resins, polyarylate resins, polyolefin resins, polyphenylene sulfide resins, polyimide resins, polyamideimide resins, and the like.
これらのうち、ポリカーボネート系樹脂、ポリサルホン系樹脂、ポリエーテルサルホン系樹脂又はポリエステル系樹脂が特に好ましい。これらは、透明性が高いためにLCDの輝度が確保でき、適度な透湿度を有するために耐湿試験での褪色抑制と偏光板製造時のウェットラミの乾燥を両立し易い上、引張破断強度および引張破断伸度が高いことから耐熱試験終了後に室温放置してもクラックが発生しないからである。 Of these, polycarbonate resins, polysulfone resins, polyether sulfone resins, and polyester resins are particularly preferable. These have high transparency to ensure the brightness of the LCD, and since they have appropriate moisture permeability, it is easy to achieve both fading suppression in the moisture resistance test and drying of the wet laminate during the production of the polarizing plate, as well as tensile breaking strength and tensile strength. This is because crack elongation does not occur even when left at room temperature after the end of the heat resistance test because the elongation at break is high.
本発明における液晶セルと反対側の保護フィルムに用いる樹脂フィルムは、延伸の有無に関わらず用いることができ、延伸は1軸でも2軸でも構わない。このときの延伸は、フィルムの透明性、機械強度の面から適宜調整することができる。 The resin film used for the protective film on the side opposite to the liquid crystal cell in the present invention can be used regardless of whether or not it is stretched, and the stretching may be uniaxial or biaxial. The stretching at this time can be appropriately adjusted in terms of the transparency and mechanical strength of the film.
次に、本発明における液晶セル側の保護フィルムに用いる樹脂フィルムとしては、光弾性係数が1.0×10−11Pa−1以下であることが必要である。光弾性係数が1.0×10−11Pa−1を超えると、得られた偏光板の耐熱試験を行うと偏光板周囲に額縁状の光漏れが発生するためである。 Next, as a resin film used for the protective film on the liquid crystal cell side in the present invention, the photoelastic coefficient needs to be 1.0 × 10 −11 Pa −1 or less. When the photoelastic coefficient exceeds 1.0 × 10 −11 Pa −1 , a frame-shaped light leakage occurs around the polarizing plate when the obtained polarizing plate is subjected to a heat resistance test.
このようなフィルムに用いる樹脂としては、平行光線透過率、透湿度、光弾性係数が、上記要件を満たせば特に限定されないが、このような樹脂としては、ノルボルネン系樹脂、オレフィン−マレイミド系樹脂、ポリビニルアセタール系樹脂が好ましい。なぜなら、透明性が高くLCDの輝度が確保でき、光弾性係数が低いので耐熱試験を行っても額縁状の光漏れが発生しない。また、20〜200g/m2/dayの適度な透湿度を有すると耐湿試験での褪色抑制と偏光板製造時のウェットラミの乾燥を両立することができるために好ましい。 The resin used for such a film is not particularly limited as long as the parallel light transmittance, moisture permeability, and photoelastic coefficient satisfy the above requirements, but as such a resin, a norbornene resin, an olefin-maleimide resin, A polyvinyl acetal resin is preferred. This is because the transparency of the LCD is high and the brightness of the LCD can be secured, and the photoelastic coefficient is low, so that no frame-like light leakage occurs even if a heat resistance test is performed. Further, it is preferable to have an appropriate moisture permeability of 20 to 200 g / m 2 / day because it is possible to achieve both fading suppression in the moisture resistance test and drying of the wet laminate during the production of the polarizing plate.
本発明における液晶セル側の保護フィルムに用いる樹脂フィルムは、通常、複屈折をできるだけ抑えたものが用いられるが、位相差補償機能を兼備していてもよい。位相差補償機能としては、1軸又は2軸に延伸されていてもよいし、液晶ポリマーを塗布したものでもよい。また厚みは10〜200μm、好ましくは20〜100μm、より好ましくは30〜80μmである。 As the resin film used for the protective film on the liquid crystal cell side in the present invention, a resin film in which birefringence is suppressed as much as possible is usually used, but it may have a retardation compensation function. As the phase difference compensation function, the film may be uniaxially or biaxially stretched or coated with a liquid crystal polymer. Moreover, thickness is 10-200 micrometers, Preferably it is 20-100 micrometers, More preferably, it is 30-80 micrometers.
本発明における樹脂フィルムの製法は、特に限定されないが、溶液キャスト法、溶融押出法などの公知の方法を用いることができる。 Although the manufacturing method of the resin film in this invention is not specifically limited, Well-known methods, such as a solution cast method and a melt extrusion method, can be used.
上記ノルボルネン系樹脂は、熱可塑性飽和ノルボルネン系樹脂が好ましく、例えば、ノルボルネン系モノマーの開環(共)重合体を水素添加した樹脂、ノルボルネン系モノマーを付加重合させた樹脂、ノルボルネン系モノマーとエチレンやα―オレフィンなどのオレフィン系モノマーと付加共重合させた樹脂などを挙げることができる。これらの樹脂は後述のように商業的にも入手できる。 The norbornene resin is preferably a thermoplastic saturated norbornene resin. For example, a resin obtained by hydrogenating a ring-opening (co) polymer of a norbornene monomer, a resin obtained by addition polymerization of a norbornene monomer, a norbornene monomer and ethylene, Examples thereof include resins obtained by addition copolymerization with an olefin monomer such as α-olefin. These resins are also commercially available as described below.
本発明に用いられるノルボルネン系モノマーは、ノルボルネン環を有するものであれば特に限定されないが、耐熱性、低線膨張率等に優れた成形品が得られることから、三環体以上の多環ノルボルネン系モノマーを用いることが好ましい。 The norbornene-based monomer used in the present invention is not particularly limited as long as it has a norbornene ring, but since a molded product excellent in heat resistance, low linear expansion coefficient, etc. is obtained, a tricyclic or higher polycyclic norbornene is obtained. It is preferable to use a system monomer.
ノルボルネン系モノマーの具体例としては、ノルボルネン、ノルボルナジエン等の二環体;ジシクロペンタジエン、ジヒドロキシペンタジエン等の三環体;テトラシクロドデセン等の四環体;シクロペンタジエン三量体等の五環体;テトラシクロペンタジエン等の七環体;これらのメチル、エチル、プロピル、ブチル等のアルキル、ビニル等のアルケニル、エチリデン等のアルキリデン、フェニル、トリル、ナフチル等のアリール等の置換体;さらにこれらのエステル基、エーテル基、シアノ基、ハロゲン原子、アルコキシカルボニル基、ピリジル基、水酸基、カルボン酸基、アミノ基、無水酸基、シリル基、エポキシ基、アクリル基、メタクリル基等の炭素、水素以外の元素を含有する基、いわゆる極性基を有する置換体等が例示される。これらの中でも、エステル基や無水酸基が好ましい。これらのモノマーは、単独で、または複数種を組み合わせて用いられる。入手が容易であり、反応性に優れ、得られる樹脂成形品の耐熱性が優れる点から、三環体、四環体、及び五環体のモノマーが好ましい。 Specific examples of the norbornene-based monomer include bicyclics such as norbornene and norbornadiene; tricyclics such as dicyclopentadiene and dihydroxypentadiene; tetracyclics such as tetracyclododecene; pentacyclics such as cyclopentadiene trimer. A heptacycle such as tetracyclopentadiene; an alkyl such as methyl, ethyl, propyl, butyl, an alkenyl such as vinyl, an alkylidene such as ethylidene, an aryl such as phenyl, tolyl, and naphthyl; and an ester thereof Group other than carbon and hydrogen, such as group, ether group, cyano group, halogen atom, alkoxycarbonyl group, pyridyl group, hydroxyl group, carboxylic acid group, amino group, hydroxyl group-free, silyl group, epoxy group, acrylic group, methacryl group Examples thereof include substituted groups having a so-called polar group. Among these, an ester group and a hydroxyl group-free are preferable. These monomers are used alone or in combination of two or more. Tricyclic, tetracyclic, and pentacyclic monomers are preferred because they are easily available, have excellent reactivity, and have excellent heat resistance of the resulting resin molded product.
ノルボルネン系樹脂には市販されているものがあり、例えば、日本ゼオン社のZEONOR#1600R、ZEONOR#1420R、ZEONEX#490K、JSR社のARTON Gなどがある。また、オレフィン−マレイミド系樹脂としては東ソー社のTI−160αなどがある。更に、ポリビニルアセタール系樹脂はポリビニルアルコールとアルデヒドをアセタール化反応させて得られ、光学、耐熱、物性等から原料ポリビニルアルコールの重合度、重合度分布、鹸化度、分子構造、アルデヒドの種類、反応度等を目的に合わせて調製され作製される。 There are commercially available norbornene resins such as ZEONOR # 1600R, ZEONOR # 1420R, ZEONEX # 490K manufactured by Nippon Zeon, and ARTON G manufactured by JSR. Examples of the olefin-maleimide resin include TI-160α manufactured by Tosoh Corporation. Furthermore, the polyvinyl acetal resin is obtained by acetalization reaction of polyvinyl alcohol and aldehyde, and from the viewpoint of optics, heat resistance, physical properties, etc. Etc. are prepared and prepared for the purpose.
偏光子保護フィルムと偏光子を貼合するためには、既存の偏光板製造ラインに使用されている貼合設備がそのまま使用できるので、ウェットラミによる方法が好ましい。ウェットラミとは、接着剤を乾燥させる前に基材同士を貼り付けて、その後、基材を通して溶剤を蒸発させる方法である。通常溶剤は水系である。具体的には、ポリビニルアルコール(PVA)系接着剤、アクリル系接着剤、ポリウレタン系接着剤などが挙げられる。接着剤層の形成は従来公知の方法で行えばよく、塗布法や滴下法等にて行われる。偏光子保護フィルムの偏光子との貼合面には、コロナ放電処理や紫外線照射処理、プライマー塗布などの親水化処理を行ってもよい。 In order to bond a polarizer protective film and a polarizer, since the bonding equipment currently used for the existing polarizing plate production line can be used as it is, the method by wet lamination is preferable. Wet lamination is a method in which substrates are attached to each other before the adhesive is dried, and then the solvent is evaporated through the substrate. Usually the solvent is aqueous. Specific examples include polyvinyl alcohol (PVA) adhesives, acrylic adhesives, polyurethane adhesives, and the like. The adhesive layer may be formed by a conventionally known method, such as a coating method or a dropping method. The bonding surface of the polarizer protective film with the polarizer may be subjected to a hydrophilic treatment such as a corona discharge treatment, an ultraviolet irradiation treatment, or a primer coating.
本発明に係る偏光板は、耐熱試験での光漏れ、耐湿試験での褪色および耐久試験後にクラックの発生のない高い耐久性を有する。 The polarizing plate according to the present invention has high durability with no light leakage in the heat resistance test, fading in the moisture resistance test, and no occurrence of cracks after the durability test.
より詳細には以下の通りである。
本発明に係る偏光板は、透明性が高いためLCDに搭載した場合に高い輝度を得ることができる。引張破断強度、引張破断伸度が大きいため得られた偏光板は耐久試験を実施してもクラックが発生しない。これは、耐熱試験で発生するPVA偏光子の収縮応力に対して、保護フィルムの引張破断強度が大きく破壊に耐え得るためと考えられ、フィルムの引張破断伸度が大きいとPVA偏光子の収縮に応じて変形でき、収縮応力を緩和できるためと考えられる。更に、フィルムの透湿度が20〜200g/m2/dayであるので、従来の貼合プロセスを用いて偏光板を製造することができ、水系接着剤のウェットラミを行っても、水分が適度に蒸発できて、十分な接着強度および耐久性が発現する。そして、耐湿試験を行っても偏光子の褪色が抑制される。これは保護フィルムの透湿度が低いためPVA偏光子と接触する水分量が減るので、偏光子の加水分解が抑えられるためと考えられる。加えて液晶セル側の保護フィルムの光弾性係数が1.0×10−11Pa−1以下であるために、耐熱試験で発生する偏光子の収縮応力が保護フィルムに作用しても複屈折の発生が抑えられ、従来の偏光板に見られたような額縁状の光漏れが観察されることがない。
More details are as follows.
Since the polarizing plate according to the present invention has high transparency, high luminance can be obtained when mounted on an LCD. Since the tensile strength at break and tensile elongation at break are large, the obtained polarizing plate does not crack even when the durability test is performed. This is thought to be due to the fact that the tensile break strength of the protective film is large and can withstand breakage against the shrinkage stress of the PVA polarizer generated in the heat resistance test. If the tensile elongation at break of the film is large, the PVA polarizer shrinks. This is considered to be because it can be deformed accordingly and the shrinkage stress can be relaxed. Furthermore, since the water vapor transmission rate of the film is 20 to 200 g / m 2 / day, a polarizing plate can be manufactured using a conventional bonding process, and even when wet laminating of an aqueous adhesive is performed, water content is moderate. It can evaporate and exhibits sufficient adhesive strength and durability. And even if a moisture resistance test is performed, the fading of the polarizer is suppressed. This is presumably because hydrolysis of the polarizer is suppressed because the moisture permeability of the protective film is low and the amount of water in contact with the PVA polarizer is reduced. In addition, since the photoelastic coefficient of the protective film on the liquid crystal cell side is 1.0 × 10 −11 Pa −1 or less, even if the contraction stress of the polarizer generated in the heat resistance test acts on the protective film, it is birefringent. Occurrence is suppressed, and frame-like light leakage as seen in conventional polarizing plates is not observed.
以下、本発明の具体的な実施例を挙げることにより本発明をより詳細に説明する。なお本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail by giving specific examples of the present invention. The present invention is not limited to the following examples.
(偏光子の作製)
鹸化度99モル%、厚み75μmのPVA未延伸フィルムを室温の水で洗浄した後、縦一軸に5倍延伸を行った。このフィルムの緊張状態を保持したままヨウ素0.5wt%、ヨウ化カリウム5wt%からなる水溶液に浸漬し二色性色素を吸着させた。さらにホウ酸10wt%、ヨウ化カリウム10wt%からなる50℃の水溶液で5分間架橋処理を行い、偏光子を得た。これを70℃で5分乾燥して、含水率を8wt%に調整した。
(Production of polarizer)
An unstretched PVA film having a saponification degree of 99 mol% and a thickness of 75 μm was washed with water at room temperature, and then stretched 5 times in the longitudinal direction. The film was immersed in an aqueous solution consisting of 0.5 wt% iodine and 5 wt% potassium iodide while adsorbing the tension state of the film to adsorb the dichroic dye. Further, a crosslinking treatment was performed for 5 minutes with an aqueous solution of 10 wt% boric acid and 10 wt% potassium iodide at 50 ° C. to obtain a polarizer. This was dried at 70 ° C. for 5 minutes to adjust the water content to 8 wt%.
(樹脂フィルム#1)
ポリカーボネートフィルム(厚み75μm)(商品名:ピュアエース 帝人社製)の偏光子との接着面にコロナ処理した。蒸留水を用いて接触角を測定したところ45°を示した。
(Resin film # 1)
The adhesive surface of the polycarbonate film (thickness 75 μm) (trade name: Pure Ace, manufactured by Teijin Ltd.) with the polarizer was corona-treated. When the contact angle was measured using distilled water, it was 45 °.
(樹脂フィルム#2)
2軸延伸されたPETフィルム(厚み50μm)(商品名:テイジンテトロンフィルム O−50 帝人デュポンフィルム社製)の偏光子との接着面にコロナ処理した。蒸留水を用いて接触角を測定したところ48°を示した。
(Resin film # 2)
The adhesive surface of the biaxially stretched PET film (thickness 50 μm) (trade name: Teijin Tetron Film O-50, manufactured by Teijin DuPont Films) with the polarizer was corona-treated. When the contact angle was measured using distilled water, it was 48 °.
(樹脂フィルム#3)
Tダイを取り付けた1軸押出機を用いてノルボルネン系樹脂(商品名:ARTON G,JSR社製)を溶融押出製膜した。樹脂温度290℃、Tダイ温度285℃、引き取りロール温度140℃、ロール速度20m/minで巾450mm、長さ100mの樹脂フィルムを得た。得られたフィルムの厚みは40μmであった。フィルムの偏光子との接着面にコロナ処理し、蒸留水を用いて接触角を測定したところ44°であった。フィルムの物性を表1に示す。
(Resin film # 3)
A norbornene-based resin (trade name: ARTON G, manufactured by JSR Corporation) was melt-extruded into a film using a single screw extruder equipped with a T die. A resin film having a resin temperature of 290 ° C., a T die temperature of 285 ° C., a take-up roll temperature of 140 ° C., a roll speed of 20 m / min and a width of 450 mm and a length of 100 m was obtained. The thickness of the obtained film was 40 μm. The adhesion surface of the film with the polarizer was corona treated and the contact angle measured with distilled water was 44 °. The physical properties of the film are shown in Table 1.
(樹脂フィルム#4)
Tダイを取り付けた1軸押出機を用いてオレフィン−マレイミド系樹脂(商品名:TI−160α,東ソー社製)を溶融押出製膜した。樹脂温度290℃、Tダイ温度285℃、引き取りロール温度140℃、ロール速度20m/minで巾450mm、長さ100mの樹脂フィルムを得た。得られたフィルムの厚みは40μmであった。フィルムの偏光子との接着面にコロナ処理し、蒸留水を用いて接触角を測定したところ46°であった。フィルムの物性を表1に示す。
(Resin film # 4)
An olefin-maleimide resin (trade name: TI-160α, manufactured by Tosoh Corporation) was melt-extruded into a film by using a single screw extruder equipped with a T die. A resin film having a resin temperature of 290 ° C., a T die temperature of 285 ° C., a take-up roll temperature of 140 ° C., a roll speed of 20 m / min and a width of 450 mm and a length of 100 m was obtained. The thickness of the obtained film was 40 μm. The adhesion surface of the film with the polarizer was corona treated and the contact angle measured with distilled water was 46 °. The physical properties of the film are shown in Table 1.
(樹脂フィルム#5)
TACフィルムを用いた(富士写真フィルム社製 商品名フジタック 厚み40μm)
(Resin film # 5)
TAC film was used (Fuji Photo Film Co., Ltd., trade name: Fujitack, thickness 40 μm)
(フィルムの各種特性の測定・評価方法)
(1)フィルム透湿度の測定
JIS−Z−0208に準じて行った。
(2)光弾性係数の測定
フィルムを幅10mm×長さ150mmに切り出し、長辺方向に引張荷重をかけながら巾方向の中心部の位相差を測定して、その近似直線の傾きから光弾性係数を求めた。
荷重の測定:フォースゲージ DPS−5(IMADA社製)
荷重の水準:0、0.5、1.0、1.5kg(それぞれ約 0、4.9、9.8、14.7Nに相当する。)
位相差の測定:大塚電子社製 RETS−2000、測定波長550nm
(3)引張破断強度および引張破断伸度の測定
JIS K 7127に準じて行った。
引張試験に用いたフィルムの幅は20mm、全長200mm、試験片タイプ2、チャック間の初期距離は150mmで、引張速度20mm/minで測定した。
(4)平行光線透過率の測定
試料片は50mm角のフィルムをヘイズメーターで測定した。
(Measurement and evaluation methods for various film properties)
(1) Measurement of film moisture permeability It was performed according to JIS-Z-0208.
(2) Measurement of photoelastic coefficient The film was cut into a width of 10 mm and a length of 150 mm, the phase difference at the center in the width direction was measured while applying a tensile load in the long side direction, and the photoelastic coefficient was calculated from the slope of the approximate straight line. Asked.
Load measurement: Force gauge DPS-5 (manufactured by IMADA)
Load level: 0, 0.5, 1.0, 1.5 kg (corresponding to about 0, 4.9, 9.8, 14.7 N, respectively)
Measurement of phase difference: RETS-2000 manufactured by Otsuka Electronics Co., Ltd., measurement wavelength 550 nm
(3) Measurement of tensile breaking strength and tensile breaking elongation It carried out according to JIS K7127.
The film used for the tensile test had a width of 20 mm, a total length of 200 mm, a test piece type 2, an initial distance between chucks of 150 mm, and a tensile speed of 20 mm / min.
(4) Measurement of parallel light transmittance The sample piece was a 50 mm square film measured with a haze meter.
(アクリル粘着剤の作製)
ガラス板と偏光板を接着するための粘着剤を下記の通りに作製した。厚み38μmの離型処理したPETフィルム面に、アクリル粘着剤(綜研化学社製 商品名SKダイン905)にイソシアネート系架橋剤(綜研化学社製 商品名L−45)、エポキシ系架橋剤(綜研化学社製 商品名E−125B)、アルミキレート系架橋剤(綜研化学社製 商品名M−12AT)、シリコーン系添加剤(綜研化学社製 商品名SE−50)を配合して、トルエンで固形分が13wt%になるよう希釈したものを乾燥後の厚みが25μmになるように塗工した。これを60℃×2分、80℃×2分、90℃×2分熱風で乾燥し、露出した粘着剤面に軽剥離の厚み25μmの離型処理されたPETフィルムをラミネートした後、72Hr、40℃の環境に保管し養生した。
(Production of acrylic adhesive)
A pressure-sensitive adhesive for bonding the glass plate and the polarizing plate was prepared as follows. On the PET film surface having a thickness of 38 μm which has been subjected to release treatment, an acrylic pressure-sensitive adhesive (trade name SK Dyne 905 manufactured by Soken Chemical Co., Ltd.), an isocyanate cross-linking agent (trade name L-45 manufactured by Soken Chemical Co., Ltd.) and an epoxy cross-linking agent (Soken Chemical Co., Ltd., trade name E-125B), aluminum chelate crosslinking agent (trade name M-12AT, manufactured by Soken Chemical Co., Ltd.), silicone additive (trade name SE-50, manufactured by Soken Chemical Co., Ltd.), and solid content with toluene The solution diluted to 13 wt% was coated so that the thickness after drying was 25 μm. After drying this with hot air at 60 ° C. × 2 minutes, 80 ° C. × 2 minutes, 90 ° C. × 2 minutes, and laminating a PET film that had been subjected to a release treatment with a light peeling thickness of 25 μm on the exposed adhesive surface, It was stored and cured in an environment of 40 ° C.
(偏光板の作製)
上記偏光子と上記樹脂フィルム#1〜5を組み合わせて貼合して偏光板を作製し、上記アクリル粘着剤を用いてガラス板に貼合して耐久性評価試験片を作製した。このときアクリル粘着剤が積層される偏光板面に、水による接触角で50°以下になるようコロナ処理した。
(Preparation of polarizing plate)
A polarizing plate was prepared by combining the polarizer and the resin films # 1 to 5 and bonded to a glass plate using the acrylic pressure-sensitive adhesive to prepare a durability evaluation test piece. At this time, the surface of the polarizing plate on which the acrylic pressure-sensitive adhesive was laminated was subjected to corona treatment so that the contact angle with water was 50 ° or less.
液晶セルと反対側の偏光子保護フィルムに樹脂フィルム#1、液晶セル側の偏光子保護フィルムに樹脂フィルム#3を用いて、それぞれのコロナ処理面に水性ウレタン接着剤(東洋モートン社製 商品名:エコアドEL−436A/B)の固形分10wt%に水分散させた接着剤液をメイヤーバー#8で塗布し、これらを偏光子の両面にウェットラミした。その後、45℃の恒温槽に72Hr投入し、乾燥と養生を同時に行った。その後、上記で調製したアクリル粘着剤の軽剥離PET離型フィルムを剥離して、液晶セル側の保護フィルム(樹脂フィルム#3)の表面に25μm厚積層した。得られた偏光板粘着シートを、偏光子の吸収軸に対し、各辺の成す角度が45°となるように1辺が15cmの正方形に切り出し、ガラス板に貼合した。 Resin film # 1 is used for the polarizer protective film on the opposite side of the liquid crystal cell, and resin film # 3 is used for the polarizer protective film on the liquid crystal cell side, and an aqueous urethane adhesive (manufactured by Toyo Morton Co., Ltd.) is applied to each corona-treated surface. : ECOAD EL-436A / B) was dispersed in water with a solid content of 10 wt% using a Mayer bar # 8, and these were wet-laminated on both sides of the polarizer. Then, 72Hr was put into a 45 degreeC thermostat, and drying and curing were performed simultaneously. Thereafter, the light release PET release film of the acrylic pressure-sensitive adhesive prepared above was peeled off, and a 25 μm thick layer was laminated on the surface of the protective film (resin film # 3) on the liquid crystal cell side. The obtained polarizing plate pressure-sensitive adhesive sheet was cut into a square having a side of 15 cm so that the angle formed by each side with respect to the absorption axis of the polarizer was 45 °, and was bonded to a glass plate.
液晶セルと反対側の偏光子保護フィルムに樹脂フィルム#2、液晶セル側の偏光子保護フィルムに樹脂フィルム#4を用いたこと以外は実施例1と同様に行った。 The same procedure as in Example 1 was performed except that the resin film # 2 was used as the polarizer protective film on the side opposite to the liquid crystal cell, and the resin film # 4 was used as the polarizer protective film on the liquid crystal cell side.
(比較例1)
液晶セルと反対側の偏光子保護フィルムに樹脂フィルム#3、液晶セル側の偏光子保護フィルムに樹脂フィルム#3を用いたこと以外は実施例1と同様に行った。
(Comparative Example 1)
The same procedure as in Example 1 was performed except that resin film # 3 was used as the polarizer protective film on the side opposite to the liquid crystal cell, and resin film # 3 was used as the polarizer protective film on the liquid crystal cell side.
(比較例2)
液晶セルと反対側の偏光子保護フィルムに樹脂フィルム#1、液晶セル側の偏光子保護フィルムに樹脂フィルム#1を用いたこと以外は実施例1と同様に行った。
(Comparative Example 2)
The same procedure as in Example 1 was performed except that resin film # 1 was used as the polarizer protective film on the side opposite to the liquid crystal cell, and resin film # 1 was used as the polarizer protective film on the liquid crystal cell side.
(比較例3)
液晶セルと反対側の偏光子保護フィルムに樹脂フィルム#5、液晶セル側の偏光子保護フィルムに樹脂フィルム#2を用いたこと以外は実施例1と同様に行った。
(Comparative Example 3)
The same procedure as in Example 1 was conducted except that resin film # 5 was used as the polarizer protective film on the side opposite to the liquid crystal cell, and resin film # 2 was used as the polarizer protective film on the liquid crystal cell side.
(耐熱試験)
上記実施例1、2、比較例1〜3の偏光板をガラス板に貼り付けた試験片を90℃の恒温槽で1000時間放置した後、室温放置して高温耐久性の評価を行った。
クラックの観察は取り出したガラス貼合品を室温に放置し、3ヶ月後まで観察した。目視評価により観察し、クラックが発生していない場合は○、クラックの発生が確認できた場合は×と評価した。
額縁状の光漏れは上記の条件で耐熱試験したガラス貼合品サンプル2枚をクロスニコル状態で配置して、図1のように偏光板の面内に丸で囲んだ数字1から9まで測定点を定め、平行光線透過率を測定した。測定点は中央部の丸で囲んだ数字5を除き、端部から5mmになるように設定した。測定装置は分光光度計(機器名:大塚電子社製 RETS−2000)の色度測定モードを使用してY値を測定した。試験後の位置における変化の起きやすい点(丸で囲んだ数字2,4,6,8)の平均値と変化の起きにくい点(丸で囲んだ数字1,3,5,7,9)との差を評価尺度とした。
(Heat resistance test)
The test pieces obtained by pasting the polarizing plates of Examples 1 and 2 and Comparative Examples 1 to 3 on a glass plate were allowed to stand for 1000 hours in a 90 ° C. constant temperature bath, and then allowed to stand at room temperature to evaluate high temperature durability.
For the observation of the crack, the taken-out glass-bonded product was left at room temperature and observed until 3 months later. It was observed by visual evaluation, and when the crack did not occur, it was evaluated as “good”, and when the crack was confirmed, it was evaluated as “poor”.
Frame-shaped light leakage was measured from numbers 1 to 9 circled in the plane of the polarizing plate as shown in Fig. 1 by placing two glass-bonded samples heat-tested under the above conditions in a crossed Nicol state. Points were determined and the parallel light transmittance was measured. The measurement point was set to be 5 mm from the end except for the numeral 5 surrounded by a circle at the center. The measurement apparatus measured the Y value using the chromaticity measurement mode of a spectrophotometer (device name: RETS-2000 manufactured by Otsuka Electronics Co., Ltd.). The average value of the points that are likely to change at the position after the test (circled numbers 2, 4, 6, 8) and the points that are less likely to change (numbers 1, 3, 5, 7, and 9 circled) The difference was used as an evaluation scale.
(耐湿試験)
上記実施例1、2、比較例1〜3の偏光板をガラス板に貼り付けた試験片を60℃95%RHの恒温恒湿槽中に1000時間放置した後、室温放置して高温高湿耐久性の評価を行った。
褪色の観測は耐久試験前後でのY値を測定し、その差を評価した。測定装置は分光光度計(機器名:大塚電子社製 RETS−2000)の色度測定モードを使用した。
結果を表1に示す。
The test pieces obtained by pasting the polarizing plates of Examples 1 and 2 and Comparative Examples 1 to 3 on a glass plate were left in a constant temperature and humidity chamber at 60 ° C. and 95% RH for 1000 hours, and then left at room temperature for high temperature and high humidity. Durability was evaluated.
For the observation of fading, the Y value before and after the durability test was measured and the difference was evaluated. The measurement device used the chromaticity measurement mode of a spectrophotometer (device name: RETS-2000 manufactured by Otsuka Electronics Co., Ltd.).
The results are shown in Table 1.
本発明の偏光板は高い耐久性の要求される液晶表示装置用偏光板として好適に用いることができる。 The polarizing plate of the present invention can be suitably used as a polarizing plate for a liquid crystal display device requiring high durability.
Claims (3)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007043385A1 (en) * | 2005-10-12 | 2007-04-19 | Konica Minolta Opto, Inc. | Retardation film, polarizing plate, and vertically aligned liquid crystal display |
WO2007139138A1 (en) * | 2006-06-01 | 2007-12-06 | Teijin Limited | Polarizing plate and method for producing the same |
US7495720B2 (en) | 2005-07-21 | 2009-02-24 | Konica Minolta Opto, Inc. | Polarizing plate and liquid crystal display device |
KR101790108B1 (en) | 2011-07-28 | 2017-10-25 | 동우 화인켐 주식회사 | Polarizing plate |
JPWO2017119426A1 (en) * | 2016-01-08 | 2018-11-01 | コニカミノルタ株式会社 | Polarizing plate and liquid crystal display device |
JP2018200339A (en) * | 2017-05-25 | 2018-12-20 | 日東電工株式会社 | Polarization film, polarization film with adhesive layer and image display device |
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2003
- 2003-10-07 JP JP2003348555A patent/JP2005114995A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7495720B2 (en) | 2005-07-21 | 2009-02-24 | Konica Minolta Opto, Inc. | Polarizing plate and liquid crystal display device |
WO2007043385A1 (en) * | 2005-10-12 | 2007-04-19 | Konica Minolta Opto, Inc. | Retardation film, polarizing plate, and vertically aligned liquid crystal display |
WO2007139138A1 (en) * | 2006-06-01 | 2007-12-06 | Teijin Limited | Polarizing plate and method for producing the same |
KR101790108B1 (en) | 2011-07-28 | 2017-10-25 | 동우 화인켐 주식회사 | Polarizing plate |
JPWO2017119426A1 (en) * | 2016-01-08 | 2018-11-01 | コニカミノルタ株式会社 | Polarizing plate and liquid crystal display device |
JP2018200339A (en) * | 2017-05-25 | 2018-12-20 | 日東電工株式会社 | Polarization film, polarization film with adhesive layer and image display device |
JP7154002B2 (en) | 2017-05-25 | 2022-10-17 | 日東電工株式会社 | POLARIZING FILM, POLARIZING FILM WITH ADHESIVE LAYER, AND IMAGE DISPLAY DEVICE |
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