JP2005104331A - Window assembly, its manufacturing method and device, and window pane for window assembly - Google Patents

Window assembly, its manufacturing method and device, and window pane for window assembly Download PDF

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JP2005104331A
JP2005104331A JP2003341332A JP2003341332A JP2005104331A JP 2005104331 A JP2005104331 A JP 2005104331A JP 2003341332 A JP2003341332 A JP 2003341332A JP 2003341332 A JP2003341332 A JP 2003341332A JP 2005104331 A JP2005104331 A JP 2005104331A
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shielding member
window plate
window
holding
adhesive layer
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JP4201187B2 (en
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Katsuyuki Amano
勝之 天野
Tatsuya Tamura
達也 田村
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Tokai Kogyo Co Ltd
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Tokai Kogyo Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Abstract

<P>PROBLEM TO BE SOLVED: To provide a window assembly structured so that a shield member consisting chiefly of TPO or TPS is joined properly with the periphery of a window pane made of inorganic glass and provide a method and device for manufacturing such a window assembly. <P>SOLUTION: The window assembly 1 is equipped with the window pane 10 made of inorganic glass and the shield member 20 joined with the peripheral edge 100 of the window pane 10 and at least with its joining part consisting of TPO or TPS. The preformed shield member 20 is held by a holding member 72, and to its cavity 73, a fluid such as compressed air is supplied to expand the holding member 72. With this expansion force, the shield member 20 in the condition with an adhesive layer 30 heated is put in pressure contact and joined with the window pane 10 having adhesive layer 30 made of an acid-modified polyolefin resin or acid-modified olefin-styrene copolymer resin. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、車両等の被取付体の窓開口縁に取り付けて使用される窓組立体およびその製造方法に関する。また本発明は、かかる製造方法の実施に適した製造装置に関する。さらに、前記窓組立体を製造する用途に好適な窓組立体用窓板に関する。   The present invention relates to a window assembly used by being attached to a window opening edge of a mounted body such as a vehicle, and a method for manufacturing the same. The present invention also relates to a manufacturing apparatus suitable for carrying out such a manufacturing method. Furthermore, it is related with the window plate for window assemblies suitable for the use which manufactures the said window assembly.

無機ガラスからなる窓板と、その窓板の外周縁に沿って一体的に固着された遮蔽部材(枠材、モールディング、ガスケット等と呼ばれることもある。以下、これらを総称して「遮蔽部材」という。)とを備えた窓組立体が知られている。このような窓組立体は、車両または建築物や工作物等の被取付体の窓開口縁に取り付けて使用される。前記遮蔽部材は、窓板よりも軟質の材料(合成樹脂、その類似材料等)からなり、該窓板と被取付体との隙間を遮蔽する作用を有する。
このような窓組立体として、透明な窓板の外周縁に沿って、軟質ないし半硬質の塩化ビニル樹脂を射出成形して枠材(遮蔽部材)を一体的に形成したもの(「モジュールウィンドウ」、「モジュラーウィンドウ」と呼ばれることもある。)がある。この種の窓組立体に関する従来技術文献として下記特許文献1が挙げられる。
特開平2−60722号公報
A window plate made of inorganic glass and a shielding member integrally fixed along the outer peripheral edge of the window plate (sometimes called a frame material, molding, gasket, etc. Hereinafter, these are collectively referred to as a “shielding member”. Is known). Such a window assembly is used by being attached to a window opening edge of a mounted body such as a vehicle or a building or a workpiece. The shielding member is made of a material softer than the window plate (synthetic resin, a similar material or the like), and has an action of shielding a gap between the window plate and the mounted body.
As such a window assembly, a frame material (shielding member) is integrally formed by injection molding soft or semi-rigid vinyl chloride resin along the outer peripheral edge of a transparent window plate ("module window") , Sometimes referred to as "modular window"). The following patent document 1 is mentioned as a prior art document regarding this kind of window assembly.
Japanese Patent Laid-Open No. 2-60722

近年、環境への配慮等の観点から、塩化ビニル樹脂に代わる材料を用いて遮蔽部材を構成することが望まれている。そのような代替材料として、熱可塑性エラストマー材料(以下、「TPE」ということもある。)を用いることが考えられる。なかでも、入手の容易性および軽量化の観点から、オレフィン系熱可塑性エラストマー(以下、「TPO」ということもある。)を主体に構成された遮蔽部材を用いることができれば好ましい。また、入手の容易性の観点から、スチレン系熱可塑性エラストマー(以下、「TPS」ということもある。)を主体に構成された遮蔽部材を用いることができれば好ましい。しかし、一般にTPEは塩化ビニル樹脂に比べて無機ガラスへの接着性が低い。このため、遮蔽部材にTPEを適用すると、無機ガラス製窓板と遮蔽部材との接着力が低くなり又はなくなって適用が困難であった。また、かかる接着性の低さから、予め成形されたポリマー材料からなる長尺状の遮蔽部材を無機ガラス製の窓板に接合して窓組立体を製造する場合においても、その遮蔽部材のうち少なくとも窓板に接合される部分がTPEにより形成されている場合には、該遮蔽部材を無機ガラス製窓板に十分な接着力を有して接合することは困難であった。   In recent years, from the viewpoint of environmental considerations and the like, it has been desired to configure a shielding member using a material replacing vinyl chloride resin. As such an alternative material, it is conceivable to use a thermoplastic elastomer material (hereinafter sometimes referred to as “TPE”). Among these, it is preferable that a shielding member mainly composed of an olefin-based thermoplastic elastomer (hereinafter also referred to as “TPO”) can be used from the viewpoint of easy availability and weight reduction. Further, from the viewpoint of easy availability, it is preferable if a shielding member mainly composed of a styrene-based thermoplastic elastomer (hereinafter also referred to as “TPS”) can be used. However, in general, TPE has lower adhesion to inorganic glass than vinyl chloride resin. For this reason, when TPE is applied to the shielding member, the adhesive force between the inorganic glass window plate and the shielding member is reduced or eliminated, making it difficult to apply. Moreover, even when manufacturing a window assembly by joining a long shielding member made of a pre-formed polymer material to an inorganic glass window plate because of such low adhesiveness, When at least a portion to be bonded to the window plate is formed of TPE, it is difficult to bond the shielding member to the inorganic glass window plate with a sufficient adhesive force.

そこで本発明は、TPE(特にTPO,TPS)を主体とする遮蔽部材を有する窓組立体であって、その遮蔽部材が無機ガラス製の窓板の外周部に適切な接着力を有して形成された窓組立体を提供することを一つの目的とする。本発明の他の一つの目的は、かかる窓組立体を製造する好適な方法を提供することである。他の一つの目的は、そのような製造方法の実施に適した製造装置を提供することである。さらに他の一つの目的は、前記窓組立体を製造する用途に好適な窓組立体用窓板を提供することである。   Therefore, the present invention is a window assembly having a shielding member mainly composed of TPE (particularly TPO, TPS), and the shielding member is formed on the outer peripheral portion of an inorganic glass window plate with an appropriate adhesive force. It is an object to provide an improved window assembly. Another object of the present invention is to provide a preferred method of manufacturing such a window assembly. Another object is to provide a manufacturing apparatus suitable for carrying out such a manufacturing method. Still another object is to provide a window plate for a window assembly suitable for use in manufacturing the window assembly.

請求項1の発明は、被取付体の窓開口縁に取り付けられる窓組立体に関する。その窓組立体は、表裏両面を有する無機ガラス製の窓板と、該窓板の外周縁に沿って一体的に設けられた長尺な遮蔽部材とを備える。この遮蔽部材は、典型的にはポリマー材料により構成されている。本発明に係る窓組立体が所定位置に取り付けられたとき、この遮蔽部材によって窓板の外周縁と窓開口部との間が遮蔽される。窓板の周縁と、前記遮蔽部材が前記周縁と接する部分との少なくとも一方には、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層が予め形成されている。前記遮蔽部材は、少なくとも前記接着剤層と接する部分オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする基部成形材料を用いて予め成形(射出成形、押出成形等)され、熱および前記窓板への圧接により前記接着剤層を介して前記窓板に接合されている基部を有する。また、前記遮蔽部材は、前記基部と一体に形成され、該基部から窓開口縁に向けて突出する突出部を備える。前記窓組立体が所定位置に取り付けられたとき、該突出部が弾性変形して前記窓開口縁に弾接(弾性的に圧接)する。
請求項1の発明によれば、無機ガラス製の窓板に、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体に構成された遮蔽部材の基部が強固に接合されている窓組立体が提供されるという効果が得られる。
The invention of claim 1 relates to a window assembly to be attached to a window opening edge of an attached body. The window assembly includes an inorganic glass window plate having both front and back surfaces, and a long shielding member integrally provided along the outer peripheral edge of the window plate. This shielding member is typically made of a polymer material. When the window assembly according to the present invention is mounted at a predetermined position, the shielding member shields between the outer peripheral edge of the window plate and the window opening. An adhesive layer mainly composed of an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin is formed in advance on at least one of the periphery of the window plate and the portion where the shielding member is in contact with the periphery. Has been. The shielding member is preliminarily molded (injection molding, extrusion molding, etc.) using a base molding material mainly composed of at least a partial olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material in contact with the adhesive layer, and heat and It has a base joined to the window plate through the adhesive layer by pressure contact with the window plate. Moreover, the said shielding member is integrally formed with the said base, and is provided with the protrusion part which protrudes toward this window opening edge from this base. When the window assembly is attached at a predetermined position, the projecting portion is elastically deformed and elastically contacts (elastically presses) the window opening edge.
According to the invention of claim 1, a window assembly in which a base portion of a shielding member mainly composed of an olefin thermoplastic elastomer material or a styrene thermoplastic elastomer material is firmly joined to an inorganic glass window plate. Is provided.

請求項2の発明は、請求項1の窓組立体において、前記遮蔽部材の外表面にその長手方向に沿って一体的に形成された装飾条片が設けられているものである。
請求項2の窓組立体によれば、請求項1の窓組立体の奏する効果に加えて、さらに多様な遮蔽部材(例えば装飾性が高められた窓組立体)が提供されるという効果が得られる。
According to a second aspect of the present invention, in the window assembly according to the first aspect, a decorative strip integrally formed along the longitudinal direction is provided on the outer surface of the shielding member.
According to the window assembly of claim 2, in addition to the effect of the window assembly of claim 1, there is an effect that a variety of shielding members (for example, a window assembly with improved decorativeness) are provided. It is done.

請求項3の発明は、無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する方法に関する。その製造方法は、表裏両面を有する窓板と、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする成形材料を用いて予め成形された遮蔽部材とを用意する工程を含む。ここで、前記窓板および前記遮蔽部材の少なくとも一方の部材は、他方の部材と接合される部分に、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を有する。この方法は、可逆的に膨張収縮可能な保持部材で前記遮蔽部材を保持する工程を含み得る。また、前記遮蔽部材が該保持部材の膨張力によって前記窓板の外周縁に圧接され且つ前記接着剤層が加熱された状態を実現して窓板と遮蔽部材とを接合する工程を含み得る。かかる状態は、例えば、まず接着剤層を加熱し、その加熱状態の接着剤層を有する窓板の外周縁に遮蔽部材を圧接することにより実現することができる。また、窓板の外周縁に遮蔽部材を圧接した状態で接着剤層を加熱することにより実現してもよい。
請求項3の製造方法によれば、無機ガラス製の窓板に、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を用いてなる遮蔽部材が強固に接合されている窓組立体を製造することができるという効果が得られる。
The invention of claim 3 relates to a method of manufacturing a window assembly provided with a long shielding member along the outer peripheral edge of an inorganic glass window plate. The manufacturing method includes a step of preparing a window plate having both front and back surfaces, and a shielding member molded in advance using a molding material mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material. Here, at least one member of the window plate and the shielding member is bonded to a portion to be joined to the other member, the main component being an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin. It has an agent layer. The method may include a step of holding the shielding member with a holding member that is reversibly expandable and defensible. Further, the method may include a step of bonding the window plate and the shielding member by realizing a state in which the shielding member is pressed against the outer peripheral edge of the window plate by the expansion force of the holding member and the adhesive layer is heated. Such a state can be realized, for example, by first heating the adhesive layer and press-contacting the shielding member to the outer peripheral edge of the window plate having the heated adhesive layer. Moreover, you may implement | achieve by heating an adhesive bond layer in the state which pressed the shielding member to the outer periphery of the window plate.
According to the manufacturing method of claim 3, a window assembly is manufactured in which a shielding member made of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material is firmly bonded to an inorganic glass window plate. The effect that it can be obtained.

請求項4の発明は、無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する他の方法に関する。その製造方法は、表裏両面を有する窓板と、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする成形材料を用いて予め成形された遮蔽部材とを用意する工程を含む。また、前記遮蔽部材が設けられる部分の前記窓板および/または前記窓板に接合される部分の前記遮蔽部材に、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を形成する工程を含む。また、可逆的に膨張収縮可能な保持部材で前記遮蔽部材を保持する工程を含み得る。また、前記遮蔽部材が該保持部材の膨張力によって前記窓板の外周縁に圧接され且つ前記接着剤層が加熱された状態を実現して窓板と遮蔽部材とを接合する工程を含み得る。
請求項4の製造方法によれば、無機ガラス製の窓板に、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を用いてなる遮蔽部材が強固に接合されている窓組立体を製造することができるという効果が得られる。この製造方法は、接着剤層の機能(接着性能)がよく発揮される期間が限られている場合にも好ましく採用される。換言すれば、この製造方法は接着剤層の形成に用いる材料(接着剤)の選択自由度が高い。
The invention of claim 4 relates to another method of manufacturing a window assembly in which a long shielding member is provided along the outer peripheral edge of an inorganic glass window plate. The manufacturing method includes a step of preparing a window plate having both front and back surfaces, and a shielding member molded in advance using a molding material mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material. In addition, an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin is a main component for the window plate in the portion where the shielding member is provided and / or the shielding member in the portion joined to the window plate. Forming an adhesive layer. Moreover, the process of holding | maintaining the said shielding member with the holding member which can be reversibly expanded / contracted may be included. Further, the method may include a step of bonding the window plate and the shielding member by realizing a state in which the shielding member is pressed against the outer peripheral edge of the window plate by the expansion force of the holding member and the adhesive layer is heated.
According to the manufacturing method of claim 4, a window assembly is manufactured in which a shielding member made of an olefin thermoplastic elastomer material or a styrene thermoplastic elastomer material is firmly bonded to an inorganic glass window plate. The effect that it can be obtained. This manufacturing method is preferably employed even when the period during which the function (adhesion performance) of the adhesive layer is well exhibited is limited. In other words, this manufacturing method has a high degree of freedom in selecting a material (adhesive) used for forming the adhesive layer.

請求項5の発明は、請求項3または4の製造方法において、前記遮蔽部材が前記窓板の外周縁に圧接された状態で、前記窓板を介して前記接着剤層を加熱するようにしたものである。
請求項5の製造方法によれば、例えば窓板を介しての輻射熱および/または伝導熱によって接着剤層を加熱するので、請求項3または4の製造方法の奏する効果に加えて、さらに前記加熱が遮蔽部材に予期せぬ影響を及ぼすことを防止し得るという効果が得られる。
According to a fifth aspect of the present invention, in the manufacturing method of the third or fourth aspect, the adhesive layer is heated through the window plate in a state where the shielding member is pressed against the outer peripheral edge of the window plate. Is.
According to the manufacturing method of claim 5, since the adhesive layer is heated by, for example, radiant heat and / or conduction heat through a window plate, in addition to the effect of the manufacturing method of claim 3 or 4, the heating is further performed. The effect that it can prevent having an unexpected influence on a shielding member is acquired.

請求項6の発明は、請求項5の製造方法において、赤外線の照射による輻射熱によって、および/または、該赤外線照射により加熱された前記窓板からの伝導熱によって前記接着剤層を加熱するものである。
請求項6の製造方法によれば、請求項5の製造方法の奏する効果に加えて、さらに上記加熱を短時間で行うことができる。また、上記加熱を効率よく行うことができる。また、窓板の外周縁部を局部的に加熱することができる。請求項6の製造方法によれば、これらのうち少なくとも一つの効果が得られる。
According to a sixth aspect of the present invention, in the manufacturing method of the fifth aspect, the adhesive layer is heated by radiant heat due to infrared irradiation and / or by conduction heat from the window plate heated by the infrared irradiation. is there.
According to the manufacturing method of Claim 6, in addition to the effect which the manufacturing method of Claim 5 show | plays, the said heating can be performed in a short time further. Moreover, the said heating can be performed efficiently. Further, the outer peripheral edge of the window plate can be locally heated. According to the manufacturing method of claim 6, at least one of these effects can be obtained.

請求項7の発明は、請求項6の製造方法において、少なくとも前記遮蔽部材の外表面を前記赤外線の照射から実質的に遮蔽して前記赤外線の照射を行うものである。
請求項7の製造方法によれば、請求項6の製造方法の奏する効果に加えて、さらに上記赤外線の照射が遮蔽部材に熱劣化等の悪影響を及ぼすことを防止し得るという効果が得られる。
According to a seventh aspect of the present invention, in the manufacturing method of the sixth aspect, at least the outer surface of the shielding member is substantially shielded from the irradiation of the infrared rays and the infrared irradiation is performed.
According to the manufacturing method of the seventh aspect, in addition to the effect produced by the manufacturing method of the sixth aspect, it is possible to obtain an effect that the infrared irradiation can further prevent adverse effects such as thermal deterioration on the shielding member.

請求項8の発明は、請求項3から7のいずれかの製造方法において、前記保持部材は内部に空洞を有するものである。そして、該空洞に流体を供給して流体圧によって前記遮蔽部材を前記窓板の外周縁に圧接するものである。
請求項8の製造方法によれば、請求項3から7のいずれかの製造方法の奏する効果に加えて、さらに流体圧力の作用によって窓板の外周縁の各部における圧接力をより均一化し得るという効果が得られる。言い換えれば、窓板の寸法にばらつきがあっても、これを吸収して必要部分に均一な圧接力を作用させ得るという効果が得られる。
なお、ここで開示されるいずれかの製造方法は、上述したいずれかの窓組立体を製造する方法として好適である。
The invention of claim 8 is the manufacturing method of any one of claims 3 to 7, wherein the holding member has a cavity inside. A fluid is supplied to the cavity, and the shielding member is pressed against the outer peripheral edge of the window plate by fluid pressure.
According to the manufacturing method of claim 8, in addition to the effect exhibited by any of the manufacturing methods of claims 3 to 7, the pressure contact force at each portion of the outer peripheral edge of the window plate can be made more uniform by the action of fluid pressure. An effect is obtained. In other words, even if there is a variation in the size of the window plate, it is possible to absorb this and obtain an effect that a uniform pressure contact force can be applied to a necessary portion.
Any one of the manufacturing methods disclosed herein is suitable as a method for manufacturing any of the window assemblies described above.

請求項9の発明は、無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する装置に関する。その製造装置は、少なくとも前記遮蔽部材が設けられる部分の外周縁が露出した状態で前記窓板を保持する窓板保持装置を備える。また、長尺状の遮蔽部材を、前記窓板に接合される部分が露出した状態で保持する遮蔽部材保持装置を備える。その遮蔽部材保持装置は、典型的には、少なくともその遮蔽部材が窓板に接合される長さの範囲を保持するように構成されている。また、前記製造装置は、前記窓板保持装置と前記遮蔽部材保持装置とが相対的に近接および離反するように該窓板保持装置および該遮蔽部材保持装置の少なくとも一方を移動させる移動装置を備えることができる。前記遮蔽部材保持装置は、弾性変形可能な長尺状の部材であってその長手方向に延びる空洞を有し前記遮蔽部材の非固着面側(窓板に接合される面側とは異なる側)を保持する保持部材と、前記保持部材の背面側を支持して該保持部材が該背面側に膨張することを防止する支持部材とを備える。そして、前記空洞に流体を供給して流体圧により前記保持部材を前記窓板の外周縁側に向けて膨出させることにより前記遮蔽部材を前記窓板の外周縁に圧接可能に構成されている。この圧接(保持部材の膨出)を行うにあたっては、前記移動装置によって、窓板保持装置と遮蔽部材保持装置との相対位置を調整する(典型的には、これらの装置を適度に近接させる)ことができる。
請求項9に記載の製造装置によれば、流体圧力の作用を利用して遮蔽部材を窓板の外周縁に圧接することができる。これにより、窓板の外周縁の各部における圧接力をより均一化し得るという効果が得られる。例えば、窓板の外形にバラツキがある場合にも、そのバラツキを吸収して遮蔽部材をより均一に安定して圧接することが可能である。
The invention of claim 9 relates to an apparatus for manufacturing a window assembly provided with a long shielding member along the outer peripheral edge of an inorganic glass window plate. The manufacturing apparatus includes a window plate holding device that holds the window plate in a state where an outer peripheral edge of at least a portion where the shielding member is provided is exposed. In addition, a shielding member holding device is provided that holds the long shielding member in a state where a portion joined to the window plate is exposed. The shielding member holding device is typically configured to hold at least a length range in which the shielding member is joined to the window plate. The manufacturing apparatus includes a moving device that moves at least one of the window plate holding device and the shielding member holding device so that the window plate holding device and the shielding member holding device are relatively close to and away from each other. be able to. The shielding member holding device is an elastically deformable long member having a cavity extending in the longitudinal direction thereof, and a non-fixed surface side of the shielding member (a side different from the surface side joined to the window plate) And a supporting member that supports the back side of the holding member and prevents the holding member from expanding to the back side. The fluid is supplied to the cavity, and the holding member is bulged toward the outer peripheral edge of the window plate by fluid pressure so that the shielding member can be pressed against the outer peripheral edge of the window plate. In performing this pressure contact (the bulging of the holding member), the relative position between the window plate holding device and the shielding member holding device is adjusted by the moving device (typically, these devices are brought close to each other appropriately). be able to.
According to the manufacturing apparatus of the ninth aspect, the shielding member can be pressed against the outer peripheral edge of the window plate using the action of the fluid pressure. Thereby, the effect that the press-contact force in each part of the outer periphery of a window plate can be made more uniform is acquired. For example, even when there is variation in the outer shape of the window plate, it is possible to absorb the variation and press the shielding member more uniformly and stably.

請求項10の発明は、請求項9の製造装置において、前記窓板の外周縁を加熱する加熱装置をさらに備える構成としたものである。
請求項10の製造装置によれば、請求項9の製造装置の奏する効果に加えて、さらに窓板に遮蔽部材を効率よく安定して接着することができるという効果が得られる。
The invention of claim 10 is the manufacturing apparatus of claim 9, further comprising a heating device for heating the outer peripheral edge of the window plate.
According to the manufacturing apparatus of the tenth aspect, in addition to the effect produced by the manufacturing apparatus of the ninth aspect, an effect that the shielding member can be efficiently and stably bonded to the window plate is obtained.

請求項11の発明は、請求項10の製造装置において、前記加熱装置を赤外線を照射する機器としたものである。
請求項11の製造装置によれば、請求項10の製造装置の奏する効果に加えて、さらに加熱装置の取り扱いが簡単である、被加熱部を短時間に加熱することができる、加熱温度の調整につながる機器の出力を容易に調整し得る(例えば電流の調整によって容易に調整し得る)という効果が得られる。
The invention of claim 11 is the manufacturing apparatus of claim 10, wherein the heating device is an apparatus for irradiating infrared rays.
According to the manufacturing apparatus of claim 11, in addition to the effect produced by the manufacturing apparatus of claim 10, the handling of the heating apparatus is further simple, the heated part can be heated in a short time, and the heating temperature is adjusted. It is possible to easily adjust the output of the device connected to (for example, easily adjust by adjusting the current).

請求項12の発明は、請求項11の製造装置において、前記遮蔽部材保持装置を、前記遮蔽部材の外表面を前記赤外線の照射から遮る赤外線遮蔽装置をさらに備える構成としたものである。
請求項12の製造装置によれば、請求項11の製造装置の奏する効果に加えて、さらに上記赤外線の照射が遮蔽部材に熱劣化や変質等の悪影響を及ぼすことを防止し得るという効果が得られる。
According to a twelfth aspect of the present invention, in the manufacturing apparatus according to the eleventh aspect, the shielding member holding device further includes an infrared shielding device that shields an outer surface of the shielding member from the infrared irradiation.
According to the manufacturing apparatus of claim 12, in addition to the effect of the manufacturing apparatus of claim 11, the effect that the infrared irradiation can further prevent adverse effects such as thermal deterioration and alteration on the shielding member is obtained. It is done.

請求項13の発明は、請求項9から12のいずれかの製造装置において、前記遮蔽部材保持装置は、前記保持部材の空洞に空気(典型的には圧縮空気)を供給する供給源と接続可能に構成されているものである。
請求項13の製造装置によれば、上記流体として空気を利用するので、請求項9から12の少なくとも一項に記載の製造装置の奏する効果に加えて、さらに流体(ここでは空気)の取り扱いが簡単であるという効果が得られる。また、工場圧縮空気等を利用できるので経済的であるという効果が得られる。請求項13の製造装置によれば、これらのうち少なくとも一つの効果が得られる。
なお、ここで開示されるいずれかの製造装置は、上述したいずれかの窓組立体製造方法を実施するための装置として好適である。
According to a thirteenth aspect of the present invention, in the manufacturing apparatus according to any one of the ninth to twelfth aspects, the shielding member holding device can be connected to a supply source that supplies air (typically compressed air) to the cavity of the holding member. It is configured.
According to the manufacturing apparatus of claim 13, since air is used as the fluid, in addition to the effects of the manufacturing apparatus according to at least one of claims 9 to 12, the fluid (here, air) is further handled. The effect of being simple is obtained. Moreover, since factory compressed air etc. can be utilized, the effect that it is economical is acquired. According to the manufacturing apparatus of the thirteenth aspect, at least one of these effects can be obtained.
Note that any of the manufacturing apparatuses disclosed herein is suitable as an apparatus for carrying out any of the above-described window assembly manufacturing methods.

請求項14の発明は、無機ガラス製窓板の外周縁に沿って窓板周縁と窓開口縁との間を遮蔽するオレフィン系熱可塑性エラストマー材料を主体とする長尺な遮蔽部材が一体的に設けられた窓組立体を製造するための窓組立体用窓板に関する。その窓板は、前記遮蔽部材が設けられる部分に酸変性されたポリオレフィン樹脂を主成分とする接着剤層が形成されていることを特徴とする。
請求項14の窓組立体用窓板によれば、この窓組立体を一構成部材として用いることにより、無機ガラス製の窓板にオレフィン系熱可塑性エラストマー材料を用いてなる遮蔽部材が強固に接合されている窓組立体を製造し得るという効果が得られる。そのような窓組立体を製造する方法としては、上述したいずれかの製造方法を好適に採用することができる。
According to the invention of claim 14, a long shielding member mainly composed of an olefin-based thermoplastic elastomer material that shields between the window plate periphery and the window opening edge along the outer periphery of the inorganic glass window plate is integrally formed. The present invention relates to a window plate for a window assembly for manufacturing the provided window assembly. The window plate is characterized in that an adhesive layer mainly composed of an acid-modified polyolefin resin is formed on a portion where the shielding member is provided.
According to the window assembly window plate of claim 14, by using this window assembly as a constituent member, a shielding member made of an olefin-based thermoplastic elastomer material is firmly bonded to the inorganic glass window plate. The effect that the window assembly currently used can be manufactured is acquired. As a method for manufacturing such a window assembly, any of the above-described manufacturing methods can be suitably employed.

請求項15の発明は、無機ガラス製窓板の外周縁に沿って窓板周縁と窓開口縁との間を遮蔽するスチレン系熱可塑性エラストマー材料を主体とする長尺な遮蔽部材が一体的に設けられた窓組立体を製造するための窓組立体用窓板に関する。その窓板は、前記遮蔽部材が設けられる部分に酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層が形成されていることを特徴とする。
請求項15の窓組立体用窓板によれば、この窓組立体を一構成部材として用いることにより、無機ガラス製の窓板にスチレン系熱可塑性エラストマー材料を用いてなる遮蔽部材が強固に接合されている窓組立体を製造し得るという効果が得られる。そのような窓組立体を製造する方法としては、上述したいずれかの製造方法を好適に採用することができる。
According to a fifteenth aspect of the present invention, a long shielding member mainly composed of a styrenic thermoplastic elastomer material that shields between the window plate periphery and the window opening edge along the outer periphery of the inorganic glass window plate is integrally formed. The present invention relates to a window plate for a window assembly for manufacturing the provided window assembly. The window plate is characterized in that an adhesive layer mainly composed of an acid-modified olefin-styrene copolymer resin is formed on a portion where the shielding member is provided.
According to the window plate for a window assembly of claim 15, by using this window assembly as a constituent member, a shielding member made of a styrene thermoplastic elastomer material is firmly bonded to the window plate made of inorganic glass. The effect that the window assembly currently used can be manufactured is acquired. As a method for manufacturing such a window assembly, any of the above-described manufacturing methods can be suitably employed.

以下、本発明の好適な実施形態について詳細に説明する。なお、本明細書において特に言及している内容以外の技術的事項であって本発明の実施に必要な事項は、従来技術に基づく当業者の設計事項として把握され得る。本発明は、本明細書および図面によって開示されている技術内容と当該分野における技術常識とに基づいて実施することができる。   Hereinafter, preferred embodiments of the present invention will be described in detail. It should be noted that technical matters other than the contents particularly mentioned in the present specification and necessary for the implementation of the present invention can be grasped as design matters for those skilled in the art based on the prior art. The present invention can be carried out based on the technical contents disclosed in the present specification and drawings and the common general technical knowledge in the field.

本発明に係る窓組立体の遮蔽部材は、その基部の少なくとも接着剤層と接する部分(窓板に接合される部分)がオレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする成形材料により形成されている。
そのような成形材料を構成するオレフィン系熱可塑性エラストマーのハードセグメント(オレフィン成分)としては、ポリエチレン(PE)、ポリプロピレン(PP)、ポリ−1−ペンテン等が挙げられる。これらのうちポリエチレン及びポリプロピレンが好ましく、ポリプロピレンが特に好ましい。また、かかるオレフィン系熱可塑性エラストマーのソフトセグメント(エラストマー成分)としては、エチレン−プロピレン共重合体(EPM)、エチレン−プロピレン−ジエン共重合体(EPDM)等が挙げられる。これらのうちEPDMが特に好ましい。ハードセグメントとして二種以上の重合体を含有してもよく、ソフトセグメントについても同様であるが、ハードセグメントがポリプロピレンであり、ソフトセグメントがEPM又はEPDMであるオレフィン系熱可塑性エラストマーが特に好ましく用いられる。例えば、質量比で5〜45部(より好ましくは10〜35部、更に好ましくは20〜30部)のポリプロピレンと、20〜60部(より好ましくは30〜50部)のEPDMと、適当量(例えば20〜50部、好ましくは30〜40部)の軟化剤とを配合してなる成形材料を好ましく用いることができる。遮蔽部材の基部(少なくとも接着剤層に接する部分)を形成する材料として好ましく利用し得るTPOの市販品としては、エーイーエス・ジャパン株式会社から入手可能な「サントプレーン(登録商標)」、三井化学株式会社から入手可能な「ミラストマー(登録商標)」、三菱化学株式会社から入手可能な商標「サーモラン」等が挙げられる。
The shielding member of the window assembly according to the present invention is a molding in which at least a portion of the base that is in contact with the adhesive layer (portion joined to the window plate) is mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material. It is made of material.
Examples of the hard segment (olefin component) of the olefinic thermoplastic elastomer constituting such a molding material include polyethylene (PE), polypropylene (PP), and poly-1-pentene. Of these, polyethylene and polypropylene are preferred, and polypropylene is particularly preferred. Examples of the soft segment (elastomer component) of the olefinic thermoplastic elastomer include ethylene-propylene copolymer (EPM) and ethylene-propylene-diene copolymer (EPDM). Of these, EPDM is particularly preferred. Two or more types of polymers may be contained as the hard segment, and the same applies to the soft segment, but an olefin-based thermoplastic elastomer in which the hard segment is polypropylene and the soft segment is EPM or EPDM is particularly preferably used. . For example, 5 to 45 parts (more preferably 10 to 35 parts, more preferably 20 to 30 parts) of polypropylene, 20 to 60 parts (more preferably 30 to 50 parts) of EPDM, and an appropriate amount (by mass ratio) For example, a molding material formed by blending 20 to 50 parts, preferably 30 to 40 parts of a softener can be preferably used. Commercially available TPO that can be preferably used as a material for forming the base of the shielding member (at least the part in contact with the adhesive layer) includes “Santoprene (registered trademark)” available from AES Japan KK, Mitsui Chemicals, Inc. Examples thereof include “Miralastomer (registered trademark)” that can be obtained from a corporation and trademark “Thermo Run” that can be obtained from Mitsubishi Chemical Corporation.

上記成形材料を構成するスチレン系熱可塑性エラストマーとしては、スチレンブロックおよびオレフィンブロックを有するスチレンブロック共重合体(SBC)が好ましい。例えば、スチレン−ブタジエン−スチレンブロック共重合体(SBS)、スチレン−イソプレン−スチレンブロック共重合体(SIS)、スチレン−エチレン−ブチレン−スチレンブロック共重合体(SEBS、水素添加SBS)、スチレン−エチレン−プロピレン−スチレンブロック共重合体(SEPS、水素添加SIS)等を用いることができる。遮蔽部材の基部(少なくとも接着剤層に接する部分)を形成する材料として好ましく利用し得るSBCの市販品としては、リケンテクノス株式会社から入手可能な商標「アクティマー」、アプコ株式会社から入手可能な商標「スミフレックス」、三菱化学株式会社から入手可能な「ラバロン(登録商標)」等が挙げられる。   As the styrenic thermoplastic elastomer constituting the molding material, a styrene block copolymer (SBC) having a styrene block and an olefin block is preferable. For example, styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene block copolymer (SEBS, hydrogenated SBS), styrene-ethylene. -Propylene-styrene block copolymer (SEPS, hydrogenated SIS) etc. can be used. As commercial products of SBC that can be preferably used as a material for forming the base part of the shielding member (at least the part in contact with the adhesive layer), a trademark “ACTIMER” available from RIKEN TECHNOS CORPORATION, a trademark available from APCO CORPORATION “Sumiflex”, “Lavalon (registered trademark)” available from Mitsubishi Chemical Corporation, and the like.

遮蔽部材のうち少なくとも窓板に接合される部分(基部)を形成する材料は、有機質または無機質のフィラーを含有することができる。無機フィラーを用いることが好ましい。例えば、炭酸カルシウム、ケイ酸カルシウム、ケイ酸マグネシウム、カーボンブラック、タルク、クレー、カオリン、シリカ、ケイソウ土、雲母粉、アルミナ、硫酸バリウム、硫酸アルミニウム、硫酸カルシウム、塩基性炭酸マグネシウム、二硫化モリブデン、ガラス球、シラスバルーン等から選択される一種または二種以上のような粒子状の無機フィラー;カーボンファイバー、ガラス繊維、アルミナ繊維、炭化珪素繊維、無機ウィスカー(例えば塩基性硫酸マグネシウムウィスカー、チタン酸カリウムウィスカー、ホウ酸アルミニウムウィスカー)等の無機繊維のような繊維状の無機フィラーを用いることができる。これらのうち一種のみを用いてもよく、二種以上を併用してもよい。このような無機フィラーは、例えば全体の1〜50質量%を占める割合で含有させることができる。   The material which forms at least the part (base part) joined to the window plate in the shielding member can contain an organic or inorganic filler. It is preferable to use an inorganic filler. For example, calcium carbonate, calcium silicate, magnesium silicate, carbon black, talc, clay, kaolin, silica, diatomaceous earth, mica powder, alumina, barium sulfate, aluminum sulfate, calcium sulfate, basic magnesium carbonate, molybdenum disulfide, One or more particulate inorganic fillers selected from glass spheres, shirasu balloons, etc .; carbon fibers, glass fibers, alumina fibers, silicon carbide fibers, inorganic whiskers (eg basic magnesium sulfate whiskers, potassium titanates) Fibrous inorganic fillers such as inorganic fibers such as whiskers and aluminum borate whiskers) can be used. Among these, only 1 type may be used and 2 or more types may be used together. Such an inorganic filler can be contained, for example in the ratio which occupies 1-50 mass% of the whole.

なお、遮蔽部材のうち窓板に接合される箇所以外の部分(例えば突出部)は、上述のような基部成形材料と実質的に同じ組成の成形材料により形成してもよく、異なる組成の成形材料(例えばTPO,TPS以外のTPEを主体とする成形材料)により形成してもよい。例えば、遮蔽部材のうち少なくとも突出部を、基部よりも軟質な成形材料(突出部成形材料)により形成することができる。この場合、突出部成形材料としては、比較的軟質の熱可塑性エラストマー(例えば、ハードセグメントがポリプロピレン等のオレフィン系樹脂であり、ソフトセグメントがエチレン−プロピレン−ジエン共重合体であるTPOであって、基部の材料よりもソフトセグメントの割合を多くしたもの)を主体とする成形材料を好ましく用いることができる。   In addition, a part (for example, protrusion part) other than the location joined to a window board among shielding members may be formed with the molding material of the composition substantially the same as the above base molding materials, and molding of a different composition A material (for example, a molding material mainly composed of TPE other than TPO and TPS) may be used. For example, at least the protruding portion of the shielding member can be formed of a molding material (projecting portion molding material) that is softer than the base portion. In this case, as the protrusion molding material, a relatively soft thermoplastic elastomer (for example, TPO whose hard segment is an olefin resin such as polypropylene and whose soft segment is an ethylene-propylene-diene copolymer, A molding material mainly composed of a material having a soft segment ratio higher than that of the base material can be preferably used.

遮蔽部材の外表面(典型的には基部の表面)には装飾条片を設けることができる。遮蔽部材の基部のうち、被取付体に取り付けたとき外側(例えば車両の外側)となる部分の表面に装飾条片を配置することが好ましい。これにより、装飾条片を配置することによる効果(装飾効果)を特によく発揮させることができる。装飾条片としては、ポリエステル、フッ素樹脂等の樹脂材料により構成されるもの、アルミニウム、クロム、ステンレス等の金属材料により構成されるもの、これらの複合材料により構成されるもの、これらの材料を積層して構成されるもの(例えば、合成樹脂シートと金属箔との積層物)等を使用することができる。このような材料により構成される長尺状(帯状、テープ状等)の装飾条片または棒状に成形した装飾異形材を好ましく用いることができる。
本発明における遮蔽部材は、予め(すなわち窓板に接合される前に)別工程で遮蔽部材単体として成形されたものである。このように予め成形した遮蔽部材を用いるので、形状の安定した遮蔽部材を接合することができるという利点がある。遮蔽部材の成形方法は特に限定されず、例えば射出成形法、押出成形法等を採用することができる。押出成形のとき内部に伸縮防止のためのガラス繊維糸のような芯材を一体に埋設するとき、あるいは表面に装飾条片を有する遮蔽部材を成形する場合には、複合押出成形法が好ましく用いられる。遮蔽部材が長尺で横断面形状が一定のものは押出成形により、横断面形状が変化しているものは射出成形で成形するのが好ましい。
A decorative strip can be provided on the outer surface (typically the surface of the base) of the shielding member. Of the base part of the shielding member, it is preferable to dispose the decorative strip on the surface of the part that becomes the outside (for example, the outside of the vehicle) when attached to the mounted body. Thereby, the effect (decoration effect) by arrange | positioning a decoration strip can be exhibited especially well. As decorative strips, those composed of resin materials such as polyester and fluororesin, those composed of metal materials such as aluminum, chrome, and stainless steel, those composed of these composite materials, and lamination of these materials (For example, a laminate of a synthetic resin sheet and a metal foil) or the like can be used. It is possible to preferably use a decorative ornamental material formed into a long (strip shape, tape shape, etc.) decorative strip or rod shape made of such a material.
The shielding member in the present invention is formed as a shielding member alone in a separate process in advance (that is, before being joined to the window plate). Since the previously formed shielding member is used in this way, there is an advantage that the shielding member having a stable shape can be joined. The method for molding the shielding member is not particularly limited, and for example, an injection molding method, an extrusion molding method, or the like can be employed. The compound extrusion method is preferably used when a core material such as a glass fiber yarn for preventing expansion or contraction is embedded in the inside during extrusion molding or when a shielding member having a decorative strip on the surface is molded. It is done. It is preferable that the shielding member is long and the cross-sectional shape is constant by extrusion molding, and that the cross-sectional shape is changed by injection molding.

上記接着剤層は、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする。上記ポリオレフィン樹脂は、ポリエチレン樹脂、ポリプロピレン樹脂、エチレンと他のα−オレフィン(プロピレン、1−ブテン、1−ヘキセン、4−メチル−1−ペンテン等の一種または二種以上)との共重合体樹脂、プロピレンと他のα−オレフィン(1−ブテン、1−ヘキセン、4−メチル−1−ペンテン等の一種または二種以上))との共重合体樹脂等であり得る。また、上記オレフィン−スチレン共重合体樹脂は、オレフィン系モノマー(エチレン、プロピレン、1−ブテン、1−ヘキセン、4−メチル−1−ペンテン等)とスチレン系モノマー(スチレン、α−メチルスチレン等)との共重合体樹脂等であり得る。典型的には、オレフィン系モノマーとスチレン系モノマーとのブロック共重合体樹脂である。なお、ここでいう「樹脂」には常温で良好なゴム弾性を示すものも含まれ得る。
このようなポリオレフィン樹脂またはオレフィン−スチレン共重合樹脂が「酸変性」されているとは、酸性基(典型的にはカルボキシル基)が導入されていることをいう。このような酸変性樹脂は、例えば、上述したポリオレフィン樹脂またはオレフィン−スチレン共重合樹脂に不飽和カルボン酸をグラフト重合することにより得ることができる。不飽和カルボン酸としては、アクリル酸、メタクリル酸、クロトン酸、イソクロトン酸、マレイン酸、フマル酸、イタコン酸等の一種または二種以上を用いることができる。あるいは、適当な後処理(加水分解等)によりカルボキシル基に変換し得る不飽和カルボン酸誘導体(エステル、無水物等)を用いてもよい。例えば、アクリル酸エステルおよび/またはメタクリル酸エステルをグラフト重合させた後、エステルを加水分解してカルボキシル基を生成させることができる。
The adhesive layer is mainly composed of an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin. The polyolefin resin is a polyethylene resin, a polypropylene resin, a copolymer resin of ethylene and another α-olefin (one or more of propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, etc.). , Copolymer resins of propylene and other α-olefins (one or more of 1-butene, 1-hexene, 4-methyl-1-pentene, etc.). The olefin-styrene copolymer resin includes an olefin monomer (ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, etc.) and a styrene monomer (styrene, α-methylstyrene, etc.). And a copolymer resin. Typically, it is a block copolymer resin of an olefin monomer and a styrene monomer. The “resin” referred to herein may include those showing good rubber elasticity at room temperature.
Such a polyolefin resin or olefin-styrene copolymer resin is “acid-modified” means that an acidic group (typically a carboxyl group) is introduced. Such an acid-modified resin can be obtained, for example, by graft polymerization of an unsaturated carboxylic acid to the above-described polyolefin resin or olefin-styrene copolymer resin. As the unsaturated carboxylic acid, one or more of acrylic acid, methacrylic acid, crotonic acid, isocrotonic acid, maleic acid, fumaric acid, itaconic acid and the like can be used. Or you may use the unsaturated carboxylic acid derivative (ester, an anhydride, etc.) which can be converted into a carboxyl group by suitable post-processing (hydrolysis etc.). For example, an acrylic ester and / or a methacrylic ester can be graft polymerized and then the ester can be hydrolyzed to generate a carboxyl group.

本発明における接着剤層(接着剤)の主成分として好ましい酸変性樹脂としては、所謂カルボキシル基変性ポリオレフィン樹脂、アクリル変性ポリオレフィン樹脂、カルボキシル基変性オレフィン−スチレン共重合樹脂およびアクリル変性オレフィン−スチレン共重合樹脂が例示される。接着剤層の形成に使用し得る材料の市販品としては、三菱化学株式会社から入手可能な商標「サーフレン(登録商標)」が例示される。例えば、「サーフレン(登録商標)P−1000」、「同 A−1000」、「同 E−2000」、「同 AP−343」等を用いることができる。特に「サーフレン(登録商標)P−1000」、「同 AP−343」等を好適に用いることができる。
なお、適切な接着力が得られる理論としては、次のように考えられる。
すなわち、TPOと酸変性されたポリオレフィン樹脂接着剤との接着の場合、接着剤中の−H基と、加熱により活性化したガラス中の−OH基との水素結合またはエステル結合により接着剤とガラスが接着すると共に、接着剤中のオレフィン成分と遮蔽部材中のオレフィン成分(例えばPP成分)とが相溶することにより接着剤と遮蔽部材が接着する。これによりガラス製の窓板とTPOを用いた遮蔽部材とが適切に接着すると考えられる。
また、TPSと酸変性されたオレフィン−スチレン共重合樹脂接着剤との接着の場合、接着剤中の−H基と、加熱により活性化したガラス中の−OH基との水素結合により接着剤とガラスが接着すると共に,接着剤中のオレフィン部と遮蔽部材中のオレフィン成分とが相溶することにより接着剤と遮蔽部材が接着する。これによりガラス製の窓板とTPSを用いた遮蔽部材とが適切に接着すると考えられる。
Preferred acid-modified resins as the main component of the adhesive layer (adhesive) in the present invention include so-called carboxyl group-modified polyolefin resins, acrylic-modified polyolefin resins, carboxyl group-modified olefin-styrene copolymer resins, and acrylic-modified olefin-styrene copolymers. Resin is exemplified. Examples of commercially available materials that can be used for forming the adhesive layer include the trademark “Surflen (registered trademark)” available from Mitsubishi Chemical Corporation. For example, “Surflen (registered trademark) P-1000”, “Same A-1000”, “Same E-2000”, “Same AP-343” and the like can be used. In particular, “Surflen (registered trademark) P-1000”, “Same AP-343” and the like can be preferably used.
In addition, it is considered as follows as a theory which can obtain suitable adhesive force.
That is, in the case of adhesion between TPO and an acid-modified polyolefin resin adhesive, the adhesive and glass are bonded by hydrogen bonding or ester bonding between -H group in the adhesive and -OH group in glass activated by heating. And the olefin component in the adhesive and the olefin component (for example, PP component) in the shielding member are compatible with each other, thereby bonding the adhesive and the shielding member. Thereby, it is considered that the glass window plate and the shielding member using TPO are appropriately bonded.
Further, in the case of bonding between TPS and an acid-modified olefin-styrene copolymer resin adhesive, the adhesive is bonded by hydrogen bonding between -H group in the adhesive and -OH group in glass activated by heating. As the glass adheres, the olefin part in the adhesive and the olefin component in the shielding member are compatible with each other, thereby bonding the adhesive and the shielding member. Thereby, it is considered that the glass window plate and the shielding member using TPS are appropriately bonded.

このような構成の窓組立体を製造する好適な方法は、表裏両面を有する窓板と、TPOまたはTPSを主体とする成形材料を用いて予め成形された遮蔽部材とを用意する工程を含む。ここで、前記窓板および前記遮蔽部材の少なくとも一方の部材は、他方の部材と接合される部分に、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を有する。すなわちこの接着剤層は、窓板と遮蔽部材との接合予定箇所のうち、窓板側に配置してもよく、遮蔽部材側に配置してもよく、これらの部材の双方に配置してもよい。ここで「配置」とは、接着剤層が窓板または遮蔽部材に接合している場合に限られず、例えば窓板または遮蔽部材の表面にシート状の接着剤層が載置されている場合等をも含む概念である。   A preferred method of manufacturing the window assembly having such a configuration includes a step of preparing a window plate having both front and back surfaces and a shielding member pre-formed using a molding material mainly composed of TPO or TPS. Here, at least one member of the window plate and the shielding member is bonded to a portion to be joined to the other member, the main component being an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin. It has an agent layer. That is, this adhesive layer may be disposed on the window plate side, the shield member side, or both of these members, of the planned joining positions of the window plate and the shielding member. Good. Here, the “arrangement” is not limited to the case where the adhesive layer is bonded to the window plate or the shielding member, for example, when a sheet-like adhesive layer is placed on the surface of the window plate or the shielding member, etc. It is a concept that also includes

ここで開示される窓組立体製造方法は、前記遮蔽部材を保持部材で保持する工程を含むことができる。遮蔽部材のうち少なくとも窓板に接合される部分(接合予定箇所)が露出した状態で該遮蔽部材を保持することが好ましい。この保持部材は可逆的に膨張収縮可能である。例えば、弾性材料(EPDM、シリコーンゴム、ラテックス等の、気密性を有し、常温で良好なゴム弾性を示す材料が好ましい。)を用いて構成されており、耐久性を向上させるために布状の補強材と積層一体化したものが好ましく、内部に流体の供給および内部から排出が可能な空洞を有する保持部材を好ましく用いることができる。上記空洞に外部から流体(空気、水、油等)を供給することにより、その流体圧によって保持部材を膨張させることができる。その保持部材の膨張力によって、該保持部材に保持された遮蔽部材を窓板の外周縁に圧接することができる。この圧接に先立って遮蔽部材および/または窓板の接着予定箇所に配置された接着剤層を加熱しておくことにより、遮蔽部材が窓板の外周縁に圧接され且つ接着剤層が加熱された状態を実現することができる。また、遮蔽部材を窓板の外周縁に圧接した後に接着剤層を加熱することによって上記状態を実現してもよい。あるいは、遮蔽部材を窓板の外周縁に圧接することと接着剤層を加熱することとを並行して実施してもよい。これにより窓板と遮蔽部材とを適切な接着力をもって接合することができる。   The window assembly manufacturing method disclosed herein may include a step of holding the shielding member with a holding member. It is preferable to hold the shielding member in a state in which at least a portion to be joined to the window plate (a place to be joined) is exposed. This holding member can reversibly expand and contract. For example, an elastic material (preferably a material having airtightness and good rubber elasticity at normal temperature, such as EPDM, silicone rubber, latex, etc.) is used, and a cloth shape is used to improve durability. A holding member having a cavity in which fluid can be supplied and discharged from the inside can be preferably used. By supplying fluid (air, water, oil, etc.) from the outside to the cavity, the holding member can be expanded by the fluid pressure. With the expansion force of the holding member, the shielding member held by the holding member can be pressed against the outer peripheral edge of the window plate. Prior to this pressure contact, the shielding member and / or the adhesive layer disposed at the planned bonding position of the window plate is heated, so that the shielding member is pressed against the outer peripheral edge of the window plate and the adhesive layer is heated. A state can be realized. Moreover, you may implement | achieve the said state by heating an adhesive bond layer, after pressing a shielding member to the outer periphery of a window plate. Alternatively, the shielding member may be pressed against the outer peripheral edge of the window plate and the adhesive layer may be heated in parallel. Thereby, a window board and a shielding member can be joined with an appropriate adhesive force.

なお、上記接着剤層の加熱は、例えば接着剤層に赤外線を照射する方法、接着剤層に熱風を吹き付ける方法等のように接着剤層を直接加熱することによって行うことができる。また、接着剤層が配置されている部材(窓板および/または遮蔽部材)を加熱し、その部材からの伝熱によって接着剤層を間接的に加熱してもよい。接着剤層が配置されている部材を加熱する方法としては、接着剤層を直接加熱する場合と同様の加熱方法等を用いることができる。特に、窓板側に設けられた接着剤層を加熱する場合には、窓板からの伝熱によって接着剤層を加熱する方法を好ましく採用することができる。また、上記直接加熱と間接加熱との併用により接着剤層を加熱してもよい。あるいは接着剤層が配置された窓板全体をオーブン等で加熱してもよい。   The adhesive layer can be heated by directly heating the adhesive layer, such as a method of irradiating the adhesive layer with infrared rays or a method of blowing hot air on the adhesive layer. Moreover, the member (window plate and / or shielding member) on which the adhesive layer is disposed may be heated, and the adhesive layer may be indirectly heated by heat transfer from the member. As a method for heating the member on which the adhesive layer is disposed, the same heating method as that for directly heating the adhesive layer can be used. In particular, when the adhesive layer provided on the window plate side is heated, a method of heating the adhesive layer by heat transfer from the window plate can be preferably employed. Moreover, you may heat an adhesive bond layer by combined use of the said direct heating and indirect heating. Or you may heat the whole window panel in which the adhesive bond layer is arrange | positioned by oven etc. As shown in FIG.

以下、本発明に関する実施例につき説明するが、本発明をかかる具体例に示すものに限定することを意図したものではない。   Examples of the present invention will be described below, but the present invention is not intended to be limited to the specific examples.

<第一実施例>
本発明の自動車のバックウィンドウへの適用例につき説明する。
図1に示すように、本実施例に係るバックウィンドウ用窓組立体1は、表裏両面を有する透明な窓板10と、その外周縁部(外周縁)100の一部に沿って設けられた遮蔽部材20とを備える。この窓組立体1は、図1に示す線Cを中心として実質的に左右対称に形成されている。窓板10の外周形状は正面から見て大まかにいって四角形状であり、相対的にほぼ直線的な四つの直線状部102と、隣り合うほぼ直線状部102の間に位置するコーナー部104とを有する。本実施例では、窓板10の一つの直線状部102(窓板10の上端に相当する。)の全長に亘って遮蔽部材20が接合されている。
図2に示すように、窓板10は全体として、被取付体としての自動車に取り付けられたとき車両の外側(車外側)となる表面10Aを凸面、車両の内側(車内側)となる裏面10Bを凹面とする曲面形状に形成されている。この窓板10としては、一般的な自動車後面ガラス用窓材(例えば、板厚約3.0〜3.5mmの強化ガラス)を用いることができる。
窓板10の裏面10Bには、その外周縁に沿ってフリット層12が融着して形成されている。このフリット層12の表面(露出面)は、比較的高融点の無機粉末(典型的にはガラス粉末)が分散していることにより、窓板10の他の部分(表面10Aおよびフリット層12が形成されていない部分の裏面10B)よりも粗化された表面となっている。フリット層12は着色不透明で、典型的には黒く着色されており、窓組立体1の表面から見たときに窓板10の外周部分の裏側を目隠しする機能を有する。また、窓板10の端面10Cは研削処理(グラインダ等による研削加工)により、透明部分の表面よりは粗面化されている。さらに端面の少なくとも表面10A側の縁が同様な加工により面取りされることがあり、この面取りされた部分10Dも同様に粗面化される。
<First Example>
An application example of the present invention to a back window of an automobile will be described.
As shown in FIG. 1, the back window window assembly 1 according to the present embodiment is provided along a transparent window plate 10 having both front and back surfaces and a part of an outer peripheral edge (outer peripheral edge) 100 thereof. A shielding member 20. The window assembly 1 is formed substantially symmetrically about the line C shown in FIG. The outer peripheral shape of the window plate 10 is roughly square when viewed from the front, and the four straight portions 102 that are relatively straight and the corner portion 104 that is positioned between adjacent straight portions 102. And have. In this embodiment, the shielding member 20 is joined over the entire length of one linear portion 102 (corresponding to the upper end of the window plate 10) of the window plate 10.
As shown in FIG. 2, the window plate 10 as a whole has a convex surface 10 </ b> A that becomes the outer side (vehicle outer side) of the vehicle when attached to an automobile as an attached body, and a rear surface 10 </ b> B that becomes the inner side (vehicle inner side) of the vehicle. Is formed in a curved surface shape having a concave surface. As the window plate 10, a general automobile rear glass window material (for example, tempered glass having a plate thickness of about 3.0 to 3.5 mm) can be used.
A frit layer 12 is formed on the rear surface 10B of the window plate 10 by fusing along the outer peripheral edge thereof. The surface (exposed surface) of the frit layer 12 is dispersed in a relatively high melting point inorganic powder (typically glass powder), so that other portions of the window plate 10 (the surface 10A and the frit layer 12 are The surface is rougher than the back surface 10B) of the portion not formed. The frit layer 12 is colored and opaque, typically black, and has a function of hiding the back side of the outer peripheral portion of the window plate 10 when viewed from the surface of the window assembly 1. Further, the end face 10C of the window plate 10 is roughened from the surface of the transparent portion by grinding processing (grinding using a grinder or the like). Further, at least the edge on the surface 10A side of the end face may be chamfered by the same processing, and the chamfered portion 10D is also roughened in the same manner.

遮蔽部材20は、窓板10の外周縁部100を端面(外周端面)10Cから裏面10Bにかけて断面略L字状に覆う基部22と、その基部22から外周側に突出する薄肉で弾性変形可能な突出部24とを有する。この遮蔽部材20は、TPOを主体とする遮蔽部材成形材料を用いて基部22および基部よりも柔軟な材料からなる突出部24および必要によっては伸縮防止のためのガラス繊維糸や金属細線等の芯材を埋設して一体的に押出成形して予め(すなわち、窓板10への接合前に)形成され、所定長に切断された長尺状の部材である。基部22が窓板10を覆う部分の窓板裏面10Bおよび窓板端面10C上には接着剤層30が設けられており、この接着剤層30を介して遮蔽部材20の基部22が窓板10に接合されている。なお、フリット層12が形成されている部分ではフリット層12の内周縁12Aを超えない範囲でフリット層12の上から接着剤層30が形成されている。本実施例の窓組立体1における接着剤層30は、酸変性されたポリオレフィン樹脂(好ましくは酸変性ポリプロピレン樹脂)または酸変性されたオレフィン−スチレン共重合樹脂を主成分とするものである。   The shielding member 20 has a base portion 22 that covers the outer peripheral edge portion 100 of the window plate 10 from an end surface (outer peripheral end surface) 10C to a rear surface 10B in a substantially L-shaped cross section, and a thin wall that protrudes from the base portion 22 to the outer peripheral side and is elastically deformable. And a protrusion 24. This shielding member 20 includes a shielding member molding material mainly composed of TPO, a base portion 22 and a projecting portion 24 made of a material more flexible than the base portion, and, if necessary, a core such as a glass fiber thread or a fine metal wire for preventing expansion and contraction. This is a long member that is formed in advance by embedding a material and integrally extrusion-molding (ie, before joining to the window plate 10), and is cut to a predetermined length. An adhesive layer 30 is provided on the window plate back surface 10 </ b> B and the window plate end surface 10 </ b> C where the base portion 22 covers the window plate 10, and the base portion 22 of the shielding member 20 is connected to the window plate 10 via the adhesive layer 30. It is joined to. It should be noted that the adhesive layer 30 is formed on the frit layer 12 in a range not exceeding the inner peripheral edge 12A of the frit layer 12 in the portion where the frit layer 12 is formed. The adhesive layer 30 in the window assembly 1 of the present embodiment is mainly composed of an acid-modified polyolefin resin (preferably an acid-modified polypropylene resin) or an acid-modified olefin-styrene copolymer resin.

図2に示すように、窓組立体1を被取付体の窓開口縁9(ここでは自動車の車体パネルにより構成される)に取り付けると、突出部24が弾性変形して窓開口縁9の車体パネルに弾性的に圧接(弾接)する。これにより窓板の外周縁10Cと窓開口縁9との間が遮蔽される。なお、図1の符号41は、窓組立体1を位置決め固定する固定具の取付位置を示しており、車体パネルに設けられた位置決め孔等に上記固定具を係止させることによって窓組立体1を位置決めすることができる。また、図2中の符号44は、窓組立体1と窓開口縁9を接着するとともに両者の間をシールするための、硬化するとゴム状弾性を呈するペースト状の接着兼用のシーラントを示している。また、図2中の符号46は、このシーラント44のはみ出しを抑えるダムラバーを示している。   As shown in FIG. 2, when the window assembly 1 is attached to the window opening edge 9 of the body to be attached (here, configured by a vehicle body panel of an automobile), the projecting portion 24 is elastically deformed and the vehicle body of the window opening edge 9 The panel is elastically pressed (elastic). Thereby, the space between the outer peripheral edge 10C of the window plate and the window opening edge 9 is shielded. Reference numeral 41 in FIG. 1 indicates an attachment position of a fixture for positioning and fixing the window assembly 1. The window assembly 1 is locked by locking the fixture in a positioning hole or the like provided in the vehicle body panel. Can be positioned. Further, reference numeral 44 in FIG. 2 indicates a paste-like adhesive sealant that exhibits rubber-like elasticity when cured, for adhering the window assembly 1 and the window opening edge 9 and sealing between the two. . Also, reference numeral 46 in FIG. 2 indicates a dam rubber that suppresses the sealant 44 from protruding.

上記構成の窓組立体1は、例えば図3に示す構成の窓組立体製造装置50を用いて製造することができる。
この装置50は、土台51の上部に、窓板10を保持する窓板保持装置60と、遮蔽部材20を保持する遮蔽部材保持装置70と、窓板保持装置60に対して近接および離反するように遮蔽部材保持装置70を移動させるシリンダー(遮蔽部材保持装置移動手段)52とを備える。また、窓板保持装置60に保持された窓板10の接着剤層30および/または遮蔽部材保持装置70に保持された遮蔽部材20の接着剤層30を光(赤外線)照射により加熱可能な加熱装置54を備える。
窓板保持装置60は、ロボットハンド64の先端付近に吸盤状の窓板面保持部642を有する。窓板面保持部642が窓板10の表面10Aの中央部を吸着することにより、窓板保持装置60に窓板10を保持することができる。ハンド64は図示しないアームを介して窓板保持装置本体に接続されている。窓板保持装置60は、ハンド64およびアームを移動(回転移動を含む)させることによって、窓板面保持部642に保持した窓板10を図3に示すX方向(窓板10が遮蔽部材保持装置70に近接および離反する方向、図3の左右方向)およびθ方向(回転方向)に移動し得るように構成されている。
The window assembly 1 configured as described above can be manufactured using, for example, a window assembly manufacturing apparatus 50 configured as shown in FIG.
The device 50 is arranged so as to approach and separate from the window plate holding device 60, the window plate holding device 60 that holds the window plate 10, the shielding member holding device 70 that holds the shielding member 20, and the window plate holding device 60. And a cylinder (shielding member holding device moving means) 52 for moving the shielding member holding device 70. Further, heating that can heat the adhesive layer 30 of the window plate 10 held by the window plate holding device 60 and / or the adhesive layer 30 of the shielding member 20 held by the shielding member holding device 70 by irradiation with light (infrared rays). A device 54 is provided.
The window plate holding device 60 has a sucker-like window plate surface holding portion 642 near the tip of the robot hand 64. The window plate 10 can be held in the window plate holding device 60 by the window plate surface holding portion 642 adsorbing the central portion of the surface 10A of the window plate 10. The hand 64 is connected to the window plate holding device main body through an arm (not shown). The window plate holding device 60 moves the hand 64 and the arm (including rotational movement) to move the window plate 10 held by the window plate surface holding portion 642 in the X direction shown in FIG. 3 (the window plate 10 holds the shielding member). The apparatus 70 is configured to be movable in a direction approaching and separating from the device 70 (left and right direction in FIG. 3) and θ direction (rotation direction).

遮蔽部材保持装置70は、弾性変形可能な長尺状の部材であってその長手方向に延びる空洞73を有する保持部材72を備える。保持部材72は、遮蔽部材20の基部22のうち窓板10に接合される部分が露出した状態で、その接合される部分(接合予定箇所)の背面側を遮蔽部材20の全長にわたって保持することができる。このとき、遮蔽部材20の突出部24を保持部材72の凹部72Aに嵌合した状態で保持することにより、後述する移動中、接合中の遮蔽部材20の位置ずれをよく防止することができる。図3に示す例では、空洞73が、凹部72Aの下方に位置する第一の空洞732と、凹部72Aの上方に位置する第二の空洞734とに分割されている。これらの空洞732,734は連通していてもよく遮断されていてもよい。空洞73は、流体(ここでは圧縮空気)供給手段78を介して、該空洞73に空気を供給するコンプレッサ(圧縮空気供給源)782と接続されている。流体供給手段78を構成するエアー流通管784の一端は枝分かれしており、一方の枝管はエアー導入弁786を介してコンプレッサ782に接続され、他方の枝管はエアー排出弁787を介して大気解放されている。また、エアー流通管784の他端は枝分かれして空洞732,734のそれぞれに接続されている。   The shielding member holding device 70 includes a holding member 72 that is a long member that can be elastically deformed and that has a cavity 73 extending in the longitudinal direction thereof. The holding member 72 holds the back side of the portion to be joined (planned joining location) over the entire length of the shielding member 20 in a state where the portion to be joined to the window plate 10 in the base portion 22 of the shielding member 20 is exposed. Can do. At this time, by holding the protruding portion 24 of the shielding member 20 in a state of being fitted in the concave portion 72A of the holding member 72, the displacement of the shielding member 20 during joining can be well prevented during the movement described later. In the example shown in FIG. 3, the cavity 73 is divided into a first cavity 732 located below the recess 72A and a second cavity 734 located above the recess 72A. These cavities 732 and 734 may be in communication or may be blocked. The cavity 73 is connected to a compressor (compressed air supply source) 782 that supplies air to the cavity 73 via a fluid (here, compressed air) supply means 78. One end of an air circulation pipe 784 constituting the fluid supply means 78 is branched, one branch pipe is connected to the compressor 782 via an air introduction valve 786, and the other branch pipe is connected to the atmosphere via an air discharge valve 787. It has been released. Further, the other end of the air circulation pipe 784 branches and is connected to each of the cavities 732 and 734.

また、遮蔽部材保持装置70は、剛体からなり保持部材72の背面側をその全長にわたって支持する支持部材74を備える。支持部材74には、保持部材72の形状に対応して長手方向に延びる凹部74Aが形成されている。この凹部74Aに保持部材72を嵌め込み固定することにより、遮蔽部材20に接する側を露出しつつ保持部材72の背面側を支持することができる。このように保持部材72の背面側が支持されていることによって、保持部材72の背面側への膨張が阻止されている。これにより、空洞73に供給された流体の圧力によって保持部材72を窓板10の外周端部100側に効率的に膨張させて突出させる(膨出させる)ことができる。遮蔽部材保持装置70の上部には赤外線遮蔽装置76が設けられている。赤外線遮蔽装置76はヒンジ764によって支持部材74の上端に取り付けられており、このヒンジ764を中心として回転移動可能な遮蔽体762を備える。遮蔽体762を降ろす(図3中に実線で示す位置に配置する)ことにより、遮蔽部材保持装置70にセットされた遮蔽部材20を、後述する加熱装置54により照射される赤外線から実質的に遮蔽することができる。また、支持部材74の上端が遮蔽体762によって覆われるので、赤外線照射による支持部材74の温度上昇を抑制でき、支持部材74の不測の劣化や変形、色違い等の変質を防止することができる。図3に示すように、遮蔽体762と支持部材74との間に若干の隙間を設けた構成とすることにより、かかる温度上昇抑制効果をよりよく発揮させることができる。   The shielding member holding device 70 includes a support member 74 that is made of a rigid body and supports the back side of the holding member 72 over its entire length. The support member 74 is formed with a recess 74 </ b> A extending in the longitudinal direction corresponding to the shape of the holding member 72. By fitting and fixing the holding member 72 in the recess 74A, the back side of the holding member 72 can be supported while the side in contact with the shielding member 20 is exposed. By supporting the back surface side of the holding member 72 in this way, the expansion of the holding member 72 to the back surface side is prevented. Accordingly, the holding member 72 can be efficiently expanded and protruded (expanded) toward the outer peripheral end 100 of the window plate 10 by the pressure of the fluid supplied to the cavity 73. An infrared shielding device 76 is provided above the shielding member holding device 70. The infrared shielding device 76 is attached to the upper end of the support member 74 by a hinge 764, and includes a shielding body 762 that can rotate around the hinge 764. By lowering the shield 762 (arranged at the position indicated by the solid line in FIG. 3), the shield member 20 set on the shield member holding device 70 is substantially shielded from infrared rays irradiated by the heating device 54 described later. can do. In addition, since the upper end of the support member 74 is covered with the shield 762, the temperature rise of the support member 74 due to infrared irradiation can be suppressed, and the support member 74 can be prevented from being deteriorated, deformed, or different in color. . As shown in FIG. 3, the effect of suppressing the temperature increase can be exhibited better by adopting a configuration in which a slight gap is provided between the shield 762 and the support member 74.

加熱装置54は、赤外線を照射する機器であって、図3および図5に示すように、発光源としての赤外線ランプ552および反射板554を有する発光部55と、この発光部55を移動させる発光部移動手段56とを備える。発光部移動手段56は、X方向移動手段57と、X方向と直交する方向のY方向移動手段58とを含み、これらの移動手段57,58によって発光部55をX方向およびY方向に移動させ得るように構成されている。X方向移動手段57は、長尺状のX方向移動支持部材572と、支持部材572を貫通するX方向移動用ボールネジ574と、ボールネジ574の一端に接続されたX方向移動用サーボモータ578とを備える。X方向移動支持部材572には、取付部材562に設けられたX方向ガイド溝563と摺動可能に嵌合するX方向スライドガイド576が形成されている。サーボモータ578の駆動によりボールネジ574のネジ棒をα方向に回転させると、X方向移動支持部材572をガイド溝563に沿ってボールネジ574の長手方向(X方向、図3の左右方向)にスライド移動させることができる。また、Y方向移動手段58は、加熱手段55を固定するY方向移動支持部材582と、支持部材582を貫通するY方向移動用ボールネジ584と、ボールネジ584の一端に接続されたY方向移動用サーボモータ588とを備える。Y方向移動支持部材582には、X方向移動支持部材572に長手方向に設けられたY方向ガイド溝573と摺動可能に嵌合するY方向スライドガイド586が形成されている。サーボモータ588の駆動によりボールネジ584のネジ棒をβ方向に回転させると、Y方向移動支持部材582をガイド溝573に沿ってボールネジ584の長手方向(Y方向、紙面上で図4および図5の左右方向)にスライド移動させることができる。なお、図示は省略しているが、窓板10が大きく彎曲している場合には、発光部移動手段56にX方向およびY方向と直交する方向のZ方向移動手段をさらに付加させてもよい。   The heating device 54 is a device that emits infrared rays, and as shown in FIGS. 3 and 5, a light emitting unit 55 having an infrared lamp 552 and a reflecting plate 554 as a light emitting source, and light emission that moves the light emitting unit 55. Part moving means 56. The light emitting unit moving unit 56 includes an X direction moving unit 57 and a Y direction moving unit 58 in a direction orthogonal to the X direction. The moving unit 57, 58 moves the light emitting unit 55 in the X direction and the Y direction. Configured to get. The X-direction moving means 57 includes an elongated X-direction moving support member 572, an X-direction moving ball screw 574 that passes through the support member 572, and an X-direction moving servo motor 578 connected to one end of the ball screw 574. Prepare. The X-direction movement support member 572 is formed with an X-direction slide guide 576 that is slidably fitted in an X-direction guide groove 563 provided in the attachment member 562. When the screw rod of the ball screw 574 is rotated in the α direction by driving the servo motor 578, the X-direction moving support member 572 is slid along the guide groove 563 in the longitudinal direction of the ball screw 574 (X direction, left-right direction in FIG. 3). Can be made. The Y-direction moving means 58 includes a Y-direction moving support member 582 that fixes the heating means 55, a Y-direction moving ball screw 584 that passes through the support member 582, and a Y-direction moving servo connected to one end of the ball screw 584. And a motor 588. The Y-direction movement support member 582 is formed with a Y-direction slide guide 586 that slidably engages with a Y-direction guide groove 573 provided in the longitudinal direction on the X-direction movement support member 572. When the screw rod of the ball screw 584 is rotated in the β direction by driving the servo motor 588, the Y-direction moving support member 582 is moved along the guide groove 573 in the longitudinal direction of the ball screw 584 (Y direction on the paper surface of FIGS. 4 and 5). It can be slid in the horizontal direction. Although illustration is omitted, when the window plate 10 is greatly bent, the light-emitting portion moving means 56 may be further added with a Z-direction moving means in a direction orthogonal to the X direction and the Y direction. .

かかる構成の窓組立体製造装置50と、研削処理により粗面化された端面10Cおよびフリット層12を有する窓板10と、図2に示す断面形状に押出成形された長尺状の遮蔽部材20とを用いて、例えば以下の手順により窓組立体1を製造することができる。
ステップ1:窓板の外周縁部を脱脂するステップである。すなわち、窓板10の外周縁部の少なくとも接着剤層30を設ける範囲を清浄化(脱脂)する。例えば低級アルコール等で拭く。これにより油分、塵埃、汚れ等を除去する。
ステップ2:接着剤層を形成するステップである。すなわち、上記清浄化された外周縁部に接着剤層30を形成する。例えば、酸変性ポリプロピレン樹脂を適当な溶剤(トルエンを主成分とするもの等)に溶解または分散させた接着剤を、窓板10の所定の範囲(後に遮蔽部材20が設けられる部分)にブラシ等を用いて塗布する。このとき、フリット層12および端面10Cの粗化された面では接着剤層30がアンカー効果により窓板10の外周縁100に強固に接合される。
ステップ3:接着剤層を乾燥させるステップである。すなわち、接着剤層(塗布された接着剤)30を乾燥(好ましくは自然乾燥)させて、接着剤に含まれる溶剤の少なくとも一部(好ましくは大部分)を揮発させる。このステップ3により、本実施例に係る窓組立体1を製造するための窓組立体用窓板10が得られる。すなわち、無機ガラス製窓板10の外周縁100に沿って窓板周縁と窓開口縁との間を遮蔽するTPOを主体とする長尺な遮蔽部材20が一体的に設けられた窓組立体1を製造するための窓組立体用窓板10であって、遮蔽部材20が設けられる部分に酸変性ポリオレフィン樹脂を主成分とする接着剤層30が形成されている窓組立体用窓板10が得られる。
The window assembly manufacturing apparatus 50 having such a configuration, the window plate 10 having the end face 10C roughened by the grinding process and the frit layer 12, and the long shielding member 20 extruded into the cross-sectional shape shown in FIG. The window assembly 1 can be manufactured by using, for example, the following procedure.
Step 1: A step of degreasing the outer peripheral edge of the window plate. That is, at least a range in which the adhesive layer 30 is provided on the outer peripheral edge of the window plate 10 is cleaned (degreased). For example, wipe with a lower alcohol. This removes oil, dust, dirt, and the like.
Step 2: This is a step of forming an adhesive layer. That is, the adhesive layer 30 is formed on the cleaned outer peripheral edge. For example, an adhesive in which an acid-modified polypropylene resin is dissolved or dispersed in an appropriate solvent (such as one containing toluene as a main component) is applied to a predetermined range of the window plate 10 (a portion where the shielding member 20 is provided later), a brush, Apply using. At this time, the adhesive layer 30 is firmly bonded to the outer peripheral edge 100 of the window plate 10 by the anchor effect on the roughened surfaces of the frit layer 12 and the end face 10C.
Step 3: A step of drying the adhesive layer. That is, the adhesive layer (applied adhesive) 30 is dried (preferably naturally dried) to volatilize at least a part (preferably most) of the solvent contained in the adhesive. By this step 3, the window plate 10 for window assemblies for manufacturing the window assembly 1 according to the present embodiment is obtained. That is, the window assembly 1 in which a long shielding member 20 mainly composed of TPO that shields between the window plate periphery and the window opening edge along the outer periphery 100 of the inorganic glass window plate 10 is integrally provided. The window plate 10 for a window assembly for manufacturing the window assembly 10 is provided with an adhesive layer 30 mainly composed of an acid-modified polyolefin resin formed in a portion where the shielding member 20 is provided. can get.

ステップ4:窓板を窓板保持装置にセットするステップである。すなわち、図3に示すように、窓板保持装置60のハンド64に設けられた吸盤状の窓板面保持部642を窓板(窓組立体用窓板)10の表面10Aの中央部に真空吸着させる。そして、窓板保持装置60の作動を適切に制御することによって窓板10を窓板セット台66上に配置し、その位置に保持する。この段階では、図4に示すように、遮蔽部材保持装置70は窓板10の外周縁部100に対して図3に示す位置よりもX方向プラス側(図4の紙面上で上側、図3の同右側)にやや離れた位置にある。なお、図を見やすくするために、図4では、窓板保持装置60、加熱装置54および遮蔽装置76の図示を省略している。   Step 4: This is a step of setting the window plate to the window plate holding device. That is, as shown in FIG. 3, a suction cup-like window plate surface holding portion 642 provided in the hand 64 of the window plate holding device 60 is vacuumed at the center of the surface 10A of the window plate (window assembly window plate) 10. Adsorb. Then, by appropriately controlling the operation of the window plate holding device 60, the window plate 10 is placed on the window plate set base 66 and held in that position. At this stage, as shown in FIG. 4, the shielding member holding device 70 is located on the plus side in the X direction with respect to the outer peripheral edge 100 of the window plate 10 (upward on the plane of FIG. 4, FIG. 3). On the right). In addition, in order to make a figure legible, in FIG. 4, illustration of the window plate holding | maintenance apparatus 60, the heating apparatus 54, and the shielding apparatus 76 is abbreviate | omitted.

ステップ5:遮蔽部材を遮蔽部材保持装置にセットするステップである。すなわち、予め押出成形された遮蔽部材20の突出部24を保持部材72の凹部72Aに嵌め込んで、この保持部材72により遮蔽部材20を保持する。このとき、空洞73に接続された流体供給手段78のエアー排出弁787は開放されており、保持部材72の空洞73はほぼ大気圧となっている。次いで赤外線遮蔽装置76の遮蔽体762を降ろす。
なお、ステップ4とステップ5との前後関係は特に限定されない。また、ステップ4とステップ5とを並行して実施してもよい。また、赤外線遮蔽装置76の遮蔽体762を降ろすタイミングはステップ5に限定されるものではなく、遮蔽部材保持装置70の保持部材72に遮蔽部材20をセットしてから赤外線の照射を開始するまでの間であればよい。また、保持部材72に遮蔽部材20をセットする操作が妨げられない場合には、遮蔽体762を降ろしたままの状態で保持部材72に遮蔽部材20をセットしてもよい。
Step 5: This is a step of setting the shielding member to the shielding member holding device. In other words, the protrusion 24 of the shielding member 20 that has been extruded in advance is fitted into the recess 72 </ b> A of the holding member 72, and the shielding member 20 is held by the holding member 72. At this time, the air discharge valve 787 of the fluid supply means 78 connected to the cavity 73 is opened, and the cavity 73 of the holding member 72 is almost at atmospheric pressure. Next, the shield 762 of the infrared shielding device 76 is lowered.
In addition, the context before and after Step 4 and Step 5 is not particularly limited. Step 4 and step 5 may be performed in parallel. Further, the timing of lowering the shield 762 of the infrared shielding device 76 is not limited to step 5, but from the time when the shielding member 20 is set to the holding member 72 of the shielding member holding device 70 until the start of infrared irradiation. It may be between. Further, when the operation of setting the shielding member 20 on the holding member 72 is not hindered, the shielding member 20 may be set on the holding member 72 with the shielding body 762 lowered.

ステップ6:窓板の外周縁と遮蔽部材とを近接配置するステップである。すなわち、シリンダー52の作動によって、遮蔽部材20を保持した状態の遮蔽部材保持装置70を図3および図4に示すX方向マイナス側(図3の紙面上で左側、図4の同下側)に移動させる。このように遮蔽部材保持装置70を窓板10側に前進させることにより、窓板10の外周縁部100と遮蔽部材20とを近接させる。例えば、窓板10の外周縁部100(接着剤層30)と遮蔽部材20とが当接する程度に近接させることが好ましい。また、窓板10の外周縁部100と遮蔽部材20との間に若干の隙間があってもよい。あるいは、遮蔽部材20が窓板10の外周縁部100に軽く押圧される程度に窓板10(接着剤層30)と遮蔽部材20とを近接させてもよい。図4には、前進後における遮蔽部材保持装置70の位置(図3に示す位置に相当する。)を二点鎖線で示している。   Step 6: This is a step of arranging the outer peripheral edge of the window plate and the shielding member in close proximity. That is, the shielding member holding device 70 in a state where the shielding member 20 is held by the operation of the cylinder 52 is moved to the minus side in the X direction shown in FIGS. 3 and 4 (on the left side in FIG. 3 and the lower side in FIG. 4). Move. Thus, by moving the shielding member holding device 70 forward to the window plate 10 side, the outer peripheral edge portion 100 of the window plate 10 and the shielding member 20 are brought close to each other. For example, it is preferable that the outer peripheral edge portion 100 (adhesive layer 30) of the window plate 10 and the shielding member 20 are close enough to contact each other. There may be a slight gap between the outer peripheral edge 100 of the window plate 10 and the shielding member 20. Alternatively, the window plate 10 (adhesive layer 30) and the shielding member 20 may be brought close to each other so that the shielding member 20 is lightly pressed against the outer peripheral edge portion 100 of the window plate 10. In FIG. 4, the position (corresponding to the position shown in FIG. 3) of the shielding member holding device 70 after the forward movement is indicated by a two-dot chain line.

ステップ7:保持部材を膨張させて遮蔽部材を窓板外周縁に押圧するステップである。すなわち、エアー排出弁787を閉じてエアー導入弁786を開け、コンプレッサ782を稼動させて空洞73に圧縮空気を供給する。これにより空洞73の内圧が上昇し、その空気圧(流体圧)によって保持部材72が膨張する。ここで、保持部材72の背面側への膨張は支持部材74によって阻止されているので、保持部材72は主として窓板10の裏面10Bおよび端面10C側に膨出することとなる。かかる保持部材72の膨張によって、保持部材72に保持された遮蔽部材20が窓板10の外周縁部100のフリット層12および端面10C(接着剤層30)に流体圧特有の均一な圧力で圧接される。さらに、窓板10の外周縁100の面と遮蔽部材20との間に多少の隙間が生じていても、保持部材72の流体圧によって遮蔽部材20が撓んで外周縁100の面に密着する。   Step 7: This is a step of expanding the holding member and pressing the shielding member against the outer peripheral edge of the window plate. That is, the air discharge valve 787 is closed and the air introduction valve 786 is opened, and the compressor 782 is operated to supply compressed air to the cavity 73. As a result, the internal pressure of the cavity 73 increases, and the holding member 72 expands due to the air pressure (fluid pressure). Here, since the expansion of the holding member 72 to the back side is blocked by the support member 74, the holding member 72 mainly bulges toward the back surface 10 </ b> B and the end surface 10 </ b> C side of the window plate 10. Due to the expansion of the holding member 72, the shielding member 20 held by the holding member 72 is pressed against the frit layer 12 and the end surface 10C (adhesive layer 30) of the outer peripheral edge portion 100 of the window plate 10 with a uniform pressure peculiar to the fluid pressure. Is done. Furthermore, even if a slight gap is generated between the surface of the outer peripheral edge 100 of the window plate 10 and the shielding member 20, the shielding member 20 is bent by the fluid pressure of the holding member 72 and closely contacts the surface of the outer peripheral edge 100.

ステップ8:接着剤層を加熱するステップである。すなわち、加熱装置54の赤外線ランプ552から発する赤外線を反射板554で集光して窓板10の外周縁部100に照射することにより、接着剤層30の形成された窓板10を、その少なくとも外周縁部100が常温(例えば25℃)を超える温度範囲となるように加熱する。これにより、主として窓板10からの伝熱および輻射によって接着剤層30を加熱することができる。このときの窓板10の外周縁部100の加熱温度(接着剤層30はこの加熱温度と凡そ同程度の温度域に加熱される。)として好適な温度域は、接着剤層30を構成する接着剤の種類等によっても異なるが、例えば30℃を上回り230℃を下回る温度域とすることができる。約50℃以上(典型的には約50〜130℃)の範囲とすることが好ましく、約60℃以上(典型的には約60〜120℃)とすることがより好ましく、約80℃以上(典型的には約80〜120℃)とすることがさらに好ましい。なお、加熱装置54は、発光部移動手段56(本実施例では主としてそのX方向移動手段57)を制御することによって発光部55を所望の軌跡に沿って適切な位置に移動(本実施例では窓板10の上側の端面10Cと一定の距離を保ってほぼ平行に移動)させることにより、接着剤層30を効率よく均一温度に加熱し得るように配置されている。また、移動途中において赤外線ランプ552と被加熱部(接着剤層30)がZ方向で大きく離れ適切な加熱が得られないときは、前述したZ方向移動手段を用いることで解消される。その結果、接着剤層30が加熱された状態と遮蔽部材20が窓板10の外周縁部100(接着剤層30)に圧接された状態とが共に実現される。これにより遮蔽部材20が接着剤層30を介して窓板10の外周縁部100に強固に接合される。   Step 8: This is a step of heating the adhesive layer. That is, the infrared rays emitted from the infrared lamp 552 of the heating device 54 are condensed by the reflecting plate 554 and irradiated to the outer peripheral edge portion 100 of the window plate 10, so that the window plate 10 on which the adhesive layer 30 is formed is at least Heating is performed so that the outer peripheral edge portion 100 has a temperature range exceeding normal temperature (for example, 25 ° C.). Thus, the adhesive layer 30 can be heated mainly by heat transfer and radiation from the window plate 10. The temperature range suitable for the heating temperature of the outer peripheral edge portion 100 of the window plate 10 at this time (the adhesive layer 30 is heated to a temperature range approximately equal to this heating temperature) constitutes the adhesive layer 30. Although it depends on the type of adhesive, etc., for example, it can be in a temperature range above 30 ° C. and below 230 ° C. The range is preferably about 50 ° C. or higher (typically about 50 to 130 ° C.), more preferably about 60 ° C. or higher (typically about 60 to 120 ° C.), and about 80 ° C. or higher ( More preferably, it is typically about 80 to 120 ° C. The heating device 54 moves the light emitting unit 55 to an appropriate position along the desired locus by controlling the light emitting unit moving means 56 (mainly, the X direction moving means 57 in this embodiment) (in this embodiment). The adhesive layer 30 is arranged so that the adhesive layer 30 can be efficiently heated to a uniform temperature by being moved substantially parallel to the upper end surface 10C of the window plate 10 while maintaining a certain distance. Further, when the infrared lamp 552 and the heated portion (adhesive layer 30) are largely separated in the Z direction during the movement and proper heating cannot be obtained, the above Z direction moving means can be used. As a result, both the state where the adhesive layer 30 is heated and the state where the shielding member 20 is pressed against the outer peripheral edge portion 100 (adhesive layer 30) of the window plate 10 are realized. As a result, the shielding member 20 is firmly bonded to the outer peripheral edge portion 100 of the window plate 10 via the adhesive layer 30.

ステップ9:保持部材を収縮させるステップである。すなわち、加熱を停止した後に所定時間遮蔽部材20を窓板10に圧接したまま冷却させてから、コンプレッサ782を停止させて(またはエアー導入弁786を閉じて)エアー排出弁787を開く。これにより保持部材72の空洞73の内圧が開放されて保持部材72が収縮する。シリンダ52の作動により遮蔽部材保持装置70をX方向プラス側に移動させると、接着剤層30を介して窓板10に接合された遮蔽部材20は、保持部材72から外れて窓板10側に残る。このようにして、窓板10の外周縁部100に遮蔽部材20が一体的に接合された窓組立体1を得ることができる。
ここで例示した製造方法には、必要に応じてステップ1〜9以外の製造ステップを追加することができる。また、ステップ1〜9のうち一以上のステップを省略または他のステップと併合してもよい。例えば、接着剤層30は窓板10の周縁に形成する代わりに遮蔽部材20側に形成してもよく、あるいは窓板10と遮蔽部材20の両方に形成してもよい。
上記製造方法のように保持部材72の空洞73に供給された流体(ここでは圧縮空気)特有の圧力(全域にわたって均一な圧力)を利用して遮蔽部材20を窓板10の外周縁部100に圧接することにより、窓板10の外形にバラツキがある場合にも、保持部材72がそのバラツキに追随して膨張し、これを吸収して遮蔽部材20を均一に安定して圧接して窓板10に強固に接合することができる。
Step 9: This is a step of contracting the holding member. That is, after stopping the heating, the shielding member 20 is cooled while being pressed against the window plate 10 for a predetermined time, and then the compressor 782 is stopped (or the air introduction valve 786 is closed) and the air discharge valve 787 is opened. As a result, the internal pressure of the cavity 73 of the holding member 72 is released, and the holding member 72 contracts. When the shielding member holding device 70 is moved to the plus side in the X direction by the operation of the cylinder 52, the shielding member 20 joined to the window plate 10 via the adhesive layer 30 is detached from the holding member 72 and moved to the window plate 10 side. Remain. Thus, the window assembly 1 in which the shielding member 20 is integrally joined to the outer peripheral edge portion 100 of the window plate 10 can be obtained.
Manufacturing steps other than steps 1 to 9 can be added to the manufacturing method exemplified here as necessary. Moreover, you may abbreviate | omit or merge one or more steps among steps 1-9 with other steps. For example, the adhesive layer 30 may be formed on the shielding member 20 side instead of being formed on the periphery of the window plate 10, or may be formed on both the window plate 10 and the shielding member 20.
The shielding member 20 is applied to the outer peripheral edge portion 100 of the window plate 10 by using the pressure (uniform pressure throughout the entire area) peculiar to the fluid (here, compressed air) supplied to the cavity 73 of the holding member 72 as in the above manufacturing method. Even if there is a variation in the outer shape of the window plate 10 due to the pressure contact, the holding member 72 expands following the variation, absorbs this, and presses the shielding member 20 uniformly and stably. 10 can be firmly bonded.

なお、上記実施例ではTPOを主体とする遮蔽部材を備える窓組立体について説明したが、本発明はTPS(好ましくはSBC)を主体とする遮蔽部材を備える窓組立体にも適用可能である。この場合、接着剤層としては、酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を用いることが好ましい。
また、上記実施例では遮蔽部材20(基部22)が接合される範囲のみに接着剤層30を設けているが、接着剤層30を設ける範囲はこれに限定されるものではない。例えば、窓板10の表面10B側では特に、製造誤差を考慮して上記範囲を含みこれよりやや広い範囲に接着剤層30を設けてもよい。あるいは上記範囲のうちの一部に接着剤層30を設けてもよい。また、上記実施例のように接着剤層30を長手方向に連続的に設けてもよく、断続的に(例えばストライプ状に)設けてもよい。
また、上記実施例では窓板10を一定の位置に保持し、その窓板10に対して遮蔽部材保持装置70を移動させることにより窓板10の外周縁部100に遮蔽部材20を圧接する例について説明したが、遮蔽部材保持装置70の位置を一定とし、その遮蔽部材保持装置70に対して窓板10を移動させてもよい。あるいは、窓板10と遮蔽部材保持装置70との双方を移動させてもよい。さらに、窓組立体の形状、種類および生産量によっては、加熱装置54をティーチング制御可能なロボット(典型的には多関節型ロボット)のハンドに保持させて移動させてもよい。この場合は特に多品種小〜中量生産に適する。また、加熱装置54を被加熱部の全域にわたって備えるときは前記の移動手段を省略し得ることはいうまでもない。
In the above embodiment, a window assembly including a shielding member mainly composed of TPO has been described. However, the present invention can also be applied to a window assembly including a shielding member mainly composed of TPS (preferably SBC). In this case, it is preferable to use an adhesive layer mainly composed of an acid-modified olefin-styrene copolymer resin as the adhesive layer.
Moreover, in the said Example, although the adhesive bond layer 30 is provided only in the range to which the shielding member 20 (base 22) is joined, the range which provides the adhesive bond layer 30 is not limited to this. For example, particularly on the surface 10B side of the window plate 10, the adhesive layer 30 may be provided in a slightly wider range including the above range in consideration of manufacturing errors. Or you may provide the adhesive bond layer 30 in a part of said range. Further, as in the above embodiment, the adhesive layer 30 may be provided continuously in the longitudinal direction, or may be provided intermittently (for example, in a stripe shape).
Further, in the above-described embodiment, the window plate 10 is held at a certain position, and the shielding member holding device 70 is moved with respect to the window plate 10 to press the shielding member 20 against the outer peripheral edge 100 of the window plate 10. However, the position of the shielding member holding device 70 may be fixed, and the window plate 10 may be moved with respect to the shielding member holding device 70. Alternatively, both the window plate 10 and the shielding member holding device 70 may be moved. Further, depending on the shape, type and production amount of the window assembly, the heating device 54 may be held and moved by the hand of a robot capable of teaching control (typically an articulated robot). In this case, it is particularly suitable for small- to medium-volume production of various varieties. Needless to say, when the heating device 54 is provided over the entire area to be heated, the moving means can be omitted.

<第二実施例>
この第二実施例は、遮蔽部材の形状および構成が第一実施例とは異なる例である。以下、第一実施例に係る部材と同様の機能を果たす部材については同じ符号を付し、その説明を省略する。
図6に示すように、本実施例に係る窓組立体2では、窓板10の外表面10Aと遮蔽部材20の外表面がほぼ同一のフラッシュな面をなしている。窓板10の外周縁部100に、該窓板10の裏面10Bから端面10Cを越えて面取り10D(窓板10の表面10A側の縁)に至る範囲に接着剤層30が形成されており、この接着剤層30を介して遮蔽部材20の基部22が窓板10に接合されている。基部22のうち窓板表面10A側の表面には、遮蔽部材20の長手方向に沿って連続的に装飾条片28が配置されている。この装飾条片28は断面C字状の板状に成形された装飾テープである。このような構成の遮蔽部材20は、例えば押出成形された基部22が固化しているが比較的柔らかい状態を保っているときに装飾条片28を基部22の窓板表面10A側の表面に押圧して接合することによって得られる。また、装飾条片28を図示しない押出成形ダイの背面側からまたは押出成形ダイの途中位置から連続して供給し、押出ダイ内で遮蔽部材の表面と一体化することによっても得られる。
このような遮蔽部材20を備える窓組立体2は、例えば第一実施例と同様の窓組立体製造装置50(図3参照)を用いて、同様の手順により製造することができる。本実施例では、遮蔽部材20の基部22が面取り10Dにも接合されているので、この面取り10Dがグラインド加工等により粗化されていると、第一実施例でフリット層12と関連付けて説明したのと同様なアンカー作用により、端面10Cおよび面取り10Dでも接着強度を向上させる効果がある。
<Second Example>
The second embodiment is an example in which the shape and configuration of the shielding member is different from the first embodiment. Hereinafter, members having the same functions as those according to the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
As shown in FIG. 6, in the window assembly 2 according to the present embodiment, the outer surface 10 </ b> A of the window plate 10 and the outer surface of the shielding member 20 form a substantially flush surface. An adhesive layer 30 is formed on the outer peripheral edge portion 100 of the window plate 10 in a range from the back surface 10B of the window plate 10 to the chamfer 10D (edge on the front surface 10A side of the window plate 10) beyond the end surface 10C. The base 22 of the shielding member 20 is joined to the window plate 10 via the adhesive layer 30. On the surface of the base portion 22 on the side of the window plate surface 10 </ b> A, decorative strips 28 are continuously arranged along the longitudinal direction of the shielding member 20. The decorative strip 28 is a decorative tape formed in a plate shape having a C-shaped cross section. The shielding member 20 having such a configuration, for example, presses the decorative strip 28 against the surface of the base 22 on the window plate surface 10A side when the extruded base 22 is solidified but kept in a relatively soft state. And obtained by joining. Alternatively, the decorative strip 28 can be continuously supplied from the back side of the extrusion die (not shown) or from an intermediate position of the extrusion die and integrated with the surface of the shielding member in the extrusion die.
The window assembly 2 including such a shielding member 20 can be manufactured in the same procedure using, for example, the same window assembly manufacturing apparatus 50 (see FIG. 3) as in the first embodiment. In this embodiment, since the base portion 22 of the shielding member 20 is also joined to the chamfer 10D, the chamfer 10D has been described in relation to the frit layer 12 in the first embodiment when the chamfer 10D is roughened by grinding or the like. Due to the anchor action similar to the above, the end face 10C and the chamfer 10D have the effect of improving the adhesive strength.

以上、本発明の具体例を詳細に説明したが、これらは例示にすぎず、特許請求の範囲を限定するものではない。特許請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。
例えば、スタイリングの要望で遮蔽部材20を窓板10の外周縁100の上縁のみならず両側縁に、または全周に沿って取り付けるときにも適用できる。さらに、上記第一実施例では車両のバックウィンドウの製法を例示したが、本発明は車両のフロントウィンドウにも適用できる。この場合、図7に示す窓組立体3のように窓板10が透明中間膜10Eを有するラミネートガラスのときは、窓板10を加熱するときの最高温度を110℃程度にとどめ中間膜10Eの熱劣化を防ぐのが好ましい。また、遮蔽部材の突出部の横断面形状を略鉤形に形成して窓開口縁に係合させ、窓組立体を被取付体に固定する役目をさせる場合があり、このように遮蔽の機能の他に付加的機能を有する形状も本願の「突出部」の概念に包含される。
また、本明細書または図面に説明した技術要素は、単独であるいは各種の組み合わせによって技術的有用性を発揮するものであり、出願時請求項記載の組み合わせに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成するものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。
Specific examples of the present invention have been described in detail above, but these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and changes of the specific examples illustrated above.
For example, it can be applied when the shielding member 20 is attached not only to the upper edge of the outer peripheral edge 100 of the window plate 10 but also to both side edges or along the entire circumference for styling. Furthermore, although the manufacturing method of the back window of the vehicle has been exemplified in the first embodiment, the present invention can also be applied to the front window of the vehicle. In this case, when the window plate 10 is a laminated glass having the transparent intermediate film 10E as in the window assembly 3 shown in FIG. 7, the maximum temperature when the window plate 10 is heated is limited to about 110 ° C. It is preferable to prevent thermal degradation. In addition, the projecting portion of the shielding member may be formed into a substantially bowl shape and engaged with the window opening edge to fix the window assembly to the mounted body. In addition to the above, shapes having additional functions are also included in the concept of “protrusions” of the present application.
In addition, the technical elements described in the present specification or the drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology illustrated in the present specification or the drawings achieves a plurality of objects at the same time, and has technical utility by achieving one of the objects.

第一実施例に係る窓組立体を示す模式的平面図である。It is a typical top view which shows the window assembly which concerns on a 1st Example. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 第一実施例に係る窓組立体の製造方法および製造装置を示す模式図である。It is a schematic diagram which shows the manufacturing method and manufacturing apparatus of the window assembly which concern on a 1st Example. 図3のIV方向矢視図である。FIG. 4 is a view in the direction of arrows IV in FIG. 3. 図3のV方向矢視図である。It is a V direction arrow directional view of FIG. 第二実施例に係る窓組立体を示す模式的断面図である。It is typical sectional drawing which shows the window assembly which concerns on a 2nd Example. 本発明の変形例に係る窓組立体を示す模式的断面図である。It is typical sectional drawing which shows the window assembly which concerns on the modification of this invention.

符号の説明Explanation of symbols

1,2,3 窓組立体
10 窓板
10A 表面
10B 裏面
10C 端面
10D 面取り
100 外周縁(外周縁部)
12 フリット層
20 遮蔽部材
22 基部
24 突出部
28 装飾条片
30 接着剤層
50 窓組立体製造装置
52 シリンダー(移動手段)
54 加熱装置
552 赤外線ランプ(発光源)
60 窓板保持装置
64 ロボットハンド
642 窓板面保持部
70 遮蔽部材保持装置
72 保持部材
73 空洞
74 支持部材
76 赤外線遮蔽装置
762 遮蔽体
78 流体供給手段
782 コンプレッサ(流体源)
1, 2, 3 Window assembly 10 Window plate 10A Front surface 10B Back surface 10C End surface 10D Chamfer 100 Outer periphery (outer periphery)
DESCRIPTION OF SYMBOLS 12 Frit layer 20 Shielding member 22 Base 24 Protruding part 28 Decoration strip 30 Adhesive layer 50 Window assembly manufacturing apparatus 52 Cylinder (moving means)
54 Heating device 552 Infrared lamp (light source)
60 Window plate holding device 64 Robot hand 642 Window plate surface holding portion 70 Shield member holding device 72 Holding member 73 Cavity 74 Support member 76 Infrared shielding device 762 Shielding body 78 Fluid supply means 782 Compressor (fluid source)

Claims (15)

被取付体の窓開口部の縁に取り付けられる窓組立体であって、
その窓組立体は、表裏両面を有する無機ガラス製の窓板と、該窓板の外周縁に沿って一体的に設けられ該窓板の外周縁と前記窓開口部との間を遮蔽するポリマー材料からなる長尺な遮蔽部材とを備え、
前記窓板の周縁と、前記遮蔽部材が前記周縁と接する部分との少なくとも一方に、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層が予め形成されており、
前記遮蔽部材は、
少なくとも前記接着剤層と接する部分にオレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする基部成形材料を用いて予め成形され、熱および前記窓板への圧接により前記接着剤層を介して前記窓板に接合された基部と、
前記基部と一体に形成され、該基部から窓開口縁に向けて突出し、前記窓組立体が所定位置に取り付けられたとき弾性変形して前記窓開口縁に弾接する突出部とを備える窓組立体。
A window assembly attached to the edge of the window opening of the attached body,
The window assembly includes an inorganic glass window plate having both front and back surfaces, and a polymer that is integrally provided along the outer peripheral edge of the window plate and shields between the outer peripheral edge of the window plate and the window opening. With a long shielding member made of material,
An adhesive layer mainly composed of an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin is formed in advance on at least one of the periphery of the window plate and the portion where the shielding member is in contact with the periphery. Has been
The shielding member is
At least a portion in contact with the adhesive layer is preliminarily molded using a base molding material mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material, and the adhesive layer is formed by heat and pressure contact with the window plate. A base joined to the window plate via,
A window assembly comprising: a protrusion integrally formed with the base, protruding toward the window opening edge from the base, and elastically deforming and elastically contacting the window opening edge when the window assembly is mounted at a predetermined position .
前記遮蔽部材の外表面にはその長手方向に沿って一体的に形成された装飾条片が設けられている、請求項1に記載の窓組立体。   The window assembly according to claim 1, wherein a decorative strip integrally formed along the longitudinal direction is provided on an outer surface of the shielding member. 無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する方法であって、以下の工程:
表裏両面を有する窓板と、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする成形材料を用いて予め成形された遮蔽部材とを用意する工程、ここで、前記窓板および前記遮蔽部材の少なくとも一方の部材は、他方の部材と接合される部分に、酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を有する;
可逆的に膨張収縮可能な保持部材で前記遮蔽部材を保持する工程;および、
前記遮蔽部材が該保持部材の膨張力によって前記窓板の外周縁に圧接され且つ前記接着剤層が加熱された状態を実現して窓板と遮蔽部材とを接合する工程;
を含む窓組立体の製造方法。
A method of manufacturing a window assembly provided with a long shielding member along an outer peripheral edge of an inorganic glass window plate, the following steps:
A step of preparing a window plate having both front and back surfaces and a shielding member pre-formed using a molding material mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material, wherein the window plate and the At least one member of the shielding member has an adhesive layer mainly composed of an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin at a portion joined to the other member;
Holding the shielding member with a holding member capable of reversibly expanding and contracting; and
Realizing the state in which the shielding member is pressed against the outer peripheral edge of the window plate by the expansion force of the holding member and the adhesive layer is heated to join the window plate and the shielding member;
A method of manufacturing a window assembly including:
無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する方法であって、以下の工程:
表裏両面を有する窓板と、オレフィン系熱可塑性エラストマー材料またはスチレン系熱可塑性エラストマー材料を主体とする成形材料を用いて予め成形された遮蔽部材とを用意する工程;
前記遮蔽部材が設けられる部分の前記窓板および/または前記窓板に接合される部分の前記遮蔽部材に酸変性されたポリオレフィン樹脂または酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層を形成する工程;
可逆的に膨張収縮可能な保持部材で前記遮蔽部材を保持する工程;および、
前記遮蔽部材が該保持部材の膨張力によって前記窓板の外周縁に圧接され且つ前記接着剤層が加熱された状態を実現して窓板と遮蔽部材とを接合する工程;
を含む窓組立体の製造方法。
A method of manufacturing a window assembly provided with a long shielding member along an outer peripheral edge of an inorganic glass window plate, the following steps:
A step of preparing a window plate having both front and back surfaces, and a shielding member pre-formed using a molding material mainly composed of an olefin-based thermoplastic elastomer material or a styrene-based thermoplastic elastomer material;
Adhesion containing, as a main component, an acid-modified polyolefin resin or an acid-modified olefin-styrene copolymer resin on the window plate in the portion where the shielding member is provided and / or the shielding member in a portion bonded to the window plate Forming an agent layer;
Holding the shielding member with a holding member capable of reversibly expanding and contracting; and
Realizing the state in which the shielding member is pressed against the outer peripheral edge of the window plate by the expansion force of the holding member and the adhesive layer is heated to join the window plate and the shielding member;
A method of manufacturing a window assembly including:
前記遮蔽部材が前記窓板の外周縁に圧接された状態で、前記窓板を介して前記接着剤層を加熱する、請求項3または4に記載の方法。   The method of Claim 3 or 4 which heats the said adhesive bond layer through the said window plate in the state in which the said shielding member was press-contacted to the outer periphery of the said window plate. 赤外線の照射による輻射熱によって、および/または、該赤外線照射により加熱された前記窓板からの伝導熱によって前記接着剤層を加熱する、請求項5に記載の方法。   The method according to claim 5, wherein the adhesive layer is heated by radiant heat due to infrared irradiation and / or by conduction heat from the window plate heated by the infrared irradiation. 少なくとも前記遮蔽部材の外表面を前記赤外線の照射から実質的に遮蔽して前記赤外線の照射を行う、請求項6に記載の方法。   The method according to claim 6, wherein at least an outer surface of the shielding member is substantially shielded from the infrared irradiation and the infrared irradiation is performed. 前記保持部材は内部に空洞を有し、該空洞に流体を供給して流体圧によって前記遮蔽部材を前記窓板の外周縁に圧接する、請求項3から7のいずれか一項に記載の方法。   8. The method according to claim 3, wherein the holding member has a cavity inside, and supplies fluid to the cavity to press the shielding member against the outer peripheral edge of the window plate by fluid pressure. . 無機ガラス製窓板の外周縁に沿って長尺な遮蔽部材が設けられた窓組立体を製造する装置であって、以下の装置:
少なくとも前記遮蔽部材が設けられる部分の外周縁が露出した状態で前記窓板を保持する窓板保持装置;
長尺状の遮蔽部材を、前記窓板に接合される部分が露出した状態で、少なくともその接合される長さにわたって保持する遮蔽部材保持装置;および、
前記窓板保持装置と前記遮蔽部材保持装置とが相対的に近接および離反するように該窓板保持装置および該遮蔽部材保持装置の少なくとも一方を移動させる移動装置;
を備え、ここで、
前記遮蔽部材保持装置は、弾性変形可能な長尺状の部材であってその長手方向に延びる空洞を有し前記遮蔽部材の非固着面側を保持する保持部材と、前記保持部材の背面側を支持して該保持部材が該背面側に膨張することを防止する支持部材とを備え、
前記空洞に流体を供給して流体圧により前記保持部材を前記窓板の外周縁側に向けて膨出させることにより前記遮蔽部材を前記窓板の外周縁に圧接可能に構成されていることを特徴とする窓組立体製造装置。
An apparatus for manufacturing a window assembly provided with a long shielding member along the outer peripheral edge of an inorganic glass window plate, the following apparatus:
A window plate holding device for holding the window plate in a state where an outer peripheral edge of at least a portion where the shielding member is provided is exposed;
A shielding member holding device for holding the long shielding member over at least the length to be joined in a state where a portion joined to the window plate is exposed; and
A moving device that moves at least one of the window plate holding device and the shielding member holding device such that the window plate holding device and the shielding member holding device are relatively close to and away from each other;
Where, where
The shield member holding device is an elastically deformable long member having a cavity extending in the longitudinal direction thereof and holding a non-fixed surface side of the shield member; and a back surface side of the holding member. A support member that supports and prevents the holding member from expanding to the back side,
A fluid is supplied to the cavity, and the holding member is bulged toward the outer peripheral edge of the window plate by fluid pressure, so that the shielding member can be pressed against the outer peripheral edge of the window plate. A window assembly manufacturing apparatus.
前記窓板の外周縁を加熱する加熱装置をさらに備える、請求項9に記載の装置。   The apparatus according to claim 9, further comprising a heating device that heats an outer peripheral edge of the window plate. 前記加熱装置は赤外線を照射する機器である、請求項10に記載の装置。   The apparatus according to claim 10, wherein the heating device is a device that emits infrared rays. 前記遮蔽部材保持装置は、前記遮蔽部材の外表面を前記赤外線の照射から遮る赤外線遮蔽装置をさらに備える、請求項11に記載の装置。   The apparatus according to claim 11, wherein the shielding member holding device further includes an infrared shielding device that shields an outer surface of the shielding member from the infrared irradiation. 前記遮蔽部材保持装置は、前記保持部材の空洞に空気を供給する供給源と接続可能に構成されている、請求項9から12の少なくとも一項に記載の装置。   The device according to at least one of claims 9 to 12, wherein the shielding member holding device is configured to be connectable to a supply source that supplies air to a cavity of the holding member. 無機ガラス製窓板の外周縁に沿って窓板周縁と窓開口縁との間を遮蔽するオレフィン系熱可塑性エラストマー材料を主体とする長尺な遮蔽部材が一体的に設けられた窓組立体を製造するための窓組立体用窓板であって、
前記遮蔽部材が設けられる部分に酸変性されたポリオレフィン樹脂を主成分とする接着剤層が形成されていることを特徴とする窓組立体用窓板。
A window assembly integrally provided with a long shielding member mainly composed of an olefin-based thermoplastic elastomer material that shields between the window plate periphery and the window opening edge along the outer periphery of the inorganic glass window plate. A window plate for a window assembly for manufacturing,
A window plate for a window assembly, wherein an adhesive layer mainly composed of an acid-modified polyolefin resin is formed on a portion where the shielding member is provided.
無機ガラス製窓板の外周縁に沿って窓板周縁と窓開口縁との間を遮蔽するスチレン系熱可塑性エラストマー材料を主体とする長尺な遮蔽部材が一体的に設けられた窓組立体を製造するための窓組立体用窓板であって、
前記遮蔽部材が設けられる部分に酸変性されたオレフィン−スチレン共重合樹脂を主成分とする接着剤層が形成されていることを特徴とする窓組立体用窓板。
A window assembly in which a long shielding member mainly composed of a styrene-based thermoplastic elastomer material that shields between the window plate periphery and the window opening edge along the outer periphery of the inorganic glass window plate is integrally provided. A window plate for a window assembly for manufacturing,
A window plate for a window assembly, wherein an adhesive layer mainly composed of an acid-modified olefin-styrene copolymer resin is formed on a portion where the shielding member is provided.
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JP2002212528A (en) * 2001-01-12 2002-07-31 Yokohama Rubber Co Ltd:The Adhesive composition and method for producing window glass for vehicle by bonding glass with olefin resin
JP2003071948A (en) * 2001-09-04 2003-03-12 Yokohama Rubber Co Ltd:The Member contact bonding apparatus for tire molding machine
JP2004195717A (en) * 2002-12-17 2004-07-15 Mitsubishi Chemicals Corp Bonded laminate comprising substrate made of thermoplastic elastomer and glass

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US9180565B2 (en) 2011-03-24 2015-11-10 Pilkington Group Limited Decorative trim assembly fixture and method of using same
JP2012220049A (en) * 2011-04-05 2012-11-12 Sahara:Kk Ventilator
WO2022260040A1 (en) * 2021-06-10 2022-12-15 Agc株式会社 Method for manufacturing automotive window glass with attached part

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