JP2005104146A - Film for laminating deep-drawn/ironed can, metal sheet for deep-drawn/ironed can using the film, and deep-drawn/ironed can - Google Patents
Film for laminating deep-drawn/ironed can, metal sheet for deep-drawn/ironed can using the film, and deep-drawn/ironed can Download PDFInfo
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- JP2005104146A JP2005104146A JP2004264041A JP2004264041A JP2005104146A JP 2005104146 A JP2005104146 A JP 2005104146A JP 2004264041 A JP2004264041 A JP 2004264041A JP 2004264041 A JP2004264041 A JP 2004264041A JP 2005104146 A JP2005104146 A JP 2005104146A
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- Prior art keywords
- film
- layer
- polyester
- metal plate
- laminated
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 84
- 239000002184 metal Substances 0.000 title claims abstract description 84
- 238000010030 laminating Methods 0.000 title abstract description 13
- 229920000728 polyester Polymers 0.000 claims abstract description 82
- 239000002253 acid Substances 0.000 claims abstract description 21
- 229920001634 Copolyester Polymers 0.000 claims abstract description 5
- 239000000853 adhesive Substances 0.000 claims abstract description 5
- 230000001070 adhesive effect Effects 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 229920005989 resin Polymers 0.000 claims description 17
- 239000011347 resin Substances 0.000 claims description 17
- 239000000539 dimer Substances 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 238000002844 melting Methods 0.000 claims description 13
- 230000008018 melting Effects 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000010409 ironing Methods 0.000 claims description 5
- 239000005001 laminate film Substances 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 5
- 238000009924 canning Methods 0.000 abstract description 3
- KYXHKHDZJSDWEF-LHLOQNFPSA-N CCCCCCC1=C(CCCCCC)C(\C=C\CCCCCCCC(O)=O)C(CCCCCCCC(O)=O)CC1 Chemical compound CCCCCCC1=C(CCCCCC)C(\C=C\CCCCCCCC(O)=O)C(CCCCCCCC(O)=O)CC1 KYXHKHDZJSDWEF-LHLOQNFPSA-N 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 64
- 238000000034 method Methods 0.000 description 42
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 229920000139 polyethylene terephthalate Polymers 0.000 description 18
- 239000005020 polyethylene terephthalate Substances 0.000 description 18
- 239000000203 mixture Substances 0.000 description 17
- 239000013638 trimer Substances 0.000 description 17
- 229910052782 aluminium Inorganic materials 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 11
- 125000004122 cyclic group Chemical group 0.000 description 11
- 239000000178 monomer Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 235000013361 beverage Nutrition 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- -1 polybutylene terephthalate Polymers 0.000 description 9
- 239000000314 lubricant Substances 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229920001225 polyester resin Polymers 0.000 description 7
- 239000004645 polyester resin Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 150000002009 diols Chemical class 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 239000001993 wax Substances 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 229920006267 polyester film Polymers 0.000 description 4
- 238000010791 quenching Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 239000007790 solid phase Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000010828 elution Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000010954 inorganic particle Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical class C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920006037 cross link polymer Polymers 0.000 description 2
- 239000003484 crystal nucleating agent Substances 0.000 description 2
- 238000006471 dimerization reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N terephthalic acid group Chemical group C(C1=CC=C(C(=O)O)C=C1)(=O)O KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- JGVGFCFNQPDAST-UHFFFAOYSA-N 3-(4-sulfophenyl)peroxycarbonylbenzoic acid Chemical compound C1=CC(=CC(=C1)C(=O)OOC2=CC=C(C=C2)S(=O)(=O)O)C(=O)O JGVGFCFNQPDAST-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- HBLRZDACQHNPJT-UHFFFAOYSA-N 4-sulfonaphthalene-2,7-dicarboxylic acid Chemical compound OS(=O)(=O)C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 HBLRZDACQHNPJT-UHFFFAOYSA-N 0.000 description 1
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical class OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 229920008651 Crystalline Polyethylene terephthalate Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000004018 acid anhydride group Chemical group 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229940094537 polyester-10 Drugs 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Landscapes
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、樹脂被覆金属板用として好適な熱可塑性樹脂フィルムに関し、特に、絞りしごき缶用として絞り・しごき加工などの製缶加工性に優れると共に、耐レトルト性や耐衝撃性にも優れた被覆用フィルム、及び、該フィルムを金属板にラミネートしてなる絞りしごき缶用金属板、並びに絞りしごき缶に関するものである。 The present invention relates to a thermoplastic resin film suitable for a resin-coated metal plate, and in particular, excellent for canning process such as squeezing and ironing for a drawn ironing can, and also excellent in retort resistance and impact resistance. The present invention relates to a coating film, a metal plate for a drawn iron can obtained by laminating the film on a metal plate, and a drawn iron can.
金属缶の内壁面や外壁面の腐食を防止する方法として、熱可塑性樹脂フィルムをラミネートする方法があり、例えば特許文献1には、食品缶詰め用の金属材にラミネートするためのポリエステルフィルムが開示されている。 As a method for preventing corrosion of the inner wall surface and outer wall surface of a metal can, there is a method of laminating a thermoplastic resin film. For example, Patent Document 1 discloses a polyester film for laminating a metal material for food canning. ing.
このポリエステルフィルムは優れた耐スクラッチ性を有しており、例えば金属板を円筒状に成形し、該円筒の上下開口部に蓋体を巻締め加工して製缶する際に、フィルムがラミネートされた金属板(以下、「フィルムラミネート金属板」という)を移送したり、巻締め加工などでラミネート金属板を加工する際にも、スクラッチ傷の発生により商品価値を低下させるといった問題を防止できる。 This polyester film has excellent scratch resistance. For example, when a metal plate is formed into a cylindrical shape, and a lid is wound around the upper and lower openings of the cylinder, the film is laminated. When a metal plate (hereinafter referred to as a “film laminate metal plate”) is transferred, or when the laminate metal plate is processed by winding or the like, the problem of reducing the commercial value due to generation of scratches can be prevented.
また、このフィルムは巻締め加工時の耐性にも優れており、且つ製缶後に食品を充填してからレトルト処理などを行った時のオリゴマー溶出量も少ないので、金属容器の内壁面にラミネートするポリエステルフィルムとして好適である。 In addition, this film is also excellent in resistance at the time of squeezing, and since the amount of oligomer elution is small when a retort treatment is performed after filling a food after making a can, it is laminated on the inner wall surface of a metal container. Suitable as a polyester film.
ところで食品用缶としては、金属板を円筒状に成形してなる金属円筒の上下開口部に蓋体を取付けた所謂3ピース缶の他に、金属板を深絞り加工することによって容器部を形成し、該容器部の上面開口部に蓋体を巻締め加工してなる所謂2ピース缶がある。 By the way, as a food can, in addition to a so-called three-piece can in which a lid is attached to the upper and lower openings of a metal cylinder formed by forming a metal plate into a cylindrical shape, a container portion is formed by deep drawing the metal plate In addition, there is a so-called two-piece can obtained by winding a lid on the upper surface opening of the container.
上記3ピース缶の場合、フィルムラミネート金属板は円筒状に成形されるだけであるが、2ピース缶の場合、フィルムラミネート金属板は上記の様に絞りしごき成形される。従って2ピース缶に適用するには、ラミネート用フィルムについても金属板の成形に追随し得る優れた成形性が求められると共に、金属板に対する密着性も必要となる。成形性が不十分であったり、金属板に対するフィルムの密着性が不十分である場合は、フィルムが金属板から剥離する現象(デラミネート現象)を起こしたり、2ピース缶の容器部の作製時にフィルムが剥離したり破れる恐れがあるからである。 In the case of the three-piece can, the film-laminated metal plate is only formed into a cylindrical shape, but in the case of a two-piece can, the film-laminated metal plate is formed by squeezing and ironing as described above. Therefore, in order to apply to a two-piece can, the laminate film is required to have excellent formability that can follow the forming of the metal plate, and also requires adhesion to the metal plate. If the moldability is insufficient or the adhesion of the film to the metal plate is insufficient, the film may be peeled off from the metal plate (delaminate phenomenon) or when the container part of the two-piece can is produced This is because the film may be peeled off or torn.
また絞り加工では、ポンチの下降と上昇を繰り返しながらラミネート金属板を容器状に加工していくので、容器の内壁面側にラミネートされるフィルムでは、ポンチとの離型性が求められ、容器の外壁面側にラミネートされるフィルムでは、ダイスとの離型性が要求される。
本発明は上記の様な事情に鑑みてなされたものであり、所謂2ピース缶用のラミネートフィルムとして、製缶時の成形加工性に優れると共に、低温保管時や移送時の耐衝撃性に優れた性能を有する絞りしごき缶被覆用フィルムを提供し、また該フィルムを用いた絞りしごき缶用金属板、更には該金属板を用いた絞りしごき缶を提供することにある。 The present invention has been made in view of the circumstances as described above, and as a laminate film for a so-called two-piece can, it has excellent molding processability at the time of can making and excellent impact resistance at the time of low-temperature storage and transfer. Another object of the present invention is to provide a squeezed iron can coating film having the above performance, a squeezed iron can metal plate using the film, and a squeezed iron can using the metal plate.
上記課題を解決することのできた本発明の絞りしごき缶被覆用フィルムは、ポリエステルからなるA層、B層、C層の3層で構成される積層フィルムであって、中間層を構成する前記B層における全酸成分の2〜10モル%がダイマー酸であり、且つ前記C層は水分散型共重合ポリエステル樹脂であり、該C層側を金属板と熱ラミネートしたときの金属板との密着強度が10N/15mm以上であるところに特徴を有している。 The film for covering a squeezed iron can according to the present invention that has solved the above-mentioned problems is a laminated film composed of three layers of an A layer, a B layer, and a C layer made of polyester, and the B constituting the intermediate layer 2-10 mol% of the total acid component in the layer is dimer acid, and the C layer is a water-dispersed copolymer polyester resin, and the C layer side is adhered to the metal plate when thermally laminated with the metal plate It is characterized by a strength of 10 N / 15 mm or more.
本発明に係る上記被覆用フィルムにおいては、熱ラミネート板を前記フィルムの融点以上の温度に加熱して該フィルムを再溶融させた後の、当該フィルムと金属板の密着強度が18N/15mm以上であるものが好ましく、また前記C層を構成する水分散型共重合ポリエステル樹脂のTg(ガラス転移温度)は60℃以上であることが好ましい。 In the coating film according to the present invention, the adhesive strength between the film and the metal plate is 18 N / 15 mm or more after the thermal laminate plate is heated to a temperature equal to or higher than the melting point of the film to remelt the film. Some are preferable, and the Tg (glass transition temperature) of the water-dispersed copolyester resin constituting the C layer is preferably 60 ° C. or higher.
また本発明の絞りしごき缶用金属板は、上記絞りしごき缶被覆用フィルムを金属板に被覆してなるところに特徴を有し、更には、該フィルム被覆金属板を製缶してなる絞りしごき缶も本発明の技術的範囲に含まれる。 Further, the metal plate for a squeezed iron can according to the present invention is characterized in that the above-mentioned film for covering a squeezed iron can is coated on a metal plate, and further, the squeezed iron obtained by making the film-coated metal plate. A can is also included in the technical scope of the present invention.
本発明の絞りしごき缶被覆用フィルムは、2ピース缶用のラミネートフィルムとして使用した場合でも、金属との密着性や成形加工性に優れると共に意匠性にも優れており、更には低温で衝撃を受けた時の耐衝撃性にも優れた特性を発揮する。 Even when used as a laminate film for a two-piece can, the squeezed iron can coating film of the present invention is excellent in adhesion to metal and molding processability, and is excellent in design properties. Demonstrates excellent shock resistance when received.
本発明におけるポリエステルA層、具体的にはフィルムラミネート金属板において金属板とラミネートされない側(即ち、金属とラミネートされる面の反対側)を構成するポリエステルA層について説明する。 The polyester A layer in the present invention, specifically, the polyester A layer constituting the side not laminated with the metal plate in the film-laminated metal plate (that is, the side opposite to the surface laminated with the metal) will be described.
該ポリエステルA層に用いるポリエステル樹脂の種類は特に限定されないが、好ましいのは、結晶性のポリエチレンテレフタレートとポリブチレンテレフタレートまたはポリエチレンテレフタレートとポリエチレンイソフタレートを20〜80/80〜20質量%で構成されるものである。ポリエチレンイソフタレート乃至はポリブチレンテレフタレートの比率が20質量%未満では、製缶工程で延展不足になることがあり、逆に80質量%を超えると、融解ピーク温度が200℃未満となって製缶性が損なわれるばかりでなく、製膜・原料コストの面からも経済的でない。 The type of the polyester resin used for the polyester A layer is not particularly limited, but is preferably composed of 20 to 80/80 to 20% by mass of crystalline polyethylene terephthalate and polybutylene terephthalate or polyethylene terephthalate and polyethylene isophthalate. Is. If the ratio of polyethylene isophthalate or polybutylene terephthalate is less than 20% by mass, the can making process may become insufficiently spread. Conversely, if it exceeds 80% by mass, the melting peak temperature becomes less than 200 ° C. Not only is the property impaired, but it is not economical in terms of film formation and raw material costs.
また、本発明における該ポリエステルA層の融解ピーク温度は200〜250℃の範囲が好ましい。融解ピーク温度が200℃未満では製缶性が損なわれ、250℃を超えると、後述するポリエステルB層と溶融押出しする際のバランスが崩れ、製膜性が低下するので好ましくない。該融解ピーク温度は複数個存在してもよい。この様な融解ピーク温度を得るための手段としては、溶融押出し時のエステル交換反応を抑制する方法などが挙げられる。 The melting peak temperature of the polyester A layer in the present invention is preferably in the range of 200 to 250 ° C. If the melting peak temperature is less than 200 ° C., the can-making property is impaired. A plurality of melting peak temperatures may exist. Examples of means for obtaining such a melting peak temperature include a method for suppressing a transesterification reaction during melt extrusion.
該ポリエステルA層には、滑剤として不活性無機粒子や架橋高分子粒子など、若しくはワックスを用いることが好ましい。該不活性無機粒子としては、シリカ、アルミナ、カオリン、クレー、酸化チタン、リン酸カルシウム、炭酸カルシウム、フッ化リチウム、硫酸バリウム、カーボンブラック等が好ましい。 In the polyester A layer, it is preferable to use inert inorganic particles, crosslinked polymer particles, or wax as a lubricant. As the inert inorganic particles, silica, alumina, kaolin, clay, titanium oxide, calcium phosphate, calcium carbonate, lithium fluoride, barium sulfate, carbon black and the like are preferable.
架橋高分子粒子としては、アクリル酸、メタクリル酸、アクリル酸エステル、メタクリル酸エステルなどの(メタ)アクリル系単量体、スチレンやアルキル置換スチレン等のスチレン系単量体などと、ジビニルベンゼン、ジビニルスルホン、エチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリメチル(メタ)アクリレート、ペンタエリスリトールテトラメチル(メタ)アクリレート等の架橋性単量体との共重合体;メラミン系樹脂;ベンゾグアナミン系樹脂;フェノール系樹脂;シリコン含有系樹脂等が例示できる。 Crosslinked polymer particles include (meth) acrylic monomers such as acrylic acid, methacrylic acid, acrylic acid esters and methacrylic acid esters, styrene monomers such as styrene and alkyl-substituted styrene, and divinylbenzene and divinyl. Copolymers with crosslinkable monomers such as sulfone, ethylene glycol di (meth) acrylate, trimethylolpropane trimethyl (meth) acrylate, pentaerythritol tetramethyl (meth) acrylate; melamine resin; benzoguanamine resin; phenol Resin; Silicon-containing resin can be exemplified.
前記粒子系滑剤の平均粒径は1〜3μmが好ましい。1μm未満ではポンチに対する離型性改良効果が発現できないからである。逆に3μmを超えるとポンチ離型性の向上効果が飽和する一方、摩耗による滑剤の脱落が起こり易くなったり、金属板とのラミネート時にフィルムが破断する恐れが生じてくる。 The average particle size of the particulate lubricant is preferably 1 to 3 μm. This is because if it is less than 1 μm, the effect of improving the releasability with respect to the punch cannot be exhibited. On the other hand, when the thickness exceeds 3 μm, the effect of improving the punch releasability is saturated. On the other hand, the lubricant is likely to fall off due to wear, and the film may be broken when laminated with a metal plate.
また前記ワックスとしては、ポリオレフィン系ワックス、ポリエステル系ワックス等の合成ワックス、カルナバワックス等の天然ワックス等が例示できる。 Examples of the wax include synthetic waxes such as polyolefin wax and polyester wax, and natural waxes such as carnauba wax.
滑剤は0.01〜2質量%の範囲で添加することが好ましい。ポンチとの離型性を確保する上では滑剤量を0.01質量%以上とするのがよく、一方、2質量%を超えて過度に添加してもそれ以上の離型性向上効果は得られず、コスト的に不利になるだけだからである。 The lubricant is preferably added in the range of 0.01 to 2% by mass. In order to ensure releasability with the punch, the amount of lubricant should be 0.01% by mass or more. On the other hand, even if it is excessively added in excess of 2% by mass, a further effect of improving releasability is obtained. This is because it is only disadvantageous in terms of cost.
また、エチレンテレフタレート環状三量体を始めとする環状三量体の含有量は0.7質量%以下とするのがよい。これは、フィルムにおけるオリゴマーの析出を抑制するためである。後述する如く2ピース缶を製造する場合、本発明の積層フィルムは、無配向ポリエステルとするためのリメルト処理を経た後に絞り加工されるが、無配向ポリエステルでは、配向ポリエステルよりもオリゴマーが析出し易い。そのため、環状三量体が0.7質量%超含まれていると、例えば、このフィルムをラミネートした金属板を用いた2ピース缶に飲料を充填し、レトルト処理などの加熱処理を行ったときに、ポリエステルA層からオリゴマーが多量に溶出し、このオリゴマーが食品に移行して食品の味やフレーバーに悪影響を及ぼす恐れがあるからである。 The content of cyclic trimer including ethylene terephthalate cyclic trimer is preferably 0.7% by mass or less. This is for suppressing oligomer precipitation in the film. As will be described later, when a two-piece can is manufactured, the laminated film of the present invention is drawn after undergoing a remelt treatment for making the non-oriented polyester, but in the non-oriented polyester, oligomers are more likely to precipitate than the oriented polyester. . Therefore, when the cyclic trimer is contained in excess of 0.7% by mass, for example, when a beverage is filled in a two-piece can using a metal plate laminated with this film and a heat treatment such as a retort treatment is performed. In addition, a large amount of oligomer is eluted from the polyester A layer, and this oligomer may migrate to food and adversely affect the taste and flavor of food.
ポリエステルA層中に含まれるエチレンテレフタレート環状三量体をはじめとする環状三量体の含有量を0.7質量%以下にする方法は特に限定されず、a)積層フィルムとした後に、該積層フィルムから水または有機溶剤で環状三量体を抽出除去する方法、b)環状三量体の少ないポリエステルを用いて、ポリエステルA層を構成する方法などが挙げられる。これらのうち、b)の方法の方が経済的で好ましい。 The method for adjusting the content of the cyclic trimer including the ethylene terephthalate cyclic trimer contained in the polyester A layer to 0.7% by mass or less is not particularly limited. Examples thereof include a method of extracting and removing a cyclic trimer from a film with water or an organic solvent, and b) a method of forming a polyester A layer using a polyester having a small amount of a cyclic trimer. Of these, the method b) is more economical and preferable.
上記b)の方法において、環状三量体の含有量の少ないポリエステルを製造する方法も特に限定されず、固相重合法、または重合後の減圧加熱処理、あるいは水または有機溶剤による抽出で環状三量体を抽出除去する方法、もしくはこれらの方法を組合せた方法などを採用できる。中でも、固相重合法により環状三量体含有量の少ないポリエステルを製造した後、得られたポリエステルを水で抽出して更に環状三量体を低減させる方法は、フィルム形成工程での環状三量体の生成量をより効果的に押えることができるので最も好ましい。 In the method b), a method for producing a polyester having a low cyclic trimer content is not particularly limited, and the cyclic trimer can be obtained by solid-phase polymerization, heat treatment under reduced pressure after polymerization, or extraction with water or an organic solvent. A method for extracting and removing the polymer, or a method combining these methods can be employed. Among them, after producing a polyester having a low cyclic trimer content by a solid phase polymerization method, the method of extracting the obtained polyester with water to further reduce the cyclic trimer is the cyclic trimer in the film forming step. This is most preferable because the amount of body production can be more effectively suppressed.
本発明で使用されるポリエステルは、ジカルボン酸とジオールを直接反応させる直接エステル化法;ジカルボン酸ジメチルエステルとジオールとを反応させるエステル交換法など、従来から公知の方法で合成することができる。これらの方法はそれぞれ、回分式および連続式のいずれの方法で行ってもよい。あるいは、分子量を高めるために固相重合法を採用してもよい。固相重合法は、前述の様に環状三量体の含有量を低減できる点でも好ましい方法である。 The polyester used in the present invention can be synthesized by a conventionally known method such as a direct esterification method in which a dicarboxylic acid and a diol are directly reacted; a transesterification method in which a dicarboxylic acid dimethyl ester is reacted with a diol. Each of these methods may be performed by either a batch method or a continuous method. Alternatively, a solid phase polymerization method may be employed to increase the molecular weight. The solid phase polymerization method is a preferable method from the viewpoint that the content of the cyclic trimer can be reduced as described above.
この様にして合成されるポリエステルは、ポリエステルA層に1種類だけ含まれていてもよいし、2種以上が混合して含まれていてもよい。 The polyester synthesized in this way may be included in the polyester A layer only in one kind or in a mixture of two or more kinds.
上記ポリエステルA層には、上述した化合物の他、必要に応じて無機微粒子、非相溶の熱可塑性樹脂、酸化防止剤、熱安定剤、紫外線吸収剤、可塑剤、顔料、帯電防止剤、潤滑剤、結晶核剤などの添加剤が含まれていてもよい。ポリエステルA層内に0.01〜1質量%程度の酸化防止剤を含有させることも、好ましい実施態様である。 In addition to the above-mentioned compounds, the polyester A layer contains inorganic fine particles, incompatible thermoplastic resins, antioxidants, thermal stabilizers, ultraviolet absorbers, plasticizers, pigments, antistatic agents, lubrication as necessary. Additives such as agents and crystal nucleating agents may be included. It is also a preferred embodiment that the polyester A layer contains about 0.01 to 1% by mass of an antioxidant.
上記各種成分を混合したときのポリエステルA層の極限粘度は、0.6〜1.2の範囲であることが好ましい。該ポリエステルA層の極限粘度が0.6未満では、得られるフィルムの力学特性が低くなる恐れがあり、また1.2を超えてもそれ以上に力学特性は上がらず、原料ポリエステルの生産性が低下するので経済的ではない。 The intrinsic viscosity of the polyester A layer when the above various components are mixed is preferably in the range of 0.6 to 1.2. If the intrinsic viscosity of the polyester A layer is less than 0.6, the mechanical properties of the resulting film may be lowered, and even if it exceeds 1.2, the mechanical properties do not increase any more, and the productivity of the raw material polyester is low. It is not economical because it decreases.
次に、中間層を構成するポリエステルB層について説明する。 Next, the polyester B layer constituting the intermediate layer will be described.
該ポリエステルB層は、ダイマー酸を2〜10モル%含むことが好ましい。ここでダイマー酸とは、オレイン酸等の高級不飽和脂肪酸の二量化反応によって得られ、通常、分子中に不飽和結合を有しているが、水素添加により不飽和度を下げたものも使用できる。水素添加すると耐熱性や柔軟性が更に向上するのでより好ましい。また、二量化反応の過程で直鎖分岐状構造や脂環構造、芳香核構造などが生成するが、これらの構造や量も特に限定されない。 It is preferable that this polyester B layer contains 2-10 mol% of dimer acids. Here, dimer acid is obtained by dimerization reaction of higher unsaturated fatty acids such as oleic acid, and usually has unsaturated bonds in the molecule, but those with reduced unsaturation by hydrogenation are also used. it can. Hydrogenation is more preferable because the heat resistance and flexibility are further improved. In addition, a linear branched structure, an alicyclic structure, an aromatic nucleus structure and the like are generated in the course of the dimerization reaction, and these structures and amounts are not particularly limited.
ダイマー酸以外の成分として、以下に示す様なジカルボン酸成分やグリコール成分を用いることができる。 As components other than dimer acid, dicarboxylic acid components and glycol components as shown below can be used.
例えば、ジカルボン酸成分としては、オルソフタル酸、ナフタレンジカルボン酸、シュウ酸、コハク酸、アジピン酸、セバシン酸、デカンジカルボン酸、マレイン酸、フマル酸、その他オキシカルボン酸、脂環族ジカルボン酸などを用いることができる。 For example, as the dicarboxylic acid component, orthophthalic acid, naphthalenedicarboxylic acid, oxalic acid, succinic acid, adipic acid, sebacic acid, decanedicarboxylic acid, maleic acid, fumaric acid, other oxycarboxylic acid, alicyclic dicarboxylic acid, etc. are used. be able to.
また、グリコール成分としてはプロパンジオール、ペンタンジオール、ヘキサンジオール、ネオペンチルグリコール等の脂肪族グリコール、シクロヘキサンジメタノール等の脂環族グリコール、ビスフェノールA、ビスフェノールS等の芳香族グリコールなどを使用できるが、特に好ましいのは、酸成分としてイソフタル酸、グリコール成分としてエチレングリコールを用いることである。 Further, as the glycol component, aliphatic glycols such as propanediol, pentanediol, hexanediol and neopentyl glycol, alicyclic glycols such as cyclohexanedimethanol, aromatic glycols such as bisphenol A and bisphenol S can be used. It is particularly preferable to use isophthalic acid as the acid component and ethylene glycol as the glycol component.
また、ダイマー酸成分は2〜10モル%の範囲で含むことが好ましく、特に好ましいのは4〜6モル%の範囲である。ダイマー酸はフィルムの耐衝撃性を向上させるのに有効である。 Moreover, it is preferable to contain a dimer acid component in the range of 2-10 mol%, and the range of 4-6 mol% is especially preferable. Dimer acid is effective in improving the impact resistance of the film.
含有量が2モル%未満では低温(5℃)での耐衝撃性が得られず、フィルムが破れたり、傷が入ったりするからである。一方、10モル%を超えると、製膜性、耐熱性、強度が低下し好ましくない。 If the content is less than 2 mol%, impact resistance at a low temperature (5 ° C.) cannot be obtained, and the film is torn or scratched. On the other hand, if it exceeds 10 mol%, the film forming property, heat resistance and strength are lowered, which is not preferable.
該ポリエステルB層の融解ピーク温度は200〜245℃の範囲にあることが好ましい。特に好ましくは210〜235℃の範囲である。融解ピーク温度が200℃未満では製缶性が損なわれ、245℃を超えると、原料ポリエステルの生産性が低下するので経済的でない。 It is preferable that the melting peak temperature of this polyester B layer exists in the range of 200-245 degreeC. Especially preferably, it is the range of 210-235 degreeC. If the melting peak temperature is less than 200 ° C., the can-making ability is impaired, and if it exceeds 245 ° C., the productivity of the raw material polyester is lowered, which is not economical.
尚、ポリエステルB層を構成するポリエステルの合成法としては従来の方法を採用できること、上記要件を満たす範囲内でポリエステル組成物に必要に応じて他の添加剤を含有させることができること、更には、ポリエステル組成物の極限粘度などについては、前記ポリエステルA層の場合と同様である。 In addition, as a method for synthesizing the polyester constituting the polyester B layer, a conventional method can be adopted, the polyester composition can contain other additives as necessary within the range satisfying the above requirements, The intrinsic viscosity of the polyester composition is the same as that of the polyester A layer.
次に、金属板と貼り合わされるポリエステルC層について説明する。 Next, the polyester C layer bonded to the metal plate will be described.
このポリエステルC層は、Tg(ガラス転移温度)が60℃以上の水分散型共重合ポリエステル樹脂を塗布して形成したものが好ましい。ここで、水分散型共重合ポリエステル樹脂とは、それ自身は水に不溶であるが水系溶媒に分散乃至溶解することのできる樹脂である。具体的には分子内に親水性基を有するモノマー成分を共重合したポリエステル系樹脂が挙げられる。この様な水分散型共重合ポリエステル樹脂を用いることにより、金属板との優れた密着強度を実現することができる。 The polyester C layer is preferably formed by applying a water-dispersed copolymer polyester resin having a Tg (glass transition temperature) of 60 ° C. or higher. Here, the water-dispersed copolyester resin is a resin that is insoluble in water but can be dispersed or dissolved in an aqueous solvent. Specific examples include polyester resins obtained by copolymerizing a monomer component having a hydrophilic group in the molecule. By using such a water-dispersed copolymer polyester resin, it is possible to achieve excellent adhesion strength with a metal plate.
また、有機溶剤を使用しないことで、人体や環境への悪影響も低減できる。該水分散型共重合ポリエステル樹脂からなるC層は、所謂コーティングにより、1〜50nmの厚みに制御されていることが好ましい。コート厚みが1nm未満では、コート層が所謂膜割れを起こして適正な樹脂膜を形成できず、一方、膜厚が50nmを超えると過剰品質となり不経済になるからである。該C層を形成するためのコーティング処理は、製膜中(インライン)でも製膜後(オフライン)のどちらで行なってもよい。 Further, by not using an organic solvent, adverse effects on the human body and the environment can be reduced. The C layer made of the water-dispersed copolyester resin is preferably controlled to a thickness of 1 to 50 nm by so-called coating. If the coat thickness is less than 1 nm, the coat layer causes so-called film cracking and an appropriate resin film cannot be formed. On the other hand, if the coat thickness exceeds 50 nm, the quality becomes excessive and uneconomical. The coating treatment for forming the C layer may be performed either during film formation (inline) or after film formation (offline).
上記水分散型共重合ポリエステル樹脂としては、親水性基を有するモノマー成分を共重合したポリエステル樹脂が挙げられる。親水性基とは、例えば、水酸基、アミノ基、カルボキシル基、スルホン酸基、またはそれらの誘導体や金属塩、エーテル等であり、これらの基を分子内に含むモノマーを共重合することで、水に溶解乃至分散可能な状態としたものである。 Examples of the water-dispersed copolymer polyester resin include polyester resins obtained by copolymerizing a monomer component having a hydrophilic group. The hydrophilic group is, for example, a hydroxyl group, an amino group, a carboxyl group, a sulfonic acid group, or a derivative or metal salt thereof, an ether, or the like. By copolymerizing monomers containing these groups in the molecule, In a state in which it can be dissolved or dispersed.
親水性基を含むモノマーとしては、具体的にはポリエチレングリコール、ポリプロピレングリコール、グリセリン、ポリグリセリン、5−スルホイソフタル酸、4−スルホナフタレン−2,7−ジカルボン酸、5(4−スルホフェノキシ)イソフタル酸等のスルホン酸含有モノマーの金属塩等が挙げられる。 Specific examples of the monomer containing a hydrophilic group include polyethylene glycol, polypropylene glycol, glycerin, polyglycerin, 5-sulfoisophthalic acid, 4-sulfonaphthalene-2,7-dicarboxylic acid, and 5 (4-sulfophenoxy) isophthalate. Examples thereof include metal salts of sulfonic acid-containing monomers such as acids.
また、共重合ポリエステルに、親水性基を有するビニル系モノマーをグラフト重合させる方法がある。親水性基を有するビニル系モノマーとしては、カルボキシル基、水酸基、スルホン酸基、アミド基等を含むもの、更には、親水性基に変化させることのできる基として酸無水物基、グリシジル基、クロル基などを含むものが挙げられる。中でもカルボキシル基を有するものが好ましい。例えば、アクリル酸、メタクリル酸、マレイン酸、或いはそれらの塩等のモノマーである。 Further, there is a method in which a vinyl monomer having a hydrophilic group is graft-polymerized to a copolymerized polyester. Examples of vinyl monomers having a hydrophilic group include those containing a carboxyl group, a hydroxyl group, a sulfonic acid group, an amide group, and the like, and groups that can be changed to a hydrophilic group include acid anhydride groups, glycidyl groups, and chloro groups. The thing containing group etc. is mentioned. Of these, those having a carboxyl group are preferred. For example, monomers such as acrylic acid, methacrylic acid, maleic acid, or salts thereof.
本発明の積層フィルムは、特にリメルト(再溶融)処理後のフィルムと金属板との密着強度が18N/15mm以上であるのが好適である。リメルト後の密着強度が18N/15mm未満では、製缶時の成形加工性が悪くなり、成形加工中にフィルムと金属板が剥離することがある。 In the laminated film of the present invention, it is particularly preferable that the adhesion strength between the film after remelting (remelting) and the metal plate is 18 N / 15 mm or more. If the adhesion strength after remelting is less than 18 N / 15 mm, the molding processability at the time of can making deteriorates, and the film and the metal plate may peel off during the molding process.
フィルムと金属板との密着強度は次の様にして行なう。 The adhesion strength between the film and the metal plate is determined as follows.
a)フィルムラミネート金属板の作製
220℃に予熱した金属板に、上記の様に構成された積層フィルムのポリエステルC層側が金属板と接する様にニップロール間を通過させてラミネートした後、10〜40℃の水槽に通して急冷し、積層フィルムがラミネートされた金属板を得る。
a) Production of film-laminated metal plate After laminating a metal plate preheated to 220 ° C. through a nip roll so that the polyester C layer side of the laminated film configured as described above is in contact with the metal plate, 10 to 40 A metal plate on which a laminated film is laminated is obtained by quenching through a water bath at ° C.
b)リメルト処理(再溶融処理)
フィルムラミネート金属板を、270℃に加熱した後に空冷し、更に水中急冷してリメルト金属板を作製する。
b) Remelt treatment (remelt treatment)
The film-laminated metal plate is heated to 270 ° C., then air-cooled, and further quenched in water to produce a remelt metal plate.
c)密着強度
上記リメルト金属板から、希塩酸により金属部の一部を溶解除去し、フィルムのみを取り出し、これをきっかけとしてフィルムと金属板を剥離する。充分に剥離した後、フィルムが伸びない様に補強材を貼り付け、15mm巾にカッティングする。カッティングして得たサンプルを引張試験機にかけ、引張速度5mmで剥離強度を測定する。
c) Adhesive strength A part of the metal part is dissolved and removed from the above-mentioned remelt metal plate with dilute hydrochloric acid, and only the film is taken out. After sufficiently peeling, a reinforcing material is pasted so that the film does not stretch, and cutting is performed to a width of 15 mm. The sample obtained by cutting is subjected to a tensile tester, and the peel strength is measured at a tensile speed of 5 mm.
本発明の積層フィルムは、一方側の表層がポリエステルA層、中間層がポリエステルB層、金属板と接する面側にポリエステルC層となる様に積層されていればよい。A層/B層の積層方法も特に制限はなく、多層押出し法を採用してもよいし、押出しラミネート法等を採用してもよい。 The laminated film of the present invention may be laminated so that the surface layer on one side is the polyester A layer, the intermediate layer is the polyester B layer, and the polyester C layer is on the side in contact with the metal plate. The layering method of the A layer / B layer is not particularly limited, and a multilayer extrusion method or an extrusion lamination method may be employed.
本発明の積層フィルムにおいて、上記A層とB層の構成比率は30〜70/70〜30質量%の範囲が好ましく、特に好ましいのは50〜60/50〜40質量%の範囲である。B層の比率が30%未満では、低温(5℃)での耐衝撃性が得られず、70%を超えると、製膜性や耐熱性が低下するからである。 In the laminated film of the present invention, the constituent ratio of the A layer and the B layer is preferably in the range of 30 to 70/70 to 30% by mass, particularly preferably in the range of 50 to 60/50 to 40% by mass. If the ratio of the B layer is less than 30%, impact resistance at a low temperature (5 ° C.) cannot be obtained, and if it exceeds 70%, the film forming property and heat resistance are deteriorated.
また本発明の積層フィルムは、無延伸のままであっても二軸延伸されたものであってもよい。この時に採用することのできる二軸延伸法としては、遂次二軸延伸、同時二軸延伸、或いはそれらを組合せた何れの方法であってもよい。遂次二軸延伸の場合、一般的には縦方向に延伸してから横方向に延伸する方法が採用されるが、逆の順序で延伸する方法で実施しても構わない。二軸延伸後は、熱処理によってポリエステルの配向を固定することが好ましいが、二軸延伸後、熱処理を行なう前に長手方向および/または幅方向に再延伸してもよい。更に、延伸の前後任意の時期に、フィルムの片面または両面にコロナ放電処理を施すことも可能である。 The laminated film of the present invention may be unstretched or biaxially stretched. The biaxial stretching method that can be employed at this time may be any of sequential biaxial stretching, simultaneous biaxial stretching, or a combination thereof. In the case of successive biaxial stretching, generally, a method of stretching in the longitudinal direction and then stretching in the transverse direction is adopted, but it may be carried out by a method of stretching in the reverse order. After biaxial stretching, it is preferable to fix the orientation of the polyester by heat treatment. However, after biaxial stretching, the polyester may be re-stretched in the longitudinal direction and / or the width direction before heat treatment. Furthermore, it is possible to perform corona discharge treatment on one or both sides of the film at any time before and after stretching.
本発明に係るラミネート金属板は、本発明に係る上記積層フィルムを、ポリエステルC層側が金属板側となる様に金属板にラミネートすることによって製造される。離型性を有するポリエステルA層でフィルムラミネート金属板の表層を構成することにより、絞り成形時にポンチとの離型性を高めることができるからである。 The laminated metal plate according to the present invention is produced by laminating the laminated film according to the present invention on a metal plate such that the polyester C layer side is the metal plate side. This is because by forming the surface layer of the film-laminated metal plate with the polyester A layer having releasability, the releasability with the punch can be enhanced during drawing.
ポリエステル積層フィルムを金属板にラミネートする方法には特に制限がなく、例えばドライラミネート法、サーマルラミネート法などを採用することができる。より具体的には、例えば220℃程度に予熱した金属板に、上記で作製したポリエステル積層フィルムのポリエステルC層が該金属板と接する様にニップロール間を通過させてラミネートし、その後10〜40℃の水槽中で急冷固化させることによりラミネートする。 There is no restriction | limiting in particular in the method of laminating | stacking a polyester laminated film on a metal plate, For example, the dry lamination method, the thermal lamination method, etc. are employable. More specifically, for example, it is laminated on a metal plate preheated to about 220 ° C. by passing between nip rolls so that the polyester C layer of the polyester laminated film prepared above is in contact with the metal plate, and then 10 to 40 ° C. Laminate by quenching and solidifying in a water bath.
また、積層フィルムのラミネートは金属板の片面だけに行ってもよく、或いは両面に行ってもよい。両面ラミネートの場合は、同時ラミネート法、遂次ラミネート法の何れを採用しても構わない。 Moreover, the lamination of the laminated film may be performed only on one side of the metal plate, or may be performed on both sides. In the case of double-sided laminating, either the simultaneous laminating method or the sequential laminating method may be adopted.
本発明における二軸延伸フィルムラミネート金属板を2ピース缶に適用する場合、金属板にラミネートした後、ポリエステルの配向を除去するため、ラミネートフィルムを構成するポリエステルの融点以上に加熱した後に急冷するというリメルト処理を行なうことが好ましい。リメルト処理後のX線観察による配向度は、10%以下で実質的に無配向と言えるものである。つまり、ポリエステルが配向状態にある2軸延伸フィルムでは、塑性変形したり延びたりし難いため、容器部を形成するための絞り成形が困難となり、ひどい場合は、絞りしごき成形時にフィルムが金属板から剥がれるデラミネート現象を起こしたり、破れや削れ等を起こし易くなるからである。しかしフィルムが実質的に無配向であれば、ラミネートしている金属板の変形に追随することができ、デラミネートや破れ等を起こすこともないので、2ピース缶の様に金属の塑性変形を伴う成形であっても支障なく行なうことができる。 When the biaxially stretched film laminated metal plate in the present invention is applied to a two-piece can, it is rapidly cooled after being heated above the melting point of the polyester constituting the laminate film in order to remove the orientation of the polyester after laminating the metal plate. It is preferable to perform a remelt treatment. The degree of orientation by X-ray observation after the remelt treatment is 10% or less and can be said to be substantially non-oriented. In other words, a biaxially stretched film in which the polyester is oriented is difficult to be plastically deformed or stretched, so that it is difficult to draw to form a container portion. This is because a delaminating phenomenon that peels off or tears or scrapes easily occurs. However, if the film is substantially non-oriented, it can follow the deformation of the laminated metal plate and does not cause delaminating or tearing, so plastic deformation of the metal like a two-piece can Even the accompanying molding can be performed without hindrance.
本発明のフィルムラミネート金属容器は、上記の様にして得られる二軸延伸タイプもしくは無配向タイプのフィルムラミネート金属板を缶状に成形してなる金属容器であり、容器の形状や金属容器の成形法などは特に制限されない。例えば、天地蓋を巻き締めて内容物を充填する所謂3ピース缶は勿論のこと、金属板を絞り成形して容器部を形成する2ピース缶などが含まれる。 The film laminated metal container of the present invention is a metal container formed by forming a biaxially stretched or non-oriented type film laminated metal plate obtained as described above into a can shape. Laws are not particularly limited. For example, not only a so-called three-piece can in which the top cover is wound and filled with contents, but also a two-piece can that forms a container portion by drawing a metal plate is included.
本発明の金属容器において、ポリエステル系の積層フィルムが金属容器の内壁面側になる様に成形してもよいし、外壁面側になる様に成形してもよい。但し、2ピース缶の場合は、前述した如く絞り加工適正の観点から、離型性に優れているポリエステルA層がポンチと接する様に、容器内壁面側に用いることが好ましい。 In the metal container of the present invention, the polyester-based laminated film may be molded so as to be on the inner wall surface side of the metal container, or may be molded so as to be on the outer wall surface side. However, in the case of a two-piece can, it is preferably used on the inner wall surface side of the container so that the polyester A layer having excellent releasability is in contact with the punch from the viewpoint of drawing processing appropriateness as described above.
尚、絞りしごき成形を行なう場合、必要に応じて、ポンチが接触するフィルム表面に潤滑剤を塗布してもよい。 In addition, when carrying out drawing ironing, you may apply | coat a lubricant to the film surface which a punch contacts as needed.
本発明のフィルムラミネート金属容器には、必要に応じて印刷等を施してもよく、また製缶工程・印刷工程等の後、再リメルト処理を行ってもかまわない。 The film-laminated metal container of the present invention may be subjected to printing or the like as necessary, and may be subjected to a re-melt process after a can making process or a printing process.
また、本発明で用いる各種のポリエステルには、必要に応じて酸化防止剤、熱安定剤、紫外線吸収剤、可塑剤、顔料、帯電防止剤、潤滑剤、結晶核剤、無機又は有機粒子よりなる滑剤等を配合してもよい。 In addition, various polyesters used in the present invention include an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer, a pigment, an antistatic agent, a lubricant, a crystal nucleating agent, inorganic or organic particles as necessary. You may mix | blend a lubricant etc.
本発明で用いる金属板としては、ティンフリースティール等の表面処理鋼板、アルミニウムまたはアルミニウム合金板、あるいは表面処理を施したアルミニウムまたはアルミニウム合金板などが使用できる。 As the metal plate used in the present invention, a surface-treated steel plate such as tin-free steel, an aluminum or aluminum alloy plate, or a surface-treated aluminum or aluminum alloy plate can be used.
また本発明における金属板上のフィルム厚みは特に限定されないが、被覆効果(防錆性)や耐衝撃性、経済性などを総合すると10〜50μmの範囲が好ましい。該フィルム厚みが10μm未満では低温での耐衝撃性が得られず、50μm超では過剰品質となって経済的に好ましくないからである。 Moreover, the film thickness on the metal plate in the present invention is not particularly limited, but is preferably in the range of 10 to 50 μm in view of covering effect (rust prevention), impact resistance, economy and the like. If the film thickness is less than 10 μm, impact resistance at low temperatures cannot be obtained.
以下、実施例を挙げて本発明をより具体的に説明するが、本発明はもとより下記実施例によって制限を受けるものではなく、前・後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に含まれる。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited by the following examples, but may be appropriately modified within a range that can meet the purpose described above and below. It is also possible to implement, and they are all included in the technical scope of the present invention.
また、下記実施例で採用した各種評価法は下記の通りである。 Moreover, the various evaluation methods employ | adopted in the following Example are as follows.
(1)ポリエステルの熱特性
ポリエステル組成物を300℃で5分間加熱溶融した後、液体窒素で急冷して得たサンプル10mgを用い、窒素気流中、示差走査型熱量計(DSC)を用いて10℃/分の昇温速度で発熱・吸熱曲線(DSC曲線)を測定したときの、融解に伴う吸熱ピークの頂点温度を融点Tm(℃)とし、昇温結晶化時の頂点温度をTc(℃)とした。
(1) Thermal properties of polyester 10 mg of a sample obtained by heating and melting a polyester composition at 300 ° C. for 5 minutes and then rapidly cooling with liquid nitrogen was used in a nitrogen stream using a differential scanning calorimeter (DSC). When the exothermic / endothermic curve (DSC curve) is measured at a rate of temperature rise of ° C / min, the peak temperature of the endothermic peak accompanying melting is the melting point Tm (° C), and the peak temperature at the temperature rising crystallization is Tc (° C ).
(2)製缶性
リメルトアルミ板をn=10で製缶し、成形缶上部に起こる座屈の程度を目視観察した。評価基準は以下の通りとし、○を実用性ありと評価した。
○:缶開口部の座屈未発生
△:缶開口部円周の約1/3に座屈発生
×:缶開口部円周の1/3以上に座屈発生
(2) Can-making property A remelt aluminum plate was made at n = 10, and the degree of buckling occurring at the upper part of the formed can was visually observed. Evaluation criteria were as follows, and ○ was evaluated as practical.
○: Buckling has not occurred in the can opening △: Buckling has occurred in about 1/3 of the circumference of the can opening ×: Buckling has occurred in more than 1/3 of the circumference of the can opening
(3)耐衝撃性
リメルトアルミ板を製缶して得た缶を280℃で40秒間加熱した後水中急冷した缶の、胴壁中央部より7cm角のサンプルを切り出す。このサンプルの缶外面に相当する面に先端径10mmの重り(600g)を高さ10cmから落して衝撃を与える。次いで7%の希塩酸を満たしたガラス容器上にサンプルを置き(サンプルの凸部が浸漬する状態で置き)、3日後に凸部の腐蝕状態を目視観察した。評価基準は以下の通りとし、○を実用性ありと評価した。
○:凸部の腐蝕未発生
×:凸部で腐蝕発生
(3) Impact resistance A 7 cm square sample of a can obtained by making a remelt aluminum plate at 280 ° C. for 40 seconds and then quenching in water is cut out from the center of the trunk wall. A weight (600 g) having a tip diameter of 10 mm is dropped from a height of 10 cm to a surface corresponding to the outer surface of the sample, and an impact is applied. Next, the sample was placed on a glass container filled with 7% dilute hydrochloric acid (placed with the convex portion of the sample immersed), and the corrosive state of the convex portion was visually observed after 3 days. Evaluation criteria were as follows, and ○ was evaluated as practical.
○: Corrosion did not occur on the convex part ×: Corrosion occurred on the convex part
(4)密着強度
リメルトアルミ板から、希塩酸によってアルミニウム板の一部を溶解除去し、フィルムのみを取り出した。これをきっかけとしてフィルムとアルミ板を剥離し、充分に剥離した後、フィルムが伸びない様に補強材を貼り付け、15mm巾にカッティングする。該サンプルを用いて引張試験機により引張速度5mmで剥離強度を測定した。
(4) Adhesive strength A part of the aluminum plate was dissolved and removed from the remelt aluminum plate with dilute hydrochloric acid, and only the film was taken out. Using this as a trigger, the film and the aluminum plate are peeled off, and after sufficiently peeling, a reinforcing material is attached so that the film does not stretch, and cutting to a width of 15 mm is performed. The peel strength of the sample was measured at a tensile speed of 5 mm using a tensile tester.
実施例1
〔積層ポリエステルフィルムの作製〕
ポリエステルA層:PET(東洋紡績社製の商品名「SG554」PETレジン)/PET−I(東洋紡績社製の商品名「RN163C」IPA10モル%共重合PET)の質量比率が50/50質量%のベース樹脂に、凝集タイプのシリカ粒子(平均粒径1.5μm)0.3質量%を含有させ、極限粘度0.7、エチレンテレフタレート環状3量体が0.4質量%のポリエステル組成物Aを用いた。
Example 1
[Production of laminated polyester film]
Polyester A layer: The mass ratio of PET (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PET-I (trade name “RN163C” IPA 10 mol% copolymerized PET manufactured by Toyobo Co., Ltd.) is 50/50 mass%. Polyester composition A containing 0.3% by mass of agglomerated type silica particles (average particle size 1.5 μm) in the base resin, having an intrinsic viscosity of 0.7 and an ethylene terephthalate cyclic trimer of 0.4% by mass. Was used.
ポリエステルB層:ジカルボン酸成分がテレフタル酸単位90モル%、炭素数36個のダイマー酸単位10モル%よりなり、ジオール成分がエチレングリコール単位100モル%であるダイマー酸共重合PETを100質量%のポリエステル組成物Bを用いた。 Polyester B layer: 90% by mole of dicarboxylic acid component, 10% by mole of dimer acid unit having 36 carbon atoms, and 100% by weight of dimer acid copolymerized PET having diol component of 100% by mole of ethylene glycol unit Polyester composition B was used.
上記組成物Aと組成物Bを別々の押出し機で溶融し、それらの溶融体をダイ内で合流させてから押出しし、急冷して未延伸積層シートを得た。 The composition A and the composition B were melted by separate extruders, the melts were merged in a die, extruded, and rapidly cooled to obtain an unstretched laminated sheet.
この未延伸積層シートを、予熱温度65℃、延伸温度100℃で縦方向に3.3倍延伸し、更にテンター中で予熱温度65℃、延伸温度90℃で横方向に4.0倍延伸する。その後、160℃で8秒間熱処理してから、160℃で4%の弛緩処理を行い、厚さ20μm(ポリエステルA層の厚み10μm、ポリエステルB層の厚み10μm)の二軸延伸積層フィルムを得た。該積層フィルムに対し、グラビアコーティング法でコート層厚みが50nmとなる様に調整したコート液(東洋紡績社製の商品名「バイロナール」)をポリエステルB層側にコーティングし、160℃で8秒間乾燥してポリエステルC層とした。 This unstretched laminated sheet is stretched 3.3 times in the longitudinal direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and further stretched in the tenter by 4.0 times in the transverse direction at a preheating temperature of 65 ° C. and a stretching temperature of 90 ° C. . Then, after heat-treating at 160 ° C. for 8 seconds, 4% relaxation treatment was performed at 160 ° C. to obtain a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm). . The laminated film is coated on the polyester B layer side with a coating solution (trade name “Vylonal” manufactured by Toyobo Co., Ltd.) adjusted to a thickness of 50 nm by a gravure coating method, and dried at 160 ° C. for 8 seconds. To obtain a polyester C layer.
〔フィルムラミネート金属板の作製〕
予熱したアルミ板の両面に、上記で作製したポリエステル積層フィルムのポリエステルC層がアルミ板と接する様にニップロール間を通過させてラミネートした後、熱処理を行い、直後に10〜40℃の水槽中で急冷し、両面にフィルムがラミネートされたアルミ板を得た。ラミネート時には、初期密着性や張力変動、ニップロールへの巻付け等も起こらず、本実施例の積層フィルムのラミネート適性は良好であった。
[Production of film-laminated metal plate]
After laminating by passing between nip rolls so that the polyester C layer of the polyester laminated film prepared above is in contact with the aluminum plate on both surfaces of the preheated aluminum plate, heat treatment is performed, and immediately in a 10-40 ° C. water bath. Quenching was performed to obtain an aluminum plate having a film laminated on both sides. At the time of lamination, initial adhesion, fluctuation in tension, winding around a nip roll, and the like did not occur, and the lamination suitability of the laminated film of this example was good.
次に該フィルムラミネートアルミ板を、270℃に加熱してから空冷し、更に水中急冷することによりリメルトアルミ板を作製した。 Next, the film-laminated aluminum plate was heated to 270 ° C., air-cooled, and further quenched in water to prepare a remelt aluminum plate.
〔フィルムラミネート金属容器の作製〕
上記で作製したリメルトアルミ板を、板厚減少率が30%となる様に絞りしごき成形を行なって、フィルムラミネート金属容器を成形した。成形時には、フィルムの剥離や破れはなく、金型との離型性等も良好であり、また熱処理後の急冷時にもフィルムの白化等の外観変化はなかった。
[Production of film-laminated metal container]
The remelted aluminum plate produced above was drawn and ironed so that the thickness reduction rate was 30% to form a film laminated metal container. At the time of molding, there was no peeling or tearing of the film, good releasability from the mold, etc., and there was no change in appearance such as whitening of the film even during rapid cooling after heat treatment.
更に外面を印刷した後、ニスを塗布し、加熱硬化後、冷風で急冷した。この様にして成形した容器に飲料を充填し、タブの付きの蓋を巻き締め接合した後、100℃で30分間温水処理して2ピース飲料缶を製造した。得られた飲料缶は、密着性、製缶性に優れており、また飲料へのオリゴマーの溶出やフィルムからの析出も生じなかった。更に、流通段階や低温保管時に予想される外部からの衝撃に対しても、フィルムの破れ等はなかった。 Furthermore, after printing the outer surface, a varnish was applied, and after heat-curing, it was quenched with cold air. The container formed in this way was filled with a beverage, and a lid with a tab was wound and joined, and then heated at 100 ° C. for 30 minutes to produce a two-piece beverage can. The obtained beverage can was excellent in adhesion and can-making property, and neither the elution of the oligomer into the beverage nor the precipitation from the film occurred. Furthermore, the film was not torn even against external impacts expected during the distribution stage or during low-temperature storage.
実施例2
ポリエステルA層:PET(東洋紡績社製の商品名「SG554」PETレジン)/PBT(東レ社製の商品名「1200S」PBT)の質量比率が50/50質量%のベース樹脂に、凝集タイプのシリカ粒子(平均粒径1.5μm)0.3質量%を含有させ、極限粘度0.7、エチレンテレフタレート環状3量体が0.4質量%のポリエステル組成物Aを用いた。
Example 2
Polyester A layer: PET (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PBT (trade name “1200S” PBT manufactured by Toray Industries, Inc.) Polyester composition A containing 0.3% by mass of silica particles (average particle size 1.5 μm), having an intrinsic viscosity of 0.7 and an ethylene terephthalate cyclic trimer of 0.4% by mass was used.
ポリエステルB層:ジカルボン酸成分がテレフタル酸単位90モル%、炭素数36個のダイマー酸単位10モル%よりなり、ジオール成分がエチレングリコール単位100モル%であるダイマー酸共重合PET40質量%と、PET(東洋紡績社製の商品名「SG554」PETレジン)/PBT(東レ社製の商品名「1200S」PBT)を質量比率30/30で混合したポリエステル組成物Bを用いた。 Polyester B layer: dimer acid copolymer composed of 90 mol% of dicarboxylic acid component, 10 mol% of dimer acid unit having 36 carbon atoms, and 40% by mass of dimer acid copolymer PET having 100 mol% of diol component of ethylene glycol, PET A polyester composition B prepared by mixing (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PBT (trade name “1200S” PBT manufactured by Toray Industries Inc.) at a mass ratio of 30/30 was used.
上記組成物Aと組成物Bを別々の押出し機で溶融し、それらの溶融体をダイ内で合流させて押出した後、急冷して未延伸積層シートを得た。 The composition A and the composition B were melted in separate extruders, and the melts were merged in a die and extruded, and then rapidly cooled to obtain an unstretched laminated sheet.
得られた未延伸積層シートを、予熱温度65℃、延伸温度100℃で縦方向に3.3倍延伸した後、テンター中で予熱温度65℃、延伸温度90℃で横方向に4.0倍延伸し、更に160℃で8秒間熱処理した後160℃で4%の弛緩処理を行い、厚さ20μm(ポリエステルA層の厚み10μm、ポリエステルB層の厚み10μm)の二軸延伸積層フィルムを得た。該フィルムに対し、グラビアコーティング法で、コート層厚みが50nmとなる様に調整したコート液(東洋紡績社製の商品名「バイロナール」)をポリエステルB層側にコーティングし、160℃で8秒間乾燥することによりポリエステルC層とした。 The obtained unstretched laminated sheet was stretched 3.3 times in the machine direction at a preheating temperature of 65 ° C. and a stretching temperature of 100 ° C., and then 4.0 times in the transverse direction at a preheating temperature of 65 ° C. and a stretching temperature of 90 ° C. The film was stretched, further heat-treated at 160 ° C. for 8 seconds, and then subjected to a relaxation treatment of 4% at 160 ° C. to obtain a biaxially stretched laminated film having a thickness of 20 μm (polyester A layer thickness 10 μm, polyester B layer thickness 10 μm). . The film is coated on the polyester B layer side with a coating solution (trade name “Vylonal” manufactured by Toyobo Co., Ltd.) adjusted to a thickness of 50 nm by a gravure coating method, and dried at 160 ° C. for 8 seconds. Thus, a polyester C layer was obtained.
これ以降の製缶工程および評価は、前記実施例1と同様にして行った。 The subsequent can manufacturing process and evaluation were performed in the same manner as in Example 1.
得られた飲料缶は、前記実施例1と同様に、密着性、製缶性に優れ、飲料へのオリゴマーの溶出やフィルムからの析出も生じなかった。更に、流通段階や低温保管時に予想される外部からの衝撃に対してもフィルムの破れ等は生じなかった。 As in Example 1, the obtained beverage can was excellent in adhesion and can-making properties, and did not cause oligomer elution into the beverage or deposition from the film. Furthermore, the film was not torn even against external impacts expected during the distribution stage or during low-temperature storage.
比較例1
ポリエステルA層:PET(東洋紡績社製の商品名「SG554」PETレジン)/PET−I(東洋紡績社製の商品名「RN163C」IPA10モル%共重合PET)の質量比率が50/50質量%のベース樹脂に、凝集タイプのシリカ粒子(平均粒径1.5μm)0.3質量%を含有させ、極限粘度0.7、エチレンテレフタレート環状3量体が0.4質量%のポリエステル組成物Aを用いた。
Comparative Example 1
Polyester A layer: The mass ratio of PET (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PET-I (trade name “RN163C” IPA 10 mol% copolymerized PET manufactured by Toyobo Co., Ltd.) is 50/50 mass%. Polyester composition A containing 0.3% by mass of agglomerated type silica particles (average particle size 1.5 μm) in the base resin, having an intrinsic viscosity of 0.7 and an ethylene terephthalate cyclic trimer of 0.4% by mass. Was used.
ポリエステルB層:ジカルボン酸成分がテレフタル酸単位90モル%、炭素数36個のダイマー酸単位10モル%よりなり、ジオール成分がエチレングリコール単位100モル%であるダイマー酸共重合PET100質量%のポリエステル組成物Bを用いた。 Polyester B layer: 100% by mass of a dimer acid copolymerized PET having a dicarboxylic acid component of 90 mol% terephthalic acid units, 10 mol% of a dimer acid unit having 36 carbon atoms, and a diol component of 100 mol% of an ethylene glycol unit Product B was used.
これ以降の製膜工程、製缶工程、評価は、前記実施例1と同様にして行った。 The film forming process, can manufacturing process, and evaluation thereafter were performed in the same manner as in Example 1.
得られた飲料缶は、耐衝撃性は良好であるものの、密着性や製缶性において前記実施例の品質には及ばなかった。 Although the obtained beverage can had good impact resistance, it did not reach the quality of the above examples in terms of adhesion and can manufacturing.
比較例2
ポリエステルA層:PET(東洋紡績社製の商品名「SG554」PETレジン)/PBT(東レ社製の商品名「1200S」PBT)の質量比率が40/60質量%のベース樹脂に、凝集タイプのシリカ粒子(平均粒径1.5μm)0.3質量%を含有させ、極限粘度0.7、エチレンテレフタレート環状3量体が0.4質量%のポリエステル組成物Aを用いた。
Comparative Example 2
Polyester A layer: PET (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PBT (trade name “1200S” PBT manufactured by Toray Industries, Inc.) Polyester composition A containing 0.3% by mass of silica particles (average particle size 1.5 μm), having an intrinsic viscosity of 0.7 and an ethylene terephthalate cyclic trimer of 0.4% by mass was used.
ポリエステルB層:ジカルボン酸成分がテレフタル酸単位90モル%、炭素数36個のダイマー酸単位10モル%よりなり、ジオール成分がエチレングリコール単位100モル%であるダイマー酸共重合PETを80質量%と、PET(東洋紡績社製の商品名「SG554」PETレジン)/PBT(東レ社製の商品名「1200S」PBT)を質量比率8/12で混合したポリエステル組成物Bを用いた。 Polyester B layer: The dicarboxylic acid component is 90 mol% of terephthalic acid units, the dimer acid unit having 36 carbon atoms is 10 mol%, and the diol component is 100 mol% of ethylene glycol units. Polyester composition B in which PET (trade name “SG554” PET resin manufactured by Toyobo Co., Ltd.) / PBT (trade name “1200S” PBT manufactured by Toray Industries, Inc.) was mixed at a mass ratio of 8/12 was used.
これ以降の製膜工程、製缶工程、評価は、前記実施例1と同様にして行った。 The film forming process, can manufacturing process, and evaluation thereafter were performed in the same manner as in Example 1.
得られた飲料缶は、耐衝撃性は高いものの、密着性、製缶性において前記実施例には著しく劣るものであった。 Although the obtained beverage can had high impact resistance, it was remarkably inferior to the said Example in adhesiveness and can-making property.
結果を下記表1に一括して示す。 The results are collectively shown in Table 1 below.
本願発明の絞りしごき缶被覆用フィルムは、製缶における成形加工性に優れ、且つ低温保管時や移送時の耐衝撃性も良好であるため、2ピース缶用のラミネートフィルムとしても利用することができ、産業界に寄与すること大である。 The squeezed iron can coating film of the present invention is excellent in molding processability in can making, and also has good impact resistance during low-temperature storage and transfer, so it can be used as a laminate film for two-piece cans. It is possible to contribute to the industry.
Claims (5)
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JP2010240985A (en) * | 2009-04-06 | 2010-10-28 | Toyobo Co Ltd | Metal plate laminated film |
WO2014203857A1 (en) | 2013-06-21 | 2014-12-24 | 東洋製罐株式会社 | Thermoplastic resin-coated metal plate and can body and can lid made from same |
US11078375B2 (en) | 2013-06-21 | 2021-08-03 | Toyo Seikan Group Holdings, Ltd. | Thermoplastic resin-coated metal sheet, can body and can lid made from the same metal sheet |
KR20170063736A (en) | 2014-10-06 | 2017-06-08 | 도요세이칸 그룹 홀딩스 가부시키가이샤 | Coated metal sheet further covered with an organic resin, can body and can lid made therfrom |
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