JP2005088683A - Airbag device for front passenger seat - Google Patents

Airbag device for front passenger seat Download PDF

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JP2005088683A
JP2005088683A JP2003323122A JP2003323122A JP2005088683A JP 2005088683 A JP2005088683 A JP 2005088683A JP 2003323122 A JP2003323122 A JP 2003323122A JP 2003323122 A JP2003323122 A JP 2003323122A JP 2005088683 A JP2005088683 A JP 2005088683A
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airbag
folded
base fabric
central hole
expansion
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Kazuaki Bito
和彰 尾藤
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Toyoda Gosei Co Ltd
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Toyoda Gosei Co Ltd
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Priority to JP2003323122A priority Critical patent/JP2005088683A/en
Priority to US10/889,363 priority patent/US7404575B2/en
Priority to EP04016432A priority patent/EP1498320A3/en
Publication of JP2005088683A publication Critical patent/JP2005088683A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an airbag device for a front passenger seat having a developed and expanded airbag capable of restraining a passenger near a suitable position, and suppressing interference with an obstacle even when the obstacle with height generally same an upper surface level of an instrument panel is disposed near the instrument panel. <P>SOLUTION: The airbag device M for the front passenger seat comprises the airbag 10 that can expand when gas flows in, and a case 45 storing and holding the folded airbag. The airbag is made to be an annular element comprising a center hole 11 penetrating in a generally vertical direction at the time of finishing the expansion and finishing the expansion so as to close the center hole. The airbag comprises inner peripheral side base cloth 22 in an inner peripheral surface side of the center hole, and outer peripheral surface side base cloth 26 in an outer peripheral surface side. In a front part side of the base cloth 26, a gas flow inlet 18 attached to the case at a peripheral edge is arranged. An opening 11a in a lower part side of the center hole is expanded at the time of expanding, and a lower part side peripheral edge 12a of the center hole is moved downward, thereby finishing the expansion. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、助手席前方のインストルメントパネル(以下、インパネと略す)の部位に搭載される助手席用エアバッグ装置に関する。   The present invention relates to an airbag device for a passenger seat mounted on a portion of an instrument panel (hereinafter abbreviated as instrument panel) in front of the passenger seat.

従来、助手席用エアバッグ装置では、袋状のエアバッグが、展開膨張完了時の形状として、乗員側で略鉛直方向に沿って配置される乗員側壁部と、乗員側壁部の外周縁から車両前方側に略円錐状に狭まる周壁部と、を備えた略円錐形状としていた(例えば、特許文献1参照)。また、このエアバッグは、展開膨張完了時の周壁部の下部側における前部側に、略水平方向に沿う開口面としてガス流入口を配置させ、ガス流入口周縁をケースに取り付ける構成としていた。   2. Description of the Related Art Conventionally, in a passenger seat airbag device, a bag-like airbag is formed from a passenger side wall portion that is arranged along a substantially vertical direction on the occupant side as a shape when deployment and inflation are completed, and an outer periphery of the occupant side wall portion. It was made into the substantially cone shape provided with the surrounding wall part narrowed in the substantially cone shape at the front side (for example, refer patent document 1). In addition, this airbag has a configuration in which a gas inlet is disposed as an opening surface along a substantially horizontal direction on the front side on the lower side of the peripheral wall at the time of completion of deployment and the gas inlet periphery is attached to the case.

このエアバッグは、予備折りした後に、左右方向に折目を付ける横折りや前後方向に折目を付ける縦折りを行って、ケース内に収納されており、予備折り終了時の予備折り形状を、乗員側壁部における上縁の近傍部位を、ガス流入口と対向する位置に、配置させて、乗員側壁部を周壁部の下部側に重ねて平らにした形状としていた。   This air bag is pre-folded and then folded horizontally and folded in the left-right direction and vertically folded in the front-rear direction and stored in the case. The vicinity of the upper edge of the occupant side wall is arranged at a position facing the gas inlet, and the occupant side wall is flattened on the lower side of the peripheral wall.

このようなエアバッグ装置では、展開膨張時、エアバッグは、ガス流入口から膨張用ガスを流入させて、横折りや縦折りの折目を解消しつつ、インパネに配置されたドアを押し開いて突出し、車両の後方側へ展開膨張しており、その際、エアバッグの予備折り時において、ガス流入口と対向する位置には、乗員側壁部における上縁の近傍部位が配置されていることから、ガス流入口と対向する乗員側壁部の上縁近傍部位が、流入当初の膨張用ガスの押圧力によって、乗員側壁部の下縁側の部位等の他の部位に比べて、先行して、上方へ強く押し上げられることから、乗員側壁部を略鉛直方向に沿うように配置させ易かった。   In such an airbag device, when the airbag is deployed and inflated, the airbag causes the inflation gas to flow in from the gas inlet and pushes open the door disposed on the instrument panel while eliminating the folds in the horizontal and vertical folds. In this case, when the airbag is pre-folded, a portion near the upper edge of the occupant side wall is disposed at a position facing the gas inlet. From the vicinity of the upper edge portion of the occupant side wall portion facing the gas inlet, in comparison with other portions such as the lower edge side portion of the occupant side wall portion due to the pressing force of the inflation gas at the beginning of the inflow, Since it was pushed upward strongly, it was easy to arrange the occupant side wall portion along the substantially vertical direction.

そして、この乗員側壁部の上縁近傍部位が、強く押し上げられれば、横折りや縦折りの折目を素早く解消させることにも寄与できて、乗員側壁部を広く展開させることも可能となり、エアバッグの展開膨張時、ガス流入口周縁と略直交する状態となる乗員側壁部を、素早く略鉛直方向に沿うように配置させることができて、乗員側へ部分的な押圧力を作用させないように、エアバッグを、広く開いた状態で展開させることが可能となっていた。
特開2002−255004公報
If the area near the upper edge of the occupant side wall portion is pushed up strongly, it can contribute to quickly eliminating the folds of the horizontal fold and the vertical fold, and the occupant side wall portion can be widely expanded. When the bag is deployed and inflated, the occupant side wall portion that is in a state substantially orthogonal to the gas inlet peripheral edge can be quickly arranged along the substantially vertical direction so that a partial pressing force does not act on the occupant side. The airbag can be deployed in a wide open state.
JP 2002-255004 A

しかし、従来の助手席用エアバッグ装置では、エアバッグの展開膨張時、乗員側壁部が、略鉛直方向に配置させた広い面とした状態で、車両後方側へ移動できるものの、インパネの近傍で、インパネの高さ付近までの高さの障害物が配置されているような場合においては、その障害物との干渉を抑えて、エアバッグの膨張を完了させることに、改善の余地があった。   However, in the conventional airbag device for a passenger seat, when the airbag is deployed and inflated, the occupant side wall portion can move to the rear side of the vehicle with a wide surface arranged in a substantially vertical direction, but in the vicinity of the instrument panel. In the case where an obstacle up to the height of the instrument panel is arranged, there is room for improvement in suppressing the interference with the obstacle and completing the inflation of the airbag. .

本発明は、上述の課題を解決するものであり、展開膨張するエアバッグが、適正位置付近の乗員を広い面で拘束できるとともに、インパネの近傍で、インパネの上面付近までの高さの障害物が配置されていても、その障害物との干渉を抑えることができる助手席用エアバッグ装置を提供することを目的とする。   The present invention solves the above-described problem, and an airbag that is inflated and inflated can restrain an occupant in the vicinity of an appropriate position on a wide surface, and is an obstacle with a height near the top of the instrument panel near the instrument panel. It is an object of the present invention to provide an airbag device for a passenger seat that can suppress interference with an obstacle even when the vehicle is disposed.

本発明に係る助手席用エアバッグ装置は、膨張用ガスの流入時に膨張可能に折り畳まれて収納されるエアバッグと、
折り畳んだエアバッグを収納して保持するとともに、助手席前方のインストルメントパネルから、膨張時のエアバッグを車両後方側へ突出可能に、配設されるケースと、
を備えた助手席用エアバッグ装置であって、
エアバッグが、
膨張完了時の略上下方向に沿って貫通する中央孔を配置させて、周囲の膨らむ基布によって中央孔が閉塞されるように膨張を完了させる環状体として構成されるとともに、
中央孔の内周面側に位置する内周側基布と、膨張完了時の内周側基布と対向するようにエアバッグの外周面側に位置する外周側基布と、を備えて構成され、
さらに、外周側基布における前部側に、周縁をケースに取り付けて膨張用ガスの流入用として開口されるガス流入口を配設させて、膨張時に、中央孔の下部側の開口を広げた状態として、中央孔の下部側周縁を、上方から下方に移動させて膨張を完了させるように、構成されていることを特徴とする。
An airbag device for a passenger seat according to the present invention includes an airbag that is folded and stored so as to be inflatable when inflating gas flows in,
A case arranged to store and hold the folded airbag and to be able to project the airbag when inflated from the instrument panel in front of the passenger seat to the vehicle rear side;
An airbag device for a passenger seat equipped with
Airbag
A central hole penetrating substantially along the vertical direction at the completion of the expansion is arranged, and is configured as an annular body that completes the expansion so that the central hole is closed by a surrounding base cloth,
An inner peripheral base fabric positioned on the inner peripheral surface side of the central hole, and an outer peripheral base fabric positioned on the outer peripheral surface side of the airbag so as to face the inner peripheral base fabric when the inflation is completed And
Furthermore, a gas inlet that is opened for inflow of inflation gas by disposing a peripheral edge to the case on the front side of the outer peripheral side fabric is arranged to widen the opening on the lower side of the central hole during inflation. The state is characterized in that the lower peripheral edge of the central hole is moved from above to below to complete the expansion.

本発明に係る助手席用エアバッグ装置では、エアバッグは、膨張時、中央孔の下部側の開口を広げた状態として、中央孔の下部側周縁が、上方から下方に移動して、膨張を完了させることから、インパネ近傍にインパネの上面付近までの高さの障害物があったとしても、エアバッグは、その障害物を中央孔内に下方から挿入させることができる。すなわち、エアバッグは、障害物を強く押し下げたり車両後方側へ押したりするような障害物との干渉を抑えて、膨張を完了させることができる。   In the passenger seat airbag device according to the present invention, when the airbag is inflated, the lower peripheral edge of the center hole is moved downward from the upper side with the opening on the lower side of the center hole widened, and the airbag is inflated. Since it is completed, even if there is an obstacle in the vicinity of the upper surface of the instrument panel near the instrument panel, the airbag can be inserted into the central hole from below. That is, the airbag can complete the inflation by suppressing interference with the obstacle that strongly pushes down the obstacle or pushes it toward the rear of the vehicle.

そして、障害物がない場合でも、エアバッグは、ガス流入口から膨張用ガスを流入させれば、環状となっているため、外周側基布と内周側基布との間で、左右両側に流れることから、中央孔を開口させつつ、外周側基布における乗員側壁部を、左右方向に広く広げて、車両後方側に移動させることから、シートの背もたれ部付近に背中を配置させて着座していた乗員、すなわち、適正位置付近に着座していた乗員が前進してきても、部分的な押圧力を作用させること無く、左右方向に幅広とした乗員側の部位によって、乗員を的確に拘束することができる。   Even when there are no obstacles, the airbag has an annular shape when inflating gas is allowed to flow in from the gas inlet, so that the left and right sides of the airbag are between the outer peripheral base fabric and the inner peripheral base fabric. Therefore, while the center hole is opened, the occupant side wall portion of the outer base fabric is widened in the left-right direction and moved to the rear side of the vehicle, so the seat is seated with the back positioned near the backrest portion of the seat. Even if the occupant who was sitting, that is, the occupant seated in the vicinity of the appropriate position, moves forward, the occupant is accurately restrained by the occupant side portion that is wide in the left-right direction without applying partial pressing force can do.

したがって、本発明に係る助手席用エアバッグ装置では、展開膨張するエアバッグが、適正位置付近の乗員を広い面で拘束できるとともに、インパネの近傍で、インパネの上面付近までの高さの障害物が配置されていても、中央孔に障害物を挿入させるようにして、その障害物との干渉を抑えることができる。   Therefore, in the passenger airbag device according to the present invention, the airbag that is inflated and inflated can restrain an occupant in the vicinity of the appropriate position on a wide surface, and also has an obstacle in the vicinity of the instrument panel up to the upper surface of the instrument panel Even if is arranged, an obstacle can be inserted into the central hole, and interference with the obstacle can be suppressed.

この場合のエアバッグは、非膨張の状態で、中央孔の下部側周縁を上方側に折り返すとともに、ガス流入口を下面側に位置させた状態として、ガス流入口の上方に、内周側基布を介在させて外周側基布を配置させて、略左右対称形の平らに展開させるように、予備折りし、予備折り状態から、ケースに収納可能な寸法とするように、左右方向の折目を付けてガス流入口を中心とした前後方向の幅寸法を狭める横折りと、前後方向の折目を付けて左右方向の幅寸法を狭める縦折りと、によって、折り畳んでもよい。   In this case, the airbag is in a non-inflated state with the lower peripheral edge of the central hole folded upward and the gas inlet positioned on the lower surface, with the inner peripheral base above the gas inlet. Place the outer fabric on the outer circumference with the cloth in between, pre-fold it so that it is flattened in a substantially bilaterally symmetrical shape, and then fold it in the left-right direction so that it can be stored in the case from the pre-folded state. You may fold by the horizontal fold which narrows the width dimension of the front-back direction centering on a gas inflow opening, and the vertical fold which attaches the fold of the front-back direction and narrows the width dimension of the left-right direction.

このようにエアバッグを折り畳めば、膨張時のエアバッグは、中央孔の下部側周縁に、膨張用ガスが流入しない状態で、中央孔を開口させることができることから、中央孔の下部側開口が、中央孔の下部側周縁を折り返さないで膨張させている場合に比べて、広い内径寸法で開口できることとなり、一層、障害物を中央孔内に挿入させ易くなって、エアバッグは、障害物を押し下げたり、車両後方側へ押したりするような障害物との干渉を、一層抑えて、膨張を完了させることができる。また、このように折り畳んだエアバッグは、折り返し部より上部側の部位が膨らんだ後、下部側の折り返し部が膨張することから、中央孔の下部側周縁を上方から下方に移動させて膨張を完了させる態様を、得易くなる。   If the airbag is folded in this way, the airbag at the time of inflation can be opened to the lower peripheral edge of the central hole without inflating gas flowing into the central hole. Compared with the case where the lower peripheral edge of the central hole is inflated without being folded back, it can be opened with a wider inner diameter, and it becomes easier to insert the obstacle into the central hole. The expansion can be completed by further suppressing interference with an obstacle that is pushed down or pushed toward the rear of the vehicle. In addition, the airbag folded in this way is inflated by moving the lower peripheral edge of the central hole downward from the upper side, since the folded portion on the lower side expands after the portion on the upper side from the folded portion expands. It becomes easy to obtain the aspect to complete.

なお、エアバッグの膨張時に、中央孔の下部側周縁を上方から下方に移動させて膨張を完了させる態様は、上記の折り返し部を設ける他、膨張用ガスを上部側に多く流すように、膨張用ガスの流れを制御する整流手段を設けたり、あるいは、乗員側壁部の上縁側をガス流入口と対向させるように予備折りして、膨張時、乗員側壁部の上縁側が、素早く上方に位置して膨張を完了させるように、折り畳み手段により、構成することができる。   When the airbag is inflated, the lower side peripheral edge of the central hole is moved downward from the upper side to complete the inflation. In addition to providing the folded portion, the inflation is performed so that a large amount of inflation gas flows to the upper side. Rectifying means for controlling the flow of the gas for the passenger or pre-folding so that the upper edge side of the passenger side wall portion faces the gas inlet, and the upper edge side of the passenger side wall portion is quickly positioned upward when inflated. Thus, the folding means can be configured to complete the expansion.

以下、本発明の一実施形態を図面に基づいて説明すると、実施形態の助手席用エアバッグ装置Mは、図1・2に示すように、インパネ(インストルメントパネル)1の表面における上面1a側の内部に配置されるトップマウントタイプである。このエアバッグ装置Mは、折り畳まれたエアバッグ10と、エアバッグ10に膨張用ガスを供給するインフレーター43と、エアバッグ10及びインフレーター43を収納保持するケース45と、エアバッグ10をケース45に取り付けるためのリテーナ41と、折り畳まれたエアバッグ10を覆うエアバッグカバー53と、を備えて構成されている。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, an airbag device M for a passenger seat according to the embodiment has an upper surface 1 a side on the surface of an instrument panel (instrument panel) 1. It is a top mount type that is placed inside the. The airbag apparatus M includes a folded airbag 10, an inflator 43 that supplies inflation gas to the airbag 10, a case 45 that stores and holds the airbag 10 and the inflator 43, and the airbag 10 in the case 45. The retainer 41 for attaching and the airbag cover 53 which covers the folded airbag 10 are comprised.

なお、本明細書での上下・前後・左右の関係は、助手席用エアバッグ装置Mが車両に搭載された状態を基準とするもので、搭載時の車両の上下・前後・左右の関係と一致するものである。   The vertical / front / rear / left / right relationship in this specification is based on the state in which the passenger seat airbag device M is mounted on the vehicle. It matches.

エアバッグカバー53は、図1・2に示すように、実施形態の場合、インパネ1と一体的に形成されている。このインパネ1は、裏面側のポリプロピレン等の硬質合成樹脂からなるベース部2と、ベース部2の外表面側を覆う発泡ポリウレタン等の発泡層とスキン層とを有した被覆層3と、を備えて構成されている。そして、エアバッグカバー53の部位には、ベース部2の代わりに、ポリオレフィン系熱可塑性エラストマー等の軟質合成樹脂製の軟質部4が配設されている。このエアバッグカバー53は、周囲に薄肉の破断予定部56を配置させた二つの扉部54F・54Bを配設させて、構成されている。破断予定部56は、インパネ1の上方から見てH字形状に配置されており、二つの扉部54F・54Bが、それぞれ、前端側と後端側とをヒンジ部55として、前後両側に開くように、構成されている。   In the embodiment, the airbag cover 53 is formed integrally with the instrument panel 1 as shown in FIGS. The instrument panel 1 includes a base portion 2 made of a hard synthetic resin such as polypropylene on the back surface side, and a covering layer 3 having a foam layer such as polyurethane foam and a skin layer covering the outer surface side of the base portion 2. Configured. A soft portion 4 made of a soft synthetic resin such as a polyolefin-based thermoplastic elastomer is disposed in place of the base portion 2 at a portion of the airbag cover 53. The airbag cover 53 is configured by arranging two door portions 54F and 54B around which a thin portion to be broken 56 is disposed. The fracture | rupture planned part 56 is arrange | positioned at the H shape seeing from the upper direction of the instrument panel 1, and the two door parts 54F and 54B open to the front and back both sides by making the front end side and the rear end side into hinge parts 55, respectively. It is configured as such.

また、エアバッグカバー53の部位には、扉部54F・54Bの配置位置を囲むように、裏面側から下方へ突出する略四角筒形状の連結壁部57が、配設されている。連結壁部57には、前後方向で対向する壁部57a・57bの所定位置に、複数の係止孔58が貫通されている。これらの係止孔58には、ケース45に形成された係止爪51が挿入され、連結壁部57が係止爪51に係止されている。各係止爪51の連結壁部57の係止は、連結壁部57とケース45との連結状態を確保して、膨張時のエアバッグ10が、円滑に、扉部54F・54Bを押し上げて破断予定部56を破断できるようにするためである。   Further, a connecting wall portion 57 having a substantially rectangular tube shape that protrudes downward from the back surface side is disposed at a portion of the airbag cover 53 so as to surround the arrangement position of the door portions 54F and 54B. A plurality of locking holes 58 are penetrated through the connecting wall portion 57 at predetermined positions of the wall portions 57a and 57b facing each other in the front-rear direction. A locking claw 51 formed in the case 45 is inserted into the locking holes 58, and the connecting wall portion 57 is locked to the locking claw 51. Locking of the connecting wall portion 57 of each locking claw 51 secures the connection state between the connecting wall portion 57 and the case 45, and the airbag 10 when inflated smoothly pushes up the door portions 54F and 54B. This is because the planned fracture portion 56 can be broken.

なお、軟質部4は、実施形態の場合、エアバッグカバー53の各扉部54F・54Bの裏面側と、連結壁部57自体と、扉部54F・54Bの各ヒンジ部55付近のインパネ1の裏面側における連結壁部57を越えた前後部位と、に配置されている。   In the case of the embodiment, the soft portion 4 includes the back surface side of the door portions 54F and 54B of the airbag cover 53, the connecting wall portion 57 itself, and the instrument panel 1 near the hinge portions 55 of the door portions 54F and 54B. It is arrange | positioned in the front-back site | part which exceeded the connection wall part 57 in the back surface side.

ケース45は、図1・2に示すように、上端側に長方形状の開口45aを有した板金製の略直方体形状に形成され、長方形板状の底壁部46と、底壁部46の外周縁から略四角筒形状に、エアバッグカバー53側の上方へ延びる側壁部50と、を備えて構成されている。底壁部46は、左右方向に長く延びた長方形板状としており、中央に、インフレーター43の上部側を下方からエアバッグカバー53側の上方へ挿入可能な略円形に開口した挿入孔47を、備えている。底壁部46の挿入孔47の周縁には、リテーナ41の各ボルト41bを挿通可能な取付孔48が、形成されている。また、底壁部46には、ケース45を車両のボディ6側に連結させるブラケット49が、底壁部46の左右両側部位の下面側に、固定されている。各ブラケット49には、ボルト7を螺合させるためのナット49aが、固着されている。ボディ6側には、リインフォースメント6aから延びるブラケット6bが配設され、ボルト7は、ブラケット6bの取付座6cを貫通して、ナット49aに螺合されている。各ボルト7のナット49aへの締め付けにより、ケース45、すなわち、エアバッグ装置Mが、ボディ6側に取付固定されている。   As shown in FIGS. 1 and 2, the case 45 is formed in a substantially rectangular parallelepiped shape made of a sheet metal having a rectangular opening 45 a on the upper end side, and has a rectangular plate-shaped bottom wall portion 46, and an outside of the bottom wall portion 46. A side wall 50 extending upward on the side of the airbag cover 53 is formed in a substantially rectangular tube shape from the periphery. The bottom wall portion 46 has a rectangular plate shape that extends in the left-right direction, and has an insertion hole 47 that opens in a substantially circular shape in the center so that the upper side of the inflator 43 can be inserted from below into the upper side of the airbag cover 53. I have. An attachment hole 48 through which each bolt 41 b of the retainer 41 can be inserted is formed at the periphery of the insertion hole 47 of the bottom wall portion 46. In addition, a bracket 49 for connecting the case 45 to the vehicle body 6 side is fixed to the bottom wall portion 46 on the lower surface side of the left and right side portions of the bottom wall portion 46. A nut 49 a for screwing the bolt 7 is fixed to each bracket 49. A bracket 6b extending from the reinforcement 6a is disposed on the body 6 side, and the bolt 7 passes through the mounting seat 6c of the bracket 6b and is screwed into the nut 49a. The case 45, that is, the airbag apparatus M, is attached and fixed to the body 6 side by tightening each bolt 7 to the nut 49a.

なお、底壁部46の挿入孔47の近傍周縁には、挿入孔47を囲むように上方へ突出するリブ46aが、形成されている。このリブ46aは、リテーナ41の基部41aの下方領域に配置されて、基部41aの底壁部46側への押圧時、底壁部46とエアバッグ10のガス流入口18の周縁17とのシール性を向上させるために、配設されている。   A rib 46 a protruding upward so as to surround the insertion hole 47 is formed on the peripheral edge of the bottom wall portion 46 in the vicinity of the insertion hole 47. The rib 46 a is disposed in a region below the base 41 a of the retainer 41, and seals the bottom wall 46 and the peripheral edge 17 of the gas inlet 18 of the airbag 10 when the base 41 a is pressed toward the bottom wall 46. It is provided in order to improve the performance.

また、ケース45の側壁部50には、車両の前後の部位の上端に、ケース45の外方でかつ下方へ反転する複数の係止爪51が、形成されている。各係止爪51は、既述したように、エアバッグカバー53の連結壁部57の係止孔58に挿入されて、連結壁部57を係止している。   The side wall 50 of the case 45 is formed with a plurality of locking claws 51 that are inverted outward and downward from the case 45 at the upper ends of the front and rear parts of the vehicle. As described above, each locking claw 51 is inserted into the locking hole 58 of the connecting wall portion 57 of the airbag cover 53 to lock the connecting wall portion 57.

インフレーター43は、上部側外周面に複数のガス吐出口43bを有した略円柱状の本体部43aを備えたディスクタイプとしている。本体部43aの外周面には、インフレーター43をケース45に取り付けるためのフランジ部43cが設けられている。フランジ部43cは、本体部43aの外周面から突出する略四角環状(略正方形板状)として、その四隅に、それぞれ、取付孔43dを貫通させている。各取付孔43dは、ケース45の底壁部46の各取付孔48と対応する位置に配置されるとともに、取付孔48の内径寸法と同一の内径寸法としている。   The inflator 43 is of a disc type provided with a substantially cylindrical main body 43a having a plurality of gas discharge ports 43b on the upper outer peripheral surface. A flange portion 43 c for attaching the inflator 43 to the case 45 is provided on the outer peripheral surface of the main body portion 43 a. The flange portion 43c has a substantially quadrangular annular shape (substantially square plate shape) protruding from the outer peripheral surface of the main body portion 43a, and has attachment holes 43d penetrating through the four corners. Each mounting hole 43 d is disposed at a position corresponding to each mounting hole 48 of the bottom wall portion 46 of the case 45, and has the same inner diameter dimension as the inner diameter dimension of the mounting hole 48.

リテーナ41は、板金から形成されて、ケース45の挿入孔47と略同形に開口する孔を備えた基部41aと、基部41aの外周縁からエアバッグカバー53側の上方に延びる略四角筒形状のガイド壁部41cと、を備えて構成されている。基部41aは、外周縁を略四角形状(略正方形状)に形成されて、その四隅の部位に、下方に延びるボルト41bを固着させている。各ボルト41bは、リテーナ41がエアバッグ10内に配置された状態で、エアバッグ10の取付孔19、ケース45の底壁部46の取付孔48、及び、インフレーター43のフランジ部43cの取付孔43dに挿入されて、ナット42を締め付けられることにより、エアバッグ10とインフレーター43とをケース45の底壁部46に取り付けている。すなわち、各ボルト41bへのナット42の締め付け時、エアバッグ10のガス流入口18の周縁17が基部41aによって底壁部46に押し付けられて、エアバッグ10が底壁部46に取り付けられ、インフレーター43のフランジ部43cが挿入孔47の周縁に押し付けられて、インフレーター43が底壁部46に取り付けられることとなる。また、リテーナ41のガイド壁部41cは、上方に延びた先端を、インフレーター43の本体部43aの上端面と一致する高さまで、延ばして配設されている。ガイド壁部41cは、基部41aの略四角形とする外縁からエアバッグカバー53側の上方へ延ばしている。   The retainer 41 is formed of a sheet metal, and has a base portion 41a having a hole that opens substantially in the same shape as the insertion hole 47 of the case 45, and a substantially rectangular tube shape that extends upward from the outer peripheral edge of the base portion 41a on the airbag cover 53 side. And a guide wall portion 41c. The base 41a has an outer peripheral edge formed in a substantially square shape (substantially square shape), and bolts 41b extending downward are fixed to the four corner portions. The bolts 41b are formed in the state in which the retainer 41 is disposed in the airbag 10, and the mounting hole 19 of the airbag 10, the mounting hole 48 of the bottom wall portion 46 of the case 45, and the mounting hole of the flange portion 43c of the inflator 43. The airbag 10 and the inflator 43 are attached to the bottom wall portion 46 of the case 45 by being inserted into 43d and tightening the nut 42. That is, when the nut 42 is tightened to each bolt 41b, the peripheral edge 17 of the gas inlet 18 of the airbag 10 is pressed against the bottom wall portion 46 by the base portion 41a, and the airbag 10 is attached to the bottom wall portion 46. The flange portion 43 c of 43 is pressed against the peripheral edge of the insertion hole 47, and the inflator 43 is attached to the bottom wall portion 46. Further, the guide wall portion 41 c of the retainer 41 is disposed by extending the tip extending upward to a height that matches the upper end surface of the main body portion 43 a of the inflator 43. The guide wall portion 41c extends upward on the airbag cover 53 side from the outer edge of the base portion 41a having a substantially rectangular shape.

エアバッグ10は、図1・3〜6に示すように、乗員側の壁部28を底面として前部側にかけて狭まる略四角錐形状に膨張する形状とするとともに、膨張完了時の前上部位10aから後下部位10bにかけて略上下方向に沿って貫通する中央孔11を配置させ、かつ、周囲の膨らむ基布22によって中央孔11が閉塞されるように膨張を完了させる環状体として、構成されている。すなわち、このエアバッグ10は、膨張して膨らむ環状本体部12が、中央孔11の周囲に、前側膨張部13、後側膨張部14、左側膨張部15、及び、右側膨張部16を配置させて、構成されている。   As shown in FIGS. 1 to 6, the airbag 10 has a shape that expands into a substantially quadrangular pyramid shape that narrows toward the front portion with the occupant-side wall portion 28 as a bottom surface, and a front upper portion 10 a at the completion of the expansion. The center hole 11 penetrating along the substantially vertical direction from the rear lower part 10b to the rear lower part 10b is arranged, and is configured as an annular body that completes expansion so that the center hole 11 is closed by the surrounding base cloth 22 Yes. That is, in the airbag 10, the annular main body portion 12 that is inflated and inflated has a front inflatable portion 13, a rear inflatable portion 14, a left inflatable portion 15, and a right inflatable portion 16 around the central hole 11. Configured.

さらに、環状本体部12を構成するシート材としては、中央孔11の内周面側に位置する内周側基布22と、膨張完了時の内周側基布22と対向するようにエアバッグ10の外周面側に位置する外周側基布26と、を備えて構成されている。さらに、図7に示すように、内周側基布22は、下縁23d側を大きく凹ました前部側の第1内側基布23と、後部側の長方形板状の第2内側基布24と、から構成されている。また、外周側基布26は、下縁27d側を大きく凹ました前部側の第1外側基布27と、後部側の乗員側壁部となる長方形板状の第2外側基布28と、から構成されている。これらの基布23・24・27・28は、後述する補強布30・31・32とともに、ポリエステル糸やポリアミド糸等の可撓性を有した織布から形成されて、シリコン等のコーティング剤を塗布しないノンコート布として、構成されている。第1内側基布23は、前側膨張部13の後面13b側を構成する部位から、斜め上の後方側の左右両側に延びるように、左側膨張部15と右側膨張部16との内面15b・16b側を構成する部位を配設させて、構成されている。第1外側基布26は、前側膨張部13の前面13a側を構成する部位から、斜め上の後方側の左右両側に延びるように、左側膨張部15と右側膨張部16との外面15a・16a側を構成する部位を配設させて、構成されている。第2内側基布24は、後側膨張部14の前面14aを構成する部位となり、第2外側基布28は、後側膨張部14の後面14bを構成する部位となる。   Further, as the sheet material constituting the annular main body portion 12, an air bag is provided so as to face the inner peripheral base fabric 22 located on the inner peripheral surface side of the central hole 11 and the inner peripheral base fabric 22 at the completion of the inflation. 10 and the outer peripheral side base cloth 26 located on the outer peripheral surface side. Further, as shown in FIG. 7, the inner peripheral base fabric 22 has a first inner base fabric 23 on the front side which is greatly recessed on the lower edge 23 d side, and a second inner base fabric 24 having a rectangular plate shape on the rear side. And is composed of. Further, the outer peripheral base fabric 26 includes a first outer base fabric 27 on the front side, which is greatly recessed on the lower edge 27d side, and a second outer base fabric 28 in the form of a rectangular plate serving as an occupant side wall on the rear side. It is configured. These base fabrics 23, 24, 27, and 28 are formed from flexible woven fabrics such as polyester yarns and polyamide yarns together with reinforcing fabrics 30, 31, and 32, which will be described later. It is configured as a non-coated cloth that is not applied. The first inner base fabric 23 has inner surfaces 15b and 16b of the left inflating portion 15 and the right inflating portion 16 so as to extend from the portion constituting the rear surface 13b side of the front inflating portion 13 to the left and right sides on the obliquely rear side. The part which comprises the side is arrange | positioned and it is comprised. The first outer base fabric 26 extends from the portion constituting the front surface 13a side of the front expansion portion 13 to the left and right sides of the rear side on the upper side, and the outer surfaces 15a and 16a of the left expansion portion 15 and the right expansion portion 16 are extended. The part which comprises the side is arrange | positioned and it is comprised. The second inner base fabric 24 serves as a portion constituting the front surface 14a of the rear side inflatable portion 14, and the second outer base fabric 28 serves as a portion constituting the rear surface 14b of the rear side inflatable portion 14.

また、エアバッグ10の外周側基布26における左右方向の中央として前側膨張部13の前面13a側となる部位には、膨張用ガスを流入させるように円形に開口されて、周縁17をケース45に取り付けるガス流入口18が配設されている。ガス流入口18の周縁17には、リテーナ41のボルト41bを挿通させて、流入口周縁17をケース45の底壁部46に取り付けるための複数の取付孔19が形成されている。エアバッグ10内の内周面側における流入口周縁17には、二枚の補強布30・32が縫合されて配設されるとともに、さらに、補強布30の上面側には、縫合部位の保護を図る補強布31が、縫合されずに、配設されている。各補強布30・31・32にも、ガス流入口18と取付孔19とが配設されている。さらにまた、外周側基布26には、左側・右側膨張部15・16の部位に、余剰の膨張用ガスを排気するベントホール20が、開口されている。   Further, a circular opening is provided in a portion of the outer peripheral side fabric 26 of the airbag 10 on the front surface 13a side of the front side inflating portion 13 as the center in the left-right direction, and the peripheral edge 17 is formed in the case 45. A gas inlet 18 to be attached to is installed. A plurality of mounting holes 19 are formed in the peripheral edge 17 of the gas inlet 18 to allow the bolt 41 b of the retainer 41 to pass therethrough and attach the inlet peripheral edge 17 to the bottom wall portion 46 of the case 45. Two reinforcing cloths 30 and 32 are stitched and disposed at the inlet peripheral edge 17 on the inner peripheral surface side in the airbag 10, and further, a stitched portion is protected on the upper surface side of the reinforcing cloth 30. A reinforcing cloth 31 is arranged without being sewn. Each reinforcing cloth 30, 31, 32 is also provided with a gas inlet 18 and a mounting hole 19. Furthermore, the outer base fabric 26 is provided with vent holes 20 for exhausting excess inflation gas at the left and right inflated portions 15 and 16.

さらに、このエアバッグ10には、前側膨張部13と左側・右側膨張14・15との境界部位付近に、膨張用ガスを上下に分岐させるように、整流部33・33が形成されている。これらの整流部33は、内周側基布22と外周側基布26とを、補強布32を介在させて、楕円形に縫合して接合させることによって、形成されている。これらの整流部33は、図14に示すように、膨張用ガスGを、上下に分岐させて後方側に流すとともに、上方側に多く流すように、整流している。   Further, in the airbag 10, rectifying portions 33 and 33 are formed in the vicinity of the boundary portion between the front side inflating portion 13 and the left and right inflating portions 14 and 15 so as to branch the inflating gas up and down. These rectifying sections 33 are formed by joining the inner peripheral base fabric 22 and the outer peripheral base fabric 26 to each other by stitching them into an elliptical shape with the reinforcing cloth 32 interposed therebetween. As shown in FIG. 14, these rectifiers 33 rectify the expansion gas G so as to branch up and down and flow to the rear side, and to flow more to the upper side.

そして、環状本体部12の形成は、実施形態の場合、ポリエステル糸等の縫合糸34を使用した縫合により、形成しており、まず、第1内側基布23と第1外側基布27との下縁23d・27d相互を縫合して、ついで、第2内側基布24の左縁24bと第1内側基布23の左端側の縁23bとを縫合するとともに、第2内側基布24の右縁24cと第1内側基布23の右端側の縁23cとを縫合して、環状の内周側基布22を形成し、また、第2外側基布28の左縁28bと第1外側基布27の左端側の縁27bとを縫合するとともに、第2外側基布28の右縁28cと第1外側基布27の右端側の縁27cとを縫合して、環状の外周側基布26を形成する。なお、補強布30・32は、予め、第1外側基布27に縫合しておく。ガス流入口18と取付孔19とは、それぞれ、基布27・補強布30・31・32に形成しておいてもよいし、あるいは、基布27・補強布30・32を縫合して補強布31を載せた後、孔明け加工により、一体的に、ガス流入口18と取付孔19とを、形成してもよい。   In the case of the embodiment, the annular main body 12 is formed by stitching using a suture thread 34 such as polyester thread. First, the first inner base cloth 23 and the first outer base cloth 27 are formed. The lower edges 23d and 27d are sewn together, and then the left edge 24b of the second inner base fabric 24 and the edge 23b on the left end side of the first inner base fabric 23 are sewn and the right side of the second inner base fabric 24 is sewn. The edge 24c and the edge 23c on the right end side of the first inner base fabric 23 are stitched together to form an annular inner peripheral base fabric 22, and the left edge 28b of the second outer base fabric 28 and the first outer base The edge 27b on the left end side of the cloth 27 is stitched, and the right edge 28c of the second outer base cloth 28 and the edge 27c on the right end side of the first outer base cloth 27 are stitched to form an annular outer peripheral base cloth 26. Form. The reinforcing cloths 30 and 32 are sewn to the first outer base cloth 27 in advance. The gas inlet 18 and the mounting hole 19 may be formed in the base cloth 27 and the reinforcing cloths 30, 31, and 32, respectively, or the base cloth 27 and the reinforcing cloths 30 and 32 are sewn and reinforced. After the cloth 31 is placed, the gas inlet 18 and the mounting hole 19 may be integrally formed by drilling.

ついで、内周側基布22の第2内側基布24の下縁24dと外周側基布26の第2外側基布28の下縁28dとを縫合して、縫合部位の縫代がエアバッグ10の外周面に露出しないように、基布22・26を反転させ、そして、第1内側基布23と第1外側基布27との上縁23a・27a相互を縫合するとともに、第2内側基布24と第2外側基布28との上縁24a・28a相互を縫合させる。   Next, the lower edge 24d of the second inner base fabric 24 of the inner peripheral base fabric 22 and the lower edge 28d of the second outer base fabric 28 of the outer peripheral base fabric 26 are stitched together, so that the seam allowance at the stitched portion is an airbag. The base fabrics 22 and 26 are inverted so that they are not exposed to the outer peripheral surface of the outer peripheral surface 10, and the upper edges 23a and 27a of the first inner base fabric 23 and the first outer base fabric 27 are sewn together, and the second inner side The upper edges 24a and 28a of the base fabric 24 and the second outer base fabric 28 are stitched together.

そしてまた、左側・右側膨張部15・16の前部側付近の内周側基布22と外周側基布26とを縫合して、整流部33・33を形成すれば、実施形態の環状本体部12(エアバッグ10)を、形成することができる。   Further, if the inner peripheral side base fabric 22 and the outer peripheral side base fabric 26 near the front side of the left and right inflatable portions 15 and 16 are stitched to form the rectifying portions 33 and 33, the annular main body of the embodiment Part 12 (airbag 10) can be formed.

上記のように製造したエアバッグ10の車両への搭載を説明すると、まず、各取付孔19からボルト41bを突出させるように、内部にリテーナ41を配設させた状態で、エアバッグ10を折り畳み、さらに、折り崩れしないように、折り畳んだエアバッグ10を、破断可能なラッピングシート40(図2参照)でくるんでおく。そして、このエアバッグ10の折り畳みは、予備折り工程を経た後、横折り工程と縦折り工程とを経て、折り畳む。   The mounting of the airbag 10 manufactured as described above on a vehicle will be described. First, the airbag 10 is folded with the retainer 41 disposed therein so that the bolt 41b protrudes from each mounting hole 19. Further, the folded airbag 10 is wrapped with a breakable wrapping sheet 40 (see FIG. 2) so as not to collapse. Then, the airbag 10 is folded through a preliminary folding process and then a horizontal folding process and a vertical folding process.

予備折り工程では、図9に示すような予備折りエアバッグ36を形成することとなる。この予備折りでは、まず基本的に、図8に示すように、エアバッグ10(環状本体部12)を非膨張の状態で、ガス流入口18を下面側に位置させるとともに、ガス流入口18の上方に、内周側基布22を介在させて、外周側基布26を配置させて、略左右対称形の平らに展開させるようにする。そしてこの時、図9に示すように、膨張完了時の中央孔11の下部側周縁12aを、中央孔11内の上方側11bに折り返して、折り返し部35を形成しておく。折り返し後の下縁36aは、前側中央36afがリテーナ41で押えられている流入口周縁17の近傍位置とし、図12に示すように、エアバッグ10の膨張時における中央孔11が略円形に開口した状態として、折り返しの折りの解消直前の状態で、後側中央36abが、前側中央36afの上方側に位置するように、下部側周縁12aの前部側12afより後部側12abの折り返し量を大きくしている。   In the preliminary folding step, a preliminary folded airbag 36 as shown in FIG. 9 is formed. In this preliminary folding, first of all, basically, as shown in FIG. 8, the gas inlet 18 is positioned on the lower surface side with the airbag 10 (annular main body 12) in a non-inflated state, and the gas inlet 18 An outer peripheral base fabric 26 is disposed above the inner peripheral base fabric 22 so as to be developed in a substantially symmetrical form. At this time, as shown in FIG. 9, the lower peripheral edge 12 a of the central hole 11 when the expansion is completed is folded back to the upper side 11 b in the central hole 11 to form a folded portion 35. The lower edge 36a after folding is positioned near the inlet periphery 17 where the front center 36af is pressed by the retainer 41, and the center hole 11 when the airbag 10 is inflated is opened in a substantially circular shape as shown in FIG. In this state, the amount of folding of the rear side 12ab is larger than that of the front side 12af of the lower peripheral edge 12a so that the rear side center 36ab is positioned above the front side center 36af in the state immediately before the folding of the folded back. doing.

予備折り工程後には、図10のA・Bに示すように、ケース45に収納可能な寸法とするように、左右方向の折目CHを付けてガス流入口18を中心とした前後方向の幅寸法を狭める横折り工程と、図10のCに示すように、前後方向の折目CVを付けて左右方向の幅寸法を狭める縦折り工程と、によって、予備折りエアバッグ36を折り畳む。実施形態の場合には、横折り工程は、前縁36b側をガス流入口18に接近させるように、ガス流入口18より前部側の部位37(図9・10のA参照)を、蛇腹折りしてガス流入口18の上方位置に配置させている。また、縦折り工程では、左右の縁36c・36d側をガス流入口18に接近させるように、左右の縁36c・36d側の部位38・39を、蛇腹折りして、ガス流入口18の上方位置に配置させている。   After the preliminary folding step, as shown in FIGS. 10A and 10B, the width in the front-rear direction centered on the gas inlet 18 with a fold CH in the left-right direction so that the dimensions can be accommodated in the case 45. The preliminary folding airbag 36 is folded by a horizontal folding process for narrowing the dimension and a vertical folding process for narrowing the width dimension in the left-right direction by attaching a fold CV in the front-rear direction as shown in FIG. In the case of the embodiment, in the lateral folding process, the portion 37 (see A in FIGS. 9 and 10) on the front side of the gas inlet 18 is moved to the bellows so that the front edge 36b side approaches the gas inlet 18. It is folded and placed above the gas inlet 18. Further, in the vertical folding process, the portions 38 and 39 on the left and right edges 36c and 36d are bellows folded so that the left and right edges 36c and 36d are brought close to the gas inlet 18, and above the gas inlet 18 Placed in position.

そして、縦折り工程を経てエアバッグ10の折り畳みが完了したならば、既述したように、折り崩れしないように、折り畳んだエアバッグ10を破断可能なラッピングシート40でくるんでおく。   When the folding of the airbag 10 is completed through the vertical folding process, the folded airbag 10 is wrapped with the wrapping sheet 40 that can be broken so as not to collapse as described above.

その後、各ボルト41bを、上方から取付孔48に挿通させつつ、開口45aから、折り畳んだエアバッグ10を、ケース45の底壁部46上に載置させる。ついで、インフレーター43の本体部43aの上部を、下方から、挿入孔47、ガス流入口18、及び、リテーナ41の基部41aに挿入させるとともに、底壁部46から下方に突出している各ボルト41bを、インフレーター43のフランジ部43cの取付孔43dに挿通させる。その後、インフレーター43のフランジ部43cから突出した各ボルト41bに、ナット42を締結させれば、ケース45の底壁部46に対して、折り畳んだエアバッグ10とインフレーター43とを取り付けることができる。   Thereafter, the folded airbag 10 is placed on the bottom wall portion 46 of the case 45 through the opening 45 a while the bolts 41 b are inserted through the attachment holes 48 from above. Next, the upper part of the main body 43a of the inflator 43 is inserted into the insertion hole 47, the gas inlet 18, and the base 41a of the retainer 41 from below, and each bolt 41b protruding downward from the bottom wall 46 is inserted. The flange 43c of the inflator 43 is inserted into the mounting hole 43d. Thereafter, when the nut 42 is fastened to each bolt 41 b protruding from the flange portion 43 c of the inflator 43, the folded airbag 10 and the inflator 43 can be attached to the bottom wall portion 46 of the case 45.

その後、車両に搭載されたインパネ1におけるエアバッグカバー53の連結壁部57内に、ケース45の側壁部50を挿入させて、ケース45の各係止爪51を連結壁部57の係止孔58に挿入させて、各係止爪51を連結壁部57に係止させる。そしてさらに、各ブラケット49のナット49aに、取付座6cを経て、ボルト7を締結すれば、助手席用エアバッグ装置Mを車両に搭載することができる。   Thereafter, the side wall portion 50 of the case 45 is inserted into the connecting wall portion 57 of the airbag cover 53 in the instrument panel 1 mounted on the vehicle, and the locking claws 51 of the case 45 are inserted into the locking holes of the connecting wall portion 57. 58, the locking claws 51 are locked to the connecting wall portion 57. Further, if the bolt 7 is fastened to the nut 49a of each bracket 49 via the mounting seat 6c, the passenger seat airbag device M can be mounted on the vehicle.

なお、エアバッグ装置Mの車両への搭載は、予め、インパネ1のエアバッグカバー53に対して、エアバッグ10とインフレーター43とを取り付けたケース45を組み付けて、インパネ1を車両に取り付ける際、ボルト7を利用して、エアバッグ装置Mをボディ6側に連結固定して、エアバッグ装置Mを車両に搭載してもよい。   In addition, when the airbag apparatus M is mounted on the vehicle in advance, when the case 45 to which the airbag 10 and the inflator 43 are attached is assembled to the airbag cover 53 of the instrument panel 1 in advance, The airbag device M may be mounted on the vehicle by using the bolt 7 to connect and fix the airbag device M to the body 6 side.

エアバッグ装置Mの車両への搭載後、インフレーター43の各ガス吐出口43bから膨張用ガスが吐出されれば、エアバッグ10が、膨張して、ラッピングシート40を破断するとともに、エアバッグカバー53の破断予定部56を破断させて扉部54F・54Bを図1・2の二点鎖線に示すように開かせることにより、エアバッグ10は、エアバッグカバー53における扉部54F・54Bの開いた開口59から、大きく突出することとなる。そして、エアバッグ10は、膨張を完了させるとともに、余剰の膨張用ガスをベントホール20から排出することとなる。なお、図1の符号Wの部材は、ウインドシールドである。   If the inflation gas is discharged from the gas discharge ports 43b of the inflator 43 after the airbag device M is mounted on the vehicle, the airbag 10 expands and breaks the wrapping sheet 40, and the airbag cover 53 The airbag 10 is opened by opening the doors 54F and 54B as shown by the two-dot chain lines in FIGS. From the opening 59, it protrudes greatly. The airbag 10 completes the inflation and discharges excess inflation gas from the vent hole 20. In addition, the member of the code | symbol W of FIG. 1 is a windshield.

この実施形態のエアバッグ装置Mでは、エアバッグ10が、膨張完了時の前上部位10aから後下部位10bにかけて中央孔11を備えた環状本体部12として構成されて、本体部12の外周側基布26における前面13a側に、周縁17をケース45に取り付けて膨張用ガスGの流入用として開口されるガス流入口18を配設させて、構成されている。そのため、エアバッグ10は、膨張初期時、ガス流入口18に挿入されたインフレーター43からの膨張用ガスGが、前側膨張部13から左右の左側・右側膨張部15・16に流れる際に、縦折りの折目CVや横折りの折目CHが解消されるとともに、図11・12・13の順に膨張するように図示したエアバッグ10A・10B・10C・10D・10Eのように、中央孔11の下部側の開口11aを広げるような状態として、膨張し、さらに、後側膨張部14が上方から下方に移動しつつ、膨張を完了させることとなる。   In the airbag apparatus M of this embodiment, the airbag 10 is configured as an annular main body portion 12 having a central hole 11 from the front upper portion 10a to the rear lower portion 10b when the inflation is completed. On the front surface 13a side of the base fabric 26, a gas inflow port 18 that is opened for inflow of the inflation gas G by attaching the peripheral edge 17 to the case 45 is provided. Therefore, when the airbag 10 is inflated, the inflation gas G from the inflator 43 inserted into the gas inlet 18 flows vertically from the front inflation portion 13 to the left and right left and right inflation portions 15 and 16. As shown in the airbags 10A, 10B, 10C, 10D, and 10E illustrated in FIG. In this state, the lower side opening 11a is expanded, and further, the rear side expansion portion 14 moves downward from above to complete the expansion.

すなわち、このエアバッグ10では、図11・12に示すエアバッグ10A・10B・10C・10D・10Eのように、中央孔11の下部側周縁12aが、上方から下方に移動して、さらに、折り返し部35の折り返しを解消させて、中央孔11を塞ぐように膨張を完了させることから、中央孔11を閉塞させる前では、インパネ1近傍にインパネ1の上面1a付近までの高さの障害物Bがあったとしても、エアバッグ10は、その障害物Bを中央孔11内に下方から挿入させることができる。すなわち、エアバッグ10は、障害物Bを強く押し下げたり車両後方側へ押したりするような障害物Bとの干渉を抑えて、膨張を完了させることができる。   That is, in this airbag 10, the lower peripheral edge 12 a of the central hole 11 moves downward from above as shown in airbags 10 A, 10 B, 10 C, 10 D, and 10 E shown in FIGS. Since the expansion of the portion 35 is canceled and the expansion is completed so as to close the central hole 11, the obstacle B having a height to the vicinity of the upper surface 1 a of the instrument panel 1 is close to the instrument panel 1 before the central hole 11 is closed. Even if there is, the airbag 10 can insert the obstacle B into the central hole 11 from below. That is, the airbag 10 can complete the inflation by suppressing interference with the obstacle B that strongly pushes down the obstacle B or pushes the obstacle B backward.

そして、障害物Bがない場合でも、エアバッグ10は、ガス流入口18から膨張用ガスGを流入させれば、環状となっているため、図13に示すエアバッグ10A・10B・10Cのように、外周側基布26と内周側基布22との間で、左右両側に流れ、中央孔11を開口させつつ、外周側基布26における乗員側壁部28やその近傍部位を、左右方向に広く広げて、車両後方側に移動させることから、シートの背もたれ部付近に背中を配置させて着座していた乗員、すなわち、適正位置付近に着座していた乗員が前進してきても、部分的な押圧力を作用させること無く、左右方向に幅広とした乗員側の部位、すなわち、壁部28自体や壁部28近傍の第1外周側基布27によって、乗員を的確に拘束することができる。   And even if there is no obstacle B, the airbag 10 has an annular shape when the inflation gas G is introduced from the gas inlet 18, so that the airbags 10A, 10B, and 10C shown in FIG. In addition, while flowing to the left and right sides between the outer peripheral base fabric 26 and the inner peripheral base fabric 22, the central hole 11 is opened, and the occupant side wall portion 28 and its vicinity in the outer peripheral base fabric 26 are moved in the left-right direction. Since the passenger is seated with the back placed near the backrest of the seat, that is, the passenger seated in the vicinity of the appropriate position is moved forward. The occupant can be accurately restrained by the occupant side portion that is wide in the left-right direction, that is, the wall portion 28 itself or the first outer peripheral side base cloth 27 in the vicinity of the wall portion 28 without applying a pressing force. .

したがって、実施形態の助手席用エアバッグ装置Mでは、展開膨張するエアバッグ10が、適正位置付近の乗員を広い面で拘束できるとともに、インパネ1の近傍で、インパネ1の上面1a付近までの高さの障害物Bが配置されていても、中央孔11に障害物Bを挿入させるようにして、その障害物Bとの干渉を抑えることができる。   Therefore, in the passenger airbag device M of the embodiment, the airbag 10 that is inflated and inflated can restrain an occupant in the vicinity of an appropriate position on a wide surface, and can also be positioned in the vicinity of the instrument panel 1 up to the vicinity of the upper surface 1a of the instrument panel 1. Even if the obstacle B is arranged, interference with the obstacle B can be suppressed by inserting the obstacle B into the central hole 11.

そして、実施形態のエアバッグ10では、折り畳み時、非膨張の状態で、中央孔11の下部側周縁11aを上方側11bに折り返すとともに、ガス流入口18を下面側に位置させた状態として、ガス流入口18の上方に、内周側基布22を介在させて外周側基布26を配置させて、略左右対称形の平らに展開させるように、予備折りし、予備折り状態から、ケース45に収納可能な寸法とするように、左右方向の折目CHを付けてガス流入口18を中心とした前後方向の幅寸法を狭める横折りと、前後方向の折目CVを付けて左右方向の幅寸法を狭める縦折りと、によって、折り畳んでいる。   In the airbag 10 of the embodiment, when folded, the lower peripheral edge 11a of the central hole 11 is folded back to the upper side 11b and the gas inlet 18 is positioned on the lower surface side in a non-inflated state. The outer peripheral base fabric 26 is disposed above the inflow port 18 with the inner peripheral base fabric 22 interposed therebetween, and is preliminarily folded so as to be flattened in a substantially symmetric shape. So that the width dimension in the front-rear direction is narrowed around the gas inlet 18, and the front-rear crease CV is added in the left-right direction. Folding is performed by vertical folding to narrow the width dimension.

このようにエアバッグ10を折り畳めば、膨張時のエアバッグ10は、中央孔11の下部側周縁12aにおける折り返し部35に膨張用ガスが流入しない状態で、中央孔11を開口させることができることから、中央孔11の下部側開口11aが、中央孔11の下部側周縁12aを折り返さないで膨張させている場合に比べて、広い内径寸法で開口できることとなり、一層、障害物Bを中央孔11内に挿入させ易くなって、エアバッグ10は、障害物Bを押し下げたり、車両後方側へ押したりするような障害物Bとの干渉を、一層抑えて、膨張を完了させることができる。また、このように折り畳んだエアバッグ10は、折り返し部35より上部側の部位が膨らんだ後、下部側の折り返し部35が膨張することから、中央孔11の下部側周縁12aを上方から下方に移動させて膨張を完了させる態様を、得易くなる。   If the airbag 10 is folded in this manner, the airbag 10 when inflated can open the central hole 11 in a state where the inflation gas does not flow into the folded portion 35 at the lower peripheral edge 12a of the central hole 11. The lower opening 11a of the central hole 11 can be opened with a larger inner diameter than in the case where the lower peripheral edge 12a of the central hole 11 is expanded without being folded back. The airbag 10 can complete the inflation by further suppressing interference with the obstacle B that pushes down the obstacle B or pushes the obstacle B backward. In addition, since the folded portion 35 on the lower side of the airbag 10 folded in this way is inflated after the portion on the upper side of the folded portion 35 is inflated, the lower peripheral edge 12a of the central hole 11 is moved downward from above. It becomes easy to obtain a mode in which the expansion is completed by moving.

さらに、実施形態のエアバッグ10では、図14に示すように、膨張用ガスGを上下に分岐させるとともに上方側に多く流すように、ガスGの流れを規制する整流手段として、整流部33を設けており、エアバッグ10の膨張時に、中央孔11の下部側周縁12aを上方から下方に移動させて膨張を完了させる態様が、すなわち、ガス流入口18の周縁17付近を回転中心として後側膨張部14を下方に回転移動させるような態様が、得やすい。なお、このような整流部33は、基布22・26相互を連結してガスGの流れを規制するテザーや、あるいは、ガスGを案内する筒状の整流布などによって、構成することができる。   Furthermore, in the airbag 10 according to the embodiment, as shown in FIG. 14, the rectifying unit 33 is provided as a rectifying unit that regulates the flow of the gas G so that the inflation gas G is branched up and down and flows to the upper side. A mode in which the lower peripheral edge 12a of the central hole 11 is moved downward from the upper side to complete the expansion when the airbag 10 is inflated, that is, the rear side with the vicinity of the peripheral edge 17 of the gas inlet 18 as the center of rotation is provided. It is easy to obtain an aspect in which the inflating portion 14 is rotated downward. Note that such a rectifying unit 33 can be configured by a tether that connects the base fabrics 22 and 26 to restrict the flow of the gas G, or a cylindrical rectifying cloth that guides the gas G. .

さらにまた、エアバッグ10の膨張時に、中央孔11の下部側周縁12aを上方から下方に移動させて膨張を完了させる態様(ガス流入口18の周縁17付近を回転中心として後側膨張部14を下方に回転移動させるような態様)は、予備折り時、乗員側壁部28の上縁28a側をガス流入口18と対向させるように予備折りして、膨張時、後側膨張部14の後面14bを迅速に略鉛直方向に沿わせるように、乗員側壁部28の上縁28a側を素早く上方に位置させて、膨張を完了させるように構成しても、達成でき、このような予備折りする折り畳み手段によっても、上記態様を得ることができる。   Furthermore, when the airbag 10 is inflated, the lower peripheral edge 12a of the central hole 11 is moved downward from above to complete the inflation (the rear inflatable portion 14 is formed with the vicinity of the peripheral edge 17 of the gas inlet 18 as the rotation center). A mode in which the lower side is rotated and moved is preliminarily folded so that the upper edge 28a side of the occupant side wall 28 is opposed to the gas inlet 18 at the time of preliminary folding, and the rear surface 14b of the rear side expansion portion 14 at the time of expansion. Can be achieved by quickly locating the upper edge 28a side of the occupant side wall 28 so that the inflation is completed in order to quickly follow the substantially vertical direction. The above aspect can also be obtained by means.

また、エアバッグ10の略上下方向に貫通する中央孔11は、内周側基布22の一部相互を、縫合する等して接合し、内周側基布22の内周側で、部分的に、一つ、あるいは、複数、設定してもよい。   Further, the central hole 11 penetrating the airbag 10 in the substantially vertical direction is joined to a part of the inner peripheral base fabric 22 by sewing or the like, and is partially connected to the inner peripheral side of the inner peripheral base fabric 22. Therefore, one or a plurality may be set.

本発明に係る一実施形態の助手席用エアバッグ装置の車両搭載状態を示す概略縦断面図である。It is a schematic longitudinal cross-sectional view which shows the vehicle mounting state of the airbag apparatus for passenger seats of one Embodiment which concerns on this invention. 実施形態の助手席用エアバッグ装置における車両搭載状態の概略拡大縦断面図である。It is a general | schematic expanded longitudinal cross-sectional view of the vehicle mounting state in the airbag apparatus for passenger seats of embodiment. 実施形態のエアバッグ装置に使用するエアバッグを単体で膨張させた状態を示す斜視図である。It is a perspective view showing the state where the air bag used for the air bag device of an embodiment was inflated alone. 実施形態のエアバッグを単体で膨張させた状態の概略横断面図であり、図5のIV−IV部位に対応する。FIG. 6 is a schematic cross-sectional view of a state where the airbag of the embodiment is inflated alone, corresponding to the IV-IV part of FIG. 5. 実施形態のエアバッグを単体で膨張させた状態の概略縦断面図であり、図4のV−V部位に対応する。It is a schematic longitudinal cross-sectional view of the state which expanded the airbag of embodiment alone, and respond | corresponds to the VV site | part of FIG. 実施形態のエアバッグを単体で膨張させた状態の概略縦断面図であり、図5のVI−VI部位に対応する。It is a schematic longitudinal cross-sectional view of the state which expanded the airbag of embodiment alone, and respond | corresponds to the VI-VI site | part of FIG. 実施形態のエアバッグを構成する部材を説明する図である。It is a figure explaining the member which comprises the airbag of embodiment. 実施形態のエアバッグの予備折り工程を説明する図であって、エアバッグのガス流入口側から見た図と乗員側の壁部側から見た図である。It is a figure explaining the preliminary folding process of the airbag of embodiment, Comprising: The figure seen from the gas inflow port side of the airbag, and the figure seen from the wall part side of the passenger | crew. 実施形態の予備折りしたエアバッグを示す図である。It is a figure which shows the airbag which carried out the preliminary folding of embodiment. 実施形態のエアバッグの横折り工程と縦折り工程とを説明する図である。It is a figure explaining the horizontal folding process and vertical folding process of the airbag of embodiment. 実施形態の助手席用エアバッグ装置の作動時を説明する図である。It is a figure explaining the action | operation time of the airbag apparatus for passenger seats of embodiment. 実施形態の助手席用エアバッグ装置の作動時を説明する図であり、図11の後の状態を示す。It is a figure explaining the time of the action | operation of the airbag apparatus for passenger seats of embodiment, and shows the state after FIG. 実施形態のエアバッグの膨張初期の状態を説明する概略横断面図である。It is a schematic cross-sectional view for explaining an initial state of inflation of the airbag of the embodiment. 実施形態のエアバッグの整流部の作用を説明する図である。It is a figure explaining the effect | action of the rectification | straightening part of the airbag of embodiment.

符号の説明Explanation of symbols

1…(インストルメントパネル)インパネ、
1a…上面、
10…エアバッグ、
11a…下部側開口、
12…環状本体部、
18…ガス流入口、
22…内周側基布、
26…外周側基布、
28…乗員側壁部、
35…折り返し部、
36…予備折りエアバッグ、
G…膨張用ガス、
B…障害物、
M…助手席用エアバッグ装置。
1 ... (Instrument panel) Instrument panel,
1a: top surface,
10 ... Airbag,
11a ... lower side opening,
12 ... annular body,
18 ... gas inlet,
22 ... Inner circumference base fabric,
26 ... outer peripheral side fabric,
28 ... side wall of passenger,
35 ... the folded part,
36 ... Pre-folded airbag,
G ... expansion gas,
B ... Obstacle,
M ... Airbag device for passenger seat.

Claims (2)

膨張用ガスの流入時に膨張可能に折り畳まれて収納されるエアバッグと、
折り畳んだ前記エアバッグを収納して保持するとともに、助手席前方のインストルメントパネルから、膨張時の前記エアバッグを車両後方側へ突出可能に、配設されるケースと、
を備えた助手席用エアバッグ装置であって、
前記エアバッグが、
膨張完了時の略上下方向に沿って貫通する中央孔を配置させて、周囲の膨らむ基布によって前記中央孔が閉塞されるように膨張を完了させる環状体として構成されるとともに、
前記中央孔の内周面側に位置する内周側基布と、膨張完了時の前記内周側基布と対向するように前記エアバッグの外周面側に位置する外周側基布と、を備えて構成され、
さらに、前記外周側基布における前部側に、周縁を前記ケースに取り付けて前記膨張用ガスの流入用として開口されるガス流入口を配設させて、膨張時に、前記中央孔の下部側の開口を広げた状態として、前記中央孔の下部側周縁を、上方から下方に移動させて膨張を完了させるように、構成されていることを特徴とする助手席用エアバッグ装置。
An airbag that is folded and stored inflatable when the inflation gas flows in;
A case arranged to store and hold the folded airbag and to be able to project the airbag when inflated from the instrument panel in front of the passenger seat to the vehicle rear side;
An airbag device for a passenger seat equipped with
The airbag is
A central hole penetrating along substantially the vertical direction at the time of completion of expansion is arranged, and is configured as an annular body that completes expansion so that the central hole is closed by a surrounding base cloth,
An inner peripheral base fabric positioned on the inner peripheral surface side of the central hole, and an outer peripheral base fabric positioned on the outer peripheral surface side of the airbag so as to face the inner peripheral base fabric when the inflation is completed. Configured with
Furthermore, a gas inflow opening is provided on the front side of the outer peripheral base fabric so that a peripheral edge is attached to the case and opened for inflow of the expansion gas. An airbag device for a passenger's seat, which is configured so that the lower peripheral edge of the central hole is moved downward from the upper side to complete the inflation in a state where the opening is widened.
前記エアバッグが、
非膨張の状態で、前記中央孔の下部側周縁を上方側に折り返すとともに、前記ガス流入口を下面側に位置させた状態として、前記ガス流入口の上方に、前記内周側基布を介在させて前記外周側基布を配置させて、略左右対称形の平らに展開させるように、予備折りされ、
予備折り状態から、前記ケースに収納可能な寸法とするように、左右方向の折目を付けて前記ガス流入口を中心とした前後方向の幅寸法を狭める横折りと、前後方向の折目を付けて左右方向の幅寸法を狭める縦折りと、によって、折り畳まれていることを特徴とする請求項1に記載の助手席用エアバッグ装置。
The airbag is
In a non-expanded state, the lower peripheral edge of the central hole is folded upward and the gas inlet is positioned on the lower surface side, and the inner peripheral base fabric is interposed above the gas inlet. The outer peripheral base fabric is arranged and pre-folded so as to be developed in a substantially bilaterally symmetric flat shape,
From the pre-folded state, lateral folds with a fold in the left-right direction to reduce the width in the front-rear direction centered on the gas inlet and the fold in the front-rear direction so that the dimensions can be accommodated in the case The airbag device for a passenger's seat according to claim 1, wherein the airbag device is folded by vertical folding to reduce the width dimension in the left-right direction.
JP2003323122A 2003-07-14 2003-09-16 Airbag device for front passenger seat Withdrawn JP2005088683A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2003323122A JP2005088683A (en) 2003-09-16 2003-09-16 Airbag device for front passenger seat
US10/889,363 US7404575B2 (en) 2003-07-14 2004-07-13 Air bag apparatus
EP04016432A EP1498320A3 (en) 2003-07-14 2004-07-13 Air bag apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003323122A JP2005088683A (en) 2003-09-16 2003-09-16 Airbag device for front passenger seat

Publications (1)

Publication Number Publication Date
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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005088680A (en) * 2003-09-16 2005-04-07 Toyoda Gosei Co Ltd Airbag apparatus
JP2007030838A (en) * 2005-07-29 2007-02-08 Takata Corp Airbag device
JP2016007892A (en) * 2014-06-23 2016-01-18 トヨタ自動車株式会社 Vehicle airbag device
JP2016016716A (en) * 2014-07-07 2016-02-01 トヨタ自動車株式会社 Vehicular airbag device
CN109693635A (en) * 2017-10-20 2019-04-30 本田技研工业株式会社 Airbag apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005088680A (en) * 2003-09-16 2005-04-07 Toyoda Gosei Co Ltd Airbag apparatus
JP2007030838A (en) * 2005-07-29 2007-02-08 Takata Corp Airbag device
JP2016007892A (en) * 2014-06-23 2016-01-18 トヨタ自動車株式会社 Vehicle airbag device
JP2016016716A (en) * 2014-07-07 2016-02-01 トヨタ自動車株式会社 Vehicular airbag device
CN109693635A (en) * 2017-10-20 2019-04-30 本田技研工业株式会社 Airbag apparatus
US10953837B2 (en) 2017-10-20 2021-03-23 Honda Motor Co., Ltd. Airbag apparatus

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