JP2005056632A - Water replenishing device for storage battery - Google Patents
Water replenishing device for storage battery Download PDFInfo
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- JP2005056632A JP2005056632A JP2003284752A JP2003284752A JP2005056632A JP 2005056632 A JP2005056632 A JP 2005056632A JP 2003284752 A JP2003284752 A JP 2003284752A JP 2003284752 A JP2003284752 A JP 2003284752A JP 2005056632 A JP2005056632 A JP 2005056632A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 202
- 238000002347 injection Methods 0.000 claims abstract description 58
- 239000007924 injection Substances 0.000 claims abstract description 58
- 239000003792 electrolyte Substances 0.000 claims abstract description 34
- 239000006185 dispersion Substances 0.000 abstract description 4
- 239000000243 solution Substances 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000008151 electrolyte solution Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
蓄電池用補水装置に関する。 The present invention relates to a rechargeable water storage device.
電解液に水溶液系の電解液を用いた二次電池では、充電中に副反応として電解液中の水の電気分解(H2O=H2+1/2O2)が発生し、電解液量が減少していく。例えば、鉛蓄電池においては、充電末期になると上式の反応が起動し、さらに過充電を行うと水が減少していく。したがって、充・放電を繰り返していくと電解液である希硫酸の濃度が徐々に高くなる。濃度が高くなるにつれて、充電反応効率が低下し充電が入り難くなり容量が漸減していく。さらに、電解液の濃度が高くなると正極板の腐食が促進される傾向になる。そのため、短寿命になる問題をも抱えている。この問題を防ぐために定期的に補水して、希硫酸の濃度を一定に保つ必要がある。 In a secondary battery using an aqueous electrolyte as the electrolyte, electrolysis of water in the electrolyte (H 2 O = H 2 + 1 / 2O 2 ) occurs as a side reaction during charging, and the amount of electrolyte is It will decrease. For example, in a lead-acid battery, the above reaction starts at the end of charging, and water further decreases when overcharged. Therefore, the concentration of dilute sulfuric acid, which is an electrolytic solution, gradually increases as charging and discharging are repeated. As the concentration increases, the charging reaction efficiency decreases, charging becomes difficult, and the capacity gradually decreases. Furthermore, when the concentration of the electrolytic solution increases, corrosion of the positive electrode plate tends to be promoted. Therefore, it also has a problem of shortening the service life. In order to prevent this problem, it is necessary to replenish water periodically to keep the concentration of dilute sulfuric acid constant.
さらに、上記二次電池は、多数個を接続して高電圧、例えば24Vや48Vで使用されることが多い。その場合、多数個の蓄電池に定期的に補水して、電解液の濃度および液量を調製するのは非常にわずらわしい作業である。その対策として、近年、短時間でしかも多数個の蓄電池に一括して補水できる装置を使用することが多くなってきた。 Further, the secondary batteries are often used at a high voltage, for example, 24V or 48V, by connecting a large number of them. In that case, it is a very troublesome work to periodically replenish water to a large number of storage batteries to adjust the concentration and amount of the electrolyte. As a countermeasure, in recent years, an apparatus that can replenish water to a large number of storage batteries in a short time has been increasingly used.
その一つとして、電解液面高さと連動する止水弁を有する補水栓を備えた蓄電池用一括補水装置が上げられる。この補水装置の場合、補水を行い電解液面高さが規定液面に達した時点で前記止水弁の機能により補水が停止する機構を有しているが、補水条件によっては補水後の各蓄電池の電解液面高さにばらつきが発生する問題があることがわかった。 As one of them, a batch water replenishing device for a storage battery having a water faucet having a water stop valve interlocked with the electrolyte surface level is raised. In the case of this water replenishment device, it has a mechanism that replenishes water and stops the water replenishment by the function of the water stop valve when the electrolyte level reaches the specified liquid level. It has been found that there is a problem that the electrolyte surface height of the storage battery varies.
図2は電解液面高さと連動する止水弁を有する補水栓の一例を示す要部断面図で、2は補水栓、6は注水チューブ(図2では図示せず)と前記補水栓2とを連結する継ぎ手部、9は補水栓に設けた止水弁、10は弁座、11は電解液面高さに連動して上下するフロートをそれぞれ示す。 FIG. 2 is a cross-sectional view of an essential part showing an example of a water faucet having a water stop valve interlocked with the electrolyte level, 2 is a water faucet, 6 is a water injection tube (not shown in FIG. 2), and the water faucet 2. , 9 is a water stop valve provided on the water faucet, 10 is a valve seat, and 11 is a float that moves up and down in conjunction with the electrolyte level.
図2に示すように、継ぎ手部6を通って補水栓2に入った水は、蓄電池1(図2では図示せず)内に注入される。その際、補水によって液面高さが高くなるにつれてフロート11が上昇し、それに伴って補水栓2の止水弁9も上昇し、規定の電解液面高さになった時点で、止水弁9は弁座10に嵌合し蓄電池内への水の流入が停止する。
As shown in FIG. 2, the water that has entered the water faucet 2 through the
しかしながら、上記補水栓2を調べた結果、各鉛蓄電池に装着されている補水栓に供給される水の流量にばらつきがあり、流量が多い場合、止水弁9にかかる水圧が強いため、前記止水弁が早期に作動し、規定の電解液面高さに到達しないうちに弁座10に嵌合して補水が止まってしまい、補水後の電解液面高さが低くなる。流量が少ないと補水に時間がかかると共に止水弁に加わる水圧が小さいために電解液面が規定値に達しているのに止水弁9が弁座10に嵌合せず、補水が継続され電解液面高さが規定液面高さより高くなる傾向にあることがわかった。
However, as a result of examining the water faucet 2, the flow rate of water supplied to the water faucet mounted on each lead-acid battery varies, and when the flow rate is large, the water pressure applied to the
本発明が解決しようとする課題は、電解液面高さと連動する止水弁を有する補水栓を備えた一括補水装置において、各蓄電池への補水量のばらつきがなく安定した補水が可能な補水装置を提供することにある。 The problem to be solved by the present invention is a water replenishing device having a water faucet having a water stop valve interlocked with the electrolyte surface level, and capable of performing stable water replenishment without variation in the amount of water replenished to each storage battery. Is to provide.
課題を解決するための手段として、請求項1によれば、蓄電池の電解液面高さと連動する止水弁を有する補水栓、注水チューブ、注水タンク、前記補水栓と前記注水チューブとを連結する継ぎ手部、前記注水チューブと前記注水タンクとを連結する継ぎ手部からなる蓄電池用補水装置であって、前記注水チューブと前記補水栓との継ぎ手部の内径をAとし、前記注水タンクと前記注水チューブとの継ぎ手部の内径をBとしたとき、0.13≦A/B≦0.16の関係を有することを特徴とするものである。 According to claim 1, as means for solving the problem, a water faucet, a water injection tube, a water injection tank, a water supply tap, and a water supply valve having a water stop valve interlocked with the electrolyte surface height of the storage battery are connected. A water storage water replenishing device comprising a joint portion, a joint portion connecting the water injection tube and the water injection tank, wherein an inner diameter of the joint portion between the water injection tube and the water faucet is A, and the water injection tank and the water injection tube When the inner diameter of the joint portion is B, the relationship is 0.13 ≦ A / B ≦ 0.16.
本願の発明者は、上述したように補水装置の補水量がばらつくのは、注水タンクから各補水栓に供給される水量のばらつきが原因であることを突き止め、補水栓に供給される水量を一定の範囲にすることにより補水栓の止水弁が安定して作動し、補水後の液面高さが安定することを見出した。その手段として、前記補水装置において、オリフィスの機構をもたせたもので、注水チューブと補水栓との継ぎ手部の内径をAとし、注水タンクと注水チューブの継ぎ手部の内径をBとした時に、0.13≦A/B≦0.16の関係を維持することによって、補水栓に供給される水量が一定の範囲になり、前記補水栓の止水弁が安定して作動し、電解液面高さのばらつきを防止でき、しかも補水時間にほとんど影響ないことがわかった。すなわち、0.16<A/Bの場合には、補水栓に供給される水量が多くなり、止水弁が早期に作動し、電解液面高さが低くなる。一方、0.13>A/Bの場合には、水量が少なくなり補水時間が長くなると共に止水弁の作動が遅れ、電解液面高さが高くなり過ぎる傾向にある。 As described above, the inventor of the present application has determined that the amount of water supplemented by the water replenishing device varies due to variations in the amount of water supplied from the water injection tank to each water faucet. It was found that the water stop valve of the water faucet operates stably and the liquid level height after water replenishment is stabilized by setting the water content within the above range. As the means, the water replenishing apparatus has an orifice mechanism, and when the inner diameter of the joint portion between the water injection tube and the water faucet is A and the inner diameter of the joint portion between the water injection tank and the water injection tube is B, 0 By maintaining the relationship of .13 ≦ A / B ≦ 0.16, the amount of water supplied to the water faucet falls within a certain range, the water stop valve of the water faucet operates stably, and the electrolyte level height increases. It was found that the variation in depth could be prevented, and that the rehydration time was hardly affected. That is, when 0.16 <A / B, the amount of water supplied to the water faucet increases, the water stop valve operates early, and the electrolyte surface height decreases. On the other hand, in the case of 0.13> A / B, the amount of water decreases, the water replenishment time becomes longer, the operation of the water stop valve is delayed, and the electrolyte level tends to be too high.
以上、説明したように、多数個の蓄電池を接続した組電池に一括して補水可能な補水装置において、注水チューブと補水栓との継ぎ手部の内径をAとし、注水タンクと注水チューブとの継ぎ手部の内径をBとした時に、0.13≦A/B≦0.16の関係を維持することによって各補水栓の止水弁が安定して作動し、各蓄電池の電解液面高さが常に一定に保たれ、安定した寿命性能が得られ、その工業的効果が極めて大である。 As described above, in a water replenishing device capable of replenishing a battery pack connected to a large number of storage batteries, the inner diameter of the joint between the water filling tube and the water faucet is A, and the joint between the water filling tank and the water filling tube When the inner diameter of the part is B, the water stop valve of each water faucet operates stably by maintaining the relationship of 0.13 ≦ A / B ≦ 0.16, and the electrolyte level height of each storage battery is It is always kept constant, a stable life performance is obtained, and its industrial effect is extremely large.
本発明を実施例に基づき詳細に説明する。 The present invention will be described in detail based on examples.
図1は、本発明の一括補水装置を電動フォークリフト用48Vの鉛蓄電池(組電池)に装着した実施例を模式的に示す平面図で、1は5時間率放電において400Ahの容量を有する鉛蓄電池、2は蓄電池の電解液面高さと連動する止水弁(図1では図示せず)を備えた補水栓、3は注水チューブ、4は注水タンク、5は前記注水タンクと前記注水チューブとを連結する継ぎ手部、6は前記補水栓2と前記注水チューブ3とを連結する継ぎ手部、7は注水タンクに設けた止水弁をそれぞれ示す。
FIG. 1 is a plan view schematically showing an embodiment in which a batch water replenishing device according to the present invention is mounted on a 48V lead acid battery (assembled battery) for an electric forklift. 1 is a lead acid battery having a capacity of 400 Ah in a 5-hour rate discharge. 2 is a water faucet equipped with a water stop valve (not shown in FIG. 1) interlocked with the electrolyte level of the storage battery, 3 is a water injection tube, 4 is a water injection tank, 5 is the water injection tank and the water injection tube. A joint portion to be connected, 6 is a joint portion for connecting the refill faucet 2 and the
図1に補水時の水の流れを矢印で示す。注水タンク4の水は止水弁7、注水タンクと注水チューブとの継ぎ手部5、チューブ3を通って各補水栓2と注水チューブ3との継ぎ手部6に到達し、各補水栓2を介して、各鉛蓄電池1に供給される。
FIG. 1 shows the flow of water during replenishment with arrows. The water in the water injection tank 4 reaches the
補水栓2と注水チューブ3との継ぎ手部6の内径は、図2においてAで示される。
The inner diameter of the
また、図3は、補水栓2と注水チューブ3との継ぎ手部6を模式的に示した要部斜視図で、構成部材は図1と同じ番号を付記する。ここにおいても継ぎ手部6の内径をAで示している。
FIG. 3 is a perspective view schematically showing a main part of a
図4は、注水タンク4と注水チューブ3との継ぎ手部5を示す模式図で、前記継ぎ手部5の内径をBで示している。構成部材は図1と同じ番号を付記する。
FIG. 4 is a schematic view showing the
図2、図3および図4に示すように、注水タンク4と注水チューブ3との継ぎ手部5の内径Bに対する補水栓2と注水チューブ3との継ぎ手部6の内径Aの比率(A/B)を0.13以上、0.16以下にすることによって、オリフィスの効果により補水栓2に供給される水の量が一定の範囲に制御され、補水栓2内に設置されている止水弁9が正常に作動し電解液面高さが一定に維持され、しかもこの範囲であれば補水時間にも影響がないことがわかった。
As shown in FIGS. 2, 3, and 4, the ratio (A / B) of the inner diameter A of the
次に、本発明の効果を明らかにするために行った試験の結果について述べる。 Next, the results of tests conducted to clarify the effects of the present invention will be described.
まず、実施例で示した5時間率放電において400Ahの容量を有する鉛蓄電池を24セル直列に接続した48Vの組電池を準備した。これら蓄電池に一定時間の補充電を行い、各鉛蓄電の電解液高さを規定の液面高さから13mm〜15mm低下させた。これは電解液の水分量を350から400ml減少させたことに相当する。 First, a 48V assembled battery in which 24 cells of lead storage batteries having a capacity of 400 Ah in the 5-hour rate discharge shown in the Examples were connected in series was prepared. These storage batteries were subjected to supplementary charging for a certain period of time, and the electrolyte height of each lead battery was reduced by 13 mm to 15 mm from the specified liquid level. This is equivalent to reducing the water content of the electrolyte from 350 to 400 ml.
次に、図1に示す補水装置を上記組電池に接続して補水を行うにあたって、前記補水装置の注水タンク4と注水チューブ3との継ぎ部5の内径Bおよび補水栓2と注水チューブ3との継ぎ手部6の内径Aとの比率を種々変えたものを準備した。その内容を表1に示す。
Next, when water replenishment is performed by connecting the water replenishing device shown in FIG. 1 to the assembled battery, the inner diameter B of the joint 5 between the water filling tank 4 and the
注水タンク4内の水面高さを一定にして、止水弁7を全開にして補水を行い、補水後の規定の電解液面高さからの液面のばらつきおよび補水に要した時間を測定した。補水後の電解液面高さのばらつきの評価は、A/Bを変えて補水した時の24個の鉛蓄電池の電解液面高さと規定液面高さとの差(mm)の平均値を求め、その標準偏差値を比較した。また、各条件での補水時間は、A/Bが0.25の時の補水時間を1.0とした時の比率で表した。それらの結果を表1に示す。
The water level in the water injection tank 4 was kept constant, the water stop valve 7 was fully opened, and water was replenished, and the dispersion of the liquid level from the specified electrolyte surface level after water replenishment and the time required for water replenishment were measured. . The evaluation of the dispersion of the electrolyte level after replenishing water is obtained by calculating the average value of the difference (mm) between the electrolyte level of the 24 lead-acid batteries and the specified liquid level when water is replenished by changing A / B. The standard deviation values were compared. Moreover, the water replenishment time in each condition was represented by the ratio when the water replenishment time when A / B is 0.25 is 1.0. The results are shown in Table 1.
表1に示すように、A/Bが0.2あるいは0.25と大きい、すなわち、補水栓2に流入する水量が多いと電解液面高さのばらつきが大きいことが理解できる。それに対して、A/Bを0.13≦A/B≦0.16にした本発明品は、補水時間への影響がなく、かつ補水後の電解液面高さのばらつきが大幅に少なくできることがわかった。一方、0.13>A/Bにした場合には、電解液面高さのばらつきが大きくなると共に補水時間も大幅に長くなった。 As shown in Table 1, it can be understood that when the A / B is as large as 0.2 or 0.25, that is, when the amount of water flowing into the water faucet 2 is large, the variation in the electrolyte surface height is large. On the other hand, the product of the present invention in which A / B is set to 0.13 ≦ A / B ≦ 0.16 has no effect on the rehydration time, and can greatly reduce the variation of the electrolyte level after replenishment. I understood. On the other hand, in the case of 0.13> A / B, the dispersion of the electrolyte surface height was increased and the water replenishment time was significantly increased.
なお、本試験は鉛蓄電池が48Vに直列接続された組電池について行ったが、24V直列接続のものでも同様の結果が得られた。 In addition, although this test was done about the assembled battery in which the lead acid battery was connected in series with 48V, the same result was obtained even with the thing of 24V series connection.
実施例では、鉛蓄電池について説明したが、鉛蓄電池に限定されるものでなく、水溶液系電解液を使用した二次電池で、充電時に充電反応に平行して水の電気分解が起こり電解液量が減少していく電池を多数個を接続した組電池であれば本発明の一括補水装置を適用できるのはいうまでもない。 In the examples, a lead-acid battery has been described. However, the lead-acid battery is not limited to a lead-acid battery, and a secondary battery using an aqueous electrolyte solution undergoes electrolysis of water in parallel with the charging reaction during charging, and the amount of electrolyte solution It goes without saying that the collective water replenishing device of the present invention can be applied to an assembled battery in which a large number of batteries that decrease in number are connected.
また、実施例では多数個の蓄電池を接続した組電池を一括に補水する補水装置について説明してきたが、本発明の注水チューブと補水栓との継ぎ手部の内径をAとし、注水タンクと注水チューブとの継ぎ手部の内径をBとしたとき、0.13≦A/B≦0.16の関係は、蓄電池1個を補水する補水装置に適用しても同じ効果が得られるのはいうまでもない。 Moreover, although the Example demonstrated the water replenishment apparatus which replenishes the assembled battery which connected many storage batteries collectively, the internal diameter of the joint part of the water injection tube of this invention and a water supply stopper is set to A, a water injection tank and a water injection tube Of course, the relationship of 0.13 ≦ A / B ≦ 0.16 can be obtained even when applied to a water replenishing device that replenishes one storage battery, where B is the inner diameter of the joint portion. Absent.
1 鉛蓄電池
2 電解液面高さと連動する止水弁を有する補水栓
3 注水チューブ
4 注水タンク
5 注水タンクと注水チューブとを連結する継ぎ手部
6 補水栓と注水チューブとを連結する継ぎ手部
7 注水タンクに設けた止水弁
9 補水栓に設けた止水弁
10 補水栓に設けた弁座
11 フロート
1 Lead storage battery 2 Refill valve with water stop valve linked with
Claims (1)
前記注水チューブと前記補水栓との継ぎ手部の内径をAとし、前記注水タンクと前記注水チューブとの継ぎ手部の内径をBとしたとき、0.13≦A/B≦0.16の関係を有することを特徴とする蓄電池用補水装置。
A water faucet having a water stop valve interlocked with the electrolyte surface level of the storage battery, a water injection tube, a water injection tank, a joint portion connecting the water supply tap and the water injection tube, and a joint portion connecting the water injection tube and the water injection tank A water storage replenisher comprising:
When the inner diameter of the joint portion between the water injection tube and the water faucet is A and the inner diameter of the joint portion between the water injection tank and the water injection tube is B, the relationship of 0.13 ≦ A / B ≦ 0.16 is established. A water-retaining device for a storage battery, comprising:
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JP2003284752A Pending JP2005056632A (en) | 2003-08-01 | 2003-08-01 | Water replenishing device for storage battery |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010010109A (en) * | 2008-06-30 | 2010-01-14 | Gs Yuasa Corporation | Single point watering system for storage battery device |
CN105185948A (en) * | 2015-08-13 | 2015-12-23 | 浙江南都电源动力股份有限公司 | Lead-acid storage battery with automatic water supplement function and method for installing lead-acid storage battery supplement reservoir |
CN114024105A (en) * | 2021-10-13 | 2022-02-08 | 刘思洁 | New forms of energy lead-acid batteries moisturizing device |
-
2003
- 2003-08-01 JP JP2003284752A patent/JP2005056632A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010010109A (en) * | 2008-06-30 | 2010-01-14 | Gs Yuasa Corporation | Single point watering system for storage battery device |
CN105185948A (en) * | 2015-08-13 | 2015-12-23 | 浙江南都电源动力股份有限公司 | Lead-acid storage battery with automatic water supplement function and method for installing lead-acid storage battery supplement reservoir |
CN114024105A (en) * | 2021-10-13 | 2022-02-08 | 刘思洁 | New forms of energy lead-acid batteries moisturizing device |
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