JP2005054325A - Polyester combined false-twist yarn - Google Patents

Polyester combined false-twist yarn Download PDF

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JP2005054325A
JP2005054325A JP2003287471A JP2003287471A JP2005054325A JP 2005054325 A JP2005054325 A JP 2005054325A JP 2003287471 A JP2003287471 A JP 2003287471A JP 2003287471 A JP2003287471 A JP 2003287471A JP 2005054325 A JP2005054325 A JP 2005054325A
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polyester
yarn
multifilament yarn
polyester multifilament
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JP4084260B2 (en
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Masahiro Higaki
昌裕 檜垣
Mitsuo Matsumoto
三男 松本
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Teijin Frontier Co Ltd
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Teijin Fibers Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a polyester combined false-twist yarn giving a cloth having good bulkiness and spun-like feeling and excellent crispness and fibrillation touch. <P>SOLUTION: The polyester combined false-twist yarn is produced by the combining and false-twisting of a polyester multifilament yarn having high elongation and a polyester multifilament yarn having low elongation. The polyester filament yarn having high elongation is composed of a polyester containing 0.5-20 wt.% water-insoluble polyoxyethylene polyether and 0.1-3.0 wt.% organic sulfonic acid salt essentially non-reactive with the polyester. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、かさ高性、スパン感を有し、さらには、ドライ感、フィブリル感にも優れたスパンライクなポリエステル布帛を得ることができるポリエステル複合仮撚加工糸に関する。   The present invention relates to a polyester composite false twisted yarn which has a bulkiness and a span feeling, and can obtain a spun-like polyester fabric which is also excellent in dry feeling and fibril feeling.

従来、伸度差を有する2種以上のポリエステルマルチフィラメント糸を引き揃えて交絡し、引き続いて仮撚加工することにより得られた、かさ高性、スパン感に優れた2層構造の複合仮撚加工糸が知られている(例えば、特許文献1参照)。   Conventionally, a composite false twist of a two-layer structure excellent in bulkiness and span feeling obtained by aligning two or more kinds of polyester multifilament yarns having different elongations, entangled them, and subsequently false twisting. A processed yarn is known (see, for example, Patent Document 1).

しかしながら、かかる方法で得られた複合仮撚加工糸を用いて製編織された布帛は、かさ高性やスパン感には優れるものの、ドライ感、フィブリル感の点で十分とは言えなかった。   However, the fabric knitted and woven using the composite false twisted yarn obtained by such a method is not sufficient in terms of dryness and fibrillation, although it is excellent in bulkiness and span feeling.

一方、本発明者らは、先に出願した特願2003−159052号において、ポリエステル中に、水不溶性ポリオキシエチレン系ポリエーテルと、該ポリエステルと実質的に非反応性の有機スルホン酸塩を含有させた、ポリエステル仮撚捲縮加工糸を提案した。かかる仮撚捲縮加工糸によれば、ドライ感、フィブリル感を有する布帛が得られるが、用途によっては、さらに良好なかさ高性、スパン感が要求されることが判明した。
特公昭61−19733号公報
On the other hand, the inventors of the present invention previously filed in Japanese Patent Application No. 2003-159052 contain a water-insoluble polyoxyethylene-based polyether and an organic sulfonate salt substantially non-reactive with the polyester in the polyester. A polyester false twist crimped yarn was proposed. According to such false twist crimped yarn, a fabric having a dry feeling and a fibril feeling can be obtained, but it has been found that a better bulkiness and a span feeling are required depending on the application.
Japanese Patent Publication No. 61-19733

本発明は、上記の背景に鑑みなされたものであり、その目的は、良好なかさ高性、スパン感を有するとともにドライ感、フィブリル感にも優れた、スパンライクなポリエステル布帛を得ることのできるポリエステル複合仮撚加工糸を提供することにある。   The present invention has been made in view of the above-mentioned background, and the object thereof is polyester capable of obtaining a spun-like polyester fabric having excellent bulkiness, span feeling, and excellent dry feeling and fibril feeling. It is to provide a composite false twisted yarn.

本発明者らは、上記目的を達成するため鋭意検討した結果、伸度差を有する2種のポリエステルマルチフィラメント糸を引き揃えて仮撚加工する際、高伸度側ポリエステルマルチフィラメント糸として、ポリエステル中に、水不溶性ポリオキシエチレン系ポリエーテルと、該ポリエステルと実質的に非反応性の有機スルホン酸塩を含有させたものを用いることにより、所望のポリエステル複合仮撚加工糸が得られることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。   As a result of intensive studies to achieve the above object, the present inventors have found that when two types of polyester multifilament yarns having a difference in elongation are aligned and false twisted, polyester as a high elongation side polyester multifilament yarn is used. It is possible to obtain a desired polyester composite false twisted yarn by using a water-insoluble polyoxyethylene-based polyether and an organic sulfonate salt substantially non-reactive with the polyester. The present invention has been completed by repeated headings and further intensive studies.

かくして、本発明によれば「ポリエステルマルチフィラメント糸aを芯部とし、その周りに、該ポリエステルマルチフィラメント糸aよりも大きい伸度を有するポリエステルマルチフィラメント糸bが鞘部として巻きついた2層構造の複合仮撚加工糸であって、前記ポリエステルマルチフィラメント糸bを形成するポリエステルに、水不溶性ポリオキシエチレン系ポリエーテルが0.5〜20重量%、該ポリエステルと実質的に非反応性の有機スルホン酸塩が0.1〜3.0重量%含有されてなることを特徴とするポリエステル複合仮撚加工糸。」が提供される。   Thus, according to the present invention, “a two-layer structure in which a polyester multifilament yarn a is used as a core, and a polyester multifilament yarn b having an elongation greater than that of the polyester multifilament yarn a is wound around the sheath as a sheath. The polyester forming the polyester multifilament yarn b is 0.5 to 20% by weight of water-insoluble polyoxyethylene-based polyether, and is substantially non-reactive with the polyester. A polyester composite false twisted yarn comprising 0.1 to 3.0% by weight of a sulfonate is provided. "

その際、ポリエステルマルチフィラメント糸aの周りに、ポリエステルマルチフィラメント糸bが交互撚糸状に捲き付き、かつ実質的に太さ斑のない構造を有することが好ましい。また、ポリエステルマルチフィラメント糸bに含有される水不溶性ポリオキシエチレン系ポリエーテルが、下記一般式で表されるポリエーテルであり、下記一般式中の直鎖部(B)の分子量(nB)と枝分れ部(AおよびA’)の分子量(nA)の比(nA/nB)が0.2〜1.2、該ポリエーテルの平均分子量が5000〜16000であることが好ましい。   In that case, it is preferable that the polyester multifilament yarn b has a structure in which the polyester multifilament yarn b is wound around in an alternating twisted manner and has substantially no thickness unevenness around the polyester multifilament yarn a. Further, the water-insoluble polyoxyethylene-based polyether contained in the polyester multifilament yarn b is a polyether represented by the following general formula, and the molecular weight (nB) of the straight chain part (B) in the following general formula: The molecular weight (nA) ratio (nA / nB) of the branched portions (A and A ′) is preferably 0.2 to 1.2, and the average molecular weight of the polyether is preferably 5000 to 16000.

Figure 2005054325
Figure 2005054325

前記ポリエステルマルチフィラメント糸bとポリエステルマルチフィラメント糸aとの伸度差としては20%以上であることが、優れたかさ高性とスパン感を得る上で好ましい。ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bとの重量割合としては、重量比(a:b)3:7〜1:9の割合であることが好ましい。   The difference in elongation between the polyester multifilament yarn b and the polyester multifilament yarn a is preferably 20% or more in order to obtain excellent bulkiness and span feeling. The weight ratio of the polyester multifilament yarn a and the polyester multifilament yarn b is preferably a weight ratio (a: b) of 3: 7 to 1: 9.

本発明のポリエステル複合仮撚加工糸によれば、良好なかさ高性、スパン感を有するとともにドライ感、フィブリル感にも優れたスパンライクなポリエステル布帛を得ることができる。   According to the polyester composite false twisted yarn of the present invention, it is possible to obtain a spun-like polyester fabric having a good bulkiness and a span feeling, and also having an excellent dry feeling and fibril feeling.

以下、本発明の実施の形態について詳細に説明する。
まず、本発明のポリエステル複合仮撚加工糸において、ポリエステルマルチフィラメント糸aを芯部とし、その周りに該ポリエステルマルチフィラメント糸aよりも大きい伸度を有するポリエステルマルチフィラメント糸bが鞘部として巻きついた2層構造が形成されている。
Hereinafter, embodiments of the present invention will be described in detail.
First, in the polyester composite false twisted yarn of the present invention, the polyester multifilament yarn a is used as a core, and the polyester multifilament yarn b having an elongation larger than that of the polyester multifilament yarn a is wound around the polyester multifilament yarn a as a sheath. A two-layer structure is formed.

ここで、かかる2層構造としてはほぼ芯鞘構造になっておればよく、特に限定されないが、特公昭61−19733号公報の図6に示されているように、芯糸の周りに捲付き糸が交互撚糸状に捲きついた、実質的に太さ斑のない構造であることが好ましい。かかる2層構造糸において、芯糸と捲付き糸との構成フィラメントが互いに交絡した部分を有し、これにより前記交互撚糸状の捲付き構造が安定に保持される。   Here, such a two-layer structure is not particularly limited as long as it has a substantially core-sheath structure. However, as shown in FIG. 6 of Japanese Examined Patent Publication No. 61-19733, there are wrinkles around the core yarn. It is preferable that the yarn has a structure with substantially no thickness unevenness in which the yarns are wound in an alternating twisted shape. In such a two-layer structured yarn, the constituent filaments of the core yarn and the hooked yarn have portions entangled with each other, whereby the alternating twisted yarn-like hooked structure is stably maintained.

本発明のポリエステル複合仮撚加工糸において、鞘部に位置する高伸度側のポリエスエステルマルチフィラメント糸bを形成するポリエステルとしては、芳香環を重合体の連鎖単位に有する芳香族ポリエステルが好適である。かかる芳香族ポリエステルとしては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリトリメチレンテレフタレート、ポリエチレンナフタレートなどが特に好適である。かかるポリエステルには、本発明の目的を損なわない範囲で、酸化防止剤、紫外線吸収剤、熱安定剤、難燃剤、酸化チタン、着色剤、不活性微粒子などの任意の添加剤が含まれていてもよい。   In the polyester composite false twisted yarn of the present invention, an aromatic polyester having an aromatic ring in the chain unit of the polymer is suitable as the polyester forming the high-strength polyester multifilament yarn b located in the sheath. is there. As such an aromatic polyester, polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, polyethylene naphthalate and the like are particularly suitable. Such polyester contains optional additives such as an antioxidant, an ultraviolet absorber, a heat stabilizer, a flame retardant, titanium oxide, a colorant, and inert fine particles as long as the object of the present invention is not impaired. Also good.

本発明において、ポリエステルマルチフィラメント糸bを形成するポリエステルには、前述のように、水不溶性ポリオキシエチレン系ポリエーテル、および有機スルホン酸塩が含有されており、以下それらについて詳述する。   In the present invention, the polyester forming the polyester multifilament yarn b contains a water-insoluble polyoxyethylene-based polyether and an organic sulfonate as described above, which will be described in detail below.

まず、ポリエスエステルマルチフィラメント糸bを形成するポリエステルには、水不溶性ポリオキシエチレン系ポリエーテルが0.5〜20重量%(好ましくは1.0〜5.0重量%)含有される必要がある。該含有量が、0.5重量%未満では、フィブリル化するものの、その発現量が少なく、本発明の目的とするフィブリル感やドライ感が得られず好ましくない。逆に、該含有量が20重量%よりも大きいと、フィブリル化は進むものの、フィブリル繊維が脱落しやすくなり、実用性に劣り好ましくない。   First, the polyester forming the polyester ester multifilament yarn b needs to contain 0.5 to 20% by weight (preferably 1.0 to 5.0% by weight) of a water-insoluble polyoxyethylene-based polyether. . When the content is less than 0.5% by weight, although fibrillation occurs, the expression amount is small, and the fibrillation feeling and dry feeling targeted by the present invention cannot be obtained, which is not preferable. On the other hand, when the content is larger than 20% by weight, fibrillation proceeds, but fibril fibers easily fall off, which is not preferable because of poor practicality.

前記水不溶性ポリオキシエチレン系ポリエーテルとしては、下記一般式で表されるポリエーテルであることが好ましい。   The water-insoluble polyoxyethylene polyether is preferably a polyether represented by the following general formula.

Figure 2005054325
Figure 2005054325

ここで、直鎖部(B)の分子量(nB)と枝分れ部(AおよびA’)の分子量(nA)の比(nA/nB)が0.2〜1.2であることが好ましく、より好ましくは0.25〜1.0である。該比が0.2未満の場合、ポリエーテルをポリエステルポリマー中にブレンドした際に、直鎖状の部分が長すぎて分子鎖の伸張が不十分となるか、あるいは、枝分れの数や長さが不足しやすく、分子鎖の伸張に必要なアンカー効果が得られない恐れがある。その結果、本発明の目的とするフィブリル感やドライ感が十分には得られない恐れがある。   Here, the ratio (nA / nB) of the molecular weight (nB) of the linear part (B) to the molecular weight (nA) of the branched parts (A and A ′) is preferably 0.2 to 1.2. More preferably, it is 0.25 to 1.0. When the ratio is less than 0.2, when the polyether is blended into the polyester polymer, the linear portion is too long, resulting in insufficient extension of the molecular chain, or the number of branches The length tends to be insufficient, and the anchor effect necessary for the extension of the molecular chain may not be obtained. As a result, there is a possibility that the fibrillation and dryness intended by the present invention cannot be obtained sufficiently.

逆に、上記比(nA/nB)が1.2を越えると、直鎖部分でない部分が大きくなることで、ポリエーテルとポリエステルとのブレンドがされにくくなり、均一にフィブリル化が起こり難くなる恐れがある。   Conversely, if the ratio (nA / nB) exceeds 1.2, the portion that is not a linear portion becomes large, and it becomes difficult for the polyether and polyester to be blended and fibrillation hardly occurs. There is.

また、上記ポリエーテルの分子量は5000〜16000、(より好ましくは5500〜14000)であることが好ましい。該分子量が5000未満の場合には、ポリエーテルが仮撚加工糸中で十分な長さに伸張されず、良好なフィブリル繊維が得られない恐れがある。逆に、該分子量が16000よりも大きい場合は、ポリエステル中での溶融混和性が低下して、分散が不均一となり易く、溶融紡糸性が低下し、得られる糸の物性が低下する恐れがある。   Moreover, it is preferable that the molecular weight of the said polyether is 5000-16000, (preferably 5500-14000). When the molecular weight is less than 5,000, the polyether is not stretched to a sufficient length in the false twisted yarn, and there is a possibility that good fibril fibers cannot be obtained. On the other hand, when the molecular weight is larger than 16000, melt miscibility in the polyester is lowered, dispersion tends to be non-uniform, melt spinnability is lowered, and physical properties of the obtained yarn may be lowered. .

一方、ポリエステルマルチフィラメント糸bを形成するポリエステルに含有される有機スルホン酸塩の含有量は、0.1〜3.0重量%(好ましくは0.2〜2.0重量%)である必要がある。有機スルホン酸塩は、アルカリ処理により繊維をフィブリル化する際、繊維の分子構造中でアルカリ減量の基点となる役割を果たすものである。このため、該含有量が0.1重量%未満では、アルカリ処理によるフィブリル化が十分に進まず好ましくない。逆に、該含有量が3.0重量%を越える場合には、糸の機械的性質、耐光性などが損なわれる。さらには、アルカリ処理でフィブリル化が進みすぎ、糸の強度が著しく低下し、実用的でない。   On the other hand, the content of the organic sulfonate contained in the polyester forming the polyester multifilament yarn b needs to be 0.1 to 3.0% by weight (preferably 0.2 to 2.0% by weight). is there. The organic sulfonate serves as a base point for alkali weight loss in the molecular structure of the fiber when the fiber is fibrillated by alkali treatment. For this reason, when the content is less than 0.1% by weight, fibrillation by alkali treatment does not proceed sufficiently, which is not preferable. On the other hand, when the content exceeds 3.0% by weight, the mechanical properties and light resistance of the yarn are impaired. Furthermore, the fibrillation is excessively advanced by the alkali treatment, and the strength of the yarn is remarkably lowered, which is not practical.

上記の有機スルホン酸塩としては、ポリエステルと実質的に非反応性である必要があり、下記一般式(1)〜(4)のうちいずれかで示されるスルホン酸金属塩であることが好ましい。   As said organic sulfonate, it needs to be substantially non-reactive with polyester, and it is preferable that it is a sulfonic acid metal salt shown by either of following General formula (1)-(4).

Figure 2005054325
式中、Rは1価の炭化水素基、Rは炭素原子数2〜4のアルキレン基、Rは炭素原子数10〜40のアルキルフェニル基、または炭素原子数14〜40のアルキルナフチル基である化合物、aは1〜100の整数、bは2〜4の整数、mはNa、K、Li、などのアルカリ金属を示す。かかる金属塩は1種でもよいし、2種以上を併用してもよい。
Figure 2005054325
In the formula, R 1 is a monovalent hydrocarbon group, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylphenyl group having 10 to 40 carbon atoms, or alkyl naphthyl having 14 to 40 carbon atoms. The compound which is group, a is an integer of 1-100, b is an integer of 2-4, m shows alkali metals, such as Na, K, Li. Such metal salts may be used alone or in combination of two or more.

ポリエステルマルチフィラメント糸bは、前記水不溶性ポリオキシエチレン系ポリエーテルと有機スルホン酸塩が含有されたポリエステルからなるマルチフィラメントであって、後記のポリエステルマルチフィラメント糸aよりも、その伸度が高い必要がある。伸度差としては、20%以上(より好ましくは30%以上、特に好ましくは80〜250%)であることが好ましい。このように伸度差をもうけることにより、かさ高性やスパン感が得られやすくなる。   The polyester multifilament yarn b is a multifilament made of polyester containing the water-insoluble polyoxyethylene-based polyether and the organic sulfonate, and needs to have higher elongation than the polyester multifilament yarn a described later. There is. The difference in elongation is preferably 20% or more (more preferably 30% or more, particularly preferably 80 to 250%). By making the difference in elongation in this way, it becomes easy to obtain bulkiness and span feeling.

一方、本発明のポリエステル複合仮撚加工糸の芯部に位置するポリエステルマルチフィラメント糸aは、前記ポリエステルマルチフィラメント糸bよりも低伸度である必要がある。   On the other hand, the polyester multifilament yarn a located at the core of the polyester composite false twisted yarn of the present invention needs to have a lower elongation than the polyester multifilament yarn b.

該ポリエステルマルチフィラメント糸aを形成するポリエステルとしては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリトリメチレンテレフタレート、ポリエチレンナフタレートなどが特に好適である。かかるポリエステルには、本発明の目的を損なわない範囲で、酸化防止剤、紫外線吸収剤、熱安定剤、難燃剤、酸化チタン、着色剤、不活性微粒子などの任意の添加剤が含まれていてもよい。さらには、ポリエステルマルチフィラメントbと同じポリエーテルと有機スルホン酸塩を含むポリエステルでもよい。   As the polyester forming the polyester multifilament yarn a, polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, polyethylene naphthalate and the like are particularly suitable. Such polyester contains optional additives such as an antioxidant, an ultraviolet absorber, a heat stabilizer, a flame retardant, titanium oxide, a colorant, and inert fine particles as long as the object of the present invention is not impaired. Also good. Furthermore, the polyester containing the same polyether and organic sulfonate as the polyester multifilament b may be used.

本発明のポリエステル複合仮撚加工糸において、ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bとの重量比が、(a:b)で3:7〜1:9の割合で含まれることが好ましい。なお、本発明の目的が損なわれない範囲であれば、第3の糸条が含まれていてもさしつかえない。   In the polyester composite false twisted yarn of the present invention, it is preferable that the weight ratio of the polyester multifilament yarn a and the polyester multifilament yarn b is (a: b) in a ratio of 3: 7 to 1: 9. Note that the third yarn may be included as long as the object of the present invention is not impaired.

なお、前記ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bの単繊維の横断面形状は特に限定されず、丸だけでなく、丸中空、三角、四角などの異型でもよい。また、前記ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bの総繊度は、特に限定されないが、かさ高性、布帛表面のドライ感、フィブリル感、コシ、反発性を得る上で、捲き付き糸の総繊度を芯糸の総繊度以上とすることが好ましく、ポリエステル複合仮撚加工糸内において、ポリエステルマルチフィラメント糸bの総繊度を70〜350dtex、ポリエステルマルチフィラメント糸aの総繊度を50〜150dtexの範囲とすることが好ましい。また、ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bの単繊維繊度は、1.5〜5.0dtexの範囲とすることが好ましい。   In addition, the cross-sectional shape of the single fiber of the polyester multifilament yarn a and the polyester multifilament yarn b is not particularly limited, and may be not only a circle but also an irregular shape such as a round hollow, a triangle, or a square. Further, the total fineness of the polyester multifilament yarn a and the polyester multifilament yarn b is not particularly limited, but in order to obtain bulkiness, dryness of the fabric surface, fibrillation, stiffness, and resilience, The total fineness is preferably equal to or greater than the total fineness of the core yarn. In the polyester composite false twisted yarn, the total fineness of the polyester multifilament yarn b is 70 to 350 dtex, and the total fineness of the polyester multifilament yarn a is 50 to 150 dtex. It is preferable to be in the range. The single fiber fineness of the polyester multifilament yarn a and the polyester multifilament yarn b is preferably in the range of 1.5 to 5.0 dtex.

次に、本発明のポリエステル複合仮撚加工糸の製造方法について説明する。
まず、前記ポリエステルマルチフィラメント糸b(高伸度側糸条)は、例えば、以下の方法により製造することができる。まず、前記のポリオキシエチレン系ポリエーテルおよび有機スルホン酸塩をポリエステル中に含有させるのは、ポリエステルが繊維化される前の段階であれば、任意の段階で、任意の方法により行うことができる。例えば、ポリエステルの重縮合反応開始前、重縮合反応途中、あるいは、重縮合反応終了後に、上記ポリオキシエチレン系ポリエーテルおよび有機スルホン酸塩を、粉体またはグリコール等の溶媒に溶解もしくは分散した状態で添加する方法が採用される。または、上記ポリオキシエチレン系ポリエーテルおよび有機スルホン酸塩を含有させたマスターチップを予め作製し、これとポリエステルのチップとを、乾燥工程または溶融紡糸工程で混合してもよいし、それぞれを溶融させた後混合してもよい。
Next, the manufacturing method of the polyester composite false twisted yarn of this invention is demonstrated.
First, the polyester multifilament yarn b (high elongation side yarn) can be produced, for example, by the following method. First, the above-described polyoxyethylene-based polyether and organic sulfonate can be contained in the polyester at any stage and by any method as long as the polyester is in a stage before fiberization. . For example, a state in which the polyoxyethylene polyether and the organic sulfonate are dissolved or dispersed in a solvent such as powder or glycol before the start of the polycondensation reaction of the polyester, during the polycondensation reaction, or after the completion of the polycondensation reaction. The method of adding in is adopted. Alternatively, a master chip containing the polyoxyethylene-based polyether and the organic sulfonate may be prepared in advance, and this may be mixed with a polyester chip in a drying process or a melt spinning process, or each may be melted. And then mixed.

以上の方法で、ポリエステルに、水不溶性ポリオキシエチレン系ポリエーテルが0.5〜20重量%、該ポリエステルと実質的に非反応性の有機スルホン酸塩が0.1〜3.0重量%(好ましくは0.2〜2.0重量%)含有させ、例えば、これをチップ状とし、270〜310℃の紡糸温度で紡糸口金から溶融吐出し、吐出ポリマーを冷却固化し、油剤を付与した後、これを500〜2500m/分、好ましくは800〜1600m/分で引取り、未延伸糸としてワインダーに巻き取ることにより得ることができる。   By the above method, 0.5 to 20% by weight of water-insoluble polyoxyethylene-based polyether and 0.1 to 3.0% by weight of organic sulfonate salt substantially non-reactive with the polyester are added to the polyester. Preferably 0.2 to 2.0% by weight), for example, in the form of chips, melted and discharged from a spinneret at a spinning temperature of 270 to 310 ° C., cooled and solidified the discharged polymer, and applied an oil agent It can be obtained by taking it up at 500-2500 m / min, preferably 800-1600 m / min, and winding it around a winder as undrawn yarn.

一方、ポリエステルマルチフィラメント糸a(低伸度側糸条)は、通常のポリエステルをチップ状とし、270〜310℃の紡糸温度で紡糸口金から溶融吐出し、吐出ポリマーを冷却固化し、油剤を付与した後、これを2500〜5000m/分、好ましくは3000〜4000m/分で引取り、未延伸糸(部分配向糸)としてワインダーに巻き取ることにより得ることができる。   On the other hand, the polyester multifilament yarn a (low elongation side yarn) is made of ordinary polyester in a chip shape, melted and discharged from a spinneret at a spinning temperature of 270 to 310 ° C., the discharged polymer is cooled and solidified, and an oil agent is applied. Then, it can be obtained by winding it at 2500 to 5000 m / min, preferably 3000 to 4000 m / min, and winding it around a winder as an undrawn yarn (partially oriented yarn).

次いで、両糸条を用いて、例えば、特公昭61−19733号公報に記載されるスパンライク用仮撚2層構造糸の製造方法により得ることができる。すなわち、特公昭61−19733号公報の図9に示される装置を用いて、前記ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bと引き揃えて空気交絡処理を施したのち、1.2倍以上の延伸倍率で同時延伸仮撚捲縮加工を施す方法である。その際、交絡数30〜80個/m、ヒータ温度120〜190℃、仮撚数2100〜2800T/m、延伸倍率1.3〜1.8倍の範囲が好ましく、仮撚具としては、3軸摩擦片デイスク式仮撚具、ベルト式仮撚具、ピン式仮撚具などが例示される。   Next, using both yarns, for example, it can be obtained by a method for producing a spun-like false twist two-layer structure yarn described in Japanese Patent Publication No. 61-19733. That is, using the apparatus shown in FIG. 9 of Japanese Patent Publication No. 61-19733, the polyester multifilament yarn a and the polyester multifilament yarn b are aligned and subjected to an air entanglement treatment, and then 1.2 times or more. This is a method of performing simultaneous drawing false twist crimping at a draw ratio. At that time, the number of entanglements is 30 to 80 / m, the heater temperature is 120 to 190 ° C., the number of false twists is 2100 to 2800 T / m, and the stretch ratio is 1.3 to 1.8 times. A shaft friction piece disk type false twisting tool, a belt type false twisting tool, a pin type false twisting tool and the like are exemplified.

かくして得られたポリエステル複合仮撚加工糸は、低伸度側のポリエステルマルチフィラメント糸aが芯部に位置し、その周りに高伸度側のポリエステルマルチフィラメント糸bが鞘部として巻きついた2層構造を有する。   In the polyester composite false twisted yarn thus obtained, the polyester multifilament yarn a on the low elongation side is located in the core, and the polyester multifilament yarn b on the high elongation side is wound around it as a sheath 2 It has a layer structure.

かかるポリエステル複合仮撚加工糸を用いて、必要に応じて適度な撚りを施し、所望の組織に製編織した後、製編織された布帛に通常のアルカリ減量加工(好ましいアルカリ減量率は5〜30%)を施すことにより、ポリエステルマルチフィラメント糸bがフィブリル化される。その結果、良好なかさ高性、スパン感を有するとともにドライ感、フィブリル感にも優れたスパンライクなポリエステル布帛が得られる。   The polyester composite false twisted yarn is used for appropriate twisting as necessary, knitted into a desired structure, and then subjected to a normal alkali weight reduction process (preferable alkali weight loss rate is 5 to 30). %), The polyester multifilament yarn b is fibrillated. As a result, a spun-like polyester fabric having a good bulkiness and a span feeling as well as an excellent dry feeling and fibril feeling can be obtained.

その際、布帛中に占める本発明のポリエステル複合仮撚加工糸の割合は、必ずしも100%である必要はないが、優れたドライ感、フィブリル感を得るためにはその割合が多いほど好ましい。また、通常の染色仕上げ加工が施されても何らさしつかえない。   At that time, the ratio of the polyester composite false twisted yarn of the present invention in the fabric is not necessarily 100%, but it is preferable that the ratio is larger in order to obtain excellent dry feeling and fibril feeling. Moreover, there is no problem even if a normal dyeing finish is applied.

以下、実施例をあげて本発明を詳細に説明するが、本発明はこれらによって何ら限定されるものではない。なお、実施例中の各物性は下記の方法により測定したものである。
(1)伸度
JIS L 1013−1998 7.5.1により伸度(%)を測定した。
(2)固有粘度
35℃のオルソクロロフェノール溶液で測定した。
(3)風合い(フィブリル感、ドライ感、かさ高性、スパン感)
フィブリル感については、熟練者5人による外観評価を行い、その平均値で、均一にフィブリル化が進み品位の高いものを「きわめて良好」とし、フィブリル化が不十分で筋状の斑が多く見えるものを「不良」とし、その間をさらに2段階にわけ、「きわめて良好」、「良好」、「やや不良」、「不良」の4段階にランク付けした。また、その他のドライ感、かさ高性、スパン感については、上記と同様に熟練者5人による官能評価を行い、その平均値で、各々、「きわめて良好」、「良好」、「やや不良」、「不良」の4段階にランク付けした。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited at all by these. In addition, each physical property in an Example is measured with the following method.
(1) Elongation The elongation (%) was measured according to JIS L 1013-1998 7.5.1.
(2) Intrinsic viscosity Measured with an orthochlorophenol solution at 35 ° C.
(3) Texture (Fibrity, dryness, bulkiness, span)
As for the fibrillation, the appearance was evaluated by five experts, and the average value of the fibrillation was judged to be “very good” when the fibrillation progressed uniformly and the quality was high, and the fibrillation was insufficient and many streaky spots were visible. The product was defined as “bad”, and was further divided into two levels, and was ranked into four levels: “very good”, “good”, “slightly bad”, and “bad”. As for other dry feeling, bulkiness, and span feeling, sensory evaluation was conducted by five experts in the same manner as above, and the average values were “very good”, “good”, and “slightly bad”, respectively. , Ranked as “bad”.

[実施例1]
テレフタル酸ジメチル100部、エチレングリコール60部、酢酸カルシウム1水塩部0.06部(テレフタル酸ジメチルに対して0.0066モル%)、および整色剤として酢酸コバルト4水塩0.009部(テレフタル酸ジメチルに対して0.07モル%)をエステル交換缶に仕込み、窒素ガス雰囲気下4時間かけて140℃から220℃まで昇温して生成するメタノールを系外に留居しながらエステル交換反応させた。
[Example 1]
100 parts of dimethyl terephthalate, 60 parts of ethylene glycol, 0.06 part of calcium acetate monohydrate (0.0066 mol% with respect to dimethyl terephthalate), and 0.009 part of cobalt acetate tetrahydrate as a color adjuster ( 0.07 mol% with respect to dimethyl terephthalate) was charged into a transesterification vessel, and the temperature was raised from 140 ° C to 220 ° C over 4 hours in a nitrogen gas atmosphere. Reacted.

エステル交換反応終了後、反応混合物に安定剤としてリン酸トリメチル0.058部(テレフタル酸ジメチルに対して0.080モル%)、および消泡剤としてジメチルポリシロキ酸0.024部を加えた。ついで、10分後、三酸化アンチモン0.04部(テレフタル酸ジメチルに対して0.027モル%)を添加し同時に過剰のエチレングリコールを追い出しながら240℃まで昇温したあと、重合反応釜に移した。
次に、この反応化合物に下記式、
After completion of the transesterification reaction, 0.058 parts of trimethyl phosphate (0.080 mol% based on dimethyl terephthalate) as a stabilizer and 0.024 parts of dimethylpolysiloxy acid as an antifoaming agent were added to the reaction mixture. Then, after 10 minutes, 0.04 part of antimony trioxide (0.027 mol% with respect to dimethyl terephthalate) was added, and the temperature was raised to 240 ° C. while expelling excess ethylene glycol. did.
Next, the reaction compound has the following formula:

Figure 2005054325
(但し、m、m’は平均値として6、pは平均値として130、j、j’は14〜16であり、平均値として15、直鎖部(B)の分子量(nB)と枝分れ部(AおよびA’)の分子量(nA)との比(nA/nB)は0.5である)で表される平均分子量8551のポリオキシエチレン系化合物を1.4重量%添加し、引き続いて反応缶内の圧力を1時間かけて760mmHgから3mmHgまで減圧し、10分後に有機スルホン酸塩として、ドデシルベンゼンスルホン酸を0.5重量%、減圧下に添加した。さらに1mmHgまで減圧し、同時に反応混合物の温度を1.5時間かけて240℃から280℃まで昇温した。さらに1mmHg以下の減圧下で、重合温度280℃で2時間重合し、この段階で反応混合物に酸化防止剤として、サイアノックス1790(アメリカン・サイアナミッド社製)を0.1部、およびマークA0−412S(アデカ・アーガス化学社製)0.3部を減圧下で添加し、その後さらに30分間重合した。このポリマーを常法によりチップ化した。
Figure 2005054325
(However, m and m ′ are 6 as an average value, p is 130 as an average value, j and j ′ are 14 to 16, 15 as an average value, and the molecular weight (nB) and branching of the straight chain part (B). 1.4% by weight of a polyoxyethylene compound having an average molecular weight of 8551 represented by the ratio (nA / nB) of the part (A and A ′) to the molecular weight (nA) is 0.5) Subsequently, the pressure in the reaction vessel was reduced from 760 mmHg to 3 mmHg over 1 hour, and after 10 minutes, 0.5 wt% of dodecylbenzenesulfonic acid was added under reduced pressure as an organic sulfonate. The pressure was further reduced to 1 mmHg, and at the same time, the temperature of the reaction mixture was raised from 240 ° C. to 280 ° C. over 1.5 hours. Further, polymerization was carried out under a reduced pressure of 1 mmHg or less at a polymerization temperature of 280 ° C. for 2 hours. At this stage, 0.1 parts of Sianox 1790 (manufactured by American Cyanamid Co., Ltd.) as an antioxidant was added to the reaction mixture, and Mark A0-412S 0.3 part (manufactured by Adeka Argus Chemical Co., Ltd.) was added under reduced pressure, and then polymerized for another 30 minutes. This polymer was chipped by a conventional method.

こうして得られたチップを紡糸口金から、溶融温度287℃で溶融吐出し、紡糸速度1500m/分で一旦巻取り、高伸度側糸条として165dtex/36fil、伸度350%の未延伸糸を得た。   The chips thus obtained were melted and discharged from a spinneret at a melting temperature of 287 ° C., and were wound up once at a spinning speed of 1500 m / min to obtain 165 dtex / 36 fil as a high elongation side yarn and an undrawn yarn having an elongation of 350%. It was.

一方、固有粘度0.66の通常のポリエチレンテレフタレートを用いて、通常の紡糸機を使用して、常法に従って溶融紡糸して、3500m/分で一旦巻取り、低伸度側糸条として130dtex/24fil、伸度112%の未延伸糸(部分配向糸)を得た。   On the other hand, using ordinary polyethylene terephthalate having an intrinsic viscosity of 0.66, using an ordinary spinning machine, melt spinning in accordance with a conventional method, winding once at 3500 m / min, and 130 dtex / as a low elongation side yarn. An undrawn yarn (partially oriented yarn) having 24 fil and an elongation of 112% was obtained.

次いで、両糸条を引き揃えて空気交絡処理および同時延伸仮撚捲縮加工を行った。その際、空気交絡処理は、公知のインターレースノズルを用い、オーバーフィード率1.0%、圧空圧0.3MPa(3kgf/cm)で45個/mの交絡を付与した。また、同時延伸仮撚捲縮加工は、延伸倍率1.55倍、仮撚数2500T/m、ヒーター温度180℃、糸速350m/分の条件で行った。 Next, both yarns were aligned and subjected to air entanglement treatment and simultaneous drawing false twist crimping. At that time, for the air entanglement treatment, a known interlace nozzle was used and entanglement of 45 pieces / m was applied at an overfeed rate of 1.0% and a pneumatic pressure of 0.3 MPa (3 kgf / cm 2 ). The simultaneous drawing false twist crimping was performed under the conditions of a draw ratio of 1.55 times, a false twist number of 2500 T / m, a heater temperature of 180 ° C., and a yarn speed of 350 m / min.

かくして得られたポリエステル複合仮撚加工糸は、実質的に太さ斑のない交互撚り2層構造を有しており、かつ芯部を構成する糸条の伸度は35%であり、他方、鞘部を構成する糸条の伸度は75%であった。また、芯部を構成する糸条と鞘部を構成する糸条とが部分的に交絡(30個/m)していた。   The polyester composite false twisted yarn thus obtained has an alternately twisted two-layer structure substantially free of thickness unevenness, and the elongation of the yarn constituting the core is 35%, The elongation of the yarn constituting the sheath was 75%. Further, the yarn constituting the core portion and the yarn constituting the sheath portion were partially entangled (30 / m).

該ポリエステル複合仮撚加工糸を経糸および緯糸に用い、タフタ織物に製織し、常法に従って精錬、アルカリ減量加工(減量率15%)、染色、熱セットを施した。得られた織物はフィブリル化されており、フィブリル感で「きわめて良好」、ドライ感で「きわめて良好」、かさ高性で「きわめて良好」、スパン感で「きわめて良好」と、スパンライクでフィブリル感、ドライ感に優れるものであった。   The polyester composite false twisted yarn was used for warp and weft, woven into a taffeta fabric, and subjected to refining, alkali weight loss processing (weight loss rate 15%), dyeing, and heat setting according to a conventional method. The resulting fabric is fibrillated and has a very fibrillar feel, a very dry feel, a very good bulkiness, a very good bulkiness, a very good span feel, and a spanlike, fibrillar feel. It was excellent in dry feeling.

[実施例2]
実施例1において、高伸度側糸条の紡糸速度を2500m/分に変更すること以外は実施例1と同様にして200dtex/36fil、伸度190%の未延伸糸を得た。また、実施例1において、低伸度側糸条の紡糸速度を4500m/分に変更すること以外は実施例1と同様にして、110dtex/24fil、伸度70%の未延伸糸(部分配向糸)を得た。
[Example 2]
In Example 1, an undrawn yarn having 200 dtex / 36 fil and an elongation of 190% was obtained in the same manner as in Example 1 except that the spinning speed of the high elongation side yarn was changed to 2500 m / min. Further, in Example 1, an undrawn yarn (partially oriented yarn) of 110 dtex / 24 fil and 70% elongation was obtained in the same manner as in Example 1 except that the spinning speed of the low elongation side yarn was changed to 4500 m / min. )

次いで、両糸条を引き揃えて空気交絡処理および同時延伸仮撚捲縮加工を行った。その際、空気交絡処理は、公知のインターレースノズルを用い、オーバーフィード率0.5%、圧空圧0.3MPa(3kgf/cm)で40個/mの交絡を付与した。また、同時延伸仮撚捲縮加工は、延伸倍率1.23倍、仮撚数2500T/m、ヒーター温度210℃、糸速250m/分の条件で行った。 Next, both yarns were aligned and subjected to air entanglement treatment and simultaneous drawing false twist crimping. At that time, a known interlace nozzle was used for the air entanglement treatment, and 40 / m entanglement was imparted at an overfeed rate of 0.5% and a pneumatic pressure of 0.3 MPa (3 kgf / cm 2 ). The simultaneous drawing false twist crimping was performed under the conditions of a draw ratio of 1.23 times, a false twist number of 2500 T / m, a heater temperature of 210 ° C., and a yarn speed of 250 m / min.

かくして得られたポリエステル複合仮撚加工糸は、実質的に太さ斑のない交互撚り2層構造を有しており、かつ芯部を構成する糸条の伸度は30%であり、他方、鞘部を構成する糸条の伸度は65%であった。また、芯部を構成する糸条と鞘部を構成する糸条とが部分的に交絡(28個/m)していた。   The polyester composite false twisted yarn thus obtained has an alternating twisted two-layer structure substantially free of thickness spots, and the elongation of the yarn constituting the core is 30%, The elongation of the yarn constituting the sheath was 65%. Further, the yarn constituting the core portion and the yarn constituting the sheath portion were partially entangled (28 pieces / m).

該ポリエステル複合仮撚加工糸を経糸および緯糸に用い、タフタ織物に製織し、常法に従って精錬、アルカリ減量加工(減量率15%)、染色、熱セットを施した。得られた織物はフィブリル化されており、フィブリル感で「きわめて良好」、ドライ感で「きわめて良好」、かさ高性で「きわめて良好」、スパン感で「きわめて良好」と、スパンライクでフィブリル感、ドライ感に優れるものであった。   The polyester composite false twisted yarn was used for warp and weft, woven into a taffeta fabric, and subjected to refining, alkali weight loss processing (weight loss rate 15%), dyeing, and heat setting according to a conventional method. The resulting fabric is fibrillated and has a very fibrillar feel, a very dry feel, a very good bulkiness, a very good bulkiness, a very good span feel, and a spanlike, fibrillar feel. It was excellent in dry feeling.

[比較例1]
実施例1において、高伸度側糸条のポリマーとして、低伸度側糸条と同じもの(フィブリル化剤を含まない)を用いること以外は実施例1と同様にしてポリエステル複合仮撚加工糸を得て、製織、減量、染色仕上げ加工を行った。得られた織物はフィブリル化されておらず、フィブリル感で「不良」、ドライ感で「不良」、かさ高性で「きわめて良好」、スパン感で「きわめて良好」と、フィブリル感、ドライ感に劣るものであった。
[Comparative Example 1]
In Example 1, a polyester composite false twisted yarn was used in the same manner as in Example 1 except that the same polymer as the low elongation side yarn (excluding the fibrillating agent) was used as the polymer of the high elongation side yarn. Weaving, weight reduction, and dyeing finishing were performed. The resulting fabric is not fibrillated and has a fibrillation feeling of “bad”, a dry feeling of “poor”, a bulkiness of “very good”, and a span feeling of “very good”. It was inferior.

本発明のポリエステル複合仮撚加工糸を用いて布帛を得ると、良好なかさ高性、スパン感を有するとともにドライ感、フィブリル感にも優れた、従来には見られなかったようなスパンライクなポリエステル布帛を得ることができる。かかる布帛は、各種の衣料用途に巾広く使用することができ、その工業的価値は極めて大である。   When a fabric is obtained using the polyester composite false twisted yarn of the present invention, a spun-like polyester that has good bulkiness, a feeling of span, excellent dryness and fibrillation, and has never been seen before. A fabric can be obtained. Such a fabric can be widely used for various clothing applications, and its industrial value is extremely large.

Claims (5)

ポリエステルマルチフィラメント糸aを芯部とし、その周りに、該ポリエステルマルチフィラメント糸aよりも大きい伸度を有するポリエステルマルチフィラメント糸bが鞘部として巻きついた2層構造の複合仮撚加工糸であって、前記ポリエステルマルチフィラメント糸bを形成するポリエステルに、水不溶性ポリオキシエチレン系ポリエーテルが0.5〜20重量%、該ポリエステルと実質的に非反応性の有機スルホン酸塩が0.1〜3.0重量%含有されてなることを特徴とするポリエステル複合仮撚加工糸。   This is a composite false twisted yarn having a two-layer structure in which a polyester multifilament yarn a is used as a core, and a polyester multifilament yarn b having an elongation greater than that of the polyester multifilament yarn a is wound around it as a sheath. In the polyester forming the polyester multifilament yarn b, the water-insoluble polyoxyethylene-based polyether is 0.5 to 20% by weight, and the organic sulfonate substantially non-reactive with the polyester is 0.1 to 20% by weight. A polyester composite false twisted yarn containing 3.0% by weight. ポリエステルマルチフィラメント糸aの周りに、ポリエステルマルチフィラメント糸bが交互撚糸状に捲き付き、かつ実質的に太さ斑のない構造を有する請求項1に記載のポリエステル複合仮撚加工糸。   The polyester composite false twisted yarn according to claim 1, wherein the polyester multifilament yarn b has a structure in which the polyester multifilament yarn b is wound in an alternating twisted manner around the polyester multifilament yarn a and is substantially free of thickness unevenness. ポリエステルマルチフィラメント糸bに含有される水不溶性ポリオキシエチレン系ポリエーテルが、下記一般式で表されるポリエーテルであり、下記一般式中の直鎖部(B)の分子量(nB)と枝分れ部(AおよびA’)の分子量(nA)の比(nA/nB)が0.2〜1.2、該ポリエーテルの平均分子量が5000〜16000である請求項1または請求項2に記載のポリエステル複合仮撚加工糸。
Figure 2005054325
The water-insoluble polyoxyethylene-based polyether contained in the polyester multifilament yarn b is a polyether represented by the following general formula, and the molecular weight (nB) and branching of the straight chain part (B) in the following general formula The ratio (nA / nB) of the molecular weight (nA) of the part (A and A ') is 0.2 to 1.2, and the average molecular weight of the polyether is 5000 to 16000. Polyester composite false twisted yarn.
Figure 2005054325
ポリエステルマルチフィラメント糸bとポリエステルマルチフィラメント糸aとの伸度差が20%以上である請求項1〜3のいずれかに記載のポリエステル複合仮撚加工糸。   The polyester composite false twisted yarn according to any one of claims 1 to 3, wherein a difference in elongation between the polyester multifilament yarn b and the polyester multifilament yarn a is 20% or more. ポリエステルマルチフィラメント糸aとポリエステルマルチフィラメント糸bとが、重量比(a:b)3:7〜1:9の割合で含まれる請求項1〜4のいずれかに記載のポリエステル複合仮撚加工糸。   The polyester composite false twisted yarn according to any one of claims 1 to 4, wherein the polyester multifilament yarn a and the polyester multifilament yarn b are included in a weight ratio (a: b) of 3: 7 to 1: 9. .
JP2003287471A 2003-08-06 2003-08-06 Polyester composite false twisted yarn Expired - Fee Related JP4084260B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204900A (en) * 2006-02-06 2007-08-16 Teijin Fibers Ltd Polyester fiber for air-laid nonwoven fabric and method for producing the same
WO2008007803A1 (en) * 2006-07-14 2008-01-17 Teijin Fibers Limited Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn
JP2008019537A (en) * 2006-07-14 2008-01-31 Teijin Fibers Ltd Antistatic false twist-textured polyester yarn and method for producing the same
JP2008025036A (en) * 2006-07-18 2008-02-07 Teijin Fibers Ltd Specific composite false twisted yarn having antistatic property and method for producing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204900A (en) * 2006-02-06 2007-08-16 Teijin Fibers Ltd Polyester fiber for air-laid nonwoven fabric and method for producing the same
WO2008007803A1 (en) * 2006-07-14 2008-01-17 Teijin Fibers Limited Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn
JP2008019537A (en) * 2006-07-14 2008-01-31 Teijin Fibers Ltd Antistatic false twist-textured polyester yarn and method for producing the same
JP2008025036A (en) * 2006-07-18 2008-02-07 Teijin Fibers Ltd Specific composite false twisted yarn having antistatic property and method for producing the same

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