JP2005052783A - Washing system, rotation type washer to be utilized therefor, and washing method of market basket - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a washing system with an innovative structure suitable for washing a large quantity of objects to be washed which are considerably dirty so that washing work of them by a small number of workers cannot be progressed well, a rotation type washer with an innovative structure to be adopted to the system, and a washing method of market baskets in an innovative manner. <P>SOLUTION: The rotation type washer 2 comprises a preliminarily washer 7 having a high pressure water nozzle and a rotary brush; washing baskets 5 arranged at three or more points in rotatable manner and well balanced state for rotation around a horizontal axis and enabling a prescribed quantity of objects B to be washed to store; a rotating power source; and a washing solution supply source 6. The washing system 1 comprises the rotation type washer 2 and successively arranged a rinsing, a dewatering, and a drying units 8. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

    The present invention is an article that is generally produced or used in a relatively large amount, and is repeatedly used by a large number of sundries or an unspecified number of people in addition to machine parts and electronic parts, harvested agricultural products and seafood, etc. This is related to a cleaning technology that enables to quickly and effectively clean an object to be cleaned such as an article to be cleaned. In addition to fields related to the cleaning system, a dryer, a water tank, etc. including a cleaning machine used for the cleaning system are created. All types of machine tools such as lathes, turret lathes, drilling machines, boring machines, planing machines, shaping machines, standing machines, milling machines, hobbing machines, gear shaping machines, NC machine tools and machining centers The field, that is, the field of machining, the field of various materials such as various parts of these processing machines and the metal materials and plastics therefor General fields such as the electronic components incorporated in them, the field of control equipment that integrates them, the field of various measuring instruments, the field of power machines that drive processing machines, the field of electricity and energy that are energy sources, and the field of oil Collects and transports waste liquids generated by the operation, operation, and testing of the equipment from the fields that are included in the field collectively referred to as industrial machinery. There are no technical fields that are not related to the fields of collection and transportation, recycling that efficiently recycles waste liquids, and new fields that cannot be envisaged at this time.

(point of view)
In recent years, there has been a vast free parking lot around the city center, a large supermarket and a home center, and a suburban shopping mall with various specialty stores such as bookstores, liquor stores, shoe stores, eyeglass stores, restaurants, etc. In addition, it is excellent not only for the residents in the surrounding area but also for attracting customers from a distance by developing around the urban area and redevelopment of the city center such as large commercial facilities with commercial accumulation opened in redevelopment buildings in and around the city center. New commercial facilities have been developed one after another, greatly contributing to the expansion of the trade area and the activation of consumption.

    As the size of stores increases, the number of supermarkets used in supermarkets and home centers increases per store, and the frequency of use increases more. Super baskets have deposits of fresh food products such as meat and seafood, and fruit juices and boiled juices leaked from processed food packs. Various soils such as soil and powder leaking from gardening supplies such as fertilizers and fertilizers, or potted mud adhere, and wrinkles caused by them are also generated. Necessary.

    In general, when cleaning a super basket, a large amount of water is stored, a cleaning agent is added, a plurality of super baskets are placed therein, and the super basket is immersed for a while. Part of the remaining dirt such as straw and oil is manually washed off using a cleaning brush, etc., and the detergent is rinsed off with clean water. If possible, blow off water droplets by blowing compressed air, etc. The laborious work of natural drying has to be repeated for a plurality of super baskets, which has been a heavy burden in the operation of large stores.

(Conventional technology)
As a technique for performing such a large amount of super basket cleaning operation relatively easily and efficiently, for example, as disclosed in “Super Basket” disclosed in Japanese Utility Model Laid-Open No. 7-37923, 100 parts by weight of the base resin is used. On the other hand, it is molded with a resin made by adding 0.1 to 5 parts by weight of dimethylpolysiloxane, so that various types of dirt are hard to adhere to the surface, and dirt can be easily removed by ordinary washing so that the washing frequency can be halved. Although these have already been developed, these are improvements to the super basket itself, and it has not been possible to improve the cleanability of the super basket that has been used.

    On the other hand, as a technique for improving the cleanability of an existing super basket, it is possible to carry a plurality of super baskets as seen in the idea of “automatic basket cleaning device” proposed in the registered utility model No. 3059826. A delivery tank that forms a carry-in entrance and has a washing tank having a washing liquid reservoir in the lower part, can supply the carried super baskets one by one to the basket support means, and a basket support means between the reservoir and the upper space The water moving means that sprays water on the moving car and the heated air spraying means that blows heated air are arranged at appropriate locations in the upper space, and the super basket is carried out of the washing tank. The upper space after the plurality of charged super baskets are sequentially and automatically placed in and immersed in the cleaning liquid and moved along the inner wall of the cleaning tank. Pulled, by the water injection means rinsed with cleaning fluid, after drying with heated air injection means, unloading means washed super cage sequentially like also found that so as to discharge to the outside of the cleaning tank.

    However, this existing “automatic basket cleaning device” is based on the basic technical idea of the past, in which the super basket is immersed in the cleaning liquid and the dirt is removed by the cleaning power of the cleaning liquid. Although water is sprayed on the super basket pulled up from the cleaning solution by water jetting means, it is not always possible to quickly wash and remove oily dirt and soot that adheres stubbornly, but to remove strong dirt completely Greatly delay the moving speed of the orbital moving means to extend the immersion time in the cleaning solution, or clean the super basket carried out after cleaning by manual cleaning using a cleaning brush, sponge, etc. Work must be performed, and the super basket is transferred from the transfer means to the orbiting movement means in the sealed washing tank, or the super basket of the basket support means is Since a relatively complicated device structure such as a holding mechanism and automatic work are indispensable, if an unexpected situation such as dropping of a super basket occurs, a large-scale disassembly and removal work is required. There is a fear, and the high level of technical level is required for the entire apparatus in advance.

(1) Japanese Utility Model Publication No. 7-37923 (2) Registered Utility Model No. 3059826

(Awareness of problems)
As described above, the present invention has been developed one after another, such as “super basket” that is difficult to get dirty, “automatic basket cleaning device” that can clean a plurality of super baskets almost automatically, and the like. Satisfactory results can be obtained, such as when a new purchase or replacement of a super basket is required, or when washing a super-stained super basket, it is necessary to perform manual brushing before or after cleaning. Many issues remained, such as not being.

(Object of invention)
Therefore, even if a small number of workers can efficiently clean a large number of super baskets in a short time, and it is possible to realize a cleaning technology that can remove stubborn dirt, it is possible to develop it quickly. As a result of starting research and repeating trial and error over many years and many trial manufactures and experiments, finally came here, especially in this invention, a large amount of dirt is strong, and cleaning work by a small number of people Succeeded in realizing a cleaning system with a new structure that is convenient for cleaning objects to be cleaned, a rotary cleaning machine with a new structure, and a super basket cleaning method with a new structure. In the following, the configuration will be described in detail together with an embodiment representative of the present invention shown in the drawings.

(Structure of the invention)
As will be clearly understood from the embodiments representing the present invention shown in the drawings, the cleaning system included in the present invention basically includes the following configuration. That is, a pre-washing machine that has a high-pressure water nozzle and / or a rotating brush for jetting cleaning liquid, and that simply removes dirt, dust, etc. adhering to the object to be cleaned, and a horizontal axis, respectively. Are located at a predetermined distance from the axis, and each of them rotates around the horizontal axis at a plurality of three or more locations so that the positional relationship between them is balanced. In addition, a cleaning rod that can store a predetermined amount of the object to be cleaned is arranged, and each cleaning rod is rotated around the horizontal axis, and a rotational drive source that can be rotated around the horizontal axis, and is moved in a direction directly below the horizontal axis. A cleaning liquid supply source that can supply a cleaning liquid in an amount sufficient to immerse the cleaning bowl under the liquid surface is provided, and rinsing can be performed by spraying high-pressure water on the rotationally driven washing basket. Dry high pressure water nozzles and warm air on each cleaning tank. A rotary washer equipped with a hot air supply source that can be used is arranged so that the steps of preliminary cleaning, main cleaning, rinsing, dehydration, and drying can be performed while moving the objects to be cleaned sequentially and skillfully. This is a cleaning system with a gist configuration.

    In other words, this basic configuration has a high-pressure water nozzle and / or a rotating brush for injecting a cleaning liquid, and a pre-cleaning machine that simply removes dirt and dust attached to the object to be cleaned, and Any of a plurality of three or more locations around the horizontal axis, each of which is located at a predetermined distance from the axis, and whose positional relationship is balanced with each other. Each having a cleaning rod capable of storing a predetermined amount of the object to be cleaned, a rotation driving source capable of rotating each cleaning rod around the horizontal axis, and A rotary type washing machine provided with a cleaning liquid supply source capable of supplying an amount of cleaning liquid that can immerse the cleaning tub below the liquid surface when moved in a direction directly below the horizontal axis, and around the axis And both are located at a predetermined distance from the axis, In each of a plurality of three or more locations where the mutual positional relationship is in a rotationally balanced arrangement, all can rotate around the axis and each can store a predetermined amount of objects to be cleaned. A dewatering basket is arranged, and each dewatering basket can be rinsed and rinsed with a rotary drive source that can be driven to rotate around the axis at a rotational speed that can be dewatered, and high pressure water can be sprayed on the rotationally driven dewatering basket. A rinsing / dehydrating / drying machine with a hot air supply source that can be dried by blowing warm air to each dewatering basket, and a preliminary washing machine, a rotary washing machine, A cleaning system that is arranged so that the steps of pre-cleaning, main cleaning, rinsing, dehydration, and drying can be performed while moving the objects to be cleaned in the order of rinsing, dehydration, and dryer. it can.

    More specifically, it is possible to supply cleaning liquid to the vertical rotating brush and horizontal rotating brush that can press the bottom surface, inner wall surface, and outer wall surface of the super basket, and the contact portion between the super basket and each brush. Brushed pre-cleaning machine with cleaning liquid supply source, rotation drive source that can rotate and drive the super basket as the object to be cleaned, and dirt and dust attached to the inside and outside of the super basket by blowing high pressure water Hydraulic pre-washing machine having a high-pressure water nozzle for easily washing water, and around the horizontal axis, both of which are located at a predetermined distance from the axis, and the positional relationship between them is balanced. Each of the cleaning baskets is provided with a cleaning basket that can rotate around the horizontal axis center and store a predetermined amount of super basket at each of a plurality of three or more locations that are arranged in the same manner. A rotational drive source that can be driven to rotate around the horizontal axis, and a cleaning liquid supply that can supply a cleaning liquid in an amount sufficient to immerse the cleaning tub when moving in a direction directly below the horizontal axis. A high-pressure water nozzle that can be rinsed by spraying high-pressure water on the rotationally driven washing basket, and a hot-air supply source that can be dried by blowing hot air to each washing basket Rotating washing machine, brush washing pre-washing machine, hydraulic pre-washing machine, rotary washing machine in order of brush washing pre-washing, water pressure pre-washing, main washing, rinsing, dehydration It can be said that the cleaning system is arranged so that each step of drying can be executed.

(Related invention 1)
In relation to the above-described cleaning system, the present invention also includes a rotary type cleaning machine used in the cleaning system, which is basically as follows. That is, in a watertight washing bathroom, a rotating support shaft is arranged and supported substantially horizontally at a predetermined height position on the bottom surface, and around the rotating support shaft, both from the axis. At three or more locations that are located at a predetermined distance and whose positional relationship is in a rotationally balanced arrangement, all are supported by the rotation support shaft and It is possible to rotate around the shaft center, and each is provided with a cleaning rod that can store a predetermined amount of the object to be cleaned. On the other hand, each cleaning rod can be rotated forward and backward, and its rotation speed can be variably adjusted. A rotary drive source and a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning tub when moving in the direction directly below the rotating spindle are disposed at appropriate locations outside the cleaning bathroom. Rotational cleaning used in the above-described cleaning system of the present invention, which has a configuration as a gist It is.

    More specifically, in the washing bathroom in which all directions of the bottom surface, the top surface, and the surrounding wall surface between them are watertight, a rotating support shaft is disposed substantially horizontally at a predetermined height position on the bottom surface, and is fixed. Alternatively, it is supported in such a manner that it is supported in a freely rotatable manner and is arranged around the rotation support shaft, both at a predetermined distance from the shaft center, and in a position where the mutual positional relationship is balanced in rotation. A cleaning bowl in which a predetermined amount of the object to be cleaned can be stored in a plurality of locations more than one place so as to be rotatable with respect to the fixed rotating support shaft or integrally with the rotatable rotating support shaft. On the other hand, when each cleaning rod is rotated in the forward and reverse directions around the axis of the rotation spindle and the rotation speed can be variably adjusted, and when it is moved directly below the rotation spindle Cleaning liquid supply that can supply a cleaning liquid in an amount sufficient to immerse the cleaning bowl below the liquid level Are installed at appropriate locations outside the cleaning bathroom, and with an opening / closing door that allows the objects to be cleaned to be put in and out of the appropriate location on the wall of the cleaning bathroom corresponding to the cleaning rod moved above the rotating support shaft. It can be said that this is a rotary type washing machine provided with a charging opening.

    As a more specific structure, a rotating support shaft is arranged substantially horizontally at a predetermined height on the bottom surface in a washing bathroom in which all directions of the bottom surface, the top surface and the surrounding wall surface therebetween are watertight. It is arranged in such a way that the rotation support shaft is equally divided and balanced so that the rotation balance can be achieved. It is supported by a support shaft and can be rotated integrally with the rotation support shaft, and a cleaning basket is provided for storing a predetermined amount of the object to be cleaned. Rotating drive source that can rotate and variably adjust the number of rotations, and cleaning liquid that can supply cleaning liquid in an amount sufficient to submerge the cleaning tub when it moves directly below the rotating spindle The supply source is arranged at a suitable location outside the washing bathroom, and above the rotating support shaft. A rotary type washing machine used in the washing system of the present invention, which has a structure in which an inlet with an opening / closing door having a watertight structure is provided at an appropriate place on the wall of the washing bathroom corresponding to the moved washing basket. It becomes.

    And in the rotary type washing machine of the present invention, in the washing bathroom in which all directions of the bottom surface, the top surface and the surrounding wall surface between them are watertight, a rotating support shaft is arranged substantially horizontally at a predetermined height position on the bottom surface. Is arranged in such a way that the rotation support shaft is equally divided to obtain a rotation balance, each of which is arranged in a plurality of three or more places each at a fixed distance from the axis. The rotating support shaft is supported by the rotating support shaft and can rotate integrally with the rotating support shaft, and each has a cleaning basket capable of storing a predetermined amount of the object to be cleaned. Rotation drive source that can rotate forward and reverse and variably adjust its rotation speed, and supply of cleaning liquid in an amount that can submerge the cleaning tub when it moves directly below the rotation spindle The cleaning liquid supply source to be placed in the appropriate place outside the cleaning bathroom, A high-pressure water nozzle that can be rinsed by spraying high-pressure water is provided near the top of the cleaning bathroom, and a hot-air supply source that can be dried by blowing hot air to each cleaning tub is provided at an appropriate location outside the cleaning bathroom. In addition, the rotary cleaning system is configured to have an inlet with an open / close door that allows water into and out of the object to be cleaned at an appropriate place on the wall surface of the cleaning bathroom corresponding to the cleaning rod that has moved above the rotating spindle. The machine is included.

(Related invention 2)
In relation to the above-described cleaning system and the rotary type cleaning machine used therefor, the present invention also includes a super basket cleaning method that enables a plurality of super baskets to be cleaned simultaneously by using the cleaning system. . That is, the cleaning liquid is sprayed on the inner and outer surfaces of the super basket using a high-pressure water nozzle and / or a rotating brush that injects the cleaning liquid of the pre-cleaning machine, and the dirt or dust adhering to the surface can be simplified by pressing the rotating brush. Remove and perform preliminary cleaning, and store in a state where a certain number of super baskets are stacked in order in each of the three or more cleaning baskets in the cleaning bathroom of the rotary washer. After supplying cleaning fluid in an amount that can immerse the cleaning rod that has been moved directly below the rotation axis with the cleaning liquid supply source into a state where the rotation is balanced, By driving the super basket against the surface of the cleaning liquid by continuously rotating it at an appropriate speed for a predetermined time so that the forward and reverse rotations are appropriately interwoven around the rotation spindle. This cleaning generates a frictional force in the liquid generated when the cleaning liquid is forced to move in the stirring liquid by rotating around the rotation axis, and the cleaning liquid is brought into strong contact with each super basket from all directions. After that, the super basket is cleaned using the above-described cleaning system that forms the basis of the present invention, which is configured so that a plurality of super baskets can be cleaned by appropriately rinsing, dehydrating and drying. Is the method.

    More specifically, after the preliminary cleaning is performed by sequentially pressing the bottom surface, the inner wall surface, and the outer wall surface of the super basket while spraying the cleaning liquid on each of the vertical rotating brush and the horizontal rotating brush of the brushed preliminary cleaning machine. By spraying high-pressure water using a hydraulic pre-cleaning machine, dirt and dust attached to the inside and outside of the super basket are simply blown off, and then, in order, each of the washing baskets in three or more places in the washing bathroom A number of super baskets are housed in a stacking state, and each cleaning rod is placed in a state of balanced rotation around the rotating spindle, and the cleaning rod moved by the cleaning liquid supply source directly below the rotating spindle is After supplying a chlorine-based cleaning liquid whose temperature is set to about 40 ° C. to about 60 ° C., preferably about 60 ° C. so that it can be submerged under the surface, each cleaning rod is rotated by a rotary drive source. About 5 to 20 minutes, preferably about 10 minutes at a speed at which the best cleaning effect can be obtained at about 35 revolutions per minute or less so that forward and reverse rotations are appropriately interwoven around the axis. The frictional force in the liquid generated when the super basket is forced to move in the agitated cleaning liquid by the movement of striking the super basket against the surface of the cleaning liquid and rotating around the rotation support shaft of each cleaning rod The main cleaning is performed so that the cleaning liquid comes into strong contact with each super basket from all directions, and the cleaning liquid in the washing machine of the same rotating type cleaning machine is discharged, or each super basket is rinsed, dehydrated and dried. It is transferred to a machine or sprayed with water or warm water of 60 ° C. or less while being rotated around the rotating spindle to rinse off the cleaning liquid, and then each super basket is moved around the rotating spindle at a rate of 14 per minute. Rotate for about 1 minute within the range of ~ 210 rpm for dehydration, and finally blow with warm air of 60 ° or less while rotating at a rate of about 35 rpm or less. It can be said that it is a method of cleaning a super basket that is configured so that a plurality of super baskets can be cleaned by drying.

    As described above, according to the cleaning system of the present invention, first of all, the preliminary cleaning machine, the rotary type cleaning machine, and the rinsing / dehydrating / drying machine are sequentially arranged at appropriate positions. It is possible to achieve more effective cleaning at each cleaning stage while moving the object to be cleaned in the order of cleaning, main cleaning, rinsing, dehydration, and drying. In the main cleaning, the stubborn dirt such as oil and wrinkles that are firmly fixed using a washing machine is scraped off, and then the remaining dirt adhered to the surface is rinsed off by a hydraulic pre-washing machine. The cleaning power can be strengthened, the cleaning liquid used in the main cleaning can be kept clean, the economy can be improved, and a combination of multiple relatively easy-to-miniaturize machines can be used. Because they are made, and the vehicle transporting the entire cleaning system in a supermarket or hardware store or the like, and have the Xiu features that can be cleaned work on the spot.

    In addition, according to the rotary type washing machine of the present invention, a plurality of cleaning tubs having a rotationally balanced arrangement are provided around the axis of the rotary support shaft that is horizontally supported in the cleaning bathroom. With a basic structure, a plurality of objects to be cleaned, which are put in a certain number in each cleaning tub, are driven to rotate around the axis of the rotation support shaft, and the cleaning liquid level stored in the lower side of the cleaning bathroom is Obtained by conventional washing machines by bringing the washing liquid into strong contact with each object to be washed by the striking movement and the frictional force in the liquid that moves in the washing liquid flowing in a stirring manner by the rotation of each washing bowl. The effective cleaning power that could not be achieved can be exhibited, and a great effect of being able to obtain high cleaning quality quickly can be obtained.

    Furthermore, according to the super basket cleaning method of the present invention, when an unspecified number of people store and transport a variety of products, when a large number of super baskets with various kinds of dirt are washed, This is followed by pre-washing to remove most of the oil stains and soot that are strongly attached in solid or adhesive form, and dirt such as mud, dirt, and powder. The burden of the main cleaning can be greatly reduced, the life of the cleaning liquid in the main cleaning can be extended and economical operation can be performed, and the time required for the main cleaning can be shortened to perform effective cleaning more quickly. Therefore, it is possible to demonstrate a superior feature that a large number of super baskets can be quickly washed by a relatively short work by a small number of people, and the labor burden on the worker can be greatly reduced. Become.

    In implementing the present invention having the above-described configuration, the best or desirable mode will be described. First, in the cleaning system that forms the basis of the present invention, the preliminary cleaning machine removes dust, light dirt, etc. to the extent that it adheres to the surface of the object to be cleaned and can be removed comparatively easily. It performs the function that makes it possible to perform pre-cleaning, such as spraying compressed air or high-pressure water, immersing in a cleaning liquid such as water or tap water to which a cleaning agent is added, or spraying the cleaning liquid at a high pressure, Alternatively, it must be structured so that it can be pre-cleaned by any contact such as brushing or sponge continuously contacting to remove dirt, or a combination thereof. Provided with a motor that rotates, especially when the object to be cleaned is a super basket, cleaning that includes chlorine-based cleaning agents that can effectively remove soot and oil stains It is desirable to use a cleaning fluid can be heated to a temperature at which no deformation or damage to the super cage, can be obtained by connecting the boiler or water heater or the like.

    The pre-washing machine with a brush makes contact with a convenient contact member such as a brush or sponge so that it adheres to the object to be cleaned and cannot be removed by spraying the cleaning liquid alone. The function of scraping off dirt, reducing the contamination of the cleaning liquid of the main cleaning, and shortening the time required for the main cleaning by accelerating the penetration of the cleaning liquid into the dirt, contributes to the material and surface hardness of the object to be cleaned. The material, shape, and dimensions of brushes and sponges must be selected accordingly, and clean water, water containing surfactants, water containing chlorine-based detergents, etc. are required for efficient removal of dust and dirt. It is desirable to continuously supply the cleaning liquid to the contact area between the object to be cleaned and the brushes, so that dust and dirt that has come off from the object to be cleaned can be quickly washed away from the brushes and the object to be cleaned. It is most desirable to continuously supply abundant cleaning liquid to the entire object to be cleaned, including brushes, using a shower-type cleaning nozzle. Especially when the object to be cleaned is a super basket, It is preferable to have a vertical rotary brush and a horizontal rotary brush set to dimensions and shapes that can contact each of the outer peripheral wall surface, the inner peripheral wall surface, the outer bottom surface, the inner bottom surface, and the four corners thereof.

    The hydraulic pre-cleaning machine is used for main cleaning because it can easily remove dust and dirt left on the surface of the object to be cleaned by spraying the cleaning liquid. The cleaning liquid must be sprayed at a pressure that does not cause damage or breakage to the object to be cleaned. First, it should be structured to spray the cleaning liquid evenly over the entire object to be cleaned by moving the high-pressure water nozzle around the object to be cleaned or rotating the object to be cleaned relatively slowly. .

    The rinsing / dehydrating / dryer rinses off the cleaning solution that adheres to and permeates the object to be cleaned after the main cleaning is completed, so that there is no residual detergent, and then dehydrates all of the rinsing liquid and further cleans it. It is designed to quickly and forcibly dry to a dry state suitable for the product, and it is placed as close to the rotary cleaner as possible so that the object to be cleaned taken out from the rotary cleaner can be put in efficiently. Should be necessary when the rotary washing machine is not equipped with rinsing, dehydration and drying functions, and is a combination of machines dedicated for rinsing, dehydration and drying, arranged adjacent to each other. However, in order to reduce the loading and unloading operations of the object to be cleaned, it is desirable that these operations can be realized by a single machine. More specifically, the water supply nozzle, shower nozzle or high-pressure water nozzle supply source to wash away the rinse liquid such as fresh water by pouring or spraying it on the object to be cleaned, the centrifugal force by applying rotational force to the object to be cleaned And a hot air supply source that enables forced drying by blowing compressed air, hot air, or the like.

    The cleaning system can be equipped with a pre-washing machine, a rotary washing machine, and a rinsing / dehydrating / drying machine that can be fixedly installed in a washing plant, or can be combined into a single transportation vehicle or a plurality of transportation vehicles. The size and shape can be separately installed, and the structure can be installed on the vehicle as it is mounted on the vehicle, or lowered from the vehicle to the ground.

    The rinsing liquid functions to wash away the cleaning agent adhering to the main cleaning and the dirt remaining on the surface from the object to be cleaned. Basically, the rinsing liquid uses clean water or warm water heated to a temperature suitable for the object to be cleaned. Although it is used, various chemicals such as a disinfectant and a solvent, or liquids to which these are added can be used according to the properties and required quality of the object to be cleaned.

    Next, in the rotary type washing machine used in the cleaning system of the present invention, the cleaning bathroom can store a predetermined amount of the cleaning liquid, and is a motion that is applied to the cleaning liquid while rotating around the axis of the rotating support shaft, It is forced to move in the cleaning fluid that flows to the surface, and the splash from the cleaning bowl rising from the liquid surface is isolated from the surrounding environment to ensure a waterproof state, at least in the direction directly below the rotating support shaft It must have a structure with a bottom surface and a surrounding wall surface that can store the cleaning liquid in an amount sufficient to immerse the cleaning tub under the liquid level when it is moved to the outside. In addition, an opening for allowing the object to be cleaned to be introduced from the outside is opened in the washing basket that has been moved upward, and an opening / closing door that can prevent liquid leakage is installed in the opening so as to be openable and closable. And above It is possible to prevent splashing of the cleaning liquid from the ceiling side, especially when the cleaning liquid is sprayed toward the rotating cleaning bowl with an injection nozzle, or when it is downsized so that it can be mounted on a vehicle. The top surface is essential.

    The rotating spindle has a function to support a plurality of cleaning bowls loaded with objects to be cleaned in a balanced state so that they can be stably rotated around a substantially horizontal axis. The cleaning rod must be strong enough to support the cleaning rod, and is rotatably supported at a predetermined height in the cleaning bathroom, and a plurality of cleaning rods are integrated with the rotating support shaft. It is possible to have a structure that transmits the driving force from the rotational drive source to all the cleaning rods via a rotating support shaft that is equipped with a belt wheel, gear, sprocket, etc. near the shaft end. A plurality of cleaning rods are rotatably mounted around the rotating support shaft supported in a non-rotatable state at a predetermined height position in the bathroom, such as through bearings, etc. Belt wheels, gears, and gears installed concentrically near the center of rotation of the cleaning rod It is also possible to have a structure for transmitting a driving force from a rotary drive source to all of the cleaning cages through the rocket or the like.

    The cleaning rod can be used to collect, store, hold, and take out a plurality of objects to be cleaned, and can hold a plurality of objects to be cleaned in a position where the rotation is balanced around the rotation support shaft. In addition, the size and shape of the cleaning liquid can be directly put into contact with the object to be cleaned, and it can hold the object to be cleaned reliably when it rotates during cleaning. The opening must be formed in a bowl shape such as a mesh, lattice, or fence that allows the cleaning liquid to pass almost easily from all directions, and is struck against the surface of the cleaning liquid by a rotational motion, forcing the cleaning liquid. Should be strong enough to protect the object to be cleaned from damage and deformation by buffering its impact force and water pressure even when it is moved, and the opening for the object to be cleaned is closed Possible mesh, lattice, fence-like doors Although it is desirable to use a handle, it is also possible to provide a holding mechanism such as an engagement fitting or belt that can prevent the object to be cleaned from falling off without providing a door. In the case of a basket, it is desirable that a certain number of stacked super baskets be accommodated so that the openings of the basket are accommodated in the centrifugal direction in the axis of the rotation support shaft. However, by adopting a structure that can be attached to and detached from the rotating spindle and can be taken out from the washing bathroom, the object to be washed is put into the washing basket taken out from the washing bathroom and then attached to the rotating spindle in the washing bathroom. The structure can be made washable.

    The rotary drive source allows multiple cleaning rods arranged around the axis of the rotation spindle to be driven forward and reverse at a predetermined rotation speed around the coaxial axis, and the rotation speed can be freely adjusted during cleaning. It functions to enable rotational driving, and can generate torque that can be forcibly rotated at a speed that can ensure sufficient cleaning power for multiple cleaning rods that move while passing through the cleaning liquid. In addition to a plurality of cleaning rods that can be rotated around the rotation support shaft and integrated with a plurality of cleaning rods that can be rotated, the rotation driving force can be transmitted without the rotation support shaft. It is possible to transmit the rotational driving force through a rotating support shaft that is integrally coupled to the rod, and more specifically, to an output source such as an electric motor or an engine, a gear, a chain, or a belt. Incorporating a transmission mechanism such as It and It is assumed, or, by, for example to a power source of the electric motor incorporating an inverter circuit or a microcomputer may be provided with a gearshift control.

    The cleaning liquid supply source can supply a predetermined amount of cleaning liquid into the cleaning bathroom, and can heat the cleaning liquid to an appropriate temperature as needed. In addition, the cleaning liquid collected in the cleaning bathroom being cleaned is collected, filtered and circulated. The cleaning liquid is instantaneously heated by a heat source such as a boiler, a water heater or a heater, or a certain amount of cleaning liquid stored in a storage tank is heated, and the cleaning liquid is It must have a cleaning liquid heating device that can be supplied to the cleaning bathroom. Also, the cleaning liquid collected in the cleaning bathroom is collected, forcibly passed through a filtration filter, and then supplied again into the cleaning bathroom. And should be provided with a circulation type filtration device that can be recycled and used to press the cleaning liquid to a predetermined pressure in the middle of the pipe that supplies the cleaning liquid into the cleaning bathroom. The pump may be provided and shall be arranged an injection nozzle capable of spraying a cleaning liquid to each washing basket comes to rotate at its discharge end.

    The cleaning liquid adheres to and permeates the object to be cleaned, and removes dirt that cannot be removed by simple high-pressure water spraying or pre-cleaning with a rotating brush with high cleaning power. In addition to being capable of cleaning without causing damage such as discoloration, it is possible to use a cleaning solution in which a weak alkaline detergent or neutral detergent is added to water or warm water. A chlorine-based detergent that can effectively clean oil and oil stains can be added to water and warm water, and the cleaning power has been increased by heating to a temperature according to the heat resistance of the object to be cleaned. In addition, it is possible to use a disinfectant, various solvents, or the like according to the properties of the object to be cleaned, or to add an appropriate amount of a fine particle abrasive or wax. Furthermore, when the object to be cleaned is an object where it is not desirable to use a cleaning agent such as agricultural products or seafood, it is possible to use fresh water. In particular, when cleaning a plastic super basket, it is preferable to use a chlorine-based cleaning liquid heated to a temperature of about 60 ° without causing deformation or breakage due to heat.

    An object to be cleaned is an object to be cleaned and put into a plurality of cleaning tubs, and is generally an article that is produced or used in a relatively large amount. For example, machine parts and electronic parts produced in a factory, Or outside of harvested agricultural products and seafood, etc., dining tableware, clothing, blankets, towels, cushions, duvets and other accessories, plush toys and sneakers for childcare facilities, rental shoes for bowling alleys, golf courses, etc. All items such as balls, supermarket baskets such as large stores and shopping centers can be objects to be cleaned.

    Furthermore, in relation to the above-described cleaning system and the rotary type cleaning machine used therefor, the cleaning of the super basket that enables the cleaning of a plurality of super baskets simultaneously by using the cleaning system included in the present invention. In this method, pre-cleaning is performed in the pre-cleaning stage of dust adhering to the inner and outer surfaces of the super basket, soil and mud from vegetables, potted plants, oil stains from foods, etc. A process that removes and cleans easily and prevents the cleaning liquid used for the main cleaning from being contaminated at an early stage. By doing so, the dirt that adheres firmly will be peeled off quickly, and then it will come off and adhere superficially to the inner and outer surfaces of the super basket. Spray clean water with water, warm water set to an appropriate temperature, or water or warm water to which an appropriate amount of neutral, weak alkaline, or chlorine-based cleaning agent is added. It penetrates deeply and pre-treats so that strong dirt can be removed relatively easily during the main cleaning, and the cleaning liquid whose pressure has been increased by using water pressure or a pump is used. However, it is possible to spray the air before and after the main cleaning to remove the deposits before the main cleaning. It is possible to use a cleaning liquid that is the same as or slightly weaker than the cleaning liquid used for cleaning, and select and use clean water, disinfecting liquid, solvent, etc. as appropriate according to the object to be cleaned. Can A.

    Pre-cleaning using a brush pre-cleaning machine is intended to scrape off dirt by pressing the peripheral wall or bottom surface of the super basket against the rotating brush that is supported and rotated at a fixed position. It should be possible to proceed with the pre-cleaning operation while supplying the cleaning liquid near the contact surface between the rotating brush and the super basket, and it is relatively flexible so as not to damage the super cage made of synthetic resin. A cleaning machine with at least a vertical rotating brush and a horizontal rotating brush arranged appropriately so that the outer bottom surface and inner peripheral wall surface can be cleaned efficiently. It is desirable to use it. Discharge of useless cleaning liquid is provided near each brush by providing a discharge nozzle or spray nozzle that can supply cleaning liquid at least near the contact area with the super basket. Without incurring, it is desirable to be able to eliminate efficiently dirt.

    The pre-cleaning using the hydraulic pre-cleaning machine is scraped off from the outer periphery of the super basket, preferably by spraying the cleaning liquid from almost all directions and brushing, and remains attached to the bottom and peripheral walls of the super basket. It can be easily removed, and the cleaning solution can penetrate the remaining dirt to increase the cleaning power during the main cleaning. The high-pressure water nozzle is placed for cleaning, the super-cage that is fixedly held is cleaned by spraying cleaning liquid around the high-pressure water nozzle, or the super-cart is held in a predetermined posture. Rotate slowly by a rotational drive source, and spray the cleaning liquid toward the rotating super basket from the high-pressure water nozzle arranged in the vicinity. It like to adopt a method of purification is possible.

    This cleaning uses a rotary type washing machine, and each super basket is struck by a plurality of cleaning baskets containing super baskets that are stacked at a fixed number during cleaning that exhibits strong cleaning power one after another. By making the cleaning liquid come into impact contact with each other and forcibly moving the cleaning liquid in a stirring state by the movement of each cleaning basket, the cleaning liquid is made to come into strong contact from almost all directions of each super basket, It functions to remove strong stains that could not be removed by pre-cleaning, and uses a chlorine-based cleaning solution that has excellent cleaning power against soot and oil stains, etc., heated to a temperature that enhances cleaning power. However, it is necessary to set the chlorine concentration and liquid temperature so as not to cause deformation, breakage, discoloration, etc. in the synthetic resin super basket. It is desirable to select the condition that the most optimal determination in consideration of the properties.

    Rinsing, dehydration and drying can be carried out using a dedicated rinsing / dehydrating / drying machine or a rotary type washing machine with additional rinsing / dehydrating / drying functions. The cleaning solution that adheres to and remains on the super basket is rinsed off, dehydrated, and then quickly dried, and at the same time it is taken out and the super basket is finished into a normally usable one. It is most economical to use fresh water as the liquid, but it is possible to use a rinse liquid other than fresh water, such as a solvent that excels in volatility and is advantageous for drying. In order to achieve the purpose of preventing adhesion, etc., disinfecting or disinfecting agents, surfactants, waxes, etc., are used in a state where they are mixed with fresh water at different times or mixed with fresh water. It can be sprayed onto the car, and at the stage when any of the rinsing, dehydration, and drying is completed, a process of spraying an antistatic agent that suppresses the generation of static electricity that causes resin contamination to each super basket is added. can do.

    In the dehydration process, the rinsing liquid remaining on each super basket is forcibly removed to shorten the time required for drying. Shake the rinsing liquid by applying vibration or centrifugal force to the super basket. In addition to being able to dehydrate effectively by dropping or blowing compressed air, etc., drying time is shortened by sucking with a vacuum pump or blowing volatile liquid to blow away the rinse liquid. It is also possible.

    The drying process is to forcibly remove most of the water remaining from the dehydration from the super basket, and after the drying is completed, it is managed so that each super basket can be used as it is. The airtightness is secured to a certain extent and sealed, and each dehydrated supercar is put into a room with an exhaust vent, and the air is dried in the same room or the supercar is not deformed. The air is heated to a certain temperature to forcibly obtain a dry state, but the drying chamber is depressurized using a vacuum pump or the like to lower the water evaporation temperature and make it more efficient. It can also be allowed to dry.

    In the pre-cleaning, main cleaning, rinsing, dehydration, and drying processes, when a super basket that does not achieve the desired cleaning effect is found in each stage, the super basket is extracted and the process is considered to be appropriate again. It is possible to repeat the cleaning.For example, before and after the brushing preliminary cleaning, water pressure preliminary cleaning is performed, or after the main cleaning is performed, the preliminary cleaning is performed again, or a plurality of main cleaning is performed. It is possible to perform it appropriately at the operator's discretion, such as over a number of times, and the replacement and duplication of similar processes can be freely performed for the rinsing, dehydration and drying processes. In the following, the structure of the present invention will be described in detail together with an embodiment representative of the present invention shown in the drawings.

    FIG. 1 is a perspective view of the cleaning system, FIG. 2 is a perspective view of the inside of the rotary type cleaning machine, FIG. 3 is a perspective view of the rotary type cleaning machine in use, and FIG. 4 is a plurality of cleaning bowls arranged around the rotary support shaft. The front view of FIG. 5, the side view of a plurality of cleaning tubs arranged around the rotation support shaft of FIG. 5, and the perspective view of the cleaning liquid supply source in the rotary cleaning machine of FIG. The machine 2 and the rinsing / dehydrating / drying machine 8 move a plurality of super baskets B, B,... 1 shows a typical embodiment of the cleaning system 1 included in the present invention, which is composed of a basic configuration arranged to be executable.

    As shown in FIG. 1, the pre-cleaning machine 7 is composed of a brush pre-cleaning machine 71 and a hydraulic pre-cleaning machine 76 which are arranged adjacent to each other. A drive source box containing a rotation drive source (not shown) is formed on the inner left side of the cleaning machine main body 72 having a large opening on the side surface and the right side surface. A vertical rotary brush 73 is formed on the top surface of the drive source box, and on the right side surface. The horizontal rotary brushes 74 project substantially at right angles, and cleaning liquid nozzles 75 and 75 that can supply the cleaning liquid L are disposed above the rotary brushes 73 and 74, respectively. . The latter hydraulic pre-washing machine 76 has a box-shaped main body 77 formed in a liquid-tight shape, and an inlet with an open / close door that allows the super basket B to pass one by one on the lower front surface thereof. Open three so as to be adjacent to the left and right, and in the main body corresponding to each insertion port, the introduced super basket B is accommodated in a temporarily fixed shape, and can be driven relatively slowly around the horizontal axis. Are provided, and high-pressure water nozzles 79, 79, 79 for supplying the cleaning liquid L are disposed above the rotary drums 78, 78, 78, respectively. The cleaning liquid L supplied to each of the high-pressure water nozzles 79, 79, 79 is obtained by heating fresh water to about 60 ° C. with a boiler or an electric water heater (not shown) and adding an appropriate amount of chlorine-based detergent with a pump. Pressurized supply.

    As shown in FIGS. 1 to 6, the rotary washer 2 disposed next to the preliminary washer 7 is formed so that the bottom surface, the top surface, and the surrounding wall surface between them are watertight and watertight. In addition, a rectangular box shape that can be divided in two from the center in the vertical direction, a lower main body 31 formed in a bathtub shape with a predetermined depth, and three on the upper left side of the lower main body 31 on the upper left side of the front On the left side, there is an input port 33 that is opened in a fan shape that can pass through the stacked super baskets B, B, and B, and a slide opening / closing type door 34 that can close the input port 33. The cleaning bathroom 3 is formed by watertightly joining a box-shaped lid 32 provided with a viewing window 35 that can visually check the internal state, and a bearing (not shown) is provided at a predetermined height inside. Thus, both ends of the rotation support shaft 4 are located between the front and rear side wall surfaces of the cleaning bathroom 3 at a substantially central position. It has become what is passed supported flat shape and rotatably hung.

    Around the rotation support shaft 4, the center of the rotation support shaft 4 is divided at intervals of 60 °, and the super basket B is stacked three by three at each of six locations where the rotation is balanced. , B, and B have substantially trapezoidal cross-section type cleaning rods 5, 5,. It is fixed integrally at a distance, and it is possible to put three super baskets B, B, B stacked on the front side of each cleaning basket 5, 5,. Openings 51, 51,... Are formed.

    As shown in FIG. 5, an input belt wheel 41 is mounted on the end of the rotation support shaft 4 protruding outside the back surface of the cleaning bathroom 3, and a motor as a rotational drive source (not shown) is provided in the vicinity thereof. A transmission mechanism (not shown) and an output belt wheel (not shown) that are driven by the drive shaft of the motor and can freely adjust the rotation speed and change the forward / reverse rotation are appropriately arranged, and a plurality of transmissions (not shown) are provided. A belt is attached so that the motor output can be transmitted to the rotating support shaft 4 and the cleaning rods 5, 5,... Fixed around the shaft center. The motor as the rotational drive source may be structured such that the speed change can be controlled by a control circuit such as an inverter and a microcomputer.

    As shown in FIG. 6, the rotary cleaning machine 2 can store the cleaning liquid L at a height position near the upper part of the cleaning bathroom 3, and from the outside to the inside of the upper part of the cleaning bathroom 3. A storage tank provided with a supply pipe which is provided with a penetrating nozzle and can be supplied to spray the cleaning liquid L onto each of the cleaning rods 5, 5,... By the positional energy of the cleaning liquid L itself or by the pressure of a pump (not shown) 62 is provided, and a hot water supply pipe 63 as a cleaning liquid heating device 61 capable of supplying heated water from a boiler (not shown) is connected in a penetrating manner in the storage tank 62. Is connected to a recovery tank 64 that can store the cleaning liquid L collected at the bottom and store it in the recovery tank 64 so that the upper end can be discharged into the upper opening of the storage tank 62. Halfway In addition, a cleaning liquid supply source 6 is provided in which a lower end of a recovery pipe 65 connected to a pump 66 and a filtration filter 67 is sequentially provided, and an appropriate amount of chlorine-based cleaning agent is added to hot water supplied from a boiler. By doing so, it is possible to manufacture the cleaning liquid L in an amount necessary for the main cleaning.

    The storage tank 62 is provided with a water supply pipe (not shown) or a supply path for the cleaning liquid L, and is provided with a heat exchanger that can heat the stored fresh water or the cleaning liquid L, and is heated by heat from a boiler, an electric water heater, or the like. It can be heated to an appropriate temperature, and after the stored fresh water is heated to an appropriate temperature, an appropriate amount of a chlorine-based cleaning agent can be added, or the cleaning liquid L to which an appropriate amount of a chlorine-based cleaning agent has been added can be heated. . Further, a circulation pipe having a lower end connected to the vicinity of the bottom at a proper position of the lower body 31 of the cleaning bathroom 3, a pump 66 and a filtration filter 67 provided in the middle, and an upper end connected to the upper proper position of the lower body 31. A circulation type filtration device 68 comprising a passage 69 is provided.

    As shown in the schematic front view of the three cleaning rods in FIG. 7, the arrangement structure of the cleaning rods 5, 5,... As shown in the schematic front view of the arrangement of the four cleaning rods in FIG. 8, the rotation support shaft 4 is arranged around the rotation support shaft 4. It is possible to arrange at four places apart from the center by a rotationally balanced arrangement every 90 °, and a schematic front view of the arrangement of five washing baskets in FIG. As shown in Fig. 10, it can be arranged at five locations apart from the center of the rotation support shaft 4 at a certain distance from the center with a rotation balance of every 72 °. As shown in the schematic front view of Fig. 1, the rotation balance of each 45 ° around the rotation support shaft 4 It can also be the center of the placement shall be placed at a constant distance away eight places.

    Further, as shown in a schematic front view of another arrangement shape of four cleaning rods in FIG. 11 and a perspective view of another arrangement shape of four cleaning rods in FIG. In a tangential direction, a total of four cleaning bowls 5, 5,... In a rectangular box shape with the side surface on which the opening 51 is formed are arranged adjacent to each other as a rotationally balanced arrangement every 90 °. 5,... Are joined together, and each opening 51, 51,... Is fitted with an opening / closing door 52, 52,. , The super baskets B, B,..., In which a certain number of stacks of about a dozen or so are stacked in a direction parallel to the axis of the rotation support shaft 4 are set to dimensions and shapes that can be accommodated through the opening 51. It is possible that

    As shown in the perspective views of the internal structure of the rinsing / dehydrating / drying machine in FIGS. 1 and 13, the rinsing / dehydrating / drying machine 8 is used to wash the rotary type washing machine 2 in a watertight rinsing bathroom 81. Six dewatering rods 82, 82,... Are arranged in the same arrangement and structure as the rods 5, 5,.. A rinse drive source (not shown) that can rotate at a rotational speed of about 140 to 210 revolutions per minute and that can be decelerated to a rotational speed of about 35 revolutions per minute is connected. In the vicinity of the right end of the top surface of the wind tunnel, a wind tunnel pipe 83 formed in a horizontally long elliptical cross section corresponding to the inner width dimension of the rinsing bathroom 81 is connected in a penetrating manner. The base end is connected to the hot water supply pipe 85 across the inner width of the rinsing bathroom 81. A plurality of high-pressure water nozzles 84, 84,... Are fixed to the dewatering rods 82, 82,. The radiator 87 is installed as a heat exchanger that passes steam from a boiler (not shown) installed in the middle of the wind tunnel duct 83, and is arranged at the rear end of the wind tunnel duct 83 to rinse outside air and force it into the bathroom 81. A hot air supply source 86 consisting of a blowing fan 88 is provided, and in the vicinity of the bottom of the rinsing bathroom 81, the rinsing liquid from the high pressure water nozzles 84, 84,. An openable and closable discharge pipe 89 that can discharge the air is disposed.

    As shown in the perspective view of the cleaning system in FIG. 14 and the perspective view of the rotary type washing machine to which the function of rinsing dehydration drying in FIG. 15 is added, the functions of rinsing, dehydration and drying in the rotary type washing machine 2 are added. The rinsing / dehydrating / drying machine 8 can be eliminated. The basic structure of the rotary washing machine 2 in the figure is that six washing baskets 5, 5,... That have a rotationally balanced arrangement around the rotation support shaft 4 in the washing bathroom 3 rotate. A pump that can be freely provided, stores the cleaning liquid L outside the cleaning bathroom 3, and supplies the cleaning liquid L to the cleaning bathroom 3, and collects the cleaning liquid L collected in the vicinity of the bottom of the cleaning bathroom 3 so that it can be filtered and circulated. 66, a storage tank 62 provided with a filtration filter 67 and the like are provided, and a circulation type filtration device 68 is provided which enables the cleaning liquid L accumulated in the lower main body 31 to circulate and filter. It is almost the same.

    The rotary washer 2 shown in FIGS. 14 and 15 has functions of rinsing, dehydration, and drying in addition to the basic structure as such a washer, and a wind tunnel tube from the outside near the top right side of the washing bathroom 3. The front end of the passage 83 is penetrated, and an openable and closable discharge pipe 89 that allows drainage and exhaust of the cleaning liquid L and the rinsing liquid is provided near the bottom of the cleaning bathroom 3. Are provided with a radiator 87 as a heat exchanger through which steam is circulated and a blower fan 88 for sending outside air to the base end side.

(Operation of Example)
The cleaning system 1 of the present invention configured as described above can be used to quickly clean a large number of super baskets B, B,... By using them according to the super basket cleaning method included in the present invention as described below. It becomes possible to do. In the case of cleaning a plurality of super baskets B, B,... Using the cleaning system 1 shown in FIG. 1, first, the vertical rotary brush 73 and the horizontal rotary brush 74 of the brushing preliminary cleaning machine 71 are installed. While rotating, and spraying the chlorine-based cleaning liquid L heated to about 60 ° C. from the cleaning liquid nozzles 75 and 75, the inner and outer peripheral wall surfaces of the super basket B are appropriately pressed against each of the rotating brushes 73 and 74. The bottom surface is cleaned and brushed preliminary cleaning is performed to scrape off dirt, mud, oil, fouling and the like adhering to the surface, and then each rotary drum 78, 78, 78 of the hydraulic pre-cleaning machine 76 is Super baskets B, B, ... inside and outside by loading the super basket B one by one, blowing the fresh water pressurized by the pump from the high pressure water nozzles 79, 79, 79 while closing the door and rotating relatively slowly Superficially remaining dust and mud adhering, water pressure prewash to remove oil and mold, etc. performed. When pre-cleaning the stubborn soiled super baskets B, B,..., Pressurizing and spraying a chlorine-based cleaning liquid L heated to around 60 ° C. makes it possible to exhibit even higher pre-cleaning performance. .

    After the preliminary cleaning, the super baskets B, B,... Are put into the rotary cleaning machine 2 shown in FIGS. 1 to 6 to perform the main cleaning, and as shown in FIG. Through the insertion port 33 with the open / close door 34 opened, each of the cleaning tubs 5, 5,... When the same number of super baskets B, B,... Are introduced, or when the number is reduced, the same number of super baskets B, 5, and 5 are placed in each of the cleaning baskets 5, 5, and 5 that are arranged every other one. B,... Are put into a rotationally balanced state, the door 34 is closed to make the cleaning bathroom 3 liquid-tight, and then the storage tank 62 shown in FIGS. 1 and 6 is used. A suitable amount of chlorine-based cleaning agent is added to the fresh water around 60 ° C. stored in the hot water supply pipe 63. The two points in the figure are such that the cleaning tub 5 that is supplied to the cleaning bathroom 3 through the water supply line and the nozzle and is rotated to the lower side of the rotating support shaft 4 is submerged below the liquid level. While supplying the cleaning liquid L in the amount indicated by the chain line, the rotational drive source (not shown) is driven to repeat the cleaning rods 5, 5,... The main cleaning is performed for about 10 minutes by controlling to rotate at a speed of about 30 rotations per minute.

During the main cleaning, the cleaning liquid L accumulated in the cleaning bathroom 3 is recovered in the recovery tank 64 and is circulated to the storage tank 62 while being filtered through the pump 66 and the filter 67. Further, the cleaning liquid L is circulated and filtered through a circulation type filtering device 68 provided separately from the recovery pipe 65, and the cleaning liquid L in the cleaning bathroom 3 is always kept clean.
When the main cleaning is completed, the cleaning liquid L supplied from the cleaning liquid supply source 6 is stopped, the rotation of the cleaning rods 5, 5,... Is stopped, the open / close door 34 is opened, and the cleaning rods 5, 5,. .. Are sequentially taken out and moved to the dewatering baskets 82, 82,... Of the rinsing / dehydrating / drying machine 8 shown in FIG. Put three super baskets B, B, ... stacked on the dewatering baskets 82, 82, ... in a posture in which each basket opening faces in the centrifugal direction of rotation, and close the door. With the discharge pipe 89 opened, each dewatering bowl 82, 82,... Is rotated at about 30 revolutions per minute while repeating forward and reverse rotations around the axis of the rotation spindle every predetermined number of times, Fresh water heated to about 50 to 60 ° C from water nozzles 84, 84, ... Put come, wash away the cleaning liquid L adhered in this wash, rinse dropped to the bottom is discharged to the outside through the discharge pipe 89.

    After the rinsing is completed, each dewatering basket 82, 82,... Is rotated at a high speed in either the forward or reverse direction for about 2 minutes at 140 to 210 revolutions per minute, so that the rinsing liquid is caused by the centrifugal force. The blower fan 88 is blown and dehydrated, and when the dehydration is completed, the rotational speed of the dewatering bowls 82, 82,... Is reduced to about 30 revolutions per minute, and preferably the forward and reverse rotations are repeated a predetermined number of times. The air is blown through the wind tunnel pipe 83 and passed through the heat exchanger 87, and then blown into the rinsing bathroom 81 as hot air of about 60 ° C. and dried for about 1 minute, and then each dewatering basket The rotation of 82, 82,... Is stopped, the door is opened and the dewatering baskets 82, 82,. Further, when the cleaning system 1 shown in FIG. 14 and FIG. 15 is used, the preliminary cleaning can be performed in the same manner as the above-described work content, and the subsequent main cleaning, rinsing, dehydration and drying are performed as follows. Will be done.

    In this cleaning, the opening / closing door 34 of the rotary washer 2 shown in FIG. 15 is slid to open the input port 33, and the cleaning rods 5, 5,. While moving around the rotation spindle 4 so as to feed, the super baskets B, B,... Stacked on each of the washing baskets 5, 5,... Are directed outward in the centrifugal direction. After putting it in the right position and closing the open / close door 34 to make the washing bathroom 3 liquid-tight, it is supplied from the hot water supply pipe 63 into the storage tank 62 and stored in an appropriate amount of chlorine-based cleaning agent for fresh water at around 60 ° C. Is supplied to the cleaning bathroom 3 through the nozzle, and the cleaning tub 5 that has been rotated and moved to the lower side of the rotating support shaft 4 in the cleaning bathroom 3 is deep enough to be submerged below the liquid level. Fill up with the cleaning liquid L and clean the cleaning rods 5, 5,. Rolling spindle forward rotation around 4, performing the cleaning over the reverse driven back and forth about 10 minutes is rotated at a repetition while 30 revolutions per minute around the speed by a predetermined number of times.

    During the main cleaning, the circulation type filtration device 68 pumps the cleaning liquid L supplied into the cleaning bathroom 3 to the filtration filter 67 by the pump 66, and the cleaning liquid L filtered by the filtration filter 67 is again fed into the cleaning bathroom 3. The liquid is discharged and circulated and filtered, so that the cleaning liquid L in the cleaning bathroom 3 is always kept clean.

    When the main cleaning is completed, the rotation of the cleaning rods 5, 5,... By the rotational drive source is temporarily stopped, almost all of the cleaning liquid L in the recovery tank 64 is sucked up by the pump 66, and passed through the filtration filter 67 to be stored in the storage tank. If the cleaning liquid L in the cleaning bathroom 3 is recovered to an almost empty state by filtering and recovering to 62, or if the cleaning liquid L becomes dirty to the extent that it cannot be used most, it is passed through the discharge pipe 89. The waste water is discharged and disposed of by appropriate purification treatment or the like, the discharge pipe 89 is opened, and the cleaning rods 5, 5,... The cleaning liquid adhered at the main cleaning by spraying fresh water heated to about 50 ° C. to 60 ° C. from the high pressure water nozzles 84, 84,... L Wash, rinse liquid flows down to the bottom of the washing bath 3, it is to be discharged to the outside through the discharge pipe 89, the waste water so that the disposal by purification treatment as appropriate.

    After the rinsing is finished, the spraying of the rinsing liquid from the high-pressure water nozzles 84, 84,... Is stopped, and the washing tubs 5, 5,. The centrifugal force generated by rotating at high speed in either the forward rotation or the reverse rotation blows away the rinsing liquid adhering to each super basket B, B,. While the dehydration is completed, the rotational speed of the washing bowls 5, 5,... Is reduced to about 30 revolutions per minute, and steam is sent to the heat exchanger 87 while being driven to repeat normal rotation and reverse rotation every predetermined number of times. By supplying and activating the blower fan 88, hot air heated to about 60 ° C. is sent through the wind tunnel duct 83, and hot air is blown to the rotating cleaning rods 5, 5,. After forcibly drying, the supply of steam to the heat exchanger 87 and the blower fan 88 are stopped, the opening / closing door 34 is opened, and the cleaning rods 5, 5,. Super baskets B, B,... Are taken out to complete a series of cleaning steps.

    Further, the arrangement structure of the cleaning washers 5, 5,... Of the rotary type washing machine 2 is not limited to the structure in which the six pieces shown in FIG. 4 are arranged at equal intervals, as shown in FIGS. 3, 4, 5, 8, or 7 (not shown) can be arranged at equal intervals around the axis, as shown in FIGS. 11 and 12. As described above, the number of stacking and storing postures of the super baskets B, B,... Accommodated in the washing baskets 5, 5,. It is.

(Effect of Example)
In addition to the above-described effects of the present invention, the rotary type washing machine 2 taken up in the embodiment is provided with a cleaning liquid heating device 61 and a circulation type filtering device 68 having a pump 66 and a filtering filter 67, thereby superposing the cleaning solution. The cleaning liquid is heated to a temperature of about 60 ° C. so as not to cause deformation, breakage, or discoloration of the basket B to increase the cleaning power of the cleaning liquid L itself, and is maintained in a clean state by circulating filtration during the main cleaning. It is possible to realize an improvement in economic efficiency and a clean operation friendly to the natural environment, such as preventing deterioration of L and reducing the amount of fresh water used in the subsequent rinsing process.

    Further, as shown in FIGS. 14 and 15, the rotary washer 2 is provided with a wind tunnel pipe 83, a high-pressure water nozzle 84 having a hot water supply pipe 85 connected to the tip thereof is disposed, and heat exchange is performed in the middle. The radiator 87 is provided with a blower fan 88 on the base end side to form a hot air supply source 86, followed by rinsing, dehydration, and drying following the main cleaning. As a result, the rinsing / dehydrating / drying machine 8 can be eliminated, and the super baskets B, B,... This eliminates the need for the operation of charging to No. 8, and makes it possible to realize a super basket cleaning operation that is quicker and more efficient.

(Conclusion)
As described above, the cleaning system of the present invention, the rotary type cleaning machine used for the cleaning system, and the cleaning method of the super basket make it possible to achieve the intended purpose uniformly by the new configuration, and are easy to manufacture. Compared to the conventional “automatic basket cleaning device”, the cleaning cost can be made much more economical, and the efficiency of the cleaning operation itself is greatly increased. This can reduce costs and man-hours required for cleaning work, and is excellent in cleaning quality. Supermarkets and shopping centers that need to attract more customers and reduce costs It will be highly evaluated in large stores such as home centers, and it is expected that it will be widely used and spread.

The drawings show typical embodiments embodying the technical idea of the cleaning system of the present invention, the rotary type cleaning machine used therefor, and the cleaning method of the super basket.
It is a perspective view which shows the structure of a washing | cleaning system. It is a perspective view which shows the internal structure of a rotary washing machine. It is a perspective view which shows the utilization state of a rotary washing machine. It is a front view which shows the arrangement | positioning structure of a washing bowl. It is a side view which shows the arrangement | positioning structure of a washing bowl. It is a perspective view which shows the attachment equipment of a rotary washing machine. It is a front view which shows the example of arrangement | positioning of three washing bowls. It is a front view which shows the example of arrangement | positioning of four washing bowls. It is a front view which shows the example of arrangement | positioning of five washing bowls. It is a front view which shows the example of arrangement | positioning of eight washing bowls. It is a front view which shows another example of arrangement | positioning of four washing bowls. It is a perspective view which shows the state which throws in a super basket into the washing bowl in FIG. It is a perspective view which shows the internal structure of a rinse / dehydration / dryer. It is a perspective view which shows another structure of a washing | cleaning system. It is a perspective view which shows the rotary type washing machine which added the rinse dehydration drying function.

Explanation of symbols

1 Washing system 2 Rotary washing machine 3 Washing bathroom
31 Same as above
32 Same box-shaped lid
33 Same slot
34 Same door
35 Same viewing window 4 Rotating spindle
41 Same input belt car 5 Washing bowl
51 Same opening
52 Same door 6 Cleaning liquid supply source
61 Same cleaning liquid heating device
62 Same storage tank
63 Hot water supply pipe
64 Same collection tank
65 Same recovery line
66 Same pump
67 Same filtration filter
68 Same circulation type filter device 7 Preliminary washing machine
71 The same brush pre-washing machine
72 The washing machine itself
73 Same vertical rotating brush
74 Horizontal rotating brush
75 Same cleaning liquid nozzle
76 Same hydraulic pre-washing machine
77 Box body
78 Rotating drum
79 High Pressure Water Nozzle 8 Rinsing / Dehydrating / Drying Machine
81 Same rinsing bathroom
82 Dehydrated rice cake
83 The same wind tunnel
84 High pressure water nozzle
85 Same hot water supply pipe
86 Same hot air supply source
87 The same radiator (heat exchanger)
88 The same fan
89 Drain pipe L Cleaning fluid B Super basket (object to be cleaned)

Claims (12)

    A pre-cleaning machine that has a high-pressure water nozzle and / or a rotating brush that injects cleaning liquid, and that simply removes dirt and dust adhering to the object to be cleaned, and around the horizontal axis. Each of them can be rotated around the horizontal axis at a plurality of three or more locations that are located at a predetermined distance from the shaft center and are arranged in a rotationally balanced relationship with each other. A cleaning basket capable of storing a predetermined amount of the object to be cleaned, a rotational drive source capable of rotationally driving each cleaning basket around the horizontal axis, and A cleaning liquid supply source capable of supplying an amount of cleaning liquid sufficient to immerse the cleaning bowl below the liquid level, and rinsing by supplying a rinsing liquid to the rotationally driven cleaning bowl Liquid supply source to be used and a temperature that enables drying by blowing warm air to each washing bowl A rotary type washing machine provided with a supply source is arranged so that the steps of preliminary washing, main washing, rinsing, dehydration, and drying can be executed while moving the object to be washed in order. And cleaning system.     A pre-cleaning machine that has a high-pressure water nozzle and / or a rotating brush that injects cleaning liquid, and that simply removes dirt and dust adhering to the object to be cleaned, and around the horizontal axis. Each of them can be rotated around the horizontal axis at a plurality of three or more locations that are located at a predetermined distance from the shaft center and are arranged in a rotationally balanced relationship with each other. A cleaning basket capable of storing a predetermined amount of the object to be cleaned, a rotational drive source capable of rotationally driving each cleaning basket around the horizontal axis, and A rotary washer provided with a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning tub below the liquid surface, and around the axis, both of which are predetermined from the axis. They are located at a distance, and their positional relationship In each of the three or more locations that are arranged as described above, a dewatering basket that can rotate around the axis and store a predetermined amount of the object to be cleaned is disposed. A rotation drive source capable of rotating around the axis at a rotation speed capable of rinsing and dewatering, and a liquid supply source capable of rinsing by supplying a rinsing liquid to the rotationally driven dewatering basket , Rinsing / Dehydration / Dryer with a hot air supply source that can be dried by blowing warm air to each dewatering basket, in order of preliminary washing machine, rotary washing machine, rinsing / dehydration / drying machine A cleaning system, which is arranged so that the steps of preliminary cleaning, main cleaning, rinsing, dehydration, and drying can be performed while moving an object to be cleaned.     Brushed pre-cleaning machine having a vertical rotating brush and a horizontal rotating brush capable of pressing the bottom surface, inner wall surface, and outer wall surface of the super basket, and a cleaning liquid supply source capable of supplying a cleaning liquid to a contact portion between the super basket and each brush. Rotating drive source that can rotate and drive the super basket that is the object to be cleaned, and high pressure water nozzle that blows high pressure water and blows away dirt and dust attached to the inside and outside of the super basket easily Three or more pre-washing machines and three or more locations around the horizontal axis, each of which is located at a predetermined distance from the axis, and whose positional relationship is rotationally balanced. Each of the plurality of places can be rotated around a horizontal axis, and each has a cleaning basket capable of storing a predetermined amount of super basket, and each cleaning basket can be driven to rotate around the horizontal axis. A rotation driving source and a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning tub when moving in a direction directly below the horizontal axis below the liquid surface, and are rotationally driven. Rotating washing machines equipped with a high-pressure water nozzle that can be rinsed by spraying high-pressure water on the washing basket, and a hot-air supply source that can be dried by blowing warm air to each washing bowl, It is possible to perform brushing pre-washing, water pressure pre-washing, main cleaning, rinsing, dehydration, and drying processes while moving the super basket in the order of brush pre-washing machine, hydraulic pre-washing machine, and rotary washing machine. A cleaning system characterized by being arranged as described above.     In the water-tight washing bathroom, a rotating support shaft is arranged and supported substantially horizontally at a predetermined height on the bottom surface, and each is around the rotating support shaft, and each is a predetermined distance from the axis. Are positioned at the same position and the positional relationship with each other is arranged in a rotationally balanced manner. Each of the three or more locations is supported by the rotation support shaft, and the axis of the rotation support shaft. Rotating drive that can rotate around and has a cleaning rod that can store a predetermined amount of objects to be cleaned, while each cleaning rod can be rotated forward and backward and its rotation speed can be variably adjusted. And a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning rod when moved in the direction directly below the rotary spindle under the liquid level. A rotary cleaner used in the cleaning system according to any one of claims 1 to 3.     In the washing bathroom with the bottom surface, top surface, and surrounding wall between them in a watertight manner, a rotating support shaft is arranged substantially horizontally at a predetermined height on the bottom surface, and is supported in a fixed or rotatable manner. In addition, there are three or more locations around the rotation support shaft, each of which is located at a predetermined distance from the shaft center, and in which the mutual positional relationship is in a rotationally balanced arrangement. In addition, it is assumed that a cleaning rod that can store a predetermined amount of the object to be cleaned can be stored in a rotatable manner with respect to the fixed rotating spindle or integrally with the rotatable rotating spindle. On the other hand, each cleaning tub can be rotated forward and backward around the axis of the rotation support shaft, and the rotation speed can be variably adjusted, and the cleaning tub when moved in the direction directly below the rotation support shaft. Cleaning liquid supply sources that can supply a sufficient amount of cleaning liquid that can be submerged In addition to being placed in a suitable outdoor location, a cleaning bathroom wall corresponding to the cleaning rod that has moved above the rotating support shaft is provided with an inlet with an open / close door that allows water to be washed in and out, and has a watertight structure. A rotary cleaner used in the cleaning system according to any one of claims 1 to 3.     In the washing bathroom in which all directions of the bottom surface, the top surface and the surrounding wall surface between them are watertight, a rotating support shaft is disposed and supported substantially horizontally at a predetermined height position on the bottom surface. It is an arrangement in which the circumference is equally divided so that the rotation balance can be achieved, and each of the rotation support shafts is supported by the rotation support shafts at three or more locations, each of which is a fixed distance from the shaft center. It is possible to rotate together with a cleaning rod that can store a predetermined amount of the object to be cleaned. On the other hand, the rotation support shaft can be rotated forward and backward, and the rotation speed can be variably adjusted. And a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning tub when moving in a direction directly below the rotating spindle. Of the washing bathroom corresponding to the washing bowl moved above the rotating spindle. The surface position, formed by providing a door with a charging port which is a water-tight structure can out of the object to be cleaned, a rotary cleaning machine used in the cleaning system of 3 any one of claims claims 1.     In the washing bathroom in which all directions of the bottom surface, the top surface and the surrounding wall surface between them are watertight, a rotating support shaft is disposed and supported substantially horizontally at a predetermined height position on the bottom surface. It is an arrangement in which the circumference is equally divided so that the rotation balance can be achieved, and each of the rotation support shafts is supported by the rotation support shafts at three or more locations, each of which is a fixed distance from the shaft center. It is possible to rotate together with a cleaning rod that can store a predetermined amount of the object to be cleaned. On the other hand, the rotation support shaft can be rotated forward and backward, and the rotation speed can be variably adjusted. And a cleaning liquid supply source capable of supplying a cleaning liquid in an amount sufficient to immerse the cleaning tub when moving in a direction directly below the rotating spindle. It can be rinsed by spraying high-pressure water on the rotating washers A high-pressure water nozzle is installed near the top of the cleaning bathroom, and a hot air supply source that allows drying by blowing hot air to each cleaning tub is installed at a suitable location outside the cleaning bathroom and moved above the rotating spindle. The cleaning system according to any one of claims 1 to 3, wherein an inlet with an open / close door is provided at an appropriate position on the wall surface of the cleaning bathroom corresponding to the cleaning tub so that an object to be cleaned can be taken in and out and has a watertight structure. Rotary washing machine used.     8. Each of the cleaning baskets is configured such that a certain number of super baskets stacked are accommodated so that the openings of the super baskets are directed toward the centrifugal direction in the axis of the rotation support shaft. The rotary washing machine according to the item.     The cleaning liquid supply source is capable of heating the cleaning liquid supplied to the cleaning bathroom to around 60 ° C., and removing the dust in the cleaning liquid collected from the vicinity of the bottom surface of the cleaning bathroom and supplying the cleaning bathroom again. The rotary type washing machine according to any one of claims 4 to 8, wherein a circulation type filtration device that repeats recycling is provided.     The cleaning liquid supply source is provided with an injection nozzle capable of supplying a cleaning liquid heated to around 60 ° C. at at least one location near the top of the cleaning bathroom, and can spray the cleaning liquid at a predetermined pressure toward each rotating cleaning tub. The rotary washer according to any one of claims 4 to 9.     Use a high-pressure water nozzle and / or rotating brush to inject the cleaning liquid of the pre-cleaning machine, spray the cleaning liquid on the inner and outer surfaces of the super basket, and press the rotating brush to easily remove dirt and dust adhering to the surface. Pre-cleaning is performed, and a fixed number of super baskets are sequentially stacked and stored in each of the three or more cleaning baskets in the cleaning bathroom of the rotary washer. After supplying cleaning fluid in an amount sufficient to immerse the cleaning rod that has moved right below the rotation axis with the cleaning solution supply source, the rotating drive source rotates each cleaning rod. By continually rotating and driving for a predetermined time at an appropriate speed so that the forward and reverse rotations are appropriately interwoven around the support shaft, the super basket is driven against the cleaning liquid surface and the rotational support of each cleaning rod. Generate the friction force in the liquid generated when forcibly moving in the cleaning liquid flowing in a stirring manner by rotating around, and perform the main cleaning so that the cleaning liquid is in strong contact with each super basket from all directions, 4. The super basket using the cleaning system according to any one of claims 1 to 3, wherein a plurality of super baskets can be cleaned by appropriately rinsing, dehydrating and drying thereafter. Method.     While spraying the cleaning liquid on the vertical rotating brush and horizontal rotating brush of the brush hanging pre-cleaning machine, the bottom surface, the inner wall surface, and the outer wall surface of the super basket are pressed against each other in order, and then the hydraulic pre-cleaning machine is installed. By using the high-pressure water sprayed, dirt and dust attached to the inside and outside of the super basket are simply washed away, and then a certain number of super baskets are stacked in sequence in each of the three or more washing baskets in the washing bathroom. The cleaning rods are placed in a state where each cleaning rod is rotationally balanced around the rotating spindle, and the cleaning rod moved directly below the rotating spindle by the cleaning liquid supply source is submerged below the liquid level. After supplying a chlorine-based cleaning liquid whose temperature is set to an amount of about 40 ° C. to about 60 ° C., preferably about 60 ° C., each cleaning rod is moved forward and backward around the axis of the rotating support shaft by a rotary drive source. Rotation is continuously driven for about 5 to 20 minutes, preferably about 10 minutes at a speed at which the best cleaning effect can be obtained at a rotational speed of about 35 revolutions per minute or less so as to interweave the rolls as appropriate. Each of the super baskets by the movement of striking the super basket against the surface of the cleaning liquid and the friction force in the liquid generated when the cleaning basket is forced to move in the stirring liquid by rotating around the rotation support shaft of each cleaning basket. The main cleaning is performed in such a way that the cleaning liquid is strongly contacted from all directions, and the cleaning liquid in the same rotary type cleaning machine cleaning bathroom is discharged, or each super basket is rinsed, dewatered and dried. Then, while rotating water or hot water of 60 ° C. or less while spraying water and rinsing the cleaning liquid around the rotation support shaft, each super basket is rotated about 140 to 210 rotations per minute around the rotation support shaft. By rotating and driving for about 1 minute within the range, and finally forcing drying by blowing warm air of 60 ° or less while rotating at a rotational speed of about 35 rpm or less. The method for cleaning a super basket using the cleaning system according to any one of claims 1 to 3, wherein a plurality of super baskets can be cleaned.

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