JP2005041108A - Vulcanizing method using vulcanizer and vulcanized product - Google Patents

Vulcanizing method using vulcanizer and vulcanized product Download PDF

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JP2005041108A
JP2005041108A JP2003277734A JP2003277734A JP2005041108A JP 2005041108 A JP2005041108 A JP 2005041108A JP 2003277734 A JP2003277734 A JP 2003277734A JP 2003277734 A JP2003277734 A JP 2003277734A JP 2005041108 A JP2005041108 A JP 2005041108A
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Yukihisa Tanaka
幸久 田中
Masayuki Matsushita
昌之 松下
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Sumitomo Rubber Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vulcanizing method for reducing the irregularity of the physical properties such as hardness and the like of a vulcanized molded product. <P>SOLUTION: Pressurized steam is introduced into a vulcanizer filled with an unvulcanized rubber to vulcanize the unvulcanized rubber and the pressure in the vulcanizer is stepwise raised by the introduction of pressurized steam. At least one or more vulcanizing stages are provided and the unvulcanized rubber is vulcanized for a predetermined time under definite vulcanizing pressures respectively set to the respective vulcanizing stages while the raising of pressure to the vulcanizing pressure of each of the respective vulcanizing stages is performed by controlling the pressure in the vulcanizer by the introduction of pressurized steam. The unvulcanized rubber for use in the production of a rubber roller or the like for an office machine is vulcanized by the vulcanizer using pressurized steam as a vulcanizing medium of which the vulcanizing pressure is set to pressure equal to the saturated vapor pressure in the vulcanizer. The definite vulcanizing pressure of at least one stage is set and pressurized steam is supplied into the vulcanizer to raise the pressure in the vulcanizer to the vulcanizing pressure by pressure control to vulcanize the unvulcanized rubber under each of raised vulcanizing pressures in a state that the pressure in the vulcanizer is equal to saturated vapor pressure. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、未加硫ゴムを加硫缶で加硫する方法、および該方法により加硫された加硫物に関し、詳しくは、加硫媒体として加圧水蒸気を用いて加硫缶内の圧力を制御して加硫するもので、安定した加硫を行って加硫品の硬度等の物性のばらつきを低減し、特に、画像形成装置におけるゴムローラ等の加硫に好適なものである。   The present invention relates to a method of vulcanizing unvulcanized rubber with a vulcanization can and a vulcanized product vulcanized by the method, and more specifically, the pressure in the vulcanization can is adjusted using pressurized steam as a vulcanization medium. The vulcanization is controlled, and stable vulcanization is performed to reduce variations in physical properties such as hardness of the vulcanized product, and is particularly suitable for vulcanization of rubber rollers and the like in the image forming apparatus.

従来、複写機、プリンタ、ファクシミリ等のOA機器や自動預金支払機等に用いられるゴムローラ等のゴム製品は、未加硫のゴム組成物をプレス加硫や加硫缶等により加硫成形されており、所望の性能が良好に発現されるゴム製品を得るために種々の加硫方法が提案がなされている。   Conventionally, rubber products such as rubber rollers used in office automation equipment such as copying machines, printers, facsimiles, and automatic deposit machines have been vulcanized and molded by press vulcanization or vulcanization cans. Various vulcanization methods have been proposed in order to obtain rubber products in which desired performance is well expressed.

例えば、本出願人は、特開2002−36245号公報(特許文献1)で、プレス加硫において、高温の気体からなる加熱媒体を金型内に装填されたエラストマー物品内部に供給して加熱する加熱工程と、エラストマー物品を加圧し金型に押しつける加圧工程とを有し、加熱工程、又は加圧工程の間に、昇圧ステップと降圧ステップとを交互に繰り返すエラストマー物品のガス加硫方法を提案している。   For example, in Japanese Patent Application Laid-Open No. 2002-36245 (Patent Document 1), the present applicant supplies and heats a heating medium made of a high-temperature gas into an elastomer article loaded in a mold in press vulcanization. A gas vulcanization method for an elastomer article that includes a heating process and a pressurizing process that pressurizes the elastomer article and presses the elastomer article against a mold, and alternately repeats a pressure increasing step and a pressure decreasing step during the heating process or the pressing process. is suggesting.

また、特開2002−113735号公報(特許文献2)では、加硫剤と発泡剤とを含む原料組成物を加熱し、発泡膨張させ、発泡体とする加熱工程を、原料組成物に含有される発泡剤の分解温度より低い温度t1まで加熱し、この温度t1において一時保持する際、かかる保持時間T2を1〜10分間の範囲に選択する予備加熱工程と、予備加熱工程に連続して15℃/分以上の平均昇温速度で発泡剤の分解温度以上の温度t2まで昇温する昇温工程と、温度t2に所定の時間だけ保持する発泡加硫工程とを少なくとも有する発泡ローラの製造方法が提案されている。即ち、加硫工程を温度制御により2段階で行い、上記工程は加圧水蒸気で加熱する加硫缶中で行われている。   In JP-A-2002-113735 (Patent Document 2), the raw material composition includes a heating step in which a raw material composition containing a vulcanizing agent and a foaming agent is heated and expanded to form a foam. When heating to a temperature t1 lower than the decomposition temperature of the foaming agent and temporarily holding at this temperature t1, the preheating step for selecting the holding time T2 in the range of 1 to 10 minutes, and the preheating step 15 A method for producing a foam roller having at least a temperature raising step for raising the temperature to a temperature t2 equal to or higher than a decomposition temperature of the foaming agent at an average temperature rise rate of at least ° C./minute, and a foam vulcanization step for holding the temperature t2 for a predetermined time Has been proposed. That is, the vulcanization process is performed in two stages by temperature control, and the above process is performed in a vulcanization can heated with pressurized steam.

特開2002−36245号公報JP 2002-36245 A 特開2002−113735号公報JP 2002-113735 A

しかしながら、特許文献1は、タイヤ部材間の接着不良の発生等を抑制でき、特にゴムタイヤの加硫成形に好適である。しかし、金型内に加熱媒体を供給している間、又は加圧媒体による加圧の間に、昇圧ステップと降圧ステップとを交互に繰り返すことにより、加硫物の硬度にばらつきが生じることがあり、事務機器等のゴムローラに用いるには、安定した性能を得にくく、未だ改良の余地がある。また、プレス加硫によるため、加硫缶に比べ、汎用性がない問題がある。   However, Patent Document 1 can suppress the occurrence of poor adhesion between tire members, and is particularly suitable for vulcanization molding of rubber tires. However, the hardness of the vulcanizate may vary by alternately repeating the pressure-increasing step and the pressure-decreasing step while supplying the heating medium into the mold or during pressurization with the pressure medium. In addition, it is difficult to obtain stable performance for use in rubber rollers for office equipment and the like, and there is still room for improvement. Moreover, since it is based on press vulcanization, there is a problem that it is not versatile as compared with a vulcanized can.

一方、特許文献2では、加硫工程が温度制御であるため、加硫缶自体の温度が加硫工程を制御する温度センサー部に伝わり、加硫缶内の正確な温度を計測できない。よって、温度制御において加硫缶自体の温度の影響が大きくなり加硫物の物性にバラツキが生じるという問題がある。   On the other hand, in Patent Document 2, since the vulcanization process is temperature control, the temperature of the vulcanization can itself is transmitted to the temperature sensor unit that controls the vulcanization process, and the accurate temperature inside the vulcanization can cannot be measured. Therefore, there is a problem that the temperature of the vulcanized can itself is increased in temperature control and the physical properties of the vulcanized product vary.

また、加硫開始後の加硫缶内の圧力と温度の関係が、ゴム内に存在する水分の気化条件を満たした場合、異常発泡の原因となり、発泡ゴムでは発泡と加硫のバランスが崩れ製品特性に影響が出る。さらに、加圧水蒸気による加硫では、被加硫物は、加硫缶内への蒸気入気スタート後、加硫缶内の温度が加硫缶自体の温度以上に上がらないと加硫缶の放射熱の影響を受けやすい。このため、加硫開始温度及び発泡開始温度である100℃前後における加硫缶内の圧力と温度の関係が特に重要となる。   In addition, if the relationship between the pressure and temperature in the vulcanizing can after the start of vulcanization satisfies the conditions for vaporization of the water present in the rubber, it will cause abnormal foaming, and foamed rubber will lose the balance between foaming and vulcanization. Product characteristics will be affected. Furthermore, in vulcanization with pressurized steam, the vulcanized product will radiate from the vulcanizing can unless the temperature inside the vulcanizing can rises above the temperature of the vulcanizing can itself after the start of steam entry into the vulcanizing can. Sensitive to heat. For this reason, the relationship between the pressure and temperature in the vulcanization can at about 100 ° C., which is the vulcanization start temperature and the foaming start temperature, is particularly important.

このように、温度制御では、蒸気入気スタート後、加硫缶内の温度の影響により昇温時の圧力と温度の関係が一定しないという問題がある。また、蒸気入気時の加硫缶内の温度変化は、加硫缶の扉の開閉間隔や加硫缶周辺の気温に大きく影響され、1日の時刻による気温変化や年間の気温変化にも影響される。例えば、図6は、温度制御による加硫工程において、加硫缶内温度と時間の関係、及び、加硫缶内圧力と時間の関係を示しており、図中A線は160℃、B線は0.624MPaである。図6に示すように、加硫缶の扉の開閉を繰り返し、温度制御で3度の加硫を連続して行った場合、未加硫物を加硫缶内に入れ扉を閉めて蒸気を入気する際の加硫缶内の温度は、3度の加硫でいずれも変化している。   As described above, in the temperature control, there is a problem that the relationship between the pressure and the temperature at the time of temperature rise is not constant due to the influence of the temperature in the vulcanizing can after the start of the steam inlet. Also, the temperature change in the vulcanizing can during steam entry is greatly influenced by the opening and closing interval of the vulcanizing can door and the temperature around the vulcanizing can, and it also affects the temperature change due to the time of day and the annual temperature change. Affected. For example, FIG. 6 shows the relationship between the temperature inside the vulcanization can and time, and the relationship between the pressure inside the vulcanization can and time in the vulcanization process by temperature control. Is 0.624 MPa. As shown in FIG. 6, when the door of the vulcanizing can is repeatedly opened and closed, and the vulcanization is continuously performed three times by temperature control, the unvulcanized product is put in the vulcanizing can and the door is closed to generate steam. The temperature inside the vulcanizing can when entering is changed by vulcanization at 3 degrees.

また、温度制御では、昇温速度を一定にした場合、蒸気入気時の加硫缶内の温度により昇温時間が変化する。昇温時間を一定に設定した場合でも、加硫缶内の温度までは蒸気の供給が起こらないため、実質的には昇温時間は変化する。このため、温度制御では、蒸気入気時からの昇圧時間を一定にすることができず、加硫物の物性に影響を与えることとなる。   In the temperature control, when the rate of temperature increase is constant, the temperature increase time varies depending on the temperature in the vulcanizing can at the time of steam inlet. Even when the temperature raising time is set to be constant, steam is not supplied up to the temperature in the vulcanizing can, so the temperature raising time changes substantially. For this reason, in temperature control, the pressurization time from the time of steam inlet cannot be made constant, which affects the physical properties of the vulcanizate.

本発明は上記した問題に鑑みてなされたものであり、加硫缶内の昇温・昇圧を加硫缶の温度を検出して温度制御で行うのではなく、加硫缶内の圧力を検出しながら圧力制御で行い、安定した加硫が行えるようにして加硫物の硬度等の物性のばらつきを低減する加硫方法を提供することを課題としている。   The present invention has been made in view of the above-described problems, and does not detect the temperature of the vulcanization can and raise the pressure in the vulcanization can by temperature control, but detects the pressure in the vulcanization can. However, it is an object of the present invention to provide a vulcanization method that reduces the variation in physical properties such as hardness of a vulcanized product by performing pressure control while performing stable vulcanization.

上記課題を解決するため、本発明は、未加硫ゴムを充填した加硫缶に加圧水蒸気を導入して加硫しており、
上記加圧水蒸気の導入により段階的に昇圧し、少なくとも1段階以上の加硫段階を設け、各加硫段階で夫々設定した一定の加硫圧力で所定時間加硫し、
上記各加硫段階の加硫圧力への昇圧は上記加硫缶内の圧力を上記加圧水蒸気の導入で制御して行い、かつ、該加硫圧力は上記加硫缶内の飽和蒸気圧と同等な圧力に設定していることを特徴とする加硫缶による加硫方法を提供している。
In order to solve the above problems, the present invention vulcanizes by introducing pressurized steam into a vulcanizing can filled with unvulcanized rubber,
The pressure is increased stepwise by the introduction of the pressurized steam, and at least one vulcanization stage is provided, and vulcanized for a predetermined time at a fixed vulcanization pressure set in each vulcanization stage,
The vulcanization pressure in each vulcanization stage is increased by controlling the pressure in the vulcanization can by introducing the pressurized steam, and the vulcanization pressure is equal to the saturated vapor pressure in the vulcanization can. A vulcanizing method using a vulcanizing can characterized in that the pressure is set to a certain level.

上記のように、加硫缶内に加圧水蒸気を導入して、加硫缶内の圧力を制御して設定圧力となるように昇圧を制御している。言い換えれば、加硫缶内の圧力を検出して、設定圧力となるように加圧水蒸気を導入して昇圧し、該圧力に対応した設定温度にして加硫を行っているため、加圧水蒸気の導入時における加硫缶内の温度の影響や、加硫缶自体の温度の影響を低減できる。即ち、加圧水蒸気の供給能力(0〜1MPa)内で昇圧時間、昇圧速度、加硫時間、加硫温度を任意に設定できると共に、設定した後は、昇圧時間、加硫時間を圧力制御で常に一定に保持することができ、加硫条件の安定化を図ることができる。
なお、上記昇圧時間、昇圧速度、加硫時間、加硫温度の設定を加圧水蒸気の導入を制御することで変えることができ、それに基づいて加硫物の硬度等の製品特性を簡単に変えることもできる。
As described above, pressurized steam is introduced into the vulcanizing can, and the pressure inside the vulcanizing can is controlled to control the pressure increase so that the set pressure is reached. In other words, the pressure in the vulcanization can is detected, pressurized steam is introduced to increase the set pressure, the pressure is increased, and vulcanization is performed at a set temperature corresponding to the pressure. The influence of the temperature inside the vulcanizing can and the temperature of the vulcanizing can itself can be reduced. That is, the pressurization time, pressurization speed, vulcanization time, and vulcanization temperature can be arbitrarily set within the pressurized steam supply capacity (0 to 1 MPa), and after setting, the pressurization time and vulcanization time are always controlled by pressure control. It can be kept constant and the vulcanization conditions can be stabilized.
The pressurization time, pressurization speed, vulcanization time, and vulcanization temperature settings can be changed by controlling the introduction of pressurized steam, and based on this, product characteristics such as the hardness of the vulcanizate can be easily changed. You can also.

さらに、本発明では、加硫段階での加硫圧力を、加硫缶内の飽和蒸気圧と略同等に設定し、この設定した加硫圧力と略同等な圧力とした加圧水蒸気を昇圧段階で導入し、該加圧水蒸気の導入で加硫缶内を迅速に飽和蒸気圧と同等な圧力に昇圧し、この昇圧後に一定時間、飽和蒸気圧に保持して加硫している。
このように、飽和蒸気圧と同等な一定圧力に保持した状態で所定時間、未加硫ゴムを加硫しているため、ゴムの加硫を安定化することができる。ゴムが発泡ゴムである場合、発泡と加硫のバランスを安定した状態に保持することができ、物性の安定した加硫物を得ることが出来る。なお、飽和蒸気圧と同等の状態とは、各温度において飽和蒸気圧から±0〜0.047MPa未満の範囲で0.005MPaの範囲、飽和蒸気圧0.0047〜0.119未満のはんい、0.119以上で±0.08MPaの範囲でである。
このように、本発明では、飽和蒸気の圧力と温度の関係を利用し、設定温度となる設定圧力になるように加圧水蒸気を導入して昇圧し、加硫時の昇温を圧力制御により行っているため、水蒸気入気時の加硫缶内の温度や加硫缶自体の温度に影響されることなく加硫を行うことができる。
Furthermore, in the present invention, the vulcanization pressure in the vulcanization stage is set to be approximately the same as the saturated vapor pressure in the vulcanizer, and pressurized steam having a pressure substantially equal to the set vulcanization pressure is set in the pressure increase stage. Then, by introducing the pressurized steam, the inside of the vulcanizing can is quickly increased to a pressure equivalent to the saturated vapor pressure, and vulcanized while maintaining the saturated vapor pressure for a certain time after the pressure increase.
As described above, since the unvulcanized rubber is vulcanized for a predetermined time while being held at a constant pressure equivalent to the saturated vapor pressure, the vulcanization of the rubber can be stabilized. When the rubber is foamed rubber, the balance between foaming and vulcanization can be maintained in a stable state, and a vulcanized product having stable physical properties can be obtained. The state equivalent to the saturated vapor pressure is a range of 0.005 MPa within a range of ± 0 to less than 0.047 MPa from the saturated vapor pressure at each temperature, and a sample having a saturated vapor pressure of less than 0.0047 to 0.119. 0.119 or more and in the range of ± 0.08 MPa.
As described above, in the present invention, by utilizing the relationship between the pressure and temperature of saturated steam, pressurized steam is introduced to increase the set pressure to be the set temperature, and the temperature during vulcanization is increased by pressure control. Therefore, vulcanization can be performed without being affected by the temperature in the vulcanization can at the time of steam inlet or the temperature of the vulcanization can itself.

少なくとも1段の昇圧段階では、2段以上に連続的に昇圧させてもよい。具体的には、上記1回目の昇圧段階で2段階で連続的に昇圧させて、上記1回目の加硫段階の設定圧力に達するようにしている。これは設定圧力が高くなるに伴い導入する加圧水蒸気の圧力に近くなり迅速に昇圧させることが困難となり、かつ、導入する加圧水蒸気の圧力変動の影響を受けやすくなる。よって、圧力変動の影響を除去して昇圧速度を常に一定に保持するために、2回目の昇圧段階の昇圧速度を1回目より遅くしている。   In at least one boosting step, the boosting may be continuously performed in two or more steps. Specifically, the pressure is continuously increased in two stages in the first pressure increase stage so as to reach the set pressure in the first vulcanization stage. This becomes close to the pressure of the pressurized steam to be introduced as the set pressure increases, making it difficult to quickly increase the pressure, and is susceptible to the pressure fluctuation of the introduced pressurized steam. Therefore, in order to remove the influence of the pressure fluctuation and keep the boosting speed constant, the boosting speed in the second boosting step is made slower than the first boosting speed.

これは、未加硫ゴムの加硫あるいは発泡・加硫では、100℃前後までの温度と圧力の加え方によって、加硫物の物性(硬度及び抵抗値等の電気特性)に影響が生じることのよる。このため、特に、加圧水蒸気の供給開始から第1段目の加硫圧力までの昇圧条件が重要であり、この初期の昇圧時の昇圧速度を2段階制御することにより、加硫物の物性をより安定化させることができる。   This is because, in vulcanization or foaming / vulcanization of unvulcanized rubber, the physical properties of the vulcanizate (electrical properties such as hardness and resistance value) are affected by the application of temperature and pressure up to around 100 ° C. According to. For this reason, in particular, the pressure increase condition from the start of supply of pressurized steam to the first stage vulcanization pressure is important, and the physical property of the vulcanizate is controlled by controlling the pressure increase rate at the initial pressure increase in two stages. It can be further stabilized.

上記複数の各加硫段階における加硫圧力は、後段になるに従い加硫圧力を高く設定しているが、各加硫段階の加硫圧力を0.01〜1.0MPaの範囲内の一定圧としている。
例えば、第1段の加硫段階の加硫圧力を0.1〜0.4MPa、第2段の加硫段階の加硫圧力を0.5〜0.8MPaとしている。
The vulcanization pressure in each of the plurality of vulcanization stages is set higher as the latter stage, but the vulcanization pressure in each vulcanization stage is a constant pressure within the range of 0.01 to 1.0 MPa. It is said.
For example, the vulcanization pressure in the first vulcanization stage is 0.1 to 0.4 MPa, and the vulcanization pressure in the second vulcanization stage is 0.5 to 0.8 MPa.

また、上記複数段の各昇圧段階における昇圧速度は、0.001〜10.00MPa/min、好ましくは0.005MPa/min〜0.500MPa/minの範囲とし、最も好ましい範囲は0.007MPa/min〜0.3MPa/minとしている。   The pressure increase rate in each of the plurality of pressure increase steps is 0.001 to 10.00 MPa / min, preferably 0.005 MPa / min to 0.500 MPa / min, and the most preferable range is 0.007 MPa / min. ˜0.3 MPa / min.

加硫後の減圧は、1段で減圧しても良いし、2段以上で段階的に減圧しても良い。また、減圧速度は一定としても良いし、段階的に変更しても良い。   The reduced pressure after vulcanization may be reduced in one stage or stepwise in two or more stages. Further, the decompression speed may be constant or may be changed stepwise.

用いられるゴムは、アクリロニトリルブタジエンゴム、スチレンブタジエンゴム、ブタジエンゴム、イソプレンゴム、クロロプレンゴム、エチレンプロピレンゴム、エチレンプロピレンジエンゴム、ブチルゴム、エピクロルヒドリンゴム、シリコーンゴム、フッ素ゴム、ウレタンゴム、天然ゴム等の従来公知のゴムを1種又は複数種用いることができる。また、ゴム組成物に導電性充填剤を配合して導電性加硫物、発泡剤や発泡助剤等を配合して発泡加硫物としてもよい。さらに、ゴム組成物に、加硫剤、加硫促進剤、フィラー、軟化剤、加工助剤、老化防止剤等の各種添加剤を配合してもよい。   Conventional rubbers such as acrylonitrile butadiene rubber, styrene butadiene rubber, butadiene rubber, isoprene rubber, chloroprene rubber, ethylene propylene rubber, ethylene propylene diene rubber, butyl rubber, epichlorohydrin rubber, silicone rubber, fluorine rubber, urethane rubber, natural rubber, etc. One or more known rubbers can be used. Moreover, it is good also as a foaming vulcanizate by mix | blending a conductive filler with a rubber composition, and mix | blending a conductive vulcanizate, a foaming agent, a foaming adjuvant, etc. Furthermore, you may mix | blend various additives, such as a vulcanizing agent, a vulcanization accelerator, a filler, a softening agent, a processing aid, and an anti-aging agent, with a rubber composition.

本発明は、上記加硫方法により加硫されてなることを特徴とする加硫物を提供している。 該加硫物は、硬度や電気抵抗値等の物性のばらつきが小さいため、特に、画像形成装置用の帯電ローラ、現像ローラ、転写ローラ、駆動ローラ、トナー供給ローラ、給紙ローラ等のゴムローラとして好適に用いられる。   The present invention provides a vulcanizate characterized by being vulcanized by the above vulcanization method. Since the vulcanizate has small variations in physical properties such as hardness and electrical resistance, it is particularly suitable as a rubber roller for an image forming apparatus such as a charging roller, a developing roller, a transfer roller, a driving roller, a toner supply roller, and a paper feeding roller. Preferably used.

以上のように、本発明によれば、飽和蒸気圧の圧力と温度の関係を利用して、加硫工程を圧力制御して昇温し、加圧水蒸気で加硫しているため、加硫缶本体の放射熱の影響を軽減でき、飽和蒸気圧に近い状態で加熱された加圧水蒸気により被加硫物を加硫でき、加硫及び発泡の安定化を図ることができる。また、昇温と相関関係にある昇圧を圧力制御しているため、加硫缶の昇圧時間を安定化でき、昇圧時間や昇圧速度を任意に設定し、加圧水蒸気入気時の加硫缶内温度や加硫缶温度に影響されることなく加硫を行うことができる。   As described above, according to the present invention, the temperature of the vulcanization process is controlled by using the relationship between the pressure and temperature of the saturated vapor pressure and the temperature is raised and vulcanized with pressurized steam. The influence of the radiant heat of the main body can be reduced, and the vulcanized material can be vulcanized by pressurized steam heated in a state close to the saturated vapor pressure, and vulcanization and foaming can be stabilized. In addition, the pressure control of the pressurization that correlates with the temperature rise is controlled, so the pressurization time of the vulcanizing can can be stabilized, the pressurization time and pressurization speed can be set arbitrarily, and the inside of the vulcanizing can when pressurized steam is introduced. Vulcanization can be performed without being affected by temperature and vulcanization can temperature.

また、水蒸気の入気時の加硫缶内の温度の影響を受けないため、加硫缶の扉の開閉の影響もなく、物性のバラツキが小さい加硫物を連続して生産することができ、温度制御による加硫缶を用いた加硫やプレス加硫等に比べて、生産性に優れている。
さらに、本発明の方法により加硫された加硫物は、硬度や電気抵抗等の物性値のバラツキが小さいため、画像形成装置に用いるゴムローラ、特に、転写ローラとして好適に用いることができる。
In addition, since it is not affected by the temperature in the vulcanization can when steam enters, vulcanized products with little variation in physical properties can be continuously produced without the influence of opening and closing of the vulcanization can door. Compared with vulcanization using a temperature-controlled vulcanizer or press vulcanization, the productivity is excellent.
Furthermore, since the vulcanized product vulcanized by the method of the present invention has small variations in physical properties such as hardness and electrical resistance, it can be suitably used as a rubber roller, particularly a transfer roller, used in an image forming apparatus.

以下、本発明の実施形態を図面を参照して説明する。
図1は本発明の加硫方法に用いた加硫装置10の概略構成図である。
加硫装置10は、未加硫ゴムを収容し加硫媒体として加圧水蒸気を用いて加硫する加硫缶11と、加硫缶11内の圧力を計測する圧力センサー12と、圧力調節器13と、加硫缶11内の温度を計測する温度センサー14と、温度計測器15と、圧力と温度の制御装置16とを備えている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic configuration diagram of a vulcanizer 10 used in the vulcanization method of the present invention.
The vulcanizing device 10 contains a vulcanized can 11 containing unvulcanized rubber and vulcanized using pressurized steam as a vulcanizing medium, a pressure sensor 12 for measuring the pressure in the vulcanized can 11, and a pressure regulator 13. And a temperature sensor 14 for measuring the temperature in the vulcanizing can 11, a temperature measuring device 15, and a pressure and temperature control device 16.

加硫缶11は、一端に開口を有する本体11Aと、開口を閉じる開閉式の扉11Bとを備え、本体11Aと扉11Bの間にはパッキンが設けられている。
加圧水蒸気供給手段17から加硫缶11に導入する加圧水蒸気は、加硫缶の本体11Aのダイヤフラムに連通し加圧水蒸気を入気する第1供給路18Aと、扉11Bのパッキンに連通し加圧水蒸気を入気する第2供給路18Bとから加硫缶11内に導入される構成としている。
The vulcanizing can 11 includes a main body 11A having an opening at one end and an openable / closable door 11B that closes the opening, and a packing is provided between the main body 11A and the door 11B.
Pressurized steam introduced from the pressurized steam supply means 17 into the vulcanizing can 11 communicates with the diaphragm of the main body 11A of the vulcanized can and communicates with the first supply passage 18A through which pressurized steam is introduced and the packing of the door 11B. Is introduced into the vulcanizing can 11 from the second supply passage 18B.

また、本体11Aのダイヤフラムに連通し加圧水蒸気を排気する第1排気路19Aと、扉11Bのパッキンに連通し加圧水蒸気を排気する第2排気路19Bとから加圧水蒸気が加硫缶11外に排出される構成としている。
各供給路18A、18B及び排気路19A、19Bには、バルブBが設けられ、バルブBの開閉動作によって、加圧水蒸気の供給・停止を制御する構成としている。
Further, the pressurized steam is discharged out of the vulcanizing can 11 from the first exhaust passage 19A that communicates with the diaphragm of the main body 11A and exhausts the pressurized steam and the second exhaust passage 19B that communicates with the packing of the door 11B and exhausts the pressurized steam. It is assumed to be configured.
Each supply path 18A, 18B and exhaust path 19A, 19B is provided with a valve B, and the supply / stop of pressurized steam is controlled by opening / closing operation of the valve B.

以下、本発明の第1実施形態の加硫方法について詳述する。
まず、EPDMと主成分とする混練りゴム組成物を押出機にて中空の円筒形状に押し出し、定寸カットした未加硫ゴムローラを加硫缶11内に入れ、扉11Bを閉じる。
Hereinafter, the vulcanization method of the first embodiment of the present invention will be described in detail.
First, the kneaded rubber composition containing EPDM and the main component is extruded into a hollow cylindrical shape by an extruder, an unvulcanized rubber roller cut to a fixed size is placed in the vulcanizing can 11 and the door 11B is closed.

本実施形態では、1段目の加硫圧力と2段目の加硫圧力との2段階の一定の加硫圧力を設定しており、加圧水蒸気供給手段17から加硫缶11内に加圧水蒸気のみを供給して、加硫缶内を昇圧、昇温して加硫を行っている。   In the present embodiment, a constant vulcanization pressure in two stages of a first stage vulcanization pressure and a second stage vulcanization pressure is set, and pressurized steam is supplied from the pressurized steam supply means 17 into the vulcanization can 11. The vulcanization can be vulcanized by increasing the pressure and raising the temperature inside the vulcanizing can.

具体的には、第1供給路18A及び第2供給路18Bから加硫缶11内に加圧水蒸気を供給し、圧力センサー12により加硫缶11内の圧力を計測し、圧力調節器13及び制御装置16を介してバルブBを開閉制御している。これにより、図2に示すように、圧力制御により、加硫缶11内を1段目加硫圧力Paまで一定の昇圧速度で時間Taで昇圧している。加圧水蒸気が加硫缶11内に導入されることで、加熱された加圧水蒸気が未加硫ゴムを覆い、この1段目加硫圧力Paを維持し所定時間Tbだけ1段目の加硫を行う。
次いで、さらに加硫缶11内に加圧水蒸気を供給し、圧力制御により、加硫缶11内を2段目加硫圧力Pbまで一定の昇圧速度で時間Tcで昇圧すると共に、この2段目加硫圧力Pbを維持し所定時間Tdだけ2段目の加硫を行う。
圧力センサー12と温度センサー14により加硫缶11内の圧力と温度が計測され、圧力調整器13と制御装置16により、加硫缶11内は、飽和蒸気圧と同等の状態で昇圧及び加硫が行われている。
Specifically, pressurized steam is supplied into the vulcanizing can 11 from the first supply path 18A and the second supply path 18B, the pressure in the vulcanizing can 11 is measured by the pressure sensor 12, and the pressure regulator 13 and the control are controlled. The valve B is controlled to open and close via the device 16. As a result, as shown in FIG. 2, the pressure inside the vulcanizing can 11 is increased to the first-stage vulcanization pressure Pa at a constant pressure increase time Ta by pressure control. The pressurized steam is introduced into the vulcanizing can 11 so that the heated pressurized steam covers the unvulcanized rubber and maintains the first-stage vulcanization pressure Pa and performs the first-stage vulcanization for a predetermined time Tb. Do.
Next, pressurized steam is further supplied into the vulcanizing can 11, and the pressure inside the vulcanizing can 11 is increased to the second-stage vulcanization pressure Pb at a constant pressure increase rate at time Tc by pressure control. The vulcanization pressure Pb is maintained and the second vulcanization is performed for a predetermined time Td.
The pressure and temperature in the vulcanizing can 11 are measured by the pressure sensor 12 and the temperature sensor 14, and the pressure in the vulcanizing can 11 is increased and vulcanized in a state equivalent to the saturated vapor pressure by the pressure regulator 13 and the control device 16. Has been done.

加硫後、第1排気路19Aから水蒸気を排出し、加硫缶11内を一定の減圧速度で時間Teで減圧し、さらに減圧速度を変更して減圧する。所定圧力まで減圧終了後、第2排気路19Bからパッキン内の水蒸気を排出し、扉11Bを開け、加硫缶11内から加硫された加硫物であるゴムローラを取り出している。   After vulcanization, water vapor is discharged from the first exhaust passage 19A, and the inside of the vulcanization can 11 is decompressed at a constant decompression speed at time Te, and further decompressed by changing the decompression speed. After completion of the pressure reduction to a predetermined pressure, the water vapor in the packing is discharged from the second exhaust passage 19B, the door 11B is opened, and the rubber roller, which is a vulcanized product, is taken out from the vulcanizing can 11.

その後、本実施形態では、外周面に接着剤を付着させた金属製のシャフトを、ゴムローラの中空部内に挿入し、2次加硫(熱風)を行い、両端をカットして所定の寸法とし、外周面を研磨機で研磨し所定の外径寸法のゴムローラを得ている。   Thereafter, in this embodiment, a metal shaft with an adhesive attached to the outer peripheral surface is inserted into the hollow portion of the rubber roller, secondary vulcanization (hot air) is performed, and both ends are cut to a predetermined size, The outer peripheral surface is polished by a polishing machine to obtain a rubber roller having a predetermined outer diameter.

上記方法により加硫された加硫物は、飽和蒸気圧の圧力と温度の関係を利用して、加圧水蒸気で加硫缶中の圧力制御して、該圧力に対応する温度に昇温して加硫している。
このため、加硫缶11からの放射熱の影響を軽減でき、飽和蒸気圧に近い状態で被加硫物である未加硫ゴムローラを加熱された加圧水蒸気により加硫でき、加硫及び発泡を安定化することができる。また、昇圧が圧力制御によるため、加硫缶11の昇圧時間を安定化できると共に、加圧水蒸気入気時の加硫缶11内の温度の影響や、加硫缶11自体の温度の影響を軽減することができる。よって、硬度や電気抵抗値のバラツキが非常に小さい加硫物を得ることができ、事務機器用のゴムローラに好適に用いることができる。
The vulcanized product vulcanized by the above method is heated to a temperature corresponding to the pressure by controlling the pressure in the vulcanization can with pressurized steam using the relationship between the pressure and temperature of the saturated vapor pressure. Vulcanized.
For this reason, the influence of the radiant heat from the vulcanizing can 11 can be reduced, and the unvulcanized rubber roller as the vulcanized material can be vulcanized with heated pressurized steam in a state close to the saturated vapor pressure, and vulcanization and foaming can be performed. Can be stabilized. In addition, since the pressure increase is based on pressure control, the pressure increase time of the vulcanizing can 11 can be stabilized, and the influence of the temperature in the vulcanizing can 11 at the time of pressurized steam inlet and the influence of the temperature of the vulcanizing can 11 itself can be reduced. can do. Therefore, a vulcanizate having extremely small variations in hardness and electric resistance can be obtained, and can be suitably used for a rubber roller for office equipment.

また、図3は本発明の加硫方法の第2実施形態を示し、圧力制御により、圧力0の状態から1段目加硫圧力Paまで昇圧速度を変更して2段階に段階的に昇圧している。例えば、時間Ta−1かけて昇圧させた後、昇圧速度を低下させて時間Ta−2かけて段階的に1段目加硫圧力Paまで昇圧することができる。なお、一定の減圧速度で一気に減圧することもできる。
上記実施形態では、加硫圧力は2段に設定しているが、加硫圧力は3段以上としても良い。また、1段目の加硫圧力から2段目の加硫圧力までも段階的に昇圧しても良い。
FIG. 3 shows a second embodiment of the vulcanization method according to the present invention. By increasing the pressure increase rate from the state of pressure 0 to the first stage vulcanization pressure Pa by pressure control, the pressure is increased stepwise in two stages. ing. For example, after the pressure is increased over time Ta-1, the pressure increase rate can be decreased and the pressure can be increased stepwise to the first stage vulcanization pressure Pa over time Ta-2. Note that the pressure can be reduced at a constant pressure reduction rate.
In the above embodiment, the vulcanization pressure is set to two stages, but the vulcanization pressure may be three stages or more. Further, the pressure may be increased stepwise from the first stage vulcanization pressure to the second stage vulcanization pressure.

以下、本発明の加硫方法の実施例、比較例について詳述する。
(実験1)
未加硫ゴムとしては、EPDM、カーボンブラック、酸化亜鉛、ステアリン酸、硫黄、加硫促進剤、発泡剤を所定量配合し、混練した転写ローラ用混練りゴム組成物を用いた。このゴム組成物を押出機にて中空の円筒形状に押し出し、定寸カットした未加硫ゴムローラを加硫缶に入れて下記の方法で加硫した。未加硫ゴムローラの寸法は長さを約250mm、厚みを約5mm、外径約14mm、内径約4mmとした。
Examples of the vulcanization method of the present invention and comparative examples will be described in detail below.
(Experiment 1)
As the unvulcanized rubber, a kneaded rubber composition for a transfer roller in which EPDM, carbon black, zinc oxide, stearic acid, sulfur, a vulcanization accelerator, and a foaming agent were blended in a predetermined amount and kneaded was used. This rubber composition was extruded into a hollow cylindrical shape with an extruder, and an unvulcanized rubber roller cut to a fixed size was put into a vulcanizing can and vulcanized by the following method. The dimensions of the unvulcanized rubber roller were about 250 mm in length, about 5 mm in thickness, about 14 mm in outer diameter, and about 4 mm in inner diameter.

(実施例1)
上記実施形態と同様の加硫装置を用い、上記実施形態と同様に加圧水蒸気を用い、加硫缶で圧力制御により2段加硫を行った。加硫缶内が飽和蒸気圧と同等の状態で、昇圧と各加硫圧力での未加硫ゴムの加硫とを行った。図4は、実施例1の加硫缶内の圧力及び温度の各々の時間変化を示す。
図中の第1回目も昇圧段階の時間T1=6分、第1回目の加硫段階の時間T2=10分、第2回目の昇圧段階の時間T3=3分、第2回目の加硫段階の時間T4=20分とし、減圧時間T5=11分(2段減圧1分+10分)とした。
(Example 1)
Two-stage vulcanization was performed by pressure control with a vulcanizer using pressurized steam as in the above embodiment using the same vulcanizing apparatus as in the above embodiment. While the inside of the vulcanizing can was equal to the saturated vapor pressure, the pressure was increased and the vulcanized rubber was vulcanized at each vulcanization pressure. FIG. 4 shows temporal changes in pressure and temperature in the vulcanization can of Example 1.
The first time in the figure also shows the time T1 = 6 minutes for the pressurization stage, the time T2 for the first vulcanization stage = 10 minutes, the time T3 for the second pressure increase stage = 3 minutes, the second vulcanization stage Time T4 = 20 minutes, and reduced pressure time T5 = 11 minutes (two-stage reduced pressure 1 minute + 10 minutes).

1段目の加硫段階での加硫圧力P1は0.233MPaとし、2段目の加硫段階の加硫圧力P2は0.624MPaとした。
1回目の昇圧時の昇圧速度は0.0388MPa/minとし、2回目の昇圧時の昇圧速度は0.1303MPa/minとした。
図4に示すように、加硫缶内の昇圧に応じて、加硫缶内の温度が上昇し、1段目の加硫段階での温度は125℃〜128℃であり、2段目の加硫段階での温度は161℃〜163℃であった。この第1段目の加硫段階、第2段目の加硫段階で飽和蒸気圧に圧力を制御しているため、加硫温度はほどんど変動しなかった。
The vulcanization pressure P1 in the first vulcanization stage was 0.233 MPa, and the vulcanization pressure P2 in the second vulcanization stage was 0.624 MPa.
The pressure increase rate during the first pressure increase was 0.0388 MPa / min, and the pressure increase rate during the second pressure increase was 0.1303 MPa / min.
As shown in FIG. 4, the temperature in the vulcanization can rises according to the pressure increase in the vulcanization can, and the temperature in the first vulcanization stage is 125 ° C. to 128 ° C. The temperature in the vulcanization stage was 161 ° C to 163 ° C. Since the pressure was controlled to the saturated vapor pressure in the first stage vulcanization stage and the second stage vulcanization stage, the vulcanization temperature hardly changed.

(比較例1)
圧力制御ではなく、温度制御により2段加硫を行った。図5は、比較例1の加硫缶内の圧力及び温度の各々の時間変化を示す。
図中のT1=6分、T2=10分、T3=3分、T4=20分、T5=11分(2段減圧1分+10分)とした。1段目の加硫温度t1は125℃とし、2段目の加硫温度t2は160℃とした。なお、1段目の加硫開始時の圧力は0.22MPa、2段目の加硫開始時の圧力は6.0MPaで飽和蒸気の圧力より低くなり、また、温度制御であるため加硫段階での温度は、圧力は徐々に変動するため、大きく低下した。
(Comparative Example 1)
Two-stage vulcanization was performed not by pressure control but by temperature control. FIG. 5 shows temporal changes in pressure and temperature in the vulcanization can of Comparative Example 1.
In the figure, T1 = 6 minutes, T2 = 10 minutes, T3 = 3 minutes, T4 = 20 minutes, T5 = 11 minutes (two-stage decompression 1 minute + 10 minutes). The first stage vulcanization temperature t1 was 125 ° C., and the second stage vulcanization temperature t2 was 160 ° C. Note that the pressure at the start of the first stage vulcanization is 0.22 MPa, the pressure at the start of the second stage vulcanization is 6.0 MPa, which is lower than the pressure of the saturated steam, and because of temperature control, the vulcanization stage Since the pressure gradually fluctuated, the temperature at the temperature dropped greatly.

上記実施例1と比較例1の加硫方法で製造された加硫物よりゴムローラを成形し、該ゴムローラのアスカーC硬度をアスカー硬度計(高分子計器(株))で測定した。実施例1と比較例1からなるサンプルは各20個とした。
測定結果は表1に示すように、実施例1は標準偏差が1.5、温度制御による比較例1の標準偏差3.2の約半分であり、硬度のバラツキが非常に小さいことが確認できた。
A rubber roller was molded from the vulcanizate produced by the vulcanization method of Example 1 and Comparative Example 1, and Asker C hardness of the rubber roller was measured with an Asker hardness meter (Polymer Meter Co., Ltd.). There were 20 samples each consisting of Example 1 and Comparative Example 1.
As shown in Table 1, the measurement results are shown in Table 1. Example 1 has a standard deviation of 1.5, which is about half of the standard deviation 3.2 of Comparative Example 1 by temperature control, and it can be confirmed that the variation in hardness is very small. It was.

Figure 2005041108
Figure 2005041108

また、上記加硫工程における1段目の昇圧速度を0.0388MPa/min、0.033MPa/min、0.0178MPa/min、0.0155MPa.minと変えて、加硫物の硬度に与える影響を測定した。なお、1段目の昇圧時間を変えた以外は同一条件とした。
上記昇圧速度を変えた加硫した加硫物をゴムローラに成形し、該ゴムローラのアスカーC硬度をアスカー硬度計(高分子計器(株))で測定した。
測定結果は表2に示すように、1段目の昇圧速度が遅くなるほど、硬度が高くなっており、昇圧速度が製品硬度に影響を与えることが確認できた。よって、本発明の圧力制御によれば、昇圧速度の調整により硬度の調整が可能となることが確認できた。
Further, the first stage pressure increase rate in the vulcanization step is 0.0388 MPa / min, 0.033 MPa / min, 0.0178 MPa / min, 0.0155 MPa. The effect on the hardness of the vulcanizate was measured in place of min. The conditions were the same except that the first stage boost time was changed.
The vulcanized vulcanizate with the pressure increasing speed varied was molded into a rubber roller, and the Asker C hardness of the rubber roller was measured with an Asker hardness meter (Polymer Meter Co., Ltd.).
As shown in Table 2, the measurement results showed that the hardness was higher as the first-stage pressure increase rate was slower, and it was confirmed that the pressure increase rate affected the product hardness. Therefore, according to the pressure control of the present invention, it was confirmed that the hardness can be adjusted by adjusting the pressure increasing speed.

Figure 2005041108
Figure 2005041108

本発明の加硫方法を行う加硫装置の概略構成図である。It is a schematic block diagram of the vulcanization apparatus which performs the vulcanization method of this invention. 第1実施形態の加硫方法の加硫缶内圧力と時間の関係を示す図である。It is a figure which shows the relationship between the pressure in a vulcanization can and time of the vulcanization method of 1st Embodiment. 第2実施形態の加硫方法の加硫缶内圧力と時間の関係を示す図である。It is a figure which shows the relationship between the pressure in a vulcanization can and time of the vulcanization method of 2nd Embodiment. 実施例1の加硫缶内の圧力及び温度の時間変化を示す図である。It is a figure which shows the time change of the pressure in the vulcanization can of Example 1, and temperature. 比較例1の加硫缶内の圧力及び温度の時間変化を示す図である。It is a figure which shows the time change of the pressure in the vulcanizing can of the comparative example 1, and temperature. 従来の温度制御による加硫工程の加硫缶内の温度及び圧力の時間変化を示す図である。It is a figure which shows the time change of the temperature in the vulcanization can of the vulcanization process by the conventional temperature control, and a pressure.

符号の説明Explanation of symbols

10 加硫装置
11 加硫缶
12 圧力センサー
13 圧力調節器
14 温度センサー
15 温度計測器
16 制御装置
17 加圧水蒸気供給手段
DESCRIPTION OF SYMBOLS 10 Vulcanization apparatus 11 Vulcanization can 12 Pressure sensor 13 Pressure regulator 14 Temperature sensor 15 Temperature measuring device 16 Control apparatus 17 Pressurized steam supply means

Claims (5)

未加硫ゴムを充填した加硫缶に加圧水蒸気を導入して加硫しており、
上記加圧水蒸気の導入により段階的に昇圧し、少なくとも1段階以上の加硫段階を設け、これら各加硫段階で夫々設定した一定の加硫圧力で所定時間加硫し、
上記各加硫段階の加硫圧力への昇圧は上記加硫缶内の圧力を上記加圧水蒸気の導入で制御して行い、かつ、該加硫圧力は上記加硫缶内の飽和蒸気圧と同等な圧力に設定していることを特徴とする加硫缶による加硫方法。
Vulcanized by introducing pressurized steam into a vulcanized can filled with unvulcanized rubber,
The pressure is increased stepwise by the introduction of the pressurized steam, and at least one vulcanization stage is provided, and vulcanized for a predetermined time at a fixed vulcanization pressure set in each of these vulcanization stages,
The vulcanization pressure in each vulcanization stage is increased by controlling the pressure in the vulcanization can by introducing the pressurized steam, and the vulcanization pressure is equal to the saturated vapor pressure in the vulcanization can. A vulcanizing method using a vulcanizing can, characterized in that the pressure is set to a certain level.
上記少なくとも1つの昇圧段階では、1段以上に連続的に昇圧させた後に、上記圧力を一定に保持する加硫段階に達する構成としている請求項1に記載の加硫缶による加硫方法。   The vulcanization method using a vulcanizer according to claim 1, wherein the at least one pressurization stage is configured to reach a vulcanization stage in which the pressure is kept constant after the pressure is continuously increased to one or more stages. 上記各加硫段階における加硫圧力は、0.01〜1.0MPaの範囲内の一定圧とし、かつ、上記昇圧段階における昇圧速度は、0.001〜10.00MPa/minとしている請求項1または請求項2に記載の加硫缶による加硫方法。   The vulcanization pressure in each of the vulcanization stages is a constant pressure within a range of 0.01 to 1.0 MPa, and the pressure increase rate in the pressure increase stage is 0.001 to 10.00 MPa / min. Alternatively, a vulcanizing method using a vulcanizing can according to claim 2. 請求項1乃至請求項3のいずれか1項に記載の加硫方法により加硫されてなることを特徴とする加硫物。   A vulcanized product obtained by vulcanization by the vulcanization method according to any one of claims 1 to 3. 画像形成装置に用いられるゴムローラとして成形されている請求項4に記載の加硫物。   The vulcanizate according to claim 4, which is formed as a rubber roller used in an image forming apparatus.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009190377A (en) * 2008-02-18 2009-08-27 Bridgestone Corp Method for producing reclaimed tire
JP2013256583A (en) * 2012-06-12 2013-12-26 Sumitomo Rubber Ind Ltd Method for producing foamed rubber member and transfer roller
CN114378997A (en) * 2022-01-18 2022-04-22 四川隆盛科发实业有限公司 Production method of U-shaped sealing ring containing clamping cloth

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009190377A (en) * 2008-02-18 2009-08-27 Bridgestone Corp Method for producing reclaimed tire
JP2013256583A (en) * 2012-06-12 2013-12-26 Sumitomo Rubber Ind Ltd Method for producing foamed rubber member and transfer roller
CN114378997A (en) * 2022-01-18 2022-04-22 四川隆盛科发实业有限公司 Production method of U-shaped sealing ring containing clamping cloth

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