JP2005035868A - Processing method of sludge - Google Patents

Processing method of sludge Download PDF

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JP2005035868A
JP2005035868A JP2003376623A JP2003376623A JP2005035868A JP 2005035868 A JP2005035868 A JP 2005035868A JP 2003376623 A JP2003376623 A JP 2003376623A JP 2003376623 A JP2003376623 A JP 2003376623A JP 2005035868 A JP2005035868 A JP 2005035868A
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sludge
polyvinyl alcohol
processing method
resin
solidified product
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JP5005875B2 (en
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Toshifumi Matsuoka
敏文 松岡
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Japan Vam and Poval Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

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  • Treatment Of Sludge (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Fertilizers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an industrially advantageous processing method of sludge that is capable of being eco-friendly discharged or of utilizing it as a fertilizer or a cultivating soil for growing plants. <P>SOLUTION: The processing method of sludge comprises solidifying the sludge by adding a polyvinyl alcohol type resin thereto and disposing the solidified material as wastes or using it as a fertilizer or a cultivating soil for growing plants. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ヘドロの処理方法に関する。より詳しくは、河川の流れのよどんだ部分、湖底又は海底に存在する有機物を含んだ堆積物、または活性汚泥処理設備の沈降汚泥等のいわゆるヘドロを処理して河川、湖沼または海域の環境の改善を図る方法に関するものである。   The present invention relates to a sludge treatment method. More specifically, improvement of the environment of rivers, lakes or seas by treating so-called sludge such as stagnation parts of river flow, sediments containing organic matter present on the lake or sea bottom, or sedimentation sludge of activated sludge treatment equipment. It is about the method of aiming at.

湖底または海底に存在する有機物を含んだ堆積物または活性汚泥処理設備の沈降汚泥等のヘドロの処理方法としては、ヘドロを浚渫した後、一時的に脱水又は凝集処理を行い含水率を低下させた後、埋め立てたり、さらには焼却処理を行う方法が一般的である(例えば特許文献1等)。焼却処理後の焼却灰は埋め立てに使われたり、煉瓦やブロックのような成形体に加工されたりして再利用される場合もある(例えば特許文献2等)。
特開平07−000998号公報 特開平08−061634号公報
As a treatment method of sludge such as sediment containing organic matter existing on the bottom of the lake or the sea bottom or sedimentation sludge of activated sludge treatment equipment, the moisture content was reduced by temporarily dehydrating or agglomerating after dredging sludge. Thereafter, a method of landfilling or further incineration is generally used (for example, Patent Document 1). The incinerated ash after incineration may be reused by being used for land reclamation or processed into a molded body such as a brick or a block (for example, Patent Document 2).
Japanese Unexamined Patent Publication No. 07-000998 Japanese Patent Laid-Open No. 08-061634

近年、ヘドロ(浚渫土)または焼却灰の捨て場が少なくなってきたこと、また、焼却のコストがかなり高いことなどから、ヘドロ自体を再利用する動きが出てきた。ヘドロの再利用の方法としてはヘドロが含有する有機物を肥料として使用するのが最も効果的であるが、肥料として再利用する際には流動性があると肥料散布時などのハンドリングや輸送面で扱いにくい等の問題が生じる他、河川、湖岸又は海岸等の比較的浅瀬に生息する植物の肥料として活用する場合や浅瀬で有機物自体を生物分解させる場合には水中で再分散が起こり、植物や生物の活動に必要な太陽光の透過を阻害するため使用が困難な状況にあった。これを防止するためにヘドロの上に覆土をかけたり、高分子凝集剤で凝集させたり、高分子系または無機物系の固化剤で流動性を無くしたヘドロを散布する等の方法が試みられたが十分ではなかった。   In recent years, there has been a movement to reuse sludge itself due to the fact that sludge or incineration ash disposal sites have decreased and the cost of incineration is quite high. The most effective way to reuse sludge is to use the organic matter contained in sludge as a fertilizer. However, when it is reused as a fertilizer, fluidity can be used for handling and transporting the fertilizer. In addition to problems such as difficulty in handling, when it is used as a fertilizer for plants that inhabit relatively shallow water such as rivers, lake shores or coasts, or when organic matter itself is biodegraded in shallow water, redispersion occurs in water, It was difficult to use because it hinders the transmission of sunlight necessary for the activities of living organisms. In order to prevent this, methods such as covering the sludge with soil, aggregating with a polymer flocculant, or spraying sludge with no fluidity with a polymer or inorganic solidifying agent have been tried. Was not enough.

本発明者らは鋭意検討を重ねた結果、河川、湖底又は海底の有機物を含んだヘドロや活性汚泥処理設備の沈降汚泥であるヘドロにポリビニルアルコール系樹脂を添加して固化することにより上記課題が解決されることを見出し、さらに検討を重ねて本発明を完成するに至った。
すなわち、本発明によれば、ヘドロに含まれる有機物が植物育成のために有効利用される。ヘドロにポリビニルアルコール系樹脂を添加して得られるヘドロを含有する固化物は、これを例えば、上記河川、湖岸や海岸に廃棄しても水中で容易に再分散することがなく、又上記以外の場所に廃棄される場合にも同様に自然界に生息する微生物によって生分解され、又植物育成の肥料又は培土として利用される。又、本発明によれば、上記固化物は、自然界に廃棄され、肥料又は培土として使用されることも、自然環境を全く損なうことなく自然力によって生分解され消滅する。
As a result of intensive studies, the present inventors have found that the above problem is caused by adding a polyvinyl alcohol-based resin and solidifying sludge that contains organic matter in rivers, lake bottoms, or sea bottom, or sludge that is the sludge of activated sludge treatment equipment. As a result, the present invention has been completed.
That is, according to the present invention, organic substances contained in sludge are effectively used for plant growth. The solidified product containing sludge obtained by adding polyvinyl alcohol resin to sludge is not easily redispersed in water even if it is disposed on the river, lake shore or coast, for example. Similarly, when it is disposed of in a place, it is biodegraded by microorganisms that inhabit the natural world and is also used as fertilizer or soil for plant cultivation. In addition, according to the present invention, the solidified product is discarded in nature and used as fertilizer or cultivated soil, or is biodegraded by natural force and disappears without damaging the natural environment at all.

本発明は、
(1) ヘドロにポリビニルアルコール系樹脂を添加して固化し、その固化物を廃棄又は植物育成のための肥料若しくは培土として使用することを特徴とするヘドロの処理方法、
(2) ポリビニルアルコール系樹脂がケン化度97モル%以上のポリビニルアルコールであることを特徴とする上記(1)記載の処理方法、
(3) 固化が天日または乾燥機を利用することを特徴とする上記(1)又は(2)に記載の処理方法、
(4) 固化がポリビニルアルコール系樹脂の架橋剤の存在下に行われることを特徴とする上記(1)〜(3)のいずれかに記載の処理方法、
(5) 乾燥機が加熱乾燥機であり、加熱温度が105℃以上であることを特徴とする上記(3)記載の処理方法、
(6) ポリビニルアルコール系樹脂が、酢酸ビニルとα−オレフィンとの共重合体のケン化物、酢酸ビニルとジアセトンアクリルアミドとの共重合物のケン化物、アセトアセチル基含有ポリビニルアルコールの中から選ばれることを特徴とする上記(1)〜(5)のいずれかに記載の処理方法、
(7) 固化物が水または海水を含有する、含水ゲルであることを特徴とする上記(1)〜(6)のいずれかに記載のヘドロの処理方法、
(8) ヘドロとポリビニルアルコール系樹脂を含有することを特徴とする固化物、
(9) 上記(8)記載の固化物を含有することを特徴とする植物育成のための肥料又は培土、及び、
(10) 上記(8)記載の固化物を用いて栽培された有用植物、
に関する。
The present invention
(1) A treatment method of sludge characterized by adding polyvinyl alcohol resin to sludge and solidifying, and using the solidified product as a fertilizer or soil for plant disposal or plant growth,
(2) The treatment method according to the above (1), wherein the polyvinyl alcohol-based resin is polyvinyl alcohol having a saponification degree of 97 mol% or more,
(3) The processing method according to (1) or (2) above, wherein the solidification uses a sun or a dryer,
(4) The treatment method according to any one of (1) to (3) above, wherein the solidification is performed in the presence of a crosslinking agent for the polyvinyl alcohol resin.
(5) The treatment method according to (3) above, wherein the dryer is a heat dryer, and the heating temperature is 105 ° C. or higher.
(6) The polyvinyl alcohol resin is selected from a saponified product of a copolymer of vinyl acetate and α-olefin, a saponified product of a copolymer of vinyl acetate and diacetone acrylamide, and an acetoacetyl group-containing polyvinyl alcohol. The processing method according to any one of (1) to (5) above,
(7) The sludge treatment method according to any one of (1) to (6) above, wherein the solidified product is a hydrous gel containing water or seawater.
(8) Solidified product characterized by containing sludge and polyvinyl alcohol resin,
(9) Fertilizer or soil for plant growth characterized by containing the solidified material according to (8) above, and
(10) Useful plants cultivated using the solidified product according to (8) above,
About.

本発明の方法により得られるヘドロ固化物は適度な強度を保持しているため保管・輸送時のハンドリング性に優れている。また、肥料または水中での生物分解を目的として水中に投入した際にも再分散して光の透過を遮らないばかりか、適度に膨潤するため固化物中の有機物の徐放性にも優れ、さらには生物分解に必要な酸素等の透過も阻害しないため固化物中の有機物も効率よく分解する。また、ポリビニルアルコール自体が自然界に存在するシュードモナス菌で生分解される性質を持っているので本固化物自体が分解してしまう。   Since the sludge solidified product obtained by the method of the present invention has an appropriate strength, it is excellent in handling properties during storage and transportation. In addition, when it is put into water for the purpose of biodegradation in fertilizer or water, it not only re-disperses and does not block light transmission, but also swells moderately, so it has excellent sustained release of organic matter in the solidified product, Furthermore, since the permeation of oxygen or the like necessary for biodegradation is not inhibited, the organic matter in the solidified product is also efficiently decomposed. In addition, since the polyvinyl alcohol itself has the property of being biodegraded by Pseudomonas bacteria existing in nature, the solidified product itself is degraded.

以下、本発明を詳細に説明する。
本発明で使用されるヘドロは、河川、湖沼又は海域の底質に存在する有機物を含んだ堆積物、または活性汚泥処理設備の沈降汚泥を採取することによって取得される。上記底質堆積物は、生活排水等が、河川、湖、海に流れ込み底質の富栄養化現象によって出来るもの、ハマチ、鯛等の魚類の養殖やカキ、アコヤ貝等の貝類の養殖により発生する糞等が堆積して出来る物、また、その他の要因で出来る堆積物等のいずれであってもよく、特に種類を選ばない。
Hereinafter, the present invention will be described in detail.
The sludge used in the present invention is obtained by collecting sediment containing organic matter present in the sediments of rivers, lakes or marine areas, or sedimentation sludge from an activated sludge treatment facility. The above sediments are generated by the culturing of fish such as sea bream and cormorant, oysters and shellfish such as oyster shellfish, etc. It may be any of those that are formed by depositing feces, etc., and other items that are caused by other factors, and the type is not particularly selected.

ポリビニルアルコール系樹脂と混合し、固化する前のヘドロの含水量は、ヘドロ乾燥重量に対して、200%以下が好ましいが、浚渫等の手段により採取したばかりのヘドロは含水率が200%を超える場合もしばしばあるので、そのような場合には、ヘドロの含水率を低減(好ましくは200%以下に至るまで低減)させるために、ヘドロを減水化処理に付すのが好ましい。このような減水化処理は、ポリビニルアルコール系樹脂をヘドロに添加する際に行われてもよいし、添加前に本発明の前処理として行われてもよい。またさらに、添加の際と添加前の両方において行われてもよい。   The moisture content of the sludge before being mixed with the polyvinyl alcohol resin and solidifying is preferably 200% or less with respect to the dry weight of the sludge, but the moisture content of sludge just collected by means such as cocoons exceeds 200%. In many cases, it is preferable to subject the sludge to water reduction treatment in order to reduce the moisture content of the sludge (preferably to 200% or less). Such water reduction treatment may be performed when the polyvinyl alcohol-based resin is added to sludge, or may be performed as a pretreatment of the present invention before the addition. Furthermore, it may be performed both at the time of addition and before the addition.

上記減水化処理に用いられる処理手段は、上記ヘドロの含水率を低下させる手段であればどのような手段であってよく、公知の処理手段であってもよい。例えば固化剤又は減水化処理剤等をヘドロに添加する化学的処理手段、又は機械的圧搾等によりヘドロを脱水する物理的手段などが挙げられる。   The treatment means used for the water reduction treatment may be any means as long as it is a means for reducing the moisture content of the sludge, and may be a known treatment means. For example, a chemical treatment means for adding a solidifying agent or a water reducing treatment agent to sludge, or a physical means for dehydrating sludge by mechanical squeezing or the like can be mentioned.

上記固化剤又は減水化処理剤としては、例えば、高分子系吸水剤若しくは保水剤、高分子凝集剤、無機物系凝集剤、天然物系凝集剤、微生物産生凝集剤、硫酸バンド、(焼き)石膏、セメント、生石灰、ベントナイト、シリカゲル、層状ケイ酸塩、ゼオライト、(高炉)スラグ、製紙スラッジ焼却灰又はこれらの一種以上を主成分とする混合物等が挙げられる。   Examples of the solidifying agent or water reducing agent include a polymeric water-absorbing agent or water-retaining agent, a polymeric flocculant, an inorganic flocculant, a natural flocculant, a microorganism-producing flocculant, a sulfuric acid band, and (baked) gypsum. , Cement, quicklime, bentonite, silica gel, layered silicate, zeolite, (blast furnace) slag, paper sludge incinerated ash, or a mixture containing one or more of these as a main component.

上記高分子吸水剤又は保水剤としては、例えば、架橋ポリアクリル酸塩系樹脂、イソブチレン/マレイン酸塩系樹脂、デンプン/ポリアクリル酸塩系樹脂、ポリビニルアルコール/ポリアクリル酸塩系樹脂、架橋ポリビニルアルコール系樹脂、又は架橋セルロース系樹脂等が挙げられる。   Examples of the polymer water-absorbing agent or water retention agent include cross-linked polyacrylate resin, isobutylene / maleate resin, starch / polyacrylate resin, polyvinyl alcohol / polyacrylate resin, and crosslinked polyvinyl. Examples thereof include alcohol-based resins and crosslinked cellulose-based resins.

上記高分子凝集剤としては、例えば、ポリアミノメチルアクリルアミドの塩、アミノアルキル(メタ)アクリレート4級塩樹脂、アクリルアミド/アクリル酸共重合体塩、ポリアクリル酸塩、ポリアクリルアミド等の合成高分子凝集剤、キトサン酢酸塩、アルギン酸ナトリウム、ゼラチン、タンニン酸、セルロース及びその誘導体、デンプン及びその誘導体等の天然高分子などが挙げられる。   Examples of the polymer flocculant include synthetic polymer flocculants such as polyaminomethylacrylamide salts, aminoalkyl (meth) acrylate quaternary salt resins, acrylamide / acrylic acid copolymer salts, polyacrylic acid salts, and polyacrylamides. Natural polymers such as chitosan acetate, sodium alginate, gelatin, tannic acid, cellulose and derivatives thereof, starch and derivatives thereof, and the like.

上記無機物系凝集剤としては、例えば、硫酸アルミニウム(硫酸バンド)、塩基性塩化アルミニウム、アルミン酸ナトリウム、硫酸第一鉄、硫酸第二鉄、酸化カルシウム、水酸化カルシウム、塩化カルシウム、硫酸マグネシウム又は塩化第二鉄に代表される無機物系凝集剤などが挙げられる。   Examples of the inorganic flocculant include aluminum sulfate (sulfuric acid band), basic aluminum chloride, sodium aluminate, ferrous sulfate, ferric sulfate, calcium oxide, calcium hydroxide, calcium chloride, magnesium sulfate, or chloride. Examples thereof include inorganic flocculants represented by ferric iron.

天然物系凝集剤としては、例えば、キトサン、またはキトサン酢酸塩等のキトサンの誘導体、カチオン化スターチ、カチオン化セルロース、カチオン化グアーガム、カルボキシメチルセルロース、カルボキシメチルスターチ、アルギン酸ナトリウム、甲殻類の外皮の粉体等が挙げられる。   Examples of natural product-based flocculants include chitosan or chitosan derivatives such as chitosan acetate, cationized starch, cationized cellulose, cationized guar gum, carboxymethylcellulose, carboxymethylstarch, sodium alginate, crustacean shell powder Examples include the body.

微生物産生凝集剤としては、例えば微生物産生の単糖、二糖、三糖又は四糖以上の多糖を主成分とする凝集剤が挙げられる。また、これらの糖における水酸基がアセチル化したものも上記微生物産生凝集剤として用いてよい。上記した糖としては、より具体的には、グルコース、マンノース、グルクロン酸、ガラクトース、アラビノース、フルクトース、トレハロース、ラクトース、マルトース、シュクロース、ラフィノース、スタキオース、またはそれらの混合物などが挙げられる。また、上記微生物産生凝集剤は、有機酸、好ましくは、ピルビン酸、コハク酸、ミコール酸、ミコレン酸、パルミチン酸、ステアリン酸、アラキン酸等の脂肪酸を含有し、カルボキシル基が糖の水酸基とエステル結合を有していてもよい。上記微生物産生凝集剤としては、例えば特開平5−262801号公報の請求項1に記載されている有機酸が結合した多糖類などが挙げられる。   Examples of the microorganism-producing flocculant include flocculants mainly composed of microorganism-produced monosaccharide, disaccharide, trisaccharide or tetrasaccharide or higher polysaccharide. Moreover, what acetylated the hydroxyl group in these sugars may be used as the microorganism-producing flocculant. More specifically, examples of the sugar include glucose, mannose, glucuronic acid, galactose, arabinose, fructose, trehalose, lactose, maltose, sucrose, raffinose, stachyose, and mixtures thereof. The microorganism-producing flocculant contains an organic acid, preferably a fatty acid such as pyruvic acid, succinic acid, mycolic acid, mycolic acid, palmitic acid, stearic acid, arachidic acid, and the carboxyl group is a sugar hydroxyl group and an ester. You may have a bond. Examples of the microorganism-producing flocculant include polysaccharides bound with organic acids described in claim 1 of JP-A-5-262801.

上記固化剤又は減水化処理剤として用いられる混合物としては、例えば、特開2002−363560号公報に記載されている、焼却灰、ポルトラントセメント、硫酸バンド、無水石膏、メタクリル酸エステル、リグニンスルホン酸塩類、ステアリン酸塩、トリポリリン酸ソーダ及び水酸化ナトリウムの混合物、又は特許第3274376号に記載されている、焼却灰、石膏、シリカヒューム、アルミナ・けい酸塩を主体とする天然鉱物、アルカリ金属炭酸塩及び陰イオン界面活性剤の混合物などが挙げられる。   Examples of the mixture used as the solidifying agent or water reducing agent include incineration ash, portant cement, sulfate band, anhydrous gypsum, methacrylic acid ester, and lignin sulfonic acid described in JP-A-2002-363560. A mixture of salts, stearate, sodium tripolyphosphate and sodium hydroxide, or a natural mineral mainly composed of incinerated ash, gypsum, silica fume, alumina / silicate, or alkali metal carbonate described in Japanese Patent No. 3274376 Examples thereof include a mixture of a salt and an anionic surfactant.

本発明においては、上記した処理手段を適宜組み合わせて上記減水化処理に用いてよく、上記減水化処理も、複数工程を有していてもよい。   In the present invention, the above-described treatment means may be appropriately combined and used for the water reduction treatment, and the water reduction treatment may have a plurality of steps.

上記ヘドロを減水化する物理的手段としては、例えば、ベルトフィルター若しくはオリバーフィルター等の真空脱水手段、遠心脱水手段、又はフィルタープレス、ベルトプレス若しくはロールプレス等の機械的圧搾手段などが挙げられる。   Examples of the physical means for reducing the sludge include vacuum dehydrating means such as a belt filter or an oliver filter, centrifugal dehydrating means, or mechanical squeezing means such as a filter press, belt press or roll press.

本発明において用いられるポリビニルアルコール系樹脂は脂肪族ビニルエステルを重合して得られた脂肪族ポリビニルエステルをケン化することにより得られる。ポリビニルアルコール系樹脂の重合度およびケン化度には特に制限はないが、固化物が保存、輸送または散布時に崩壊しないだけの強度を保つためには平均重合度が約200以上、好ましくは約500以上である方が良い。また、架橋剤等を使用せず、ポリビニルアルコール系樹脂(以下、PVA系樹脂とも略称する)単独で固化する場合には、固化物を水に投入した際の再分散を防止するという点でケン化度は約90モル%、さらには約97モル%以上が好ましい。   The polyvinyl alcohol-based resin used in the present invention is obtained by saponifying an aliphatic polyvinyl ester obtained by polymerizing an aliphatic vinyl ester. There is no particular limitation on the degree of polymerization and saponification of the polyvinyl alcohol-based resin, but the average degree of polymerization is about 200 or more, preferably about 500 in order to maintain the strength that the solidified product does not collapse during storage, transportation or spraying. It is better to be above. Further, when a polyvinyl alcohol resin (hereinafter also abbreviated as PVA resin) is solidified without using a crosslinking agent or the like, it is difficult to prevent re-dispersion when the solidified product is added to water. The degree of conversion is preferably about 90 mol%, more preferably about 97 mol% or more.

本発明のPVA系樹脂を製造する際に用いられる脂肪族ビニルエステル類としては、ギ酸ビニル、酢酸ビニル、プロピオン酸ビニル、ピバリン酸ビニル、ステアリン酸ビニルなどが挙げられるが、工業的には酢酸ビニルが望ましい。また、本発明の効果を損なわない範囲で脂肪族ビニルエステルと共重合可能な不飽和単量体と脂肪族ビニルエステルとの共重合を行ってもよい。脂肪族ビニルエステルと共重合可能な不飽和単量体としては、例えば、マレイン酸モノメチル、イタコン酸モノメチル等の不飽和二塩基酸モノアルキルエステル類、ダイアセトンアクリルアミド、アクリルアミド、ジメチルアクリルアミド、N−メチロールアクリルアミド、N−ビニル−2−ピロリドン等のアミド基含有単量体、ラウリルビニルエーテル、ステアリルビニルエーテル等のアルキルビニルエーテル、アリルアルコール、ジメチルアリルアルコール、イソプロペニルアリルアルコール等の水酸基含有単量体、アリルアセテート、ジメチルアリルアセテート、イソプロペニルアリルアセテート等のアセチル基含有単量体、塩化ビニル、塩化ビニリデン、フッ化ビニル等のハロゲン化ビニル、トリメトキシビニルシラン、トリブチルビニルシラン、ジフェニルメチルビニルシラン等のビニルシラン類、エチレン、プロピレン等のアルファオレフィン類、アリルスルホン酸Na、メタリルスルホン酸Na、スチレンスルホン酸Na等のスルホン基含有単量体、アクリル酸、メタクリル酸、アクリル酸−2−エチルへキシル、アクリル酸−n−ブチル、2−(2’−ヒドロキシ−5’−メタクリロキシエチルフェニル)−2H−ベンゾトリアゾール等のアクリル酸系単量体、ポリオキシエチレン(メタ)アクリレート、ポリオキシプロピレン(メタ)アクリレート、ポリオキシエチレン(メタ)アクリル酸アミド、ポリオキシプロピレン(メタ)アクリル酸アミド、ポリオキシエチレン(メタ)アリルエーテル、ポリオキシプロピレン(メタ)アリルエーテル、ポリオキシエチレンビニルエーテル、ポリオキシプロピレンビニルエーテル等のオキシアルキレン基含有単量体等が挙げられるがこれに限らない。   Examples of the aliphatic vinyl esters used in producing the PVA-based resin of the present invention include vinyl formate, vinyl acetate, vinyl propionate, vinyl pivalate, and vinyl stearate. Is desirable. Moreover, you may copolymerize the unsaturated monomer and aliphatic vinyl ester which can be copolymerized with aliphatic vinyl ester in the range which does not impair the effect of this invention. Examples of unsaturated monomers copolymerizable with aliphatic vinyl esters include unsaturated dibasic acid monoalkyl esters such as monomethyl maleate and monomethyl itaconate, diacetone acrylamide, acrylamide, dimethyl acrylamide, and N-methylol. Amide group-containing monomers such as acrylamide and N-vinyl-2-pyrrolidone, alkyl vinyl ethers such as lauryl vinyl ether and stearyl vinyl ether, hydroxyl group-containing monomers such as allyl alcohol, dimethylallyl alcohol and isopropenyl allyl alcohol, allyl acetate, Acetyl group-containing monomers such as dimethylallyl acetate and isopropenyl allyl acetate, vinyl halides such as vinyl chloride, vinylidene chloride and vinyl fluoride, trimethoxyvinylsilane, tributyl Nylsilane, vinyl silanes such as diphenylmethyl vinyl silane, alpha olefins such as ethylene and propylene, sulfone group-containing monomers such as sodium allyl sulfonate, sodium methallyl sulfonate and sodium styrene sulfonate, acrylic acid, methacrylic acid, acrylic Acrylic acid monomers such as 2-ethylhexyl acrylate, n-butyl acrylate, 2- (2′-hydroxy-5′-methacryloxyethylphenyl) -2H-benzotriazole, polyoxyethylene (meta ) Acrylate, polyoxypropylene (meth) acrylate, polyoxyethylene (meth) acrylic amide, polyoxypropylene (meth) acrylic amide, polyoxyethylene (meth) allyl ether, polyoxypropylene (meth) allyl ether, polyoxyethylene Down vinyl ether, but the oxyalkylene group-containing monomers such as polyoxypropylene vinyl ether is not limited thereto.

脂肪族ビニルエステル類の重合方法は公知のものでよく、塊状重合法、溶液重合法、懸濁重合法、乳化重合法等が挙げられるが、中でもメチルアルコール等の溶剤中でα,α’−アゾビスイソブチロニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、過酢酸、ジ−n−プロピルパーオキシジカーボネート等のアゾ系または過酸化物系の開始剤を用いて重合する方法が一般的である。重合の際には2−メルカプトエタノール等の重合度調整用の連鎖移動剤を用いたり、重合終了の際にハイドロキノン、2,2,6,6−テトラメチル−1−ピペリジノオキシ(TEMPO)、メタ−ジニトロベンゼン等の重合禁止剤・重合抑制剤等を用いても良い。また、未反応の単量体の除去方法及びケン化、乾燥、粉砕方法等も公知の方法でよく、特に制限は無い。   The polymerization method of the aliphatic vinyl ester may be a known one, and examples thereof include a bulk polymerization method, a solution polymerization method, a suspension polymerization method, and an emulsion polymerization method. Among them, α, α′- Using an azo or peroxide initiator such as azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), peracetic acid, di-n-propylperoxydicarbonate, etc. A polymerization method is common. A chain transfer agent for adjusting the degree of polymerization such as 2-mercaptoethanol is used for the polymerization, or hydroquinone, 2,2,6,6-tetramethyl-1-piperidinooxy (TEMPO), meta- A polymerization inhibitor / polymerization inhibitor such as dinitrobenzene may be used. Also, a method for removing unreacted monomers and a saponification, drying, and pulverization method may be known methods, and there is no particular limitation.

上記方法にて得られたポリビニルアルコール系樹脂はそれぞれ単独で用いても、また、2種以上を組み合わせて使用してもかまわない。   The polyvinyl alcohol resins obtained by the above method may be used alone or in combination of two or more.

本発明のポリビニルアルコール系樹脂の添加量は特に制限はないが、ヘドロの乾燥固形分に対して約0.1質量%以上が適当である。ポリビニルアルコール系樹脂の添加量が約0.1質量%以上の場合には固化物の強度がより良好となり、固化物を水中に投入しても、安定性に優れているからである。ポリビニルアルコール系樹脂の添加方法は、ポリビニルアルコール系樹脂を水、または海水に溶解した水溶液をヘドロに添加する方法、粒子径が約200μm以下の微粉をヘドロに添加して混練しながら溶解する方法、約200μm以下の微粉をヘドロに添加して攪拌後、成形乾燥時の熱で溶解させる方法等が好ましい方法として挙げられるがこれに限らない。しかしながら、これらの中でもポリビニルアルコール水溶液を添加する方法がバインダーとしての効率が高い点で好ましい。ポリビニルアルコール系樹脂とヘドロの添加混合装置に関しても公知のもので良く、双軸ニーダーや二軸混練押出機、槽型混合機等が用いられる。これらの操作は回分式でも連続式でもかまわない。   The addition amount of the polyvinyl alcohol resin of the present invention is not particularly limited, but it is suitably about 0.1% by mass or more based on the dry solid content of sludge. This is because when the addition amount of the polyvinyl alcohol resin is about 0.1% by mass or more, the strength of the solidified product becomes better, and even when the solidified product is put into water, the stability is excellent. The addition method of the polyvinyl alcohol resin is a method of adding an aqueous solution in which the polyvinyl alcohol resin is dissolved in water or seawater, a method of adding a fine powder having a particle size of about 200 μm or less to the sludge and dissolving it while kneading, A preferable method includes, but is not limited to, a method in which a fine powder of about 200 μm or less is added to sludge and stirred and then melted with heat during molding and drying. However, among these, the method of adding an aqueous polyvinyl alcohol solution is preferable in terms of high efficiency as a binder. A known addition and mixing device for the polyvinyl alcohol resin and sludge may be used, and a twin screw kneader, a twin screw kneading extruder, a tank mixer, or the like is used. These operations may be batch or continuous.

ヘドロとポリビニルアルコール系樹脂を混合または混練する際に、固化物中の有機物の量を増やす目的または空隙を多くする目的として、おがくず等の木材くずや水草、海草などを添加したり、より多孔質にするために珪藻土、ベントナイト、活性炭やシリカ等を添加しても良い。また、微生物分解をより効果的にするための酵素・菌体、必要栄養素を添加してもかまわない。培土として使用する場合には砂、腐葉土、鹿沼土、赤玉土、バーミキュライト等を加えることによって保水性、通気性等を変化させることが出来る。さらには、本発明の効果を損なわない範囲でポリビニルアルコール以外のバインダー、例えば、メチルセルロース、カルボキシメチルセルロール等のセルロース誘導体、生澱粉、酸化澱粉、リン酸化でんぷん等の澱粉誘導体、酢ビエマルジョン、EVAエマルジョン、アクリルエマルジョン等の乳化重合体、寒天、カラギーナン、アルギン酸ソーダ等の海藻類、ニカワ、カゼイン、ゼラチン等の動物性タンパク、プルラン、デキストリン等の発酵粘質、ポリアクリルアミド、ポリエチレンイミン、ポリビニルピロリドン、ポリエチレングリコール等の合成高分子、ポリ乳酸エマルジョン等を添加しても良い。消泡剤、pH調整剤、酸化防止剤等は必要に応じて添加してもかまわない。   When mixing or kneading sludge and polyvinyl alcohol resin, wood scraps such as sawdust, aquatic plants, seaweeds, etc. are added to increase the amount of organic matter in the solidified product or to increase voids, and it is more porous. In order to make it, diatomaceous earth, bentonite, activated carbon, silica or the like may be added. In addition, enzymes, fungus bodies and necessary nutrients for making microbial degradation more effective may be added. When used as culture soil, water retention, air permeability, etc. can be changed by adding sand, humus, kanuma soil, akadama soil, vermiculite and the like. Furthermore, binders other than polyvinyl alcohol, for example, cellulose derivatives such as methyl cellulose and carboxymethyl cellulose, starch derivatives such as raw starch, oxidized starch, and phosphorylated starch, vinyl acetate emulsion, EVA as long as the effects of the present invention are not impaired. Emulsion polymer such as emulsion, acrylic emulsion, seaweed such as agar, carrageenan, sodium alginate, animal protein such as glue, casein, gelatin, fermentation mucilage such as pullulan, dextrin, polyacrylamide, polyethyleneimine, polyvinylpyrrolidone, A synthetic polymer such as polyethylene glycol, a polylactic acid emulsion, or the like may be added. An antifoaming agent, a pH adjusting agent, an antioxidant and the like may be added as necessary.

ポリビニルアルコール系樹脂を水溶液又は粉体の状態で添加したヘドロを固化する方法としては以下の方法が好ましい例として挙げられる。
(i) ポリビニルアルコール系樹脂をヘドロに添加した後、ヘドロを−10℃以下で3時間以上凍結したものを適当な温度で融解して凍結−融解ゲルを作る方法、
(ii) ポリビニルアルコール系樹脂をヘドロに添加して適当な形に成形した後、天日または室温で乾燥して固化する方法、
(iii) 上記(ii)の成型物の耐汚水性を向上させるために成形物をさらに105℃以上で乾燥・熱処理をする方法、
(iv) ポリビニルアルコール系樹脂をヘドロに添加したのと同時に架橋剤を添加した後、適当な容器に入れるかまたは適当な形に成形して放置してゲル化させる方法、及び
(v) ポリビニルアルコール系樹脂をヘドロに添加したのと同時に架橋剤を添加した後、適当な容器に入れるかまたは適当な形に成形して乾燥させる方法などが好ましい例として挙げられる。
As a method for solidifying sludge to which a polyvinyl alcohol resin is added in the form of an aqueous solution or powder, the following methods are preferable examples.
(I) A method of making a freeze-thaw gel by adding a polyvinyl alcohol-based resin to sludge and then melting sludge frozen at −10 ° C. or lower for 3 hours or more at an appropriate temperature.
(Ii) A method in which a polyvinyl alcohol-based resin is added to sludge and formed into an appropriate shape, and then dried at sun or room temperature to solidify.
(Iii) A method of further drying and heat-treating the molded product at 105 ° C. or higher in order to improve the stain resistance of the molded product of (ii) above,
(Iv) A method in which a polyvinyl alcohol resin is added to sludge and a crosslinking agent is added at the same time, and then placed in a suitable container or formed into a suitable shape and allowed to gel, and (v) polyvinyl alcohol. Preferred examples include a method of adding a cross-linking agent at the same time as adding the resin to the sludge and then putting it in a suitable container or molding it into a suitable shape and drying it.

これらの中でも、(ii)ポリビニルアルコール系樹脂をヘドロに添加して適当な形に成形した後、天日または室温で乾燥して固化する方法がコスト的にも、操作的にも優位である。
また、堆積物を固化する際に特に高度な耐水性を必要とする場合には、ポリビニルアルコール系樹脂を架橋剤と併用する上記(iv)や(v)の方法を用いるのが好ましく、これらの方法で用いられる架橋剤はポリビニルアルコール系樹脂の種類等により適宜に選択される。架橋剤とともに使用できるポリビニルアルコール系樹脂の中でも、酢酸ビニルとジアセトンアクリルアミドとの共重合物のケン化物が、アジピン酸ジヒドラジド、カルボヒドララジド、酒石酸ジヒドラジド、イタコン酸ジヒドラジド、クエン酸トリヒドラジド、ブタントリカルボヒドラジド等の多官能ヒドラジド化合物で容易に架橋ゲル化、架橋耐水化が可能であるため有用である。同様にして、酢酸ビニルとα−オレフィンとの共重合体のケン化物は乾燥被膜の耐水性が高く、なおかつ生分解性が未変性ポリビニルアルコールよりも高いため有用である。同じく、アセトアセチル基を含有したポリビニルアルコールもアルデヒド類で容易に架橋を起こすため有用である。これ以外のポリビニルアルコール系樹脂を耐水化する架橋剤としては、一般的には、グリオキザール、グルタルアルデヒド、アルデヒド澱粉等のアルデヒド類のほかエポキシ類、ポリカルボン酸類、イソシアネート類、ポバールとコンプレックスを形成する金属類があるが、環境への影響を考慮しながら使用される。
Among these, (ii) a method in which a polyvinyl alcohol-based resin is added to sludge and formed into an appropriate shape, and then dried and solidified by sunlight or at room temperature is advantageous both in terms of cost and operation.
In addition, when a particularly high water resistance is required when solidifying the deposit, it is preferable to use the above methods (iv) and (v) in which a polyvinyl alcohol resin is used in combination with a crosslinking agent. The cross-linking agent used in the method is appropriately selected depending on the type of polyvinyl alcohol resin and the like. Among polyvinyl alcohol resins that can be used with a crosslinking agent, saponified products of vinyl acetate and diacetone acrylamide are adipic acid dihydrazide, carbohydrazide, tartaric acid dihydrazide, itaconic acid dihydrazide, citric acid trihydrazide, butane. A polyfunctional hydrazide compound such as tricarbohydrazide is useful because it can be easily crosslinked and gelled and water-resistant. Similarly, a saponified product of a copolymer of vinyl acetate and α-olefin is useful because the dry film has high water resistance and higher biodegradability than unmodified polyvinyl alcohol. Similarly, polyvinyl alcohol containing an acetoacetyl group is also useful because it easily crosslinks with aldehydes. Other cross-linking agents that make water resistant polyvinyl alcohol resins generally form complexes with aldehydes such as glyoxal, glutaraldehyde, and aldehyde starch as well as epoxies, polycarboxylic acids, isocyanates, and poval. There are metals, but they are used with consideration for environmental impact.

本発明の処理方法の典型的な例を図1を用いて説明する。採取したヘドロをヘドロ前処理設備1にて上記のように処理してヘドロ貯蔵槽3に供給する。ポリビニルアルコール系樹脂水溶液は、PVA溶解槽2に蓄えられる。両者はそれぞれ定流ポンプ4,5を経て混合機6に供給され混合される。混合に際して、所望により上記したその他の添加物(助剤類)を添加して混合してもよい。混合物は例えば乾燥機又は天日干し10して乾燥し、破砕機7によって破砕され、得られる固化物は固化物貯蔵槽8に移される。固化物はベルトコンベア等の輸送装置9又はトラック等の輸送装置9によって河岸、湖岸又は海岸等の浅瀬である処理場で散布してヘドロ中の有機物を生分解させるか、水草・海草類の肥料として使用するか、或いは農作物の栽培地又はマーケットに搬送される。上記のようにして得られる固化物は有機物を含有するので、穀物、野菜、花卉、果物、薬用植物、観葉植物等の有用植物の栽培育成に肥料として好適であり、さらに保水性と排水性を有するので植物育成のための培土として好適である。このようにして栽培された植物は、収穫量、果実の大きさ・数、花数等の栽培結果に優れる。   A typical example of the processing method of the present invention will be described with reference to FIG. The collected sludge is processed in the sludge pretreatment facility 1 as described above and supplied to the sludge storage tank 3. The polyvinyl alcohol-based resin aqueous solution is stored in the PVA dissolution tank 2. Both are supplied to the mixer 6 through the constant flow pumps 4 and 5 and mixed. When mixing, if necessary, other additives (auxiliaries) described above may be added and mixed. The mixture is dried by, for example, a dryer or sun-dried 10, crushed by the crusher 7, and the obtained solidified product is transferred to the solidified product storage tank 8. The solidified material is sprayed by a transport device 9 such as a belt conveyor or a transport device 9 such as a truck at a treatment site that is a shallow water such as a riverbank, a lake shore, or a coast to biodegrade organic matter in sludge, or as a fertilizer for aquatic plants or seaweeds. Used or transported to crop cultivation area or market. Since the solidified product obtained as described above contains organic matter, it is suitable as a fertilizer for the cultivation and cultivation of useful plants such as cereals, vegetables, flower buds, fruits, medicinal plants, foliage plants, and has water retention and drainage properties. Since it has, it is suitable as a soil for plant cultivation. Plants cultivated in this way are excellent in cultivation results such as harvest, fruit size / number, and number of flowers.

以下、具体例を挙げて本発明をさらに詳しく説明するが、本発明はこれらの実施例によってなんら限定されるものではない。なお以下の実施例において「%」および「部」は特に断りのない限り。「質量%」および「質量部」を意味する。   EXAMPLES Hereinafter, although a specific example is given and this invention is demonstrated further in detail, this invention is not limited at all by these Examples. In the following examples, “%” and “part” are unless otherwise specified. “Mass%” and “parts by mass” are meant.

<PVA系樹脂の合成例>
攪拌機、還流冷却管、窒素導入管、温度計、圧力計を備えた反応器を窒素置換した後、脱酸素した酢酸ビニルモノマー2800質量部、メタノール1000質量部を仕込み攪拌下で昇温を開始し内温が60℃となったところで、別途メタノール50質量部に開始剤としてAIBN1.5質量部を溶解した溶液を添加して重合を開始した。60℃で4時間重合した後、冷却して重合を停止した。このときの重合溶液中の固形分濃度は57.3%であった。得られた重合溶液を塔内に多孔板を多段数有する脱モノマー塔に供給して塔下部よりメタノール蒸気を吹き込んで重合溶液と接触させ未反応の酢酸ビニルモノマーを除去した。このときのポリ酢酸ビニル系樹脂−メタノール溶液の固形分濃度は44%であった。このポリ酢酸ビニル系樹脂−メタノール溶液1000質量部に2%水酸化ナトリウム−メタノール溶液を25質量部添加後よく混合して40℃で1時間放置した。ケン化後得られたゲルを粉砕機で粉砕した後、60℃の送風乾燥機で乾燥した。乾燥後粉砕を行い本発明のPVA系樹脂を得た。重合度が1700でケン化度が99.5モル%であった。
<Synthesis example of PVA resin>
A reactor equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and pressure gauge was purged with nitrogen. Then, 2800 parts by mass of deoxygenated vinyl acetate monomer and 1000 parts by mass of methanol were charged, and heating was started under stirring. When the internal temperature reached 60 ° C., polymerization was started by separately adding a solution prepared by dissolving 1.5 parts by mass of AIBN as an initiator into 50 parts by mass of methanol. After polymerization at 60 ° C. for 4 hours, the polymerization was stopped by cooling. The solid content concentration in the polymerization solution at this time was 57.3%. The obtained polymerization solution was supplied to a demonomer tower having a multi-stage perforated plate in the tower, and methanol vapor was blown from the bottom of the tower to come into contact with the polymerization solution to remove unreacted vinyl acetate monomer. The solid content concentration of the polyvinyl acetate resin-methanol solution at this time was 44%. 25 parts by mass of 2% sodium hydroxide-methanol solution was added to 1000 parts by mass of this polyvinyl acetate resin-methanol solution, and the mixture was mixed well and allowed to stand at 40 ° C. for 1 hour. The gel obtained after saponification was pulverized with a pulverizer and then dried with a blow dryer at 60 ° C. After drying, pulverization was performed to obtain the PVA resin of the present invention. The polymerization degree was 1700 and the saponification degree was 99.5 mol%.

<ヘドロ>
ヘドロの模擬液として、笠岡粘土100質量部、ベントナイト100質量部、珪砂6号100質量部に水を360質量部添加して攪拌・混練した物をヘドロの代用にした。また実際のヘドロとして大阪府堺市築港新町の海の底質をくみ取り使用した。また、活性汚泥として当社内の活性汚泥処理設備の沈降汚泥を使用した。
<Hedro>
As a sludge simulation liquid, a mixture obtained by adding 360 parts by mass of water to 100 parts by mass of Kasaoka clay, 100 parts by mass of bentonite, and 100 parts by mass of silica sand 6 and stirring and kneading was used as a substitute for sludge. In addition, as the actual sludge, we used the bottom sediment of the sea in Tsukiminato Shinmachi, Sakai City, Osaka Prefecture. In addition, as the activated sludge, the settled sludge from our activated sludge treatment equipment was used.

<固化物の評価;耐分散性試験>
本発明の方法により得られた固化物は主に、河岸、湖岸、海岸の比較的浅瀬に散布して水草や海草類の肥料にする事を目的としているため、固化物30gを300mlの水または海水が入ったマイヤーに投入し、30℃で24時間放置した後、IWAKISANGYO社製 MKシェーカーで150SPMで1時間振とうした。振とう後、固化物が再分散して水が濁っていないかどうかを目視で確認した。
<Evaluation of solidified product; dispersion resistance test>
The solidified product obtained by the method of the present invention is mainly intended to be used as a fertilizer for aquatic plants and seaweeds by spraying it on relatively shallow riversides, lake shores, and coasts. Was placed at 30 ° C. for 24 hours, and then shaken at 150 SPM for 1 hour with an MWA shaker manufactured by IWAKI SANGYO. After shaking, it was visually confirmed whether the solidified product was redispersed and the water was not turbid.

(実施例1)
水450質量部に合成例1で製造した、重合度1700、ケン化度99.5モル%のポリビニルアルコール50質量部を投入後、攪拌加熱することにより10%ポリビニルアルコール水溶液を作成した。上記の模擬液660質量部に、10%ポリビニルアルコール水溶液を90質量部添加してよく混練した後、テフロン(登録商標)の板の上に流延して厚さ1cmの板状にした。テフロン(登録商標)の板ごと20℃×65%RHの室内で3日間放置して水分を乾燥させた。乾燥物を1cm角の立方体に細分し耐分散性試験に供した。形状は保持されており、分散水は濁ることは無かった。
(Example 1)
After adding 50 parts by mass of polyvinyl alcohol having a polymerization degree of 1700 and a saponification degree of 99.5 mol%, which was produced in Synthesis Example 1, to 450 parts by mass of water, a 10% polyvinyl alcohol aqueous solution was prepared by stirring and heating. 90 parts by mass of 10% polyvinyl alcohol aqueous solution was added to 660 parts by mass of the above simulated liquid and kneaded well, and then cast on a Teflon (registered trademark) plate to form a plate having a thickness of 1 cm. The whole Teflon (registered trademark) plate was left in a room at 20 ° C. and 65% RH for 3 days to dry the moisture. The dried product was subdivided into 1 cm square cubes and subjected to a dispersion resistance test. The shape was retained and the dispersed water was not cloudy.

(実施例2)
実施例1の重合度1700、ケン化度99.5モル%ポリビニルアルコールに代えて、重合度1730、ケン化度97.0モル%、エチレン変性度2.2モル%のエチレン変性ポリビニルアルコールを用いた以外は実施例1と同様にして試験を実施した。耐分散性試験は実施例1と同様良好な結果を示した。
(Example 2)
Instead of polyvinyl alcohol having a polymerization degree of 1700 and a saponification degree of 99.5 mol% in Example 1, an ethylene-modified polyvinyl alcohol having a polymerization degree of 1730, a saponification degree of 97.0 mol% and an ethylene modification degree of 2.2 mol% was used. The test was carried out in the same manner as in Example 1 except that. The dispersion resistance test showed good results as in Example 1.

(実施例3)
実施例1で調整した模擬液、ポリビニルアルコール水溶液混練物を−15℃の冷凍冷蔵庫に15時間放置して、混練物を凍結させた。その後、25℃の室温にて3時間かけて解凍し、凍結−融解ゲルを作成した。ゲルを1cm角の立方体に細分し、耐分散性試験に供した。実施例1と同様良好な結果を示した。
(Example 3)
The simulated liquid prepared in Example 1 and the polyvinyl alcohol aqueous solution kneaded material were allowed to stand in a freezer refrigerator at −15 ° C. for 15 hours to freeze the kneaded material. Then, it thawed at room temperature of 25 degreeC over 3 hours, and created the freeze-thaw gel. The gel was subdivided into 1 cm square cubes and subjected to a dispersion resistance test. As in Example 1, good results were shown.

(実施例4)
模擬液660質量部に、重合度1720、ケン化度96.7モル%、ジアセトンアクリルアミド含有量2.0モル%のジアセトンアクリルアミド共重合変性ポリビニルアルコールの10%水溶液およびアジピン酸ジヒドラジド10%水溶液を4.5質量部添加してよく混練した後、混練物を先端に直径8mmの丸い穴の空いた金具がついたビニールチューブに入れ、混練物をチューブからしぼり出すことで直径約10mmの円柱形の成型物を得た。この成型物を110℃で3時間乾燥して固化物を得た。固化物を長さ1cmに切りそろえ耐分散試験に供した。実施例1と同様良好な結果を得た。
(Example 4)
A 10% aqueous solution of diacetone acrylamide copolymer-modified polyvinyl alcohol having a polymerization degree of 1720, a saponification degree of 96.7 mol%, and a diacetone acrylamide content of 2.0 mol% and an adipic acid dihydrazide 10% aqueous solution were added to 660 parts by mass of the simulated liquid. After adding 4.5 parts by mass of the kneaded mixture, the kneaded product is placed in a vinyl tube with a round hole with a diameter of 8 mm at the tip, and the kneaded product is squeezed out of the tube to give a cylinder with a diameter of about 10 mm. A shaped molding was obtained. This molded product was dried at 110 ° C. for 3 hours to obtain a solidified product. The solidified product was cut to a length of 1 cm and subjected to a dispersion resistance test. Good results were obtained as in Example 1.

(実施例5)
実施例4のジアセトンアクリルアミド変性ポリビニルアルコールに代えて重合度650、側鎖にアセトアセチル基を3.6モル%含有するアセトアセチル基変性ポリビニルアルコールを用い、アジピン酸ジヒドラジド10%水溶液に代えてグリオキザール5質量部を添加した以外は実施例4と同様にして試験した。耐分散性試験は実施例4と同様に良い結果を得た。
(Example 5)
Instead of the diacetone acrylamide-modified polyvinyl alcohol of Example 4, a polymerization degree of 650, an acetoacetyl group-modified polyvinyl alcohol containing 3.6 mol% of acetoacetyl groups in the side chain was used, and glyoxal instead of a 10% aqueous solution of adipic acid dihydrazide. The test was conducted in the same manner as in Example 4 except that 5 parts by mass were added. In the dispersion resistance test, good results were obtained as in Example 4.

(実施例6)
実施例1の模擬液に代えて、酢酸ナトリウムを処理する活性汚泥処理装置の沈降汚泥の濃縮物(含水率は180%)を用い、10%ポリビニルアルコール水溶液の添加量を150質量部に変えた以外は実施例1と同様にして試験した。耐分散性試験の結果は実施例1と同様に良好であった。
(Example 6)
Instead of the simulated liquid of Example 1, a concentrated sludge concentrate (water content 180%) of an activated sludge treatment apparatus for treating sodium acetate was used, and the addition amount of 10% polyvinyl alcohol aqueous solution was changed to 150 parts by mass. The test was conducted in the same manner as in Example 1 except for the above. The results of the dispersion resistance test were as good as in Example 1.

(実施例7)
実施例6で使用した沈降汚泥500質量部に、鹿沼土300質量部、腐葉土250質量部、珪砂6号100質量部を混ぜ、さらに重合度1700、ケン化度99.5モル%のポリビニルアルコールを溶解した10%水溶液を70質量部添加してよく混練した。この混練物を65℃の送風乾燥機で5時間乾燥して培土を作成した。この培土を用いて朝顔を栽培した。朝顔は良好に育成し、美しい花を咲かせた。
(Example 7)
To 500 parts by mass of the settled sludge used in Example 6, 300 parts by mass of Kanuma soil, 250 parts by mass of humus soil, and 100 parts by mass of silica sand No. 6 were mixed, and polyvinyl alcohol having a polymerization degree of 1700 and a saponification degree of 99.5 mol% was added. 70 parts by mass of a dissolved 10% aqueous solution was added and kneaded well. This kneaded material was dried for 5 hours with a blast dryer at 65 ° C. to prepare a soil. Morning glory was cultivated using this soil. The morning glory was well cultivated and bloomed beautifully.

(実施例8)
模擬液に代えて、実際の海の底質を沈降・脱水処理したヘドロ(含水率150%)を使用した以外は実施例1と同様にして試験を行った。耐分散性試験の結果は実施例1と同様良好であった。
(Example 8)
The test was conducted in the same manner as in Example 1 except that instead of the simulated liquid, sludge (water content 150%) obtained by sedimentation and dehydration treatment of actual sea bottom sediment was used. The results of the dispersion resistance test were as good as in Example 1.

(実施例9)
実施例8で使用したヘドロ400質量部に、実施例4で使用したジアセトンアクリルアミド共重合変性ポリビニルアルコールの10%水溶液を120質量部、アジピン酸ジヒドラジドの10%水溶液を10質量部添加してよく混練した。混練物をポリ袋に入れて48時間放置して含水ゲルを作成した。この含水ゲルの耐分散性試験の結果は良好であった。
Example 9
120 parts by mass of 10% aqueous solution of diacetone acrylamide copolymer-modified polyvinyl alcohol used in Example 4 and 10 parts by mass of 10% aqueous solution of adipic acid dihydrazide may be added to 400 parts by mass of sludge used in Example 8. Kneaded. The kneaded product was placed in a plastic bag and allowed to stand for 48 hours to prepare a hydrous gel. The results of the dispersion resistance test of this hydrous gel were good.

(比較例1)
実施例1においてポリビニルアルコールを使用しなかった他は同様にして試験した。耐分散性試験を行った結果、粘土類が再分散して水が濁った。
(Comparative Example 1)
The test was conducted in the same manner except that polyvinyl alcohol was not used in Example 1. As a result of the dispersion resistance test, the clays were redispersed and the water became cloudy.

(比較例2)
実施例1のポリビニルアルコールの代わりに、置換度が1.0で、20℃における2%水溶液粘度が2600mPa・sのカルボキシメチルセルロースを用いた以外は同様にして試験を行った。耐分散性試験の結果、粘度類が再分散して水が濁った。
(Comparative Example 2)
A test was conducted in the same manner except that carboxymethylcellulose having a substitution degree of 1.0 and a 2% aqueous solution viscosity at 20 ° C. of 2600 mPa · s was used instead of the polyvinyl alcohol of Example 1. As a result of the dispersion resistance test, the viscosity was redispersed and the water became cloudy.

本発明によって、河川、湖沼または海域の環境を改善できる。また、本発明によって、ヘドロを植物育成のために有効活用できる。   According to the present invention, the environment of a river, a lake or a marine area can be improved. Further, according to the present invention, sludge can be effectively used for plant growth.

ポリビニルアルコール系樹脂とヘドロとを混合して固化するまでのフロー図Flow chart until polyvinyl alcohol resin and sludge are mixed and solidified

符号の説明Explanation of symbols

1 ヘドロ前処理設備
2 PVA溶解槽
3 ヘドロ貯蔵槽
4 定量ポンプ
5 定量ポンプ
6 混合機
7 破砕機
8 固化物貯蔵槽
9 輸送装置
10 乾燥機又は天日干し
DESCRIPTION OF SYMBOLS 1 Sludge pretreatment equipment 2 PVA dissolution tank 3 Sludge storage tank 4 Metering pump 5 Metering pump 6 Mixer 7 Crusher 8 Solidified material storage tank 9 Transport device 10 Dryer or sun-dried

Claims (10)

ヘドロにポリビニルアルコール系樹脂を添加して固化し、その固化物を廃棄又は植物育成のための肥料若しくは培土として使用することを特徴とするヘドロの処理方法。   A method for treating sludge, comprising adding a polyvinyl alcohol-based resin to sludge and solidifying the solid, and using the solidified product as a fertilizer or soil for discarding or growing plants. ポリビニルアルコール系樹脂がケン化度97モル%以上のポリビニルアルコールであることを特徴とする請求項1記載の処理方法。   The processing method according to claim 1, wherein the polyvinyl alcohol-based resin is polyvinyl alcohol having a saponification degree of 97 mol% or more. 固化が天日または乾燥機を利用することを特徴とする請求項1又は2に記載の処理方法。   The processing method according to claim 1 or 2, wherein the solidification uses a sun or a dryer. 固化がポリビニルアルコール系樹脂の架橋剤の存在下に行われることを特徴とする請求項1〜3のいずれかに記載の処理方法。   Solidification is performed in presence of the crosslinking agent of polyvinyl alcohol-type resin, The processing method in any one of Claims 1-3 characterized by the above-mentioned. 乾燥機が加熱乾燥機であり、加熱温度が105℃以上であることを特徴とする請求項3記載の処理方法。   The processing method according to claim 3, wherein the dryer is a heat dryer, and the heating temperature is 105 ° C or higher. ポリビニルアルコール系樹脂が、酢酸ビニルとα−オレフィンとの共重合体のケン化物、酢酸ビニルとジアセトンアクリルアミドとの共重合物のケン化物、アセトアセチル基含有ポリビニルアルコールの中から選ばれることを特徴とする請求項1〜5のいずれかに記載の処理方法。   The polyvinyl alcohol resin is selected from a saponified product of a copolymer of vinyl acetate and α-olefin, a saponified product of a copolymer of vinyl acetate and diacetone acrylamide, or a polyvinyl alcohol containing an acetoacetyl group. The processing method according to any one of claims 1 to 5. 固化物が水または海水を含有する、含水ゲルであることを特徴とする請求項1〜6のいずれかに記載のヘドロの処理方法。   The method for treating sludge according to any one of claims 1 to 6, wherein the solidified product is a hydrous gel containing water or seawater. ヘドロとポリビニルアルコール系樹脂を含有することを特徴とする固化物。   A solidified product containing sludge and polyvinyl alcohol resin. 請求項8記載の固化物を含有することを特徴とする植物育成のための肥料又は培土。   A fertilizer or cultivated soil for plant growth, comprising the solidified product according to claim 8. 請求項8記載の固化物を用いて栽培された有用植物。

Useful plants cultivated using the solidified product according to claim 8.

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