JP2005035181A - Molding apparatus for resin molded article and molding method therefor - Google Patents

Molding apparatus for resin molded article and molding method therefor Download PDF

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JP2005035181A
JP2005035181A JP2003275097A JP2003275097A JP2005035181A JP 2005035181 A JP2005035181 A JP 2005035181A JP 2003275097 A JP2003275097 A JP 2003275097A JP 2003275097 A JP2003275097 A JP 2003275097A JP 2005035181 A JP2005035181 A JP 2005035181A
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transfer
plate
molding
resin
temperature
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Ikuo Asai
郁夫 浅井
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Meiki Seisakusho KK
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Meiki Seisakusho KK
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Abstract

<P>PROBLEM TO BE SOLVED: To solve such a problem that a transfer surface in a transfer plate is cooled down more than other portions in transfer molding, since it is deprived of heat by a resin plate-shaped body being molded, and therefore a distributed temperature of the transfer plate becomes uneven, which makes it impossible to perform uniform transfer molding of the resin plate-shaped body, regarding a molding apparatus of a resin molded article which comprises a cooling board, the transfer plate brought into contact with and cooled by the cooling board after heating and a pressing mechanism of the transfer plate and wherein the transfer plate is pressed against the resin plate-shaped body to conduct the transfer molding of this body. <P>SOLUTION: The molding apparatus of the resin molded article is equipped with the cooling board 7, the transfer plate 9 which has at the back a contact face brought into contact with and separated from the cooling board 7 and has a transfer face 9a on the surface, a heating mechanism of the transfer plate 9 and the pressing mechanism 4 which presses the transfer face 9a against the resin plate-shaped body A1 to conduct the transfer molding. The apparatus is equipped with a temperature regulating mechanism 15 which lessens a difference in the distributed temperature in the transfer plate 9 except for the occasion when the transfer molding is made on the resin plate-shaped body A1 by the pressing mechanism 4. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、冷却盤と、加熱後に冷却盤に当接され冷却される転写板と、転写板の押圧機構とからなり、樹脂板状体に対して、前記転写板を押圧させることにより、樹脂板状体に転写成形を行なう樹脂成形品の成形装置およびその成形方法に関するものである。   The present invention comprises a cooling plate, a transfer plate that is brought into contact with and cooled by the cooling plate after heating, and a pressing mechanism for the transfer plate. By pressing the transfer plate against a resin plate, the resin The present invention relates to a molding apparatus for a resin molded product that performs transfer molding on a plate-like body and a molding method thereof.

冷却盤と、加熱後に冷却盤に当接され冷却される熱板と、膜体と、膜体操作手段とからなり、積層板に対して膜体を介して、前記熱板を押圧することにより、積層板に加熱および加圧を行なう成形装置としては、特許文献1に記載されたものが知られている。しかし特許文献1に記載のものは、連続して積層成形を行なう間に、積層板を押圧する熱板の中央部の温度が周辺部の温度より低くなって分布温度が不均一になり、均一な積層成形が行なえないという問題があった。   It consists of a cooling plate, a hot plate that is brought into contact with the cooling plate after heating and cooled, a film body, and a film body operating means, and by pressing the hot plate through the film body against the laminated plate As a molding apparatus that heats and pressurizes a laminate, the one described in Patent Document 1 is known. However, in the one described in Patent Document 1, the temperature of the central portion of the hot plate that presses the laminated plate becomes lower than the temperature of the peripheral portion during continuous lamination molding, and the distribution temperature becomes non-uniform. There was a problem that it was not possible to perform proper lamination molding.

また特許文献2に記載されたものは、射出成形による光ディスクの成形装置において、樹脂材料の射出時には、スタンパを温度調節部から離反させ、誘導加熱によりスタンパを加熱し、その後樹脂材料の凝固時にはスタンパ支持部に温度調節部を接触させ、樹脂材料を迅速に凝固させて光ディスクの生産性を高めるものである。しかし特許文献2のものは、高温の溶融樹脂を流動させるため、スタンパにおける分布温度差を考慮する必要がなく、連続成形が行なえるものであった。
特開2001−79865号公報(請求項1、図1ないし図5) 特開平8−132498号公報(請求項1、図1)
Patent Document 2 describes an optical disk molding apparatus by injection molding in which a stamper is separated from a temperature adjusting unit when resin material is injected, the stamper is heated by induction heating, and then the stamper is solidified when the resin material is solidified. The temperature control unit is brought into contact with the support unit, and the resin material is rapidly solidified to increase the productivity of the optical disc. However, since the thing of patent document 2 is made to flow high temperature molten resin, it was not necessary to consider the distribution temperature difference in a stamper, and it could perform continuous shaping | molding.
Japanese Patent Laid-Open No. 2001-79865 (Claim 1, FIGS. 1 to 5) JP-A-8-132498 (Claim 1, FIG. 1)

そこで本発明は、冷却盤と、加熱後に冷却盤に当接され冷却される転写板と、転写板の押圧機構とからなり、樹脂板状体に対して、前記転写板を押圧することにより、樹脂板状体に転写成形を行なう樹脂成形品の成形装置に関して、転写成形時に転写板における転写面は、成形される樹脂板状体により熱を奪われるため、他の部分より冷却が進行して、転写板の分布温度が不均一となり、樹脂板状体に均一な転写成形を行なうことができないという問題を解決することを目的とする。   Therefore, the present invention comprises a cooling plate, a transfer plate that is brought into contact with the cooling plate after being heated and cooled, and a pressing mechanism for the transfer plate, and by pressing the transfer plate against the resin plate-like body, Regarding a molding device for resin molded products that performs transfer molding on a resin plate-like body, the transfer surface of the transfer plate is deprived of heat by the molded resin plate-like body at the time of transfer molding, so cooling proceeds from other parts. An object of the present invention is to solve the problem that the distribution temperature of the transfer plate becomes non-uniform and the transfer plate cannot be uniformly formed on the resin plate.

本発明の請求項1に記載の樹脂成形品の成形装置は、冷却盤と、裏面に冷却盤に対して当接および離隔される当接面を有し表面に転写面を有する転写板と、転写板の加熱機構と、転写面を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、が備えられた樹脂成形品の成形装置であって、押圧機構による樹脂板状体に対する転写成形時以外の時に、転写板における分布温度差を減少させる温度調整機構が備えられたことを特徴とする。   A molding apparatus for a resin molded product according to claim 1 of the present invention includes a cooling plate, a transfer plate having a contact surface that contacts and is separated from the cooling plate on the back surface, and a transfer surface on the surface. A molding apparatus for a resin molded product, comprising: a heating mechanism for a transfer plate; and a pressing mechanism that performs transfer molding by pressing a transfer surface against the resin plate-like body, and is for the resin plate-like body by the pressing mechanism. It is characterized in that a temperature adjusting mechanism for reducing the distribution temperature difference in the transfer plate is provided at a time other than the transfer molding.

本発明の請求項2に記載の樹脂成形品の成形装置は、冷却盤と、裏面に冷却盤に対して当接および離隔される当接面を有し表面に転写面を有する転写板と、転写板の加熱機構と、転写面を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、樹脂板状体に対する押圧が行われる転写ステージと、が備えられた樹脂成形品の成形装置であって、転写面の前記樹脂板状体に対する転写成形時以外の時に転写板に当接される温度調整板と、転写ステージの近傍に設けられ温度調整板の温度を調整する温度調整部と、温度調整部と転写ステージとの間において温度調整板を往復移動させる温度調整板移動機構とが備えられたことを特徴とする。   A molding apparatus for a resin molded product according to claim 2 of the present invention includes a cooling plate, a transfer plate having a contact surface that contacts and separates from the cooling plate on the back surface and a transfer surface on the surface, Molding of a resin molded product provided with a transfer plate heating mechanism, a pressing mechanism for pressing a transfer surface against a resin plate to perform transfer molding, and a transfer stage for pressing against the resin plate A temperature adjustment plate that is in contact with the transfer plate when the transfer surface is not transferred to the resin plate-like body, and a temperature adjustment unit that is provided near the transfer stage and adjusts the temperature of the temperature adjustment plate And a temperature adjusting plate moving mechanism for reciprocally moving the temperature adjusting plate between the temperature adjusting unit and the transfer stage.

本発明の請求項3に記載の樹脂成形品の成形装置は、請求項2において、転写板の表面は樹脂板状体に当接される転写面とそれ以外の非転写面とからなり、温度調整板は前記転写板の表面に当接される面を有し、前記面は、転写面の外形より大きくかつ転写面の周囲の非転写面を含む大きさであることを特徴とする。   According to a third aspect of the present invention, there is provided a molding apparatus for a resin molded product according to the second aspect, wherein the surface of the transfer plate is composed of a transfer surface that is in contact with the resin plate-like body and the other non-transfer surface. The adjustment plate has a surface abutted against the surface of the transfer plate, and the surface is larger than the outer shape of the transfer surface and includes a non-transfer surface around the transfer surface.

本発明の請求項4に記載の樹脂成形品の成形装置は、請求項2または請求項3において、温度調整板移動機構は、転写成形された樹脂成形品を転写ステージから搬出する際に、温度調整板を温度調整部から転写ステージに移動することを特徴とする。   According to a fourth aspect of the present invention, there is provided the molding apparatus for a resin molded product according to the second or third aspect, wherein the temperature adjusting plate moving mechanism is configured to move the temperature of the resin molded product transferred from the transfer stage. The adjustment plate is moved from the temperature adjustment unit to the transfer stage.

本発明の請求項5に記載の樹脂成形品の成形方法は、冷却盤と、加熱後に冷却盤に当接され冷却される転写板と、転写板を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、転写板における分布温度差を減少させる温度調整機構とからなっており、樹脂板状体に対して転写板を押圧することにより転写成形を行なった後、温度調整機構により転写板における分布温度差を減少させることを特徴とする。   According to a fifth aspect of the present invention, there is provided a molding method for a resin molded product comprising: a cooling plate; a transfer plate that is brought into contact with the cooling plate after being heated and cooled; and the transfer plate is pressed against the resin plate-like body for transfer. It consists of a pressing mechanism that performs molding and a temperature adjustment mechanism that reduces the difference in temperature distribution on the transfer plate. After performing transfer molding by pressing the transfer plate against the resin plate, the temperature adjustment mechanism It is characterized in that a difference in distribution temperature in the transfer plate is reduced.

本発明は、冷却盤と、加熱後に冷却盤に当接され冷却される転写板と、転写板の押圧機構とからなり、樹脂板状体に対して、前記転写板を押圧することにより、樹脂板状体に転写成形を行なう際に発生する転写板の分布温度差を、樹脂板状体の転写成形時以外の時に調整する温度調整機構を設けることにより解消したので、樹脂板状体に対して均一な転写成形が行なえるようになった。   The present invention comprises a cooling plate, a transfer plate that comes into contact with the cooling plate after being heated and cooled, and a pressing mechanism for the transfer plate. By pressing the transfer plate against a resin plate, Because the temperature distribution mechanism that adjusts the distribution temperature difference of the transfer plate that occurs when performing transfer molding to the plate-like body is adjusted by a time other than during the transfer molding of the resin plate-like body, And uniform transfer molding.

本発明の実施形態について図1ないしは図3を参照して説明する。図1は、本発明の樹脂成形品の成形装置の断面図である。同じく図2は本発明の樹脂成形品の成形装置の断面図であって、温度調整機構により転写板の分布温度差を減少させている状態を示す図である。図3は、転写成形後の転写板9の表面における分布温度を示す図である。   An embodiment of the present invention will be described with reference to FIGS. 1 to 3. FIG. 1 is a cross-sectional view of a molding apparatus for a resin molded product according to the present invention. Similarly, FIG. 2 is a cross-sectional view of a molding apparatus for a resin molded product according to the present invention, and shows a state in which a distribution temperature difference of a transfer plate is reduced by a temperature adjustment mechanism. FIG. 3 is a diagram showing the distribution temperature on the surface of the transfer plate 9 after transfer molding.

図1に示されるように、本発明の樹脂成形品の成形装置は、プレス装置1とその近傍に配設された温度調整機構15等からなっている。プレス装置1には、ベッド2に載置された下型3と、押圧機構である押圧シリンダのラム4に固着され昇降自在に設けられた上可動盤5に取付けられた上型6とが取付けられている。なおプレス装置1の押圧機構については、前記ラム4によるものに限定されず、電動機を用いた他の機構のものでもよい。また本発明で転写成形される樹脂成形品A2は、一例としてLCD用導光板があげられるが、他の表示装置のパネル等の部品であってもよく、ディスク基板やレンズ等他の成形品であってもよい。   As shown in FIG. 1, the molding apparatus for a resin molded product according to the present invention includes a press apparatus 1 and a temperature adjusting mechanism 15 disposed in the vicinity thereof. The press apparatus 1 is provided with a lower mold 3 placed on a bed 2 and an upper mold 6 fixed to a ram 4 of a pressing cylinder, which is a pressing mechanism, and mounted on an upper movable plate 5 that can be moved up and down. It has been. In addition, about the press mechanism of the press apparatus 1, it is not limited to the thing by the said ram 4, The thing of the other mechanism using an electric motor may be used. The resin molded product A2 transferred and molded in the present invention is an LCD light guide plate as an example, but may be a component such as a panel of another display device, or other molded product such as a disk substrate or a lens. There may be.

下型3について詳しく説明すると、ベッド2上には、下型3の一部を構成する平板状の冷却盤7が取付けられている。冷却盤7はその内部に複数の温調用媒体通路8が形成され、所定の温度に制御される。またベッド2上において、冷却盤7の近傍には、後述する転写板9が冷却盤7から一定以上離隔するのを防止するため、ホルダ10が取付けられている。またベッド2上における前記ホルダ10の内側近傍には、転写板9を冷却盤7に当接および離隔移動させる転写板移動機構としてのバネ11が取付けられ、バネ11の他端は転写板9を保持する保持部12に固着されている。なお転写板移動機構は、シリンダ等のアクチュエータを使用したものでもよい。そして保持部12は、前記バネ11が伸張したときに、前記ホルダ10に当接される。また前記保持部12にはそれぞれ複数の電極が固着されるとともに、電極はそれぞれ端子13に接続されている。そして冷却盤7を挟んで対向する保持部12,12には、転写板9が固着されている。   The lower mold 3 will be described in detail. On the bed 2, a flat plate-like cooling board 7 constituting a part of the lower mold 3 is attached. The cooling plate 7 has a plurality of temperature adjusting medium passages 8 formed therein and is controlled to a predetermined temperature. On the bed 2, a holder 10 is attached in the vicinity of the cooling plate 7 in order to prevent a later-described transfer plate 9 from being separated from the cooling plate 7 by a certain distance. Further, a spring 11 as a transfer plate moving mechanism for moving the transfer plate 9 in contact with and away from the cooling plate 7 is attached near the inside of the holder 10 on the bed 2, and the other end of the spring 11 holds the transfer plate 9. It is fixed to the holding part 12 to hold. The transfer plate moving mechanism may use an actuator such as a cylinder. The holding part 12 is brought into contact with the holder 10 when the spring 11 is extended. A plurality of electrodes are fixed to the holding portion 12, and the electrodes are connected to terminals 13, respectively. A transfer plate 9 is fixed to the holding portions 12 and 12 facing each other with the cooling plate 7 interposed therebetween.

転写板9は、冷却盤7や後述する温度調整板16と比較すると熱容量の小さい板状体から形成されている。本実施形態においては、転写板9は厚さが3mmのステンレス板に、絶縁体であって弾性体であるゴムシートが貼合わされたものである。転写板9の表面となるステンレス板の面には、転写成形を行なうための微細な凹凸が形成され、樹脂板状体A1に当接する部分が転写面9aとなっている。また転写板9の裏面となるゴムシートの面には、当接面が、前記冷却盤7の表面と平行となるように形成されている。そして転写板9は、前記バネ11の収縮時に前記当接面が冷却盤7に当接する。また転写板9は、冷却盤7から離隔時に、図示しない電源から端子13および保持部12の電極を介して通電がなされて抵抗発熱する加熱機構が配設されている。なお転写板9の加熱機構については、誘導加熱等の他の方法であってもよい。   The transfer plate 9 is formed of a plate-like body having a smaller heat capacity than the cooling plate 7 or a temperature adjusting plate 16 described later. In this embodiment, the transfer plate 9 is obtained by bonding a rubber sheet, which is an insulator and an elastic body, to a stainless steel plate having a thickness of 3 mm. On the surface of the stainless steel plate, which is the surface of the transfer plate 9, fine irregularities for performing transfer molding are formed, and a portion in contact with the resin plate A1 is a transfer surface 9a. A contact surface is formed on the surface of the rubber sheet which is the back surface of the transfer plate 9 so as to be parallel to the surface of the cooling plate 7. The transfer plate 9 comes into contact with the cooling plate 7 when the spring 11 contracts. Further, when the transfer plate 9 is separated from the cooling plate 7, a heating mechanism is provided that is energized from a power source (not shown) through the terminal 13 and the electrode of the holding unit 12 to generate resistance heat. The heating mechanism for the transfer plate 9 may be other methods such as induction heating.

なお、本実施形態では、転写板9の表面の微細な凹凸が形成されている部分の面積は、各種の大きさの樹脂板状体や、同時に複数の樹脂板状体を載置して転写成形ができるように、樹脂板状体A1の大きさ以上の面積に設けられている。転写板9については、本実施形態以外に、前記厚さのステンレス板の表面に、別途0.1mm程度の厚さの微細な凹凸を有するスタンパを貼付けたものでもよい。更に転写板9のゴムシートは必須のものではなく、冷却盤7等にゴムシートを固着してもよい。またゴムシートは、転写板9および冷却盤7とは別個に設けてもよく、その場合は、転写板9の当接面と冷却盤7とは前記ゴムシートやその保持部材を介して間接的に当接することとなる。   In the present embodiment, the area of the surface where the fine irregularities are formed on the surface of the transfer plate 9 is transferred by placing resin plate bodies of various sizes or a plurality of resin plate bodies simultaneously. It is provided in the area more than the magnitude | size of resin plate-shaped object A1 so that shaping | molding is possible. As for the transfer plate 9, in addition to this embodiment, a stamper having fine irregularities with a thickness of about 0.1 mm may be attached to the surface of the stainless steel plate with the above thickness. Further, the rubber sheet of the transfer plate 9 is not essential, and the rubber sheet may be fixed to the cooling plate 7 or the like. Further, the rubber sheet may be provided separately from the transfer plate 9 and the cooling plate 7, and in this case, the contact surface of the transfer plate 9 and the cooling plate 7 are indirectly provided via the rubber sheet and its holding member. Will abut.

そして転写板9は、ラム4により押圧されていないときは、前記バネ11の弾発力により、冷却盤7から離隔した位置にあり、ラム4により樹脂板状体A1を介して転写板9が押圧されたときには、前記バネ11が収縮されて当接面と冷却盤7が当接されることとなる。また本実施形態のプレス装置1では、ラム4による押圧力はすべて転写板9の転写面9aを介して樹脂板状体A1に及ぶ構成となっている。   When the transfer plate 9 is not pressed by the ram 4, the transfer plate 9 is located away from the cooling plate 7 by the elastic force of the spring 11, and the transfer plate 9 is moved by the ram 4 through the resin plate A 1. When pressed, the spring 11 is contracted and the contact surface and the cooling board 7 are brought into contact. Moreover, in the press apparatus 1 of this embodiment, all the pressing force by the ram 4 reaches the resin plate A1 via the transfer surface 9a of the transfer plate 9.

また本実施形態のプレス装置1では、上型6については前記した下型3と同じ構造を有しており、上型6と下型3の間の樹脂板状体A1に対して転写成形が行なわれる転写ステージ14が形成され、下型3の転写板9と上型6の転写板9とにより樹脂板状体A1の両面に転写成形を行なう。ただし本発明については、下型3または上型6の少なくとも一方に転写板9を有するものであればよい。   Further, in the press device 1 of the present embodiment, the upper mold 6 has the same structure as the lower mold 3 described above, and transfer molding is performed on the resin plate A1 between the upper mold 6 and the lower mold 3. The transfer stage 14 to be performed is formed, and transfer molding is performed on both surfaces of the resin plate A1 by the transfer plate 9 of the lower mold 3 and the transfer plate 9 of the upper mold 6. However, the present invention only needs to have the transfer plate 9 on at least one of the lower mold 3 and the upper mold 6.

次に本発明の樹脂成形品の成形装置における、転写板9の分布温度差を減少させる温度調整機構15について説明する。温度調整機構15は、転写成形時に発生した転写板9の分布温度差を、転写成形後に略均等にするものである。本実施形態では、温度調整機構15は、ラム4による樹脂板状体A1に対する転写成形時以外の時に、転写板9に対して直接当接される温度調整板16と、温度調整板16の温度を調整する温度調整部17と、温度調整部17と転写ステージ14との間で前記温度調整板16を往復移動させる温度調整板移動機構18とからなる。   Next, the temperature adjustment mechanism 15 for reducing the distribution temperature difference of the transfer plate 9 in the resin molded product molding apparatus of the present invention will be described. The temperature adjusting mechanism 15 makes the distribution temperature difference of the transfer plate 9 generated at the time of transfer molding substantially equal after the transfer molding. In the present embodiment, the temperature adjustment mechanism 15 includes the temperature adjustment plate 16 that is in direct contact with the transfer plate 9 and the temperature of the temperature adjustment plate 16 when the ram 4 is not being transferred to the resin plate A1. And a temperature adjusting plate moving mechanism 18 for reciprocating the temperature adjusting plate 16 between the temperature adjusting unit 17 and the transfer stage 14.

温度調整板16は、熱伝導率のよい材料からなり、本実施形態ではステンレス板からなっている。そして転写板9と当接される温度調整板16の面16a,16bの面積は、転写板9の面積と同面積となっている。しかし温度調整板16の面16a,16bの大きさは、転写面9aの外形より大きくかつ転写面の周囲の非転写面9c(図3の一点鎖線とニ点鎖線の間の部分の面積)を含む大きさであればよい。本実施形態では、温度調整板16は厚さが10mmであるが、温度調整板16の熱容量は、少なくとも転写板9の3倍以上であることが望ましい。   The temperature adjustment plate 16 is made of a material having good thermal conductivity, and in the present embodiment, is made of a stainless plate. The areas of the surfaces 16 a and 16 b of the temperature adjustment plate 16 that are in contact with the transfer plate 9 are the same as the area of the transfer plate 9. However, the size of the surfaces 16a and 16b of the temperature adjusting plate 16 is larger than the outer shape of the transfer surface 9a and the non-transfer surface 9c around the transfer surface (the area between the one-dot chain line and the two-dot chain line in FIG. 3). Any size is acceptable. In the present embodiment, the temperature adjustment plate 16 has a thickness of 10 mm, but the heat capacity of the temperature adjustment plate 16 is preferably at least three times that of the transfer plate 9.

そして図1においてプレス装置1の転写ステージ14の近傍には、前記温度調整板16における分布温度を略一定に調整する温度調整部17が配設されている。温度調整部17については詳細は省略するが、冷却管、および送風装置等が配設され、冷却された空気を温度調整板16の上面と下面側から均等に吹付けることにより、温度調整板16の分布温度を均等にしつつ、所望の温度とするものである。   1, in the vicinity of the transfer stage 14 of the press apparatus 1, a temperature adjusting unit 17 for adjusting the distribution temperature on the temperature adjusting plate 16 to be substantially constant is disposed. Although the details of the temperature adjustment unit 17 are omitted, a cooling pipe, a blower, and the like are provided, and the temperature adjustment plate 16 is blown evenly from the upper surface and the lower surface side of the temperature adjustment plate 16. The distribution temperature is made uniform and the desired temperature is obtained.

次に温度調整板16を前記温度調整部17と転写ステージ14との間において往復移動させる温度調整板移動機構18について記載する。温度調整部17と前記転写ステージ14の間には、温度調整板16を狭持する狭持部19と、前記狭持部19を往復移動させる際に用いるガイドレール20が2本敷設されている。狭持部19の詳細については図示しないが、温度調整板16を両側から狭持するキャリアと前記キャリアを駆動させるアクチュエータであるシリンダ機構からなっており、温度調整板16の狭持または開放が自在に行なえるようになっている。また温度調整部17の側方には、前記狭持部19をガイドレール20に沿って往復移動させるためのシリンダ21が配設され、シリンダ21のロッドが狭持部19に連結されている。   Next, a temperature adjustment plate moving mechanism 18 that reciprocates the temperature adjustment plate 16 between the temperature adjustment unit 17 and the transfer stage 14 will be described. Between the temperature adjusting unit 17 and the transfer stage 14, a holding unit 19 that holds the temperature adjusting plate 16 and two guide rails 20 that are used when the holding unit 19 is reciprocated are installed. . Although details of the holding portion 19 are not illustrated, the holding portion 19 includes a carrier that holds the temperature adjusting plate 16 from both sides and a cylinder mechanism that is an actuator that drives the carrier, and the temperature adjusting plate 16 can be held or opened freely. Can be done. A cylinder 21 for reciprocating the clamping part 19 along the guide rail 20 is disposed on the side of the temperature adjustment part 17, and a rod of the cylinder 21 is connected to the clamping part 19.

また本実施形態においては、搬送コンベア22上を運ばれてきた樹脂板状体A1をプレス装置1の転写ステージ14に搬入し、成形の完了した樹脂成形品A2を再び搬送コンベア22上に搬出する成形品移動機構23が配設されている。成形品移動機構23は、樹脂板状体A1および樹脂成形品A2を吸着する吸着カップ23aが複数取付けられた搬送アーム23bと、搬送アーム23bを昇降移動させる昇降機構23cと、アームを水平移動させる移動機構23d等からなっている。そして成形品移動機構23は、樹脂板状体A1の搬入時および樹脂成形品A2の搬出時に、温度調整板移動機構18と同期して同方向に水平移動される。なお前記した成形品移動機構23および温度調整板移動機構18は別の公知の移動機構を用いてもよい。   Further, in the present embodiment, the resin plate A1 that has been carried on the conveyor 22 is carried into the transfer stage 14 of the press device 1, and the molded resin product A2 that has been molded is carried out onto the conveyor 22 again. A molded product moving mechanism 23 is provided. The molded product moving mechanism 23 includes a transfer arm 23b to which a plurality of suction cups 23a for adsorbing the resin plate A1 and the resin molded product A2, a lifting mechanism 23c for moving the transfer arm 23b up and down, and a horizontal movement of the arm. It consists of a moving mechanism 23d and the like. The molded product moving mechanism 23 is horizontally moved in the same direction in synchronization with the temperature adjusting plate moving mechanism 18 when the resin plate A1 is carried in and the resin molded product A2 is carried out. In addition, you may use another well-known moving mechanism for the above-mentioned molded article moving mechanism 23 and the temperature adjusting plate moving mechanism 18.

次に樹脂成形品の成形装置の作動について説明する。図1に示される状態は、成形品移動機構23により常温の樹脂板状体A1がプレス装置1の転写ステージ14に搬入され、温度調整板16が温度調整部17の内部に位置して温度調整が行なわれている状態を示している。その後成形品移動機構23は、樹脂板状体A1の吸引を解除し、樹脂板状体A1を下型3の転写板9の転写面9aに載置する。そして成形品移動機構23の搬送アーム23bが転写ステージ14から退出すると、転写成形が開始される。まず押圧機構のラム4が下降し、上型6の転写板9が樹脂板状体A1の上面に当接される。そして下型3と上型6の転写板9,9に対して、図示しない電源から通電が開始され、前記転写板9,9が同時に抵抗発熱される。なお樹脂板状体A1の載置と転写板9の加熱開始の手順については、先に転写板9を加熱開始しておいてから、樹脂板状体Aを転写面9aに載置するようにしてもよい。   Next, the operation of the molding apparatus for resin molded products will be described. In the state shown in FIG. 1, the molded product moving mechanism 23 carries the normal temperature resin plate A <b> 1 into the transfer stage 14 of the press device 1, and the temperature adjustment plate 16 is positioned inside the temperature adjustment unit 17 to adjust the temperature. Shows the state where is performed. Thereafter, the molded product moving mechanism 23 releases the suction of the resin plate A1 and places the resin plate A1 on the transfer surface 9a of the transfer plate 9 of the lower mold 3. Then, when the transfer arm 23b of the molded product moving mechanism 23 leaves the transfer stage 14, transfer molding is started. First, the ram 4 of the pressing mechanism is lowered, and the transfer plate 9 of the upper mold 6 is brought into contact with the upper surface of the resin plate A1. Then, energization is started from a power source (not shown) to the transfer plates 9 and 9 of the lower die 3 and the upper die 6, and the transfer plates 9 and 9 are simultaneously heated by resistance. The procedure for placing the resin plate A1 and starting the heating of the transfer plate 9 is such that the transfer plate 9 is first heated and then the resin plate A is placed on the transfer surface 9a. May be.

この状態においてはラム4はまだ全ストローク下降されておらず、上型6の冷却盤7と転写板9との間、および下型3の冷却盤7と転写板9との間は、いずれもまだ当接されていないから、転写板9,9は急速に加熱される。またプレス装置1の転写ステージ14を真空室の中に設ける場合は、このとき同時に転写ステージ14の減圧が行なわれる。そして転写板9が所定の温度となるかまたは所定時間経過後に、ラム4を再駆動させ、冷却盤7と転写板9を直接か、またはゴム膜を介して間接的に当接させるとともに、転写板9の転写面9aを樹脂板状体A1に対して当接させ、樹脂板状体A1に対して転写板9を介して押圧し、転写成形を行なう。このとき冷却盤7と転写板9との当接と前後して転写板9の加熱を中止する。その結果、樹脂板状体A1に対しては、転写成形初期においては、転写板9の温度が上昇されているから転写が良好にでき、転写成形後期においては、転写板9の温度が冷却盤7により下降されるから、成形時間を短くすることができ、転写板9からの離型を良好にできる。   In this state, the ram 4 has not yet been lowered for all strokes, and neither the cooling plate 7 of the upper mold 6 and the transfer plate 9 nor the cooling plate 7 of the lower mold 3 and the transfer plate 9 are both. Since it is not yet in contact, the transfer plates 9, 9 are heated rapidly. When the transfer stage 14 of the press apparatus 1 is provided in the vacuum chamber, the transfer stage 14 is depressurized at the same time. Then, after the transfer plate 9 reaches a predetermined temperature or a predetermined time elapses, the ram 4 is re-driven to bring the cooling plate 7 and the transfer plate 9 into direct contact or indirectly through a rubber film, and transfer The transfer surface 9a of the plate 9 is brought into contact with the resin plate A1, and the resin plate A1 is pressed through the transfer plate 9 to perform transfer molding. At this time, heating of the transfer plate 9 is stopped before and after the contact between the cooling plate 7 and the transfer plate 9. As a result, for the resin plate A1, the temperature of the transfer plate 9 is increased in the initial stage of transfer molding, so that the transfer can be performed well. In the latter stage of transfer molding, the temperature of the transfer plate 9 is reduced to the cooling plate. 7, the molding time can be shortened, and the release from the transfer plate 9 can be improved.

この際に転写板9の転写面9aの温度は、常温の樹脂板状体A1に押圧されることにより、前記樹脂板状体A1に熱を奪われて非転写面9bの温度より低くなる。その結果、非転写面9bに隣接する転写面9aの周辺部9dは、非転写面9bからの熱の影響を受けるから、転写面9aにおける中心部9eと周辺部9dとでは、分布温度差が発生することとなる。このような状態で次の成形を行なうと、転写面9aにおける分布温度が不均一なので、樹脂板状体A1に対して転写にムラができる。   At this time, the temperature of the transfer surface 9a of the transfer plate 9 is pressed by the resin plate A1 at room temperature, so that the heat is taken away by the resin plate A1 and becomes lower than the temperature of the non-transfer surface 9b. As a result, the peripheral portion 9d of the transfer surface 9a adjacent to the non-transfer surface 9b is affected by the heat from the non-transfer surface 9b. Therefore, there is a distribution temperature difference between the central portion 9e and the peripheral portion 9d on the transfer surface 9a. Will occur. When the next molding is performed in such a state, since the distribution temperature on the transfer surface 9a is not uniform, the transfer is uneven with respect to the resin plate A1.

そこで本発明の樹脂成形品の成形装置においては、温度調整機構15により、転写成形後の転写板9における分布温度差を減少させる。転写板のプレス装置1のラム4が上方に向けて上昇して樹脂板状体A1に対する転写成形が終了し、樹脂成形品A2が成形されると、樹脂成形品A2は、成形品移動機構23により転写ステージ14から搬出コンベア22に移動される。同時に図2に示されるように、温度調整部17に格納されており、均一な温度に冷却された温度調整板16が温度調整板移動機構18により、転写ステージ14に搬入され、温度調整板16の面16aが、下型3の転写板9の上に載置される。そして再度ラム4が下降され、上型6の転写板9および下型3の転写板9がそれぞれ温度調整板16の当接面16b,16aに当接し、ラム4により押圧されて、上型6の転写板9および下型3の転写板9の分布温度差を減少させ、略均一化させる。この際に、温度調整板16は、成形される樹脂板状体A1の外形よりも大きく、かつ転写面の周囲の非転写面9cを含む大きさに形成され、転写板9の転写面9aと転写面の周囲の非転写面9cに当接されるよう載置されるから、転写面の周囲の非転写面9cも冷却盤7によって強く押圧され、転写面の周囲の非転写面9cおよび転写面9aの周辺部9dの温度が下降される。そして転写面9aの中心部9eと周辺部9dとの分布温度が略均一となると、ラム4が上昇され、前記温度調整板16が温度調整部17に移動されるとともに、次の樹脂板状体A1が搬送コンベア22からプレス装置1の転写ステージ14に搬入される。   Therefore, in the molding apparatus for resin molded products of the present invention, the temperature adjustment mechanism 15 reduces the distribution temperature difference in the transfer plate 9 after transfer molding. When the ram 4 of the transfer plate press device 1 rises upward and the transfer molding to the resin plate A1 is completed and the resin molded product A2 is molded, the resin molded product A2 is moved to the molded product moving mechanism 23. As a result, the transfer stage 14 moves to the carry-out conveyor 22. At the same time, as shown in FIG. 2, the temperature adjustment plate 16 stored in the temperature adjustment unit 17 and cooled to a uniform temperature is carried into the transfer stage 14 by the temperature adjustment plate moving mechanism 18, and the temperature adjustment plate 16. The surface 16 a is placed on the transfer plate 9 of the lower mold 3. Then, the ram 4 is lowered again, and the transfer plate 9 of the upper mold 6 and the transfer plate 9 of the lower mold 3 are brought into contact with the contact surfaces 16b and 16a of the temperature adjusting plate 16, respectively, and are pressed by the ram 4 to be pressed. The distribution temperature difference between the transfer plate 9 and the transfer plate 9 of the lower mold 3 is reduced and made substantially uniform. At this time, the temperature adjustment plate 16 is formed in a size larger than the outer shape of the resin plate A1 to be molded and including the non-transfer surface 9c around the transfer surface. Since it is placed so as to be in contact with the non-transfer surface 9c around the transfer surface, the non-transfer surface 9c around the transfer surface is also strongly pressed by the cooling plate 7, and the non-transfer surface 9c around the transfer surface and the transfer surface are transferred. The temperature of the peripheral portion 9d of the surface 9a is lowered. When the distribution temperature between the central portion 9e and the peripheral portion 9d of the transfer surface 9a becomes substantially uniform, the ram 4 is raised, the temperature adjusting plate 16 is moved to the temperature adjusting portion 17, and the next resin plate-like body A1 is carried into the transfer stage 14 of the press apparatus 1 from the conveyor 22.

なお本実施形態の樹脂成形品の成形装置においては、温度調整板16を転写板9全体に当接させ、転写板9を略均一に冷却することにより、転写板9の分布温度差を減少させている。しかし、温度調整板16を、転写板9の非転写面9bのみか、または非転写面9bと転写面9aの周辺部9dのみに当接させ、前記当接された部分のみを冷却するようにしてもよい。また温度調整板16により転写板9を冷却するのではなく、温度調整板16の温度を、少なくとも転写成形後の転写板9における転写面9aの周辺部9dの温度以上として、前記温度調整板16を転写面9aに当接させることにより、転写板9の分布温度差を減少させるようにしてもよい。また温度調整板16は、転写板9の転写面9aを保護するために、面16a,16bに薄いゴムシート等を貼付けたものでもよく、温度調整板16を転写板9の表面ではなく裏面に当接させるようにしてもよい。   In the resin molded product molding apparatus of this embodiment, the temperature adjustment plate 16 is brought into contact with the entire transfer plate 9 to cool the transfer plate 9 substantially uniformly, thereby reducing the distribution temperature difference of the transfer plate 9. ing. However, the temperature adjusting plate 16 is brought into contact with only the non-transfer surface 9b of the transfer plate 9, or only the non-transfer surface 9b and the peripheral portion 9d of the transfer surface 9a, and only the contacted portion is cooled. May be. Instead of cooling the transfer plate 9 by the temperature adjustment plate 16, the temperature adjustment plate 16 is set to at least the temperature of the peripheral portion 9d of the transfer surface 9a of the transfer plate 9 after transfer molding. May be brought into contact with the transfer surface 9a to reduce the distribution temperature difference of the transfer plate 9. Further, the temperature adjustment plate 16 may be obtained by attaching a thin rubber sheet or the like to the surfaces 16 a and 16 b in order to protect the transfer surface 9 a of the transfer plate 9. You may make it contact | abut.

また温度調整機構15としては、温度調整板16に替えて、温度調整されたエア等を、プレス装置1内の転写板9の全体かまたは一部に、直接吹付けるようにしてもよい。更には、転写成形時以外の時に、転写板9をプレス装置1の転写ステージ14からプレス装置1の外に搬出して温度調整部17に挿入し、転写板9の分布温度差を温度調整部17で直接均一化するようにしてもよい。その場合は複数枚の転写板9をローテーションすることが望ましい。更には転写成形前の樹脂板状体A1をプレヒートしておくことや、冷却盤7の温度分布を周辺部ほど低くする等の機構を併用することにより、転写板9の転写面9aの分布温度差を緩和させることができる。   Further, as the temperature adjustment mechanism 15, instead of the temperature adjustment plate 16, the temperature-adjusted air or the like may be directly blown to the whole or a part of the transfer plate 9 in the press device 1. Further, at a time other than the transfer molding, the transfer plate 9 is unloaded from the transfer stage 14 of the press device 1 to the outside of the press device 1 and inserted into the temperature adjusting unit 17, and the temperature difference of the distribution temperature of the transfer plate 9 is adjusted. 17 may be made uniform directly. In that case, it is desirable to rotate a plurality of transfer plates 9. Furthermore, the distribution temperature of the transfer surface 9a of the transfer plate 9 can be increased by preheating the resin plate A1 before transfer molding, or by using a mechanism such as lowering the temperature distribution of the cooling plate 7 toward the periphery. The difference can be relaxed.

また本発明については、一々列挙はしないが、上記した実施形態および実施例のものに限定されず、当業者が本発明の趣旨を踏まえて変更を加えたものについても、適用されることは言うまでもないことである。   The present invention is not enumerated one by one, but is not limited to the embodiments and examples described above, and it goes without saying that the present invention can be applied to modifications made based on the spirit of the present invention. That is.

本発明の樹脂成形品の成形装置の断面図である。It is sectional drawing of the shaping | molding apparatus of the resin molded product of this invention. 本発明の樹脂成形品の成形装置の断面図であって、温度調整機構により転写板の分布温度差を減少させている状態を示す図である。It is sectional drawing of the shaping | molding apparatus of the resin molded product of this invention, Comprising: It is a figure which shows the state which is reducing the distribution temperature difference of a transfer plate with the temperature adjustment mechanism. 転写成形後の転写板の表面における分布温度を示す図である。It is a figure which shows the distribution temperature in the surface of the transfer plate after transfer molding.

符号の説明Explanation of symbols

1 プレス装置
2 ベッド
3 下型
4 ラム
5 上可動盤
6 上型
7 冷却盤
8 温調用媒体通路
9 転写板
9a 転写面
9b 非転写面
9c 転写面の周囲の非転写面
9d 周辺部
9e 中心部
10 ホルダ
11 バネ
12 保持部
13 端子
14 転写ステージ
15 温度調整機構
16 温度調整板
16a,16b 面
17 温度調整部
18 温度調整板移動機構
19 狭持部
20 ガイドレール
21 シリンダ
22 搬送コンベア
23 成形品移動機構
23a 吸着カップ
23b 搬送アーム
23c 昇降機構
23d 移動機構
A1 樹脂板状体
A2 樹脂成形品
DESCRIPTION OF SYMBOLS 1 Press apparatus 2 Bed 3 Lower mold 4 Ram 5 Upper movable board 6 Upper mold 7 Cooling board 8 Temperature control medium path 9 Transfer plate 9a Transfer surface
9b Non-transfer surface 9c Non-transfer surface around transfer surface 9d Peripheral portion 9e Center portion 10 Holder 11 Spring 12 Holding portion 13 Terminal 14 Transfer stage 15 Temperature adjustment mechanism 16 Temperature adjustment plate 16a, 16b Surface 17 Temperature adjustment portion 18 Temperature adjustment Plate moving mechanism 19 Nipping part 20 Guide rail 21 Cylinder 22 Conveyor 23 Molded product moving mechanism 23a Suction cup 23b Transport arm 23c Lifting mechanism 23d Moving mechanism A1 Resin plate A2 Resin molded product

Claims (5)

冷却盤と、
裏面に前記冷却盤に対して当接および離隔される当接面を有し表面に転写面を有する転写板と、
該転写板の加熱機構と、
前記転写面を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、が備えられた樹脂成形品の成形装置であって、
前記押圧機構による前記樹脂板状体に対する転写成形時以外の時に、
前記転写板における分布温度差を減少させる温度調整機構が備えられたことを特徴とする樹脂成形品の成形装置。
A cooling panel,
A transfer plate having a contact surface on the back surface that is in contact with and separated from the cooling plate and having a transfer surface on the surface;
A heating mechanism of the transfer plate;
A pressing device that presses the transfer surface against a resin plate to perform transfer molding, and a molding device for a resin molded product,
At times other than during transfer molding to the resin plate-like body by the pressing mechanism,
A molding apparatus for a resin molded product, comprising a temperature adjusting mechanism for reducing a difference in distribution temperature in the transfer plate.
冷却盤と、
裏面に前記冷却盤に対して当接および離隔される当接面を有し表面に転写面を有する転写板と、
該転写板の加熱機構と、
前記転写面を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、
該樹脂板状体に対する押圧が行われる転写ステージと、が備えられた樹脂成形品の成形装置であって、
前記押圧機構による前記樹脂板状体に対する転写成形時以外の時に前記転写板に当接される温度調整板と、
前記転写ステージの近傍に設けられ前記温度調整板の温度を調整する温度調整部と、
該温度調整部と前記転写ステージとの間において前記温度調整板を往復移動させる温度調整板移動機構とが備えられたことを特徴とする樹脂成形品の成形装置。
A cooling panel,
A transfer plate having a contact surface on the back surface that is in contact with and separated from the cooling plate and having a transfer surface on the surface;
A heating mechanism of the transfer plate;
A pressing mechanism that presses the transfer surface against a resin plate to perform transfer molding;
A transfer stage for pressing the resin plate-like body, and a molding device for a resin molded product comprising:
A temperature adjusting plate that comes into contact with the transfer plate at a time other than during transfer molding to the resin plate-like body by the pressing mechanism;
A temperature adjusting unit provided in the vicinity of the transfer stage for adjusting the temperature of the temperature adjusting plate;
An apparatus for molding a resin molded product, comprising: a temperature adjustment plate moving mechanism that reciprocally moves the temperature adjustment plate between the temperature adjustment unit and the transfer stage.
前記転写板の表面は樹脂板状体に当接される転写面とそれ以外の非転写面とからなり、
前記温度調整板は前記転写板の表面に当接される面を有し、
該面は、転写面の外形より大きくかつ転写面の周囲の非転写面を含む大きさであることを特徴とする請求項2に記載の樹脂成形品の成形装置。
The surface of the transfer plate consists of a transfer surface abutting on the resin plate-like body and other non-transfer surfaces,
The temperature adjustment plate has a surface that comes into contact with the surface of the transfer plate,
The apparatus for molding a resin molded product according to claim 2, wherein the surface is larger than the outer shape of the transfer surface and includes a non-transfer surface around the transfer surface.
前記温度調整板移動機構は、
転写成形された樹脂成形品を前記転写ステージから搬出する際に、前記温度調整板を前記温度調整部から前記転写ステージに移動することを特徴とする請求項2または請求項3のいずれかに記載の樹脂成形品の成形装置。
The temperature adjusting plate moving mechanism is
The said temperature adjustment board is moved to the said transfer stage from the said temperature adjustment part when carrying out the resin molded product by which transfer molding was carried out from the said transfer stage, The said transfer stage is characterized by the above-mentioned. Molding equipment for resin molded products.
冷却盤と、
加熱後に前記冷却盤に当接され冷却される転写板と、
前記転写板を樹脂板状体に対して押圧して転写成形を行なう押圧機構と、
前記転写板における分布温度差を減少させる温度調整機構とからなり、
前記樹脂板状体に対して前記転写板を押圧することにより転写成形を行なった後、
前記温度調整機構により前記転写板における分布温度差を減少させることを特徴とする樹脂成形品の成形方法。
A cooling panel,
A transfer plate that is brought into contact with and cooled by the cooling plate after heating;
A pressing mechanism that presses the transfer plate against a resin plate to perform transfer molding;
A temperature adjusting mechanism for reducing the distribution temperature difference in the transfer plate,
After performing transfer molding by pressing the transfer plate against the resin plate,
A molding method of a resin molded product, wherein the temperature difference mechanism reduces a distribution temperature difference in the transfer plate.
JP2003275097A 2003-07-16 2003-07-16 Molding apparatus for resin molded article and molding method therefor Pending JP2005035181A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003275097A JP2005035181A (en) 2003-07-16 2003-07-16 Molding apparatus for resin molded article and molding method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003275097A JP2005035181A (en) 2003-07-16 2003-07-16 Molding apparatus for resin molded article and molding method therefor

Publications (1)

Publication Number Publication Date
JP2005035181A true JP2005035181A (en) 2005-02-10

Family

ID=34211849

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003275097A Pending JP2005035181A (en) 2003-07-16 2003-07-16 Molding apparatus for resin molded article and molding method therefor

Country Status (1)

Country Link
JP (1) JP2005035181A (en)

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