JP2005022883A - Composting facility, and composting method - Google Patents

Composting facility, and composting method Download PDF

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JP2005022883A
JP2005022883A JP2003186902A JP2003186902A JP2005022883A JP 2005022883 A JP2005022883 A JP 2005022883A JP 2003186902 A JP2003186902 A JP 2003186902A JP 2003186902 A JP2003186902 A JP 2003186902A JP 2005022883 A JP2005022883 A JP 2005022883A
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compost
fermentation
composting
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path
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JP4369172B2 (en
Inventor
Naoki Inoue
直樹 井上
Shinsuke Ishikawa
伸介 石川
Yoshikazu Sugiyama
嘉一 杉山
Akira Yasogawa
昭 八十川
Hirohisa Yamashita
裕久 山下
Koji Unemoto
浩司 畝本
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Hazama Ando Corp
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Ando Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/20Sludge processing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

<P>PROBLEM TO BE SOLVED: To make the facilities for progressing composting treatment compact, to improve the sanitation therein and to enhance the efficiency in composting work in actual operations. <P>SOLUTION: Compost raw materials and auxiliary materials weighed per material and charged from a receiving hopper are individually stored in a material receiving part 10. The compost raw materials and auxiliary materials fed from the material receiving part 10 to a mixing tank 20 are mixed by a stirring mechanism 21 to obtain a compost material. Next, the compost material is fed from the mixing tank 20 to the starting end of a storage fermentation path 33 in a primary fermentation tank 30. The compost material is transferred in the longitudinal direction of the storage fermentation path 33 in the prescribed number of days and is turned so as to cause the primary fermentation of compost by the activation of aerobic microorganisms. Further, the compost which has reached the end of the primary fermentation and discharged from the termination part of the primary fermentation tank 30 is stored per prescribed quantity in a plurality of humidity-controllable containers 41 which are individually movably arranged. While the individual containers 41 move to the termination part in succession, turning is performed per container 41, and the maturing fermentation (secondary fermentation) of the compost is carried out at the inside of each container. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は堆肥化施設及び堆肥化方法に係り、特に施設のコンパクト化、衛生面での向上、稼動時の堆肥化作業の効率化を図るようにした堆肥化施設及び堆肥化方法に関する。
【0002】
【従来の技術】
家畜ふん尿等の家畜排せつ物を利用して製造する「堆肥化」処理技術のための施設、装置、堆肥化処理方法の開発、改良が種々進められている。
【0003】
堆肥化方式として普及している開放型堆肥化装置は、主として材料の混合工程、移し換えによる切返し工程によって家畜排せつ物を好気的に分解・腐熟させて堆肥化を促進させるもので、構造面から直線型、円型、楕円(回行)型の装置がある。それらのうち、従来の直線型堆肥化装置では、1次処理を行う1次発酵槽を経て、2次処理(2次発酵)は野積み状態に近い状態で堆肥舎等のストックヤードに高さ2m程度に堆積させるか、直線型堆肥装置を延長して切返しする方法が一般的である。また、撹拌方式の開放型直線堆肥化装置の1次発酵槽としては、一般に幅2〜6m、長さ20〜60mの平面積を有し、地盤を深さ0.3〜2m程度掘り下げて溝状のピットとした上面開放形状のコンクリート構造物が多い(非特許文献1参照)。
【0004】
堆肥化処理プロセスに用いられる材料としては大きく堆肥原料と副資材とがある。堆肥原料としては、牛ふん、豚ふん、鶏ふん等の家畜排せつ物が主なもので、処分野菜、食品残渣等も含めて取り扱う場合がある。副資材は、家畜排せつ物に混ぜて空隙率を高め、通気性を向上させるために混合されるが、稲ワラ、モミガラ、オガクズ、バーク、戻し堆肥等がある。これら堆肥原料と副資材との混合に用いられる混合装置としてはスクリューコンベヤやベルトコンベヤ、小型ミキサ、飼料撹拌機などが改造使用されていた。
【0005】
また、上述したように、堆肥化処理プロセスは1次発酵槽での1次処理と、次工程としての2次処理(2次発酵)の組み合せが一般的である。1次処理は堆肥材料を作物へ施用した時に生育障害の原因となる易分解性有機物を早期に分解させることを目的として行われ、その処理期間は15〜25日程度が見込まれている。そして、2次処理でさらに後熟させて堆肥の安定化が図られる(非特許文献1参照)。
【0006】
1次発酵槽に設置される切返し装置は、発酵槽上部あるいは側面に敷設されたレール上を直線走行しながら堆肥原料と副資材(以下、堆肥材料と呼ぶ。)を撹拌・混合あるいは切返し、移送して堆肥化する機能を有する。切返し装置の機構としてはスクープ式、パドル式、ロータリー式、堆肥クレーン方式が知られている(特許文献1等参照)。堆肥材料は発酵槽の上部を走行する切返し装置で1〜2回/日程度撹拌・混合による切返しが行われ、少しずつ前方に移送されながら堆肥化されるか、あるいは2次発酵エリアへの移し換えによる切返しが定期的に行われ堆肥化される。
【0007】
【非特許文献1】
中央畜産会編,「堆肥化施設設計マニュアル」,三版,社団法人中央畜産会,2003年3月,p.33〜41
【特許文献1】
特開2001−206795公報[0003]他記載。
【0008】
上記スクープ式は、チェーンに取付けられた掻き上げ横棒が堆肥材料を斜め上に拾い上げ、材料を進行方向の後方に落しながら切返しを行う方式で、切返し深さ1m以上の深い発酵槽に用いられている。直線型堆肥化装置では、切返し後、掻き上げ装置を上方に持ち上げ材料と接触しないように後方に移動してスタート地点に戻るようになっている。
【0009】
【発明が解決しようとする課題】
ところで、上述の混合装置は、堆肥材料の混合状態によっては堆肥化の促進状態が変わるので空隙性を保ちながら均一に混合できないという問題を有する。また、加圧混合機は、家畜排せつ物と戻し堆肥とを高圧で加圧混合し、加圧によって発生する熱で材料温度の上昇と水分の蒸発を期待した装置であるが、この装置の混合方式は、物理的な加温を行って堆肥化を促進するための前処理機であって、好気性微生物による堆肥化を促進させるには混合装置を通過した後、堆積や撹拌方式による堆肥化を行わなければならなく、加圧することによって堆肥原料の空隙を減少させるなどの欠点がある。
【0010】
また、従来の開放・直線型発酵槽は発酵槽上部にシート状の覆いを掛けているが、密閉式のものはなく、臭気や換気に維持費を要し、冬期には建物屋根裏などに結露を生じることがあった。
【0011】
さらに、上述のスクープ式の切返し装置を用いた場合、装置の掻き上げ横棒と発酵槽の底面及び両壁面との間や掻き上げ横棒に堆肥材料がこびり付き、このこびり付いた堆肥材料の除去作業や清掃作業などメンテナンス上の手間が多い。また、この種の装置では撹拌が十分できず、堆肥材料が塊状(ダマ)になりやすく、戻し堆肥量が多くなってしまうという問題もある。
【0012】
また、従来の堆肥化施設では、発酵槽への材料投入に際し、混合作業を行わずに、堆肥原料をホッパに投入後、ホッパ下部スクリュ−の押し出し動作によりベルトコンベヤ等で搬送する一方、副資材としての他の材料や水分調整材もそのまま発酵槽に投入していた。その後、発酵槽に投入された堆肥材料を撹拌・切返しするが、堆肥化処理工程で堆肥材料が十分混合されていないため、塊状となったり、製造された堆肥量の40〜50%を戻し堆肥とする必要があり、堆肥化期間が長期化する傾向にあり、製造コストが高くなっていた。また、装置の撹拌方式に起因した問題として、従来のロータリー式、スクープ式などの搬送、切返し装置を使用した場合、水分が多い材料を1ヶ所に投入すると、塊状(ダマ)になりやすく、通気床上での目詰り除去が必要になったり、装置が過負荷となり、故障の原因となっていた。また、このような状況で製造された堆肥は、材料と水分調整材とのバランスが悪く、品質にバラツキがあった。
【0013】
そこで、本発明の目的は上述した従来の技術が有する問題点を解消し、コンパクトな堆肥化施設において、効率よく1次発酵、2次発酵を行い、堆肥化を進めることができるようにした堆肥化施設及び堆肥化方法を提供することにある。
【0014】
【課題を解決するための手段】
上記目的を達成するために、本発明は材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、個別に貯留可能な材料受入部と、該材料受入部から供給された前記堆肥原料と副資材とを撹拌機構で混合し、堆肥材料を得る混合槽と、長手方向に沿う複数の隔壁で区画され複数列の上下2段の空間路が並設され、下段空間路に所定配管が設けられ、上段空間路が貯留発酵路として用いられた開放・直線型発酵槽であって、該貯留発酵路の始端に前記混合槽から前記堆肥材料が供給され、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返しを行って好気性微生物活動による堆肥の1次発酵を行う1次発酵槽を備えたことを特徴とする。
【0015】
他の装置発明として、材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、個別に貯留可能な材料受入部と、該材料受入部から供給された前記堆肥原料と副資材とを撹拌機構で混合し、堆肥材料を得る混合槽と、長手方向に沿う複数の隔壁で区画され貯留発酵路と配管空間とが並設された開放・直線型発酵槽であって、該貯留発酵路の始端に前記混合槽から前記堆肥材料が供給され、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返しを行って好気性微生物活動による堆肥の1次発酵を行う1次発酵槽を備えたことを特徴とする。
【0016】
これらの装置において、前記1次発酵槽の終端から排出される1次発酵完了時の堆肥を所定量ごとに収容し、複数台が個々に移動可能に配列される水分調整可能なコンテナからなる発酵槽であって、個々のコンテナが終端部まで順次移動する間に、コンテナごとに切返しが付与されコンテナ内部で堆肥の後熟発酵を行う2次発酵槽を備えることが好ましい。
【0017】
また、前記コンテナ内は着脱自在な遮光部材で覆われて暗所が形成されることが好ましい。
【0018】
さらに、前記材料受入部と混合槽とは、高低差をつけて配置され、材料受入部で計量された各材料がシュートを介して低位置の混合槽に供給されるようにすることが好ましい。
【0019】
加えて、前記1次発酵槽は、前記上段空間路が個々に長手方向に伸縮して開閉可能な蛇腹状の屋根シートで覆われ、前記貯留発酵路の長手方向に所定間隔をあけて堆肥化状態計測手段が設置され、堆肥の発酵状態が把握できるようにすることが好ましい。
【0020】
前記1次発酵槽は、前記上段空間路の床と隔壁との取り合い部を丸面取りすることが好ましい。また、前記上段空間路の床面に、砕石が収容された網状体を敷設した余剰排水濾過層を設けることも好ましい。
【0021】
この装置における堆肥化方法発明として、材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、材料受入部において個別に貯留し、該材料受入部から混合槽に供給された前記堆肥原料と副資材とを撹拌機構で混合して堆肥材料を得、貯留発酵路の始端に前記混合槽から前記堆肥材料を供給し、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返して好気性微生物活動による堆肥の1次発酵を行い、該1次発酵槽の終端から排出される1次発酵完了時の堆肥を所定量ごとに、複数台が個々に移動可能に配列される水分調整可能なコンテナに収容し、個々のコンテナが終端部まで順次移動する間に、容器コンテナごとに切返してコンテナ内部で堆肥の後熟発酵を行うようにしたことを特徴とする。
【0022】
このとき前記1次発酵は、前記貯留発酵路内の堆肥の発酵状態を自動計測し、その結果をもとに撹拌時間、給気量、補給水分量の設定を行うようにすることが好ましい。
【0023】
【発明の実施の形態】
以下、本発明の堆肥化施設及び堆肥化方法の一実施の形態について、添付図面を参照して説明する。
図1は、本発明の堆肥化施設の全体構成を示した模式構成図である。堆肥化施設は、図1に示したように、全体として材料受入部10、混合槽20、1次発酵槽30及び2次発酵槽40とから構成され、堆肥原料は堆肥化処理プロセスの進行に伴い、各部間をベルトコンベヤ等の公知の搬送装置2により移送されるようになっている。
【0024】
材料受入部10には、堆肥材料、副資材等の各堆肥材料を種類別に受け入れ可能な複数基の受入ホッパ11が配列設置されている。牛ふん等の堆肥原料は専用コンテナ運搬車両で収集、搬入され、副資材は一般車両、産廃運搬車両等により施設に搬入される。材料受入部10の各受入ホッパ11下部には、投入される各堆肥材料と水分調整材を適量に計量する計量装置12が配備され、堆肥材料の搬入量の変動を調整することができる。
【0025】
混合槽20は内部に撹拌機構21を備え、干渉しないように回転する撹拌機構21により槽内に投入された堆肥材料等が撹拌される。この撹拌機構21は、たとえば図2各図に示したように、矩形コンクリート槽22に設置された複数本の水平回転軸23に対して側面視して十字形状に取り付けられ、棒先端が細長のスプーン状をなした撹拌棒24等からなり、これら撹拌棒24が互いに干渉しないように回転する。図3各図は撹拌機構21の変形例を示した斜視図とコンクリート槽22の平面図である。この撹拌機構21は、主軸25に対して独立して回転可能な2本の支持軸26にスクリュー撹拌翼27が固着された略フォーク状をなし、主軸25の回転、支持軸26、スクリュー撹拌翼27の回転の複合回転により図3(b)に示した円筒形状の混合槽20内でむらなく材料撹拌することができる。またスクリュー撹拌翼27はステンレス製鋼管等で構成し、鋼管内部に通気用のエア配管(図示せず)を設け、鋼管表面に配設されたエア孔から噴出する高圧エアで撹拌翼に付着した材料等を除去することが好ましい。
【0026】
本実施の形態の1次発酵槽30は、開放・直線型発酵槽を複数列配置する方式からなり、図4に示したように、下部空間31が給気管3、排水管4の配管スペースとして、上部空間32が混合された堆肥材料5の貯留発酵路33として使用される地上2段のコンクリート構造からなる。そして各貯留発酵路33を区画する隔壁34の断面の厚さ中心部分には断熱材35が挟在されている。これにより、発酵時に発熱した堆肥材料5の保温を図れるとともに、臭気処理及び換気、排水処理のメンテナンスを容易にし、省スペース化できる。また貯留発酵路33の床面33aをフラットにするとともに、床面33aと隔壁34との取合いの入隅部34aを丸面取りしている。これにより堆肥原料の残留防止を図っている。1次発酵槽30は貯留発酵路33内を堆肥5を切返しながら移送する公知の切返し装置6が走行可能なコンクリート構造であるが、現場打ちコンクリート造の他、プレキャストコンクリート製品を組み立てて構築してもよい。
【0027】
各貯留発酵路33の上部には、槽上方を覆うように、貯留発酵路33の長手方向に伸縮可能な蛇腹状の屋根シート36が設けられている。この屋根シート36によれば、槽内の堆肥の上部空間を最小限に区画でき、シートの密閉性により発酵時における発生臭気の外部漏洩防止、好気性微生物活動に必要な最低換気量の確保される。屋根シート36は、図4に示したように、逆U字形のフレーム部材37の下端が隔壁34の天端に設置されたレールガイド38上に走行可能に支持され、長手方向にフレーム部材37を移動させることで、屋根部の開閉を行うことができる。なお、屋根シート36は長手方向にかけて複数ユニットに分離でき、ユニット間を連結する連結部には発酵過程に合わせて、換気扇、水分補給用のシャワー装置、温度・水分量・pHセンサー等の計測機器39を設置することが好ましい。屋根シート36は固定構造としてもよい。屋根シート36の開閉等のため各発酵槽の上部を行き来できるように歩行路(図示せず)を設けることが好ましい。また、妻面側(長手方向端面)にメンテナンス用開口を設けることも好ましい。さらに、堆肥材料の増加に対応するため、複数の材料搬入用車両が同時に走行できる組立式スロープを発酵槽周囲に沿って構築することも好ましい。付帯設備として発酵槽上方に散水設備7を設けることが好ましい。用水としては場内雨水を利用する他、脱臭効果を期待して希釈した木酢液を使用することもできる。
【0028】
図5(a)は、1次発酵槽30の断面形状を模式的に示した断面図である。同図に示したように、貯留発酵路33の床面には余剰排水濾過層8が敷設されている。この余剰排水濾過層8は、内部に所定粒径の砕石9が充てんされた蛇カゴ等の網状体8a上にモミガラ8bを所定層厚に積層した層状をなし、堆肥5が撹拌、切返しされながら貯留発酵路33を終端に向けて移送される際に除去された余剰水分が濾過層8内を浸透流下し、下部空間31に設けられた排水管4に導かれ、1次発酵槽30外に排水される。図5(b)は貯留発酵路33の他の構成を示した部分横断面図である。同図に示したように、貯留発酵路33と配管空間とが水平位置で隣接して並設されるようになっている。この断面形状とすることにより、発酵槽の構築、配管工事、各配管類のメンテナンスが容易になるという利点がある。
【0029】
2次発酵槽40として、本実施の形態ではコンテナ41を用いている。各コンテナ41内は、2次発酵が進行できるような発酵環境にあり、図6に示したように、複数台のコンテナ41(図中、(充):堆肥が収容されているコンテナ、(空):空コンテナ)が平面状に縦横配置され、発酵経過日数を追って順次移動させ、その間にコンテナ41内で後熟発酵(2次発酵)が進行し、終端部に備えられた篩い分け装置45に排出される。この間にコンテナ内部の撹拌機構42(図7)を用いた堆肥を切返しすることができる。また、堆肥化量に応じて2次発酵槽40の配列数を増やして処理することで日産量に合わせた堆肥化処理を行うことができる。本実施の形態では、コンテナ41はプレキャストコンクリート容器で、容積10.0m程度としているが、その容積、設置コンテナ数は施設の堆肥化処理能力に応じて決定することが好ましい。
【0030】
図7は、コンテナ41の内部を示した断面図である。コンテナ41内には混合槽20内に装備された撹拌機構21に類似した撹拌機構42が装備されており、コンテナ内での堆肥切返し作業を行えるようになっている。また、コンテナ41の上部は透水性の遮光シート43で覆われて、内部の暗所状態が保持できるようになっている。これにより、堆肥中に光合成等によって珪藻類が発生するのを防止できる。なお、水分状態の調整のために図示しない散水装置により、遮光シート43をかけたままで水分供給が行える。また、コンテナ41の底部の下面には後述する横引き工法に用いるベアリング機構44が備えられている。この移動機構により、コンテナ41を、図6に示した矢印方向の移送経路に沿って容易に移動することができる。
【0031】
なお、本発明では、副資材として木質チップ、モミガラを使用している。このうち木質チップは1次発酵後あるいは2次発酵後に回収するようにした。この木質チップは、副資材として数回リサイクル使用することができる。
【0032】
以下、以上に述べた施設による堆肥化処理プロセスおよび付帯施設とその処理プロセスについて、簡単に説明する。
まず、施設外部より搬入された堆肥原料(家畜排せつ物、食品残渣等)を、各原料ごとに計量し、受け入れる。各原料は、堆肥化プロセスに必要な分量だけ使用し、余剰分は臭気発生、材料腐敗の進行等を防止した施設内サイロ等にストックしておく。この材料受入部10では臭気発生、施設汚染を防止するために、受入ホッパ11や運搬車の清掃を行う清掃装置、木質チップを製造するチッパ装置、炭化装置を設置しておくことが好ましい。なお、木質チップの回収は堆肥のC/Nの調整の効果もある。
【0033】
混合槽20における堆肥原料と水分調整材、副資材との混合において、本発明では水分調整材および副資材として、木質チップとモミガラを、堆肥原料に対して所定重量比にて混合する。堆肥原料として家畜排せつ物以外のたとえば野菜クズ等の生ゴミ、食品残渣を利用する場合は、圧搾機を通して破砕するとともに水分減量を図り、混合槽20に投入することが好ましい。また、牛ふん、食品残渣等、塩分過剰が予想される堆肥原料の場合には塩分希釈装置を経て、残存して堆肥に含有する塩分を減量することが好ましい。副資材としては、発酵最終段階での篩い分けで篩いに残存した粗大分を戻し堆肥として加えて堆肥減容化を図ることも好ましい。
【0034】
堆肥化処理は、1次処理(1次発酵)と2次処理(2次発酵)からなる処理プロセスで行う。
本発明の堆肥化処理では、1次処理としての1次発酵槽30での好気性微生物による処理(1次発酵)と、2次処理としての2次発酵槽40における後熟発酵とを連続して行うが、20日間で1次発酵槽30を通過させ、引き続き20日間で2次発酵完了させ、合計40日間で完熟堆肥化が完了する。さらに詳細な処理プロセスとして、1次発酵は好気性微生物の発酵速度に合わせ、発酵初期(初日〜7日目)は1回/日の割合で撹拌し、発酵中期(8日目〜20日目=1次発酵終期)は1回/2日の割合で撹拌し、各処理(発酵)段階に合わせ、温度・水分量・pHなど管理項目を自動計測し、計測結果をもとに水分補給量、撹拌時間、給気量を制御する。また、1次発酵槽30の上方の気積を小さくするとともに、好気性微生物の好む必要最低限の空気を換気装置で供給することにより、初期発酵時に発生するアンモニアなどの臭気放散の防止も図っている。
【0035】
後熟発酵(2次発酵)は、1日に処理する量分に見合うコンテナ構造の2次発酵槽40を縦横に複数台用意し、各コンテナに1日ごとに1次発酵完了時の堆肥を収容する。2次発酵の進行(日数経過)に合わせてコンテナを天地逆転することで堆肥の切返しを行うことができる。このコンテナ41は図5に示したように、1日ごとにその位置を移動させるが、その際、特許第2879021号に開示された横引きベアリング工法等を利用して各コンテナ41を篩い分け装置45位置まで順次移送することが好ましい。
【0036】
篩い分け装置45は、2次発酵槽40からの堆肥排出個所に設けられ、ここで堆肥を篩い分けすることにより篩い残留分を戻し堆肥とする。この段階で堆肥量を材料投入量の10重量%程度とし、完熟堆肥化を図る。
【0037】
最終的に堆肥化された材料は、ばら荷として取り扱う他、公知の袋詰め装置によって袋詰めしたり、ペレットとして成形して製品化する。一方、堆肥と炭化装置で得られた灰とをブレンドし、土壌改良材等を製造することも好ましい。
【0038】
なお、図8に示したように、施設建設地の地形を利用して、あるいは構台を構築することにより、材料受入部10と混合槽20との間に高低差を設け、その間にシュート2Sを設置し、シュート2Sに振動機等(図示せず)を取り付けて、材料受入部10の計量器12で計量された各材料を混合槽20に供給することができる。また、このとき図示しない水平ベルトコンベヤ等を供給経路中に設け、各材料受入部10ごとからの材料の供給量を効率よく調整して混合槽20に導くようにしてもよい。
【0039】
【発明の効果】
以上に述べたように、地盤面下に施設を構築しないフラット型でコンパクトな施設とすることで、市街地での運用を可能にし、建設コスト低減を図ることができる。また、施設運転面において、従来に比べ短期間で完熟堆肥製造を可能とし、原料に対する堆肥化率を十分高めることができるようにできる。さらに、収集・施設搬入→堆肥製造→製品納入までの一連の省エネ型施設と循環型システムを確立することにより、省力化を図り、計画的かつ高い衛生面での効果を奏する施設、堆肥化方法を実現することができる。
【図面の簡単な説明】
【図1】本発明による堆肥化施設の一実施の形態を示した模式構成図。
【図2】堆肥化施設の混合槽の撹拌機構の一実施の形態を示した断面図、正面図。
【図3】撹拌機構の他の実施の形態を示した斜視図、平面図。
【図4】1次発酵槽の構成例を、一部を切欠いて示した斜視図。
【図5】1次発酵槽の横断断面図。
【図6】2次発酵槽の平面配置例を示した模式平面図。
【図7】2次発酵槽のコンテナ断面図。
【図8】堆肥化施設の他の構成を示した模式構成図。
【符号の説明】
1 堆肥化施設
10 材料受入部
20 混合槽
30 1次発酵槽
40 2次発酵槽
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a composting facility and a composting method, and more particularly, to a composting facility and a composting method that can reduce the size of the facility, improve hygiene, and increase the efficiency of composting work during operation.
[0002]
[Prior art]
Various developments and improvements have been made to facilities, devices, and composting methods for "composting" processing technology that uses livestock excreta such as livestock manure.
[0003]
The open-type composting device, which is widely used as a composting method, promotes composting by aerobically decomposing and maturating livestock excrement through the material mixing process and the reversing process by transfer. There are linear, circular and elliptical (circular) devices. Among them, in the conventional linear composting apparatus, the secondary treatment (secondary fermentation) passes through the primary fermentor that performs the primary treatment, and the height of the secondary treatment (secondary fermentation) is high in a stockyard such as a compost house. Generally, it is a method of depositing to about 2 m, or extending a straight-type composting apparatus and turning it over. Moreover, as a primary fermenter of a stirring type open type linear composting apparatus, it generally has a flat area of 2 to 6 m in width and 20 to 60 m in length, and the ground is dug down to a depth of about 0.3 to 2 m. There are many concrete structures with an open top surface that are shaped like pits (see Non-Patent Document 1).
[0004]
As materials used in the composting process, there are mainly compost raw materials and auxiliary materials. As compost raw materials, the main thing is livestock excrement such as beef dung, pork dung, chicken dung, etc., and there are cases where it is handled including waste vegetables and food residues. Secondary materials are mixed with livestock excrement to increase porosity and improve air permeability, and include rice straw, rice straw, sawdust, bark, and back compost. A screw conveyor, a belt conveyor, a small mixer, a feed stirrer and the like have been modified and used as a mixing apparatus used for mixing these compost raw materials and auxiliary materials.
[0005]
Further, as described above, the composting process is generally a combination of the primary process in the primary fermenter and the secondary process (secondary fermentation) as the next process. The primary treatment is performed for the purpose of decomposing readily degradable organic substances that cause growth failure when compost material is applied to crops, and the treatment period is expected to be about 15 to 25 days. Then, the compost is stabilized by further ripening in the secondary treatment (see Non-Patent Document 1).
[0006]
The turning device installed in the primary fermenter is used to stir, mix or turn the compost raw material and auxiliary materials (hereinafter referred to as compost material) while moving straight on the rail installed on the top or side of the fermenter. And has the function of composting. Scoop type, paddle type, rotary type, and composting crane type are known as the mechanism of the turning device (see Patent Document 1). The compost material is turned over by stirring and mixing once or twice a day with a turning device that runs in the upper part of the fermenter, and is composted while being transferred little by little, or transferred to the secondary fermentation area. Reversing by replacement is performed periodically and composted.
[0007]
[Non-Patent Document 1]
Central Livestock Society, “Composting Facility Design Manual”, third edition, Central Livestock Association, March 2003, p. 33-41
[Patent Document 1]
JP 2001-206795 A [0003] others description.
[0008]
The scoop type is a system in which a scraping horizontal bar attached to a chain picks up compost material diagonally and turns it back while dropping it in the direction of travel. It is used in deep fermenters with a turnover depth of 1 m or more. ing. In the linear composting apparatus, after turning over, the scraping apparatus is lifted upward and moved rearward so as not to come into contact with the material so as to return to the starting point.
[0009]
[Problems to be solved by the invention]
By the way, the above-mentioned mixing apparatus has a problem that the composting promotion state changes depending on the mixing state of the composting material, so that uniform mixing cannot be performed while maintaining porosity. The pressure mixer is a device that pressurizes and mixes livestock excrement and return compost, and is expected to increase the material temperature and evaporate moisture with the heat generated by the pressurization. Is a pre-treatment machine that promotes composting by performing physical heating, and in order to promote composting by aerobic microorganisms, after passing through a mixing device, composting by deposition or agitation method is performed. There are drawbacks such as reducing the voids of the compost material by applying pressure.
[0010]
In addition, the conventional open / linear fermenter has a sheet-like cover on the top of the fermenter, but there is no sealed type, which requires maintenance costs for odor and ventilation. May occur.
[0011]
In addition, when the scoop type turning device described above is used, compost material is stuck between the scraping bar of the device and the bottom and both walls of the fermenter, and the scraping bar, and the removal work of the stuck compost material There are many maintenance work such as cleaning and cleaning. In addition, this type of apparatus has a problem that stirring cannot be sufficiently performed, the compost material tends to be lumpy, and the amount of returned compost increases.
[0012]
In addition, in the conventional composting facility, when the material is put into the fermenter, the composting material is put into the hopper without being mixed, and then conveyed by a belt conveyor or the like by the pushing operation of the lower hopper screw. Other materials and moisture adjusting materials were also put into the fermenter as they were. After that, the compost material put in the fermenter is agitated and turned over, but because the compost material is not sufficiently mixed in the composting process, it becomes agglomerated or returns 40-50% of the amount of compost produced. The composting period tends to be prolonged, and the production cost is high. Also, as a problem caused by the stirring method of the device, when using a conventional rotary type or scoop type conveying / turning device, if a material with a lot of moisture is put in one place, it tends to become a lump and aeration It was necessary to remove clogging on the floor, and the device was overloaded, causing failure. Further, the compost produced in such a situation has a poor balance between the material and the moisture adjusting material, and the quality varies.
[0013]
Therefore, the object of the present invention is to eliminate the problems of the conventional techniques described above, and in a compact composting facility, primary composting and secondary fermentation can be efficiently performed so that composting can proceed. It is to provide composting facilities and composting methods.
[0014]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a material receiving part capable of individually storing compost raw materials and sub-materials measured for each material and supplied from a receiving hopper, and the compost supplied from the material receiving part. A mixing tank that mixes raw materials and sub-materials with a stirring mechanism to obtain compost material, and a plurality of rows of upper and lower two-stage space paths that are partitioned by a plurality of partition walls along the longitudinal direction. Provided, and the upper space path is used as a storage fermentation path, and is an open / linear fermentation tank, the compost material is supplied from the mixing tank to the beginning of the storage fermentation path, and the compost material is transferred to the storage fermentation path. It is characterized by comprising a primary fermenter that performs a primary fermentation of compost by aerobic microbial activity by changing over a predetermined number of days in the longitudinal direction of the road and performing turnover.
[0015]
As another apparatus invention, the compost raw material and the auxiliary material measured for each material and input from the receiving hopper, the material receiving unit capable of individually storing the compost raw material and the auxiliary material supplied from the material receiving unit, Are mixed with a stirring mechanism to obtain a compost material, and an open / linear fermenter in which a storage fermentation path and a piping space are partitioned in parallel by a plurality of partition walls along the longitudinal direction. The compost material is supplied from the mixing tank to the beginning of the road, the compost material is transferred in a predetermined number of days over the longitudinal direction of the storage fermentation path, and turned over to perform primary fermentation of the compost by aerobic microbial activity 1 A secondary fermenter is provided.
[0016]
In these apparatuses, fermentation is made up of a moisture-adjustable container that accommodates a predetermined amount of compost discharged from the end of the primary fermenter for each predetermined amount and is arranged so that a plurality of units can be moved individually. It is a tank, It is preferable to provide the secondary fermenter which carries out the post-ripening fermentation of the compost | manure within a container by giving a turnover for every container, while each container moves sequentially to a termination | terminus part.
[0017]
The container is preferably covered with a removable light shielding member to form a dark place.
[0018]
Furthermore, it is preferable that the material receiving part and the mixing tank are arranged with a height difference so that each material weighed in the material receiving part is supplied to the mixing tank at a low position via the chute.
[0019]
In addition, the primary fermenter is covered with a bellows-like roof sheet that can be opened and closed by individually expanding and contracting the upper space path in the longitudinal direction, and composting at a predetermined interval in the longitudinal direction of the storage fermentation path It is preferable that a state measuring means is installed so that the fermentation state of compost can be grasped.
[0020]
It is preferable that the primary fermenter rounds off a joint portion between the floor of the upper space path and the partition wall. Moreover, it is also preferable to provide an excess drainage filtration layer in which a mesh body containing crushed stone is laid on the floor surface of the upper space path.
[0021]
As the composting method invention in this apparatus, compost raw materials and sub-materials measured for each material and fed from the receiving hopper are individually stored in the material receiving unit, and the compost supplied from the material receiving unit to the mixing tank Raw materials and auxiliary materials are mixed with a stirring mechanism to obtain a compost material, the compost material is supplied from the mixing tank to the beginning of the storage fermentation path, and the compost material is transferred in a predetermined number of days along the longitudinal direction of the storage fermentation path. In turn, turn over to perform primary fermentation of compost by aerobic microbial activity, and arrange the compost discharged at the end of the primary fermenter at the end of the primary fermentation in a plurality of units that can be moved individually The container is accommodated in a water-adjustable container, and each container container is turned over for each container container while the container is sequentially moved to the end portion, and post-ripening fermentation is performed inside the container.
[0022]
At this time, in the primary fermentation, it is preferable to automatically measure the fermentation state of the compost in the storage fermentation path, and to set the stirring time, the air supply amount, and the replenishment water amount based on the results.
[0023]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a composting facility and a composting method of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a schematic configuration diagram showing the overall configuration of the composting facility of the present invention. As shown in FIG. 1, the composting facility is composed of a material receiving unit 10, a mixing tank 20, a primary fermenter 30 and a secondary fermenter 40 as a whole, and compost raw materials are used for the progress of the composting process. Along with this, each part is transferred by a known transfer device 2 such as a belt conveyor.
[0024]
In the material receiving unit 10, a plurality of receiving hoppers 11 capable of receiving each type of compost material such as compost material and sub-material are classified and installed. Compost raw materials such as cow dung are collected and carried by a dedicated container transport vehicle, and auxiliary materials are transported to the facility by general vehicles, industrial waste transport vehicles and the like. At the lower part of each receiving hopper 11 of the material receiving unit 10, a measuring device 12 that measures an appropriate amount of each compost material and moisture adjusting material to be input is provided, and fluctuations in the amount of the compost material carried in can be adjusted.
[0025]
The mixing tank 20 includes a stirring mechanism 21 therein, and the compost material and the like charged in the tank are stirred by the stirring mechanism 21 that rotates so as not to interfere. The stirring mechanism 21 is attached in a cross shape in a side view with respect to a plurality of horizontal rotating shafts 23 installed in a rectangular concrete tank 22, for example, as shown in FIGS. It consists of a stirring rod 24 in the form of a spoon, and these stirring rods 24 rotate so as not to interfere with each other. 3 is a perspective view showing a modification of the stirring mechanism 21 and a plan view of the concrete tank 22. The stirring mechanism 21 has a substantially fork shape in which a screw stirring blade 27 is fixed to two support shafts 26 that can rotate independently of the main shaft 25, and the rotation of the main shaft 25, the support shaft 26, and the screw stirring blades. By the combined rotation of 27 rotations, the materials can be evenly stirred in the cylindrical mixing tank 20 shown in FIG. The screw stirring blade 27 is made of a stainless steel pipe or the like, provided with an air pipe (not shown) for ventilation inside the steel pipe, and attached to the stirring blade with high-pressure air ejected from an air hole disposed on the surface of the steel pipe. It is preferable to remove materials and the like.
[0026]
The primary fermenter 30 of the present embodiment has a system in which a plurality of open / linear fermenters are arranged, and as shown in FIG. 4, the lower space 31 serves as a piping space for the supply pipe 3 and the drain pipe 4. The upper space 32 is composed of a two-stage concrete structure used as a storage fermentation path 33 for the compost material 5 mixed with the upper space 32. And the heat insulating material 35 is pinched | interposed into the thickness center part of the cross section of the partition 34 which divides each storage fermentation path 33. As shown in FIG. Thereby, while keeping the heat of the compost material 5 which generate | occur | produced at the time of fermentation, the maintenance of an odor process, ventilation, and a waste_water | drain process can be made easy, and space can be saved. Further, the floor surface 33a of the storage fermentation path 33 is flattened, and the corners 34a of the engagement between the floor surface 33a and the partition wall 34 are rounded. This is intended to prevent residual compost material. The primary fermenter 30 has a concrete structure in which a known turning device 6 that transports the fertilizer 5 while turning the storage fermentation path 33 can travel, but in addition to a cast-in-place concrete structure, a precast concrete product is assembled and constructed. Also good.
[0027]
A bellows-like roof sheet 36 that can extend and contract in the longitudinal direction of the storage fermentation path 33 is provided on the upper part of each storage fermentation path 33 so as to cover the upper side of the tank. According to this roof sheet 36, the upper space of the compost in the tank can be partitioned to a minimum, and the sealing of the sheet prevents external leakage of generated odors during fermentation and ensures the minimum ventilation required for aerobic microbial activity. The As shown in FIG. 4, the roof sheet 36 is supported so that the lower end of the inverted U-shaped frame member 37 can run on a rail guide 38 installed at the top end of the partition wall 34, and the frame member 37 is supported in the longitudinal direction. By moving, the roof portion can be opened and closed. The roof sheet 36 can be separated into a plurality of units in the longitudinal direction, and the connecting portion connecting the units is a measuring device such as a ventilation fan, a shower device for hydration, a temperature / water content / pH sensor, etc., according to the fermentation process. 39 is preferably installed. The roof sheet 36 may have a fixed structure. It is preferable to provide a walking path (not shown) so that the upper part of each fermenter can be moved to open and close the roof sheet 36. It is also preferable to provide a maintenance opening on the end face side (longitudinal end face). Furthermore, in order to cope with an increase in compost material, it is also preferable to construct an assembly slope along the periphery of the fermenter that allows a plurality of material carrying vehicles to travel simultaneously. It is preferable to provide watering equipment 7 above the fermenter as ancillary equipment. As irrigation water, in addition to using in-situ rainwater, it is also possible to use a wood vinegar solution diluted in anticipation of a deodorizing effect.
[0028]
FIG. 5A is a cross-sectional view schematically showing the cross-sectional shape of the primary fermenter 30. As shown in the figure, an excess drainage filtration layer 8 is laid on the floor surface of the storage fermentation path 33. The surplus drainage filtration layer 8 is formed in a layered structure in which a rice bran 8b is laminated to a predetermined layer thickness on a net-like body 8a such as a snake basket filled with crushed stone 9 having a predetermined particle diameter, and the compost 5 is stirred and turned over Excess water removed when the storage fermentation path 33 is transferred toward the end flows down through the filtration layer 8 and is led to the drain pipe 4 provided in the lower space 31 to the outside of the primary fermentation tank 30. Drained. FIG. 5B is a partial cross-sectional view showing another configuration of the storage fermentation path 33. As shown in the figure, the storage fermentation path 33 and the piping space are arranged adjacent to each other in a horizontal position. By setting it as this cross-sectional shape, there exists an advantage that construction of a fermenter, piping construction, and maintenance of each piping become easy.
[0029]
In the present embodiment, a container 41 is used as the secondary fermenter 40. Each container 41 is in a fermentation environment where secondary fermentation can proceed. As shown in FIG. 6, a plurality of containers 41 (in the figure, (full): a container in which compost is stored, (empty ): Empty container) is arranged vertically and horizontally in a flat manner, and is moved sequentially following the number of days of fermentation, during which post-mature fermentation (secondary fermentation) proceeds, and a sieving device 45 provided at the end portion To be discharged. During this time, compost using the stirring mechanism 42 (FIG. 7) inside the container can be turned over. Moreover, the composting process according to the daily production can be performed by increasing the number of arrangements of the secondary fermenters 40 according to the composting amount. In the present embodiment, the container 41 is a precast concrete container having a volume of about 10.0 m 3 , but the volume and the number of installed containers are preferably determined according to the composting capacity of the facility.
[0030]
FIG. 7 is a cross-sectional view showing the inside of the container 41. An agitation mechanism 42 similar to the agitation mechanism 21 provided in the mixing tank 20 is provided in the container 41 so that compost turning work can be performed in the container. Moreover, the upper part of the container 41 is covered with a water-permeable light-shielding sheet 43 so that the inside dark state can be maintained. Thereby, it can prevent that diatoms generate | occur | produce by photosynthesis etc. in compost. In order to adjust the moisture state, moisture can be supplied while the light shielding sheet 43 is applied by a watering device (not shown). In addition, a bearing mechanism 44 used for a lateral pulling method described later is provided on the bottom surface of the bottom of the container 41. By this moving mechanism, the container 41 can be easily moved along the transfer path in the arrow direction shown in FIG.
[0031]
In the present invention, wood chips and rice straw are used as auxiliary materials. Of these, the wood chips were collected after the primary fermentation or after the secondary fermentation. This wood chip can be recycled several times as a secondary material.
[0032]
Hereinafter, the composting process by the facilities described above and the incidental facilities and the process will be briefly described.
First, compost raw materials (livestock excrement, food residues, etc.) brought in from outside the facility are weighed and accepted for each raw material. Use as much raw material as necessary for the composting process, and stock the surplus in a silo in the facility that prevents the generation of odor and material decay. In order to prevent odor generation and facility contamination, the material receiving unit 10 is preferably provided with a cleaning device that cleans the receiving hopper 11 and the transport vehicle, a chipper device that manufactures wood chips, and a carbonization device. The recovery of the wood chips also has an effect of adjusting the C / N of compost.
[0033]
In mixing the compost raw material, the moisture adjusting material, and the auxiliary material in the mixing tank 20, in the present invention, the wood chip and the rice bran are mixed at a predetermined weight ratio with respect to the compost raw material as the moisture adjusting material and the auxiliary material. When using raw garbage other than livestock excrement, such as vegetable waste, and food residues as composting materials, it is preferable to crush them through a squeezer and reduce the water content, and put them into the mixing tank 20. In addition, in the case of compost raw materials such as beef dung and food residues that are expected to have an excessive salt content, it is preferable to reduce the salt content remaining in the compost through a salt dilution device. As an auxiliary material, it is also preferable to reduce the amount of compost by adding the coarse portion remaining on the screen as a return compost after screening at the final stage of fermentation.
[0034]
The composting process is performed by a processing process including a primary process (primary fermentation) and a secondary process (secondary fermentation).
In the composting treatment of the present invention, the treatment with aerobic microorganisms (primary fermentation) in the primary fermentation tank 30 as the primary treatment and the post-ripening fermentation in the secondary fermentation tank 40 as the secondary treatment are continuously performed. However, it is allowed to pass through the primary fermenter 30 in 20 days, and then the secondary fermentation is completed in 20 days, and the complete ripe composting is completed in 40 days in total. As a more detailed treatment process, the primary fermentation is adjusted to the fermentation rate of the aerobic microorganism, the initial stage of fermentation (from the first day to the seventh day) is stirred once / day, and the middle stage of fermentation (from the eighth day to the 20th day). = The final stage of the first fermentation) is stirred once every two days, and the management items such as temperature, moisture content, pH, etc. are automatically measured according to each treatment (fermentation) stage, and the hydration amount is based on the measurement results. Control the agitation time and air supply. In addition, the air volume above the primary fermenter 30 is reduced and the minimum necessary air preferred by aerobic microorganisms is supplied by a ventilator to prevent odor emissions such as ammonia generated during initial fermentation. ing.
[0035]
Post-mature fermentation (secondary fermentation) prepares a plurality of secondary fermenters 40 of vertical and horizontal container structure suitable for the amount to be processed in a day, and composts at the completion of primary fermentation every day in each container Accommodate. The compost can be turned over by reversing the container upside down in accordance with the progress of secondary fermentation (elapsed days). As shown in FIG. 5, the position of the container 41 is moved every day. At that time, the container 41 is screened by using the horizontal pulling bearing method disclosed in Japanese Patent No. 2879021. It is preferable to sequentially transfer to 45 positions.
[0036]
The sieving device 45 is provided at a compost discharge point from the secondary fermenter 40, and the sieving residue is returned to compost by sieving the compost here. At this stage, the amount of compost is set to about 10% by weight of the amount of material input, and complete composting is achieved.
[0037]
The finally composted material is handled as a bulk, and is packed with a known bagging device or formed into a pellet to produce a product. On the other hand, it is also preferable to produce a soil improving material or the like by blending compost and ash obtained by a carbonization apparatus.
[0038]
In addition, as shown in FIG. 8, by using the topography of the facility construction site or by constructing a gantry, a height difference is provided between the material receiving unit 10 and the mixing tank 20, and the chute 2S is provided therebetween. It is possible to install and attach a vibrator or the like (not shown) to the chute 2S, and supply each material measured by the measuring device 12 of the material receiving unit 10 to the mixing tank 20. At this time, a horizontal belt conveyor or the like (not shown) may be provided in the supply path, and the amount of material supplied from each material receiving unit 10 may be adjusted efficiently and guided to the mixing tank 20.
[0039]
【The invention's effect】
As described above, by using a flat and compact facility that does not construct a facility under the ground surface, it is possible to operate in an urban area and to reduce the construction cost. Moreover, in terms of facility operation, it is possible to produce fully matured compost in a shorter period of time than before, and to sufficiently increase the composting rate for the raw material. In addition, the establishment of a series of energy-saving facilities and recycling systems from collection / facility delivery → compost production → product delivery to save labor, and to provide systematic and highly hygienic effects, composting methods Can be realized.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram showing an embodiment of a composting facility according to the present invention.
FIG. 2 is a cross-sectional view and a front view showing an embodiment of a stirring mechanism of a mixing tank of a composting facility.
FIG. 3 is a perspective view and a plan view showing another embodiment of the stirring mechanism.
FIG. 4 is a perspective view showing a configuration example of a primary fermenter with a part cut away.
FIG. 5 is a cross-sectional view of the primary fermenter.
FIG. 6 is a schematic plan view showing a planar arrangement example of a secondary fermenter.
FIG. 7 is a container cross-sectional view of a secondary fermenter.
FIG. 8 is a schematic configuration diagram showing another configuration of the composting facility.
[Explanation of symbols]
1 Composting facility 10 Material receiving unit 20 Mixing tank 30 Primary fermenter 40 Secondary fermenter

Claims (10)

材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、個別に貯留可能な材料受入部と、
該材料受入部から供給された前記堆肥原料と副資材とを撹拌機構で混合し、堆肥材料を得る混合槽と、
長手方向に沿う複数の隔壁で区画され複数列の上下2段の空間路が並設され、下段空間路に所定配管が設けられ、上段空間路が貯留発酵路として用いられた開放・直線型発酵槽であって、該貯留発酵路の始端に前記混合槽から前記堆肥材料が供給され、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返しを行って好気性微生物活動による堆肥の1次発酵を行う1次発酵槽を備えたことを特徴とする堆肥化施設。
A material receiving unit capable of individually storing the compost raw materials and auxiliary materials measured and input from the receiving hopper for each material,
Mixing the compost raw material and sub-material supplied from the material receiving unit with a stirring mechanism to obtain a compost material;
Open / straight fermentation where a plurality of rows of upper and lower two-stage space paths are juxtaposed with a plurality of partition walls along the longitudinal direction, a predetermined pipe is provided in the lower space path, and the upper space path is used as a storage fermentation path It is a tank, and the compost material is supplied from the mixing tank to the start end of the storage fermentation path, the compost material is transferred in a predetermined number of days over the longitudinal direction of the storage fermentation path, and is turned over to perform aerobic microbial activity. A composting facility comprising a primary fermenter for primary fermentation of compost.
材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、個別に貯留可能な材料受入部と、
該材料受入部から供給された前記堆肥原料と副資材とを撹拌機構で混合し、堆肥材料を得る混合槽と、
長手方向に沿う複数の隔壁で区画され貯留発酵路と配管空間とが並設された開放・直線型発酵槽であって、該貯留発酵路の始端に前記混合槽から前記堆肥材料が供給され、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返しを行って好気性微生物活動による堆肥の1次発酵を行う1次発酵槽を備えたことを特徴とする堆肥化施設。
A material receiving unit capable of individually storing the compost raw materials and auxiliary materials measured and input from the receiving hopper for each material,
Mixing the compost raw material and sub-material supplied from the material receiving unit with a stirring mechanism to obtain a compost material;
An open / linear fermentation tank partitioned by a plurality of partition walls along the longitudinal direction and provided with a storage fermentation path and a piping space, and the compost material is supplied from the mixing tank to the beginning of the storage fermentation path, A composting facility comprising a primary fermentor for transferring the compost material in a predetermined number of days in the longitudinal direction of the storage fermentation path and performing turnover to perform primary fermentation of compost by aerobic microbial activity.
前記1次発酵槽の終端から排出される1次発酵完了時の堆肥を所定量ごとに収容し、複数台が個々に移動可能に配列される水分調整可能なコンテナからなる発酵槽であって、個々のコンテナが終端部まで順次移動する間に、コンテナごとに切返しが付与されコンテナ内部で堆肥の後熟発酵を行う2次発酵槽を備えたことを特徴とする請求項1または請求項2に記載の堆肥化施設。It is a fermenter comprising a container capable of adjusting moisture, which contains compost discharged at the end of the primary fermentor at the end of the primary fermentation for each predetermined amount, and a plurality of units are arranged to be individually movable, The secondary fermenter is provided with a secondary fermenter that performs post-ripening fermentation of compost inside the container by turning over each container while each container sequentially moves to the end portion. The composting facility described. 前記コンテナ内は着脱自在な遮光部材で覆われて暗所が形成されたことを特徴とする請求項3に記載の堆肥化施設。The composting facility according to claim 3, wherein the container is covered with a detachable light shielding member to form a dark place. 前記材料受入部と混合槽とは、高低差をつけて配置され、材料受入部で計量された各材料がシュートを介して低位置の混合槽に供給されることを特徴とする請求項1または請求項2に記載の堆肥化施設。The material receiving part and the mixing tank are arranged with a height difference, and each material weighed in the material receiving part is supplied to the mixing tank at a low position through a chute. The composting facility according to claim 2. 前記1次発酵槽は、前記上段空間路が個々に長手方向に伸縮して開閉可能な蛇腹状の屋根シートで覆われ、前記貯留発酵路の長手方向に所定間隔をあけて堆肥化状態計測手段が設置され、堆肥の発酵状態が把握可能なことを特徴とする請求項1または請求項2に記載の堆肥化施設。The primary fermenter is covered with a bellows-like roof sheet that can be opened and closed by extending and contracting the upper space path individually in the longitudinal direction, and composting state measuring means with a predetermined interval in the longitudinal direction of the storage fermentation path The composting facility according to claim 1 or 2, wherein the fermented state of compost can be grasped. 前記1次発酵槽は、前記上段空間路の床と隔壁との取り合い部が丸面取りされたことを特徴とする請求項1または請求項2に記載の堆肥化施設。The composting facility according to claim 1 or 2, wherein the primary fermenter has a rounded chamfered portion between a floor and a partition wall of the upper space path. 前記1次発酵槽は、前記上段空間路の床面に、砕石が収容された網状体を敷設した余剰排水濾過層を設けることを特徴とする請求項1または請求項2に記載の堆肥化施設。The composting facility according to claim 1 or 2, wherein the primary fermenter is provided with an excess drainage filtration layer in which a net-like body containing crushed stone is laid on the floor surface of the upper space path. . 材料ごとに計量され受入ホッパから投入された堆肥原料と副資材とを、材料受入部において個別に貯留し、該材料受入部から混合槽に供給された前記堆肥原料と副資材とを撹拌機構で混合して堆肥材料を得、貯留発酵路の始端に前記混合槽から前記堆肥材料を供給し、該堆肥材料を前記貯留発酵路の長手方向にかけて所定日数で移し換え、切返して好気性微生物活動による堆肥の1次発酵を行い、該1次発酵槽の終端から排出される1次発酵完了時の堆肥を所定量ごとに、複数台が個々に移動可能に配列される水分調整可能なコンテナに収容し、個々のコンテナが終端部まで順次移動する間に、容器コンテナごとに切返してコンテナ内部で堆肥の後熟発酵を行うようにしたことを特徴とする堆肥化方法。The compost raw materials and sub-materials weighed for each material and fed from the receiving hopper are individually stored in the material receiving unit, and the compost raw materials and sub-materials supplied from the material receiving unit to the mixing tank are mixed with a stirring mechanism. Mixing to obtain compost material, supplying the compost material from the mixing tank to the beginning of the storage fermentation path, transferring the compost material in the longitudinal direction of the storage fermentation path in a predetermined number of days, switching back and aerobic microbial activity Composting the compost, and storing the compost that is discharged from the end of the primary fermenter at the end of the primary fermentation in a moisture-adjustable container in which multiple units are movably arranged for each predetermined amount Then, the composting method is characterized in that the container container is turned over for each container container and the post-ripening fermentation is performed inside the container while each container sequentially moves to the end portion. 前記1次発酵は、前記貯留発酵路内の堆肥の発酵状態を自動計測し、その結果をもとに撹拌時間、給気量、補給水分量の設定を行うことを特徴とする請求項9に記載の堆肥化方法。The primary fermentation automatically measures the fermentation state of the compost in the storage fermentation path, and sets the stirring time, the air supply amount, and the replenishment water amount based on the results. The composting method described.
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JP2007268493A (en) * 2006-03-31 2007-10-18 Seigu:Kk Fermentation method and apparatus
JP2008222538A (en) * 2007-03-16 2008-09-25 Clean Sanjo Kk Method of fermenting food residue
JP2009137194A (en) * 2007-12-07 2009-06-25 Jiro Sasaoka Method and apparatus for treating vegetable material
CN103980021A (en) * 2014-05-08 2014-08-13 广西力源宝科技有限公司 Three-dimensional environmentally-friendly fermentation system
CN105478443A (en) * 2015-12-23 2016-04-13 浙江大学 In-situ reduction type integrated device and treatment method for household garbage
CN107694446A (en) * 2017-09-24 2018-02-16 苏州雷度生物科技有限公司 A kind of bio-feritlizer exquisiteness type cutting stirring fermentation package mechanism
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007268493A (en) * 2006-03-31 2007-10-18 Seigu:Kk Fermentation method and apparatus
JP2008222538A (en) * 2007-03-16 2008-09-25 Clean Sanjo Kk Method of fermenting food residue
JP2009137194A (en) * 2007-12-07 2009-06-25 Jiro Sasaoka Method and apparatus for treating vegetable material
CN103980021A (en) * 2014-05-08 2014-08-13 广西力源宝科技有限公司 Three-dimensional environmentally-friendly fermentation system
CN105478443A (en) * 2015-12-23 2016-04-13 浙江大学 In-situ reduction type integrated device and treatment method for household garbage
CN107694446A (en) * 2017-09-24 2018-02-16 苏州雷度生物科技有限公司 A kind of bio-feritlizer exquisiteness type cutting stirring fermentation package mechanism
IT202100021986A1 (en) * 2021-08-17 2023-02-17 Innovaction Soc Coop INTEGRATED COMPOSTING SYSTEM WITH MECHANICAL TREATMENT AND WORMS

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