JP2005009329A - Operation control method of metering pump - Google Patents

Operation control method of metering pump Download PDF

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Publication number
JP2005009329A
JP2005009329A JP2003171570A JP2003171570A JP2005009329A JP 2005009329 A JP2005009329 A JP 2005009329A JP 2003171570 A JP2003171570 A JP 2003171570A JP 2003171570 A JP2003171570 A JP 2003171570A JP 2005009329 A JP2005009329 A JP 2005009329A
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JP
Japan
Prior art keywords
pump
inverter
flow rate
tank
constant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003171570A
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Japanese (ja)
Inventor
Takeshi Suzuki
鈴木  剛
Masanori Yabu
雅則 薮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsurumi Manufacturing Co Ltd
Original Assignee
Tsurumi Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsurumi Manufacturing Co Ltd filed Critical Tsurumi Manufacturing Co Ltd
Priority to JP2003171570A priority Critical patent/JP2005009329A/en
Publication of JP2005009329A publication Critical patent/JP2005009329A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for controlling an operation of a metering pump which does not need to provide a metering tank causing a high cost, which can conduct an accurate constant flow rate operation even corresponding to the continuous change of water level in a flow rate regulation tank, and which can prevent retention or deposition of a foreign matter in a pipe in a constant flow rate transfer of a waste water from the flow rate regulation tank to a treatment tank in a waste water treatment facility. <P>SOLUTION: The method for controlling the operation of the metering pump includes feeding back of a signal from an electromagnetic flowmeter 3 to an inverter 2 for controlling a rotational speed of a pump 1 or an external controller 4, and automatically regulating of a rotating speed so as to become a constant discharge rate beforehand set to the inverter 2 or the external controller 4 by using together the inverter 2 and the electromagnetic flowmeter 3 for actually measuring the discharge rate. Also, the method includes conducting of a cleaning operation in which the rotating speed is raised immediately after or immediately before the start of the pump 1 or only for a limited preset constant time immediately after the start or immediately before the stop. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は主として、汚水処理施設における流量調整槽から処理槽へ廃水を定量移送するために使用される、定量性ポンプの運転制御方法に関するものである。
【0002】
周知のように、汚水処理施設において流量調整槽から処理槽へ一定流量で送水することは、処理槽の負荷を一定に保ち且つ安定した処理を行う上で不可欠の要件である。しかし流量調整槽の水位は原水の流入状況により常に変動し、その変動に伴いポンプ送水量も大きく変動するため処理槽へ定量的に送水することは困難である。
【0003】
【従来の技術】
上述の問題を解消する目的で、流量調整槽と処理槽との間に計量槽と呼ばれる槽を介在させ、過大な流量は流量調整槽へ返送させるという手法は公知である(例えば、特許文献1参照)。また、別の手法として液面検出器と回転速度制御装置とをポンプに一体化させ、水位に応じてポンプ回転速度を変化させることにより、揚程の変化に関わらず略一定水量の送水を行わせようとの提案もある(例えば、特許文献2参照)。
【0004】
【特許文献1】
特開平7−241579号公報 (0004)
【特許文献2】
特開平8−109894号公報 (0009)
【0005】
【発明が解決しようとする課題】
特許文献1の手法では、ポンプの水量変動には対応できず、且つ、計量槽設置による設備コストの増大が避けられないという欠点がある。また、特許文献2の手法では、液面検出器による段階的な水位変動には対応し得るが、無段階な水位変動に対応した高精度な定量運転を行わせることができず、且つ、一定で送ろうとする水量が非常に少ない場合には配管内の流速が遅くなり、汚水中に混入している異物が排出されず配管内に滞留、堆積して詰りや悪臭の原因となるため、或る一定の流速を保つよう配管口径により規定した吐出流量以下では運転しないよう制限を設けなければならない。
【0006】
本発明の目的は、汚水処理施設おける流量調整槽から処理槽へ廃水を定量移送するについて、コスト高の要因となる計量槽の介装を不要とし、流量調整槽内の無段階な水位変動にも対応した高精度な定流量運転が可能で、且つ、配管内における異物の停留や堆積をも防止し得る、定量性ポンプの運転制御方法を提供することにある。
【0007】
【問題を解決するための手段】
本発明に係る請求項1記載の定量性ポンプの運転制御方法では、ポンプ回転速度を制御するインバータと吐出量を実測する電磁流量計とを併用し、電磁流量計からの信号を演算装置の組み込まれたインバータまたは外部制御装置にフィードバックし、前記インバータまたは外部制御装置に予め設定した吐出量一定となるよう回転速度の自動調整を行わせる。
【0008】
本発明に係る請求項2記載の定量性ポンプの運転制御方法では、ポンプ回転速度を制御するインバータと吐出量を実測する電磁流量計とを併用し、電磁流量計からの信号を演算装置の組み込まれたインバータまたは外部制御装置にフィードバックし、前記インバータまたは外部制御装置に予め設定した吐出量一定となるよう回転速度の自動調整を行わせ、且つ、ポンプ始動直後もしくは停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせ、またはポンプ始動直後および停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせる。
【0009】
【発明の実施の態様】
以下本発明の実施の態様を例示した図1ないし図5により説明をする。
【0010】
本発明定量性ポンプの運転制御方法により、汚水処理施設おける流量調整槽から処理槽へ廃水を定量移送するについては、ポンプ1の回転速度を制御するインバータ2と、吐出量を実測する電磁流量計3とが併用される。そして電磁流量計3からのアナログ信号を図1ないし図3に例示するような態様で、演算装置の組み込まれたインバータ2または外部制御装置4にフィードバックし、前記インバータ2または外部制御装置4に予め設定した吐出量一定となるようポンプ1の回転速度の自動調整を行わせることにより、流量調整槽内の無段階な水位変動にも対応した高精度な定流量運転が可能となる。流量調整槽と処理槽との間に従来のような計量槽の介装が不要となることは勿論である。
【0011】
このように回転速度を調整して定量運転を行わせても、目標とする流量が小さ過ぎる場合は配管内流速が遅くなり、汚水中の混入異物が排出されるず配管内に滞留、堆積することになる。そこでポンプ1の始動直後もしくは停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせ、または図4および図5に示すようポンプ1の始動直後および停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせることにより、異物の滞留、堆積が防止されることになる。
【0012】
【発明の効果】
本発明定量性ポンプの運転制御方法によれば、汚水処理施設おける流量調整槽から処理槽へ廃水を定量移送するについて、コスト高の要因となる計量槽の介装を不要とし、流量調整槽内の無段階な水位変動にも対応した高精度な定流量運転が可能で、且つ、配管内における異物の停留や堆積をも防止し得るという利点がある。
【図面の簡単な説明】
【図1】本発明におけるシステムブロック図であって、吐出量一定制御機能およびクリーニング運転機能がインバータ内の演算装置に組み込まれている事例を示す。
【図2】本発明におけるシステムブロック図であって、吐出量一定制御機能は外部制御装置にもたせ、クリーニング運転機能はインバータ内の演算装置に組み込まれている事例を示す。
【図3】本発明におけるシステムブロック図であって、吐出量一定制御機能およびクリーニング運転機能を外部制御装置にもたせた事例を示す。
【図4】本発明におけるポンプの運転フロー図である。
【図5】本発明におけるポンプ運転時の回転速度特性を示す線図である。
【符号の説明】
1 ポンプ
2 インバータ
3 電磁流量計
4 外部制御装置
[0001]
BACKGROUND OF THE INVENTION
The present invention mainly relates to an operation control method for a quantitative pump used for quantitatively transferring waste water from a flow rate adjustment tank to a treatment tank in a sewage treatment facility.
[0002]
As is well known, supplying water at a constant flow rate from a flow rate adjustment tank to a treatment tank in a sewage treatment facility is an indispensable requirement for keeping the load of the treatment tank constant and performing stable treatment. However, the water level in the flow adjustment tank always changes depending on the inflow of the raw water, and the pump water supply greatly fluctuates with the change, so it is difficult to quantitatively send water to the treatment tank.
[0003]
[Prior art]
In order to solve the above-mentioned problem, a technique of interposing a tank called a measuring tank between the flow rate adjusting tank and the processing tank and returning an excessive flow rate to the flow rate adjusting tank is known (for example, Patent Document 1). reference). As another method, a liquid level detector and a rotation speed control device are integrated into the pump, and the pump rotation speed is changed according to the water level, so that a substantially constant amount of water can be supplied regardless of the change in the head. There is also a proposal to do so (for example, see Patent Document 2).
[0004]
[Patent Document 1]
JP-A-7-241579 (0004)
[Patent Document 2]
JP-A-8-109894 (0009)
[0005]
[Problems to be solved by the invention]
The technique of Patent Document 1 has the disadvantages that it cannot cope with fluctuations in the amount of water in the pump, and that an increase in equipment cost due to installation of a measuring tank is inevitable. Further, in the method of Patent Document 2, although it is possible to cope with stepwise water level fluctuations by the liquid level detector, it is not possible to perform high-precision quantitative operation corresponding to stepless water level fluctuations, and constant. If the amount of water to be sent is very small, the flow rate in the pipe will be slow, and foreign matter mixed in the sewage will not be discharged and will stay and accumulate in the pipe, causing clogging and bad odor, or In order to maintain a constant flow rate, it must be restricted so that it does not operate below the discharge flow rate specified by the pipe diameter.
[0006]
The purpose of the present invention is to eliminate the need for measuring tank interposition that causes high costs for the quantitative transfer of wastewater from the flow adjustment tank to the treatment tank in the sewage treatment facility, and to provide stepless water level fluctuations in the flow adjustment tank. It is an object of the present invention to provide an operation control method for a quantitative pump that is capable of high-accuracy constant-flow operation and that can prevent foreign matter from staying and accumulating in a pipe.
[0007]
[Means for solving problems]
In the operation control method for a quantitative pump according to the first aspect of the present invention, an inverter for controlling the pump rotation speed and an electromagnetic flow meter for actually measuring the discharge amount are used together, and a signal from the electromagnetic flow meter is incorporated into the arithmetic unit. The feedback is fed back to the inverter or the external control device, and the inverter or the external control device is caused to automatically adjust the rotational speed so that the preset discharge amount is constant.
[0008]
In the operation control method of the quantitative pump according to claim 2 according to the present invention, an inverter for controlling the pump rotation speed and an electromagnetic flow meter for actually measuring the discharge amount are used in combination, and a signal from the electromagnetic flow meter is incorporated into the arithmetic unit. Is fed back to the inverter or external control device, and the inverter or external control device automatically adjusts the rotational speed so that the preset discharge amount is constant, and is set to a predetermined constant immediately after the pump starts or immediately before the stop. A cleaning operation with an increased rotational speed is performed for a limited time, or a cleaning operation with an increased rotational speed is performed for a predetermined time immediately after starting and immediately before stopping the pump.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
The embodiment of the present invention will be described below with reference to FIGS.
[0010]
According to the operation control method of the quantitative pump of the present invention, for the quantitative transfer of waste water from the flow rate adjustment tank to the treatment tank in the sewage treatment facility, the inverter 2 for controlling the rotational speed of the pump 1 and the electromagnetic flowmeter for actually measuring the discharge amount 3 is used in combination. Then, the analog signal from the electromagnetic flow meter 3 is fed back to the inverter 2 or the external control device 4 in which the arithmetic device is incorporated in the manner illustrated in FIGS. By automatically adjusting the rotational speed of the pump 1 so that the set discharge amount becomes constant, a highly accurate constant flow rate operation corresponding to stepless water level fluctuation in the flow rate adjustment tank is possible. It goes without saying that a conventional measuring tank is not required between the flow rate adjusting tank and the processing tank.
[0011]
Even if the rotation speed is adjusted in this manner and the fixed amount operation is performed, if the target flow rate is too small, the flow velocity in the pipe is slowed down, and foreign matters in the sewage are not discharged and stay in and accumulate in the pipe. It will be. Therefore, the cleaning operation is performed at a higher rotational speed for a predetermined time period immediately after the start of the pump 1 or immediately before the stop, or as shown in FIGS. 4 and 5, it is set in advance immediately after the start of the pump 1 and immediately before the stop. By performing a cleaning operation with an increased rotational speed for a certain period of time, foreign matter stays and accumulates.
[0012]
【The invention's effect】
According to the operation control method of the quantitative pump according to the present invention, the quantitative transfer of wastewater from the flow rate adjustment tank to the treatment tank in the sewage treatment facility eliminates the need for a measuring tank that causes a high cost, Therefore, there is an advantage that high-precision constant flow operation corresponding to stepless water level fluctuation is possible, and that foreign matter can be prevented from staying or accumulating in the pipe.
[Brief description of the drawings]
FIG. 1 is a system block diagram according to the present invention, showing an example in which a constant discharge amount control function and a cleaning operation function are incorporated in an arithmetic unit in an inverter.
FIG. 2 is a system block diagram according to the present invention, and shows an example in which a constant discharge amount control function is applied to an external control device, and a cleaning operation function is incorporated in an arithmetic device in an inverter.
FIG. 3 is a system block diagram according to the present invention, showing an example in which a constant discharge amount control function and a cleaning operation function are provided to an external control device.
FIG. 4 is an operation flowchart of the pump according to the present invention.
FIG. 5 is a diagram showing rotational speed characteristics during pump operation according to the present invention.
[Explanation of symbols]
1 Pump 2 Inverter 3 Electromagnetic flow meter 4 External controller

Claims (2)

ポンプ回転速度を制御するインバータと吐出量を実測する電磁流量計とを併用し、電磁流量計からの信号を演算装置の組み込まれたインバータまたは外部制御装置にフィードバックし、前記インバータまたは外部制御装置に予め設定した吐出量一定となるよう回転速度の自動調整を行わせることを特徴とする、定量性ポンプの運転制御方法。Combined use of an inverter that controls the pump rotation speed and an electromagnetic flow meter that actually measures the discharge amount, the signal from the electromagnetic flow meter is fed back to the inverter or external control device with a built-in arithmetic unit, and the inverter or external control device A method for controlling the operation of a quantitative pump, wherein the rotation speed is automatically adjusted so that a predetermined discharge amount is constant. ポンプ回転速度を制御するインバータと吐出量を実測する電磁流量計とを併用し、電磁流量計からの信号を演算装置の組み込まれたインバータまたは外部制御装置にフィードバックし、前記インバータまたは外部制御装置に予め設定した吐出量一定となるよう回転速度の自動調整を行わせ、且つ、ポンプ始動直後もしくは停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせ、またはポンプ始動直後および停止直前の予め設定された一定時間を限り回転速度を高めたクリーニング運転を行わせることを特徴とする、定量性ポンプの運転制御方法。Combined use of an inverter that controls the pump rotation speed and an electromagnetic flow meter that actually measures the discharge amount, the signal from the electromagnetic flow meter is fed back to the inverter or external control device with a built-in arithmetic unit, and the inverter or external control device The rotation speed is automatically adjusted so that the preset discharge amount is constant, and the cleaning operation is performed with the rotation speed increased immediately after starting the pump or immediately before stopping, or immediately after the pump is started. And a method for controlling the operation of the quantitative pump, wherein a cleaning operation with an increased rotational speed is performed for a predetermined time immediately before stopping.
JP2003171570A 2003-06-17 2003-06-17 Operation control method of metering pump Pending JP2005009329A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007260520A (en) * 2006-03-28 2007-10-11 Miura Co Ltd Deaerator
KR100814435B1 (en) 2006-11-20 2008-03-17 천세산업 주식회사 Metering pump using brushless dc motor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007260520A (en) * 2006-03-28 2007-10-11 Miura Co Ltd Deaerator
JP4596371B2 (en) * 2006-03-28 2010-12-08 三浦工業株式会社 Deaerator
KR100814435B1 (en) 2006-11-20 2008-03-17 천세산업 주식회사 Metering pump using brushless dc motor

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