JP2005002599A - Connection structure of joint and steel pipe - Google Patents

Connection structure of joint and steel pipe Download PDF

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Publication number
JP2005002599A
JP2005002599A JP2003164866A JP2003164866A JP2005002599A JP 2005002599 A JP2005002599 A JP 2005002599A JP 2003164866 A JP2003164866 A JP 2003164866A JP 2003164866 A JP2003164866 A JP 2003164866A JP 2005002599 A JP2005002599 A JP 2005002599A
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JP
Japan
Prior art keywords
steel pipe
joint
shaped
arc
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003164866A
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Japanese (ja)
Inventor
Hiroshi Murakami
浩 村上
Kunihiro Haseyama
國廣 長谷山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Construction Materials Corp
Hiraoka Metal Industrial Co Ltd
Original Assignee
Asahi Kasei Construction Materials Corp
Hiraoka Metal Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Construction Materials Corp, Hiraoka Metal Industrial Co Ltd filed Critical Asahi Kasei Construction Materials Corp
Priority to JP2003164866A priority Critical patent/JP2005002599A/en
Publication of JP2005002599A publication Critical patent/JP2005002599A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure of a joint and a steel pipe capable of manufacturing the joint at a low cost even if it has a complicated shape without making cutting processing by forming the joint of ductile cast iron and easily connecting the joint of the ductile cast iron having difficulty in welding to the steel pipe. <P>SOLUTION: A ring-shaped groove 4 is formed in the side circumference section of male and female joints 1 and 2 on the side connected to the steel pipe 3, a circular arc-shaped steel piece 5 is fittingly inserted in the ring-shaped groove 4, and the male and female joints 1 and 2 are combined with the steel pipe 3 by welding 6 the fittingly inserted circular arc-shaped steel piece 5 to the steel pipe 3 to form the connection structure. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、既製杭に用いられる継手の接続構造に関するものであり、詳しくはダクタイル鋳鉄製の継手と鋼管杭との接続構造に関するものである。
【0002】
【従来の技術】
従来、鋼管杭に応用されるメカニカル継手については、種々のものが提案されている。以下、メカニカル継手の代表としてネジ式継手を例として説明する。特開平7−82738号、特開平9−3875号に示されているものは、その代表的なものである。このようなネジ式メカニカル継手と鋼管杭との接続方法については、特開平10−252060号、特開2000−345558号にその一例が示されているように、ネジ式メカニカル継手と鋼管に開先を設けて溶接するか、ネジ式継手側に一体的に裏当て金を設けて開先を形成して、溶接して接続している。
【0003】
【特許文献1】
特開平7−82738号公報
【特許文献2】
特開平9−3875号公報
【特許文献3】
特開平10−252060号公報
【特許文献4】
特開2000−345558号公報
【0004】
【発明が解決しようとする課題】
しかしながら、これらの例は、ネジ式メカニカル継手の鋼材と鋼管杭が直接溶接可能である場合に実施出来るもので、鋼管と直接溶接が困難な鋼材、ダクタイル鋳鉄でネジ式メカニカル継手を作成した場合には、適用しがたいものであった。即ち、鋼管と鋳鉄を直接溶接しようとすると、溶接後の割れや変形を防止するために熱処理等の特別な処理が必要となるなどの問題があった。
【0005】
本発明は前記課題を解決するものであり、その目的とするところは、ダクタイル鋳鉄により継手を形成することで切削加工することなく複雑な形状であっても安価に継手を製造出来、溶接が困難なダクタイル鋳鉄からなる継手と鋼管とを容易に接合出来る接続構造を提案するものである。
【0006】
【課題を解決するための手段】
前記目的を達成するための本発明に係る継手と鋼管の接続構造は、ダクタイル鋳鉄により形成された継手と鋼管の接続構造であって、鋼管に接続される側の前記継手の側面外周部にリング状溝を形成し、そのリング状溝に円弧状鉄片を嵌挿し、嵌挿された円弧状鉄片と前記鋼管とを溶接することにより前記継手と前記鋼管とを一体構造としてなることを特徴とする。
【0007】
本発明は、上述の如く構成したので、継手をダクタイル鋳鉄で製作するため、切削加工によらずに複雑な形状を形成することが出来る。また、継手の側面外周部に形成したリング状溝に嵌挿された円弧状鉄片と鋼管とは容易に溶接出来るため、継手がダクタイル鋳鉄製であっても、特別な熱処理等を施すことなく鋼管と接続することが出来る。
【0008】
また、前記円弧状鉄片は内径が異なる複数種類を用意し、前記継手の側面外周部に設けられるリング状溝は前記異なる複数種類の前記円弧状鉄片の内径に対応して異なる深さをもって形成し、そのリング状溝に適合する円弧状鉄片を挿入した後、該円弧状鉄片と前記鋼管とを溶接することにより前記継手と前記鋼管とを一体構造としてなる場合には、浅いリング状溝の突出部と、深いリング状溝に嵌挿された円弧状鉄片とが当接して係合し、鋼管に接続された杭、或いは鋼管自体からなる杭に作用する回転トルクを伝達することが出来る。
【0009】
また、前記継手をネジ式継手としても容易に製造することが出来る。また、前記ネジ式継手はオスネジまたはメスネジとすることが出来る。また、本発明に係る継手と鋼管の接続構造は鋼管杭に継手を接続する際に適用することが出来る。
【0010】
【発明の実施の形態】
図により本発明に係る継手と鋼管の接続構造の一実施形態を具体的に説明する。図1は本発明に係る継手と鋼管の接続構造によって接続されたオス継手、メス継手と鋼管を示した断面図、図2はメス継手、鋼管及び円弧状鉄片の関係を示した拡大断面図、図3は図1のA−A断面図である。
【0011】
図1において、鋼管3を接続するために、外周面にオスネジ1aが形成されたオス継手1と、内周面にメスネジ2aが形成されたメス継手2はダクタイル鋳鉄によって鋳造によりネジ式継手として形成されている。オスメス継手1,2は鋳造によるため鋳型を作ってしまえば切削加工によることなく、複雑な形状をしたネジ式継手を精度良く簡単に且つ安価に製造することが出来る。
【0012】
鋼管3に接続される側のオスメス継手1,2の側面外周部には断面矩形状のリング状溝4が形成されている。本実施形態のリング状溝4は図3に示すように、内径の異なる複数種類の円弧状鉄片5のそれぞれの内径に対応して交互に異なる深さをもって形成されており、リング状溝4の円周を等分割した深いリング状溝4aと浅いリング状溝4bとが交互に配列されている。
【0013】
一方、リング状溝4の深さに対応する内径を有する円弧状鉄片5が複数種類用意されており、本実施形態では、深いリング状溝4aに対応する内径と長さを有して幅の大きい円弧状鉄片5aと、浅いリング状溝4bに対応する内径と長さを有して幅の小さい円弧状鉄片5bが用意されている。
【0014】
そして、それぞれのリング状溝4に適合する円弧状鉄片5を挿入した後、各円弧状鉄片5と鋼管3とを溶接6することによりオスメス継手1,2と鋼管3とを一体構造とすることが出来る。
【0015】
複数の円弧状鉄片5をリング状溝4に嵌挿した後は、図2に示すように、仮止め溶接7を行うことで、オスメス継手1,2のリング状溝4に円弧状鉄片5を嵌挿した状態で一部品として取り扱うことが出来る。
【0016】
鋼管3の端部とこれに対向する円弧状鉄片5の部位にはそれぞれ開先部3a,5cが設けられており、更に円弧状鉄片5の鋼管3側には、該鋼管3の内面側に伸びる裏当て部5dが形成されている。
【0017】
そして、円弧状鉄片5の裏当て部5dを鋼管3の内面側に突出した状態で開先部3a,5cを利用して円弧状鉄片5と鋼管3とを突合せ溶接6して該円弧状鉄片5と鋼管3とを接続する。
【0018】
本実施形態では、図3に示すように、円弧状鉄片5が2種類の異なる内径を有し、リング状溝4がその異なる内径に適合するように形成され、円弧状鉄片5が回転移動することがないよう交互に嵌挿されている。
【0019】
このように構成することにより、浅いリング状溝4bの突出部と、深いリング状溝4aに嵌挿された幅の大きい円弧状鉄片5aとが当接して係合し、鋼管3に杭が接続される場合や鋼管3自体が鋼管杭である場合、これ等の杭に作用する回転トルクを伝達することが出来る。
【0020】
尚、前記実施形態では、ネジ式継手として構成されたオスメス継手と、鋼管杭との接続構造について説明したが、鋼管3とオスメス継手1,2とを接続した後に鋼管3内部にコンクリートを投入し、遠心成形等によって製造される外殻鋼管を有する鋼管コンクリート杭やコンクリート柱等を製造する場合の継手と鋼管の接続構造にも適用できる。
【0021】
また、本発明は、ネジ式メカニカル継手以外の継手にも応用可能である。
【0022】
【発明の効果】
本発明は、上述の如き構成と作用とを有するので、継手をダクタイル鋳鉄で製作するため継手が安価に製造出来、切削加工によらずに複雑な形状を形成することが出来る。このため簡易にダクタイル鋳鉄を使用出来ることで各種の継手が経済的に供給出来る。
【0023】
また、ダクタイル鋳鉄という溶接が困難な継手の材質と鋼管を、直接溶接することなく接合出来るので継手の製造が簡単かつ経済的に出来る。継手の側面外周部に形成したリング状溝に嵌挿された円弧状鉄片と鋼管とは容易に溶接出来るため、継手がダクタイル鋳鉄製であっても、特別な熱処理等を施すことなく鋼管と接続することが出来る。
【0024】
また、円弧状鉄片は内径が異なる複数種類を用意し、継手の側面外周部に設けられるリング状溝は異なる複数種類の円弧状鉄片の内径に対応して異なる深さをもって形成し、そのリング状溝に適合する円弧状鉄片を挿入した後、該円弧状鉄片と鋼管とを溶接することにより継手と鋼管とを一体構造としてなる場合には、浅いリング状溝の突出部と、深いリング状溝に嵌挿された円弧状鉄片とが当接して係合し、鋼管に接続された杭、或いは鋼管自体からなる杭に作用する回転トルクを伝達することが出来る。
【図面の簡単な説明】
【図1】本発明に係る継手と鋼管の接続構造によって接続されたオス継手、メス継手と鋼管を示した断面図である。
【図2】メス継手、鋼管及び円弧状鉄片の関係を示した拡大断面図である。
【図3】図1のA−A断面図である。
【符号の説明】
1…オス継手
1a…オスネジ
2…メス継手
2a…メスネジ
3…鋼管
3a…開先部
4,4a,4b…リング状溝
5,5a,5b…円弧状鉄片
5c…開先部
5d…裏当て部
6…溶接
7…仮止め溶接
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a connection structure of a joint used for a ready-made pile, and more particularly to a connection structure of a joint made of ductile cast iron and a steel pipe pile.
[0002]
[Prior art]
Conventionally, various mechanical joints applied to steel pipe piles have been proposed. Hereinafter, a screw-type joint will be described as an example of a mechanical joint. The ones shown in Japanese Patent Application Laid-Open Nos. 7-82738 and 9-3875 are typical ones. About the connection method of such a screw type mechanical joint and a steel pipe pile, as the example is shown by Unexamined-Japanese-Patent No. 10-252060 and Unexamined-Japanese-Patent No. 2000-345558, a groove is attached to a screw type mechanical joint and a steel pipe. Welding is performed, or a backing metal is provided integrally on the threaded joint side to form a groove, and welding is performed.
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 7-82738 [Patent Document 2]
JP-A-9-3875 [Patent Document 3]
Japanese Patent Laid-Open No. 10-252060 [Patent Document 4]
Japanese Patent Laid-Open No. 2000-345558
[Problems to be solved by the invention]
However, these examples can be carried out when the steel material of the screw-type mechanical joint and the steel pipe pile can be directly welded, and when the screw-type mechanical joint is made of steel material, ductile cast iron, which is difficult to weld directly with the steel pipe. Was difficult to apply. That is, when directly welding a steel pipe and cast iron, there is a problem that a special treatment such as a heat treatment is required to prevent cracking and deformation after welding.
[0005]
The present invention solves the above-mentioned problems, and the object is to form a joint with ductile cast iron, so that the joint can be manufactured at low cost even if it has a complicated shape without cutting, and welding is difficult. We propose a connection structure that can easily join a joint made of ductile cast iron and a steel pipe.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the joint-steel pipe connection structure according to the present invention is a joint-steel pipe connection structure formed of ductile cast iron, and is connected to the outer peripheral portion of the side face of the joint connected to the steel pipe. The joint and the steel pipe are formed as an integrated structure by forming a circular groove, inserting an arc-shaped iron piece into the ring-shaped groove, and welding the inserted arc-shaped iron piece and the steel pipe. .
[0007]
Since this invention was comprised as mentioned above, since a coupling is manufactured with ductile cast iron, a complicated shape can be formed irrespective of cutting. In addition, since the arc-shaped iron pieces inserted into the ring-shaped grooves formed on the outer periphery of the joint and the steel pipe can be easily welded, even if the joint is made of ductile cast iron, the steel pipe is not subjected to special heat treatment. Can be connected.
[0008]
The arc-shaped iron pieces are prepared in a plurality of types having different inner diameters, and the ring-shaped grooves provided in the outer peripheral portion of the side surface of the joint are formed with different depths corresponding to the inner diameters of the different types of the arc-shaped iron pieces. In the case where the joint and the steel pipe are integrated by welding the arc-shaped iron piece that fits into the ring-shaped groove and then welding the arc-shaped iron piece and the steel pipe, the projection of the shallow ring-shaped groove The part and the arcuate iron piece inserted into the deep ring-shaped groove are brought into contact with each other, and the rotational torque acting on the pile connected to the steel pipe or the pile made of the steel pipe itself can be transmitted.
[0009]
Also, the joint can be easily manufactured as a threaded joint. The threaded joint may be a male screw or a female screw. Moreover, the connection structure of the joint and steel pipe which concerns on this invention can be applied when connecting a joint to a steel pipe pile.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of a joint-steel pipe connection structure according to the present invention will be specifically described with reference to the drawings. 1 is a cross-sectional view showing a male joint, a female joint and a steel pipe connected by a connection structure of a joint and a steel pipe according to the present invention, FIG. 2 is an enlarged cross-sectional view showing the relationship between the female joint, the steel pipe and the arc-shaped iron piece, 3 is a cross-sectional view taken along the line AA in FIG.
[0011]
In FIG. 1, in order to connect a steel pipe 3, a male joint 1 having a male screw 1a formed on the outer peripheral surface and a female joint 2 having a female screw 2a formed on the inner peripheral surface are formed as a screw-type joint by casting with ductile cast iron. Has been. Since the male and female joints 1 and 2 are cast, if a mold is made, a threaded joint having a complicated shape can be accurately and easily manufactured at low cost without cutting.
[0012]
A ring-shaped groove 4 having a rectangular cross section is formed in the outer peripheral portion of the side surface of the male-female joints 1 and 2 on the side connected to the steel pipe 3. As shown in FIG. 3, the ring-shaped grooves 4 of the present embodiment are formed with different depths corresponding to the inner diameters of a plurality of types of arc-shaped iron pieces 5 having different inner diameters. Deep ring-shaped grooves 4a and shallow ring-shaped grooves 4b, which are equally divided in circumference, are alternately arranged.
[0013]
On the other hand, a plurality of types of arc-shaped iron pieces 5 having an inner diameter corresponding to the depth of the ring-shaped groove 4 are prepared, and in this embodiment, the inner diameter and the length corresponding to the deep ring-shaped groove 4a have a width. A large arcuate iron piece 5a and a small arcuate iron piece 5b having an inner diameter and a length corresponding to the shallow ring-shaped groove 4b are prepared.
[0014]
And after inserting the arc-shaped iron piece 5 which fits each ring-shaped groove | channel 4, each arc-shaped iron piece 5 and the steel pipe 3 are welded 6, and the male-female joints 1 and 2 and the steel pipe 3 are made into an integral structure. I can do it.
[0015]
After the plurality of arc-shaped iron pieces 5 are inserted into the ring-shaped groove 4, as shown in FIG. 2, the arc-shaped iron pieces 5 are attached to the ring-shaped grooves 4 of the male and female joints 1 and 2 by performing temporary fixing welding 7. It can be handled as one part in the inserted state.
[0016]
Grooves 3a and 5c are provided at the end of the steel pipe 3 and the part of the arcuate iron piece 5 opposite to the end of the steel pipe 3, respectively. Further, on the steel pipe 3 side of the arcuate iron piece 5, the inner side of the steel pipe 3 is provided. An extending backing portion 5d is formed.
[0017]
Then, the arcuate iron piece 5 and the steel pipe 3 are butt welded 6 using the groove portions 3a and 5c in a state where the backing part 5d of the arcuate iron piece 5 protrudes to the inner surface side of the steel pipe 3, and the arcuate iron piece. 5 and the steel pipe 3 are connected.
[0018]
In this embodiment, as shown in FIG. 3, the arc-shaped iron piece 5 has two different inner diameters, the ring-shaped groove 4 is formed so as to conform to the different inner diameters, and the arc-shaped iron piece 5 rotates and moves. It is inserted alternately so as not to occur.
[0019]
By configuring in this way, the protruding portion of the shallow ring-shaped groove 4b and the large arcuate iron piece 5a inserted into the deep ring-shaped groove 4a are brought into contact with each other, and the pile is connected to the steel pipe 3. If the steel pipe 3 itself is a steel pipe pile, the rotational torque acting on these piles can be transmitted.
[0020]
In addition, in the said embodiment, although the connection structure of the male-female joint comprised as a screw type joint and a steel pipe pile was demonstrated, after connecting the steel pipe 3 and the male-female joints 1 and 2, concrete is thrown into the steel pipe 3 inside. The present invention can also be applied to a connection structure between a joint and a steel pipe in the case of manufacturing a steel pipe concrete pile or a concrete column having a shell steel pipe manufactured by centrifugal molding or the like.
[0021]
Moreover, this invention is applicable also to couplings other than a screw-type mechanical coupling.
[0022]
【The invention's effect】
Since the present invention has the above-described configuration and action, the joint can be manufactured with ductile cast iron, so that the joint can be manufactured at a low cost, and a complicated shape can be formed regardless of cutting. For this reason, various joints can be economically supplied by simply using ductile cast iron.
[0023]
Moreover, since the joint material and steel pipe, which are difficult to weld, such as ductile cast iron, can be joined without direct welding, the joint can be manufactured easily and economically. Arc-shaped iron pieces inserted into ring-shaped grooves formed on the outer periphery of the joint and the steel pipe can be easily welded. Therefore, even if the joint is made of ductile cast iron, it can be connected to the steel pipe without any special heat treatment. I can do it.
[0024]
Also, multiple types of arc-shaped iron pieces with different inner diameters are prepared, and the ring-shaped grooves provided on the outer peripheral portion of the side surface of the joint are formed with different depths corresponding to the inner diameters of different types of arc-shaped iron pieces, and the ring shape After inserting the arc-shaped iron piece suitable for the groove and welding the arc-shaped iron piece and the steel pipe to make the joint and the steel pipe as an integral structure, the shallow ring-shaped groove protrusion and the deep ring-shaped groove Rotating torque acting on a pile connected to the steel pipe or a pile made of the steel pipe itself can be transmitted.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a male joint, a female joint and a steel pipe connected by a joint-steel pipe connection structure according to the present invention.
FIG. 2 is an enlarged cross-sectional view showing the relationship between a female joint, a steel pipe, and an arcuate iron piece.
3 is a cross-sectional view taken along the line AA in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Male joint 1a ... Male screw 2 ... Female joint 2a ... Female screw 3 ... Steel pipe 3a ... Groove part 4, 4a, 4b ... Ring-shaped groove 5, 5a, 5b ... Arc-shaped iron piece 5c ... Groove part 5d ... Backing part 6 ... Welding 7 ... Temporary welding

Claims (5)

ダクタイル鋳鉄により形成された継手と鋼管の接続構造であって、
鋼管に接続される側の前記継手の側面外周部にリング状溝を形成し、そのリング状溝に円弧状鉄片を嵌挿し、嵌挿された円弧状鉄片と前記鋼管とを溶接することにより前記継手と前記鋼管とを一体構造としてなることを特徴とする継手と鋼管の接続構造。
A connection structure of a joint and a steel pipe formed of ductile cast iron,
By forming a ring-shaped groove on the outer peripheral side surface of the joint on the side connected to the steel pipe, inserting an arc-shaped iron piece into the ring-shaped groove, and welding the inserted arc-shaped iron piece and the steel pipe A connection structure of a joint and a steel pipe, wherein the joint and the steel pipe are integrated.
前記円弧状鉄片は内径が異なる複数種類を用意し、前記継手の側面外周部に設けられるリング状溝は前記異なる複数種類の前記円弧状鉄片の内径に対応して異なる深さをもって形成し、そのリング状溝に適合する円弧状鉄片を挿入した後、該円弧状鉄片と前記鋼管とを溶接することにより前記継手と前記鋼管とを一体構造としてなることを特徴とする請求項1に記載の継手と鋼管の接続構造。The arc-shaped iron pieces are prepared in a plurality of types having different inner diameters, and the ring-shaped grooves provided on the outer peripheral portion of the side surface of the joint are formed with different depths corresponding to the inner diameters of the different arc-shaped iron pieces, The joint according to claim 1, wherein the joint and the steel pipe are integrated with each other by welding the arc-shaped iron piece and the steel pipe after inserting the arc-shaped iron piece suitable for the ring-shaped groove. And steel pipe connection structure. 前記継手をネジ式継手としたことを特徴とする請求項1または請求項2に記載の継手と鋼管の接続構造。The joint structure according to claim 1 or 2, wherein the joint is a threaded joint. 前記ネジ式継手はオスネジまたはメスネジとしたことを特徴とする請求項3に記載の継手と鋼管の接続構造。The joint structure according to claim 3, wherein the threaded joint is a male screw or a female screw. 前記鋼管は鋼管杭からなることを特徴とする請求項1〜4のいずれか1項に記載の継手と鋼管の接続構造。The said steel pipe consists of a steel pipe pile, The connection structure of the joint and steel pipe of any one of Claims 1-4 characterized by the above-mentioned.
JP2003164866A 2003-06-10 2003-06-10 Connection structure of joint and steel pipe Pending JP2005002599A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101504886B1 (en) * 2012-11-28 2015-04-16 (주)현타 Continuos steel pipe pile with different thiknesses

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101504886B1 (en) * 2012-11-28 2015-04-16 (주)현타 Continuos steel pipe pile with different thiknesses

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