JP7265282B2 - Friction welding device and friction welding method - Google Patents

Friction welding device and friction welding method Download PDF

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JP7265282B2
JP7265282B2 JP2021192076A JP2021192076A JP7265282B2 JP 7265282 B2 JP7265282 B2 JP 7265282B2 JP 2021192076 A JP2021192076 A JP 2021192076A JP 2021192076 A JP2021192076 A JP 2021192076A JP 7265282 B2 JP7265282 B2 JP 7265282B2
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JP2022016662A (en
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拓郎 梅谷
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Hinode Ltd
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本発明は、鋳鉄製部材と鋼製部材とを摩擦圧接により接合する摩擦圧接装置および摩擦圧接方法に関する。 TECHNICAL FIELD The present invention relates to a friction welding apparatus and a friction welding method for joining a cast iron member and a steel member by friction welding.

特許文献1には、球状黒鉛変形層の形成を防止若しくは抑制して高い接合強度を得ることが記載されている。そのため、特許文献1には、球状黒鉛鋳鉄と鉄鋼材料の摩擦圧接において球状黒鉛鋳鉄の圧接面に鉄基金属材、あるいはニッケル基金属材をインサートしたことと、球状黒鉛鋳鉄と鉄鋼材料の摩擦圧接において球状黒鉛鋳鉄の圧接面を凹形状としたことと、球状黒鉛鋳鉄と鉄鋼材料の摩擦圧接において球状黒鉛鋳鉄の圧接面に鉄基金属材、あるいはニッケル基金属材をインサートすると共に球状黒鉛鋳鉄の圧接面を凹形状としたこととが記載されている。 Patent Literature 1 describes that high bonding strength is obtained by preventing or suppressing the formation of a spherical graphite deformed layer. Therefore, Patent Document 1 discloses that an iron-based metal material or a nickel-based metal material is inserted into the pressure contact surface of the spheroidal graphite cast iron in the friction welding of the spheroidal graphite cast iron and the steel material, and the friction welding of the spheroidal graphite cast iron and the steel material. In the above, the pressure contact surface of the spheroidal graphite cast iron has a concave shape; It is described that the pressure contact surface has a concave shape.

特開2002-113583号公報(要約)Japanese Unexamined Patent Application Publication No. 2002-113583 (summary)

摩擦圧接により接合強度の高い接合体を製造可能な摩擦圧接装置および摩擦圧接方法を提供する。 Provided are a friction welding apparatus and a friction welding method capable of manufacturing a joined body having high bonding strength by friction welding.

本発明の一態様は、第1の厚みで円筒状に形成された第1の円筒壁と、前記第1の円筒壁の軸方向の一端側に前記第1の厚みに相当する第1の幅で環状に形成された第1の圧接面とを有する第1の円筒状部を含む鋼製部材を把持する第1のチャック装置と、前記第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒壁と、前記第2の円筒壁の軸方向の一端側に前記第2の厚みに相当する第2の幅で環状に形成された第2の圧接面とを有する第2の円筒状部を含む鋳鉄製部材を把持する第2のチャック装置と、前記第1の圧接面が、前記第1の幅で環状に形成される第1の環状面および前記第1の環状面と連なるように形成されるバリ面に変形し、前記第2の圧接面が、前記第2の幅で環状に形成される第2の環状面に変形し、かつ、前記第1の環状面の全部および前記バリ面の少なくとも一部と、前記第2の環状面とが摩擦圧接により接合されるように、前記第1のチャック装置により把持される前記鋼製部材の前記第1の円筒状部と、前記第2のチャック装置により把持される前記鋳鉄製部材の前記第2の円筒状部とを互いに押し付ける駆動ユニットとを備える、摩擦圧接装置である。 According to one aspect of the present invention, a first cylindrical wall formed in a cylindrical shape with a first thickness and a first width corresponding to the first thickness on one end side in an axial direction of the first cylindrical wall a first chuck device for gripping a steel member including a first cylindrical portion having a first pressure contact surface formed in an annular shape with and a cylindrical portion having a second thickness greater than the first thickness; and a second pressure contact surface annularly formed with a second width corresponding to the second thickness on one axial end side of the second cylindrical wall. a second chuck device for gripping a cast-iron member including a second cylindrical portion; and a first annular surface formed annularly with the first width and the first pressure contact surface. deformed into a burr surface formed so as to be continuous with the annular surface, the second pressure contact surface deformed into a second annular surface formed annularly with the second width, and the first annular surface The first cylinder of the steel member gripped by the first chuck device such that the entire surface and at least a portion of the burr surface and the second annular surface are joined by friction welding. The friction welding apparatus comprises a drive unit that presses a shaped portion and the second cylindrical portion of the cast iron member gripped by the second chuck device against each other.

この摩擦圧接装置によれば、鋳鉄製部材および鋼製部材が接合された接合体を製造できる。上述の摩擦圧接装置で製造された接合体では、鋳鉄製部材の円筒状部の厚みが、鋼製部材の円筒状部の厚みよりも大きく、鋳鉄製部材の環状面の面積が、鋼製部材の環状面の面積よりも大きいため、鋳鉄製部材の環状面を、鋼製部材の環状面だけでなく、それと連なるバリ面にも接合できる。このため、鋳鉄製部材と鋼製部材との接合面積を、鋼製部材の環状面の面積よりも大きくすることができる。したがって、鋳鉄製部材と鋼製部材との接合強度を向上させることができる。 According to this friction welding apparatus, a joined body in which a cast iron member and a steel member are joined can be manufactured. In the joined body manufactured by the friction welding apparatus described above, the thickness of the cylindrical portion of the cast iron member is greater than the thickness of the cylindrical portion of the steel member, and the area of the annular surface of the cast iron member is larger than that of the steel member. , the annular surface of the cast iron member can be joined not only to the annular surface of the steel member, but also to the adjacent burr surface. Therefore, the joint area between the cast iron member and the steel member can be made larger than the area of the annular surface of the steel member. Therefore, the joint strength between the cast iron member and the steel member can be improved.

本発明の他の態様は、第1の厚みで円筒状に形成された第1の円筒壁と、前記第1の円筒壁の軸方向の一端側に前記第1の厚みに相当する第1の幅で環状に形成された第1の圧接面とを有する第1の円筒状部を含む鋼製部材を把持することと、前記第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒壁と、前記第2の円筒壁の軸方向の一端側に前記第2の厚みに相当する第2の幅で環状に形成された第2の圧接面とを有する第2の円筒状部を含む鋳鉄製部材を把持することと、前記第1の円筒状部と、前記第2の円筒状部とを互いに押し付けることにより、前記第1の圧接面を、前記第1の幅で環状に形成される第1の環状面および前記第1の環状面と連なるように形成されるバリ面に変形させ、前記第2の圧接面を、前記第2の幅で環状に形成される第2の環状面に変形させ、かつ、前記第1の環状面の全部および前記バリ面の少なくとも一部と、前記第2の環状面とを摩擦圧接により接合することとを含む、摩擦圧接方法である。 Another aspect of the present invention is a first cylindrical wall formed in a cylindrical shape with a first thickness, and a first cylindrical wall corresponding to the first thickness on one end side in the axial direction of the first cylindrical wall. gripping a steel member including a first cylindrical portion having a first pressing surface formed annularly with a width; and a cylindrically formed portion having a second thickness greater than the first thickness. and a second pressure contact surface annularly formed with a second width corresponding to the second thickness on one axial end side of the second cylindrical wall. By gripping a cast-iron member including a cylindrical portion and pressing the first cylindrical portion and the second cylindrical portion against each other, the first pressure contact surface is widened to the first width. and a burr surface formed so as to be continuous with the first annular surface, and the second pressure contact surface is annularly formed with the second width. a friction welding method comprising: deforming into a second annular surface; and joining the entire first annular surface and at least a portion of the flash surface to the second annular surface by friction welding. is.

本発明の他の態様は、第1の金属製部材と、前記第1の金属製部材に摩擦圧接により接合された前記第1の金属製部材よりも融点が低い第2の金属製部材とを備える接合体である。前記第1の金属製部材は、第1の厚みで円筒状に形成された第1の円筒壁であって、摩擦圧接後に残存する第1の円筒壁を有する第1の円筒状部を含む。前記第2の金属製部材は、前記第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒壁であって、摩擦圧接後に残存する第2の円筒壁を有する第2の円筒状部を含む。前記第1の円筒状部は、前記第1の円筒壁の軸方向の一端側に、前記第1の厚みに相当する第1の幅で環状に形成された第1の環状面と、摩擦圧接により生成されたバリにより前記第1の環状面と連なるように形成されたバリ面とを含む。前記第2の円筒状部は、前記第2の円筒壁の軸方向の一端側に、前記第1の円筒状部と接合された接合面を含む。前記接合面は、前記第2の厚みに相当する第2の幅で環状に形成された第2の環状面であって、前記第1の環状面の全部と前記バリ面の少なくとも一部とに接合された第2の環状面を含む。 Another aspect of the present invention includes a first metal member and a second metal member joined to the first metal member by friction welding and having a melting point lower than that of the first metal member. It is a joined body provided. The first metal member includes a first cylindrical portion having a first cylindrical wall formed in a cylindrical shape with a first thickness, the first cylindrical wall remaining after friction welding. The second metal member is a second cylindrical wall formed in a cylindrical shape with a second thickness greater than the first thickness, the second cylindrical wall having a second cylindrical wall remaining after friction welding. 2 cylinders. The first cylindrical portion is friction-welded with a first annular surface formed annularly with a first width corresponding to the first thickness on one axial end side of the first cylindrical wall. and a burr surface formed contiguously with the first annular surface by burrs produced by. The second cylindrical portion includes a joint surface joined to the first cylindrical portion on one axial end side of the second cylindrical wall. The joint surface is a second annular surface formed annularly with a second width corresponding to the second thickness, and is formed on the entire first annular surface and at least a part of the burr surface. It includes a joined second annular surface.

この接合体によれば、第2の金属製部材の円筒状部の厚みが、第1の金属製部材の円筒状部の厚みよりも大きく、第2の金属製部材の環状面の面積が、第1の金属製部材の環状面の面積よりも大きいため、第2の金属製部材の環状面を、第1の金属製部材の環状面だけでなく、それと連なるバリ面にも接合できる。このため、第2の金属製部材と第1の金属製部材との接合面積を、第1の金属製部材の環状面の面積よりも大きくすることができる。したがって、第1の金属製部材と第2の金属製部材との接合強度を向上させることができる。 According to this joined body, the thickness of the cylindrical portion of the second metal member is greater than the thickness of the cylindrical portion of the first metal member, and the area of the annular surface of the second metal member is Being larger than the area of the annular surface of the first metal member, the annular surface of the second metal member can be bonded not only to the annular surface of the first metal member, but also to the burr surface that is continuous therewith. Therefore, the bonding area between the second metal member and the first metal member can be made larger than the area of the annular surface of the first metal member. Therefore, the bonding strength between the first metal member and the second metal member can be improved.

摩擦圧接により接合強度の高い接合体を製造可能な摩擦圧接装置および摩擦圧接方法を提供できる。 INDUSTRIAL APPLICABILITY A friction welding apparatus and a friction welding method capable of manufacturing a joined body having high bonding strength by friction welding can be provided.

本発明の実施形態である接合体を用いた接合システムを示す斜視図。1 is a perspective view showing a joining system using a joining body that is an embodiment of the present invention; FIG. 接合システムを示す断面図(図1のII-II線断面図)。FIG. 2 is a cross-sectional view showing the joining system (cross-sectional view taken along the line II-II in FIG. 1); 接合体を示す斜視図。The perspective view which shows a joined body. 接合体を示す断面図(図3のIV-IV線断面図)。FIG. 3 is a cross-sectional view showing a joined body (a cross-sectional view taken along line IV-IV in FIG. 3); 接合体を示す端面図(図4のV-V線端面図)。FIG. 4 is an end view showing the joined body (end view on line VV in FIG. 4); 鋳鉄製部材と鋼製部材とを摩擦圧接により接合する前の様子を示す斜視図。FIG. 2 is a perspective view showing a state before a cast iron member and a steel member are joined by friction welding; 鋳鉄製部材と鋼製部材とを摩擦圧接により接合する前の様子を示す断面図(図6のVII-VII線断面図)。FIG. 6 is a cross-sectional view showing a state before a cast iron member and a steel member are joined by friction welding (cross-sectional view taken along line VII-VII in FIG. 6); 鋳鉄製部材と鋼製部材とを摩擦圧接により接合する様子を示す断面図。Sectional drawing which shows a mode that the member made from cast iron and the member made from steel are joined by friction welding. 鋳鉄製部材と鋼製部材とを摩擦圧接により接合した後の様子を示す斜視図。Fig. 2 is a perspective view showing a state after a cast iron member and a steel member are joined by friction welding;

図1に、本発明の実施形態である接合体1を用いた接合システム100を斜視図により示している。図2に、接合システム100を断面図(図1のII-II線断面図)により示している。接合システム100は、鋼製部材10と鋳鉄製部材20とが摩擦圧接により接合された接合体1と、隣接する接合体1同士を機械的に接続したメカニカル継手90とを備える。本実施形態の鋼製部材10は、鋼管10であり、鋳鉄製部材20は、メカニカル継手90に機械的に接続されたダクタイル鋳鉄製のコネクタ(鋳鉄製コネクタ)20である。本実施形態のメカニカル継手90は、隣接する鋳鉄製コネクタ20同士を一体的に覆う一組の半筒状カバー91a、91bと、一組の半筒状カバー91a、91b同士を不図示のボルト(締結部材)を介して締め付けるためのボルト孔(締結部)92とを含む。形状自由度の高い鋳鉄(鋳造)の特性を活かし、鋳鉄製部材20を、メカニカル継手90と機械的に接続可能な鋳鉄製コネクタ20とすることで、複数の鋼管10同士を溶接することなく接続した接合システム100を提供できる。 FIG. 1 shows a perspective view of a joint system 100 using a joint 1 that is an embodiment of the present invention. FIG. 2 shows the joining system 100 in cross-sectional view (cross-sectional view taken along line II-II in FIG. 1). The joining system 100 includes a joined body 1 in which a steel member 10 and a cast iron member 20 are joined by friction welding, and a mechanical joint 90 that mechanically connects adjacent joined bodies 1 to each other. The steel member 10 of this embodiment is a steel pipe 10 , and the cast iron member 20 is a ductile cast iron connector (cast iron connector) 20 mechanically connected to a mechanical joint 90 . The mechanical joint 90 of this embodiment includes a pair of semi-cylindrical covers 91a and 91b that integrally cover the adjacent cast iron connectors 20, and bolts (not shown) that connect the pair of semi-cylindrical covers 91a and 91b together. and a bolt hole (fastening portion) 92 for tightening via a fastening member). Making use of the characteristics of cast iron (casting) that has a high degree of freedom in shape, the cast iron member 20 is made into a cast iron connector 20 that can be mechanically connected to the mechanical joint 90, so that the plurality of steel pipes 10 can be connected without welding. A joint system 100 can be provided.

図3に、接合体1を斜視図により示している。図4に、接合体1を断面図(図3のIV-IV線断面図)により示している。図5に、接合体1を端面図(図4のV-V線端面図)により示している。図4および図5に示すように、接合体1は、鋼管10と、鋼管10に摩擦圧接により接合された鋳鉄製コネクタ20とを含む。鋼管10は、第1の厚みt1で円筒状に形成された第1の円筒状部11を含む。鋳鉄製コネクタ20は、メカニカル継手90と接続するための接続部21と、第1の厚みt1よりも大きい第2の厚みt2で円筒状に形成された第2の円筒状部22とを含み、接続部21と円筒状部22とが鋳造により一体成形されることにより形成されている。 FIG. 3 shows the joined body 1 in a perspective view. FIG. 4 shows the assembly 1 in a cross-sectional view (a cross-sectional view taken along line IV--IV in FIG. 3). FIG. 5 shows the joined body 1 in an end view (an end view taken along line VV in FIG. 4). As shown in FIGS. 4 and 5, the joint 1 includes a steel pipe 10 and a cast iron connector 20 joined to the steel pipe 10 by friction welding. The steel pipe 10 includes a first cylindrical portion 11 formed in a cylindrical shape with a first thickness t1. The cast iron connector 20 includes a connecting portion 21 for connecting to the mechanical joint 90, and a second cylindrical portion 22 formed cylindrically with a second thickness t2 larger than the first thickness t1, The connecting portion 21 and the cylindrical portion 22 are integrally formed by casting.

鋼管10の円筒状部11は、中心軸11cの方向(軸方向X)に延びた中空の円筒壁14と、円筒壁14の軸方向Xの一端(先端)に、軸方向Xの一方側X1を向くように形成された第1の変形面35とを含む。変形面35は、後述する第1の圧接面15(図7参照)が摩擦圧接により変形したものであり、第1の厚みt1に相当する、すなわちt1と同距離の第1の幅w1で円環状に形成された第1の環状面31(図5に示す仮想的な点線L1およびL2に挟まれた領域)と、摩擦圧接により生成されたバリ39により環状面31の外周側および内周側に連なるように形成されたバリ面32とを含む。 The cylindrical portion 11 of the steel pipe 10 has a hollow cylindrical wall 14 extending in the direction of the central axis 11c (axial direction X), and one end (tip) of the cylindrical wall 14 in the axial direction X is provided on one side X1 in the axial direction X. and a first deformation surface 35 formed to face the . The deformed surface 35 is a first pressure contact surface 15 (see FIG. 7) deformed by friction welding, which will be described later. The first annular surface 31 formed in an annular shape (the area sandwiched between imaginary dotted lines L1 and L2 shown in FIG. 5) and the burrs 39 generated by friction welding make the outer peripheral side and the inner peripheral side of the annular surface 31 and a burr surface 32 formed so as to be continuous with.

バリ面32は、円筒状部11の外周側に円環状に形成された外周側環状バリ面32a(図5に示す仮想的な点線L1よりも外周側の領域)と、円筒状部11の内周側に円環状に形成された内周側環状バリ面32b(図5に示す仮想的な点線L2よりも内周側の領域)とを含む。本実施形態のバリ39は、尖ったバリ先端39eが軸方向Xの他方側X2を向くように、すなわち圧接方向とは反対側を向くように反り返ったカール状部39cを含む。なお、外周側環状バリ面32aは、バリ39のカール状部39cが除去(バリ取り加工)された形態となっている。 The burr surface 32 consists of an outer circumferential annular burr surface 32a (a region on the outer circumferential side of the virtual dotted line L1 shown in FIG. 5) formed in an annular shape on the outer circumferential side of the cylindrical portion 11, and an inner peripheral annular burr surface 32b formed in an annular shape on the peripheral side (an area on the inner peripheral side of the imaginary dotted line L2 shown in FIG. 5). The burr 39 of this embodiment includes a curled portion 39c that is bent so that a sharp burr tip 39e faces the other side X2 in the axial direction X, that is, faces the opposite side to the pressure contact direction. The outer peripheral annular burr surface 32a has a shape in which the curled portion 39c of the burr 39 has been removed (deburring process).

鋳鉄製コネクタ20の円筒状部22は、中心軸22cの方向(軸方向Y)に延びた中空の円筒壁24と、円筒壁24の軸方向Yの一端(先端)に、軸方向Yの一方側Y1を向くように形成された第2の変形面45とを含む。変形面45は、後述する第2の圧接面25(図7参照)が摩擦圧接により変形したものであり、鋼製部材10の円筒状部11に接合された接合面45jを含む。本実施形態では、変形面45の全部が接合面45jとなっているが、変形面45の一部が接合面45jとなっていてもよい。 The cylindrical portion 22 of the cast-iron connector 20 includes a hollow cylindrical wall 24 extending in the direction of the central axis 22c (axial direction Y) and one end (tip) of the cylindrical wall 24 in the axial direction Y. and a second deformation surface 45 formed to face the side Y1. The deformed surface 45 is a second pressure contact surface 25 (see FIG. 7) deformed by friction welding, and includes a joint surface 45j joined to the cylindrical portion 11 of the steel member 10. FIG. In the present embodiment, the entire deformation surface 45 is the joint surface 45j, but part of the deformation surface 45 may be the joint surface 45j.

接合面45jは、第2の厚みt2に相当する、すなわちt2と同距離の第2の幅w2で円環状に形成された第2の環状面41を含む。環状面41は、環状面31の全部と、外周側環状バリ面32aの全部と、内周側環状バリ面32bの一部とに接合されている(図5に示す仮想的な一点鎖線L3よりも外周側の領域に接合されている)。 The joint surface 45j includes a second annular surface 41 annularly formed with a second width w2 corresponding to the second thickness t2, that is, the same distance as t2. The annular surface 41 is joined to the entire annular surface 31, the entire outer peripheral annular burr surface 32a, and a portion of the inner peripheral annular burr surface 32b (as seen from the virtual dashed line L3 in FIG. 5). is also joined to the outer peripheral region).

この接合体1によれば、鋳鉄製コネクタ20の円筒状部22の厚みt2が、鋼管10の円筒状部11の厚みt1よりも大きく、鋳鉄製コネクタ20の環状面41の面積が、鋼管10の環状面31の面積よりも大きい。したがって、鋳鉄製コネクタ20の環状面41を、鋼管10の環状面31だけでなく、それに連なる外周側環状バリ面32aおよび内周側環状バリ面32bにも接合できる。このため、鋳鉄製コネクタ20と鋼管10との接合面45jの面積(接合面積)を、鋼管10の環状面31の面積よりも大きくすることができる。したがって、鋳鉄製コネクタ20と鋼管10との接合強度を向上させることができる。 According to this joined body 1, the thickness t2 of the cylindrical portion 22 of the cast-iron connector 20 is greater than the thickness t1 of the cylindrical portion 11 of the steel pipe 10, and the area of the annular surface 41 of the cast-iron connector 20 is equal to that of the steel pipe 10. is larger than the area of the annular surface 31 of the . Therefore, the annular surface 41 of the cast iron connector 20 can be joined not only to the annular surface 31 of the steel pipe 10, but also to the outer annular burr surface 32a and the inner annular burr surface 32b connected thereto. Therefore, the area (bonding area) of the joint surface 45j between the cast iron connector 20 and the steel pipe 10 can be made larger than the area of the annular surface 31 of the steel pipe 10 . Therefore, the joint strength between the cast iron connector 20 and the steel pipe 10 can be improved.

図3および図4に示すように、鋳鉄製コネクタ20は、鋳造により表面全体を覆うように形成されたザラザラとした質感の鋳肌面20sと、円筒状部22の外周側の鋳肌面20sの全部を平滑にすることにより、摩擦圧接後に接合面45jに連なった(接した)状態で残存する外周側平滑面(第1の外周側平滑面)46と、円筒状部22の内周側の鋳肌面20sの全部を平滑にすることにより、摩擦圧接後に接合面45jに連なった(接した)状態で残存する内周側平滑面47とを含む。鋳肌面20sは、酸化物等の不純物が含まれる鋳肌(黒皮)を剥がすことなく、鋳造したまま(未加工のまま)のザラザラとした質感を残した面である。本実施形態では、外周側平滑面46は、円筒状部22の外周面22aに沿って円周方向に切れ目なく連続的に形成されており、内周側平滑面47は、円筒状部22の内周面22bに沿って円周方向に切れ目なく連続的に形成されている。外周側平滑面46と内周側平滑面47とは、互いに第2の厚みt2に相当する距離を隔てて配置されている。 As shown in FIGS. 3 and 4, the cast-iron connector 20 has a rough casting surface 20s formed by casting to cover the entire surface, and a casting surface 20s on the outer peripheral side of the cylindrical portion 22. By smoothing the entire of, the outer peripheral side smooth surface (first outer peripheral side smooth surface) 46 remaining in a state of being connected (contacted) with the joint surface 45j after friction welding, and the inner peripheral side of the cylindrical portion 22 By smoothing the entire casting surface 20s, the inner peripheral side smooth surface 47 remains connected (in contact with) the joint surface 45j after friction welding. The casting surface 20s is a surface that retains a rough texture as cast (unprocessed) without peeling off the casting surface (black scale) containing impurities such as oxides. In this embodiment, the outer peripheral smooth surface 46 is continuously formed in the circumferential direction along the outer peripheral surface 22 a of the cylindrical portion 22 , and the inner peripheral smooth surface 47 is formed along the outer peripheral surface 22 a of the cylindrical portion 22 . It is formed continuously without a break in the circumferential direction along the inner peripheral surface 22b. The outer smooth surface 46 and the inner smooth surface 47 are spaced apart from each other by a distance corresponding to the second thickness t2.

鋳鉄製コネクタ20は、さらに、接続部21の外周側の鋳肌面20sのうち、接合対象である鋼管10の側に近接した一部を平滑にすることにより、第1の外周側平滑面46に隣接して配置された外周側平滑面(第2の外周側平滑面)48を含む。外周側平滑面48は、鋳鉄製コネクタ20の軸方向Yの他方側Y2の先端に位置する接続部21の端面21eよりも、軸方向Yの一方側Y1の先端に位置する円筒状部22の変形面45に近接した位置に配置されている。本実施形態の外周側平滑面48は、中心軸22cに対して真円状に形成されている。 In the cast iron connector 20, a part of the cast surface 20s on the outer peripheral side of the connection portion 21, which is close to the steel pipe 10 to be joined, is further smoothed to form a first outer peripheral smooth surface 46. and an outer smooth surface (second outer smooth surface) 48 located adjacent to the . The outer peripheral smooth surface 48 is closer to the cylindrical portion 22 located at the tip of the one side Y1 in the axial direction Y than the end face 21e of the connection portion 21 located at the tip of the other side Y2 in the axial direction Y of the cast iron connector 20. It is arranged at a position close to the deformation surface 45 . The outer peripheral side smooth surface 48 of this embodiment is formed in a perfect circle with respect to the central axis 22c.

この接合体1によれば、鋳鉄製コネクタ20の円筒状部22が、摩擦圧接後に接合面45jに連なった(接した)状態で残存する外周側平滑面46および内周側平滑面47を含むため、鋳肌面20sが接合面45jに接触した状態となることを防止できる。このため、鋳肌面20sに含まれる不純物が、当該鋳肌面20sを介して接合面45jに混入していることはない。したがって、接合面45jに不純物が混入することに伴い接合が阻害され、接合強度が低下することを確実に防止できる。 According to this joined body 1, the cylindrical portion 22 of the cast-iron connector 20 includes the outer peripheral smooth surface 46 and the inner peripheral smooth surface 47 that remain connected (in contact with) the joint surface 45j after friction welding. Therefore, it is possible to prevent the casting surface 20s from coming into contact with the joint surface 45j. Therefore, impurities contained in the casting surface 20s do not enter the joint surface 45j through the casting surface 20s. Therefore, it is possible to reliably prevent the deterioration of the bonding strength due to the hindrance of the bonding due to the impurities mixed into the bonding surface 45j.

さらに、この接合体1によれば、外周側平滑面46が接合面45jに接しているため、鋳鉄製コネクタ20の外周側平滑面46と鋼管10の外周面11aとが接合面45jを介して連なっている。鋼管10の外周面11aは光沢のある平滑面11aであるため、接合面45jは、美観(美感)が共通または類似する平滑面46および平滑面11aにより挟まれる。したがって、接合面45jを目立ちにくくすることにより、ユーザーに接合面45jが視認(認識)されにくい異種材料接合体1を提供できる。また、外周側平滑面48が外周側平滑面46に隣接配置されているため、美観の統一感を一層向上できる。 Furthermore, according to this joined body 1, since the outer peripheral smooth surface 46 is in contact with the joint surface 45j, the outer smooth surface 46 of the cast iron connector 20 and the outer peripheral surface 11a of the steel pipe 10 are connected through the joint surface 45j. are connected. Since the outer peripheral surface 11a of the steel pipe 10 is a glossy smooth surface 11a, the joint surface 45j is sandwiched between the smooth surface 46 and the smooth surface 11a that have a common or similar appearance (beauty). Therefore, by making the joint surface 45j inconspicuous, it is possible to provide the dissimilar material joined body 1 in which the joint surface 45j is difficult for a user to visually recognize (recognize). In addition, since the outer smooth surface 48 is arranged adjacent to the outer smooth surface 46, it is possible to further improve the uniformity of appearance.

図6~図9に、鋳鉄製コネクタ20と鋼管10とを摩擦圧接により接合する例を示している。図6は、鋳鉄製コネクタ20と鋼管10とを摩擦圧接により接合する前の様子を示す斜視図、図7は、鋳鉄製コネクタ20と鋼管10とを摩擦圧接により接合する前の様子を示す断面図(図6のVII-VII線断面図)、図8は、鋳鉄製コネクタ20と鋼管10とを摩擦圧接により接合する様子を示す断面図、図9は、鋳鉄製コネクタ20と鋼管10とを摩擦圧接により接合した後の様子を示す断面図である。 6 to 9 show an example of joining the cast iron connector 20 and the steel pipe 10 by friction welding. FIG. 6 is a perspective view showing a state before the cast-iron connector 20 and the steel pipe 10 are joined by friction welding, and FIG. 7 is a cross-sectional view showing a state before the cast-iron connector 20 and the steel pipe 10 are joined by friction welding. 8 is a sectional view showing how the cast iron connector 20 and the steel pipe 10 are joined by friction welding, and FIG. 9 is a sectional view showing the cast iron connector 20 and the steel pipe 10. FIG. 4 is a cross-sectional view showing a state after joining by friction welding;

図6および図7に示すように、鋼管10の円筒状部11は、円筒壁14の軸方向Xの一端に、第1の厚みt1に相当する第1の幅w1で円環状に形成された第1の圧接面15を含む。鋳鉄製コネクタ20の円筒状部22は、円筒壁24の軸方向Yの一端に、第2の厚みt2に相当する第2の幅w2で円環状に形成された第2の圧接面25を含む。 As shown in FIGS. 6 and 7, the cylindrical portion 11 of the steel pipe 10 is annularly formed at one end of the cylindrical wall 14 in the axial direction X with a first width w1 corresponding to the first thickness t1. It includes a first pressure contact surface 15 . The cylindrical portion 22 of the cast-iron connector 20 includes a second pressure contact surface 25 formed in an annular shape with a second width w2 corresponding to the second thickness t2 at one end of the cylindrical wall 24 in the axial direction Y. .

図7に示すように、鋼管10は、外周面11aがチャック装置50により把持され、鋳鉄製コネクタ20は、外周側平滑面(第2の外周側平滑面)48がチャック装置60により把持される。これにより、鋼管10と鋳鉄製コネクタ20とは、圧接面15と圧接面25とが互いに向かい合うように、同軸上に(中心軸11cと中心軸22cとが一致するように)配置される。 As shown in FIG. 7, the outer peripheral surface 11a of the steel pipe 10 is gripped by a chuck device 50, and the cast iron connector 20 is gripped by a chuck device 60 at the outer peripheral smooth surface (second outer smooth surface) 48. . As a result, the steel pipe 10 and the cast iron connector 20 are arranged coaxially (so that the central axis 11c and the central axis 22c are aligned) so that the pressure contact surface 15 and the pressure contact surface 25 face each other.

次に、図8に示すように、円筒状部22を不図示の回転駆動ユニットにより中心軸22cの周りに高速回転させた状態で、円筒状部11を不図示の駆動ユニットにより円筒状部22に向けて移動させ、圧接面15を圧接面25に押し付ける(押し当てる)際に発生する摩擦熱を利用して、円筒状部11と円筒状部22とを接合する。具体的には、円筒状部22の回転速度、圧接面25に対する圧接面15の押圧力(ヒーティング圧力)、摩擦時間等のパラメータを制御することにより、圧接時の摩擦熱による接合部温度が鋳鉄製コネクタ20の融点以上で鋼管10の融点以下となるように制御する。これにより、鋳鉄製コネクタ20の圧接面25は、摩擦熱によりその殆どが溶融することで、飛散しながら消失(Y方向の他方側Y2に後退)し、鋼管10の圧接面15は、その殆どが溶融することなく、軟化しながらバリ39を生成する(塑性変形する)。 Next, as shown in FIG. 8, the cylindrical portion 11 is rotated by a drive unit (not shown) while the cylindrical portion 22 is rotated at high speed around the central axis 22c by a drive unit (not shown). , and the cylindrical portion 11 and the cylindrical portion 22 are joined using frictional heat generated when the pressure contact surface 15 is pressed against the pressure contact surface 25 . Specifically, by controlling parameters such as the rotation speed of the cylindrical portion 22, the pressing force (heating pressure) of the pressure contact surface 15 against the pressure contact surface 25, and the friction time, the joint temperature due to the frictional heat during pressure welding is reduced. Control is performed so that the melting point of the cast iron connector 20 or higher and the steel pipe 10 melting point or lower. As a result, most of the pressure contact surface 25 of the cast iron connector 20 melts due to the frictional heat, disappears while scattering (retreats to the other side Y2 in the Y direction), and most of the pressure contact surface 15 of the steel pipe 10 melts. generates burrs 39 while softening without being melted (plastically deformed).

適当なタイミングで円筒状部22の回転と円筒状部11の押圧(加圧)とをそれぞれ停止すると、図9に示すように、円筒状部22の圧接面25が変形面45へと変形し、円筒状部11の圧接面15が変形面35へと変形し、変形面45と変形面35とが接合される。本例では、変形面45の全部が変形面35に接合されており、変形面45が接合面45jとなっている。これにより、変形面45の環状面41と、変形面35の環状面31の全部、外周側環状バリ面32aの一部および内周側環状バリ面32bの一部とが接合された接合体が得られ、必要に応じて、外周側のカール状部39cをバリ取り加工することにより、図3および図4に示す接合体1を提供できる。なお、上記は一例であり、摩擦圧接の方法はこれに限定されない。 When the rotation of the cylindrical portion 22 and the pressing (pressurization) of the cylindrical portion 11 are stopped at appropriate timing, the pressure contact surface 25 of the cylindrical portion 22 is deformed into a deformation surface 45 as shown in FIG. , the pressure contact surface 15 of the cylindrical portion 11 is deformed into the deformation surface 35, and the deformation surface 45 and the deformation surface 35 are joined. In this example, the deformation surface 45 is entirely joined to the deformation surface 35, and the deformation surface 45 serves as a joint surface 45j. As a result, a bonded body in which the annular surface 41 of the deformable surface 45, the entire annular surface 31 of the deformable surface 35, a portion of the outer circumferential annular burr surface 32a, and a portion of the inner circumferential annular burr surface 32b are bonded. The bonded body 1 shown in FIGS. 3 and 4 can be provided by deburring the curled portion 39c on the outer peripheral side as necessary. The above is just an example, and the method of friction welding is not limited to this.

本例では、鋳鉄製コネクタ20と鋼管10との融点の違いを利用し、鋼管10を溶融させず塑性変形させ、鋳鉄製コネクタ20に比べて鋼管10のバリ39を拡大生成させるとともに、予め、鋳鉄製コネクタ20の円筒状部22の厚みt2を、鋼管10の円筒状部11の厚みt1よりも大きく設定している。これにより、少なくとも厚みt2に相当する幅w2の環状面41を、厚みt1に相当する幅w1の環状面31とその外側に生成されるバリ面32とに接合できる。すなわち、バリ面32を接合面45jの一部として利用することで、接合面積を効率的に増大させている。したがって、鋼管10の円筒状部11の厚みt1を大きくすることなく、鋳鉄製コネクタ20の円筒状部22の厚みt2だけを大きくすることにより、効率よく低コストに接合強度の向上を図ることができる。なお、円筒状部11および円筒状部22のサイズの一例は、円筒状部11の厚みt1が5mm、円筒状部22の厚みt2が7mmであり、円筒状部22と円筒状部11との肉厚比(t2/t1)は1.4である。肉厚比は上記に限定されないが、摩擦圧接後の変形面45と変形面35との面積差に伴う接合部断面の急変等に起因する接合強度の低下を防止するためには、肉厚比は2.0以下であることが好ましく、1.8以下であることがさらに好ましく、1.6以下であることがさらに好ましい。 In this example, the difference in the melting point between the cast iron connector 20 and the steel pipe 10 is used to plastically deform the steel pipe 10 without melting it, thereby generating an enlarged burr 39 on the steel pipe 10 compared to the cast iron connector 20. The thickness t2 of the cylindrical portion 22 of the cast iron connector 20 is set larger than the thickness t1 of the cylindrical portion 11 of the steel pipe 10 . As a result, the annular surface 41 having a width w2 corresponding to at least the thickness t2 can be joined to the annular surface 31 having a width w1 corresponding to the thickness t1 and the burr surface 32 generated outside thereof. That is, by using the burr surface 32 as a part of the joint surface 45j, the joint area is efficiently increased. Therefore, by increasing only the thickness t2 of the cylindrical portion 22 of the cast iron connector 20 without increasing the thickness t1 of the cylindrical portion 11 of the steel pipe 10, it is possible to improve the joint strength efficiently and at low cost. can. An example of the size of the cylindrical portion 11 and the cylindrical portion 22 is that the thickness t1 of the cylindrical portion 11 is 5 mm and the thickness t2 of the cylindrical portion 22 is 7 mm. The thickness ratio (t2/t1) is 1.4. The thickness ratio is not limited to the above. is preferably 2.0 or less, more preferably 1.8 or less, even more preferably 1.6 or less.

また、本例では、チャック装置60により、接続部21の端面21eよりも円筒状部22の変形面45の側に近接配置された外周側平滑面48が把持されるため、回転振動に伴う円筒状部22の軸ブレを抑制しやすい。したがって、圧接面15が圧接面25の外側にはみ出た(位置ずれした)状態で当たらないように、すなわち円環状の圧接面15が円環状の圧接面25の内側に確実に当たった状態で摩擦圧接をすることができる。さらに、チャック装置60が真円状に形成された平滑面48を把持するため、円筒状部22の中心軸22cと円筒状部11の中心軸11cとの軸合わせ(芯出し)を容易に精度よく行うことができる。したがって、環状面41と、環状面31の全部、外周側環状バリ面32aの一部および内周側環状バリ面32bの一部とを確実に接合することができる。 In addition, in this example, since the chuck device 60 grips the outer peripheral smooth surface 48 that is arranged closer to the deformation surface 45 side of the cylindrical portion 22 than the end surface 21e of the connecting portion 21, the cylindrical portion 48 is Shaking of the shaft of the shaped portion 22 is easily suppressed. Therefore, the pressure contact surface 15 does not come into contact with the pressure contact surface 25 in a protruded (displaced) state. It can be pressure welded. Furthermore, since the chuck device 60 grips the smooth surface 48 formed in a perfect circle, the alignment (centering) between the central axis 22c of the cylindrical portion 22 and the central axis 11c of the cylindrical portion 11 can be easily performed with accuracy. can do well. Therefore, the annular surface 41, the entire annular surface 31, a portion of the outer annular burr surface 32a, and a portion of the inner annular burr surface 32b can be reliably joined.

以下、この明細書および図面から抽出される特徴の例を示す。本発明の一態様は、鋳造により形成されたザラザラとした質感の鋳肌面を有する鋳鉄製部材と、鋳鉄製部材に摩擦圧接により接合された鋼製部材とを備える接合体である。鋼製部材は、第1の厚みで円筒状に形成された第1の円筒状部を含み、鋳鉄製部材は、第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒状部を含む。第1の円筒状部は、第1の厚みに相当する第1の幅で環状に形成された第1の環状面と、摩擦圧接により生成されたバリにより第1の環状面と連なるように形成されたバリ面とを含み、第2の円筒状部は、第1の円筒状部に接合された接合面を含む。接合面は、第2の厚みに相当する第2の幅で環状に形成された第2の環状面であって、第1の環状面の全部とバリ面の少なくとも一部とに接合された第2の環状面を含む。 The following are examples of features that can be extracted from the specification and drawings. One aspect of the present invention is a joined body comprising a cast-iron member having a rough casting surface formed by casting and a steel member joined to the cast-iron member by friction welding. The steel member includes a first cylindrical portion formed cylindrically with a first thickness, and the cast iron member includes a second cylindrically formed portion with a second thickness greater than the first thickness. including the cylindrical part of The first cylindrical portion is formed to be connected to the first annular surface by a first annular surface having a first width corresponding to a first thickness and a burr generated by friction welding. and the second cylindrical portion includes a mating surface bonded to the first cylindrical portion. The bonding surface is a second annular surface formed annularly with a second width corresponding to the second thickness, and is bonded to the entire first annular surface and at least part of the burr surface. It contains two annular faces.

この接合体によれば、鋳鉄製部材の円筒状部の厚みが、鋼製部材の円筒状部の厚みよりも大きく、鋳鉄製部材の環状面の面積が、鋼製部材の環状面の面積よりも大きいため、鋳鉄製部材の環状面を、鋼製部材の環状面だけでなく、それと連なるバリ面にも接合できる。このため、鋳鉄製部材と鋼製部材との接合面積を、鋼製部材の環状面の面積よりも大きくすることができる。したがって、鋳鉄製部材と鋼製部材との接合強度を向上させることができる。 According to this joined body, the thickness of the cylindrical portion of the cast iron member is greater than the thickness of the cylindrical portion of the steel member, and the area of the annular surface of the cast iron member is greater than the area of the annular surface of the steel member. is large, the annular surface of the cast iron member can be joined not only to the annular surface of the steel member, but also to the adjacent burr surface. Therefore, the joint area between the cast iron member and the steel member can be made larger than the area of the annular surface of the steel member. Therefore, the joint strength between the cast iron member and the steel member can be improved.

第2の円筒状部は、外周側の鋳肌面の一部を平滑にすることにより、摩擦圧接後に接合面に連なった状態で残存する外周側平滑面を含むことが好ましい。酸化物等の不純物を含む鋳肌面を除去した外周側平滑面が、接合面に連なった状態で残存しているため、接合面に不純物が混入している確率を低減できる。このため、外周側平滑面は、第2の円筒状部の周方向に連続的に形成されていることがさらに好ましい。鋳鉄製部材の円筒状部の外周側から、接合面に不純物が混入している確率をさらに低減できる。したがって、接合面に不純物が混入することに伴い接合が阻害され、接合強度が低下することを抑制できる。 It is preferable that the second cylindrical portion include an outer peripheral smooth surface that remains connected to the joint surface after friction welding by smoothing a part of the casting surface on the outer peripheral side. Since the outer smooth surface from which the casting surface containing impurities such as oxides has been removed remains connected to the joint surface, it is possible to reduce the probability that impurities are mixed into the joint surface. For this reason, it is more preferable that the outer peripheral side smooth surface is formed continuously in the circumferential direction of the second cylindrical portion. It is possible to further reduce the probability that impurities are mixed into the joint surface from the outer peripheral side of the cylindrical portion of the cast iron member. Therefore, it is possible to suppress the deterioration of the bonding strength due to the hindrance of bonding due to the contamination of the bonding surfaces with impurities.

第2の円筒状部は、内周側の鋳肌面の一部を平滑にすることにより、摩擦圧接後に接合面に連なった状態で残存する内周側平滑面を含むことが好ましい。鋳肌面を除去した内周側平滑面が、接合面に連なった状態で残存しているため、接合面に不純物が混入している確率を低減できる。このため、内周側平滑面は、第2の円筒状部の周方向に連続的に形成されていることがさらに好ましい。鋳鉄製部材の円筒状部の内周側から、接合面に不純物が混入している確率をさらに低減できる。 It is preferable that the second cylindrical portion include an inner peripheral smooth surface that remains connected to the joint surface after friction welding by smoothing a part of the inner peripheral casting surface. Since the inner peripheral smooth surface from which the casting surface has been removed remains connected to the joint surface, it is possible to reduce the probability that impurities are mixed into the joint surface. Therefore, it is more preferable that the inner peripheral smooth surface is formed continuously in the circumferential direction of the second cylindrical portion. It is possible to further reduce the probability that impurities are mixed into the joint surface from the inner peripheral side of the cylindrical portion of the cast iron member.

バリ面は、第1の円筒状部の外周側に環状に形成された外周側環状バリ面と、第1の円筒状部の内周側に環状に形成された内周側環状バリ面とを含み、第2の環状面は、第1の環状面の全部と、外周側環状バリ面の少なくとも一部と、内周側環状バリ面の少なくとも一部とに接合されていることが好ましい。鋳鉄製部材の環状面は、鋼製部材の片側(外周側および内周側の一方)の環状バリ面に接合されていてもよいが、両側(外周側および内周側の両方)の環状バリ面に接合されることにより、鋳鉄製部材と鋼製部材との接合面積を増大させ、接合強度をさらに向上させることができる。 The burr surface includes an outer circumferential annular burr surface formed annularly on the outer circumferential side of the first cylindrical portion and an inner circumferential annular burr surface formed annularly on the inner circumferential side of the first cylindrical portion. Preferably, the second annular surface is joined to the entire first annular surface, at least part of the outer annular burr surface, and at least part of the inner annular burr surface. The annular surface of the cast iron member may be joined to the annular burr surface on one side (one of the outer circumference and the inner circumference) of the steel member, but the annular burrs on both sides (both the outer circumference and the inner circumference) By being joined to the surfaces, the joint area between the cast iron member and the steel member can be increased, and the joint strength can be further improved.

本発明の他の態様は、上記の接合体と、隣り合う上記接合体同士を機械的に接続するメカニカル継手とを備える接合システムである。典型的には、鋼製部材は、第1の円筒状部が延びた鋼管であり、鋳鉄製部材は、メカニカル継手に機械的に接続可能なコネクタである。形状自由度の高い鋳鉄製部材を、メカニカル継手と機械的に接続可能なコネクタとすることで、複数の鋼管同士を溶接することなく接続した、接合強度の高い接合システムを提供できる。 Another aspect of the present invention is a joining system comprising the joining bodies described above and a mechanical joint for mechanically connecting the joining bodies adjacent to each other. Typically, the steel member is a steel pipe from which the first cylindrical portion extends and the cast iron member is a connector mechanically connectable to the mechanical joint. By using a cast iron member with a high degree of freedom in shape as a connector that can be mechanically connected to a mechanical joint, it is possible to provide a joint system with high joint strength in which a plurality of steel pipes are connected without welding.

1 接合体、 90 メカニカル継手、 100 接合システム、10 鋼製部材(鋼管)、 11 第1の円筒状部、 14 円筒壁、 15 第1の圧接面、20 鋳鉄製部材(鋳鉄製コネクタ)、 20s 鋳肌面、 21 接続部、 22 第2の円筒状部、 24 円筒壁、 25 第2の圧接面、 31 第1の環状面、 32 バリ面、 32a 外周側環状バリ面、 32b 内周側環状バリ面、 35 第1の変形面、 39 バリ、 39c カール状部、 41 第2の環状面、 45 第2の変形面、 45j 接合面、 46 第1の外周側平滑面、 47 内周側平滑面、 48 第2の外周側平滑面、 50、60 チャック装置、 t1 第1の厚み、 t2 第2の厚み、 w1 第1の幅、 w2 第2の幅 REFERENCE SIGNS LIST 1 joined body 90 mechanical joint 100 joining system 10 steel member (steel pipe) 11 first cylindrical portion 14 cylindrical wall 15 first pressure contact surface 20 cast iron member (cast iron connector) 20s Casting surface 21 Connecting portion 22 Second cylindrical portion 24 Cylindrical wall 25 Second pressure contact surface 31 First annular surface 32 Burr surface 32a Outer peripheral annular burr surface 32b Inner peripheral annular burr surface 35 first deformed surface 39 burr 39c curled portion 41 second annular surface 45 second deformed surface 45j joining surface 46 first outer smooth surface 47 inner smooth surface surface 48 second outer smooth surface 50, 60 chuck device t1 first thickness t2 second thickness w1 first width w2 second width

Claims (2)

第1の厚みで円筒状に形成された第1の円筒壁と、前記第1の円筒壁の軸方向の一端側に前記第1の厚みに相当する第1の幅で環状に形成された第1の圧接面とを有する第1の円筒状部を含む鋼製部材を把持する第1のチャック装置と、
前記第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒壁と、前記第2の円筒壁の軸方向の一端側に前記第2の厚みに相当する第2の幅で環状に形成された第2の圧接面とを有する第2の円筒状部を含む鋳鉄製部材を把持する第2のチャック装置と、
前記第1の圧接面が、前記第1の幅で環状に形成される第1の環状面および前記第1の環状面と連なるように形成されるバリ面に変形し、前記第2の圧接面が、前記第2の幅で環状に形成される第2の環状面に変形し、かつ、前記第1の環状面の全部および前記バリ面の少なくとも一部と、前記第2の環状面とが摩擦圧接により接合されるように、前記第1のチャック装置により把持される前記鋼製部材の前記第1の円筒状部と、前記第2のチャック装置により把持される前記鋳鉄製部材の前記第2の円筒状部とを摩擦圧接時の摩擦熱による接合部温度が前記鋳鉄製部材の融点以上で前記鋼製部材の融点以下となる状態で互いに押し付ける駆動ユニットとを備える、摩擦圧接装置。
a first cylindrical wall formed in a cylindrical shape with a first thickness; and a first cylindrical wall formed in an annular shape with a first width corresponding to the first thickness on one end side of the first cylindrical wall in the axial direction. a first chuck device for gripping a steel member including a first cylindrical portion having a pressure contact surface;
a second cylindrical wall formed in a cylindrical shape with a second thickness greater than the first thickness; and a second cylindrical wall corresponding to the second thickness on one axial end side of the second cylindrical wall. a second chuck device for gripping a cast iron member including a second cylindrical portion having a second pressure contact surface formed in a width and annular shape;
The first pressure contact surface deforms into a first annular surface formed in an annular shape with the first width and a burr surface formed so as to be continuous with the first annular surface, and the second pressure contact surface is formed. is transformed into a second annular surface formed annularly with the second width, and the entire first annular surface and at least a portion of the burr surface and the second annular surface The first cylindrical portion of the steel member gripped by the first chucking device and the first cylindrical portion of the cast iron member gripped by the second chucking device are joined by friction welding. 2, and a drive unit that presses the two cylindrical parts against each other in a state where the joint temperature due to frictional heat during friction welding is above the melting point of the cast iron member and below the melting point of the steel member.
第1の厚みで円筒状に形成された第1の円筒壁と、前記第1の円筒壁の軸方向の一端側に前記第1の厚みに相当する第1の幅で環状に形成された第1の圧接面とを有する第1の円筒状部を含む鋼製部材を把持することと、
前記第1の厚みよりも大きい第2の厚みで円筒状に形成された第2の円筒壁と、前記第2の円筒壁の軸方向の一端側に前記第2の厚みに相当する第2の幅で環状に形成された第2の圧接面とを有する第2の円筒状部を含む鋳鉄製部材を把持することと、
前記第1の円筒状部と、前記第2の円筒状部とを摩擦圧接時の摩擦熱による接合部温度が前記鋳鉄製部材の融点以上で前記鋼製部材の融点以下となる状態で互いに押し付けることにより、前記第1の圧接面を、前記第1の幅で環状に形成される第1の環状面および前記第1の環状面と連なるように形成されるバリ面に変形させ、前記第2の圧接面を、前記第2の幅で環状に形成される第2の環状面に変形させ、かつ、前記第1の環状面の全部および前記バリ面の少なくとも一部と、前記第2の環状面とを摩擦圧接により接合することとを含む、摩擦圧接方法。
a first cylindrical wall formed in a cylindrical shape with a first thickness; and a first cylindrical wall formed in an annular shape with a first width corresponding to the first thickness on one end side of the first cylindrical wall in the axial direction. grasping a steel member including a first cylindrical portion having a pressure contact surface;
a second cylindrical wall formed in a cylindrical shape with a second thickness greater than the first thickness; and a second cylindrical wall corresponding to the second thickness on one axial end side of the second cylindrical wall. gripping a cast iron member including a second cylindrical portion having a second pressure contact surface annularly formed with a width;
The first cylindrical portion and the second cylindrical portion are pressed against each other in a state in which the joint temperature due to frictional heat during friction welding is equal to or higher than the melting point of the cast iron member and equal to or lower than the melting point of the steel member. As a result, the first pressure contact surface is deformed into a first annular surface formed in an annular shape with the first width and a burr surface formed so as to be continuous with the first annular surface. is deformed into a second annular surface annularly formed with the second width, and all of the first annular surface and at least part of the burr surface and the second annular surface and joining the surfaces by friction welding.
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