JP2004358879A - Lateral jointing pressing equipment - Google Patents

Lateral jointing pressing equipment Download PDF

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Publication number
JP2004358879A
JP2004358879A JP2003162023A JP2003162023A JP2004358879A JP 2004358879 A JP2004358879 A JP 2004358879A JP 2003162023 A JP2003162023 A JP 2003162023A JP 2003162023 A JP2003162023 A JP 2003162023A JP 2004358879 A JP2004358879 A JP 2004358879A
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JP
Japan
Prior art keywords
press
pallet
wood
horizontal
lateral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003162023A
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Japanese (ja)
Inventor
Masato Ushiba
正人 牛場
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzuko Co Ltd
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Suzuko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzuko Co Ltd filed Critical Suzuko Co Ltd
Priority to JP2003162023A priority Critical patent/JP2004358879A/en
Publication of JP2004358879A publication Critical patent/JP2004358879A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To develop a presser of high performance which dispenses with the maintenance consequent on a forced-out glue and which can efficiently deal even with a thin material. <P>SOLUTION: This lateral jointing pressing equipment comprises a pallet whereon timber to be laterally jointed is set, a conveying means which guides and conveys the pallet in a lateral jointing press, a lateral pressure press which supports the lateral side of the timber set on the pallet to be laterally jointed and a hydraulic press which compresses the timber and makes it laterally jointed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、板材の製材工程ではランダムな幅の余り材を横方向に接着して幅の広い板を製作する横はぎプレス装置に関する。
【0002】
【従来の技術】
既存の横はぎ装置は、単板をその繊維方向と直交する方向に搬送して端面を突き合わせホットメルト接着糸や接着剤により単板を貼り付けて接ぎ合わせる方式であったり(例えば、特許文献1,2参照)、プレスのトンネル内を通して横はぎを行なうコンポ−ザ−方式であったりする。また、一歩進んで同じ方式で高周波を利用して生産性を上げる方式(例えば、特許文献3参照)があります。いずれのプレス使用の方式の生産能力も一日当たり10〜15立法メ−トル程度である。また、一番大きな問題は最近の糊がホルマリンの入っていない水性イソシアネ−ト(水性ビニ−ルウレタン)に変わり、接着速度が速くなったが、鉄と反応し固まってしまいプレス内の掃除が非常に困難となります。
【0003】
木取り(図4参照)を行う板材の製材工程ではランダムな幅の余り材が発生します。この材料を有効利用するためには横方向に接着(横はぎ)して幅の広い板を製作する必要があります。図3は従来の横はぎ(幅はぎ)プレスを示し、余り木材aは搬送チェ−ンコンベア▲1▼により横はぎプレスへ搬送され、糊付機▲3▼により接着面に糊付けを行った後に一本づつ油圧シリンダ−による挿入プレスd’で横はぎプレスに挿入し、プレス内で約20分程度の時間が必要となります。
【0004】
更に材料が薄いならば、材料をたてると不安定でバラケてしまう。糊のはみ出し伴うプレスのメンテナンスは時間と労力が莫大にかかっていた。
【0005】
既存のプレスの場合には、プレス長さに限界があり、平均5〜6m程度が主流であり、例えば、幅70mmの場合に20分間プレス内の一定圧が必要であって、プレス長さ6mの場合は約85本で20分の時間が必要です。そのため1分間に4.25本しか供給できないためプレス内の温度を60〜70℃に上げてサイクルタイムを短くしていますが、平均最大6〜8本しか供給できません。
【0006】
【特許文献1】
特公平 3−74161公報
【特許文献2】
特開2001−191302号公報
【特許文献3】
特公平 4−67482号公報
【0007】
【発明が解決しようとする課題】
この発明は、これら従来の問題を解決して、糊のはみ出し伴うプレスのメンテナンスを必要としなく且つ薄い材料でも効率的に取り扱い出来る高性能なプレス装置を開発することにある。
【0008】
【課題を解決するための手段】
この発明の課題は、横はぎする木材を設置するパレットと、パレットを横はぎプレス内で案内搬送する搬送手段と、パレットに設置した横はぎする木材の側面を支持するを側圧プレスと、横はぎする木材を圧縮して横はぎさせる油圧プレスとから成る横はぎプレス装置によって解決される。
【0009】
この発明の横はぎプレス装置は、横はぎする木材をパレットに設置した後に、そのパレットをプレス内に設置して横はぎする木材を油圧プレスにより圧縮して横はぎさせることを特徴とするから、横はぎの際に木材間から接着剤がはみ出してもパレットに付着するのみで、横はぎプレス自体に付くことはない。それ故に、横はぎプレスの保守や清掃が簡単で容易に実施できる。
【0010】
この発明の横はぎプレス装置は、横はぎする木材を設置するパレットが傾斜して配置されていることことを特徴とする。プレスが斜めになっており、場所をとらずに、また材料がばらけない構成となっている。
【0011】
この発明の横はぎプレスの使用方法は、横はぎプレスを複数台用意してロ−テ−ションで使用することを特徴とする。回転を上げて生産効率を上げると、低コストの横はぎが可能となる。
【0012】
【発明の実施の形態】
次に、この発明の横はぎプレス装置は、添付図面に基づいて、実施の形態を詳細に説明する。ところで、図1は横はぎ(幅はぎ)プレスの基本構造を示し、図2は横はぎ(幅はぎ)を全自動で実施するレイアウトを示し、図3は従来の横はぎ(幅はぎ)プレスを示し、図4は木材の標準的木取りを示す。
【0013】
図1は横はぎ(幅はぎ)プレスの基本構造を示し、傾斜された幅はぎプレス内に横はぎする木材aを設置するパレットbを木材aの安定した状態で挿入する。パレットbに設置された木材aが側圧プレスcにより側面方向に押えられ、油圧プレスdにより隣接接触方向に押圧接着される。幅はぎプレスはパレットbを支持案内する面には案内ロ−ラ−eと、その支持案内面と直角に形成されて面にはパレットbをプレス内を駆動する駆動ロ−ラ−hとを備えている。
【0014】この案内ロ−ラ−eと駆動ロ−ラ−hとは、チェ−ンコンベア手段などによるパレットb案内搬送手段に置き換えることもできる。一サイクル3〜3.5分必要なためプレスを8〜10台配置し、約30分サイクルでプレスに挿入する。糊のはみ出しによるメンテナンスを考慮し、専用パレット上にワ−クを載せて移動させます。パレットの汚れがひどくなったら、予備パレットを定期的に交換し、回収したパレットの掃除を行います。
【0015】
図2は横はぎ(幅はぎ)を全自動で実施するレイアウトを示し、自動供給チェ−ンコンベア▲1▼はリップソ−により小割された材料を並べて作業者が一本づつ検査を行って不良材は抜き取り一本づつ糊付機に供給する。糊付供給用駆動ロ−ラ−▲2▼は送り速度60〜80m/min で一本づつ糊付機に供給する。この場合は、材料が曲がっていたり、反った場合でも確実に糊が塗布できる様に側面及び上面から押さえ装置でガイドを行います。糊付機▲3▼は側面塗布式であって、送り速度60〜80m/min である。糊付後駆動ロ−ラ−▲4▼は木材の糊付後に木材を速い速度で送り出して正確な位置で停止させて横送りを行います。バッファ−チェ−ンコンベア▲5▼は糊を塗布された材料を正確に並べて1500mm程度になるまでバッファ−します。片側が満タンになったら信号を出し、反対のコンベアに並べます。
【0016】
フォ−ク式移動装置▲6▼はバッファ−チェ−ンコンベア▲5▼上に並んだ材料を二列同時にア−ムに載せてチェ−ンコンベア▲7▼に待機しているパレットの上に載せ変えます。チェ−ンコンベア▲7▼はパレットに載せた材料を斜起し式トラバ−サ▲8▼まで搬送します。斜起し式トラバ−サ▲8▼はチェ−ンコンベア▲7▼より受け取ったパレットをプレスの角度と同じ位置まで起こして所定のプレス▲9▼まで進みます。プレス▲9▼に挿入後に反対側のプレスではプレス時間完了して待機しているので、プレスよりパレットを取り出し、元の位置に戻して角度を水平にします。
【0017】
製品取り出し装置10は斜起し式トラバ−サ▲8▼よりプレス完了されたパレットをチェ−ンコンベア▲7▼で取り出し、空パレットを元の位置に戻します。この斜起し式トラバ−サ▲8▼はパレットbをプレス▲9▼の内外へ案内搬送駆動するチェ−ンコンベアを備えている。
以上の工程を行えば、検査作業者一名にて横はぎを行うことができます。また、糊の掃除も簡単に全自動で行うことも可能です。
【0018】
図4は標準的木取りを示し、木材の製品を取り除いた残材部を活用するために幅はぎを行う。取り付け板を乾燥後に上下プレ−ナ−加工を行い、丸鋸移動式のリップソ−で小割りを行うけれども、製品を取り除いた後に横はぎ使用可能な残材部aが生じ、この残材部の横はぎにより木材の歩留りの向上を図ります。
【0019】
【発明の効果】
この発明によると、材料のプレス機への自動供給、自動排出が行える全自動のラインを完成できる。パッレト供給式のプレスであるので、接着剤の清掃が簡易であり、パッレトごとプレス機に投入でき、横はぎ木材の製造が簡単です。
【0020】
この発明によると、プレス機が斜めになっているので、場所をとらずに、また材料がばらけない構造である。
【0021】
この発明によると、複数台のプレス機をロ−テ−ションで使用して 回転を上げて生産効率を上げるので、低コストの横はぎが可能となります。
【図面の簡単な説明】
【図1】横はぎ(幅はぎ)プレスの基本構造を示す。
【図2】横はぎ(幅はぎ)を全自動で実施するレイアウトを示す。
【図3】従来の横はぎ(幅はぎ)プレスを示し、Aは横はぎプレスの側面図であり、Bは横はぎプレスの平面図である。
【図4】木材の標準的木取りを示す。
【符号の説明】
a.....横はぎする木材
b.....パレット
c.....側圧プレス
d.....油圧プレス
d’....挿入プレス
e.....案内ロ−ラ−
h.....駆動ロ−ラ−
▲1▼.....自動供給チェ−ンコンベア
▲2▼.....糊付供給用駆動ロ−ラ−
▲3▼.....糊付機
▲4▼.....糊付後駆動ロ−ラ−
▲5▼.....バッファ−チェ−ンコンベア
▲6▼.....フォ−ク式移動装置
▲7▼.....チェ−ンコンベア
▲8▼.....斜起し式トラバ−サ
▲9▼.....プレス
10.....製品取り出し装置
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a horizontal stamping apparatus for manufacturing a wide plate by bonding a surplus material having a random width in a horizontal direction in a plate manufacturing process.
[0002]
[Prior art]
In the existing horizontal stripping device, the veneer is transported in a direction perpendicular to the fiber direction, the end faces are butted, and the veneer is bonded by hot-melt adhesive yarn or an adhesive. , 2), and a composer system in which a horizontal strip is performed through a tunnel of a press. There is also a method that goes one step further to increase productivity by using high frequency in the same method (for example, see Patent Document 3). The production capacity of each press method is about 10 to 15 cubic meters per day. The biggest problem is that the recent glue has been changed to water-based isocyanate (water-based vinyl urethane) without formalin, and the bonding speed has increased. However, it reacts with iron and hardens, making cleaning inside the press very difficult. Will be difficult.
[0003]
In the lumbering process of the lumber (see Fig. 4), extra wood with a random width is generated. In order to make effective use of this material, it is necessary to bond it in the horizontal direction (horizontal strip) to produce a wide board. FIG. 3 shows a conventional side-to-side (width-to-side) press. The surplus wood a is conveyed to a side-to-side press by a conveyor chain conveyor (1), and is glued to a bonding surface by a sizing machine (3). Each time it is inserted into the horizontal press by the insertion press d 'using the hydraulic cylinder, and it takes about 20 minutes in the press.
[0004]
Furthermore, if the material is thin, it is unstable and broken when the material is put up. The maintenance of the press, which caused the glue to run out, took enormous time and labor.
[0005]
In the case of an existing press, the press length has a limit, and the average is about 5 to 6 m. For example, when the width is 70 mm, a constant pressure in the press is required for 20 minutes, and the press length is 6 m In the case of, about 85 pieces require 20 minutes. Therefore, the cycle time can be shortened by raising the temperature in the press to 60 to 70 ° C because only 4.25 bottles can be supplied per minute, but only 6 to 8 tubes can be supplied on average.
[0006]
[Patent Document 1]
Japanese Patent Publication No. 3-74161 [Patent Document 2]
JP 2001-191302 A [Patent Document 3]
Japanese Patent Publication No. 4-67482
[Problems to be solved by the invention]
An object of the present invention is to solve the conventional problems and to develop a high-performance press apparatus that does not require maintenance of a press accompanied by sticking out of glue and can efficiently handle thin materials.
[0008]
[Means for Solving the Problems]
An object of the present invention is to provide a pallet for installing wood to be horizontally peeled, conveying means for guiding and transporting the pallet in a horizontal peeling press, a side pressure press for supporting the side surface of the wood to be horizontally mounted installed on the pallet, and a horizontal peeling machine. And a hydraulic press for compressing and stripping wood to be stripped.
[0009]
Since the horizontal peeling press device of the present invention is characterized in that after the wooden to be horizontally peeled is placed on a pallet, the pallet is placed in the press, and the wooden to be horizontally peeled is compressed by a hydraulic press so that the horizontal peeling is performed. Even if the adhesive protrudes from between the woods at the time of the horizontal peeling, it only adheres to the pallet and does not adhere to the horizontal peeling press itself. Therefore, maintenance and cleaning of the horizontal press can be performed easily and easily.
[0010]
The horizontal peeling press device according to the present invention is characterized in that a pallet on which the wood to be horizontally mounted is placed is inclined. The press is oblique, so it takes up little space and the material does not come apart.
[0011]
The method for using the horizontal press according to the present invention is characterized in that a plurality of horizontal presses are prepared and used in rotation. Increasing the production efficiency by increasing the rotation speed enables low-cost stripping.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, an embodiment of a horizontal press device of the present invention will be described in detail with reference to the accompanying drawings. By the way, FIG. 1 shows a basic structure of a side-to-side (width-to-side) press, FIG. 2 shows a layout for performing a side-to-side (width-to-side) press fully automatically, and FIG. 3 shows a conventional side-to-side (width-to-side) press. FIG. 4 shows a standard logging of wood.
[0013]
FIG. 1 shows the basic structure of a side-to-side (width-to-side) press, in which a pallet b for installing a side-to-side wood a is inserted into the inclined width-to-side press in a stable state of the wood a. The wood a placed on the pallet b is pressed laterally by the lateral pressure press c, and is pressed and bonded in the adjacent contact direction by the hydraulic press d. The width peeling press has a guide roller e on a surface for supporting and guiding the pallet b, and a driving roller h formed at right angles to the supporting and guiding surface and driving the pallet b in the press. Have.
The guide roller e and the drive roller h can be replaced by a pallet b guide / conveying means such as a chain conveyor means. Since it takes 3 to 3.5 minutes per cycle, 8 to 10 presses are arranged and inserted into the press in a cycle of about 30 minutes. The work is placed on a dedicated pallet and moved in consideration of maintenance due to sticking out of glue. If the pallets become very dirty, replace the spare pallets regularly and clean the collected pallets.
[0015]
FIG. 2 shows a layout in which the horizontal strips (width strips) are fully automated. The automatic supply chain conveyor (1) arranges the materials divided by the lip saw and inspects the defective materials one by one. Is supplied to the gluing machine one by one. The driving roller (2) for sizing is supplied one by one to the sizing machine at a feed speed of 60 to 80 m / min. In this case, a guide device is used to control the glue from the side and top so that the glue can be applied even if the material is bent or warped. The sizing machine (3) is of a side coating type and has a feed speed of 60 to 80 m / min. After gluing, the drive roller (4) sends out the wood at a high speed after gluing the wood, stops at the correct position, and performs the lateral feed. The buffer chain conveyor (5) accurately arranges the glued materials and buffers them to about 1500 mm. When one side is full, signal it and arrange it on the opposite conveyor.
[0016]
In the fork type moving device (6), the materials lined up on the buffer chain conveyor (5) are placed on the arm at the same time in two rows and placed on the pallet waiting on the chain conveyor (7). You. The chain conveyor (7) conveys the material placed on the pallet to the traversing type traverser (8). The tilting type traverser (8) raises the pallet received from the chain conveyor (7) to the same position as the press angle and proceeds to the specified press (9). After inserting into the press (9), the press on the opposite side completes the press time and waits. Take the pallet out of the press and return it to its original position to level the angle.
[0017]
The product take-out device 10 takes out the pressed pallets from the inclined traverser (8) with the chain conveyor (7) and returns the empty pallets to the original position. This obliquely raised traverser (8) is provided with a chain conveyor for guiding and driving the pallet (b) into and out of the press (9).
By performing the above steps, a single inspection worker can perform the side-cutting. It is also possible to easily and completely clean the glue.
[0018]
FIG. 4 shows a standard logging, where stripping is performed to take advantage of the remaining material from which the wood products have been removed. After the mounting plate is dried, upper and lower planer processing is performed, and small cutting is performed with a circular saw moving lip saw. However, after removing the product, a remnant portion a that can be used horizontally is generated. We will improve the yield of wood with horizontal strips.
[0019]
【The invention's effect】
According to the present invention, a fully automatic line capable of automatically supplying and automatically discharging a material to a press machine can be completed. Since it is a pallet-supply press, the adhesive can be easily cleaned, the pallet can be put into the press machine, and the production of horizontal wood is easy.
[0020]
According to the present invention, since the press machine is inclined, the structure does not take up space and the material does not disperse.
[0021]
According to the present invention, a plurality of press machines are used in rotation to increase rotation and increase production efficiency, thereby enabling low-cost stripping.
[Brief description of the drawings]
FIG. 1 shows the basic structure of a horizontal (width) press.
FIG. 2 shows a layout in which a horizontal patch (width patch) is automatically performed.
FIG. 3 shows a conventional side-to-side (width-side) press, wherein A is a side view of the side-to-side press and B is a plan view of the side-to-side press.
FIG. 4 shows a standard logging of wood.
[Explanation of symbols]
a. . . . . Wood to be stripped b. . . . . Pallet c. . . . . Side pressure press d. . . . . Hydraulic press d '. . . . Insert press e. . . . . Information Roller
h. . . . . Drive roller
▲ 1 ▼. . . . . Automatic supply chain conveyor (2). . . . . Drive roller for glue supply
(3). . . . . Gluing machine (4). . . . . Drive roller after gluing
▲ 5 ▼. . . . . Buffer chain conveyor (6). . . . . Fork type moving device {7}. . . . . Chain conveyor [8]. . . . . Skewing type traverser (9). . . . . Press 10. . . . . Product take-out device

Claims (3)

横はぎする木材を設置するパレットと、パレットを横はぎプレス内で案内搬送する搬送手段と、パレットに設置した横はぎする木材の側面を支持する側圧プレスと、横はぎする木材を圧縮して横はぎさせる油圧プレスとから成ることを特徴とする横はぎプレス装置。A pallet for installing the wood to be stripped, a conveying means for guiding and transporting the pallet in the stripping press, a lateral pressure press for supporting the side of the wood to be stripped installed on the pallet, A horizontal stripping press device comprising a hydraulic press for stripping. 横はぎする木材を設置するパレットが傾斜して配置されていることを特徴とする請求項1に記載の横はぎプレス装置。The pallet according to claim 1, wherein a pallet on which the wood to be laid is set is inclined. 横はぎする木材を設置するパレットが傾斜して配置されている横はぎプレスを複数台用意してロ−テ−ションで使用することを特徴とする横はぎプレス装置の使用方法。A method for using a side-press machine, comprising preparing a plurality of side-presses in which a pallet for installing wood to be side-mounted is inclined and using them in rotation.
JP2003162023A 2003-06-06 2003-06-06 Lateral jointing pressing equipment Pending JP2004358879A (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003162023A JP2004358879A (en) 2003-06-06 2003-06-06 Lateral jointing pressing equipment

Publications (1)

Publication Number Publication Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601829A (en) * 2012-04-10 2012-07-25 安徽省池州市因贝尔家具有限公司 Cold-pressing plate joint machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601829A (en) * 2012-04-10 2012-07-25 安徽省池州市因贝尔家具有限公司 Cold-pressing plate joint machine

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