JP2004349562A - Transformer and coil for transformer - Google Patents

Transformer and coil for transformer Download PDF

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Publication number
JP2004349562A
JP2004349562A JP2003146606A JP2003146606A JP2004349562A JP 2004349562 A JP2004349562 A JP 2004349562A JP 2003146606 A JP2003146606 A JP 2003146606A JP 2003146606 A JP2003146606 A JP 2003146606A JP 2004349562 A JP2004349562 A JP 2004349562A
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Japan
Prior art keywords
primary coil
coil
plate
copper foil
copper
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Pending
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JP2003146606A
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Japanese (ja)
Inventor
Koji Suzuki
宏司 鈴木
Atsushi Takahashi
淳 高橋
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Keihin Corp
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Keihin Corp
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Priority to JP2003146606A priority Critical patent/JP2004349562A/en
Publication of JP2004349562A publication Critical patent/JP2004349562A/en
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  • Coils Of Transformers For General Uses (AREA)
  • Insulating Of Coils (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To manufacture a small-scaled transformer whose current capacity is large, and whose inductance is not varied. <P>SOLUTION: A primary coil board (61) is configured with a plane annular shape wherein a copper coil (91) and a synthetic resin film (95) are laminated while a discontinuous gap is partly formed, and the synthetic resin film (95) is laminated on the surface of the copper foil while the copper foil (91) in the neighboring parts of the both edge parts is excluded, and the copper foil (91) in the neighborhoods of the both edge parts is formed as connecting terminals (65, 67). The plurality of primary coil boards (61) are successively connected to each other by the connecting terminal parts (65, 67) so that a primary coil (80) having the plurality of number of times of winding can be formed. A copper board (40) is configured as a secondary coil with a plane annular shape whose inner diameter and external diameter are almost the same as those of the primary coil while a discontinuous gap is partially formed. The copper board (40) is interposed between insulating boards (31) configured with a plane annular shape while any discontinuous part is not formed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、トランスに関するものであり、尚詳しくは、1キロボルトアンペア乃至数キロボルトアンペア程度の容量のトランスであって、比較的低電圧にして大きな電流を必要とする負荷に電力を供給するのに適したトランスに関するものである。
【0002】
【従来の技術】
従来、1キロボルトアンペア乃至数キロボルトアンペア程度のトランスは、ケイ素鋼板等の鉄心に絶縁被覆を施した銅線を巻回して一次コイルや二次コイルを形成し、一次コイルの巻回数に対する二次コイルの巻回数の比によって入力電圧に対して所望の出力電圧を形成するようにしていた。
【0003】
【発明が解決しようとする課題】
鉄心に銅線を巻回したトランスでは、巻回を注意深く行っても巻線の偏りによってインダクタンスにバラツキが生じることがあった。
【0004】
又、インダクタンスのバラツキによる影響を少なくするため、銅線の巻回数を多くすることが有り、トランスの小型軽量化を図ることが困難であった。
【0005】
更に、巻線の折り返し部に浮遊容量が発生し、周波数特性が悪化することもあった。
【0006】
そして、銅線を多数回巻回するトランスでは、使用時の振動により巻線間で相互に摩擦が生じ、銅線の絶縁被覆が破損することもあった。
【0007】
【課題を解決するための手段】
本発明は、銅箔(91)と合成樹脂膜(95)とが積層されて一部に不連続な間隙を備えた平板環状形状のフレキシブル基板であって、両端部近傍部分の銅箔(91)を除いて合成樹脂膜(95)が銅箔表面に積層されて両端部近傍の銅箔(91)を接続用の端子部(65,67)とした一次コイル板(61)の多数枚を、順次接続用の端子部(65,67)で相互に接続して同心に重ねることにより複数回の巻回数を有する一次コイル(80)を形成し、更に、この一次コイルと略同一の内径及び外径とされる平板環状形状であって一部に不連続な間隙を備えた銅板(40)を二次コイルとし、この銅板(40)を前記一次コイル(80)と略同一の内径及び外径とされる平板環状形状であって不連続部分を有しない絶縁板(31)で挟むことによりトランスを形成するものである。
【0008】
このように、銅箔(91)と合成樹脂膜(95)とが積層されて一部に不連続な間隙を備えた平板環状形状のフレキシブル基板の多数枚を同心に重ねて一次コイルとする故、一次コイル(80)の巻回に際し、巻回に偏りを生じさせないようにすることが容易に可能となる。
【0009】
そして、平板環状形状の銅箔(91)を連接することにより一次コイル(80)を形成する故、電流容量が大きくてもコイルを薄く形成することができる。
【0010】
又、二次コイルは平板環状形状の銅板(40)を用いる故、電流容量を大きくすることができ、平板環状形状の絶縁板(31)で挟む故、二次コイルの絶縁を容易に行うことができるものである。
【0011】
そして、本発明としては、同一形状の一次コイル板(61)の多数枚を接続積層した一次コイル(80)と、複数枚の銅板(40)が絶縁板(31)を挟んで重ねられると共に銅板(40)を直列に接続して二次コイルとし、一次コイル(80)と二次コイルとを同軸として鉄心(12,16)に取付けることが好ましい。
【0012】
このように、一次コイル(80)と二次コイルとを同軸とし、薄型の一次コイル(80)と銅板(40)の二次コイルとを重ねることにより、厚みを小さくした小型のトランスとすることができる。
そして、二次コイルは、複数枚の二次コイル板である不連続部分を有する銅板(40)を絶縁板(31)を挟んでむようにして重ねると共に直列に接続する故、二次コイルの巻回数を容易に調整することができる。
【0013】
又、本発明は、一部に不連続部分を備えて略環状の形状とした銅箔(91)と合成樹脂膜(95)とを積層したフレキシブル基板であって、不連続部分近傍の両端の銅箔(91)を合成樹脂膜(95)から露出させた略環状形状のコイル板(61)の複数枚を同心状に積層し、各コイル板(61)の銅箔(91)が露出した端部近傍(65,67)を相互に重ねて半田付けし、短円筒状にコイル板(61)を積み重ねて順次各コイル板(61)の銅箔(91)を螺旋状に連続させ、前記半田付けした端部(65,67)を除くように環状形状の合成樹脂膜を(95)各コイル板(61)の銅箔(91)と銅箔(91)との間に配置したトランス用コイルとするものである。
【0014】
このように、同一のコイル板(61)の端部近傍(65,67)を半田付けし、半田付けした端部(65,67)を除いて合成樹脂膜(95)により銅箔(91)と銅箔(91)との間を絶縁する故、多数巻回したトランス用コイルを容易に製造することができる。
【0015】
又、平板環状形状の銅箔(91)を順次連続させたコイルを形成する故、電流容量が大きくてもコイルを薄く形成することができる。
【0016】
更に、銅箔(91)と合成樹脂膜(95)とが積層されて一部に不連続な間隙を備えた平板環状形状のフレキシブル基板の多数枚を同心状に積層してコイルとする故、コイルの巻回に際し、巻回に偏りを生じさせないようにすることが容易に可能となる。
【0017】
【発明の実施の形態】
本発明に係るトランスは、図1及び図2に示すように、上部コア体11と下部コア体15との間に、一次コイル板の多数を積層した一次コイル80と複数枚の二次コイル板としての銅板40とを挟み込んで形成するものである。
【0018】
この上部コア体11と下部コア体15は、同一形状にして、上部コア体11は中央に円柱状の上部中央鉄心12を、下部コア体15は同様に円柱状の下部中央鉄心16を有し、上部コア体11は、上部中央鉄心12の端部から左右に板状のアーム部14を備え、アーム部14の外側端部から各々中央鉄心12と同方向に外側鉄心13を有し、又、下部コア体15は、下部中央鉄心16の端部から左右に板状のアーム部18を備え、アーム部18の外側端部から各々中央鉄心16と同方向に外側鉄心17を有し、上部中央鉄心12の端部と下部中央鉄心16の端部とを突き合わせたとき、上部外側鉄心13の端部と下部外側鉄心17の端部も突き合わされ、中央鉄心12,16とアーム部14,18及び外側鉄心13,17により外鉄心型トランス10の磁路を形成するものである。
【0019】
又、この一次コイル80は、図3の(A)に示す第1端部用一次コイル板51の1枚及び図3の(C)に示す第2端部用一次コイル板71の1枚と、図3の(B)に示す連接用一次コイル板61の複数枚とを組み合わせて所用巻回数の一次コイル80とするものである。
【0020】
尚、第1端部用一次コイル板51や第2端部用一次コイル板71を用いることなく、連接用一次コイル板61のみの複数枚や多数枚を用いて一次コイル80とすることもある。
この第1端部用一次コイル板51は、一部に不連続部分を有して略環状形状とされる本体部53とする銅箔の一端を接続端子部57とし、他端には環状の本体部53から外方に突出する引出し端子部55とした導電体59の上下両面を、接続端子部57及び引出し端子部55とした両端部分を除いてポリイミドなどの絶縁性を有する合成樹脂膜で覆うものである。
【0021】
又、第2端部用一次コイル板71は、一部に不連続部分を有して略環状形状とされる本体部73とする銅箔の一端を接続端子部77とし、他端には環状の本体部73から外方に突出する引出し端子部75とした導電体79である銅箔の上下両面を、接続端子部77及び引出し端子部75とした両端部分を除いてポリイミドなどの合成樹脂膜で覆うものである。
【0022】
そして、連接用一次コイル板61は、一部に不連続部分である間隙を有して略環状とされる本体部63とする銅箔の一端を接続用の端子部である第1端子部65とし、他端も接続用の端子部である第2端子部67とするものであり、導電体69である銅箔の上下両面を第1端子部65及び第2端子部67とした両端部分を除いてポリイミドなどの合成樹脂膜で覆うものである。
【0023】
尚、この第1端部用一次コイル板51における接続端子部57の中心角α、第2端部用一次コイル板71における接続端子部77の中心角α、連接用一次コイル板61における第1端子部65の中心角αや連接用一次コイル板61における第2端子部67の中心角αは、全て同一角度としているものである。
【0024】
又、この導電体59,69,79は、図4のCに示すように、フレキシブル基板と呼ばれるポリイミド系の合成樹脂膜95の両面に銅箔91を蒸着させたものであって、図4のAや図4のBに示すように、両面に銅箔91を有する合成樹脂膜95と銅箔91との積層体を所定の一次コイル板用導電体59,69,79の形状に形成し、図4のDに示すように、更にこの3層構造とした導電体59,69,79の両面を各端子部を除いてポリイミド系の合成樹脂膜95により覆い、図3などに示す第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61とするものであり、第1端部用一次コイル板51や第2端部用一次コイル板71の接続端子部57,77、及び、連接用一次コイル板61の第1端子部65や第2端子部67にはスルーホール93を設けるものである。
【0025】
そして、第1端部用一次コイル板51や第2端部用一次コイル板71の接続端子部57,77、及び、連接用一次コイル板61の第1端子部65や第2端子部67にはクリーム半田を塗布し、第1端部用一次コイル板51の接続端子部57と連接用一次コイル板61の第1端子部65とを重ね、所要枚数の連接用一次コイル板61における一つの連接用一次コイル板61の第2端子部67を他の連接用一次コイル板61の第1端子部65に重ねるように順次重ね、最後の連接用一次コイル板61の第2端子部67を第2端部用一次コイル板71の接続端子部77に重ねて同心円状に積み重ねた第1端部用一次コイル板51や連接用一次コイル板61及び第2端部用一次コイル板71を治具で圧着させた状態として加熱処理し、所要巻回数の一次コイル80とするものである。
【0026】
尚、第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61は、銅箔91と合成樹脂膜95により5層構造とする場合のみでなく、銅箔91の両面を合成樹脂膜95として3層構造とする場合や、銅箔91と合成樹脂膜95とを各々1層とする2層構造とする場合もある。
【0027】
この5層構造や3層構造とする場合は、第1端部用一次コイル板51や第2端部用一次コイル板71の引出し端子部55,75及び接続端子部57,77、及び、連接用一次コイル板61の第1端子部65と第2端子部67の各端子部を導電体59,69,79の上下の両面を露出させるようにする場合のみでなく、上面又は下面のみ導電体59,69,79を露出させて各端子部を形成することも有り、2層構造においては、銅箔91の一端近傍には合成樹脂膜95を設けることなく、銅箔91の両面を露出させて各端子部を形成するものである。
【0028】
そして、この1枚の第1端部用一次コイル板51及び第2端部用一次コイル板71と所要枚数の連接用一次コイル板61とにより所要巻回数の一次コイル80とするとき、一次コイル80の巻回数をn回とし、図5の(D)に示すように第1端部用一次コイル板51の引出し端子部55と接続端子部57との間隙が形成する中心角をθ1、図5の(B)に示すように第2端部用一次コイル板71の引出し端子部75と接続端子部77との間隙が形成する中心角をθ2としたとき、m枚の連接用一次コイル板61を用いるとすると、連接用一次コイル板61における第1端子部65と第2端子部67との中心角βは、
【0029】
(式1) β={360×(n−2)+θ1+θ2}÷m
となり、連接用一次コイル板61の円周長さを決定することができる。
但し、 (式2) β<360−2α
を満足するβの値であって、この式2を満足する範囲でβが最大となるようにmを定めるものである。
【0030】
従って、例えば巻回数を10回とする一次コイル80を作成する場合、第1端部用一次コイル板51の引出し端子部55と接続端子部57との間隙が形成する中心角θ1及び第2端部用一次コイル板71の引出し端子部75と接続端子部77との間隙が形成する中心角θ2を共に30度とし、第1端部用一次コイル板51における接続端子部55の中心角α、第2端部用一次コイル板71における接続端子部77の中心角α、連接用一次コイル板61における第1端子部65の中心角αと第2端子部67の中心角αを20度とすれば、
β={360×(10−2)+30+30}÷9≒326.7
β={360×(10−2)+30+30}÷10=294
であり、(式2)β<360−2α=360−40=320を満足するためには中心角βが294度の連接用一次コイル板61を10枚用いることになる。
【0031】
尚、第1端部用一次コイル板51と第2端部用一次コイル板71とは同一形状として第1端部用一次コイル板51を第2端部用一次コイル板71として使用する場合もあり、又、第1端部用一次コイル板51や第2端部用一次コイル板71を省略し、連接用一次コイル板61のみの多数枚を連結し、多数枚を積み重ねた連接用一次コイル板61の上端に位置する連接用一次コイル板61の第2端子部67と下端に位置する連接用一次コイル板61の第1端子部65から引出し線を設けることも有る。
【0032】
更に、第1端部用一次コイル板51及び連接用一次コイル板61と第2端部用一次コイル板71とを用いて一次コイル80を形成する場合、形状の決まった第1端部用一次コイル板51及び第2端部用一次コイル板71と連接用一次コイル板61の所要枚数とを用いて所定巻回数の一次コイル80を製造するために、前述のように連接用一次コイル板61の円周長さと連接用一次コイル板61の枚数を決定して連接用一次コイル板61を成形製造する場合に限ることなく、所定中心角βの連接用一次コイル板61の所要枚数により必要な所定巻回数を決定し、中心角θ1を調整した第1端部用一次コイル板51又は中心角θ2を調整した第2端部用一次コイル板71を連接用一次コイル板61の両端に接続するようにして第1端部用一次コイル板51の引出し端子部55と第2端部用一次コイル板71の引出し端子部75とを平行に本体部53、63,73から引き出して所要巻回数の一次コイル80とすることもある。
【0033】
又、所定の連接用一次コイル板61の必要枚数に中心角θ1を調整した第1端部用一次コイル板51又は中心角θ2を調整した第2端部用一次コイル板71を接続して必要巻回数の一次コイル80とする場合のみでなく、前述の巻回数を10回とした同一の一次コイル80を2個用いて一方の一次コイル80における第1端部用一次コイル板51の引出し端子部55と他方の一次コイルにおける第2端部用一次コイル板71の引出し端子部75と接続して2つの一次コイル80を直列として巻回数が20回の一次コイルとするように、所定巻回数の一次コイル80を必要個数用意し、各一次コイル80の引出し端子部55、75を用いて直列に接続して必要な巻回数の一次コイルとすることも有る。
【0034】
そして、このフレキシブル基板に銅箔91を蒸着させた第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61を用いた一次コイルは、その一巻の厚さを100μm乃至500μmと薄くすることができ、銅箔91による導電体59,69,79の幅を1cm前後とすることにより、数十アンペアの電流容量を持たせ、電流容量の比較的大きな一次コイル80を容易に小型軽量化することができる。
【0035】
又、このトランス10の二次コイル板40は、図1や図6に示すように、平板環状のコイル部41とこのコイル部41から突出するコイル端子部45を備える銅板40により形成し、環状のコイル部41の一部にギャップ43を設けてこのギャップ43を挟む両端にコイル端子部45を設けるようにして1枚の銅板40によって巻回数が1回の二次コイルとするものである。
【0036】
そして、この二次コイル板とする銅板40を複数枚用いる場合は、図1及び図2に示すように、二次コイル板40の間に合成樹脂製の絶縁板31を挟み込み、この絶縁板31の厚さに一致する導電スペーサー35を介して二次コイル板40のコイル端子部45を相互に接続することによって二次コイル板である銅板40を直列に接続して複数回の巻回数を有する二次コイルとするものである。
【0037】
又、前記第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61の各本体部53,63,73や二次コイル板40のコイル部41の内径と絶縁板31の内径とは同一とし、前記第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61の各本体部53,63,73の外径も同一とすると共に二次コイル板40のコイル部41の外径は連接用一次コイル板61などの本体部外径と同一とするか又は本体部外径よりも僅かに小さくし、絶縁板31の外径は連接用一次コイル板61などの本体部外径と同一とするか又は本体部外径よりも僅かに大きくするものである。
【0038】
そして、この第1端部用一次コイル板51や連接用一次コイル板61及び第2端部用一次コイル板71を同心状に重ねて接続した一次コイル80や絶縁板31及び二次コイル板40を用いてトランス10とするには、図1に示したように、保護体20の中央パイプ23を第1端部用一次コイル板51や連接用一次コイル板61及び第2端部用一次コイル板71と絶縁板31及び二次コイル板40に貫挿させて連接用一次コイル板61などにより形成した一次コイル80や絶縁板31及び二次コイル板40を同軸とするものである。
この保護体20は中空パイプ状の中央パイプ23とこの中央パイプ23の端部から鍔状に形成される環状の板状体である基板部21とを有し、中央パイプ23の外径を前記第1端部用一次コイル板51や第2端部用一次コイル板71及び連接用一次コイル板61の各本体部53,63,73の内径や二次コイル板40のコイル部41の内径及び絶縁板31の内径と略同一とし、中央パイプ23の内径は前記上部コア体11の上部中央鉄心12や下部コア体15の下部中央鉄心16の外径と略一致させ、基板部21の外径は絶縁板31の外径と一致させているものである。
【0039】
従って、図1に示したように、保護体20の中央パイプ23を第1端部用一次コイル板51や連接用一次コイル板61及び第2端部用一次コイル板71を重ねて接続した一次コイル80に挿入し、絶縁板31を介して二次コイル板40に、更に、絶縁板31と二次コイル板40に、そして絶縁板31を介して一次コイル80に挿入し、最後に保護キャップ25を被せるようにして中央パイプ23に順次取付けて上部コア体11の上部中央鉄心12及び下部コア体15の下部中央鉄心16を中央パイプ23に挿入して図2に示す如きトランス10とすることができるものである。
尚、保護キャップ25は、保護体20の基板部21に合わせ、内径を中央パイプ23の外径と一致させ、外径を基板部21の外径に一致させた環状とする合成樹脂製の板状体である。
【0040】
又、図1及び図2に示すトランス10では、2枚の二次コイル板40を導電スペーサー35で直列に接続して二次コイルの巻回数を2回としており、2つの一次コイル80は導電性を有する端子ピン37で並列に接続して一次コイルの電流容量を大きくしている。
尤も、二次コイルは適宜枚数の二次コイル板40を順次絶縁板31を挟んで必要枚数を直列とすることにより巻回数を調整することができ、一次コイル80も連接用一次コイル板61の枚数により所定の巻回数とした1個の一次コイルを用いる場合や複数個の一次コイル80を直列として一次コイルの巻回数を決定する場合があり、又、所要巻回数の複数個の一次コイルを並列として電流容量を調整する場合などがある。
【0041】
このように、本実施の形態に係るトランス10では、多数の巻回を行う一次コイル80は内径及び外径を合わせた環状薄板形状の第1端部用一次コイル板51や連接用一次コイル板61及び第2端部用一次コイル板71を重ねて形成し、二次コイルも一次コイル80と略同一の内径及び外径とする平板状の二次コイル板40を重ねて形成するものであるため、巻線と鉄心との距離などにむらが生じてインダクタンスのバラツキが発生することを防止できる。
【0042】
そして、このトランス10では、一次コイル80を薄膜状の多数の連接用一次コイル板61などにより形成し、二次コイルは複数枚の二次コイル板40により形成している故、小型で容量の大きなトランス10とすることができ、トランスコイルの外径を約4cmとし、トランスコイルの厚みを約1.5cmとしてトランス10の厚さを約3cm、幅を約5cm、一次コイルの引出し端子部55,75から二次コイルのコイル端子部45までを約6cmとする小型のトランス10で、100Vの一次電圧を約10Vの二次電圧に変換する1KVAの容量を有するトランス10とすることができた。
【0043】
又、一次コイル80や二次コイルの内外温度差を小さくし、放熱特性に優れたトランス10とすることができると共に、周波数特性の良好なトランス10とすることができたものである。
【0044】
【発明の効果】
請求項1に記載した本発明は、薄型のコイルとして電流容量が大きくても小型のトランスとすることができるものであり、インダクタンスのバラツキが小さく、放熱特性に優れたトランスを提供することができるものである。
【0045】
又、請求項2に記載した本発明は、請求項1に記載した発明の特徴に加え、小型のトランスの製造を容易すとすることができるものである。
そして、請求項3に記載した本発明は、コイルの厚みを薄くし、小型にして電流容量の大きなトランスを組むことが容易なトランス用コイルであり、インダクタンスのバラツキが小さく、放熱特性に優れたトランス用コイルを提供することができるものである。
【図面の簡単な説明】
【図1】本発明に係るトランスの一実施例を示す分解図。
【図2】本発明に係るトランスの一実施例を示す斜視図。
【図3】本発明に係るトランスに用いる各一次コイル板の一例を示す図。
【図4】本発明に係るトランスに用いる各一次コイル板の導電体を示す図。
【図5】本発明に係るトランスに用いる一次コイルと一次コイルを形成する各一次コイル板を示す図。
【図6】本発明に係るトランスに用いる二次コイル板と絶縁板の一例を示す図。
【符号の説明】
10 トランス
11 上部コア体 12 上部中央鉄心
13 上部外側鉄心 14 アーム部
15 下部コア体 16 下部中央鉄心
17 下部外側鉄心 18 アーム部
20 保護体 21 基板部
23 中央パイプ 25 保護キャップ
31 絶縁板
35 導電スペーサー 37 端子ピン
40 二次コイル板(銅板) 41 コイル部
43 ギャップ 45 コイル端子部
51 第1端部用一次コイル板 53 本体部
55 引出し端子部 57 接続端子部
59 導電体
61 連接用一次コイル板 63 本体部
65 第1端子部 67 第2端子部
69 導電体
71 第2端部用一次コイル板 73 本体部
75 引出し端子部 77 接続端子部
79 導電体
80 一次コイル
91 銅箔 93 スルーホール
95 合成樹脂膜
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a transformer, and more particularly, to a transformer having a capacity of about one kilovolt amp to several kilovolt amps for supplying power to a load requiring a relatively large voltage and a relatively low voltage. It concerns a suitable transformer.
[0002]
[Prior art]
Conventionally, a transformer of about 1 kV to several kV is formed by winding a copper wire having an insulating coating on an iron core such as a silicon steel plate to form a primary coil or a secondary coil, and a secondary coil corresponding to the number of turns of the primary coil. The desired output voltage is formed with respect to the input voltage by the ratio of the number of turns.
[0003]
[Problems to be solved by the invention]
In a transformer in which a copper wire is wound around an iron core, even if the winding is performed carefully, the inductance may vary due to the bias of the winding.
[0004]
Further, in order to reduce the influence of variations in inductance, the number of turns of the copper wire may be increased, making it difficult to reduce the size and weight of the transformer.
[0005]
Further, a stray capacitance may be generated at the folded portion of the winding, and the frequency characteristics may be deteriorated.
[0006]
In a transformer in which a copper wire is wound many times, friction occurs between the windings due to vibration during use, and the insulation coating of the copper wire may be damaged.
[0007]
[Means for Solving the Problems]
The present invention relates to a flat annular flexible substrate in which a copper foil (91) and a synthetic resin film (95) are laminated and partially provided with a discontinuous gap, and the copper foil (91) in the vicinity of both ends. ), A large number of primary coil plates (61) are laminated on the surface of the copper foil, and the copper foil (91) near both ends is used as a connection terminal (65, 67). A primary coil (80) having a plurality of turns is formed by sequentially connecting and concentrically overlapping the terminal portions (65, 67) for connection. A copper plate (40) having a flat annular shape having an outer diameter and having a discontinuous gap in a part thereof is used as a secondary coil, and the copper plate (40) has an inner diameter and an outer diameter substantially the same as those of the primary coil (80). Sandwiched by an insulating plate (31) having a flat annular shape having a diameter and having no discontinuous portion And it forms a transformer with a.
[0008]
As described above, the copper coil (91) and the synthetic resin film (95) are laminated to form a primary coil by concentrically laminating a large number of flat-plate-shaped flexible substrates partially provided with discontinuous gaps. When winding the primary coil (80), it is possible to easily prevent the winding from being biased.
[0009]
And since the primary coil (80) is formed by connecting the copper foil (91) of a flat annular shape, the coil can be formed thin even if the current capacity is large.
[0010]
In addition, since the secondary coil uses a plate-shaped annular copper plate (40), the current capacity can be increased, and the secondary coil is sandwiched by the plate-shaped annular insulating plate (31), so that the secondary coil can be easily insulated. Can be done.
[0011]
According to the present invention, a primary coil (80) formed by connecting and laminating a large number of primary coil plates (61) having the same shape, and a plurality of copper plates (40) are stacked with an insulating plate (31) interposed therebetween, and Preferably, (40) is connected in series to form a secondary coil, and the primary coil (80) and the secondary coil are coaxially attached to the iron cores (12, 16).
[0012]
As described above, the primary coil (80) and the secondary coil are coaxial, and the thin primary coil (80) and the secondary coil of the copper plate (40) are overlapped to form a small-sized transformer having a reduced thickness. Can be.
The secondary coil is formed by stacking copper plates (40) having discontinuous portions, which are a plurality of secondary coil plates, with the insulating plate (31) interposed therebetween and connecting them in series, so that the number of turns of the secondary coil is reduced. It can be easily adjusted.
[0013]
The present invention also provides a flexible substrate in which a substantially annular copper foil (91) having a discontinuous portion and a synthetic resin film (95) are laminated, wherein both ends near the discontinuous portion are provided. A plurality of substantially annular coil plates (61) in which the copper foil (91) is exposed from the synthetic resin film (95) are laminated concentrically, and the copper foil (91) of each coil plate (61) is exposed. The end portions (65, 67) are overlaid on each other and soldered, and the coil plates (61) are stacked in a short cylindrical shape, and the copper foil (91) of each coil plate (61) is successively spirally successively formed. (95) For a transformer in which an annular synthetic resin film is disposed between the copper foil (91) of each coil plate (61) so as to remove the soldered ends (65, 67). It is a coil.
[0014]
In this manner, the vicinity (65, 67) of the end of the same coil plate (61) is soldered, and the copper foil (91) is formed by the synthetic resin film (95) except for the soldered end (65, 67). Since the coil and the copper foil (91) are insulated from each other, a coil for a transformer wound in a large number can be easily manufactured.
[0015]
Further, since the coil is formed by successively arranging the annular copper foils (91) in a flat plate shape, the coil can be formed thin even if the current capacity is large.
[0016]
Furthermore, since a copper foil (91) and a synthetic resin film (95) are laminated, and a large number of flat annular flexible substrates having discontinuous gaps in part are laminated concentrically to form a coil, When winding the coil, it is possible to easily prevent the winding from being biased.
[0017]
BEST MODE FOR CARRYING OUT THE INVENTION
As shown in FIGS. 1 and 2, the transformer according to the present invention includes a primary coil 80 in which a large number of primary coil plates are stacked between an upper core body 11 and a lower core body 15, and a plurality of secondary coil plates. And is formed by sandwiching the copper plate 40 as an example.
[0018]
The upper core body 11 and the lower core body 15 have the same shape, and the upper core body 11 has a cylindrical upper central iron core 12 at the center, and the lower core body 15 has a cylindrical lower central iron core 16 similarly. The upper core body 11 has plate-like arms 14 on the left and right sides from the end of the upper central core 12, and has outer cores 13 in the same direction as the central core 12 from the outer ends of the arms 14, respectively. The lower core body 15 has a plate-like arm portion 18 on the left and right from the end of the lower central core 16, and has an outer iron core 17 in the same direction as the central core 16 from the outer end of the arm portion 18. When the end of the central core 12 and the end of the lower central core 16 are abutted, the end of the upper outer core 13 and the end of the lower outer core 17 are also abutted, and the central cores 12 and 16 and the arms 14 and 18 are joined. And outer cores 13 and 17 It is intended to form a magnetic path of the scan 10.
[0019]
Also, this primary coil 80 has one primary coil plate 51 for the first end shown in FIG. 3A and one primary coil plate 71 for the second end shown in FIG. 3C. A combination of a plurality of the connecting primary coil plates 61 shown in FIG.
[0020]
It is to be noted that the primary coil 80 may be formed by using a plurality or a large number of the connection primary coil plates 61 alone without using the first end primary coil plate 51 or the second end primary coil plate 71. .
This first end portion primary coil plate 51 has a connection terminal portion 57 at one end of a copper foil serving as a main body portion 53 having a discontinuous portion and having a substantially annular shape, and an annular shape at the other end. The upper and lower surfaces of the conductor 59, which is a lead terminal 55 projecting outward from the main body 53, are made of an insulating synthetic resin film such as polyimide except for both ends of the connection terminal 57 and the lead terminal 55. To cover.
[0021]
In addition, the second end primary coil plate 71 has a connection terminal part 77 at one end of a copper foil serving as a main body part 73 having a discontinuous portion and having a substantially annular shape, and has a ring shape at the other end. The upper and lower surfaces of a copper foil, which is a conductor 79 serving as a lead terminal portion 75 protruding outward from the main body portion 73, are made of a synthetic resin film such as polyimide except for both end portions serving as the connection terminal portion 77 and the lead terminal portion 75. It is covered with.
[0022]
The connecting primary coil plate 61 has a first terminal portion 65 which is a terminal portion for connecting one end of a copper foil to be a substantially annular main body portion 63 having a gap which is a discontinuous portion. The other end is also a second terminal portion 67 which is a terminal portion for connection. Both ends of the upper and lower surfaces of a copper foil as a conductor 69 are defined as a first terminal portion 65 and a second terminal portion 67. Except for covering with a synthetic resin film such as polyimide.
[0023]
The center angle α of the connection terminal portion 57 in the first end portion primary coil plate 51, the center angle α of the connection terminal portion 77 in the second end portion primary coil plate 71, the first angle in the connection primary coil plate 61. The central angle α of the terminal portion 65 and the central angle α of the second terminal portion 67 in the connection primary coil plate 61 are all the same.
[0024]
As shown in FIG. 4C, the conductors 59, 69, and 79 are formed by depositing copper foil 91 on both surfaces of a polyimide-based synthetic resin film 95 called a flexible substrate. As shown in FIG. 4A and FIG. 4B, a laminate of a synthetic resin film 95 having copper foils 91 on both surfaces and the copper foils 91 is formed in the shape of predetermined primary coil plate conductors 59, 69, 79, As shown in FIG. 4D, the conductors 59, 69, and 79 having the three-layer structure are covered with a polyimide-based synthetic resin film 95 except for the respective terminals, and the first end shown in FIG. The primary coil plate 51, the primary coil plate 71 for the second end and the primary coil plate 61 for connection are connected to the primary coil plate 51 for the first end and the primary coil plate 71 for the second end. The terminal portions 57 and 77 and the first terminal portion 65 of the primary coil plate 61 for connection, The second terminal portion 67 is intended to provide a through-hole 93.
[0025]
The connection terminal portions 57 and 77 of the first end primary coil plate 51 and the second end primary coil plate 71, and the first terminal portion 65 and the second terminal portion 67 of the connection primary coil plate 61, respectively. Is applied with cream solder, the connection terminal portion 57 of the first end primary coil plate 51 and the first terminal portion 65 of the connection primary coil plate 61 are overlapped, and one of the required number of connection primary coil plates 61 The second terminal portions 67 of the connection primary coil plate 61 are sequentially overlapped with the first terminal portions 65 of the other connection primary coil plates 61, and the second terminal portion 67 of the last connection primary coil plate 61 is The first end primary coil plate 51, the connection primary coil plate 61, and the second end primary coil plate 71, which are stacked concentrically on the connection terminal portion 77 of the second end primary coil plate 71, are jigs. Heat treatment in the state of pressure bonding with It is an coil 80.
[0026]
The primary coil plate 51 for the first end, the primary coil plate 71 for the second end, and the primary coil plate 61 for connection are not limited to the case where the copper foil 91 and the synthetic resin film 95 have a five-layer structure. In some cases, both surfaces of the foil 91 may have a three-layer structure with the synthetic resin film 95, or may have a two-layer structure in which the copper foil 91 and the synthetic resin film 95 each have one layer.
[0027]
In the case of the five-layer structure or the three-layer structure, the lead terminal portions 55 and 75 and the connection terminal portions 57 and 77 of the primary coil plate 51 for the first end and the primary coil plate 71 for the second end, and the connection The first terminal portion 65 and the second terminal portion 67 of the primary coil plate 61 are not limited to the case where the upper and lower surfaces of the conductors 59, 69, and 79 are exposed, and only the upper surface or the lower surface is a conductor. Each terminal portion may be formed by exposing 59, 69, and 79. In the two-layer structure, both surfaces of the copper foil 91 are exposed without providing the synthetic resin film 95 near one end of the copper foil 91. To form each terminal portion.
[0028]
When the primary coil 80 having a required number of turns is formed by the single primary coil plate 51 for the first end and the primary coil plate 71 for the second end and the required number of connecting primary coil plates 61, the primary coil The number of turns of 80 is n, and the central angle at which the gap between the extraction terminal portion 55 and the connection terminal portion 57 of the first end primary coil plate 51 is formed as shown in FIG. As shown in FIG. 5B, assuming that the central angle at which the gap between the extraction terminal portion 75 and the connection terminal portion 77 of the second end primary coil plate 71 is θ2 is m, the number of connection primary coil plates is m. Assuming that 61 is used, the central angle β between the first terminal portion 65 and the second terminal portion 67 in the connecting primary coil plate 61 is
[0029]
(Equation 1) β = {360 × (n−2) + θ1 + θ2} m
Thus, the circumferential length of the connecting primary coil plate 61 can be determined.
However, (Equation 2) β <360−2α
Is satisfied, and m is determined so that β becomes the maximum in a range satisfying Expression 2.
[0030]
Therefore, for example, when the primary coil 80 having 10 turns is formed, the center angle θ1 and the second end where the gap between the extraction terminal portion 55 and the connection terminal portion 57 of the first end primary coil plate 51 is formed. The central angle θ2 formed by the gap between the lead terminal portion 75 and the connection terminal portion 77 of the primary coil plate 71 is 30 degrees, the central angle α of the connection terminal portion 55 in the first end primary coil plate 51, The center angle α of the connection terminal 77 in the second end primary coil plate 71, the center angle α of the first terminal 65 in the connection primary coil plate 61, and the center angle α of the second terminal 67 in the second terminal 67 are 20 degrees. If
β = {360 × (10−2) + 30 + 30} ÷ 9 ≒ 326.7
β = {360 × (10−2) + 30 + 30} ÷ 10 = 294
In order to satisfy (Equation 2) β <360−2α = 360−40 = 320, ten connecting primary coil plates 61 having a center angle β of 294 degrees are used.
[0031]
The first end primary coil plate 51 and the second end primary coil plate 71 may have the same shape, and the first end primary coil plate 51 may be used as the second end primary coil plate 71. Yes, the primary coil plate 51 for the first end and the primary coil plate 71 for the second end are omitted, and only a large number of the primary coil plates 61 for connection are connected, and the primary coil for connection is formed by stacking many sheets. Lead wires may be provided from the second terminal portion 67 of the connection primary coil plate 61 located at the upper end of the plate 61 and the first terminal portion 65 of the connection primary coil plate 61 located at the lower end.
[0032]
Further, when the primary coil 80 is formed by using the first end primary coil plate 51, the connecting primary coil plate 61, and the second end primary coil plate 71, the primary end primary coil plate having a fixed shape is used. In order to manufacture the primary coil 80 having a predetermined number of turns using the coil plate 51, the second end primary coil plate 71, and the required number of connection primary coil plates 61, as described above, the connection primary coil plate 61 is used. The present invention is not limited to the case where the circumferential length and the number of the connecting primary coil plates 61 are determined to form and manufacture the connecting primary coil plate 61. A predetermined number of turns is determined, and the first end primary coil plate 51 whose center angle θ1 is adjusted or the second end primary coil plate 71 whose center angle θ2 is adjusted is connected to both ends of the connection primary coil plate 61. And the primary coil for the first end 51 lead-out terminal portion 55 of sometimes a primary coil 80 of the required number of turns and a lead-out terminal portion 75 is pulled out from the parallel to the main body portion 53, 63, 73 of the second end for the primary coil plate 71.
[0033]
Also, it is necessary to connect the required number of predetermined primary coil plates 61 for connection to the first end primary coil plate 51 whose central angle θ1 is adjusted or the second end primary coil plate 71 whose central angle θ2 is adjusted. Not only in the case where the number of windings is the primary coil 80, but also the lead terminal of the first end primary coil plate 51 in one of the primary coils 80 using two identical primary coils 80 having the number of windings of 10 described above. The predetermined number of turns is set such that the two primary coils 80 are connected in series and the number of turns is 20 as the primary coil by connecting the portion 55 and the lead terminal portion 75 of the second end primary coil plate 71 in the other primary coil. The required number of primary coils 80 may be prepared and connected in series using the lead terminal portions 55 and 75 of each of the primary coils 80 to form the required number of turns of the primary coil.
[0034]
Then, the primary coil using the first end primary coil plate 51, the second end primary coil plate 71, and the connecting primary coil plate 61 in which the copper foil 91 is vapor-deposited on the flexible substrate has one turn. The thickness can be reduced to 100 μm to 500 μm, and the width of the conductors 59, 69, 79 made of the copper foil 91 is about 1 cm, so that a current capacity of several tens of amperes is provided and the current capacity is relatively large. The primary coil 80 can be easily reduced in size and weight.
[0035]
1 and 6, the secondary coil plate 40 of the transformer 10 is formed by a copper plate 40 having a flat annular coil portion 41 and a coil terminal portion 45 protruding from the coil portion 41. A gap 43 is provided in a part of the coil section 41, and a coil terminal section 45 is provided at both ends sandwiching the gap 43 to form a secondary coil having one turn by one copper plate 40.
[0036]
When a plurality of copper plates 40 are used as the secondary coil plates, an insulating plate 31 made of synthetic resin is interposed between the secondary coil plates 40 as shown in FIGS. By connecting the coil terminal portions 45 of the secondary coil plate 40 to each other via a conductive spacer 35 corresponding to the thickness of the secondary coil plate, the copper plate 40 as the secondary coil plate is connected in series and has a plurality of turns. It is a secondary coil.
[0037]
Also, the inner diameters of the main body portions 53, 63, 73 of the first end primary coil plate 51, the second end primary coil plate 71 and the connecting primary coil plate 61, and the coil portion 41 of the secondary coil plate 40. And the inner diameter of the insulating plate 31 are the same, and the outer diameters of the main body portions 53, 63, 73 of the primary coil plate 51 for the first end, the primary coil plate 71 for the second end, and the primary coil plate 61 for connection. The outer diameter of the coil portion 41 of the secondary coil plate 40 is the same as or slightly smaller than the outer diameter of the main body such as the primary coil plate 61 for connection. Is made equal to or slightly larger than the outer diameter of the main body such as the primary coil plate 61 for connection.
[0038]
Then, the primary coil 80, the insulating plate 31, and the secondary coil plate 40, which are connected by concentrically overlapping the first end primary coil plate 51, the connecting primary coil plate 61, and the second end primary coil plate 71, are connected. As shown in FIG. 1, the central pipe 23 of the protection body 20 is formed by connecting the central coil 23 of the protector 20 to the primary coil plate 51 for the first end, the primary coil plate 61 for connection, and the primary coil for the second end. The primary coil 80, the insulating plate 31, and the secondary coil plate 40, which are formed by the connecting primary coil plate 61 and the like penetrating through the plate 71, the insulating plate 31, and the secondary coil plate 40, are made coaxial.
The protector 20 has a hollow pipe-shaped central pipe 23 and a base plate 21 which is an annular plate-like body formed in a flange shape from an end of the central pipe 23. The inner diameters of the main body parts 53, 63, 73 of the first end primary coil plate 51, the second end primary coil plate 71, and the connecting primary coil plate 61, the inner diameter of the coil part 41 of the secondary coil plate 40, The inner diameter of the central pipe 23 is substantially the same as the outer diameter of the upper central core 12 of the upper core body 11 and the lower central iron core 16 of the lower core body 15, and the outer diameter of the substrate portion 21. Is the same as the outer diameter of the insulating plate 31.
[0039]
Therefore, as shown in FIG. 1, the central pipe 23 of the protection body 20 is formed by connecting the primary coil plate 51 for the first end, the primary coil plate 61 for the connection and the primary coil plate 71 for the second end in an overlapping manner. Inserted into the coil 80, inserted into the secondary coil plate 40 via the insulating plate 31, further inserted into the insulating plate 31 and the secondary coil plate 40, and inserted into the primary coil 80 via the insulating plate 31, and finally the protective cap 25, and sequentially attached to the central pipe 23, and the upper central iron core 12 of the upper core body 11 and the lower central iron core 16 of the lower core body 15 are inserted into the central pipe 23 to form the transformer 10 as shown in FIG. Can be done.
The protective cap 25 is made of a synthetic resin plate having an annular shape in which the inner diameter matches the outer diameter of the central pipe 23 and the outer diameter matches the outer diameter of the substrate portion 21. Shape.
[0040]
Also, in the transformer 10 shown in FIGS. 1 and 2, two secondary coil plates 40 are connected in series by a conductive spacer 35 so that the number of turns of the secondary coil is two, and the two primary coils 80 are electrically conductive. The current capacity of the primary coil is increased by connecting the terminal coils 37 in parallel with each other through a terminal pin 37 having a characteristic.
However, the number of windings of the secondary coil can be adjusted by serially connecting the required number of secondary coil plates 40 with the required number of the secondary coil plates 40 sandwiching the insulating plate 31 therebetween, and the primary coil 80 can also be connected to the primary coil plate 61 for connection. There is a case where one primary coil having a predetermined number of turns is used depending on the number of sheets, or a case where a plurality of primary coils 80 are connected in series to determine the number of turns of the primary coil. The current capacity may be adjusted in parallel.
[0041]
As described above, in the transformer 10 according to the present embodiment, the primary coil 80 that performs a large number of windings has the annular thin plate-shaped primary coil plate 51 for the first end and the primary coil plate for the connection, which are formed in the shape of an annular thin plate having the same inner and outer diameters. The primary coil 61 and the second end primary coil plate 71 are overlapped, and the secondary coil is also formed by overlapping the flat secondary coil plate 40 having substantially the same inner diameter and outer diameter as the primary coil 80. Therefore, it is possible to prevent variations in inductance due to irregularities in the distance between the winding and the iron core.
[0042]
In the transformer 10, the primary coil 80 is formed by a large number of thin-film connecting primary coil plates 61 and the like, and the secondary coil is formed by a plurality of secondary coil plates 40. The transformer 10 can be a large transformer, the outer diameter of the transformer coil is about 4 cm, the thickness of the transformer coil is about 1.5 cm, the thickness of the transformer 10 is about 3 cm, the width is about 5 cm, and the primary coil extraction terminal 55 , 75 to the coil terminal 45 of the secondary coil is approximately 6 cm, and the transformer 10 has a capacity of 1 KVA for converting a primary voltage of 100 V to a secondary voltage of approximately 10 V. .
[0043]
Further, the temperature difference between the inside and outside of the primary coil 80 and the secondary coil is reduced, and the transformer 10 having excellent heat radiation characteristics can be obtained, and the transformer 10 having good frequency characteristics can be obtained.
[0044]
【The invention's effect】
The present invention described in claim 1 can provide a small-sized transformer as a thin coil even if the current capacity is large, and can provide a transformer with small variation in inductance and excellent heat radiation characteristics. Things.
[0045]
Further, according to the present invention described in claim 2, in addition to the features of the invention described in claim 1, it is possible to easily manufacture a small-sized transformer.
The present invention described in claim 3 is a transformer coil in which the thickness of the coil is reduced, the size of the coil is reduced, and it is easy to assemble a transformer having a large current capacity, the variation in inductance is small, and the heat radiation characteristics are excellent. It is possible to provide a transformer coil.
[Brief description of the drawings]
FIG. 1 is an exploded view showing an embodiment of a transformer according to the present invention.
FIG. 2 is a perspective view showing an embodiment of a transformer according to the present invention.
FIG. 3 is a diagram showing an example of each primary coil plate used in the transformer according to the present invention.
FIG. 4 is a view showing a conductor of each primary coil plate used in the transformer according to the present invention.
FIG. 5 is a diagram showing a primary coil used in the transformer according to the present invention and respective primary coil plates forming the primary coil.
FIG. 6 is a diagram showing an example of a secondary coil plate and an insulating plate used in the transformer according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Transformer 11 Upper core body 12 Upper central iron core 13 Upper outer iron core 14 Arm part 15 Lower core body 16 Lower central iron core 17 Lower outer iron core 18 Arm part 20 Protector 21 Substrate part 23 Central pipe 25 Protective cap 31 Insulating plate 35 Conductive spacer 37 Terminal pin 40 Secondary coil plate (copper plate) 41 Coil portion 43 Gap 45 Coil terminal portion 51 Primary coil plate for first end 53 Main body portion 55 Pull-out terminal portion 57 Connection terminal portion 59 Conductor 61 Primary coil plate for connection 63 Main body 65 First terminal 67 Second terminal 69 Conductor 71 Primary coil plate for second end 73 Main body 75 Leader terminal 77 Connection terminal 79 Conductor 80 Primary coil 91 Copper foil 93 Through hole 95 Synthetic resin film

Claims (3)

銅箔と合成樹脂膜とが積層されて一部に不連続な間隙を備えた平板環状形状のフレキシブル基板であって、両端部近傍部分の銅箔を除いて合成樹脂膜が銅箔表面に積層されて両端部近傍の銅箔を接続用端子部とした一次コイル板の多数枚が、順次接続用端子部で相互に接続されて同心に重ねられることにより複数回の巻回数とする一次コイルを形成し、この一次コイルと略同一の内径及び外径とされる平板環状形状であって一部に不連続な間隙を備えた銅板を二次コイルとし、前記一次コイルと略同一の内径及び外径とされる平板環状形状であって不連続部分を有しない絶縁板で二次コイルとした銅板を挟んだことを特徴とするトランス。An annular flexible substrate with a copper foil and a synthetic resin film laminated on each other and with a discontinuous gap in part, with the synthetic resin film laminated on the copper foil surface except for the copper foil near both ends. A large number of primary coil plates, each of which has a copper foil near both ends and a connection terminal portion, are sequentially connected to each other at the connection terminal portion and concentrically stacked to form a primary coil having a plurality of turns. A secondary coil is formed by forming a copper plate having a flat plate annular shape having substantially the same inner diameter and outer diameter as the primary coil and partially having a discontinuous gap, and having the same inner diameter and outer diameter as the primary coil. A transformer characterized in that a copper plate serving as a secondary coil is sandwiched between insulating plates having a flat annular shape having a diameter and having no discontinuous portions. 同一形状の一次コイル板の多数枚を接続積層した一次コイルと、複数枚の銅板が絶縁板を挟んで重ねられると共にこの銅板を直列に接続した二次コイルとを有し、一次コイルと二次コイルとが同軸に重ねられて鉄心に取付けられていることを特徴とする請求項1に記載されたトランス。A primary coil in which a number of primary coil plates of the same shape are connected and laminated, and a secondary coil in which a plurality of copper plates are stacked with an insulating plate interposed therebetween and the copper plates are connected in series, the primary coil and the secondary coil The transformer according to claim 1, wherein the coil and the coil are coaxially stacked and attached to an iron core. 一部に不連続部分を備えて略環状の形状とした銅箔と合成樹脂膜とを積層したフレキシブル基板であって、不連続部分近傍の両端の銅箔を合成樹脂から露出させた略環状形状のコイル板の複数枚が同心状に積層され、各コイル板の銅箔が露出した端部が相互に重ねて半田付けされ、短円筒状にコイル板が積み重ねられて順次各コイル板の銅箔が螺旋状に連続し、前記半田付けした端部を除くように環状形状の合成樹脂膜が各コイル板の銅箔と銅箔との間に配置されていることを特徴とするトランス用コイル。This is a flexible substrate in which a copper foil and a synthetic resin film each having a discontinuous portion and a substantially annular shape are laminated, and the copper foil at both ends near the discontinuous portion is exposed from the synthetic resin. A plurality of coil plates are laminated concentrically, the exposed ends of the copper foil of each coil plate are overlaid and soldered together, and the coil plates are stacked in a short cylindrical shape, and the copper foil of each coil plate is sequentially stacked. Wherein the synthetic resin film having an annular shape is arranged between the copper foils of the coil plates so as to remove the soldered end portions.
JP2003146606A 2003-05-23 2003-05-23 Transformer and coil for transformer Pending JP2004349562A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010045187A (en) * 2008-08-12 2010-02-25 Tdk Corp Bobbin for coil, coil winding, and coil component
KR101090003B1 (en) * 2009-07-21 2011-12-05 삼성전기주식회사 Transformer
CN102610378A (en) * 2012-02-07 2012-07-25 深圳麦格米特电气股份有限公司 Flat transformer for switching power supply
CN102800465A (en) * 2012-07-25 2012-11-28 昆山达功电子有限公司 High-power high-frequency transformer
WO2017163534A1 (en) * 2016-03-24 2017-09-28 株式会社日立製作所 Transformer and electric power conversion device
WO2017192012A1 (en) * 2016-05-04 2017-11-09 엠투파워 주식회사 Core unit for secondary winding of forward-flyback bus converter, copper foil insertable in core unit, and forward-flyback bus converter
KR101798420B1 (en) * 2016-03-08 2017-11-17 (주)코러싱 Excellent voltage transformation Efficiency and heat dissipation planar printed circuit board type transformer
CN107424780A (en) * 2017-07-12 2017-12-01 太仓旺泰净化设备有限公司 A kind of copper sheet
KR101821177B1 (en) * 2016-03-08 2018-01-24 (주)코러싱 Excellent heat dissipation planar printed circuit board type transformer
WO2018120378A1 (en) * 2016-12-26 2018-07-05 南京后莱新材料有限公司 High-overcurrent stacked coil
CN113228206A (en) * 2018-12-27 2021-08-06 株式会社艾特慕 Transformer device
WO2022070666A1 (en) * 2020-09-30 2022-04-07 オムロン株式会社 Substrate coil and transformer

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010045187A (en) * 2008-08-12 2010-02-25 Tdk Corp Bobbin for coil, coil winding, and coil component
KR101090003B1 (en) * 2009-07-21 2011-12-05 삼성전기주식회사 Transformer
CN102610378A (en) * 2012-02-07 2012-07-25 深圳麦格米特电气股份有限公司 Flat transformer for switching power supply
CN102800465A (en) * 2012-07-25 2012-11-28 昆山达功电子有限公司 High-power high-frequency transformer
KR101798420B1 (en) * 2016-03-08 2017-11-17 (주)코러싱 Excellent voltage transformation Efficiency and heat dissipation planar printed circuit board type transformer
KR101821177B1 (en) * 2016-03-08 2018-01-24 (주)코러싱 Excellent heat dissipation planar printed circuit board type transformer
WO2017163534A1 (en) * 2016-03-24 2017-09-28 株式会社日立製作所 Transformer and electric power conversion device
WO2017192012A1 (en) * 2016-05-04 2017-11-09 엠투파워 주식회사 Core unit for secondary winding of forward-flyback bus converter, copper foil insertable in core unit, and forward-flyback bus converter
WO2018120378A1 (en) * 2016-12-26 2018-07-05 南京后莱新材料有限公司 High-overcurrent stacked coil
CN107424780A (en) * 2017-07-12 2017-12-01 太仓旺泰净化设备有限公司 A kind of copper sheet
CN113228206A (en) * 2018-12-27 2021-08-06 株式会社艾特慕 Transformer device
CN113228206B (en) * 2018-12-27 2023-04-14 株式会社艾特慕 Transformer device
WO2022070666A1 (en) * 2020-09-30 2022-04-07 オムロン株式会社 Substrate coil and transformer

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