JP2004330318A - Method of feeding lubricant/coolant for grinding, and grinding device using the same - Google Patents

Method of feeding lubricant/coolant for grinding, and grinding device using the same Download PDF

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Publication number
JP2004330318A
JP2004330318A JP2003126405A JP2003126405A JP2004330318A JP 2004330318 A JP2004330318 A JP 2004330318A JP 2003126405 A JP2003126405 A JP 2003126405A JP 2003126405 A JP2003126405 A JP 2003126405A JP 2004330318 A JP2004330318 A JP 2004330318A
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Japan
Prior art keywords
grinding
grindstone
nozzle
nozzle tip
cooling liquid
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JP2003126405A
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Japanese (ja)
Inventor
Yoshinori Nishi
善則 西
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Nakamura Tome Precision Industry Co Ltd
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Nakamura Tome Precision Industry Co Ltd
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Priority to JP2003126405A priority Critical patent/JP2004330318A/en
Publication of JP2004330318A publication Critical patent/JP2004330318A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of feeding a lubricant/coolant and a grinding device using the method effective in reducing the applied quantity of a grinding fluid for lubricating or cooling in grinding. <P>SOLUTION: In the method of feeding the lubricant/coolant to the grinding surface of a grinding wheel, a nozzle 2 is disposed in proximity so that a distance between the rotating outer peripheral surface 12 of the grinding wheel 1 and the tip of the nozzle becomes an extremely small clearance only enough to discharge the lubricant/coolant. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明はガラス基板等の研削加工において、砥石の潤滑及び冷却用に使用される潤滑・冷却液の供給方法及びその研削装置に関する。
【0002】
【従来の技術】
液晶表示装置等に広くガラス基板が使用されている。
上記ガラス基板においては、エッジ部を起点とした欠けや割れを防止するための面取りや、外形寸法の調整等を目的に研削加工が施されている。
【0003】
ガラス基板等の研削加工においては、砥石のダイヤモンド砥粒等の焼き付きを防止し、研削面の品質を確保するために潤滑あるいは冷却を目的に純水等の潤滑・冷却液が加工点に噴射されている。
【0004】
このような分野に使用されている純水としては、高純度が要求されるために高価であり、使用後には研削粉等が含有し、廃水処理費もコストアップの要因の1つになっていた。
従って、潤滑・冷却用の純水の使用量の低減が要求されている。
【0005】
本出願人は先に、純水での冷却の替わりに冷却エアーを噴き付ける発明について提案している(特願2002−185143号)が、本発明は冷却エアーを使用しなくても純水の使用が低減出来る潤滑・冷却液の供給方法及びその研削装置に関する。
【0006】
【特許文献1】
特願2002−185143号
【0007】
【発明が解決しようとする課題】
本発明は、研削加工における潤滑あるいは冷却用の研削液の使用量を低減するのに効果的な潤滑・冷却液供給方法及びこれを用いた研削装置の提供を目的とする。
【0008】
【課題を解決するための手段】
本発明は、回転砥石に効率良く研削液を巻き付ける方法を精意検討してなされたものである。
その技術的要旨は、砥石の研削面に潤滑・冷却液を供給する方法において、砥石の回転外周面とノズル先との距離が潤滑・冷却液が吐出できるだけの極くわずかの間隙になるように、ノズルを近接配置した点にある。
【0009】
ここで、潤滑・冷却液が吐出できるだけの極くわずかの間隙になるようにノズルを近接配置したとは、ノズルの先から研削液(潤滑液、冷却液)が吐出するとそのまま砥石表面に巻き付くようなわずかの間隙を隔てて砥石表面とノズル先が配置されていることをいう。
【0010】
更に具体的に説明すると、従来はノズル先から研削液を砥石に向けて噴射する際には、ノズル先から噴射された研削液がある程度広がりながら砥石表面に当たるように比較的大きい間隔が設けられていて、少なくとも10mm以上の距離を有していた。
【0011】
このような従来の方法では、砥石の表面に当たる研削液の広がりは大きいものの、砥石表面に巻き付く量よりもはね返る量の方が多く、効率的ではなかった。
これに対して本発明は、ノズル先から吐出した研削液がそのまま砥石に巻き付くように砥石表面とノズルの先が1mm以下の間隙になるように近づけて配置したものである。
理想的には、0.01〜0.1mm程度の極くわずかの間隙にすると更に少量の研削液で充分に砥石表面に巻き付き研削加工が出来るようになる。
【0012】
第2の技術的要旨は、上記のような少量の研削液で研削加工が出来る研削装置の提供にあり、回転砥石と、この回転砥石の外周面に極くわずかの間隙を隔ててノズル先が位置するように、このノズルを有する潤滑・冷却液供給手段とが備えられた研削装置とした。
【0013】
砥石は使用により摩耗して径が小さくなるので、研削に使用する前に砥石が回転した状態でノズル先が前進して砥石表面に当接後、所定の間隙になるようにノズル先が後退するようにプリセット機能を備えると、砥石表面のノズルの先の間隔を所定の範囲に維持しやすくなる。
ここで、砥石が回転した状態でノズル先を当接させると、ノズル先が砥石にて研削され、砥石の形状が転写される。
このようにして、砥石の形状がノズル先に転写されることにより、その後に所定の間隙になるようにノズル先を後退させた際に一定の間隙が得られやすい。
【0014】
【発明の実施の形態】
図1に溝付き砥石による研削装置に本願発明を適用した例を示す。
図1は研削装置を真上から見た図を示す。
砥石1がWの方向に回転し、この砥石1にノズル2を用いて、そのノズル先から潤滑及び冷却用の純水が吐出される。
この砥石に対して、ガラス基板3(被研削材)がVの方向に進行して面取りがされる。
【0015】
図2には研削面の拡大側面図を示す。
回転砥石1の外周に溝11が形成され、この溝にガラス基板3のコーナー部31が当たり、研削され面取りされる。
砥石の砥粒としては、ダイヤモンド粉等が用いられ、約500℃以上の高温になると焼き付いてしまう。
そこで図3に示すように、砥石1の溝11の外周表面12に0.01〜0.1mm程度の間隔dを隔てて、ノズルの先21が位置するようにノズル2が配設されている。
ノズルの先12から吐出された純水は、そのまま砥石溝の外周表面12に巻き付くので少量の純水を吐出すれば良い。
この方法によれば、従来の噴射方法に比較して純水の使用量が1/10以下に低減出来た。
また、ノズル2は快削材で製作されていて、砥石1を回転させた状態でノズルの先を一旦当てて砥石の形状をノズル側に転写させ、その後に所定のクリアランスdが得られるようにノズルを後退させるのが良い。
【0016】
図4には外周面が平面であるマルチ砥石に本発明を適用した例を示す。
マルチ砥石1a、1bを上下に配置し、上部の砥石1aはW1の方向に回転させ、下部の砥石1bはW2の方向に回転させ、その側部にガラス基板3を当接させながら砥石の回転軸と並行に走行させることで、ガラス基板の上下の稜辺が面取りされる。
【0017】
マルチ砥石1aには砥石毎に純水吐出ノズル2aがわずかの隙間dをおいて配置されている。
マルチ砥石1bにも砥石毎に純水吐出ノズル2bが隙間dをおいて配置されている。
ノズル2a、2bのノズル先21a、21bと砥石の外周表面との間隔dは次のように調整される。
まず、研削加工をはじめる前に砥石を回転させた状態でノズルの先21a、21bが砥石の表面に当たるまで前進させる。
すると、斜視図を図5に示すようにノズル2aのノズル先21aに砥石の外形が転写される。
次のこの位置から所定の距離dだけノズルを後退させることで、ノズルの位置がセットされる。
このプリセットは手動でも自動制御でも良い。
図6にノズル先の位置がセットされた状態の断面図を示す。
図6の例では3枚の砥石からなるマルチ砥石となっている。
砥石a1、a2、a3の外形形状がノズル2aに転写され、その後のクリアランスdになるようにノズル2aが後退している。
このように砥石の外周表面とノズルの先の間隔がセットされた後に、研削加工が開始される。
これにより、ノズルの位置を砥石の摩耗に合わせて調整出来るようになった。
【0018】
【発明の効果】
本発明においては、回転砥石の表面とノズルの先との間隙が極くわずかになるように設定されているので、ノズル先から吐出してきた研削液はそのまま回転砥石の表面に巻き付き、研削加工点に誘導されるので少量の研削液で効率良く潤滑・冷却用に供される。
これにより、従来の噴射方法に対して研削液の使用量を大きく低減出来る。
【図面の簡単な説明】
【図1】研削装置を上から見た構成図を示す。
【図2】ガラス基板の面取り加工部の拡大側面図を示す。
【図3】砥石と研削液供給ノズルとの位置関係を示す。
【図4】外周面表面砥石を用いた研削装置に本発明を適用した例を示す。
【図5】マルチ砥石用のノズル形状例を示す。
【図6】マルチ砥石とノズルの位置関係を示す。
【符号の説明】
1 溝付き砥石
11 砥石の外周溝
12 砥石の外周表面
1a、1b マルチ砥石
2 ノズル
21a、21b ノズルの先
3 ガラス基板(被研削材)
31 ガラス基板の稜辺
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method of supplying a lubricating / cooling liquid used for lubricating and cooling a grindstone in a grinding process of a glass substrate or the like, and a grinding apparatus therefor.
[0002]
[Prior art]
Glass substrates are widely used in liquid crystal display devices and the like.
The glass substrate is subjected to grinding for the purpose of chamfering to prevent chipping or cracking starting from the edge portion, adjustment of external dimensions, and the like.
[0003]
In the grinding of glass substrates, etc., lubrication and cooling liquid such as pure water is sprayed to the processing point for lubrication or cooling in order to prevent seizure of diamond abrasive grains etc. of the grindstone and to secure the quality of the grinding surface. ing.
[0004]
Pure water used in such a field is expensive due to high purity required, and after use, contains grinding powder and the like, and wastewater treatment cost is also one of the factors of cost increase. Was.
Therefore, it is required to reduce the amount of pure water used for lubrication and cooling.
[0005]
The present applicant has previously proposed an invention in which cooling air is sprayed instead of cooling with pure water (Japanese Patent Application No. 2002-185143). However, the present invention does not require pure air without using cooling air. The present invention relates to a method for supplying a lubricating / cooling liquid which can be reduced in use and a grinding device therefor.
[0006]
[Patent Document 1]
Japanese Patent Application No. 2002-185143 [0007]
[Problems to be solved by the invention]
An object of the present invention is to provide a method for supplying a lubricating / cooling liquid which is effective for reducing the amount of a lubricating or cooling grinding liquid used in a grinding process and a grinding apparatus using the same.
[0008]
[Means for Solving the Problems]
The present invention has been made by carefully studying a method of efficiently winding a grinding fluid around a rotary grindstone.
The technical gist is that, in the method of supplying lubrication and cooling liquid to the grinding surface of the grinding wheel, the distance between the rotating outer peripheral surface of the grinding wheel and the nozzle tip should be as small as possible to discharge the lubrication and cooling liquid. And that the nozzles are arranged close to each other.
[0009]
Here, the fact that the nozzles are arranged close to each other so that the lubricating / cooling liquid is as small as possible so that the lubricating / cooling liquid can be discharged means that when the grinding liquid (lubricating liquid, cooling liquid) is discharged from the tip of the nozzle, it is wrapped around the grindstone surface. It means that the grindstone surface and the nozzle tip are arranged with such a small gap.
[0010]
More specifically, conventionally, when the grinding fluid is sprayed from the nozzle tip toward the grindstone, a relatively large interval is provided so that the grinding fluid sprayed from the nozzle tip spreads to some extent and hits the grindstone surface. And had a distance of at least 10 mm.
[0011]
In such a conventional method, although the spread of the grinding liquid on the surface of the grindstone is large, the rebound amount is larger than the amount wound around the grindstone surface, which is not efficient.
On the other hand, in the present invention, the surface of the grindstone and the tip of the nozzle are arranged close to each other so as to have a gap of 1 mm or less so that the grinding fluid discharged from the nozzle tip winds around the grindstone as it is.
Ideally, if the gap is as small as about 0.01 to 0.1 mm, a small amount of the grinding liquid can be sufficiently wound around the grindstone surface to perform grinding.
[0012]
The second technical gist lies in the provision of a grinding device capable of performing grinding with a small amount of grinding fluid as described above. The nozzle tip is provided with a very small gap between the rotating grindstone and the outer peripheral surface of the rotating grindstone. A grinding device provided with a lubrication / cooling liquid supply means having this nozzle so as to be located.
[0013]
Since the grindstone wears out and its diameter decreases due to its use, the nozzle tip moves forward with the grindstone rotating before use for grinding, then comes into contact with the grindstone surface, and then the nozzle tip recedes to a predetermined gap When the preset function is provided as described above, it is easy to maintain the interval between the tips of the nozzles on the grindstone surface in a predetermined range.
Here, when the nozzle tip is brought into contact with the rotating wheel, the nozzle tip is ground by the grindstone and the shape of the grindstone is transferred.
By transferring the shape of the grindstone to the nozzle tip in this way, a certain gap is likely to be obtained when the nozzle tip is then retracted to a predetermined gap.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 shows an example in which the present invention is applied to a grinder with a grooved grindstone.
FIG. 1 shows a view of the grinding apparatus as viewed from directly above.
The grindstone 1 rotates in the direction of W, and pure water for lubrication and cooling is discharged from the nozzle tip of the grindstone 1 using the nozzle 2.
The glass substrate 3 (material to be ground) advances in the direction V to be chamfered with respect to this grindstone.
[0015]
FIG. 2 shows an enlarged side view of the ground surface.
A groove 11 is formed on the outer periphery of the rotary grindstone 1, and the corner portion 31 of the glass substrate 3 hits the groove, and is ground and chamfered.
As the abrasive grains of the grindstone, diamond powder or the like is used.
Therefore, as shown in FIG. 3, the nozzle 2 is disposed on the outer peripheral surface 12 of the groove 11 of the grindstone 1 at a distance d of about 0.01 to 0.1 mm so that the nozzle tip 21 is located. .
Pure water discharged from the nozzle tip 12 is wound around the outer peripheral surface 12 of the grindstone groove as it is, so that a small amount of pure water may be discharged.
According to this method, the amount of pure water used can be reduced to 1/10 or less as compared with the conventional injection method.
Further, the nozzle 2 is made of a free-cutting material, and the tip of the nozzle is once applied while the grindstone 1 is rotated to transfer the shape of the grindstone to the nozzle side, and then a predetermined clearance d is obtained. The nozzle should be retracted.
[0016]
FIG. 4 shows an example in which the present invention is applied to a multi-grinding wheel having a flat outer peripheral surface.
The multi-grinding stones 1a and 1b are arranged up and down, the upper grinding stone 1a is rotated in the direction of W1, the lower grinding stone 1b is rotated in the direction of W2, and the rotation of the grinding stones while the glass substrate 3 is in contact with the side. By running parallel to the axis, the upper and lower edges of the glass substrate are chamfered.
[0017]
In the multi-grinding stone 1a, a pure water discharge nozzle 2a is arranged with a slight gap d for each grinding stone.
The multi-grinding stone 1b is also provided with a pure water discharge nozzle 2b with a gap d for each grinding stone.
The distance d between the nozzle tips 21a and 21b of the nozzles 2a and 2b and the outer peripheral surface of the grindstone is adjusted as follows.
First, before starting the grinding process, the nozzle is advanced while rotating the grindstone until the tips 21a and 21b of the nozzles hit the surface of the grindstone.
Then, the outer shape of the grindstone is transferred to the nozzle tip 21a of the nozzle 2a as shown in a perspective view of FIG.
Next, the nozzle position is set by retracting the nozzle by a predetermined distance d from this position.
This preset may be manual or automatic control.
FIG. 6 is a sectional view showing a state where the position of the nozzle tip is set.
In the example shown in FIG. 6, a multi-grinding wheel including three grindstones is used.
The outer shape of the grindstones a1, a2, a3 is transferred to the nozzle 2a, and the nozzle 2a is retracted so as to have a clearance d thereafter.
After the distance between the outer peripheral surface of the grindstone and the tip of the nozzle is set as described above, the grinding process is started.
Thereby, the position of the nozzle can be adjusted according to the wear of the grindstone.
[0018]
【The invention's effect】
In the present invention, since the gap between the surface of the rotary grindstone and the tip of the nozzle is set to be extremely small, the grinding fluid discharged from the nozzle tip winds around the surface of the rotary grindstone as it is, and the grinding point And it is used for lubrication and cooling efficiently with a small amount of grinding fluid.
As a result, the amount of the grinding fluid used can be greatly reduced as compared with the conventional injection method.
[Brief description of the drawings]
FIG. 1 shows a configuration view of a grinding device as viewed from above.
FIG. 2 is an enlarged side view of a chamfered portion of the glass substrate.
FIG. 3 shows a positional relationship between a grindstone and a grinding fluid supply nozzle.
FIG. 4 shows an example in which the present invention is applied to a grinding device using an outer peripheral surface grindstone.
FIG. 5 shows an example of a nozzle shape for a multi-grinding wheel.
FIG. 6 shows a positional relationship between a multi-grinding wheel and a nozzle.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 grooved grindstone 11 grindstone outer circumferential groove 12 grindstone outer peripheral surface 1 a, 1 b multi-grindstone 2 nozzle 21 a, 21 b nozzle tip 3 glass substrate (material to be ground)
31 Edge of glass substrate

Claims (3)

砥石の研削面に潤滑・冷却液を供給する方法において、砥石の回転外周面とノズル先との距離が潤滑・冷却液が吐出できるだけの極くわずかの間隙になるように、ノズルを近接配置したことを特徴とする潤滑・冷却液の供給方法。In the method of supplying the lubrication / cooling liquid to the grinding surface of the grindstone, the nozzles were arranged close so that the distance between the rotating outer peripheral surface of the grindstone and the nozzle tip was as small as possible to discharge the lubrication / cooling liquid. A lubricating / cooling liquid supply method characterized by the above-mentioned. 回転砥石と、この回転砥石の外周面に極くわずかの間隙を隔ててノズル先が位置するように、このノズルを有する潤滑・冷却液供給手段とが備えられたことを特徴とする研削装置。A grinding machine comprising: a rotary grindstone; and a lubricating / cooling liquid supply unit having a nozzle such that a nozzle tip is located at a very small gap on an outer peripheral surface of the rotary grindstone. 砥石が回転した状態でノズル先が前進して砥石表面に当接後、所定の間隙になるようにノズル先が後退するようにプリセット機能が備えられたことを特徴とする請求項2記載の研削装置。3. The grinding method according to claim 2, wherein a preset function is provided so that the nozzle tip advances while the grindstone rotates and abuts on the grindstone surface, and then the nozzle tip retracts so as to have a predetermined gap. apparatus.
JP2003126405A 2003-05-01 2003-05-01 Method of feeding lubricant/coolant for grinding, and grinding device using the same Withdrawn JP2004330318A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965381A (en) * 2016-06-24 2016-09-28 芜湖东旭光电科技有限公司 Liquid crystal glass subtract grinding device and grinding method
CN110142696A (en) * 2019-06-26 2019-08-20 西安奕斯伟硅片技术有限公司 Spray head, spray assemblies, the Supply Method of coolant and wafer grinding method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105965381A (en) * 2016-06-24 2016-09-28 芜湖东旭光电科技有限公司 Liquid crystal glass subtract grinding device and grinding method
CN110142696A (en) * 2019-06-26 2019-08-20 西安奕斯伟硅片技术有限公司 Spray head, spray assemblies, the Supply Method of coolant and wafer grinding method

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