JP2004326094A - Photosensitive resin composition - Google Patents
Photosensitive resin composition Download PDFInfo
- Publication number
- JP2004326094A JP2004326094A JP2004098777A JP2004098777A JP2004326094A JP 2004326094 A JP2004326094 A JP 2004326094A JP 2004098777 A JP2004098777 A JP 2004098777A JP 2004098777 A JP2004098777 A JP 2004098777A JP 2004326094 A JP2004326094 A JP 2004326094A
- Authority
- JP
- Japan
- Prior art keywords
- group
- bis
- acid
- compound
- photosensitive resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 42
- 150000001875 compounds Chemical class 0.000 claims abstract description 75
- 229920005989 resin Polymers 0.000 claims abstract description 63
- 239000011347 resin Substances 0.000 claims abstract description 63
- 238000010521 absorption reaction Methods 0.000 claims abstract description 60
- 230000003287 optical effect Effects 0.000 claims abstract description 25
- -1 quinonediazide compound Chemical class 0.000 claims description 102
- 229920000642 polymer Polymers 0.000 claims description 60
- 238000010438 heat treatment Methods 0.000 claims description 39
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 39
- 239000000203 mixture Substances 0.000 claims description 35
- 125000004432 carbon atom Chemical group C* 0.000 claims description 31
- 239000000758 substrate Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 25
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 25
- 125000000962 organic group Chemical group 0.000 claims description 21
- 150000002430 hydrocarbons Chemical class 0.000 claims description 13
- 239000005011 phenolic resin Substances 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 4
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 125000004185 ester group Chemical group 0.000 claims description 3
- 125000005016 hydroxyalkynyl group Chemical group 0.000 claims description 3
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 3
- 125000001424 substituent group Chemical group 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 229930195733 hydrocarbon Natural products 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000003513 alkali Substances 0.000 abstract description 19
- 239000011159 matrix material Substances 0.000 abstract description 18
- 230000014759 maintenance of location Effects 0.000 abstract description 11
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 9
- 238000004040 coloring Methods 0.000 abstract description 5
- 239000003086 colorant Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 52
- 239000000243 solution Substances 0.000 description 50
- 239000010408 film Substances 0.000 description 42
- 230000015572 biosynthetic process Effects 0.000 description 35
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 33
- 238000003786 synthesis reaction Methods 0.000 description 33
- 239000011521 glass Substances 0.000 description 32
- 239000002966 varnish Substances 0.000 description 31
- 239000000975 dye Substances 0.000 description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 24
- 239000007787 solid Substances 0.000 description 22
- 239000002253 acid Substances 0.000 description 20
- 238000000576 coating method Methods 0.000 description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 19
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 19
- 229910052757 nitrogen Inorganic materials 0.000 description 19
- 150000003254 radicals Chemical class 0.000 description 19
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 18
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 18
- 238000001914 filtration Methods 0.000 description 18
- 235000019239 indanthrene blue RS Nutrition 0.000 description 18
- 239000000463 material Substances 0.000 description 18
- 239000011324 bead Substances 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 17
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 16
- 238000011156 evaluation Methods 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000004593 Epoxy Substances 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 14
- 239000002981 blocking agent Substances 0.000 description 14
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 14
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 14
- 239000000049 pigment Substances 0.000 description 14
- 229920001721 polyimide Polymers 0.000 description 14
- 150000008065 acid anhydrides Chemical class 0.000 description 13
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 13
- 229920003986 novolac Polymers 0.000 description 13
- 239000002243 precursor Substances 0.000 description 13
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 12
- 239000004642 Polyimide Substances 0.000 description 12
- 239000012298 atmosphere Substances 0.000 description 12
- 150000004985 diamines Chemical class 0.000 description 11
- 239000002244 precipitate Substances 0.000 description 11
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 150000001805 chlorine compounds Chemical class 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 230000007423 decrease Effects 0.000 description 10
- 238000011161 development Methods 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 9
- 229920006015 heat resistant resin Polymers 0.000 description 9
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 9
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000012860 organic pigment Substances 0.000 description 8
- 229920002120 photoresistant polymer Polymers 0.000 description 8
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 6
- 125000003545 alkoxy group Chemical group 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 229940116333 ethyl lactate Drugs 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 6
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 6
- 229920005575 poly(amic acid) Polymers 0.000 description 6
- 230000035945 sensitivity Effects 0.000 description 6
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 239000005388 borosilicate glass Substances 0.000 description 5
- 238000007607 die coating method Methods 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 125000001153 fluoro group Chemical group F* 0.000 description 5
- 229910052736 halogen Inorganic materials 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 5
- QVEIBLDXZNGPHR-UHFFFAOYSA-N naphthalene-1,4-dione;diazide Chemical compound [N-]=[N+]=[N-].[N-]=[N+]=[N-].C1=CC=C2C(=O)C=CC(=O)C2=C1 QVEIBLDXZNGPHR-UHFFFAOYSA-N 0.000 description 5
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 5
- 229920001568 phenolic resin Polymers 0.000 description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 5
- 238000004528 spin coating Methods 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- MSTZGVRUOMBULC-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenol Chemical compound C1=C(O)C(N)=CC(C(C=2C=C(N)C(O)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MSTZGVRUOMBULC-UHFFFAOYSA-N 0.000 description 4
- JESXATFQYMPTNL-UHFFFAOYSA-N 2-ethenylphenol Chemical compound OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 4
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 4
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 4
- 229940018563 3-aminophenol Drugs 0.000 description 4
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 description 4
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 4
- TYHOGIGLTWTDIM-UHFFFAOYSA-N 4-[bis(4-hydroxyphenyl)methyl]-2-methoxyphenol Chemical compound C1=C(O)C(OC)=CC(C(C=2C=CC(O)=CC=2)C=2C=CC(O)=CC=2)=C1 TYHOGIGLTWTDIM-UHFFFAOYSA-N 0.000 description 4
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 4
- JXYITCJMBRETQX-UHFFFAOYSA-N 4-ethynylaniline Chemical compound NC1=CC=C(C#C)C=C1 JXYITCJMBRETQX-UHFFFAOYSA-N 0.000 description 4
- YQUQWHNMBPIWGK-UHFFFAOYSA-N 4-isopropylphenol Chemical compound CC(C)C1=CC=C(O)C=C1 YQUQWHNMBPIWGK-UHFFFAOYSA-N 0.000 description 4
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- ZSXGLVDWWRXATF-UHFFFAOYSA-N N,N-dimethylformamide dimethyl acetal Chemical compound COC(OC)N(C)C ZSXGLVDWWRXATF-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 150000001299 aldehydes Chemical class 0.000 description 4
- RWZYAGGXGHYGMB-UHFFFAOYSA-N anthranilic acid Chemical compound NC1=CC=CC=C1C(O)=O RWZYAGGXGHYGMB-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- 150000005690 diesters Chemical class 0.000 description 4
- 238000007865 diluting Methods 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 229910052724 xenon Inorganic materials 0.000 description 4
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 4
- RYNQKSJRFHJZTK-UHFFFAOYSA-N (3-methoxy-3-methylbutyl) acetate Chemical compound COC(C)(C)CCOC(C)=O RYNQKSJRFHJZTK-UHFFFAOYSA-N 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- SRGATTGYDONWOU-UHFFFAOYSA-N 2-cyclohexyl-5-methylphenol Chemical compound OC1=CC(C)=CC=C1C1CCCCC1 SRGATTGYDONWOU-UHFFFAOYSA-N 0.000 description 3
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 3
- OGRAOKJKVGDSFR-UHFFFAOYSA-N 6-Oxy-pseudocumol Natural products CC1=CC(C)=C(C)C(O)=C1 OGRAOKJKVGDSFR-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- OAZWDJGLIYNYMU-UHFFFAOYSA-N Leucocrystal Violet Chemical compound C1=CC(N(C)C)=CC=C1C(C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 OAZWDJGLIYNYMU-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- YGSDEFSMJLZEOE-UHFFFAOYSA-N Salicylic acid Natural products OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
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Abstract
Description
本発明は、フラットパネルディスプレイである有機電界発光素子や液晶表示素子の遮光性セパレーターやブラックマトリクスの形成に適したポジ型感光性樹脂組成物に関する。 The present invention relates to a positive photosensitive resin composition suitable for forming a light-shielding separator or a black matrix of an organic electroluminescent device or a liquid crystal display device as a flat panel display.
フラットパネルディスプレイとして非発光型である液晶ディスプレイ(LCD)が普及しているが、自発光型ディスプレイとして有機電界発光装置は高輝度が得られ、フルカラーディスプレイが可能なことで研究開発が盛んである。 Non-light-emitting liquid crystal displays (LCDs) have become widespread as flat panel displays, but organic electroluminescent devices have high brightness as self-luminous displays and are being actively researched and developed because they can be used as full-color displays. .
有機電界発光素子は、対向する第一電極と第二電極との間に電圧を印加することで、あるいは、電流を流すことで動作するものである。この際、曲率半径の小さい電極のエッジ部分には電界が集中しやすいため、エッジ部分では絶縁破壊やリーク電流の発生など、望ましくない現象が起きやすい。 The organic electroluminescent device operates by applying a voltage between the first electrode and the second electrode facing each other or by flowing a current. At this time, since an electric field tends to concentrate on the edge portion of the electrode having a small radius of curvature, undesirable phenomena such as dielectric breakdown and generation of leak current are likely to occur at the edge portion.
これらの現象を抑制するために、第一電極のエッジ部分を絶縁層(セパレーターとも言う)で覆うことが知られている(特許文献1参照)。この技術によって、電極のエッジ部分における電界集中を緩和することが可能となる。さらに、絶縁層の形成後に成膜される有機絶縁層や第二電極がスムーズに堆積されるように、第一電極上の露出した境界部分における絶縁層の厚さが、境界から離れるに従って徐々に厚くなる、すなわち断面を順テーパー形状にすることにより、電極のエッジ部分における電界集中を抑制することが可能となる。最近は、有機電界発光素子におけるコントラストを高める目的で、非感光性ポリイミド樹脂にカーボンブラックを添加し、絶縁膜および/または素子分離構造体に遮光性を持たせる試みがなされている(特許文献2参照)。また具体的なブラックマトリクス材料は、フェノール類とアルデヒド類を縮合して得られるアルカリ可溶性樹脂、酸架橋性メチロール化メラミン化合物、光酸発生剤、特定の分散剤および黒色顔料からなるネガ型感光性材料(特許文献3参照)、ポリイミド前駆体ビヒクルと溶媒、光吸収染料またはその混合物、カーボンブラック顔料または非カーボンブラック系金属酸化物顔料およびニュートン分散剤からなる非感光性材料(特許文献4、5参照)が知られている。
In order to suppress these phenomena, it is known that an edge portion of the first electrode is covered with an insulating layer (also referred to as a separator) (see Patent Document 1). This technique makes it possible to reduce the electric field concentration at the edge of the electrode. Further, the thickness of the insulating layer at the exposed boundary portion on the first electrode gradually increases as the distance from the boundary increases so that the organic insulating layer and the second electrode formed after the formation of the insulating layer are smoothly deposited. By increasing the thickness, that is, by forming the cross section into a forward tapered shape, it is possible to suppress electric field concentration at the edge portion of the electrode. Recently, attempts have been made to add carbon black to a non-photosensitive polyimide resin in order to increase the contrast in an organic electroluminescent device so that an insulating film and / or an element isolation structure has a light-shielding property (Patent Document 2). reference). Further, a specific black matrix material is an alkali-soluble resin obtained by condensing phenols and aldehydes, an acid-crosslinkable methylolated melamine compound, a photoacid generator, a specific dispersant, and a negative photosensitive material comprising a black pigment. Non-photosensitive material comprising a material (see Patent Document 3), a polyimide precursor vehicle and a solvent, a light absorbing dye or a mixture thereof, a carbon black pigment or a non-carbon black metal oxide pigment, and a Newton dispersant (
一般に、ディスプレイの絶縁層はポリイミド、ノボラック、アクリル樹脂等が用いられる。これらの樹脂には非感光性、ネガ型感光性、ポジ型感光性があるが、電極のエッジ部分における電界集中を抑制するためには、絶縁層はポジ型感光性樹脂が好ましい。通常、露光における塗膜内部への放射線有効強度は、塗膜表面から底部に向かって次第に小さくなる。そのため露光部が溶解し除去されるポジ型感光性樹脂は、ネガ型や非感光に比べて、露光部の形状が順テーパーになりやすく、順テーパー形状を容易に形成できる。 Generally, polyimide, novolak, acrylic resin, or the like is used for the insulating layer of the display. These resins include non-photosensitive, negative-type photosensitive, and positive-type photosensitive. In order to suppress electric field concentration at the edge of the electrode, the insulating layer is preferably a positive-type photosensitive resin. Usually, the effective radiation intensity into the coating film during exposure gradually decreases from the coating surface toward the bottom. Therefore, in the positive photosensitive resin from which the exposed portion is dissolved and removed, the shape of the exposed portion is more likely to be a forward taper than that of a negative type or non-photosensitive resin, and a forward tapered shape can be easily formed.
LCDのブラックマトリクス用ポジ型感光性樹脂組成物としては、ノボラック樹脂やビニル重合体からなるアルカリ可溶性樹脂にキノンジアジド化合物と黒色顔料を添加する方法(特許文献6参照)が、また有機EL素子の遮光性絶縁膜としては、ノボラック樹脂やラジカル重合性モノマーの重合体からなるアルカリ可溶性樹脂にキノンジアジド化合物と着色剤を添加する方法(特許文献7参照)がある。 As a positive photosensitive resin composition for a black matrix of an LCD, a method of adding a quinonediazide compound and a black pigment to an alkali-soluble resin composed of a novolak resin or a vinyl polymer (see Patent Document 6), and a method of shading an organic EL element As the non-conductive insulating film, there is a method of adding a quinonediazide compound and a colorant to an alkali-soluble resin composed of a novolak resin or a polymer of a radical polymerizable monomer (see Patent Document 7).
しかしながら上記の樹脂組成物に着色剤を添加して調製された遮光性ポジ型感光性樹脂は、十分な遮光性を持たせるために、露光光源として一般的に用いられる水銀灯の露光波長領域350nm〜450nmに吸収極大を有するため、露光感度を悪化させる問題がある。 However, the light-shielding positive photosensitive resin prepared by adding a coloring agent to the resin composition described above has an exposure wavelength range of 350 nm or more of a mercury lamp generally used as an exposure light source in order to have sufficient light-shielding properties. Since it has an absorption maximum at 450 nm, there is a problem that the exposure sensitivity is deteriorated.
これに対しノボラック樹脂およびナフトキノンジアジド系の感光剤を含み、露光または/および加熱処理を行うことにより、その塗膜の光透過率を可視領域(400〜700nm)で約10%以下に低下させることができるブラックマトリックス用フォトレジストに顔料を添加する方法(特許文献8参照)がある。この方法では露光、加熱処理を行うことにより、その塗膜の光透過率を可視領域(400〜700nm)で約10%以下に低下させることができ、着色手段としてクレゾールノボラック系樹脂およびナフトキノンジアジド系の感光剤を含むフォトレジストを使用する。 On the other hand, by including a novolak resin and a naphthoquinonediazide-based photosensitizer, and performing exposure and / or heat treatment, the light transmittance of the coating film is reduced to about 10% or less in a visible region (400 to 700 nm). (See Patent Document 8). In this method, by performing exposure and heat treatment, the light transmittance of the coating film can be reduced to about 10% or less in a visible region (400 to 700 nm), and cresol novolak resin and naphthoquinonediazide resin can be used as coloring means. A photoresist containing a photosensitizer is used.
また、絶縁層に遮光性を付与する具体的手法として、ジアゾキノン−ノボラック樹脂系のポジ型レジストに感熱性材料と顕色剤を添加する方法(特許文献9参照)がある。この方法では、熱を加えることにより黒色に発色する感熱性材料と顕色剤を予め内添したポジ型感光性樹脂を用いるので、露光前は感熱性材料が未反応の状態にあり黒色にはなっていないため、感光性樹脂は遮光性を有さず露光感度を悪化させることはない。しかしながら、顕色剤と発色剤とからなる一般的な感熱性材料は発色温度が100〜180℃であり、パターン加工後の最終熱処理温度(一般には、200℃以上)における耐熱性に問題がある。そのため、熱発色した感熱性材料は最終熱処理により退色し、十分な遮光性が得られなくなる。また、顕色剤と発色剤とからなる一般的な感熱性材料群を用いて黒色化すると、最終熱処理後において、耐光性に問題があり長時間の可視光−紫外光照射により退色することが多く、表示装置のブラックマトリクスとして使用し続けることは困難である。
本発明は、上記した問題点に鑑み、有機電界発光素子や液晶表示素子の遮光性セパレーターやブラックマトリクスの形成に適した遮光性と耐光性を有するキュア膜を得ることができる感光性樹脂組成物である。 In view of the above problems, the present invention provides a photosensitive resin composition capable of obtaining a light-shielding and light-resistant cured film suitable for forming a light-shielding separator or a black matrix of an organic electroluminescent element or a liquid crystal display element. It is.
すなわち本発明は、(a)アルカリ可溶性樹脂と、(b)キノンジアジド化合物と、(c)加熱により発色し350nm以上700nm以下に吸収極大を示す熱発色性化合物と、(d)350nm以上500nm未満に吸収極大をもたず500nm以上750nm以下に吸収極大を持つ化合物を含む感光性樹脂組成物である。 That is, the present invention relates to (a) an alkali-soluble resin, (b) a quinonediazide compound, (c) a thermochromic compound that develops color by heating and exhibits an absorption maximum at 350 nm or more and 700 nm or less, and (d) 350 nm or more and less than 500 nm. A photosensitive resin composition containing a compound having no absorption maximum and having an absorption maximum at 500 nm or more and 750 nm or less.
本発明によれば、紫外線で露光した部分がアルカリ水溶液に溶解するポジ型を形成し得るだけでなく、有機電界発光素子や液晶表示素子の遮光性セパレーターやブラックマトリクスの形成に適した、光学濃度が0.3以上の遮光性と光照射下500時間経過後の光学濃度保持率が50%以上の耐光性を有するキュア膜を得ることができる。また本発明の感光性樹脂組成物を遮光性セパレーターやブラックマトリクスに用いると、高品質な有機電界発光装置や液晶表示素子を供給できる。 According to the present invention, not only a positive type in which a portion exposed to ultraviolet light dissolves in an alkaline aqueous solution can be formed, but also an optical density suitable for forming a light-shielding separator or a black matrix of an organic electroluminescent element or a liquid crystal display element. Can be obtained, and a cured film having a light resistance of not less than 0.3 and an optical density retention of not less than 50% after 500 hours of irradiation with light can be obtained. When the photosensitive resin composition of the present invention is used for a light-shielding separator or a black matrix, a high-quality organic electroluminescent device or liquid crystal display element can be supplied.
本発明における(a)成分は、現像液として用いられるアルカリ水溶液に可溶性であることが必要である。アルカリ可溶性樹脂は、フェノール樹脂、アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体、ポリイミド前駆体、ポリイミド、ポリベンゾオキサゾール前駆体が挙げられるが、これに限定されない。前記ポリマーは分子中にアルカリ可溶性基を有することが望ましい。本発明におけるポリマーの種類は耐熱性に優れ、有機電界発光素子のセパレーターとして優れた特性を示すため、熱処理後、200℃以上の高温下における脱ガス量が少ないものが好ましく、ポリイミド、ポリヒドロキシアミド、ポリアミド酸またはポリアミド酸エステル等のポリイミド前駆体またはポリベンゾオキサゾール前駆体がある。 The component (a) in the present invention needs to be soluble in an aqueous alkali solution used as a developer. Examples of the alkali-soluble resin include, but are not limited to, a phenol resin, a polymer containing a radical polymerizable monomer having an alkali-soluble group, a polyimide precursor, a polyimide, and a polybenzoxazole precursor. The polymer desirably has an alkali-soluble group in the molecule. Since the type of the polymer in the present invention is excellent in heat resistance and exhibits excellent characteristics as a separator of an organic electroluminescent device, it is preferable that the amount of degassing at a high temperature of 200 ° C. or higher after heat treatment is small, such as polyimide and polyhydroxyamide. And a polyimide precursor such as polyamic acid or polyamic acid ester or a polybenzoxazole precursor.
上記アルカリ可溶性基としてはカルボキシル基、フェノール性水酸基、スルホン酸基、チオール基等が挙げられる。 Examples of the alkali-soluble group include a carboxyl group, a phenolic hydroxyl group, a sulfonic acid group, and a thiol group.
本発明において用いることができるフェノール樹脂としては、ノボラックフェノール樹脂やレゾールフェノール樹脂があり、種々のフェノール類の単独あるいはそれらの複数種の混合物をホルマリンなどのアルデヒド類で重縮合することにより得られる。 The phenolic resin that can be used in the present invention includes a novolak phenolic resin and a resol phenolic resin, and is obtained by polycondensation of various phenols alone or a mixture of plural kinds thereof with aldehydes such as formalin.
ノボラックフェノール樹脂およびレゾールフェノール樹脂を構成するフェノール類としては、例えばフェノール、p−クレゾール、m−クレゾール、o−クレゾール、2,3−ジメチルフェノール、2,4−ジメチルフェノール、2,5−ジメチルフェノール、2,6−ジメチルフェノール、3,4−ジメチルフェノール、3,5−ジメチルフェノール、2,3,4−トリメチルフェノール、2,3,5−トリメチルフェノール、3,4,5−トリメチルフェノール、2,4,5−トリメチルフェノール、メチレンビスフェノール、メチレンビスp−クレゾール、レゾルシン、カテコール、2−メチルレゾルシン、4−メチルレゾルシン、o−クロロフェノール、m−クロロフェノール、p−クロロフェノール、2,3−ジクロロフェノール、m−メトキシフェノール、p−メトキシフェノール、p−ブトキシフェノール、o−エチルフェノール、m−エチルフェノール、p−エチルフェノール、2,3−ジエチルフェノール、2,5−ジエチルフェノール、p−イソプロピルフェノール、α−ナフトール、β−ナフトールなどが挙げられ、これらは単独で、または複数の混合物として用いることができる。 Examples of the phenols constituting the novolak phenol resin and the resol phenol resin include phenol, p-cresol, m-cresol, o-cresol, 2,3-dimethylphenol, 2,4-dimethylphenol, and 2,5-dimethylphenol. , 2,6-dimethylphenol, 3,4-dimethylphenol, 3,5-dimethylphenol, 2,3,4-trimethylphenol, 2,3,5-trimethylphenol, 3,4,5-trimethylphenol, , 4,5-trimethylphenol, methylenebisphenol, methylenebis-p-cresol, resorcin, catechol, 2-methylresorcin, 4-methylresorcin, o-chlorophenol, m-chlorophenol, p-chlorophenol, 2,3-dichloro Phenol m-methoxyphenol, p-methoxyphenol, p-butoxyphenol, o-ethylphenol, m-ethylphenol, p-ethylphenol, 2,3-diethylphenol, 2,5-diethylphenol, p-isopropylphenol, α -Naphthol, β-naphthol and the like, which can be used alone or as a mixture of a plurality.
また、アルデヒド類としては、ホルマリンの他、パラホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド、ヒドロキシベンズアルデヒド、クロロアセトアルデヒドなどが挙げられ、これらは単独でまたは複数の混合物として用いることができる。 Examples of aldehydes include paraformaldehyde, acetaldehyde, benzaldehyde, hydroxybenzaldehyde, chloroacetaldehyde, etc., in addition to formalin, and these can be used alone or as a mixture of a plurality of aldehydes.
本発明で用いられるフェノール樹脂の好ましい重量平均分子量は、ゲルパーミエーションクロマトグラフィーを用い、ポリスチレン換算で2,000〜50,000、好ましくは3,000〜30,000の範囲にあることが好ましい。重量平均分子量が50,000を超えると現像性、感度が悪化する傾向があり、2,000未満ではパターン形状、解像度、現像性、耐熱性が劣化しやすい。 The preferred weight average molecular weight of the phenolic resin used in the present invention is in the range of 2,000 to 50,000, preferably 3,000 to 30,000 in terms of polystyrene using gel permeation chromatography. If the weight average molecular weight exceeds 50,000, developability and sensitivity tend to deteriorate, and if it is less than 2,000, the pattern shape, resolution, developability, and heat resistance tend to deteriorate.
アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体を合成するには、以下のモノマーが挙げられる。フェノール性水酸基またはカルボキシル基を有するラジカル重合性モノマーは、例えば、o−ヒドロキシスチレン、m−ヒドロキシスチレンおよびp−ヒドロキシスチレン、ならびにこれらのアルキル、アルコキシ、ハロゲン、ハロアルキル、ニトロ、シアノ、アミド、エステル、カルボキシ置換体;ビニルヒドロキノン、5−ビニルピロガロール、6−ビニルピロガロール、1−ビニルフロログリシノ−ル等のポリヒドロキシビニルフェノール類;o−ビニル安息香酸、m−ビニル安息香酸、およびp−ビニル安息香酸、ならびにこれらのアルキル、アルコキシ、ハロゲン、ニトロ、シアノ、アミド、エステル置換体、メタクリル酸およびアクリル酸、ならびにこれらのα−位のハロアルキル、アルコキシ、ハロゲン、ニトロ、シアノ置換体;マレイン酸、無水マレイン酸、フマル酸、無水フマル酸、シトラコン酸、メサコン酸、イタコン酸および1,4−シクロヘキセンジカルボン酸等の二価の不飽和カルボン酸、ならびにこれらのメチル、エチル、プロピル、i−プロピル、n−ブチル、sec−ブチル、ter−ブチル、フェニル、o−、m−、p−トルイルハーフエステルおよびハーフアミドが好ましい。 In order to synthesize a polymer containing a radical polymerizable monomer having an alkali-soluble group, the following monomers can be used. Radical polymerizable monomers having a phenolic hydroxyl group or a carboxyl group include, for example, o-hydroxystyrene, m-hydroxystyrene and p-hydroxystyrene, and their alkyl, alkoxy, halogen, haloalkyl, nitro, cyano, amide, ester, Carboxy-substituted products; polyhydroxyvinylphenols such as vinylhydroquinone, 5-vinylpyrogallol, 6-vinylpyrogallol, and 1-vinylphloroglicinol; o-vinylbenzoic acid, m-vinylbenzoic acid, and p-vinylbenzoic acid Acids and their alkyl, alkoxy, halogen, nitro, cyano, amide, ester substitutions, methacrylic and acrylic acids, and their haloalkyl, alkoxy, halogen, nitro, cyano substitutions Divalent unsaturated carboxylic acids such as maleic acid, maleic anhydride, fumaric acid, fumaric anhydride, citraconic acid, mesaconic acid, itaconic acid and 1,4-cyclohexenedicarboxylic acid, and their methyl, ethyl, propyl, i-propyl, n-butyl, sec-butyl, ter-butyl, phenyl, o-, m-, p-toluyl half ester and half amide are preferred.
これらのうち、o−ヒドロキシスチレン、m−ヒドロキシスチレンおよびp−ヒドロキシスチレン、ならびにこれらのアルキル、アルコキシ置換体がパターニング時の感度、解像度現像後の残膜率、耐熱変形性、耐溶剤性、下地との密着性、溶液の保存安定性等の点から好ましく用いられる。これらは1種または2種以上一緒に用いることができる。 Of these, o-hydroxystyrene, m-hydroxystyrene, and p-hydroxystyrene, and their alkyl and alkoxy substituents are useful for patterning sensitivity, residual film ratio after resolution development, heat deformation resistance, solvent resistance, It is preferably used from the viewpoints of adhesion to the solution, storage stability of the solution, and the like. These can be used alone or in combination of two or more.
また、その他のラジカル重合性モノマーは、例えばスチレン、およびスチレンのα−位、o−位、m−位、またはp−位のアルキル、アルコキシ、ハロゲン、ハロアルキル、ニトロ、シアノ、アミド、エステル置換体;ブタジエン、イソプレン、クロロプレン等のジオレフィン類;メタクリル酸またはアクリル酸のメチル、エチル、n−プロピル、i−プロピル、n−ブチル、sec−ブチル、ter−ブチル、ペンチル、ネオペンチル、イソアミルヘキシル、シクロヘキシル、アダマンチル、アリル、プロパギル、フェニル、ナフチル、アントラセニル、アントラキノニル、ピペロニル、サリチル、シクロヘキシル、ベンジル、フェネシル、クレシル、グリシジル、1,1,1−トリフルオロエチル、パーフルオロエチル、パーフルオロ−n−プロピル、パーフルオロ−i−プロピル、トリフェニルメチル、トリシクロ[5.2.1.02,6]デカン−8−イル(慣用名:「ジシクロペンタニル」)、クミル、3−(N,N−ジメチルアミノ)プロピル、3−(N,N−ジメチルアミノ)エチル、フリル、フルフリルの各エステル化物、メタクリル酸またはアクリル酸のアニリド、アミド、またはN,N−ジメチル、N,N−ジエチル、N,N−ジプロピル、N,N−ジイソプロピル、アントラニルアミド、アクリロニトリル、アクロレイン、メタクリロニトリル、塩化ビニル、塩化ビニリデン、弗化ビニル、弗化ビニリデン、N−ビニルピロリドン、ビニルピリジン、酢酸ビニル、N−フェニルマレインイミド、N−(4−ヒドロキシフェニル)マレインイミド、N−メタクリロイルフタルイミド、N−アクリロイルフタルイミド等を用いることができる。これらは1種または2種以上併用することができる。 Other radically polymerizable monomers include, for example, styrene, and α-, o-, m-, or p-alkyl, alkoxy, halogen, haloalkyl, nitro, cyano, amide, and ester-substituted styrene. Diolefins such as butadiene, isoprene and chloroprene; methyl, ethyl, n-propyl, i-propyl, n-butyl, sec-butyl, ter-butyl, pentyl, methacrylic acid or acrylate, neopentyl, isoamylhexyl, cyclohexyl , Adamantyl, allyl, propargyl, phenyl, naphthyl, anthracenyl, anthraquinonyl, piperonyl, salicyl, cyclohexyl, benzyl, phenesyl, cresyl, glycidyl, 1,1,1-trifluoroethyl, perfluoroethyl, perfluoro-n- Propyl, perfluoro-i-propyl, triphenylmethyl, tricyclo [5.2.1.0 2,6] decane-8-yl (common name: "dicyclopentanyl"), cumyl, 3- (N, N -Dimethylamino) propyl, 3- (N, N-dimethylamino) ethyl, furyl, furfuryl ester, methacrylic acid or acrylic acid anilide, amide, or N, N-dimethyl, N, N-diethyl, N , N-dipropyl, N, N-diisopropyl, anthranilamide, acrylonitrile, acrolein, methacrylonitrile, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride, N-vinylpyrrolidone, vinylpyridine, vinyl acetate, N-phenyl Maleimide, N- (4-hydroxyphenyl) maleimide, N-methacryloylphthalimide N- acryloyl phthalimide and the like can be used. These can be used alone or in combination of two or more.
これらのうち、スチレン、およびスチレンのα−位、o−位、m−位、p−位のアルキル、アルコキシ、ハロゲン、ハロアルキル置換体;ブタジエン、イソプレン;メタクリル酸、またはアクリル酸のメチル、エチル、n−プロピル、N−ブチル、グリシジルおよびトリシクロ[5.2.1.02,6]デカン−8−イルの各エステル物が、パタ−ニング時の感度、解像度現像後の残膜率、耐熱変形性、耐溶剤性、下地との密着性、溶液の保存安定性等の観点から特に好適に用いられる。 アルカリ可溶性樹脂としてフェノール性水酸基を有するラジカル重合性モノマーとその他のラジカル重合性モノマーの共重合体を用いる場合、その他のラジカル重合性モノマーの好ましい割合は、フェノール性水酸基を持つラジカル重合性モノマーおよび他のラジカル重合性モノマーとの合計量に対して、好ましくは30重量%以下、特に好ましくは5〜20重量%である。また、アルカリ可溶性樹脂としてカルボキシル基を有するラジカル重合性モノマーとその他のラジカル重合性モノマーの共重合体を用いる場合、他のラジカル重合性モノマーの好ましい割合は、カルボキシル基を有するラジカル重合性モノマーおよび他のラジカル重合性モノマーとの合計量に対して、好ましくは90重量%以下、特に好ましくは10〜80重量%である。これらのラジカル重合性モノマーの割合がフェノール性水酸基またはカルボキシル基を有するラジカル重合性モノマーに対して前述した割合を越えるとアルカリ現像が困難となる場合がある。 Among them, styrene, and α-, o-, m-, and p-alkyl, alkoxy, halogen, and haloalkyl substituents of styrene; butadiene, isoprene; methyl, ethyl, and methacrylic acid or acrylic acid; Each ester of n-propyl, N-butyl, glycidyl and tricyclo [5.2.1.0 2,6] decane-8-yl provides sensitivity during patterning, residual film ratio after resolution development, and heat deformation. It is particularly preferably used from the viewpoints of properties, solvent resistance, adhesion to a base, storage stability of a solution, and the like. When a copolymer of a radical polymerizable monomer having a phenolic hydroxyl group and another radical polymerizable monomer is used as the alkali-soluble resin, a preferable ratio of the other radical polymerizable monomer is a radical polymerizable monomer having a phenolic hydroxyl group and another. Is preferably not more than 30% by weight, particularly preferably 5 to 20% by weight, based on the total amount of the radical polymerizable monomer. When a copolymer of a radically polymerizable monomer having a carboxyl group and another radically polymerizable monomer is used as the alkali-soluble resin, a preferable ratio of the other radically polymerizable monomer is, Is preferably 90% by weight or less, particularly preferably 10 to 80% by weight, based on the total amount of the radical polymerizable monomer. If the ratio of the radical polymerizable monomer exceeds the above-mentioned ratio with respect to the radical polymerizable monomer having a phenolic hydroxyl group or a carboxyl group, alkali development may be difficult.
アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体の製造に用いられる溶媒は、例えばメタノール、エタノールなどのアルコール類;テトラヒドロフランなどのエーテル類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテルなどのグリコールエーテル類;メチルセロソルブアセテート、エチルセロソルブアセテートなどのエチレングリコールアルキルエーテルアセテート類;ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールエチルメチルエーテルなどのジエチレングリコール類;プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテルなどのプロピレングリコールモノアルキルエーテル類;プロピレングリコールメチルエーテルアセテート、プロピレングリコールエチルエーテルアセテート、プロピレングリコールプロピルエーテルアセテートプロピレングリコールブチルエーテルアセテートなどのプロピレングリコールアルキルエーテルアセテート類;プロピレングリコールメチルエーテルプロピオネート、プロピレングリコールエチルエーテルプロピオネート、プロピレングリコールプロピルエーテルプロピオネート、プロピレングリコールブチルエーテルプロピオネートなどのプロピレングリコールアルキルエーテルアセテート類;トルエン、キシレンなどの芳香族炭化水素類;メチルエチルケトン、シクロヘキサノン、4−ヒドロキシ−4−メチル−2−ペンタノンなどのケトン類;および酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル、2−ヒドロキシプロピオン酸エチル、2−ヒドロキシ−2−メチルプロピオン酸メチル、2−ヒドロキシ−2−メチルプロピオン酸エチル、ヒドロキシ酢酸メチル、ヒドロキシ酢酸エチル、ヒドロキシ酢酸ブチル、乳酸メチル、乳酸エチル、乳酸プロピル、乳酸ブチル、3−ヒドロキシプロピオン酸メチル、3−ヒドロキシプロピオン酸エチル、3−ヒドロキシプロピオン酸プロピル、3−ヒドロキシプロピオン酸ブチル、2−ヒドロキシ−3−メチルブタン酸メチル、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸プロピル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル、エトキシ酢酸プロピル、エトキシ酢酸ブチル、プロポキシ酢酸メチル、プロポキシ酢酸エチル、プロポキシ酢酸プロピル、プロポキシ酢酸ブチル、ブトキシ酢酸メチル、ブトキシ酢酸エチル、ブトキシ酢酸プロピル、ブトキシ酢酸ブチル、2−メトキシプロピオン酸メチル、2−メトキシプロピオン酸エチル、2−メトキシプロピオン酸プロピル、2−メトキシプロピオン酸ブチル、2−エトキシプロピオン酸メチル、2−エトキシプロピオン酸エチル、2−エトキシプロピオン酸プロピル、2−エトキシプロピオン酸ブチル、2−ブトキシプロピオン酸メチル、2−ブトキシプロピオン酸エチル、2−ブトキシプロピオン酸プロピル、2−ブトキシプロピオン酸ブチル、3−メトキシプロピオン酸メチル、3−メトキシプロピオン酸エチル、3−メトキシプロピオン酸プロピル、3−メトキシプロピオン酸ブチル、3−エトキシプロピオン酸メチル、3−エトキシプロピオン酸エチル、3−エトキシプロピオン酸プロピル、3−エトキシプロピオン酸ブチル、3−プロポキシプロピオン酸メチル、3−プロポキシプロピオン酸エチル、3−プロポキシプロピオン酸プロピル、3−プロポキシプロピオン酸ブチル、3−ブトキシプロピオン酸メチル、3−ブトキシプロピオン酸エチル、3−ブトキシプロピオン酸プロピル、3−ブトキシプロピオン酸ブチルなどのエステル類が挙げられる。これらの溶媒の使用量は、反応原料100重量部当たり、好ましくは20〜1,000重量部である。 Solvents used for producing a polymer containing a radical polymerizable monomer having an alkali-soluble group include, for example, alcohols such as methanol and ethanol; ethers such as tetrahydrofuran; glycol ethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether. Ethylene glycol alkyl ether acetates such as methyl cellosolve acetate and ethyl cellosolve acetate; diethylene glycols such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether; propylene glycol monomethyl ether, propylene glycol Mo Propylene glycol monoalkyl ethers such as ethyl ether, propylene glycol monopropyl ether and propylene glycol monobutyl ether; propylene glycol alkyl ether acetate such as propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate propylene glycol butyl ether acetate Propylene glycol alkyl ether acetates such as propylene glycol methyl ether propionate, propylene glycol ethyl ether propionate, propylene glycol propyl ether propionate, propylene glycol butyl ether propionate; toluene, xylene and the like Aromatic hydrocarbons; ketones such as methyl ethyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone; and methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ethyl 2-hydroxypropionate, and 2-hydroxy- Methyl 2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl hydroxyacetate, ethyl hydroxyacetate, butyl hydroxyacetate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 3-hydroxypropionate, 3 -Ethyl hydroxypropionate, propyl 3-hydroxypropionate, butyl 3-hydroxypropionate, methyl 2-hydroxy-3-methylbutanoate, methyl methoxyacetate, ethyl methoxyacetate, methoxyacetatepropyl, methoxyacetatebutyl Chill, methyl ethoxyacetate, ethyl ethoxyacetate, propyl ethoxyacetate, butyl ethoxyacetate, methyl propoxyacetate, ethyl propoxyacetate, propyl propoxyacetate, butyl propoxyacetate, methyl butoxyacetate, ethyl butoxyacetate, propyl butoxyacetate, butyl butoxyacetate, Methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, butyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, propyl 2-ethoxypropionate, 2 -Butyl ethoxypropionate, methyl 2-butoxypropionate, ethyl 2-butoxypropionate, propyl 2-butoxypropionate, butyl 2-butoxypropionate, 3-methoxypropionate Methyl onate, ethyl 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, propyl 3-ethoxypropionate, 3-ethoxypropion Butylate, methyl 3-propoxypropionate, ethyl 3-propoxypropionate, propyl 3-propoxypropionate, butyl 3-propoxypropionate, methyl 3-butoxypropionate, ethyl 3-butoxypropionate, 3-butoxypropionic acid Esters such as propyl and butyl 3-butoxypropionate. The use amount of these solvents is preferably 20 to 1,000 parts by weight per 100 parts by weight of the reaction raw materials.
アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体の製造に用いられる重合開始剤は、例えば2,2′−アゾビスイソブチロニトリル、2,2′−アゾビス−(2,4−ジメチルバレロニトリル)、2,2′−アゾビス−(4−メトキシ−2,4−ジメチルバレロニトリル)のようなアゾ化合物;ベンゾイルペルオキシド、ラウロイルペルオキシド、t−ブチルペルオキシピバレート、1,1′−ビス−(t−ブチルペルオキシ)シクロヘキサンのような有機過酸化物;および過酸化水素が挙げられる。ラジカル重合開始剤として過酸化物を用いる場合には、過酸化物を還元剤とともに用いてレドックス型開始剤としてもよい。 The polymerization initiator used for producing a polymer containing a radical polymerizable monomer having an alkali-soluble group is, for example, 2,2'-azobisisobutyronitrile, 2,2'-azobis- (2,4-dimethylvalero Azo compounds such as nitrile), 2,2'-azobis- (4-methoxy-2,4-dimethylvaleronitrile); benzoyl peroxide, lauroyl peroxide, t-butylperoxypivalate, 1,1'-bis- ( organic peroxides such as t-butylperoxy) cyclohexane; and hydrogen peroxide. When a peroxide is used as the radical polymerization initiator, the peroxide may be used together with a reducing agent to form a redox initiator.
アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体の好ましい重量平均分子量は、ゲルパーミエーションクロマトグラフィーを用いポリスチレン換算で、好ましくは2,000〜100,000、より好ましくは3,000〜50,000、特に好ましくは5,000〜30,000である。重量平均分子量が100,000を超えると現像性、感度が悪化する傾向があり、2,000未満ではパターン形状、解像度、現像性、耐熱性が劣化しやすい。 The preferred weight-average molecular weight of the polymer containing a radical polymerizable monomer having an alkali-soluble group is preferably 2,000 to 100,000, more preferably 3,000 to 50, in terms of polystyrene using gel permeation chromatography. 000, particularly preferably 5,000 to 30,000. If the weight average molecular weight exceeds 100,000, developability and sensitivity tend to deteriorate, and if it is less than 2,000, pattern shape, resolution, developability and heat resistance tend to deteriorate.
これらのアルカリ可溶性基を有するラジカル重合性モノマーを含む重合体は、単独でまたは2種以上を混合して用いてもよい。また重合前にカルボキシル基やフェノール性水酸基に保護基を導入しておき、重合後に脱保護することによってアルカリ可溶性を付与する方法でアルカリ可溶性樹脂を合成してもよい。さらに水添処理等によって可視光における透明性や軟化点を変化させてもよい。 These polymers containing a radical polymerizable monomer having an alkali-soluble group may be used alone or in combination of two or more. Further, a protective group may be introduced into a carboxyl group or a phenolic hydroxyl group before polymerization, and alkali-soluble resin may be synthesized by deprotection after polymerization to impart alkali solubility. Further, transparency or softening point in visible light may be changed by hydrogenation treatment or the like.
式中R1は2個以上の炭素原子を有する2価から8価の有機基、R2は、2個以上の炭素原子を有する2価から6価の有機基、R3およびR4は同じであっても異なっていてもよく、水素、または炭素数1から20までの有機基を示す。R5は2価の有機基、X、Yはカルボキシル基、フェノール性水酸基、スルホン酸基、チオール基、不飽和炭化水素基から選ばれる有機基を1つ以上含有する炭素数1から10までの炭化水素基、ニトロ基、メチロール基、エステル基、ヒドロキシアルキニル基、炭素数1から10までの炭化水素基より選ばれた1つ以上の置換基を有する有機基を示す。nは5から100000までの範囲、mは0から10までの整数、pおよびqは0から4までの整数、rおよびsはそれぞれ0から2までの整数である。p+q>0である。 In the formula, R 1 is a divalent to octavalent organic group having two or more carbon atoms, R 2 is a divalent to hexavalent organic group having two or more carbon atoms, and R 3 and R 4 are the same And represents hydrogen or an organic group having 1 to 20 carbon atoms. R 5 is a divalent organic group, and X and Y are a carboxyl group, a phenolic hydroxyl group, a sulfonic acid group, a thiol group, an unsaturated hydrocarbon group having at least one organic group having 1 to 10 carbon atoms. And an organic group having at least one substituent selected from a hydrocarbon group, a nitro group, a methylol group, an ester group, a hydroxyalkynyl group, and a hydrocarbon group having 1 to 10 carbon atoms. n ranges from 5 to 100,000, m is an integer from 0 to 10, p and q are integers from 0 to 4, and r and s are integers from 0 to 2, respectively. p + q> 0.
本発明における上記一般式(1)〜(5)で表される構造単位を主成分とするアルカリ可溶性樹脂は、加熱あるいは適当な触媒により、イミド環、オキサゾール環、その他の環状構造を有するポリマーとなり得る。環構造となることで、耐熱性、耐溶剤性が飛躍的に向上する耐熱性樹脂前駆体でもある。 The alkali-soluble resin having the structural units represented by the above general formulas (1) to (5) as a main component in the present invention becomes a polymer having an imide ring, an oxazole ring, or another cyclic structure by heating or an appropriate catalyst. obtain. It is also a heat-resistant resin precursor whose heat resistance and solvent resistance are dramatically improved by having a ring structure.
上記一般式(1)〜(5)は、水酸基を有したポリアミド酸を表しており、この水酸基により、アルカリ水溶液に対する溶解性が水酸基を有さないポリアミド酸よりも良好になる。特に、アルカリ水溶液に対する溶解性の点より、水酸基の中でもフェノール性の水酸基がより好ましい。また、フッ素原子を一般式(1)〜(5)中の各々に10重量%以上有することで、アルカリ水溶液で現像する際に、膜の界面に撥水性が適度に出るために、界面のしみこみなどが抑えられる。しかしながら、フッ素原子含有量が20重量%を越えると、アルカリ水溶液に対する溶解性が低下すること、熱処理により環状構造にしたポリマーの耐有機溶媒性が低下すること、発煙硝酸に対する溶解性が低下するために好ましくない。従って、フッ素原子は10重量%以上20重量%以下含まれることが好ましい。 The general formulas (1) to (5) represent polyamic acid having a hydroxyl group, and the hydroxyl group makes the solubility in an aqueous alkali solution better than that of a polyamic acid having no hydroxyl group. In particular, a phenolic hydroxyl group is more preferable among the hydroxyl groups from the viewpoint of solubility in an aqueous alkali solution. In addition, by having 10% by weight or more of fluorine atoms in each of the general formulas (1) to (5), when developing with an aqueous alkali solution, the water repellency appears properly at the interface of the film. And so on. However, when the fluorine atom content exceeds 20% by weight, the solubility in an alkaline aqueous solution decreases, the organic solvent resistance of the polymer formed into a cyclic structure by heat treatment decreases, and the solubility in fuming nitric acid decreases. Not preferred. Therefore, it is preferable that the fluorine atom is contained in an amount of 10% by weight or more and 20% by weight or less.
上記一般式(1)〜(5)のジカルボン酸単位に含まれるR1は酸二無水物の構造成分を表しており、2個以上の炭素原子を有する2価から8価の有機基を示し、この酸二無水物は芳香族環または脂肪族環を含有し、かつ、水酸基を0個〜2個有した、炭素数6〜30の3価または4価の有機基であることが好ましい。R1は芳香族環または脂肪族環を含有し、かつ、水酸基を0個〜2個有した、炭素数6〜30の有機基であることが好ましい。 R 1 contained in the dicarboxylic acid units of the above general formulas (1) to (5) represents a structural component of an acid dianhydride, and represents a divalent to octavalent organic group having two or more carbon atoms. The acid dianhydride is preferably a trivalent or tetravalent organic group containing an aromatic ring or an aliphatic ring and having 0 to 2 hydroxyl groups and having 6 to 30 carbon atoms. R 1 is preferably an organic group containing an aromatic ring or an aliphatic ring and having 0 to 2 hydroxyl groups and having 6 to 30 carbon atoms.
具体的な酸二無水物は、水酸基を有しない場合、ピロメリット酸二無水物、3,3’、4,4’−ビフェニルテトラカルボン酸二無水物、2,3、3’,4’−ビフェニルテトラカルボン酸二無水物、2,2’、3,3’−ビフェニルテトラカルボン酸二無水物、3,3’、4,4’−ベンゾフェノンテトラカルボン酸二無水物、2,2’,3,3’−ベンゾフェノンテトラカルボン酸二無水物、2,2−ビス(3,4−ジカルボキシフェニル)プロパン二無水物、2,2−ビス(2,3−ジカルボキシフェニル)プロパン二無水物、1,1−ビス(3,4−ジカルボキシフェニル)エタン二無水物、1,1−ビス(2,3−ジカルボキシフェニル)エタン二無水物、ビス(3,4−ジカルボキシフェニル)メタン二無水物、ビス(2,3−ジカルボキシフェニル)メタン二無水物、ビス(3,4−ジカルボキシフェニル)スルホン二無水物、ビス(3,4−ジカルボキシフェニル)エーテル二無水物、2,2−ビス(4−(4−アミノフェノキシ)フェニル)プロパン、1,2,5,6−ナフタレンテトラカルボン酸二無水物、2,3,6,7−ナフタレンテトラカルボン酸二無水物、2,3,5,6−ピリジンテトラカルボン酸二無水物、3,4,9,10−ペリレンテトラカルボン酸二無水物、2,2−ビス(3,4−ジカルボキシフェニル)ヘキサフルオロプロパンニ無水物、2,2−ビス(4−(3,4−ジカルボキシフェノキシ)フェニル)ヘキサフルオロプロパン二無水物、2,2−ビス(4−(3,4−ジカルボキシベンゾイルオキシ)フェニル)ヘキサフルオロプロパン二無水物、2,2’−ビス(トリフルオロメチル)−4,4’−ビス(3,4−ジカルボキシフェノキシ)ビフェニル二無水物などの芳香族テトラカルボン酸二無水物や、シクロブタンテトラカルボン酸二無水物、1,2,3,4−シクロペンタンテトラカルボン酸二無水物、2,3,5,6−シクロヘキサンテトラカルボン酸二無水物、5−(2,5−ジオキソテトラヒドロ−3−フラニル)−3−メチル−3−シクロヘキセン−1,2−ジカルボンサン無水物、及び「TDA100、リカレジンTMEG」(以上、商品名、新日本理化(株)製)などの脂肪族のテトラカルボン酸二無水物を挙げることができる。これらのうち、3,3’,4,4’−ビフェニルテトラカルボン酸二無水物、2,3,3’,4’−ビフェニルテトラカルボン酸二無水物、2,2’,3,3’−ビフェニルテトラカルボン酸二無水物、3,3’、4,4’−ベンゾフェノンテトラカルボン酸二無水物、2,2’,3,3’−ベンゾフェノンテトラカルボン酸二無水物、2,2−ビス(3,4−ジカルボキシフェニル)プロパン二無水物、2,2−ビス(2,3−ジカルボキシフェニル)プロパン二無水物、1,1−ビス(3,4−ジカルボキシフェニル)エタン二無水物、1,1−ビス(2,3−ジカルボキシフェニル)エタン二無水物、ビス(3,4−ジカルボキシフェニル)メタン二無水物、ビス(2,3−ジカルボキシフェニル)メタン二無水物、ビス(3,4−ジカルボキシフェニル)スルホン二無水物、ビス(3,4−ジカルボキシフェニル)エーテル二無水物、2,2−ビス(4−(4−アミノフェノキシ)フェニル)プロパン、2,2−ビス(3,4−ジカルボキシフェニル)ヘキサフルオロプロパン二無水物、2,2−ビス(4−(3,4−ジカルボキシベンゾイルオキシ)フェニル)ヘキサフルオロプロパン二無水物、2,2’−ビス(トリフルオロメチル)−4,4’−ビス(3,4−ジカルボキシフェノキシ)ビフェニル二無水物が好ましい。 Specific acid dianhydrides having no hydroxyl group include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′- Biphenyltetracarboxylic dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, 2,2 ′, 3 , 3'-benzophenonetetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 1,1-bis (3,4-dicarboxyphenyl) ethane dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, bis (3,4-dicarboxyphenyl) methane dianhydride Anhydride, bis (2,3- Carboxyphenyl) methane dianhydride, bis (3,4-dicarboxyphenyl) sulfone dianhydride, bis (3,4-dicarboxyphenyl) ether dianhydride, 2,2-bis (4- (4-amino Phenoxy) phenyl) propane, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic acid Dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane dianhydride, 2,2-bis (4- ( 3,4-dicarboxyphenoxy) phenyl) hexafluoropropane dianhydride, 2,2-bis (4- (3,4-dicarboxybenzoyloxy) phenyl) hexafluoro Aromatic tetracarboxylic dianhydrides such as lopan dianhydride, 2,2'-bis (trifluoromethyl) -4,4'-bis (3,4-dicarboxyphenoxy) biphenyl dianhydride, and cyclobutane tetraanhydride Carboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 2,3,5,6-cyclohexanetetracarboxylic dianhydride, 5- (2,5-dioxotetrahydro- Aliphatic tetracarboxylic acids such as 3-furanyl) -3-methyl-3-cyclohexene-1,2-dicarboxyanhydride and "TDA100, Licarezin TMEG" (trade names, manufactured by Nippon Rika Co., Ltd.) Acid dianhydrides can be mentioned. Of these, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride, 2,2 ′, 3,3′- Biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, 2,2 ′, 3,3′-benzophenonetetracarboxylic dianhydride, 2,2-bis ( 3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 1,1-bis (3,4-dicarboxyphenyl) ethane dianhydride 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, bis (3,4-dicarboxyphenyl) methane dianhydride, bis (2,3-dicarboxyphenyl) methane dianhydride, Screw (3,4-di (Ruboxyphenyl) sulfone dianhydride, bis (3,4-dicarboxyphenyl) ether dianhydride, 2,2-bis (4- (4-aminophenoxy) phenyl) propane, 2,2-bis (3 4-dicarboxyphenyl) hexafluoropropane dianhydride, 2,2-bis (4- (3,4-dicarboxybenzoyloxy) phenyl) hexafluoropropane dianhydride, 2,2′-bis (trifluoromethyl ) -4,4'-Bis (3,4-dicarboxyphenoxy) biphenyl dianhydride is preferred.
水酸基を有する場合、好ましい化合物を例示すると下記に示したような構造のものが挙げられるが、これらに限定されない。 When the compound has a hydroxyl group, examples of preferred compounds include those having the structures shown below, but are not limited thereto.
これらは単独で又は2種以上を組み合わせて使用される。 These are used alone or in combination of two or more.
上記一般式(1)〜(5)のジアミン単位に含まれるR2は2個以上の炭素原子を有する2価から6価の有機基を示す。R2は芳香族環または脂肪族環を含有した炭素数6〜30の有機基であることが好ましい。好ましい例としては、得られるポリマーの耐熱性より芳香族を有するものが好ましい。水酸基を有しないジアミンの具体的な例としては、3,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,4’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、3,4’−ジアミノジフェニルスルヒド、4,4’−ジアミノジフェニルスルヒド、1,4−ビス(4−アミノフェノキシ)ベンゼン、ベンジン、m−フェニレンジアミン、P−フェニレンジアミン、3,5−ジアミノ安息香酸、1,5−ナフタレンジアミン、2,6−ナフタレンジアミン、ビス(4−アミノフェノキシフェニル)スルホン、ビス(3−アミノフェノキシフェニル)スルホン、ビス(4−アミノフェノキシ)ビフェニル、ビス{4−(4−アミノフェノキシ)フェニル}エーテル、1,4−ビス(4−アミノフェノキシ)ベンゼン、2,2’−ジメチル−4,4’−ジアミノビフェニル、2,2’−ジエチル−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジエチル−4,4’−ジアミノビフェニル、2,2’,3,3’−テトラメチル−4,4’−ジアミノビフェニル、3,3’,4,4’−テトラメチル−4,4’−ジアミノビフェニル、2,2’−ジ(トリフルオロメチル)−4,4’−ジアミノビフェニル、あるいはこれらの芳香族環にアルキル基やハロゲン原子で置換した化合物や、脂肪族のシクロヘキシルジアミン、メチレンビスシクロヘキシルアミンなどが挙げられるが、これらに限定されない。上記化合物は単独種であっても良いし、2種以上の混合であっても良い。 R 2 contained in the diamine units of the general formulas (1) to (5) represents a divalent to hexavalent organic group having two or more carbon atoms. R 2 is preferably an organic group having 6 to 30 carbon atoms containing an aromatic ring or an aliphatic ring. As a preferred example, a polymer having an aromatic property is preferable because of the heat resistance of the obtained polymer. Specific examples of the diamine having no hydroxyl group include 3,4′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3,4′-diaminodiphenylmethane, 4,4′-diaminodiphenylmethane, and 3,4′-diamine. Diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 1,4-bis (4-aminophenoxy) benzene, benzine, m- Phenylenediamine, P-phenylenediamine, 3,5-diaminobenzoic acid, 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis (4-aminophenoxyphenyl) sulfone, bis (3-aminophenoxyphenyl) sulfone, Bis (4-aminophenoxy) biphenyl, bis {4- ( -Aminophenoxy) phenyl} ether, 1,4-bis (4-aminophenoxy) benzene, 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl 3,3′-dimethyl-4,4′-diaminobiphenyl, 3,3′-diethyl-4,4′-diaminobiphenyl, 2,2 ′, 3,3′-tetramethyl-4,4′-diamino Biphenyl, 3,3 ', 4,4'-tetramethyl-4,4'-diaminobiphenyl, 2,2'-di (trifluoromethyl) -4,4'-diaminobiphenyl, or an aromatic ring thereof Examples include, but are not limited to, compounds substituted with an alkyl group or a halogen atom, aliphatic cyclohexyldiamine, methylenebiscyclohexylamine, and the like. The above compounds may be used alone or as a mixture of two or more.
水酸基を有する場合、フッ素原子を有した、2,2−ビス〔4−(アミノ−3−ヒドロキシフェニル)ヘキサフルオロプロパン、2,2−ビス〔4−(4−アミノ−3−ヒドロキシフェノキシ)フェニル〕ヘキサフルオロプロパン、フッ素原子を有さない、ジアミノジヒドロキシピリミジン、ジアミノジヒドロキシピリジン、ヒドロキシ−ジアミノ−ピリミジン、ジアミノフェノール、ジヒドロキシベンチジン及び「ABCH」、「ABPS」(商品名、日本化薬(株)製)などの化合物や一般式(1)〜(5)のR2が下記に示したような構造のものが挙げられるがこれらに限定されない。 When having a hydroxyl group, 2,2-bis [4- (amino-3-hydroxyphenyl) hexafluoropropane, 2,2-bis [4- (4-amino-3-hydroxyphenoxy) phenyl having a fluorine atom Hexafluoropropane, having no fluorine atom, diaminodihydroxypyrimidine, diaminodihydroxypyridine, hydroxy-diamino-pyrimidine, diaminophenol, dihydroxybenzidine and "ABCH", "ABPS" (trade name, Nippon Kayaku Co., Ltd.) Although R 2 of Ltd.) compounds and formula such as (1) to (5) include a structure as shown below, but not limited to.
これらは単独で又は2種以上を組み合わせて使用される。 These are used alone or in combination of two or more.
本発明の一般式(1)〜(5)で表される耐熱性樹脂前駆体は、例えば、室温から80℃でテトラカルボン酸二無水物とジアミン化合物を1時間〜8時間反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後ジアミンを添加し、その後、ジシクロヘキシルカルボジイミド等の縮合剤を加えて−30℃から室温で1時間〜8時間反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後残りのジカルボン酸を酸クロリド化し、ジアミンを添加し、−30℃から室温で1時間〜8時間反応させる方法などの公知の方法を利用して合成することができる。これら公知の方法において用いる反応溶媒としては、N−メチル−2−ピロリドン、N,N−ジメチルアセトアミド、γ−ブチロラクトン等が挙げられる。 The heat-resistant resin precursor represented by the general formulas (1) to (5) of the present invention can be prepared, for example, by reacting a tetracarboxylic dianhydride with a diamine compound at room temperature to 80 ° C. for 1 to 8 hours. A method of obtaining a diester from a carboxylic acid dianhydride and an alcohol, adding a diamine, and then adding a condensing agent such as dicyclohexylcarbodiimide to react at -30 ° C to room temperature for 1 to 8 hours; tetracarboxylic dianhydride Using a known method such as a method of obtaining a diester with a product and an alcohol, converting the remaining dicarboxylic acid into an acid chloride, adding a diamine, and reacting at −30 ° C. to room temperature for 1 to 8 hours. Can be. Examples of the reaction solvent used in these known methods include N-methyl-2-pyrrolidone, N, N-dimethylacetamide, γ-butyrolactone, and the like.
一般式(1)〜(5)のR3およびR4は同じであっても異なっていてもよく、水素、または一般式(6)〜(7)で示され、これらは炭素数1〜20のアルキル基を表している。 R 3 and R 4 in the general formulas (1) to (5) may be the same or different and are represented by hydrogen or the general formulas (6) to (7), each of which has 1 to 20 carbon atoms. Represents an alkyl group.
αは0〜19までの整数であり、好ましくは0〜3である。βは0〜16までの整数であり、好ましくは0〜2である。 α is an integer of 0 to 19, preferably 0 to 3. β is an integer of 0 to 16, preferably 0 to 2.
得られるポジ型感光性樹脂溶液の安定性からは、R3およびR4はアルキル基が好ましいが、アルカリ水溶液の溶解性より見ると水素が好ましい。本発明においては、水素原子とアルキル基を混在させることができる。このR3およびR4の水素とアルキル基の量を制御することで、アルカリ水溶液に対する溶解速度が変化するので、この調整により適度な溶解速度を有したポジ型感光性樹脂組成物を得ることができる。好ましい範囲は、R3およびR4の10%〜90%が水素原子であることである。R3およびR4の炭素数が20を越えるとアルカリ水溶液に溶解しなくなる。以上よりR3およびR4は、炭素数1〜16までの炭化水素基を1つ以上含有し、その他は水素原子であることが好ましい。 From the viewpoint of the stability of the obtained positive photosensitive resin solution, R 3 and R 4 are preferably alkyl groups, but hydrogen is preferable from the viewpoint of the solubility of the aqueous alkali solution. In the present invention, a hydrogen atom and an alkyl group can be mixed. By controlling the amounts of hydrogen and alkyl groups of R 3 and R 4, the dissolution rate in an aqueous alkali solution changes, so that a positive photosensitive resin composition having an appropriate dissolution rate can be obtained by this adjustment. it can. The preferred range is that from 10% to 90% of the R 3 and R 4 are hydrogen atoms. When R 3 and R 4 have more than 20 carbon atoms, they do not dissolve in an aqueous alkaline solution. From the above, it is preferable that R 3 and R 4 contain one or more hydrocarbon groups having 1 to 16 carbon atoms, and the others are hydrogen atoms.
一般式(2)及び一般式(3)内の構造成分である−NH−(R5)m−Xは、下記一般式(8)で示され、これらは、末端封止剤である1級モノアミンに由来する成分である。 —NH— (R 5 ) m—X, which is a structural component in the general formulas (2) and (3), is represented by the following general formula (8). It is a component derived from monoamine.
また、一般式(4)及び一般式(5)内の構造成分である−CO−(R5)m−Yは、下記一般式(9)および/または下記一般式(10)で示され、これらは、末端封止剤である酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物から選ばれるものに由来する成分である。 Also, it is the structural component of the general formula (4) and general formula (5) in -CO- (R 5) m-Y is represented by the following general formula (9) and / or the following general formula (10), These are components derived from those selected from acid anhydrides, monocarboxylic acids, monoacid chloride compounds, and monoactive ester compounds, which are terminal blocking agents.
一般式(8)〜(10)にあるR5は2価の有機基を示し、−CR11R12−、−CH2O−、−CH2SO2−が好ましい。R11、R12は水素原子、水酸基、炭素数1から10までの炭化水素基より選ばれる1価の基を示す。R9、R10は水素原子、水酸基、カルボキシル基、炭素数1から10までの炭化水素基より選ばれる1価の基、あるいはR9とR10が直接結合することを示す0価の基を示す。R8は水素原子、炭素数1から10までの炭化水素基より選ばれる1価の基を示す。なかでも水素原子、炭素数1から4の炭化水素基が好ましく、特に好ましくは水素原子、メチル基、t−ブチル基である。また、R6、R7は水素原子、水酸基、カルボキシル基、スルホン酸基、チオール基、不飽和炭化水素基を1つ以上含有する炭素数1から10までの炭化水素基、ニトロ基、メチロール基、エステル基、ヒドロキシアルキニル基、炭素数1から10までの炭化水素基より選ばれる。A1〜A3はそれぞれ炭素原子または、窒素原子である。mは0から10までの整数であり、好ましくは0から4の整数である。lは0または1であり、好ましくは0である。iは0または1であり、好ましくは0である。jは1〜3までの整数であり、好ましくは1及び2である。k、t、uは0または1である。 R 5 in the general formulas (8) to (10) represents a divalent organic group, and is preferably —CR 11 R 12 —, —CH 2 O—, or —CH 2 SO 2 —. R 11 and R 12 each represent a monovalent group selected from a hydrogen atom, a hydroxyl group, and a hydrocarbon group having 1 to 10 carbon atoms. R 9 and R 10 are a monovalent group selected from a hydrogen atom, a hydroxyl group, a carboxyl group, a hydrocarbon group having 1 to 10 carbon atoms, or a zero-valent group indicating that R 9 and R 10 are directly bonded. Show. R 8 represents a hydrogen atom or a monovalent group selected from hydrocarbon groups having 1 to 10 carbon atoms. Among them, a hydrogen atom and a hydrocarbon group having 1 to 4 carbon atoms are preferable, and a hydrogen atom, a methyl group and a t-butyl group are particularly preferable. R 6 and R 7 are a hydrogen atom, a hydroxyl group, a carboxyl group, a sulfonic acid group, a thiol group, a hydrocarbon group having at least one unsaturated hydrocarbon group having 1 to 10 carbon atoms, a nitro group, a methylol group. , An ester group, a hydroxyalkynyl group, or a hydrocarbon group having 1 to 10 carbon atoms. A 1 to A 3 are each a carbon atom or a nitrogen atom. m is an integer from 0 to 10, preferably an integer from 0 to 4. l is 0 or 1, and preferably 0. i is 0 or 1, preferably 0. j is an integer from 1 to 3, preferably 1 and 2. k, t, and u are 0 or 1.
一般式(8)に示される末端封止剤である1級モノアミンは、5−アミノ−8−ヒドロキシキノリン、4−アミノ−8−ヒドロキシキノリン、1−ヒドロキシ−8−アミノナフタレン、1−ヒドロキシ−7−アミノナフタレン、1−ヒドロキシ−6−アミノナフタレン、1−ヒドロキシ−5−アミノナフタレン、1−ヒドロキシ−4−アミノナフタレン、1−ヒドロキシ−3−アミノナフタレン、1−ヒドロキシ−2−アミノナフタレン、1−アミノ−7−ヒドロキシナフタレン、2−ヒドロキシ−7−アミノナフタレン、2−ヒドロキシ−6−アミノナフタレン、2−ヒドロキシ−5−アミノナフタレン、2−ヒドロキシ−4−アミノナフタレン、2−ヒドロキシ−3−アミノナフタレン、1−アミノ−2−ヒドロキシナフタレン、1−カルボキシ−8−アミノナフタレン、1−カルボキシ−7−アミノナフタレン、1−カルボキシ−6−アミノナフタレン、1−カルボキシ−5−アミノナフタレン、1−カルボキシ−4−アミノナフタレン、1−カルボキシ−3−アミノナフタレン、1−カルボキシ−2−アミノナフタレン、1−アミノ−7−カルボキシナフタレン、2−カルボキシ−7−アミノナフタレン、2−カルボキシ−6−アミノナフタレン、2−カルボキシ−5−アミノナフタレン、2−カルボキシ−4−アミノナフタレン、2−カルボキシ−3−アミノナフタレン、1−アミノ−2−カルボキシナフタレン、2−アミノニコチン酸、4−アミノニコチン酸、5−アミノニコチン酸、6−アミノニコチン酸、4−アミノサリチル酸、5−アミノサリチル酸、6−アミノサリチル酸、3−アミノ−O−トルイック酸、アメライド、2−アミノ安息香酸、3−アミノ安息香酸、4−アミノ安息香酸、2−アミノベンゼンスルホン酸、3−アミノベンゼンスルホン酸、4−アミノベンゼンスルホン酸、3−アミノ−4,6−ジヒドロキシピリミジン、2−アミノフェノール、3−アミノフェノール、4−アミノフェノール、5−アミノ−8−メルカプトキノリン、4−アミノ−8−メルカプトキノリン、1−メルカプト−8−アミノナフタレン、1−メルカプト−7−アミノナフタレン、1−メルカプト−6−アミノナフタレン、1−メルカプト−5−アミノナフタレン、1−メルカプト−4−アミノナフタレン、1−メルカプト−3−アミノナフタレン、1−メルカプト−2−アミノナフタレン、1−アミノ−7−メルカプトナフタレン、2−メルカプト−7−アミノナフタレン、2−メルカプト−6−アミノナフタレン、2−メルカプト−5−アミノナフタレン、2−メルカプト−4−アミノナフタレン、2−メルカプト−3−アミノナフタレン、1−アミノ−2−メルカプトナフタレン、3−アミノ−4,6−ジメルカプトピリミジン、2−アミノチオフェノール、3−アミノチオフェノール、4−アミノチオフェノール、2−エチニルアニリン、3−エチニルアニリン、4−エチニルアニリン、2,4−ジエチニルアニリン、2,5−ジエチニルアニリン、2,6−ジエチニルアニリン、3,4−ジエチニルアニリン、3,5−ジエチニルアニリン、1−エチニル−2−アミノナフタレン、1−エチニル−3−アミノナフタレン、1−エチニル−4−アミノナフタレン、1−エチニル−5−アミノナフタレン、1−エチニル−6−アミノナフタレン、1−エチニル−7−アミノナフタレン、1−エチニル−8−アミノナフタレン、2−エチニル−1−アミノナフタレン、2−エチニル−3−アミノナフタレン、2−エチニル−4−アミノナフタレン、2−エチニル−5−アミノナフタレン、2−エチニル−6−アミノナフタレン、2−エチニル−7−アミノナフタレン、2−エチニル−8−アミノナフタレン、3,5−ジエチニル−1−アミノナフタレン、3,5−ジエチニル−2−アミノナフタレン、3,6−ジエチニル−1−アミノナフタレン、3,6−ジエチニル−2−アミノナフタレン、3,7−ジエチニル−1−アミノナフタレン、3,7−ジエチニル−2−アミノナフタレン、4,8−ジエチニル−1−アミノナフタレン、4,8−ジエチニル−2−アミノナフタレン等が挙げられるが、これらに限定されるものではない。 The primary monoamine which is a terminal blocking agent represented by the general formula (8) includes 5-amino-8-hydroxyquinoline, 4-amino-8-hydroxyquinoline, 1-hydroxy-8-aminonaphthalene, 1-hydroxy- 7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 1-hydroxy-3-aminonaphthalene, 1-hydroxy-2-aminonaphthalene, 1-amino-7-hydroxynaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 2-hydroxy-4-aminonaphthalene, 2-hydroxy-3 -Aminonaphthalene, 1-amino-2-hydroxynaphthalene, 1-ca Boxy-8-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, 1-carboxy-4-aminonaphthalene, 1-carboxy-3-amino Naphthalene, 1-carboxy-2-aminonaphthalene, 1-amino-7-carboxynaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-carboxy -4-aminonaphthalene, 2-carboxy-3-aminonaphthalene, 1-amino-2-carboxynaphthalene, 2-aminonicotinic acid, 4-aminonicotinic acid, 5-aminonicotinic acid, 6-aminonicotinic acid, 4- Aminosalicylic acid, 5-aminosalicylic acid, 6-amido Salicylic acid, 3-amino-O-toluic acid, amelide, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfone Acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 5-amino-8-mercaptoquinoline, 4-amino-8-mercaptoquinoline, 1-mercapto- 8-aminonaphthalene, 1-mercapto-7-aminonaphthalene, 1-mercapto-6-aminonaphthalene, 1-mercapto-5-aminonaphthalene, 1-mercapto-4-aminonaphthalene, 1-mercapto-3-aminonaphthalene, 1-mercapto-2-aminonaphthalene, 1-amino-7 -Mercaptonaphthalene, 2-mercapto-7-aminonaphthalene, 2-mercapto-6-aminonaphthalene, 2-mercapto-5-aminonaphthalene, 2-mercapto-4-aminonaphthalene, 2-mercapto-3-aminonaphthalene, 1 -Amino-2-mercaptonaphthalene, 3-amino-4,6-dimercaptopyrimidine, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, 2-ethynylaniline, 3-ethynylaniline, 4- Ethynylaniline, 2,4-diethynylaniline, 2,5-diethynylaniline, 2,6-diethynylaniline, 3,4-diethynylaniline, 3,5-diethynylaniline, 1-ethynyl-2-amino Naphthalene, 1-ethynyl-3-aminonaphthalene, 1-ethynyl- -Aminonaphthalene, 1-ethynyl-5-aminonaphthalene, 1-ethynyl-6-aminonaphthalene, 1-ethynyl-7-aminonaphthalene, 1-ethynyl-8-aminonaphthalene, 2-ethynyl-1-aminonaphthalene, 2 -Ethynyl-3-aminonaphthalene, 2-ethynyl-4-aminonaphthalene, 2-ethynyl-5-aminonaphthalene, 2-ethynyl-6-aminonaphthalene, 2-ethynyl-7-aminonaphthalene, 2-ethynyl-8- Aminonaphthalene, 3,5-diethynyl-1-aminonaphthalene, 3,5-diethynyl-2-aminonaphthalene, 3,6-diethynyl-1-aminonaphthalene, 3,6-diethynyl-2-aminonaphthalene, 3,7 -Diethynyl-1-aminonaphthalene, 3,7-diethynyl-2-aminonaphthale , 4,8-diethynyl-1-aminonaphthalene, 4,8-diethynyl-2-amino-naphthalene, and the like, but it is not limited thereto.
これらのうち、5−アミノ−8−ヒドロキシキノリン、1−ヒドロキシ−7−アミノナフタレン、1−ヒドロキシ−6−アミノナフタレン、1−ヒドロキシ−5−アミノナフタレン、1−ヒドロキシ−4−アミノナフタレン、2−ヒドロキシ−7−アミノナフタレン、2−ヒドロキシ−6−アミノナフタレン、2−ヒドロキシ−5−アミノナフタレン、1−カルボキシ−7−アミノナフタレン、1−カルボキシ−6−アミノナフタレン、1−カルボキシ−5−アミノナフタレン、2−カルボキシ−7−アミノナフタレン、2−カルボキシ−6−アミノナフタレン、2−カルボキシ−5−アミノナフタレン、2−アミノ安息香酸、3−アミノ安息香酸、4−アミノ安息香酸、4−アミノサリチル酸、5−アミノサリチル酸、6−アミノサリチル酸、2−アミノベンゼンスルホン酸、3−アミノベンゼンスルホン酸、4−アミノベンゼンスルホン酸、3−アミノ−4,6−ジヒドロキシピリミジン、2−アミノフェノール、3−アミノフェノール、4−アミノフェノール、2−アミノチオフェノール、3−アミノチオフェノール、4−アミノチオフェノール、3−エチニルアニリン、4−エチニルアニリン、3,4−ジエチニルアニリン、3,5−ジエチニルアニリン等が好ましい。 Of these, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2 -Hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5- Aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4- Aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic , 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminophenol Preferred are aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, 3-ethynylaniline, 4-ethynylaniline, 3,4-diethynylaniline, 3,5-diethynylaniline and the like.
一般式(9)及び一般式(10)に示される末端封止剤である酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物から選ばれる化合物は、無水フタル酸、無水マレイン酸、ナジック酸、シクロヘキサンジカルボン酸無水物、3−ヒドロキシフタル酸無水物等の酸無水物、2−カルボキシフェノール、3−カルボキシフェノール、4−カルボキシフェノール、2−カルボキシチオフェノール、3−カルボキシチオフェノール、4−カルボキシチオフェノール、1−ヒドロキシ−8−カルボキシナフタレン、1−ヒドロキシ−7−カルボキシナフタレン、1−ヒドロキシ−6−カルボキシナフタレン、1−ヒドロキシ−5−カルボキシナフタレン、1−ヒドロキシ−4−カルボキシナフタレン、1−ヒドロキシ−3−カルボキシナフタレン、1−ヒドロキシ−2−カルボキシナフタレン、1−メルカプト−8−カルボキシナフタレン、1−メルカプト−7−カルボキシナフタレン、1−メルカプト−6−カルボキシナフタレン、1−メルカプト−5−カルボキシナフタレン、1−メルカプト−4−カルボキシナフタレン、1−メルカプト−3−カルボキシナフタレン、1−メルカプト−2−カルボキシナフタレン、2−カルボキシベンゼンスルホン酸、3−カルボキシベンゼンスルホン酸、4−カルボキシベンゼンスルホン酸、2−エチニル安息香酸、3−エチニル安息香酸、4−エチニル安息香酸、2,4−ジエチニル安息香酸、2,5−ジエチニル安息香酸、2,6−ジエチニル安息香酸、3,4−ジエチニル安息香酸、3,5−ジエチニル安息香酸、2−エチニル−1−ナフトエ酸、3−エチニル−1−ナフトエ酸、4−エチニル−1−ナフトエ酸、5−エチニル−1−ナフトエ酸、6−エチニル−1−ナフトエ酸、7−エチニル−1−ナフトエ酸、8−エチニル−1−ナフトエ酸、2−エチニル−2−ナフトエ酸、3−エチニル−2−ナフトエ酸、4−エチニル−2−ナフトエ酸、5−エチニル−2−ナフトエ酸、6−エチニル−2−ナフトエ酸、7−エチニル−2−ナフトエ酸、8−エチニル−2−ナフトエ酸等のモノカルボン酸類及びこれらのカルボキシル基が酸クロリド化したモノ酸クロリド化合物及び、テレフタル酸、フタル酸、マレイン酸、シクロヘキサンジカルボン酸、3−ヒドロキシフタル酸、5−ノルボルネン−2,3−ジカルボン酸、1,2−ジカルボキシナフタレン、1,3−ジカルボキシナフタレン、1,4−ジカルボキシナフタレン、1,5−ジカルボキシナフタレン、1,6−ジカルボキシナフタレン、1,7−ジカルボキシナフタレン、1,8−ジカルボキシナフタレン、2,3−ジカルボキシナフタレン、2,6−ジカルボキシナフタレン、2,7−ジカルボキシナフタレン等のジカルボン酸類のモノカルボキシル基だけが酸クロリド化したモノ酸クロリド化合物、モノ酸クロリド化合物とN−ヒドロキシベンゾトリアゾールやN−ヒドロキシ−5−ノルボルネン−2,3−ジカルボキシイミドとの反応により得られる活性エステル化合物、が挙げられる。 Compounds selected from acid anhydrides, monocarboxylic acids, monoacid chloride compounds, and monoactive ester compounds, which are terminal blocking agents represented by the general formulas (9) and (10), are phthalic anhydride and maleic anhydride. , Nadic acid, cyclohexanedicarboxylic anhydride, acid anhydrides such as 3-hydroxyphthalic anhydride, 2-carboxyphenol, 3-carboxyphenol, 4-carboxyphenol, 2-carboxythiophenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-8-carboxynaphthalene, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene, 1-hydroxy-4-carboxynaphthalene , 1-hydroxy-3-ca Boxynaphthalene, 1-hydroxy-2-carboxynaphthalene, 1-mercapto-8-carboxynaphthalene, 1-mercapto-7-carboxynaphthalene, 1-mercapto-6-carboxynaphthalene, 1-mercapto-5-carboxynaphthalene, 1 -Mercapto-4-carboxynaphthalene, 1-mercapto-3-carboxynaphthalene, 1-mercapto-2-carboxynaphthalene, 2-carboxybenzenesulfonic acid, 3-carboxybenzenesulfonic acid, 4-carboxybenzenesulfonic acid, 2-ethynyl Benzoic acid, 3-ethynylbenzoic acid, 4-ethynylbenzoic acid, 2,4-diethynylbenzoic acid, 2,5-diethynylbenzoic acid, 2,6-diethynylbenzoic acid, 3,4-diethynylbenzoic acid, 3,5 -Diethynylbenzoic acid, 2 Ethynyl-1-naphthoic acid, 3-ethynyl-1-naphthoic acid, 4-ethynyl-1-naphthoic acid, 5-ethynyl-1-naphthoic acid, 6-ethynyl-1-naphthoic acid, 7-ethynyl-1-naphthoic acid Acid, 8-ethynyl-1-naphthoic acid, 2-ethynyl-2-naphthoic acid, 3-ethynyl-2-naphthoic acid, 4-ethynyl-2-naphthoic acid, 5-ethynyl-2-naphthoic acid, 6-ethynyl Monocarboxylic acids such as -2-naphthoic acid, 7-ethynyl-2-naphthoic acid, 8-ethynyl-2-naphthoic acid, and monoacid chloride compounds in which the carboxyl groups thereof are acid chlorided; terephthalic acid, phthalic acid, Maleic acid, cyclohexanedicarboxylic acid, 3-hydroxyphthalic acid, 5-norbornene-2,3-dicarboxylic acid, 1,2-dicarboxynaphthalene, , 3-Dicarboxynaphthalene, 1,4-dicarboxynaphthalene, 1,5-dicarboxynaphthalene, 1,6-dicarboxynaphthalene, 1,7-dicarboxynaphthalene, 1,8-dicarboxynaphthalene, 2,3 Monocarboxylic acid compounds in which only monocarboxylic groups of dicarboxylic acids such as dicarboxylic naphthalene, 2,6-dicarboxynaphthalene, and 2,7-dicarboxynaphthalene are acid chlorided, monoacid chloride compounds and N-hydroxybenzotriazole, Active ester compounds obtained by reaction with N-hydroxy-5-norbornene-2,3-dicarboximide.
これらのうち、無水フタル酸、無水マレイン酸、ナジック酸、シクロヘキサンジカルボン酸無水物、3−ヒドロキシフタル酸無水物等の酸無水物、3−カルボキシフェノール、4−カルボキシフェノール、3−カルボキシチオフェノール、4−カルボキシチオフェノール、1−ヒドロキシ−7−カルボキシナフタレン、1−ヒドロキシ−6−カルボキシナフタレン、1−ヒドロキシ−5−カルボキシナフタレン、1−メルカプト−7−カルボキシナフタレン、1−メルカプト−6−カルボキシナフタレン、1−メルカプト−5−カルボキシナフタレン、3−カルボキシベンゼンスルホン酸、4−カルボキシベンゼンスルホン酸、3−エチニル安息香酸、4−エチニル安息香酸、3,4−ジエチニル安息香酸、3,5−ジエチニル安息香酸等のモノカルボン酸類及びこれらのカルボキシル基が酸クロリド化したモノ酸クロリド化合物及びテレフタル酸、フタル酸、マレイン酸、シクロヘキサンジカルボン酸、1,5−ジカルボキシナフタレン、1,6−ジカルボキシナフタレン、1,7−ジカルボキシナフタレン、2,6−ジカルボキシナフタレン等のジカルボン酸類のモノカルボキシル基だけが酸クロリド化したモノ酸クロリド化合物、モノ酸クロリド化合物とN−ヒドロキシベンゾトリアゾールやN−ヒドロキシ−5−ノルボルネン−2,3−ジカルボキシイミドとの反応により得られる活性エステル化合物等が好ましい。 Among these, phthalic anhydride, maleic anhydride, nadic acid, cyclohexanedicarboxylic anhydride, acid anhydrides such as 3-hydroxyphthalic anhydride, 3-carboxyphenol, 4-carboxyphenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene, 1-mercapto-7-carboxynaphthalene, 1-mercapto-6-carboxynaphthalene , 1-mercapto-5-carboxynaphthalene, 3-carboxybenzenesulfonic acid, 4-carboxybenzenesulfonic acid, 3-ethynylbenzoic acid, 4-ethynylbenzoic acid, 3,4-diethynylbenzoic acid, 3,5-diethynylbenzoic acid Such as acid Carboxylic acids and monoacid chloride compounds in which the carboxyl groups thereof are acid chlorides, and terephthalic acid, phthalic acid, maleic acid, cyclohexanedicarboxylic acid, 1,5-dicarboxynaphthalene, 1,6-dicarboxynaphthalene, 1,7- Monocarboxylic acid compounds in which only the monocarboxyl group of dicarboxylic acids such as dicarboxynaphthalene and 2,6-dicarboxynaphthalene is acid chlorided, monoacid chloride compounds and N-hydroxybenzotriazole or N-hydroxy-5-norbornene-2 Active ester compounds obtained by reaction with 2,3-dicarboximide are preferred.
一般式(8)で表されるモノアミン成分の導入割合は、全アミン成分に対して、0.1〜60モル%の範囲が好ましく、特に好ましくは5〜50モル%である。 一般式(9)及び一般式(10)で表される酸無水物、モノカルボン酸、モノ酸クロリド化合物およびモノ活性エステル化合物から選ばれる成分の導入割合は、ジアミン成分に対して、0.1〜100モル%の範囲が好ましく、特に好ましくは5〜90モル%である。複数の末端封止剤を反応させることにより、複数の異なる末端基を導入しても良い。 The introduction ratio of the monoamine component represented by the general formula (8) is preferably in the range of 0.1 to 60 mol%, particularly preferably 5 to 50 mol%, based on all amine components. The introduction ratio of the component selected from the acid anhydrides, monocarboxylic acids, monoacid chloride compounds and monoactive ester compounds represented by the general formulas (9) and (10) is 0.1 to the diamine component. The range is preferably from 100 to 100 mol%, particularly preferably from 5 to 90 mol%. A plurality of different end groups may be introduced by reacting a plurality of end capping agents.
一般式(1)〜(5)のnは本発明のポリマーの構造単位の繰り返し数を示しており、10〜100000の範囲であることが好ましい。 N in the general formulas (1) to (5) indicates the number of repeating structural units of the polymer of the present invention, and is preferably in the range of 10 to 100,000.
さらに、基板との接着性を向上させるために、耐熱性を低下させない範囲で R1、R2にシロキサン構造を有する脂肪族の基を共重合してもよい。具体的には、ジアミン成分として、ビス(3−アミノプロピル)テトラメチルジシロキサン、ビス(p−アミノ−フェニル)オクタメチルペンタシロキサンなどを1〜15モル%共重合したものなどがあげられる。 Further, in order to improve the adhesion to the substrate, an aliphatic group having a siloxane structure may be copolymerized in R 1 and R 2 as long as the heat resistance is not reduced. Specific examples of the diamine component include those obtained by copolymerizing bis (3-aminopropyl) tetramethyldisiloxane, bis (p-amino-phenyl) octamethylpentasiloxane, etc. in an amount of 1 to 15 mol%.
本発明の一般式(1)〜(5)で表されるポリマーは、ジアミンの一部をモノアミンである末端封止剤に置き換えて、または酸二無水物を、モノカルボン酸、酸無水物、モノ酸クロリド化合物、モノ活性エステル化合物である末端封止剤に置き換えて合成される。例えば、低温中でテトラカルボン酸二無水物とジアミン化合物(一部をモノアミンである末端封止剤に置換)を反応させる方法、低温中でテトラカルボン酸二無水物(一部を酸無水物またはモノ酸クロリド化合物あるいはモノ活性エステル化合物である末端封止剤に置換)とジアミン化合物を反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後ジアミン(一部をモノアミンである末端封止剤に置換)と縮合剤の存在下で反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後残りのジカルボン酸を酸クロリド化し、ジアミン(一部をモノアミンである末端封止剤に置換)と反応させる方法などの方法を利用できる。 The polymers represented by the general formulas (1) to (5) of the present invention are obtained by substituting a part of the diamine with a terminal blocking agent which is a monoamine, or replacing the acid dianhydride with a monocarboxylic acid, an acid anhydride, It is synthesized by replacing the monoacid chloride compound and the terminal blocking agent which is a monoactive ester compound. For example, a method of reacting a tetracarboxylic dianhydride and a diamine compound (partially substituted with a terminal capping agent which is a monoamine) at a low temperature, a method of reacting a tetracarboxylic dianhydride (partially an acid anhydride or A method of reacting a monoacid chloride compound or a monoactive ester compound with a terminal blocking agent) and a diamine compound, obtaining a diester by tetracarboxylic dianhydride and an alcohol, and then diamine (partially a monoamine terminal compound) A method of reacting with a sealing agent) in the presence of a condensing agent, obtaining a diester by tetracarboxylic dianhydride and an alcohol, and then acid-chlorinating the remaining dicarboxylic acid, and diamine (a terminal part of which is a monoamine) (Replacement with a sealing agent).
また、ポリマー中に導入された末端封止剤は、以下の方法で容易に検出できる。例えば、末端封止剤が導入されたポリマーを、酸性溶液に溶解し、ポリマーの構成単位であるアミン成分と酸無水成分に分解、これをガスクロマトグラフィー(GC)や、NMR測定することにより、末端封止剤を容易に検出できる。また、末端封止剤が導入されたポリマー成分を直接、熱分解ガスクロクロマトグラフ(PGC)や赤外スペクトル及びC13NMRスペクトル測定することが可能である。 The terminal blocking agent introduced into the polymer can be easily detected by the following method. For example, a polymer having a terminal blocking agent introduced therein is dissolved in an acidic solution, decomposed into an amine component and an acid anhydride component, which are constituent units of the polymer, and the resulting component is subjected to gas chromatography (GC) or NMR measurement to obtain a polymer. The terminal blocking agent can be easily detected. Further, it is possible to directly measure a pyrolysis gas chromatograph (PGC), an infrared spectrum and a C13 NMR spectrum of the polymer component into which the terminal blocking agent has been introduced.
本発明で用いられるアルカリ可溶性樹脂はフェノール樹脂、アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体、および一般式(1)〜(5)で表される各々の構造単位のみからなるものであっても良いし、フェノール樹脂、アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体、および一般式(1)〜(5)で表される各々の構造単位から選ばれる1種以上の重合体との共重合体あるいはブレンド体であっても良い。また、共重合体あるいはブレンド体の場合、フェノール樹脂、アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体、一般式(1)〜(5)で表される各々の構造単位を50モル%以上含有していることが好ましい。より好ましくは70モル%以上である。共重合あるいはブレンドに用いられる構造単位の種類および量は最終加熱処理によって得られるポリマーの耐熱性を損なわない範囲で選択することが好ましい。 The alkali-soluble resin used in the present invention comprises only a phenol resin, a polymer containing a radical polymerizable monomer having an alkali-soluble group, and each of the structural units represented by the general formulas (1) to (5). Or a polymer containing a phenolic resin, a radical polymerizable monomer having an alkali-soluble group, and at least one polymer selected from the structural units represented by general formulas (1) to (5). May be a copolymer or a blend. In the case of a copolymer or a blend, a phenol resin, a polymer containing a radical polymerizable monomer having an alkali-soluble group, and 50 mol% or more of each structural unit represented by the general formulas (1) to (5). It is preferable that it is contained. It is more preferably at least 70 mol%. The type and amount of the structural unit used for the copolymerization or blending are preferably selected within a range that does not impair the heat resistance of the polymer obtained by the final heat treatment.
本発明で用いられるアルカリ可溶性樹脂には、エポキシ化合物とエポキシ硬化剤を添加しても良い。エポキシ化合物としては、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、フェノールノボラックエポキシ化合物、クレゾールノボラックエポキシ化合物、トリスヒドロキシフェニルメタン型エポキシ化合物、脂環式エポキシ化合物、グリシジルエステル系エポキシ化合物、グリシジルアミン系エポキシ化合物、複素環式エポキシ化合物、フルオレン基含有エポキシ化合物などが使用できる。一方、硬化剤としてはアルコール、フェノール、アミン、酸無水物、カルボン酸、活性水素を有する化合物などの通常のものが使用できる。また、オニウム塩などのカチオン系硬化触媒を使用しても良い。 An epoxy compound and an epoxy curing agent may be added to the alkali-soluble resin used in the present invention. Examples of the epoxy compound include a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a phenol novolak epoxy compound, a cresol novolak epoxy compound, a trishydroxyphenylmethane type epoxy compound, an alicyclic epoxy compound, a glycidyl ester-based epoxy compound, and a glycidylamine-based epoxy compound. Epoxy compounds, heterocyclic epoxy compounds, fluorene group-containing epoxy compounds, and the like can be used. On the other hand, conventional curing agents such as alcohols, phenols, amines, acid anhydrides, carboxylic acids, and compounds having active hydrogen can be used. Further, a cationic curing catalyst such as an onium salt may be used.
(b)のキノンジアジド化合物は、フェノール性水酸基を有する化合物にナフトキノンジアジドのスルホン酸がエステルで結合した化合物が好ましい。フェノール性水酸基を有する化合物は、Bis−Z、BisP−EZ、TekP−TPA、TekP−4HBPA、TrisP−HAP、TrisP−PA、TrisP−PHBA、BisOCHP−Z、BisP−MZ、BisP−PZ、BisP−IPZ、BisOCP−IPZ、BisP−CP、BisRS−2P、BisRS−3P、BisP−OCHP、メチレントリス−p−CR、メチレンテトラ−p−CR、BisRS−26X、Bis−PFP−PC(以上商品名、本州化学工業(株)製)、BIR−OC、BIP−PC、BIR−PC、BIR−PTBP、BIR−PCHP、BIP−BIOC−F、4PC、BIR−BIPC−F、TEP−BIP−A(以上、商品名、旭有機材工業(株)製)、ナフトール、テトラヒドロキシベンゾフェノン、没食子酸メチルエステル、ビスフェノールA、メチレンビスフェノール、BisP−AP(商品名、本州化学工業(株)製)などの化合物に4−ナフトキノンジアジドスルホン酸あるいは5−ナフトキノンジアジドスルホン酸をエステル結合で導入したものが好ましい。またアミノ基を有する化合物にナフトキノンジアジドスルホン酸が結合したスルホンアミド化合物も使用出来る。これら以外の化合物を使用することもできる。 The quinonediazide compound (b) is preferably a compound having a phenolic hydroxyl group and a sulfonic acid of naphthoquinonediazide bonded by an ester. Compounds having a phenolic hydroxyl group include Bis-Z, BisP-EZ, TekP-TPA, TekP-4HBPA, TrisP-HAP, TrisP-PA, TrisP-PHBA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP- IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, Methylenetris-p-CR, Methylenetetra-p-CR, BisRS-26X, Bis-PFP-PC (trade names, BIR-OC, BIP-PC, BIR-PC, BIR-PTBP, BIR-PCHP, BIP-BIOC-F, 4PC, BIR-BIPC-F, TEP-BIP-A (manufactured by Honshu Chemical Industry Co., Ltd.) , Trade name, manufactured by Asahi Organic Materials Co., Ltd.), naphthol, tetrahi Compounds such as roxybenzophenone, gallic acid methyl ester, bisphenol A, methylene bisphenol, and BisP-AP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) are combined with 4-naphthoquinonediazidesulfonic acid or 5-naphthoquinonediazidesulfonic acid through an ester bond. Those introduced are preferred. Sulfonamide compounds in which naphthoquinonediazidosulfonic acid is bonded to a compound having an amino group can also be used. Compounds other than these can also be used.
フェノール性水酸基を有する化合物の構造を具体例として以下に示す。 The structure of the compound having a phenolic hydroxyl group is shown below as a specific example.
また、本発明で用いるナフトキノンジアジド化合物の分子量が1000を超えると、その後の熱処理においてナフトキノンジアジド化合物が十分に熱分解しないために、得られる膜の耐熱性が低下する、機械特性が低下する、接着性が低下するなどの問題が生じる可能性がある。従って、好ましいナフトキノンジアジド化合物の分子量は300から1000である。さらに好ましくは、350から800である。ナフトキノンジアジド化合物の添加量としては、ポリマー100重量部に対して、好ましくは1から50重量部である。 When the molecular weight of the naphthoquinonediazide compound used in the present invention exceeds 1,000, the naphthoquinonediazide compound does not thermally decompose sufficiently in the subsequent heat treatment, so that the heat resistance of the obtained film is reduced, the mechanical properties are reduced, There is a possibility that problems such as a decrease in performance may occur. Therefore, the molecular weight of the preferred naphthoquinonediazide compound is from 300 to 1,000. More preferably, it is 350 to 800. The addition amount of the naphthoquinonediazide compound is preferably 1 to 50 parts by weight based on 100 parts by weight of the polymer.
また、必要に応じて感光性前駆体組成物のアルカリ現像性を補う目的で、上記フェノール性水酸基を有する化合物をナフトキノンジアジドでエステル化せずそのまま用いても構わない。このフェノール性水酸基を有する化合物を添加すると、樹脂組成物は、露光前はアルカリ現像液にほとんど溶解せず、露光すると容易にアルカリ現像液に溶解するために、現像による膜減りが少なく、かつ短時間で現像が容易になる。この場合、フェノール性水酸基を有する化合物の添加量は、ポリマー100重量部に対して、好ましくは1から50重量部であり、さらに好ましくは3から40重量部の範囲である。 If necessary, the compound having a phenolic hydroxyl group may be used without esterification with naphthoquinonediazide for the purpose of supplementing the alkali developability of the photosensitive precursor composition. When this compound having a phenolic hydroxyl group is added, the resin composition hardly dissolves in an alkali developing solution before exposure, and easily dissolves in an alkali developing solution upon exposure, so that the film loss due to development is small and short. Development becomes easier with time. In this case, the addition amount of the compound having a phenolic hydroxyl group is preferably from 1 to 50 parts by weight, more preferably from 3 to 40 parts by weight, based on 100 parts by weight of the polymer.
(c)成分は、加熱により発色し350nm以上700nm以下に吸収極大を示す熱発色性化合物であり、より好ましくは加熱により発色し350nm以上500nm以下に吸収極大を示す熱発色性化合物である。(c)成分が350nmより低波長側、あるいは700nmより長波長側に加熱により発色し吸収極大を示す熱発色性化合物では、パターン加工後に行う最終熱処理後に可視光波長領域に吸収を持たないため、黒色化することは困難である。 The component (c) is a thermochromic compound that develops color upon heating and exhibits an absorption maximum at 350 nm or more and 700 nm or less, more preferably a thermochromic compound that develops color upon heating and exhibits an absorption maximum at 350 nm or more and 500 nm or less. In the case of a thermochromic compound in which the component (c) develops a color by heating to a wavelength lower than 350 nm or a wavelength longer than 700 nm and exhibits an absorption maximum, the compound does not absorb in the visible light wavelength region after the final heat treatment performed after pattern processing. It is difficult to blacken.
本発明の(c)成分は、120℃より高温で熱発色する化合物が好ましく、より好ましくは180℃より高温で発色する熱発色性化合物が好ましい。熱発色性化合物の発色温度が高いほど高温条件下での耐熱性に優れ、また長時間の紫外−可視光照射により退色することが少なく耐光性に優れる。 The component (c) of the present invention is preferably a compound which forms a color at a temperature higher than 120 ° C, more preferably a compound which forms a color at a temperature higher than 180 ° C. The higher the coloring temperature of the thermochromic compound, the better the heat resistance under high temperature conditions, and the less the color fades due to the long-term ultraviolet-visible light irradiation, the better the light resistance.
本発明の(c)成分は、一般の感熱色素または感圧色素であっても良いし、その他の化合物であっても良い。これらの熱発色性化合物は加熱時に系中に共存する酸性基の作用により、その化学構造や電荷状態を変化させることによって発色するもの、あるいは空気中の酸素の存在により熱酸化反応等を起こして発色するもの等が挙げられる。熱発色性化合物の骨格構造としては、トリアリールメタン骨格、ジアリールメタン骨格、フルオラン骨格、ビスラクトン骨格、フタリド骨格、キサンテン骨格、ローダミンラクタム骨格、フルオレン骨格、フェノチアジン骨格、フェノキサジン骨格、スピロピラン骨格等が挙げられる。具体的には、4,4’,4”−トリス(ジメチルアミノ)トリフェニルメタン、4,4’,4”−トリス(ジエチルアミノ)−2,2’,2”−トリメチルトリフェニルメタン、2,4’,4”−メチリデントリスフェノール、4,4’,4”−メチリデントリスフェノール、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス(ベンゼンアミン)、4,4’−[(4−アミノフェニル)メチレン]ビスフェノール、4,4’−[(4−アミノフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4−[ビス(4−ヒドロキシフェニル)メチル]−2−メトキシフェノール、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4−[ビス(4−ヒドロキシフェニル)メチル]−2−エトキシフェノール、4,4’−[(3−ヒドロキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(4−ヒドロキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(2−ヒドロキシフェニル)メチレン]ビス[2,3,5−トリメチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(3−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(3−メトキシ−4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4−[ビス(3−シクロヘキシル−4−ヒドロキシ−6−メチルフェニル)メチル]−1,2−ベンゼンジオール、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキスフェノール、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキス[2−メチルフェノール]、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキス[2,6−ジメチルフェノール]、4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール、4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキス(2,6−ジメチルフェノール)、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[3−メチルフェノール]、2,2’−[(3−ヒドロキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、2,2’−[(3−ヒドロキシ−4−メトキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−メチルエチルフェノール]、4,4’−[(3−ヒドロキシフェニル)メチレン]ビス[2−メチルエチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−メチルエチルフェノール]、2,2’−[(3−ヒドロキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(4−ヒドロキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、4,4’−[(3−ヒドロキシ−4−メトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(3−ヒドロキシ−4−メトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(1,1−ジメチルエチル)−5−メチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(3−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(3−ヒドロキシ−4−メトキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−(1,1−ジメチルエチル)−6−メチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’,4”−メチリデントリス[2−シクロヘキシル−5−メチルフェノール]、2,2’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、3,3’−[(2−ヒドロキシフェニル)メチレン]ビス[5−メチルベンゼン−1,2−ジオール]、4,4’−[4−[[ビス(4−ヒドロキシ−2,5−ジメチルフェニル)メチル]フェニル]メチレン]ビス[1,3−ベンゼンジオール]、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−3−メチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−2,5−ジメチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−3,5−ジメチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(3−シクロヘキシル−4−ヒドロキシ−6−メチルフェニル)]メチル]フェノール、4,4’−(3,5−ジメチル−4−ヒドロキシフェニルメチレン)−ビス(2,6−ジメチルフェノール)、3,3−ビス(p−ジメチルアミノフェニル)−6−ジメチルアミノフタリド、3,6−ビス(ジメチルアミノ)フルオラン−γ−(4’−ニトロ)−アミノラクタム、2−(2−クロロアニリノ)−6−ジエチルアミノフルオラン、2−(2−クロロアニリノ)−6−ジブチルアミノフルオラン、2−N,N−ジベンジルアミノ−6−ジエチルアミノフルオラン、6−ジエチルアミノ−ベンゾ[a]−フルオラン、2,2’−ビス(2−クロロフェニル)−4,4’,5,5’−テトラフェニル−1,2’−ビ(イミダゾール)、1,3−ジメチル−6−ジエチルアミノフルオラン、2−アニリノ−3−メチル−6−ジブチルアミノフルオラン、3,7−ビス(ジメチルアミノ)−10−ベンゾイルフェノチアジン、3−ジエチルアミノ−6−クロロ−7−(β−エトキシエチルアミノ)フルオラン、3−ジエチルアミノ−6−メチル−7−アニリノフルオラン、3−トリエチルアミノ−6−メチル−7−アニリノフルオラン、3−シクロヘキシルアミノ−6−メチル−7−アニリノフルオラン等が挙げられる。 The component (c) of the present invention may be a general heat-sensitive dye or a pressure-sensitive dye, or may be another compound. These thermochromic compounds develop color by changing their chemical structure and charge state by the action of acidic groups coexisting in the system when heated, or cause thermal oxidation reactions etc. due to the presence of oxygen in the air. And the like that develop color. Examples of the skeleton structure of the thermochromic compound include a triarylmethane skeleton, a diarylmethane skeleton, a fluoran skeleton, a bislactone skeleton, a phthalide skeleton, a xanthene skeleton, a rhodamine lactam skeleton, a fluorene skeleton, a phenothiazine skeleton, a phenoxazine skeleton, and a spiropyran skeleton. Can be Specifically, 4,4 ′, 4 ″ -tris (dimethylamino) triphenylmethane, 4,4 ′, 4 ″ -tris (diethylamino) -2,2 ′, 2 ″ -trimethyltriphenylmethane, 4 ′, 4 ″ -methylidene trisphenol, 4,4 ′, 4 ″ -methylidene trisphenol, 4,4 ′-[(4-hydroxyphenyl) methylene] bis (benzeneamine), 4,4 ′-[ (4-aminophenyl) methylene] bisphenol, 4,4 ′-[(4-aminophenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(2-hydroxyphenyl) methylene] bis [ 2,3,6-trimethylphenol], 4- [bis (4-hydroxyphenyl) methyl] -2-methoxyphenol, 4,4 ′-[(2-hydroxyphenyl) methylene Bis [2-methylphenol], 4,4 '-[(4-hydroxyphenyl) methylene] bis [2-methylphenol], 4- [bis (4-hydroxyphenyl) methyl] -2-ethoxyphenol, 4, 4 ′-[(3-hydroxyphenyl) methylene] bis [2,6-dimethylphenol], 4,4 ′-[(4-hydroxyphenyl) methylene] bis [2,6-dimethylphenol], 2,2 ′ -[(4-hydroxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(4-hydroxy-3-methoxyphenyl) methylene] bis [2,6-dimethylphenol], 2, 2 '-[(2-hydroxyphenyl) methylene] bis [2,3,5-trimethylphenol], 4,4'-[(4-hydroxyphenyl) methylene Bis [2,3,6-trimethylphenol], 4,4 '-[(2-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4'-[(3-hydroxyphenyl) Methylene] bis [2-cyclohexyl-5-methylphenol], 4,4 ′-[(4-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4 ′-[(3-methoxy -4-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4 '-[(3,4-dihydroxyphenyl) methylene] bis [2-methylphenol], 4,4'-[ (3,4-dihydroxyphenyl) methylene] bis [2,6-dimethylphenol], 4,4 ′-[(3,4-dihydroxyphenyl) Methylene] bis [2,3,6-trimethylphenol], 4- [bis (3-cyclohexyl-4-hydroxy-6-methylphenyl) methyl] -1,2-benzenediol, 4,4 ′, 4 ″, 4 "'-(1,2-ethanediylidene) tetrakisphenol, 4,4', 4", 4 "'-(1,2-ethanediylidene) tetrakis [2-methylphenol], 4,4', 4", 4 "'-(1,2-ethanediylidene) tetrakis [2,6-dimethylphenol], 4,4', 4", 4 "'-(1,4-phenylenedimethylidene) tetrakisphenol, 4,4', 4 ", 4" '-(1,4-phenylenedimethylidene) tetrakis (2,6-dimethylphenol), 4,4'-[(2-hydroxyphenyl) methylene] bis [3-methylphenol , 2,2 '-[(3-hydroxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4'-[(2-hydroxy-3-methoxyphenyl) methylene] bis [2,5-dimethyl Phenol], 4,4 '-[(2-hydroxy-3-methoxyphenyl) methylene] bis [2,6-dimethylphenol], 2,2'-[(2-hydroxy-3-methoxyphenyl) methylene] bis [3,5-dimethylphenol], 2,2 ′-[(3-hydroxy-4-methoxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(2-hydroxyphenyl) methylene ] Bis [2-methylethylphenol], 4,4 '-[(3-hydroxyphenyl) methylene] bis [2-methylethylphenol], 4,4'-[(4- (Droxyphenyl) methylene] bis [2-methylethylphenol], 2,2 ′-[(3-hydroxyphenyl) methylene] bis [3,5,6-trimethylphenol], 2,2 ′-[(4- (Hydroxyphenyl) methylene] bis [3,5,6-trimethylphenol], 2,2 ′-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4′- [(2-hydroxy-3-methoxyphenyl) methylene] bis [2- (methylethyl) phenol], 4,4 '-[(3-hydroxy-4-methoxyphenyl) methylene] bis [2- (methylethyl) Phenol], 4,4 '-[(4-hydroxy-3-methoxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2'-[(2- Hydroxy-3-methoxyphenyl) methylene] bis [3,5,6-trimethylphenol], 2,2 ′-[(3-hydroxy-4-methoxyphenyl) methylene] bis [3,5,6-trimethylphenol] , 2,2 '-[(4-hydroxy-3-methoxyphenyl) methylene] bis [3,5,6-trimethylphenol], 4,4'-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2 ′-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [3,5,6-trimethylphenol], 4,4 ′-[(4-hydroxy -3-ethoxyphenyl) methylene] bis [2,3,6-trimethylphenol], 4,4 '-[(4-hydroxy-3-methoxyphenyl) methylene] [2- (1,1-dimethylethyl) -5-methylphenol], 4,4 ′-[(2-hydroxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4 ′-[(3- (Hydroxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4 ′-[(4-hydroxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4 ′-[(2-hydroxy-3-methoxyphenyl) ) Methylene] bis [2-cyclohexylphenol], 4,4 ′-[(3-hydroxy-4-methoxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4 ′-[(4-hydroxy-3- Ethoxyphenyl) methylene] bis [2- (1,1-dimethylethyl) -6-methylphenol], 4,4 ′-[(4-hydrogen [Xy-3-ethoxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4 ', 4 "-methylidenetris [2-cyclohexyl-5-methylphenol], 2,2'-[(3, 4-dihydroxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(3,4-dihydroxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2 ′-[ (3,4-dihydroxyphenyl) methylene] bis [3,5,6-trimethylphenol], 4,4 ′-[(3,4-dihydroxyphenyl) methylene] bis [2-cyclohexylphenol], 3,3 ′ -[(2-hydroxyphenyl) methylene] bis [5-methylbenzene-1,2-diol], 4,4 '-[4-[[bis (4-hydrido Roxy-2,5-dimethylphenyl) methyl] phenyl] methylene] bis [1,3-benzenediol], 4,4′-methylenebis [2- [di (4-hydroxy-3-methylphenyl)] methyl] phenol 4,4'-methylenebis [2- [di (4-hydroxy-2,5-dimethylphenyl)] methyl] phenol, 4,4'-methylenebis [2- [di (4-hydroxy-3,5-dimethyl) Phenyl)] methyl] phenol, 4,4′-methylenebis [2- [di (3-cyclohexyl-4-hydroxy-6-methylphenyl)] methyl] phenol, 4,4 ′-(3,5-dimethyl-4) -Hydroxyphenylmethylene) -bis (2,6-dimethylphenol), 3,3-bis (p-dimethylaminophenyl) -6-dimethylaminophthalide 3,6-bis (dimethylamino) fluoran-γ- (4′-nitro) -aminolactam, 2- (2-chloroanilino) -6-diethylaminofluoran, 2- (2-chloroanilino) -6-dibutylaminofuran Oran, 2-N, N-dibenzylamino-6-diethylaminofluoran, 6-diethylamino-benzo [a] -fluoran, 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5 ′ -Tetraphenyl-1,2'-bi (imidazole), 1,3-dimethyl-6-diethylaminofluoran, 2-anilino-3-methyl-6-dibutylaminofluoran, 3,7-bis (dimethylamino) -10-benzoylphenothiazine, 3-diethylamino-6-chloro-7- (β-ethoxyethylamino) fluoran, 3-diethylamido 6-methyl-7-anilinofluoran, 3-triethyl-6-methyl-7-anilinofluoran, 3-cyclohexylamino-6-methyl-7-anilinofluoran, and the like.
これらのうち、一般式(11)〜(12)で表されるトリアリールメタン骨格を有する水酸基含有化合物が好ましい。 Among these, a hydroxyl group-containing compound having a triarylmethane skeleton represented by the general formulas (11) and (12) is preferable.
R13〜R28は同じであっても異なっていてもよく、水素原子、炭素数1〜12の炭化水素基、炭素数3〜8の環状脂肪族基、炭素数6〜15の芳香族環を有する炭化水素基、炭素数1〜4のアルコキシ基から選ばれる1価の基を示す。lは0または1であり、好ましくは0である。γは0〜3の整数であり、好ましくは1である。W1〜W23は0〜4までの整数である。W1+W2+W3>0、W10+W11+W12+W13>0である。 R 13 to R 28 may be the same or different, and include a hydrogen atom, a hydrocarbon group having 1 to 12 carbon atoms, a cyclic aliphatic group having 3 to 8 carbon atoms, and an aromatic ring having 6 to 15 carbon atoms. And a monovalent group selected from an alkoxy group having 1 to 4 carbon atoms. l is 0 or 1, and preferably 0. γ is an integer of 0 to 3, preferably 1. W1 to W23 are integers from 0 to 4. W1 + W2 + W3> 0 and W10 + W11 + W12 + W13> 0.
具体的には2,4’,4”−メチリデントリスフェノール、4,4’,4”−メチリデントリスフェノール、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス(ベンゼンアミン)、4,4’−[(4−アミノフェニル)メチレン]ビスフェノール、4,4’−[(4−アミノフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4−[ビス(4−ヒドロキシフェニル)メチル]−2−メトキシフェノール、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4−[ビス(4−ヒドロキシフェニル)メチル]−2−エトキシフェノール、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(4−ヒドロキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(2−ヒドロキシフェニル)メチレン]ビス[2,3,5−トリメチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(3−メトキシ−4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−メチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4−[ビス(3−シクロヘキシル−4−ヒドロキシ−6−メチルフェニル)メチル]−1,2−ベンゼンジオール、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキスフェノール、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキス[2−メチルフェノール]、4,4’,4”,4”’−(1,2−エタンジイリデン)テトラキス[2,6−ジメチルフェノール]、4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール、4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキス(2,6−ジメチルフェノール)、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[3−メチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2,6−ジメチルフェノール]、2,2’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−メチルエチルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−メチルエチルフェノール]、2,2’−[(4−ヒドロキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、2,2’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2,3,6−トリメチルフェノール]、4,4’−[(4−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−(1,1−ジメチルエチル)−5−メチルフェノール]、4,4’−[(2−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(4−ヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(2−ヒドロキシ−3−メトキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−(1,1−ジメチルエチル)−6−メチルフェノール]、4,4’−[(4−ヒドロキシ−3−エトキシフェニル)メチレン]ビス[2−シクロヘキシル−5−メチルフェノール]、4,4’,4”−メチリデントリス[2−シクロヘキシル−5−メチルフェノール]、2,2’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[3,5−ジメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−(メチルエチル)フェノール]、2,2’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[3,5,6−トリメチルフェノール]、4,4’−[(3,4−ジヒドロキシフェニル)メチレン]ビス[2−シクロヘキシルフェノール]、3,3’−[(2−ヒドロキシフェニル)メチレン]ビス[5−メチルベンゼン−1,2−ジオール]、4,4’−[4−[[ビス(4−ヒドロキシ−2,5−ジメチルフェニル)メチル]フェニル]メチレン]ビス[1,3−ベンゼンジオール]、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−3−メチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−2,5−ジメチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(4−ヒドロキシ−3,5−ジメチルフェニル)]メチル]フェノール、4,4’−メチレンビス[2−[ジ(3−シクロヘキシル−4−ヒドロキシ−6−メチルフェニル)]メチル]フェノール、4,4’−(3,5−ジメチル−4−ヒドロキシフェニルメチレン)−ビス(2,6−ジメチルフェノール)等のトリアリールメタン骨格を有する水酸基含有化合物は、熱発色温度が高く耐熱性に優れるため特に好ましい。これらは単独でもしくは混合して用いられる。なお、トリアリールメタン骨格を有する水酸基含有化合物は当該化合物にナフトキノンジアジドのスルホン酸をエステル結合させて、キノンジアジド化合物として用いても良い。 Specifically, 2,4 ′, 4 ″ -methylidene trisphenol, 4,4 ′, 4 ″ -methylidene trisphenol, 4,4 ′-[(4-hydroxyphenyl) methylene] bis (benzeneamine), 4,4 ′-[(4-aminophenyl) methylene] bisphenol, 4,4 ′-[(4-aminophenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(2-hydroxy Phenyl) methylene] bis [2,3,6-trimethylphenol], 4- [bis (4-hydroxyphenyl) methyl] -2-methoxyphenol, 4,4 ′-[(2-hydroxyphenyl) methylene] bis [ 2-methylphenol], 4,4 '-[(4-hydroxyphenyl) methylene] bis [2-methylphenol], 4- [bis (4-hydroxyphenyl) methyl ] -2-ethoxyphenol, 4,4 '-[(4-hydroxyphenyl) methylene] bis [2,6-dimethylphenol], 2,2'-[(4-hydroxyphenyl) methylene] bis [3,5 -Dimethylphenol], 4,4 '-[(4-hydroxy-3-methoxyphenyl) methylene] bis [2,6-dimethylphenol], 2,2'-[(2-hydroxyphenyl) methylene] bis [2 , 3,5-trimethylphenol], 4,4 '-[(4-hydroxyphenyl) methylene] bis [2,3,6-trimethylphenol], 4,4'-[(2-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4 '-[(4-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol ], 4,4 '-[(3-methoxy-4-hydroxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4'-[(3,4-dihydroxyphenyl) methylene] bis [ 2-methylphenol], 4,4 '-[(3,4-dihydroxyphenyl) methylene] bis [2,6-dimethylphenol], 4,4'-[(3,4-dihydroxyphenyl) methylene] bis [ 2,3,6-trimethylphenol], 4- [bis (3-cyclohexyl-4-hydroxy-6-methylphenyl) methyl] -1,2-benzenediol, 4,4 ′, 4 ″, 4 ″ ′- (1,2-ethanediylidene) tetrakisphenol, 4,4 ′, 4 ″, 4 ″ ′-(1,2-ethanediylidene) tetrakis [2-methylphenol], 4,4 ′, 4 ″ , 4 "'-(1,2-ethanediylidene) tetrakis [2,6-dimethylphenol], 4,4', 4", 4 "'-(1,4-phenylenedimethylidene) tetrakisphenol, 4,4' , 4 ", 4" '-(1,4-phenylenedimethylidene) tetrakis (2,6-dimethylphenol), 4,4'-[(2-hydroxyphenyl) methylene] bis [3-methylphenol], 4 , 4 '-[(2-Hydroxy-3-methoxyphenyl) methylene] bis [2,5-dimethylphenol], 4,4'-[(2-hydroxy-3-methoxyphenyl) methylene] bis [2,6 -Dimethylphenol], 2,2 '-[(2-hydroxy-3-methoxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4'-[(2-hydroxyphenyl ) Methylene] bis [2-methylethylphenol], 4,4 ′-[(4-hydroxyphenyl) methylene] bis [2-methylethylphenol], 2,2 ′-[(4-hydroxyphenyl) methylene] bis [3,5,6-trimethylphenol], 2,2 ′-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4 ′-[(2-hydroxy- 3-methoxyphenyl) methylene] bis [2- (methylethyl) phenol], 4,4 ′-[(4-hydroxy-3-methoxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2 '-[(2-hydroxy-3-methoxyphenyl) methylene] bis [3,5,6-trimethylphenol], 2,2'-[(4-hydroxy-3-meth [Xyphenyl) methylene] bis [3,5,6-trimethylphenol], 4,4 ′-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2′- [(4-hydroxy-3-ethoxyphenyl) methylene] bis [3,5,6-trimethylphenol], 4,4 ′-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [2,3,6 -Trimethylphenol], 4,4 '-[(4-hydroxy-3-methoxyphenyl) methylene] bis [2- (1,1-dimethylethyl) -5-methylphenol], 4,4'-[(2 -Hydroxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4 ′-[(4-hydroxyphenyl) methylene] bis [2-cyclohexylphenol ], 4,4 '-[(2-hydroxy-3-methoxyphenyl) methylene] bis [2-cyclohexylphenol], 4,4'-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [2 -(1,1-dimethylethyl) -6-methylphenol], 4,4 '-[(4-hydroxy-3-ethoxyphenyl) methylene] bis [2-cyclohexyl-5-methylphenol], 4,4' , 4 "-methylidenetris [2-cyclohexyl-5-methylphenol], 2,2 '-[(3,4-dihydroxyphenyl) methylene] bis [3,5-dimethylphenol], 4,4'-[(3 , 4-Dihydroxyphenyl) methylene] bis [2- (methylethyl) phenol], 2,2 '-[(3,4-dihydroxyphenyl) methylene] bis [3 5,6-trimethylphenol], 4,4 ′-[(3,4-dihydroxyphenyl) methylene] bis [2-cyclohexylphenol], 3,3 ′-[(2-hydroxyphenyl) methylene] bis [5- Methylbenzene-1,2-diol], 4,4 '-[4-[[bis (4-hydroxy-2,5-dimethylphenyl) methyl] phenyl] methylene] bis [1,3-benzenediol], 4 4,4'-Methylenebis [2- [di (4-hydroxy-3-methylphenyl)] methyl] phenol, 4,4'-methylenebis [2- [di (4-hydroxy-2,5-dimethylphenyl)] methyl ] Phenol, 4,4'-methylenebis [2- [di (4-hydroxy-3,5-dimethylphenyl)] methyl] phenol, 4,4'-methylenebis [2- Di (3-cyclohexyl-4-hydroxy-6-methylphenyl)] methyl] phenol and 4,4 ′-(3,5-dimethyl-4-hydroxyphenylmethylene) -bis (2,6-dimethylphenol) Hydroxyl group-containing compounds having a triarylmethane skeleton are particularly preferred because of their high thermal coloring temperature and excellent heat resistance. These may be used alone or as a mixture. The hydroxyl group-containing compound having a triarylmethane skeleton may be used as a quinonediazide compound by subjecting the compound to a sulfonic acid of naphthoquinonediazide through an ester bond.
本発明で用いる(c)熱発色性化合物の使用量は、(a)アルカリ可溶性樹脂100重量部に対して、1〜300重量部が好ましく、特に10〜200重量部の使用が好ましい。(a)アルカリ可溶性樹脂100重量部に対する(c)熱発色性化合物の使用量が300重量部より大きくなると、樹脂比率が少なくなり、感光性樹脂被膜と基板の密着強度が低下する。 The amount of the thermochromic compound (c) used in the present invention is preferably from 1 to 300 parts by weight, particularly preferably from 10 to 200 parts by weight, per 100 parts by weight of the alkali-soluble resin (a). When the amount of the thermochromic compound (c) used is more than 300 parts by weight per 100 parts by weight of the alkali-soluble resin (a), the resin ratio decreases, and the adhesion strength between the photosensitive resin film and the substrate decreases.
本発明の(d)成分は350nm以上500nm未満に吸収極大をもたず500nm以上750nm以下に吸収極大を持つ化合物である。前記化合物は、染料および/または有機顔料を使用することが好ましい。(d)成分は少なくとも1種であればよく、例えば、1種の染料または有機顔料を用いる方法、2種以上の染料または有機顔料を混合して用いる方法、1種以上の染料と1種以上の有機顔料を組み合わせて用いる方法等が挙げられ、本発明では500〜750nmに吸収極大を持つような方法が好ましく選択される。 The component (d) of the present invention is a compound having no absorption maximum at 350 nm or more and less than 500 nm but having an absorption maximum at 500 nm or more and 750 nm or less. The compound preferably uses a dye and / or an organic pigment. The component (d) may be at least one kind, for example, a method using one kind of dye or organic pigment, a method using two or more kinds of dyes or organic pigments mixed, one kind of dye or one kind or more. In the present invention, a method having an absorption maximum at 500 to 750 nm is preferably selected.
(d)成分の化合物として用いられる染料は前記(a)アルカリ可溶性樹脂を溶解する有機溶剤に可溶でかつ樹脂と相溶するものが好ましい。好ましい染料は例えば油溶性染料、分散染料、反応性染料、酸性染料もしくは直接染料等が挙げられる。染料の骨格構造としては、アントラキノン系、アゾ系、フタロシアニン系、メチン系、オキサジン系さらにはこれら各染料の含金属錯塩系を用いることができ、その中でもフタロシアニン系、および含金属錯塩系のものが耐熱性、耐光性に優れより好ましい。具体的には、Sumilan、 Lanyl染料(住友化学工業(株)製)、Orasol、 Oracet、 Filamid、 Irgasperse染料(チバ・スペシャリティ・ケミカルズ(株)製)Zapon、 Neozapon、 Neptune、 Acidol染料(BASF(株)製)Kayaset、 Kayakalan染料(日本化薬(株)製)、Valifast colors染料(オリエント化学工業(株)製)Savinyl、 Sandoplast、 Polysynthren, Lanasyn染料(クラリアントジャパン(株)製)、Aizen Spilon染料(保土谷化学工業(株)製)等が挙げられる。これらの染料は単独でもしくは混合して用いられる。 The dye used as the component (d) is preferably a dye which is soluble in the organic solvent capable of dissolving the alkali-soluble resin (a) and is compatible with the resin. Preferred dyes include, for example, oil-soluble dyes, disperse dyes, reactive dyes, acid dyes and direct dyes. As the skeleton structure of the dye, anthraquinone-based, azo-based, phthalocyanine-based, methine-based, oxazine-based, and metal-containing complex salts of these dyes can be used, among which phthalocyanine-based and metal-containing complex-based ones can be used. Excellent in heat resistance and light resistance, and more preferable. Specifically, Sumilan, Lanyl dye (manufactured by Sumitomo Chemical Co., Ltd.), Orasol, Oracet, Filamid, Irgasperse dye (manufactured by Ciba Specialty Chemicals Co., Ltd.) Zapon, Neozapon, Neptune, Acidol dye (BASF (manufactured by BASF) Kayaset, Kayakalan dyes (Nippon Kayaku Co., Ltd.), Balifast colors dyes (Orient Chemical Co., Ltd.) Savinyl, Sandoplast, Polysynthren, Lanasyn dyes (Clariant Japan Co., Ltd.), Aizen Spilon dye ( Hodogaya Chemical Industry Co., Ltd.). These dyes are used alone or in combination.
本発明の(d)成分の化合物として用いられる有機顔料は、耐熱性および耐光性の高い顔料が好ましい。 As the organic pigment used as the compound of the component (d) of the present invention, a pigment having high heat resistance and light resistance is preferable.
本発明に用いる有機顔料の具体例をカラーインデックス(CI)ナンバーで示す。紫色顔料の例としては、ピグメントバイオレット19、23、29、32、33、36、37、38などが挙げられる。青色顔料の例としてはピグメントブルー15(15:3、15:4、15:6など)、21、22、60、64などが挙げられる。緑色顔料の例としてはピグメントグリーン7、10、36、47、などが挙げられる。これら以外の顔料を用いることもできる。 Specific examples of the organic pigment used in the present invention are shown by color index (CI) numbers. Examples of purple pigments include Pigment Violet 19, 23, 29, 32, 33, 36, 37, 38 and the like. Examples of blue pigments include Pigment Blue 15 (15: 3, 15: 4, 15: 6, etc.), 21, 22, 60, 64 and the like. Examples of green pigments include Pigment Green 7, 10, 36, 47, and the like. Pigments other than these can also be used.
本発明で用いる(d)化合物の使用量は、(a)アルカリ可溶性樹脂100重量部に対して、1〜300重量部が好ましく、特に10〜200重量部の使用が好ましい。(a)アルカリ可溶性樹脂100重量部に対する(d)化合物の使用量が300重量部より大きくなると、樹脂比率が少なくなり、感光性樹脂被膜と基板の密着強度が低下する。 The amount of the compound (d) used in the present invention is preferably 1 to 300 parts by weight, particularly preferably 10 to 200 parts by weight, based on 100 parts by weight of the alkali-soluble resin (a). If the amount of the compound (d) is more than 300 parts by weight based on 100 parts by weight of the alkali-soluble resin (a), the resin ratio decreases, and the adhesion strength between the photosensitive resin film and the substrate decreases.
本発明において、有機顔料は必要に応じて、ロジン処理、酸性基処理、塩基性基処理などの表面処理が施されているものを使用してもよい。また、場合により分散剤とともに使用することができる。分散剤は、例えば、カチオン系、アニオン系、非イオン系、両性、シリコーン系、フッ素系の界面活性剤を挙げることができる。 In the present invention, as the organic pigment, a pigment having been subjected to a surface treatment such as a rosin treatment, an acidic group treatment, or a basic group treatment may be used, if necessary. In addition, it can be used together with a dispersant in some cases. Examples of the dispersant include cationic, anionic, nonionic, amphoteric, silicone, and fluorine-based surfactants.
本発明の感光性組成物を基板上に塗布するために、上記した各成分を溶媒中に溶解し又は分散させることにより、液状組成物(ワニス)を調整する。用いる溶媒の好ましい例としては、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、γ−ブチロラクトン、N−メチル−2−ピロリドン、3−メチル−3−メトキシブチルアセテート、3−メチル−3−メトキシブタノール、乳酸エチル、ジアセトンアルコールなどのような、本発明の(a)成分であるアルカリ可溶性樹脂を溶解する有機溶媒を挙げることができるがこれに限定はされない。有機溶媒は単独で用いても良いし、2種以上混合して用いても構わない。ワニス中の固形分濃度は、特に限定されないが、通常、組成物の全量に対し5〜50重量%、好ましくは10〜40重量%程度である。 In order to apply the photosensitive composition of the present invention on a substrate, the above-described components are dissolved or dispersed in a solvent to prepare a liquid composition (varnish). Preferred examples of the solvent used include propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, γ-butyrolactone, N-methyl-2-pyrrolidone, Examples of the organic solvent that dissolves the alkali-soluble resin as the component (a) of the present invention, such as methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutanol, ethyl lactate, and diacetone alcohol. However, it is not limited to this. The organic solvents may be used alone or in combination of two or more. The solid content concentration in the varnish is not particularly limited, but is usually about 5 to 50% by weight, preferably about 10 to 40% by weight based on the total amount of the composition.
また、必要に応じて上記、ポジ型感光性樹脂組成物と基板との塗れ性を向上させる目的で界面活性剤、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、3−メトキシブチルアセテート、3−メチル−3−メトキシブチルアセテートなどのエステル類、3−メチル−2−ブタノール、3−メチル−3−メトキシブタノールなどのアルコール類、シクロヘキサノンなどのケトン類、テトラヒドロフラン、ジオキサンなどのエーテル類を混合して用いても良い。また、2酸化ケイ素、2酸化チタンなどの無機粒子、あるいはポリイミドの粉末などを添加することもできる。 Further, if necessary, a surfactant, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, 3-methoxybutyl acetate, or a surfactant is used for the purpose of improving the wettability between the positive photosensitive resin composition and the substrate. Mixing esters such as -methyl-3-methoxybutyl acetate, alcohols such as 3-methyl-2-butanol and 3-methyl-3-methoxybutanol, ketones such as cyclohexanone, and ethers such as tetrahydrofuran and dioxane. May be used. In addition, inorganic particles such as silicon dioxide and titanium dioxide, or powder of polyimide can also be added.
さらにシリコンウエハやITO基板、SiO2などの下地基板との接着性を高めるために、シランカップリング剤、チタンキレート剤などを感光性樹脂組成物のワニスに0.005から10重量%添加したり、下地基板をこのような薬液で前処理したりすることもできる。 Further, in order to enhance the adhesion to a silicon wafer, an ITO substrate, or an underlying substrate such as SiO 2 , a silane coupling agent, a titanium chelating agent, or the like is added to the varnish of the photosensitive resin composition in an amount of 0.005 to 10% by weight. Alternatively, the underlying substrate can be pre-treated with such a chemical solution.
ワニスに添加する場合、メチルメタクリロキシジメトキシシラン、3−アミノプロピルトリメトキシシラン、などのシランカップリング剤、チタンキレート剤、アルミキレート剤をワニス中のポリマーに対して0.005から10重量%添加する。 When added to the varnish, 0.005 to 10% by weight of a silane coupling agent such as methylmethacryloxydimethoxysilane, 3-aminopropyltrimethoxysilane, a titanium chelating agent, or an aluminum chelating agent is added to the polymer in the varnish. I do.
基板を処理する場合、上記で述べたカップリング剤をイソプロパノール、エタノール、メタノール、水、テトラヒドロフラン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、乳酸エチル、アジピン酸ジエチルなどの溶媒に0.5〜20重量%溶解させた溶液をスピンコート、スリットダイコート、バーコート、ディップコート、スプレーコート、蒸気処理などで表面処理をする。場合によっては、その後50℃から300℃までの温度をかけることで、基板と上記カップリング剤との反応を進行させる。 When treating the substrate, the coupling agent described above is mixed with a solvent such as isopropanol, ethanol, methanol, water, tetrahydrofuran, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ethyl lactate, or diethyl adipate for 0.5 to 20 minutes. The solution in which the weight% is dissolved is subjected to a surface treatment by spin coating, slit die coating, bar coating, dip coating, spray coating, steam treatment or the like. In some cases, the reaction between the substrate and the coupling agent proceeds by applying a temperature of 50 ° C. to 300 ° C. in some cases.
次に、本発明の感光性樹脂組成物を用いて耐熱性樹脂パターンを形成する方法について説明する。 Next, a method for forming a heat-resistant resin pattern using the photosensitive resin composition of the present invention will be described.
感光性樹脂組成物を基板上に塗布する。基板の材質は、例えば、金属、ガラス、半導体、金属酸化絶縁膜、窒化ケイ素、ポリマーフィルムなど、表面に電極用金属を設けることができるあらゆる材質が挙げられる。好ましくはガラスが用いられる。ガラスの材質については、特に限定されるものではないが、アルカリ亜鉛ホウケイ酸ガラス、ナトリウムホウケイ酸ガラス、ソーダライムガラス、低アルカリホウケイ酸ガラス、バリウムホウケイ酸ガラス、ホウケイ酸ガラス、アルミノケイ酸ガラス、溶融石英ガラス、合成石英ガラスなどが用いられ、通常ガラスからの溶出イオンが少ない、無アルカリガラスやSiO2などのバリアコートを施したソーダライムガラスが使用される。また、厚みも機械的強度を保つのに十分な厚みがあればよいので、0.1mm以上、好ましくは0.5mm以上である。塗布方法はスリットダイコート法、スピンコート法、スプレーコート法、ロールコート法、バーコート法などの方法があり、これらの手法を組み合わせて塗布してもかまわないが、本発明の感光性樹脂組成物が最も効果を奏するのはスリットダイコート法である。また、塗布膜厚は、塗布手法、組成物の固形分濃度、粘度などによって異なるが通常、乾燥後の膜厚が、0.1〜100μmになるように塗布される。 The photosensitive resin composition is applied on a substrate. Examples of the material of the substrate include, for example, metals, glasses, semiconductors, metal oxide insulating films, silicon nitride, polymer films, and any other materials on the surface of which a metal for an electrode can be provided. Preferably, glass is used. Although there is no particular limitation on the material of the glass, alkali zinc borosilicate glass, sodium borosilicate glass, soda lime glass, low alkali borosilicate glass, barium borosilicate glass, borosilicate glass, aluminosilicate glass, molten Quartz glass, synthetic quartz glass, or the like is used. Usually, alkali-free glass or soda-lime glass coated with a barrier coat such as SiO2, which has a small amount of ions eluted from the glass, is used. The thickness is 0.1 mm or more, preferably 0.5 mm or more, as long as it is sufficient to maintain the mechanical strength. The coating method includes a slit die coating method, a spin coating method, a spray coating method, a roll coating method, a bar coating method, and the like. The coating may be performed by combining these methods, but the photosensitive resin composition of the present invention may be used. The most effective is the slit die coating method. The coating thickness varies depending on the coating method, the solid content concentration of the composition, the viscosity, and the like, but is usually applied so that the film thickness after drying is 0.1 to 100 μm.
次に感光性樹脂組成物を塗布した基板を乾燥して、感光性樹脂組成物被膜を得る。乾燥はホットプレート、オーブン、赤外線、真空チャンバーなどを使用する。 Next, the substrate coated with the photosensitive resin composition is dried to obtain a photosensitive resin composition film. Drying uses a hot plate, an oven, infrared rays, a vacuum chamber, and the like.
ホットプレートを用いる場合、プレート上に直接被加熱体を保持する、もしくは、プレート上に設置したプロキシピン等の治具上に被加熱体を保持して加熱する。プロキシピンの材質としては、アルミニウムやステレンレス等の金属材料、あるいはポリイミド樹脂やテフロン(登録商標)等の合成樹脂があり、いずれの材質のプロキシピンを用いてもかまわない。プロキシピンの高さは、基板のサイズ、被加熱体である樹脂層の種類、加熱の目的等により様々であるが、例えば300×350×0.7mm3のガラス基板上に塗布した樹脂層を加熱する場合、プロキシピンの高さは2〜12mm程度が好ましい。 When a hot plate is used, the object to be heated is held directly on the plate, or the object to be heated is held on a jig such as a proxy pin installed on the plate and heated. Examples of the material of the proxy pin include a metal material such as aluminum and stainless steel, and a synthetic resin such as a polyimide resin and Teflon (registered trademark). A proxy pin of any material may be used. The height of the proxy pin varies depending on the size of the substrate, the type of the resin layer to be heated, the purpose of heating, and the like. For example, the resin layer applied on a 300 × 350 × 0.7 mm 3 glass substrate When heating, the height of the proxy pin is preferably about 2 to 12 mm.
加熱温度は被加熱体の種類や目的により様々であり、室温から180℃の範囲で1分から数時間行うのが好ましい。 The heating temperature varies depending on the type and purpose of the object to be heated, and it is preferable to perform the heating in the range of room temperature to 180 ° C. for 1 minute to several hours.
次に、この感光性樹脂組成物被膜上に所望のパターンを有するマスクを通して化学線を照射し、露光する。露光に用いられる化学線としては紫外線、可視光線、電子線、X線などがあるが、本発明では水銀灯のi線(365nm)、h線(405nm)、g線(436nm)を用いるのが好ましい。 Next, the photosensitive resin composition film is exposed to actinic radiation through a mask having a desired pattern to expose the photosensitive resin composition film. Actinic rays used for exposure include ultraviolet rays, visible rays, electron beams, and X-rays. In the present invention, it is preferable to use i-line (365 nm), h-line (405 nm), and g-line (436 nm) of a mercury lamp. .
耐熱性樹脂のパターンを形成するには、露光後、現像液を用いて露光部を除去することによって達成される。現像液は、テトラメチルアンモニウムの水溶液、ジエタノールアミン、ジエチルアミノエタノール、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、トリエチルアミン、ジエチルアミン、メチルアミン、ジメチルアミン、酢酸ジメチルアミノエチル、ジメチルアミノエタノール、ジメチルアミノエチルメタクリレート、シクロヘキシルアミン、エチレンジアミン、ヘキサメチレンジアミンなどのアルカリ性を示す化合物の水溶液が好ましい。現像液のpHの範囲は通常10以上14以下に調整される。また、これらのアルカリ水溶液にN−メチル−2−ピロリドン、N、N−ジメチルホルムアミド、N、N−ジメチルアセトアミド、ジメチルスルホキシド、γ−ブチロラクロン、ジメチルアクリルアミドなどの極性溶媒、メタノール、エタノール、イソプロパノールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類、シクロペンタノン、シクロヘキサノン、イソブチルケトン、メチルイソブチルケトンなどのケトン類などを単独あるいは数種を組み合わせたものを添加してもよい。現像後は水にてリンス処理をする。ここでもエタノール、イソプロピルアルコールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類などを水に加えてリンス処理をしても良い。 The formation of the heat-resistant resin pattern is achieved by removing the exposed portion using a developer after exposure. The developing solution is an aqueous solution of tetramethylammonium, diethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, triethylamine, diethylamine, methylamine, dimethylamine, dimethylaminoethyl acetate, dimethylaminoethanol, dimethylamino. An aqueous solution of a compound exhibiting alkalinity such as ethyl methacrylate, cyclohexylamine, ethylenediamine, and hexamethylenediamine is preferred. The pH range of the developer is usually adjusted to 10 or more and 14 or less. In addition, a polar solvent such as N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, γ-butyrolactone, dimethylacrylamide, methanol, ethanol, isopropanol, etc. Alcohols, ethyl lactate, esters such as propylene glycol monomethyl ether acetate, ketones such as cyclopentanone, cyclohexanone, isobutyl ketone and methyl isobutyl ketone may be added alone or in combination of several kinds. After development, it is rinsed with water. Here, rinsing treatment may be performed by adding alcohols such as ethanol and isopropyl alcohol, and esters such as ethyl lactate and propylene glycol monomethyl ether acetate to water.
現像後、空気もしくは窒素雰囲気中130℃から350℃の温度を加えて耐熱性樹脂被膜に変換するが、本発明の感光性樹脂組成物に特に適している熱処理雰囲気は空気雰囲気である。空気雰囲気中の加熱処理では酸素の存在により酸化反応がおこり、酸化反応によって熱発色性化合物の発色を促進させることが多い。この加熱処理は温度を選び、段階的に昇温するか、ある温度範囲を選び連続的に昇温しながら5分から5時間実施する。一例としては、130℃、200℃、350℃で各30分づつ熱処理する。あるいは室温より250℃まで2時間かけてまたは、350℃まで2時間かけて直線的に昇温するなどの方法が挙げられる。 After development, the film is converted into a heat-resistant resin film by applying a temperature of 130 ° C. to 350 ° C. in an air or nitrogen atmosphere. The heat treatment atmosphere particularly suitable for the photosensitive resin composition of the present invention is an air atmosphere. In a heat treatment in an air atmosphere, an oxidation reaction occurs due to the presence of oxygen, and the oxidation reaction often promotes the coloring of the thermochromic compound. This heat treatment is carried out for 5 minutes to 5 hours while selecting the temperature and increasing the temperature stepwise or while selecting a certain temperature range and continuously increasing the temperature. As an example, heat treatment is performed at 130 ° C., 200 ° C., and 350 ° C. for 30 minutes each. Alternatively, a method in which the temperature is linearly raised from room temperature to 250 ° C. over 2 hours or from 350 ° C. over 2 hours may be used.
本発明の感光性樹脂組成物を加熱処理して得られる耐熱性樹脂被膜の厚さ1.0μmにおける光学濃度(O.D値)が、0.3以上であることが好ましい。0.5以上であることがより好ましい。光学濃度が0.3より小さいと、それを用いて作製したディスプレイの発光エリアと非発光エリアのコントラストが向上しない。従って、有機電界発光素子や液晶表示素子の遮光性セパレーターやブラックマトリクスとしての機能を得ることが難しい。 The optical density (OD value) at a thickness of 1.0 μm of the heat-resistant resin film obtained by heat-treating the photosensitive resin composition of the present invention is preferably 0.3 or more. More preferably, it is 0.5 or more. When the optical density is smaller than 0.3, the contrast between the light emitting area and the non-light emitting area of the display manufactured using the same is not improved. Therefore, it is difficult to obtain a function as a light-shielding separator or a black matrix of an organic electroluminescent device or a liquid crystal display device.
本発明の感光性樹脂組成物を加熱処理して変換した耐熱性樹脂被膜は、キセノンフェードメーターを用いて500時間光照射後における光学濃度の保持率が照射前の50%以上になる。仮に(c)熱発色性化合物のみを用いて作成した樹脂被膜は、光学濃度の保持率が50%より小さくなる。その場合、耐光性は不十分となり、長時間の使用により絶縁層の光学濃度が、その初期の光学濃度から低下することによってディスプレイの品位低下が顕著になりやすく、有機電界発光素子や液晶表示素子の遮光性セパレーターやブラックマトリクスとしての機能を得ることが難しい。そのため、光学濃度の保持率は50%以上が好ましく、より好ましくは70%以上、特に好ましくは90%以上である。本発明では光学濃度は次の条件で求めたものとする。キセノンアークランプ光源下、72000ルクスの照度で透過率45%の偏光フィルターを通して500時間被膜に照射する。照射前後の光学濃度をそれぞれO.D1、O.D2とし、光学濃度保持率をrとして次式により求めた。
r(%)= O.D2/O.D1×100
本発明では、図1に示すように、基板5上に形成された第一電極4の露出した境界における絶縁層3の断面が順テーパー形状であることが好ましい。ここでテーパー形状とは図中の角度θが90°未満であることを示す。絶縁層の断面形状は60°以下、より好ましくは45°以下、さらに30°以下であることが好ましい。断面形状が60°より大きくなると、絶縁層の境界部分では薄膜層2や第二電極1が薄くなる傾向にあり、発光領域内で輝度ムラが発生しやすい。また駆動時間の増加に伴い、絶縁層と第二電極の界面から水分や微量のガスが進入すること等により、ダークエリア拡大の原因になりやすい。また、電極のエッジ部分に電界集中が起こりやすく、絶縁破壊やリーク電流の発生など望ましくない現象が起こりやすい。
The heat-resistant resin film obtained by heat-treating the photosensitive resin composition of the present invention has an optical density retention of 50% or more after irradiation with light using a xenon fade meter for 500 hours before irradiation. The resin coating formed by using only the thermochromic compound (c) has an optical density retention of less than 50%. In this case, the light resistance becomes insufficient, and the optical density of the insulating layer decreases from its initial optical density over a long period of use. It is difficult to obtain a function as a light-shielding separator or a black matrix. Therefore, the retention of the optical density is preferably 50% or more, more preferably 70% or more, and particularly preferably 90% or more. In the present invention, the optical density is determined under the following conditions. The coating is irradiated for 500 hours through a polarizing filter with a transmittance of 45% at an illuminance of 72,000 lux under a xenon arc lamp light source. The optical densities before and after the irradiation were set to O.D. D 1 , O.D. And D 2, was determined by the following equation of the optical density retention rate as r.
r (%) = O. D 2 / O. D 1 × 100
In the present invention, as shown in FIG. 1, the cross section of the insulating layer 3 at the exposed boundary of the
以下実施例をあげて本発明を説明するが、本発明はこれらの例によって限定されるものではない。なお、実施例中の光学濃度の評価、耐光性の評価、断面形状、発光特性評価は以下の方法で行った。
(1)光学濃度の評価
光学濃度(O.D)は顕微分光器(大塚電子(株)製「MCPD2000」)を用いて、波長430〜640nmの可視領域における入射光強度をI0、透過光強度をIとして次式により求めた。
Hereinafter, the present invention will be described with reference to examples, but the present invention is not limited to these examples. The evaluation of the optical density, the evaluation of light resistance, the cross-sectional shape, and the evaluation of the light emission characteristics in the examples were performed by the following methods.
(1) Evaluation of Optical Density The optical density (OD) was measured using a microspectroscope (“MCPD2000” manufactured by Otsuka Electronics Co., Ltd.), the incident light intensity in the visible region of wavelength 430 to 640 nm was I0, and the transmitted light intensity was And I was determined by the following equation.
O.D=log10(I0/I)
(2)耐光性の評価
加熱処理により無アルカリガラス上に作製された耐熱性樹脂被膜についてキセノンロングライフフェードメーター(スガ試験器((株))製)を用いて、キセノンアークランプ光源下、72000ルクスの照度で透過率45%の偏光フィルターを通して500時間保持前後での光学濃度をそれぞれO.D1、O.D2とし、光学濃度保持率をrとして次式により求めた。
r(%)= O.D2/O.D1×100
(3)断面形状の評価
加熱処理により得られた耐熱性樹脂被膜の20μmパターンラインについて、断面形状を走査型電子顕微鏡(日立製作所(株)製、「S−4800型」)を用いて観察し、図1におけるθ値を計測した。
(4)発光の耐久性評価
単純マトリクス型有機電界発光表示装置を作製し、有効発光領域面積をS1とし、湿度85%で250時間保持した耐久性試験後の発光領域面積をS2とし、耐久性試験後の有効発光面積率をSとして次式により求めた。
O. D = log10 (I0 / I)
(2) Evaluation of light resistance The heat-resistant resin film formed on the alkali-free glass by the heat treatment was measured using a xenon long life fade meter (manufactured by Suga Test Instruments Co., Ltd.) under a xenon arc lamp light source of 72,000. The optical density before and after holding for 500 hours through a polarizing filter having a transmittance of 45% at an illuminance of O. D1, O.D. D2 and the optical density retention rate as r were determined by the following equation.
r (%) = O. D2 / O. D1 × 100
(3) Evaluation of cross-sectional shape The cross-sectional shape of a 20 μm pattern line of the heat-resistant resin film obtained by the heat treatment was observed using a scanning electron microscope (“S-4800”, manufactured by Hitachi, Ltd.). 1 was measured in FIG.
(4) Evaluation of durability of light emission A simple matrix type organic electroluminescent display device was manufactured, the effective light emitting area was S1, and the light emitting area after a durability test at 85% humidity for 250 hours was S2. The effective light emitting area ratio after the test was determined as S by the following equation.
S(%)=(S2/S1)×100
合成例1 水酸基含有酸無水物(A)の合成
乾燥窒素気流下、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン(BAHF)18.3g(0.05モル)とアリルグリシジルエーテル34.2g(0.3モル)をガンマブチロラクトン100gに溶解させ、−15℃に冷却した。ここにガンマブチロラクトン50gに溶解させた無水トリメリット酸クロリド22.1g(0.11モル)を反応液の温度が0℃を越えないように滴下した。滴下終了後、0℃で4時間反応させた。この溶液をロータリーエバポレーターで濃縮して、トルエン1lに投入して酸無水物(A)を得た。
S (%) = (S2 / S1) × 100
Synthesis Example 1 Synthesis of Hydroxy Group-Containing Acid Anhydride (A) Under a dry nitrogen stream, 18.3 g (0.05 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (BAHF) and allyl 34.2 g (0.3 mol) of glycidyl ether was dissolved in 100 g of gamma-butyrolactone and cooled to -15C. To this, 22.1 g (0.11 mol) of trimellitic anhydride chloride dissolved in 50 g of gamma butyrolactone was added dropwise so that the temperature of the reaction solution did not exceed 0 ° C. After the completion of the dropwise addition, the reaction was carried out at 0 ° C. for 4 hours. This solution was concentrated with a rotary evaporator, and then added to 1 liter of toluene to obtain an acid anhydride (A).
合成例2 水酸基含有ジアミン化合物(B)の合成
2−アミノ−4−ニトロフェノール15.4g(0.1モル)をアセトン50ml、プロピレンオキシド30g(0.34モル)に溶解させ、−15℃に冷却した。ここに2,2−ビス(4−ベンゾイルクロリド)プロパン17.8g(0.055モル)をアセトン60mlに溶解させた溶液を徐々に滴下した。滴下終了後、−15℃で4時間反応させた。その後、室温に戻して生成している沈殿をろ過で集めた。
Synthesis Example 2 Synthesis of Hydroxy Group-Containing Diamine Compound (B) 15.4 g (0.1 mol) of 2-amino-4-nitrophenol was dissolved in 50 ml of acetone and 30 g (0.34 mol) of propylene oxide. Cool. A solution in which 17.8 g (0.055 mol) of 2,2-bis (4-benzoyl chloride) propane was dissolved in 60 ml of acetone was gradually added dropwise thereto. After the completion of the dropwise addition, the reaction was carried out at -15 ° C for 4 hours. Thereafter, the temperature was returned to room temperature, and the generated precipitate was collected by filtration.
この沈殿をγ−ブチロラクトン200mlに溶解させて、5%パラジウム−炭素3gを加えて、激しく攪拌した。ここに水素ガスを入れた風船を取り付け、室温で水素ガスの風船がこれ以上縮まない状態になるまで攪拌を続け、さらに2時間水素ガスの風船を取り付けた状態で攪拌した。攪拌終了後、ろ過でパラジウム化合物を除き、溶液をロータリーエバポレーターで半量になるまで濃縮
した。ここにエタノールを加えて、再結晶を行い、目的の化合物の結晶を得た。
This precipitate was dissolved in 200 ml of γ-butyrolactone, 3 g of 5% palladium-carbon was added, and the mixture was vigorously stirred. A balloon filled with hydrogen gas was attached thereto, and stirring was continued at room temperature until the hydrogen gas balloon did not shrink any more, and further stirred for 2 hours with the hydrogen gas balloon attached. After completion of the stirring, the palladium compound was removed by filtration, and the solution was concentrated to a half volume with a rotary evaporator. Ethanol was added thereto and recrystallization was performed to obtain crystals of the target compound.
合成例3 水酸基含有ジアミン化合物(C)の合成
BAHF18.3g(0.05モル)をアセトン100ml、プロピレンオキシド17.4g(0.3モル)に溶解させ、−15℃に冷却した。ここに4−ニトロベンゾイルクロリド20.4g(0.11モル)をアセトン100mlに溶解させた溶液を滴下した。滴下終了後、−15℃で4時間反応させ、その後室温に戻した。析出した白色固体をろ別し、50℃で真空乾燥した。
Synthesis Example 3 Synthesis of hydroxyl group-containing diamine compound (C) 18.3 g (0.05 mol) of BAHF was dissolved in 100 ml of acetone and 17.4 g (0.3 mol) of propylene oxide, and cooled to -15 ° C. A solution of 20.4 g (0.11 mol) of 4-nitrobenzoyl chloride dissolved in 100 ml of acetone was added dropwise thereto. After the completion of the dropwise addition, the reaction was carried out at −15 ° C. for 4 hours, and then returned to room temperature. The precipitated white solid was separated by filtration and dried at 50 ° C. in vacuo.
得られた固体30gを300mlのステンレスオートクレーブに入れ、メチルセルソルブ250mlに分散させ、5%パラジウム−炭素を2g加えた。ここに水素を風船で導入して、還元反応を室温で行った。約2時間後、風船がこれ以上しぼまないことを確認して反応を終了させた。反応終了後、ろ過して触媒であるパラジウム化合物を除き、ロータリーエバポレーターで濃縮し、ジアミン化合物(C)を得た。得られた固体を反応に使用した。 30 g of the obtained solid was placed in a 300 ml stainless steel autoclave, dispersed in 250 ml of methylcellosolve, and 2 g of 5% palladium-carbon was added. Here, hydrogen was introduced by a balloon, and the reduction reaction was performed at room temperature. After about 2 hours, it was confirmed that the balloon did not deflate any more, and the reaction was terminated. After completion of the reaction, the mixture was filtered to remove the palladium compound as a catalyst, and concentrated by a rotary evaporator to obtain a diamine compound (C). The obtained solid was used for the reaction.
合成例4 水酸基含有ジアミン化合物(D)の合成
2−アミノ−4−ニトロフェノール15.4g(0.1モル)をアセトン100ml、プロピレンオキシド17.4g(0.3モル)に溶解させ、−15℃に冷却した。ここに4−ニトロベンゾイルクロリド20.4g(0.11モル)をアセトン100mlに溶解させた溶液を徐々に滴下した。滴下終了後、−15℃で4時間反応させた。その後、室温に戻して生成している沈殿をろ過で集めた。この後、合成例2と同様にして目的の化合物の結晶を得た。
Synthesis Example 4 Synthesis of Hydroxy Group-Containing Diamine Compound (D) 15.4 g (0.1 mol) of 2-amino-4-nitrophenol was dissolved in 100 ml of acetone and 17.4 g (0.3 mol) of propylene oxide to give -15. Cooled to ° C. A solution of 20.4 g (0.11 mol) of 4-nitrobenzoyl chloride dissolved in 100 ml of acetone was gradually added dropwise thereto. After the completion of the dropwise addition, the reaction was carried out at -15 ° C for 4 hours. Thereafter, the temperature was returned to room temperature, and the generated precipitate was collected by filtration. Thereafter, a crystal of the target compound was obtained in the same manner as in Synthesis Example 2.
合成例5 3,3’,4,4’−ジフェニルエーテルテトラカルボン酸ジn−ブチルエステルジクロリド溶液(E)の合成
乾燥窒素気流下、3,3’,4,4’−ジフェニルエーテルテトラカルボン酸二無水物24.82g(0.08モル)、n−ブチルアルコール59.3g(0.8モル)を95℃で6時間攪拌反応させた。余剰のn−ブチルアルコールを減圧下、留去して、3,3’,4,4’−ジフェニルエーテルテトラカルボン酸ジn−ブチルエステルを得た。ついで塩化チオニルを95.17g(0.8モル)、テトラヒドロフラン(THF)70gを仕込み40℃で3時間反応させた。つづいて、N−メチルピロリドン200gを添加し、減圧により、余剰の塩化チオニル及びTHFを除去し、3,3’,4,4’−ジフェニルエーテルテトラカルボン酸ジn−ブチルエステルジクロリド溶液(E)239.6g(0.08モル)を得た。
Synthesis Example 5 Synthesis of 3,3 ′, 4,4′-diphenylethertetracarboxylic acid di-n-butyl ester dichloride solution (E) 3,3 ′, 4,4′-diphenylethertetracarboxylic dianhydride under a stream of dry nitrogen 24.82 g (0.08 mol) of the product and 59.3 g (0.8 mol) of n-butyl alcohol were reacted with stirring at 95 ° C. for 6 hours. Excess n-butyl alcohol was distilled off under reduced pressure to obtain 3,3 ′, 4,4′-diphenylethertetracarboxylic acid di-n-butyl ester. Then, 95.17 g (0.8 mol) of thionyl chloride and 70 g of tetrahydrofuran (THF) were charged and reacted at 40 ° C. for 3 hours. Subsequently, 200 g of N-methylpyrrolidone was added, excess thionyl chloride and THF were removed under reduced pressure, and 3,3 ′, 4,4′-diphenylethertetracarboxylic acid di-n-butyl ester dichloride solution (E) 239 was obtained. 0.6 g (0.08 mol) were obtained.
合成例6 キノンジアジド化合物(F)の合成
乾燥窒素気流下、TrisP−PA(商品名、本州化学工業(株)製)21.23g(0.05モル)と5−ナフトキノンジアジドスルホニル酸クロリド33.58g(0.125モル)を1,4−ジオキサン450gに溶解させ、室温にした。ここに、1,4−ジオキサン50gと混合させたトリエチルアミン12.65g(0.125モル)を反応系内が35℃以上にならないように滴下した。滴下後30℃で2時間攪拌した。トリエチルアミン塩を濾過し、ろ液を水に投入させた。その後、析出した沈殿をろ過で集めた。この沈殿を真空乾燥機で乾燥させ、キノンジアジド化合物(F)を得た。
Synthesis Example 6 Synthesis of quinonediazide compound (F) Under dry nitrogen stream, 21.23 g (0.05 mol) of TrisP-PA (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) and 33.58 g of 5-naphthoquinonediazidosulfonyl chloride (0.125 mol) was dissolved in 450 g of 1,4-dioxane and brought to room temperature. Here, 12.65 g (0.125 mol) of triethylamine mixed with 50 g of 1,4-dioxane was added dropwise so that the temperature inside the reaction system did not become 35 ° C. or higher. After the dropwise addition, the mixture was stirred at 30 ° C. for 2 hours. The triethylamine salt was filtered, and the filtrate was poured into water. Thereafter, the deposited precipitate was collected by filtration. The precipitate was dried with a vacuum drier to obtain a quinonediazide compound (F).
合成例7 キノンジアジド化合物(G)の合成
乾燥窒素気流下、4−イソプロピルフェノール6.81g(0.05モル)と5−ナフトキノンジアジドスルホニル酸クロリド13.43g(0.05モル)を1,4−ジオキサン450gに溶解させ、室温にした。ここに、1,4−ジオキサン50gと混合させたトリエチルアミン5.06gを用い、合成例6と同様にしてを用い、キノンジアジド化合物(G)を得た。
Synthesis Example 7 Synthesis of quinonediazide compound (G) Under dry nitrogen stream, 6.81 g (0.05 mol) of 4-isopropylphenol and 13.43 g (0.05 mol) of 5-naphthoquinonediazidosulfonyl chloride were mixed with 1,4-methylphenol. It was dissolved in 450 g of dioxane and brought to room temperature. Here, quinonediazide compound (G) was obtained in the same manner as in Synthesis Example 6 using 5.06 g of triethylamine mixed with 50 g of 1,4-dioxane.
合成例8 キノンジアジド化合物(H)の合成
乾燥窒素気流下、ビスフェノールA 11.41g(0.05モル)と5−ナフトキノンジアジドスルホニル酸クロリド26.86g(0.1モル)を1,4−ジオキサン450gに溶解させ、室温にした。ここに、1,4−ジオキサン50gと混合させたトリエチルアミン10.12gを用い、合成例6と同様にしてキノンジアジド化合物(H)を得た。
Synthesis Example 8 Synthesis of quinonediazide compound (H) Under dry nitrogen stream, 11.41 g (0.05 mol) of bisphenol A and 26.86 g (0.1 mol) of 5-naphthoquinonediazidosulfonyl chloride were mixed with 450 g of 1,4-dioxane. And brought to room temperature. Here, quinonediazide compound (H) was obtained in the same manner as in Synthesis Example 6 using 10.12 g of triethylamine mixed with 50 g of 1,4-dioxane.
合成例9 活性エステル化合物(I)の合成
乾燥窒素気流下、4−カルボキシ安息香酸クロリド18.5g(0.1モル)とヒドロキシベンゾトリアゾール13.5g(0.1モル)をテトラヒドロフラン(THF)100gに溶解させ、−15℃に冷却した。ここにTHF50gに溶解させたトリエチルアミン10g(0.1モル)を反応液の温度が0℃を越えないように滴下した。滴下終了後、25℃で4時間反応させた。この溶液をロータリーエバポレーターで濃縮して、活性エステル化合物(I)を得た。
Synthesis Example 9 Synthesis of active ester compound (I) Under dry nitrogen stream, 18.5 g (0.1 mol) of 4-carboxybenzoic acid chloride and 13.5 g (0.1 mol) of hydroxybenzotriazole were added to 100 g of tetrahydrofuran (THF). And cooled to -15 ° C. To this, 10 g (0.1 mol) of triethylamine dissolved in 50 g of THF was added dropwise so that the temperature of the reaction solution did not exceed 0 ° C. After the completion of the dropwise addition, the reaction was carried out at 25 ° C. for 4 hours. This solution was concentrated using a rotary evaporator to obtain an active ester compound (I).
合成例10 アルカリ可溶性ポリマー(J)の合成
乾燥窒素気流下、水酸基含有酸無水物(A)9.61g(0.016モル)をN−メチル−2−ピロリドン(NMP)100gに溶解させた。ここに水酸基含有ジアミン(B)12g(0.02モル)をNMP25gとともに加えて、20℃で1時間反応させ、次いで50℃で2時間反応させた。次に末端封止剤として無水マレイン酸0.78g(0.008モル)を加え50℃で2時間反応させた。その後、N,N−ジメチルホルムアミドジメチルアセタール7.15g(0.06モル)をNMP10gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。反応終了後、溶液を水1lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で40時間乾燥し、アルカリ可溶性ポリマー(J)を得た。
Synthesis Example 10 Synthesis of alkali-soluble polymer (J) 9.61 g (0.016 mol) of hydroxyl-containing acid anhydride (A) was dissolved in 100 g of N-methyl-2-pyrrolidone (NMP) under a stream of dry nitrogen. To this, 12 g (0.02 mol) of the hydroxyl group-containing diamine (B) was added together with 25 g of NMP, reacted at 20 ° C. for 1 hour, and then reacted at 50 ° C. for 2 hours. Next, 0.78 g (0.008 mol) of maleic anhydride was added as a terminal blocking agent, and the mixture was reacted at 50 ° C. for 2 hours. Thereafter, a solution obtained by diluting 7.15 g (0.06 mol) of N, N-dimethylformamide dimethyl acetal with 10 g of NMP was added dropwise over 10 minutes. After the dropwise addition, the mixture was stirred at 50 ° C. for 3 hours. After completion of the reaction, the solution was poured into 1 liter of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried in a vacuum dryer at 80 ° C. for 40 hours to obtain an alkali-soluble polymer (J).
合成例11 アルカリ可溶性ポリマー(K)の合成
乾燥窒素気流下、水酸基含有酸無水物(A)12.01g(0.02モル)をN−メチル−2−ピロリドン(NMP)100gに溶解させた。ここに水酸基含有ジアミン(C)4.84g(0.008モル)と水酸基含有ジアミン(D)1.94g(0.008モル)をNMP25gとともに加えて、20℃で1時間反応させ、次いで50℃で2時間反応させた。次に4−エチニルアニリン0.94g(0.008モル)を加え50℃で2時間反応させた。その後、N,N−ジメチルホルムアミドジメチルアセタール7.15g(0.06モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。反応終了後、溶液を水1lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で40時間乾燥し、アルカリ可溶性ポリマー(K)を得た。
Synthesis Example 11 Synthesis of alkali-soluble polymer (K) Under a dry nitrogen stream, 12.01 g (0.02 mol) of a hydroxyl group-containing acid anhydride (A) was dissolved in 100 g of N-methyl-2-pyrrolidone (NMP). To this, 4.84 g (0.008 mol) of the hydroxyl-containing diamine (C) and 1.94 g (0.008 mol) of the hydroxyl-containing diamine (D) were added together with 25 g of NMP, reacted at 20 ° C. for 1 hour, and then reacted at 50 ° C. For 2 hours. Next, 0.94 g (0.008 mol) of 4-ethynylaniline was added and reacted at 50 ° C. for 2 hours. Thereafter, a solution prepared by diluting 7.15 g (0.06 mol) of N, N-dimethylformamide dimethyl acetal with 5 g of NMP was added dropwise over 10 minutes. After the dropwise addition, the mixture was stirred at 50 ° C. for 3 hours. After completion of the reaction, the solution was poured into 1 liter of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried with a vacuum dryer at 80 ° C. for 40 hours to obtain an alkali-soluble polymer (K).
合成例12 アルカリ可溶性ポリマー(L)の合成
乾燥窒素気流下、水酸基含有ジアミン化合物(C)9.67(0.016モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン1.86g(0.0075モル)、末端封止剤として4−エチニルアニリン0.94g(0.008モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここにビス(3,4−ジカルボキシフェニル)エーテル二無水物6.2g(0.02モル)をNMP14gとともに加えて、20℃で1時間反応させ、次いで50℃で4時間反応させた。その後、N,N−ジメチルホルムアミドジメチルアセタール7.15g(0.06モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。反応終了後、溶液を水1lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を70℃の真空乾燥機で60時間乾燥し、アルカリ可溶性ポリマー(L)を得た。
Synthesis Example 12 Synthesis of alkali-soluble polymer (L) Under a dry nitrogen stream, 9.67 (0.016 mol) of hydroxyl-containing diamine compound (C), 1,3-bis (3-aminopropyl) tetramethyldisiloxane 86 g (0.0075 mol) and 0.94 g (0.008 mol) of 4-ethynylaniline as a terminal blocking agent were dissolved in 50 g of N-methyl-2-pyrrolidone (NMP). Here, 6.2 g (0.02 mol) of bis (3,4-dicarboxyphenyl) ether dianhydride was added together with 14 g of NMP, and the mixture was reacted at 20 ° C. for 1 hour and then at 50 ° C. for 4 hours. Thereafter, a solution prepared by diluting 7.15 g (0.06 mol) of N, N-dimethylformamide dimethyl acetal with 5 g of NMP was added dropwise over 10 minutes. After the dropwise addition, the mixture was stirred at 50 ° C. for 3 hours. After completion of the reaction, the solution was poured into 1 liter of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried with a vacuum dryer at 70 ° C. for 60 hours to obtain an alkali-soluble polymer (L).
合成例13 アルカリ可溶性ポリマー(M)の合成
乾燥窒素気流下、ビス(3,4−ジカルボキシフェニル)エーテル二無水物6.2g(0.02モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここに末端封止剤として3−アミノフェノール1.09g(0.01モル)を加えて、40℃で1時間反応させた。次いで水酸基含有ジアミン化合物(c)4.23g(0.007モル)、4,4’−ジアミノジフェニルエーテル0.6g(0.003モル)をNMP10gと加えてさらに40℃で2時間反応させた。その後、N,N−ジメチルホルムアミドジメチルアセタール5.96g(0.05モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。反応終了後、溶液を水1lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を70℃の真空乾燥機で60時間乾燥し、アルカリ可溶性ポリマー(M)を得た。
Synthesis Example 13 Synthesis of alkali-soluble polymer (M) 6.2 g (0.02 mol) of bis (3,4-dicarboxyphenyl) ether dianhydride was added to N-methyl-2-pyrrolidone (NMP) under a stream of dry nitrogen. Dissolved in 50 g. To this, 1.09 g (0.01 mol) of 3-aminophenol was added as a terminal blocking agent, and the mixture was reacted at 40 ° C. for 1 hour. Next, 4.23 g (0.007 mol) of the hydroxyl group-containing diamine compound (c) and 0.6 g (0.003 mol) of 4,4′-diaminodiphenyl ether were added to 10 g of NMP, and the mixture was further reacted at 40 ° C. for 2 hours. Thereafter, a solution obtained by diluting 5.96 g (0.05 mol) of N, N-dimethylformamide dimethyl acetal with 5 g of NMP was added dropwise over 10 minutes. After the dropwise addition, the mixture was stirred at 50 ° C. for 3 hours. After completion of the reaction, the solution was poured into 1 liter of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried with a vacuum dryer at 70 ° C. for 60 hours to obtain an alkali-soluble polymer (M).
合成例14 アルカリ可溶性ポリマー(N)の合成
乾燥窒素気流下、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン18.68g(0.051モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン1.86g(0.0075モル)、末端封止剤として活性エステル化合物(I)9.62g(0.034モル)ピリジン11.93g(0.151モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここに、3,3’,4,4’−ジフェニルエーテルテトラカルボン酸ジn−ブチルエステルジクロリド溶液(e)239.6g(0.08モル)を、反応系内が10℃以上にならないように滴下した。滴下後、室温で6時間攪拌した。反応終了後、溶液を水2lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で20時間乾燥し、アルカリ可溶性ポリマー(N)を得た。
Synthesis Example 14 Synthesis of alkali-soluble polymer (N) 18.68 g (0.051 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, 1,3-bis ( 1.86 g (0.0075 mol) of 3-aminopropyl) tetramethyldisiloxane and 9.93 g (0.034 mol) of active ester compound (I) as a terminal blocking agent 11.93 g (0.151 mol) of pyridine were used. It was dissolved in 50 g of N-methyl-2-pyrrolidone (NMP). Here, 239.6 g (0.08 mol) of 3,3 ′, 4,4′-diphenylethertetracarboxylic acid di-n-butyl ester dichloride solution (e) was added dropwise so that the temperature inside the reaction system did not become 10 ° C. or more. did. After the addition, the mixture was stirred at room temperature for 6 hours. After completion of the reaction, the solution was poured into 2 l of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried with a vacuum dryer at 80 ° C. for 20 hours to obtain an alkali-soluble polymer (N).
合成例15 アルカリ可溶性ポリマー(P)の合成
乾燥窒素気流下、3,5−ジアミノ安息香酸7.75g(0.051モル)、4,4’−ジアミノジフェニルエーテル4g(0.02モル)、末端封止剤として3−アミノフェノール1.96g(0.018モル)、ピリジン12.66g(0.16モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここに、3,3’,4,4’−ジフェニルエーテルテトラカルボン酸ジn−ブチルエステルジクロリド溶液(E)239.6g(0.08モル)を、反応系内が10℃以上にならないように滴下した。滴下後、室温で6時間攪拌した。反応終了後、溶液を水2lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で20時間乾燥し、アルカリ可溶性ポリマー(P)を得た。
Synthesis Example 15 Synthesis of alkali-soluble polymer (P) 7.75 g (0.051 mol) of 3,5-diaminobenzoic acid, 4 g (0.02 mol) of 4,4′-diaminodiphenyl ether under a dry nitrogen stream, end-blocking 1.96 g (0.018 mol) of 3-aminophenol and 12.66 g (0.16 mol) of pyridine were dissolved in 50 g of N-methyl-2-pyrrolidone (NMP) as a stopper. Here, 239.6 g (0.08 mol) of 3,3 ′, 4,4′-diphenylethertetracarboxylic acid di-n-butyl ester dichloride solution (E) was added dropwise so that the temperature inside the reaction system did not become 10 ° C. or more. did. After the addition, the mixture was stirred at room temperature for 6 hours. After completion of the reaction, the solution was poured into 2 l of water, and a precipitate of polymer solid was collected by filtration. The polymer solid was dried with a vacuum dryer at 80 ° C. for 20 hours to obtain an alkali-soluble polymer (P).
実施例1
メタクレゾール57g(0.6モル)、パラクレゾール38g(0.4モル)、37重量%ホルムアルデヒド水溶液75.5g(ホルムアルデヒド0.93モル)、シュウサン二水和物0.63g(0.005モル)をメチルイソブチルケトン264gに溶解させ、反応液を還流させながら攪拌下4時間重縮合を行った。ついで3時間かけて昇温し、その後に、フラスコ内の圧力を4000〜6666Paまで減圧し、揮発分を除去し、溶融している樹脂分を室温まで冷却して回収した。この樹脂を樹脂成分が30%になるように酢酸エチルに溶解した後、溶液重量の1.3倍量のメタノールと、0.9倍量の水を加えて、攪拌放置した。ついで2層に分離した下層を取り出し、濃縮し、乾燥して、ノボラック樹脂を得た。
Example 1
57 g (0.6 mol) of meta-cresol, 38 g (0.4 mol) of para-cresol, 75.5 g (0.93 mol of formaldehyde) of a 37% by weight aqueous formaldehyde solution, 0.63 g (0.005 mol) of oxasan dihydrate Was dissolved in 264 g of methyl isobutyl ketone, and polycondensation was carried out for 4 hours with stirring while refluxing the reaction solution. Then, the temperature was raised over 3 hours. Thereafter, the pressure in the flask was reduced to 4000 to 6666 Pa to remove volatile components, and the molten resin was cooled to room temperature and collected. After dissolving this resin in ethyl acetate so that the resin component became 30%, 1.3 times as much methanol as the solution weight and 0.9 times as much water were added, and the mixture was stirred and left. Then, the lower layer separated into two layers was taken out, concentrated and dried to obtain a novolak resin.
このノボラック樹脂100重量部に4,4’−[1−[4−[1−[4−ヒドロキシフェニル]−1−メチルエチル]フェニル]エチリデン]ビスフェノール(1モル)と1,2−ナフトキノンジアジド−5−スルホン酸クロリド(2モル)との縮合物30重量部、熱発色性化合物の4,4’,4”−トリス(ジメチルアミノ)トリフェニルメタン(吸収極大600nm)25重量部、(d)成分のピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)35重量部、さらにウレタン系分散剤(商品名Disperbyk−182)を2重量部、γ−メタクリロキシプロピルトリメトキシシラン5重量部を混合し、固形分濃度が25重量%になるようにプロピレングリコールモノメチルエーテルアセテートに溶解させ、ポジ型感光性樹脂組成物のワニスA1を得た。
To 100 parts by weight of the novolak resin, 4,4 '-[1- [4- [1- [4-hydroxyphenyl] -1-methylethyl] phenyl] ethylidene] bisphenol (1 mol) and 1,2-naphthoquinonediazide- 30 parts by weight of a condensate with 5-sulfonic acid chloride (2 mol), 25 parts by weight of a
300×350×0.7mm3の無アルカリガラス(コーニングジャパン(株)製、#1737)表面にスパッタリング蒸着法によって厚さ130nmのITO透明電極膜が形成された300×350mmのガラス基板を用意した。ITO基板上にフォトレジストをスピナー塗布して、通常のフォトリソグラフィ法による露光・現像によってパターニングした。ITOの不要部分をエッチングして除去した後、フォトレジストを除去することで、ITO膜を長さ90mm、幅80μmのストライプ形状にパターニングした。このストライプ状第一電極は100μmピッチである。 A 300 × 350 mm glass substrate having a 130 nm thick ITO transparent electrode film formed on a 300 × 350 × 0.7 mm 3 alkali-free glass (Corning Japan Co., Ltd., # 1737) surface by a sputtering deposition method was prepared. . A photoresist was spin-coated on the ITO substrate and patterned by exposure and development using a normal photolithography method. After removing unnecessary portions of the ITO by etching, the photoresist was removed to pattern the ITO film into a stripe shape having a length of 90 mm and a width of 80 μm. This stripe-shaped first electrode has a pitch of 100 μm.
このITOをパターニングしたガラス基板上にワニスA1をスリットダイコーティング法を用いてソフトベーク後の膜厚が1.5μmとなるように塗布した。塗布速度は3m/分とした。スピンコート法を用いた場合、ソフトベーク後の膜厚が1.5μmとなるように回転数を調整して塗布した。その後ホットプレート(中央理研(株)製EA−4331)を用いて、プロキシピンでガラス基板をホットプレートから高さ5mmに保持して90℃で3分間加熱することにより、ポジ型感光性樹脂塗布膜を得た。このワニスA1の塗布膜にフォトマスクを介してUV露光した後、2.38%TMAH(テトラメチルアンモニウム)水溶液で露光部分のみを溶解させることで現像し、純水でリンスした。得られた樹脂パターンをクリーンオーブン中の空気雰囲下で220℃で60分間加熱してキュアし、絶縁層を第一電極のエッジを覆うように形成した。絶縁層の厚さは約1μmであった。幅70μm、長さ250μmの開口部によって第一電極の中央部が露出した、しかも、第一電極の端部を覆うような形状の感光性ノボラック樹脂からなる遮光性絶縁層を形成した。絶縁層のO.Dは0.5であった。絶縁層の境界部分の断面は図1に示したような順テーパー形状であり、テーパー角度θは約60°であった。 A varnish A1 was applied to the ITO-patterned glass substrate by a slit die coating method so that the film thickness after soft baking became 1.5 μm. The coating speed was 3 m / min. When the spin coating method was used, coating was performed by adjusting the number of revolutions so that the film thickness after soft baking was 1.5 μm. Then, using a hot plate (EA-4331, manufactured by Chuo Riken Co., Ltd.), the glass substrate is held at a height of 5 mm from the hot plate with a proxy pin and heated at 90 ° C. for 3 minutes to apply a positive photosensitive resin. A membrane was obtained. The coating film of the varnish A1 was exposed to UV through a photomask, developed by dissolving only the exposed portion with a 2.38% aqueous solution of TMAH (tetramethylammonium), and rinsed with pure water. The obtained resin pattern was cured by heating at 220 ° C. for 60 minutes in an air atmosphere in a clean oven, and an insulating layer was formed so as to cover the edge of the first electrode. The thickness of the insulating layer was about 1 μm. A light-shielding insulating layer made of a photosensitive novolak resin was formed so that the center of the first electrode was exposed through an opening having a width of 70 μm and a length of 250 μm, and the end of the first electrode was covered. O. of the insulating layer D was 0.5. The cross section of the boundary portion of the insulating layer had a forward tapered shape as shown in FIG. 1, and the taper angle θ was about 60 °.
同様にして無アルカリガラス上に遮光性絶縁層を形成し、耐光性評価を行った結果、光学濃度保持率rは60%であった。 Similarly, a light-shielding insulating layer was formed on non-alkali glass, and the light resistance was evaluated. As a result, the optical density retention ratio r was 60%.
次に、絶縁層を形成した基板を用いて有機電界発光装置の作製を行った。発光層を含む薄膜層は、抵抗線加熱方式による真空蒸着法によって形成した。基板有効エリア全面に蒸着して正孔輸送層を形成し、シャドーマスクを用いて発光層、第二電極のアルミニウムを形成した。 Next, an organic electroluminescent device was manufactured using the substrate on which the insulating layer was formed. The thin film layer including the light emitting layer was formed by a vacuum evaporation method using a resistance wire heating method. A hole transport layer was formed by vapor deposition over the entire effective area of the substrate, and a light emitting layer and aluminum as a second electrode were formed using a shadow mask.
得られた上記基板を蒸着機から取り出し、基板と封止用ガラス板とを紫外線硬化型エポキシ樹脂を用いて貼り合わせ、封止した。ITOストライプ状第一電極上に、パターニングされた発光層が形成され、第一電極と直交するようにストライプ状第二電極が配置された単純マトリクス型カラー有機電界発光装置を作製した。本表示装置を線順次駆動したところ、良好な表示特性を得ることができた。絶縁層の境界部分で薄膜層や第二電極が、薄くなったり段切れを起こすようなこともなく、スムーズに成膜された。発光領域内での輝度ムラは認められず、安定な発光が得られた。また、耐久性試験後の有効発光面積率Sは70%であった。 The obtained substrate was taken out of the vapor deposition machine, and the substrate and a glass plate for sealing were bonded and sealed with an ultraviolet-curable epoxy resin. A simple matrix type color organic electroluminescent device in which a patterned light emitting layer was formed on an ITO striped first electrode and a striped second electrode was arranged so as to be orthogonal to the first electrode was manufactured. When this display device was driven line-sequentially, good display characteristics could be obtained. The thin film layer and the second electrode were formed smoothly at the boundary portions of the insulating layer without being thinned or stepped. No luminance unevenness was observed in the light emitting region, and stable light emission was obtained. The effective light emission area ratio S after the durability test was 70%.
実施例2
t−ブトキシスチレン176g(0.1モル)およびアゾビスイソブチロニトリル5.8g(0.04モル)をプロピレングリコールモノメチルエーテル250mlに加えて溶解させ、75℃で4時間反応させた。得られたポリt−ブトキシスチレン溶液に5重量%硫酸水溶液50gを混合して、100℃で3時間加水分解反応を行った。反応生成物を脱イオン水1000mlで3回洗浄し、プロピレングリコールモノメチルエーテルアセテート500mlを加えて溶剤置換を行い、アルカリ可溶性樹脂(ポリヒドロキシスチレン)溶液を得た。
Example 2
176 g (0.1 mol) of t-butoxystyrene and 5.8 g (0.04 mol) of azobisisobutyronitrile were added to 250 ml of propylene glycol monomethyl ether, dissolved, and reacted at 75 ° C. for 4 hours. 50 g of a 5% by weight aqueous sulfuric acid solution was mixed with the obtained poly-t-butoxystyrene solution, and a hydrolysis reaction was performed at 100 ° C. for 3 hours. The reaction product was washed three times with 1000 ml of deionized water, and 500 ml of propylene glycol monomethyl ether acetate was added to perform solvent replacement to obtain an alkali-soluble resin (polyhydroxystyrene) solution.
このアルカリ可溶性樹脂溶液(ポリヒドロキシスチレン100重量部(固形分)に相当)と、キノンジアジド化合物(H)30重量部、熱発色性化合物の4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール(吸収極大440nm)25重量部、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)30重量部、ピグメントバイオレット19(キナクリドンレッド、吸収極大510nm、550nm、600nm)10重量部、ガラスビーズ100重量部を混合し、固形分濃度が25重量%になるようにプロピレングリコールモノメチルエーテルアセテートに溶解させ、ホモジナイザーを用いて7000rpmで30分間分散処理後、ガラスビーズを濾過により除去し、ポジ型感放射線性樹脂組成物のワニスB1を得た。 This alkali-soluble resin solution (corresponding to 100 parts by weight of polyhydroxystyrene (solid content)), 30 parts by weight of a quinonediazide compound (H), and 4,4 ′, 4 ″, 4 ″ ′-(1, 25 parts by weight of 4-phenylenedimethylidene) tetrakisphenol (absorption maximum 440 nm), 30 parts by weight of Pigment Blue 60 (indanthrone blue, absorption maximum of 570 nm, 720 nm), and Pigment Violet 19 (quinacridone red, absorption maximum of 510 nm, 550 nm, 600 nm) ) 10 parts by weight and 100 parts by weight of glass beads were mixed, dissolved in propylene glycol monomethyl ether acetate so as to have a solid concentration of 25% by weight, and dispersed with a homogenizer at 7000 rpm for 30 minutes, and then the glass beads were filtered. Removed by positive type To obtain a varnish B1 of radiation-sensitive resin composition.
このワニスB1を用いて前記基板上にスピンナーを用いて塗布した後、90℃3分間ホットプレート上でプレベークして膜厚2.2μmの塗膜を形成した。クリーンオーブン中の空気雰囲気下で220℃で60分加熱した以外は実施例1と同様に評価を行い表示パネルを作製した。 The varnish B1 was applied on the substrate using a spinner, and then prebaked on a hot plate at 90 ° C. for 3 minutes to form a 2.2 μm-thick coating film. Evaluation was performed in the same manner as in Example 1 except that heating was performed at 220 ° C. for 60 minutes in an air atmosphere in a clean oven, and a display panel was manufactured.
実施例3
2,2’−アゾビス(2,4−ジメチルバレロニトリル)7重量部をプロピレングリコールモノメチルエーテルアセテート200重量部に溶かした溶液に、スチレン10重量部、メタクリル酸20重量部、メタクリル酸20重量部、メタクリル酸グリシジル45重量部および、ジシクロペンタニルメタクリレート25重量部を仕込み窒素置換した後、ゆるやかに攪拌した。溶液の温度を5時間保持しアクリル樹脂溶液を得た。
Example 3
In a solution of 7 parts by weight of 2,2′-azobis (2,4-dimethylvaleronitrile) dissolved in 200 parts by weight of propylene glycol monomethyl ether acetate, 10 parts by weight of styrene, 20 parts by weight of methacrylic acid, 20 parts by weight of methacrylic acid, After 45 parts by weight of glycidyl methacrylate and 25 parts by weight of dicyclopentanyl methacrylate were charged and replaced with nitrogen, the mixture was gently stirred. The temperature of the solution was maintained for 5 hours to obtain an acrylic resin solution.
このアクリル樹脂溶液(アクリル樹脂100重量部(固形分)に相当)と、キノンジアジド化合物(G)25重量部、熱発色性化合物である4,4’,4”−メチリデントリスフェノール(吸収極大460nm)25重量部、色素であるピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)25重量部、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)15重量部、ウレタン系分散剤(商品名Disperbyk−182)を2重量部、ガラスビーズ100重量部を混合し、固形分濃度が25重量%になるようにプロピレングリコールモノメチルエーテルアセテートに溶解させ、ホモジナイザーを用いて7000rpmで30分間分散処理後、ガラスビーズを濾過により除去し,ポジ型感放射線性樹脂組成物のワニスC1を得た。このワニスC1を用いて、実施例1と同様に評価を行い表示パネルを作製した。 This acrylic resin solution (corresponding to 100 parts by weight of acrylic resin (solid content)), 25 parts by weight of a quinonediazide compound (G), and 4,4 ′, 4 ″ -methylidene trisphenol, a thermochromic compound (absorption maximum 460 nm) ) 25 parts by weight, 25 parts by weight of pigment blue 15: 6 (phthalocyanine blue E, absorption maximum 670 nm), 15 parts by weight of pigment blue 60 (indanthrone blue, absorption maximum 570 nm, 720 nm), urethane-based dispersant ( 2 parts by weight (trade name: Disperbyk-182) and 100 parts by weight of glass beads are mixed, dissolved in propylene glycol monomethyl ether acetate so as to have a solid concentration of 25% by weight, and subjected to a dispersion treatment at 7000 rpm for 30 minutes using a homogenizer. Then, the glass beads are removed by filtration, To obtain a varnish C1 type radiation-sensitive resin composition. Using this varnish C1, it was prepared display panel evaluated in the same manner as in Example 1.
実施例4
(d)成分であるピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)2.5g、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)1.5gに、γ−ブチロラクトン36gを加えガラスビーズ50gとともにホモジナイザーを用いて、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去し、濃度10重量%の有機顔料分散液を得た。分散液32gにアルカリ可溶性ポリマー(J)5g、熱発色性化合物の4,4’,4”−トリス(ジメチルアミノ)トリフェニルメタン(吸収極大600nm)1.25g、キノンジアジド化合物(H)2g、乳酸エチル9.75gの混合溶液を添加してポジ型感光性樹脂組成物のワニスD1を得た。
Example 4
36 g of γ-butyrolactone was added to 2.5 g of Pigment Blue 15: 6 (phthalocyanine blue E, absorption maximum at 670 nm) and 1.5 g of Pigment Blue 60 (indanthrone blue, absorption maximum at 570 nm, 720 nm) as the component (d). Using a homogenizer together with 50 g of glass beads, a dispersion treatment was performed at 7000 rpm for 30 minutes, and then the glass beads were removed by filtration to obtain an organic pigment dispersion having a concentration of 10% by weight. To 32 g of the dispersion, 5 g of an alkali-soluble polymer (J), 1.25 g of a
ワニスD1を用いて前記基板上にスリットダイコーティング法を用いて塗布し、120℃、5分間ホットプレート上でプレベークして膜厚1.5μmの塗布膜を形成した。その後クリーンオーブン中の空気雰囲気下で250℃で30分間キュアする以外は実施例1と同様に評価を行い表示装置を作製した。 The substrate was coated with the varnish D1 by the slit die coating method and prebaked on a hot plate at 120 ° C. for 5 minutes to form a coating film having a thickness of 1.5 μm. Thereafter, evaluation was performed in the same manner as in Example 1 except that curing was performed at 250 ° C. for 30 minutes in an air atmosphere in a clean oven, and a display device was manufactured.
実施例5
(d)成分であるピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)2gに、アルカリ可溶性ポリマー(K)10g、γ−ブチロラクトン37g、3−メチル−3−メトキシブチルアセテート44gを加え、ガラスビーズ50gとともにホモジナイザーを用いて、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去した。ここにキノンジアジド化合物(H)3g、熱発色性化合物の4−[ビス(4−ヒドロキシフェニル)メチル]2−メトキシフェノール(吸収極大470nm)4gを添加して、ポジ型感光性樹脂組成物のワニスE1を得た。ワニスE1を用いた以外は実施例4と同様に評価を行い表示装置を作成した。
Example 5
To 2 g of Pigment Blue 15: 6 (phthalocyanine blue E, absorption maximum at 670 nm) as a component (d), 10 g of an alkali-soluble polymer (K), 37 g of γ-butyrolactone, and 44 g of 3-methyl-3-methoxybutyl acetate were added. Using a homogenizer together with 50 g of the beads, a dispersion treatment was performed at 7000 rpm for 30 minutes, and then the glass beads were removed by filtration. 3 g of the quinonediazide compound (H) and 4 g of the thermochromic compound 4- [bis (4-hydroxyphenyl) methyl] 2-methoxyphenol (maximum absorption 470 nm) were added thereto, and the varnish of the positive photosensitive resin composition was added. E1 was obtained. Evaluation was performed in the same manner as in Example 4 except that the varnish E1 was used, and a display device was prepared.
実施例6
アルカリ可溶性ポリマー(L)10g、キノンジアジド化合物(F)2.2g、熱発色性化合物の4,4’,4”−メチリデントリスフェノール(吸収極大460nm)2.4g、ビニルメトキシシラン0.05gをγ−ブチロラクトン39.95gと乳酸エチル40gの混合溶媒に加え、ここに(d)成分としてアゾクロム錯塩系染料のValifast Black1807(吸収極大580nm)3.0g、フタロシアニン系染料のValifast blue2620(吸収極大680nm)2.4g(オリエント化学工業(株)製、2002.2カタログ記載)を添加して、ポジ型感光性樹脂組成物のワニスF1を得た。ワニスF1を用い、キュア条件をクリーンオーブン中空気雰囲気下で230℃で30分加熱した以外は実施例4と同様に評価を行い表示装置を作成した。
Example 6
10 g of an alkali-soluble polymer (L), 2.2 g of a quinonediazide compound (F), 2.4 g of 4,4 ', 4 "-methylidene trisphenol (a maximum absorption of 460 nm) of a thermochromic compound, and 0.05 g of vinylmethoxysilane In addition to a mixed solvent of 39.95 g of γ-butyrolactone and 40 g of ethyl lactate, 3.0 g of azochrome complex salt-based dye (Varifast Black 1807 (absorption maximum: 580 nm)) and phthalocyanine-based dye (Varifast blue 2626 (maximum absorption: 680 nm)) are used as component (d). 2.4 g (manufactured by Orient Chemical Industry Co., Ltd., described in 2002.2 catalog) was added to obtain a varnish F1 of a positive photosensitive resin composition, and the varnish F1 was cured under a clean oven in an air atmosphere. Example 4 except for heating at 230 ° C. for 30 minutes under It has created a display device evaluated as.
実施例7
(d)成分であるピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)5g、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)5gに、アルカリ可溶性ポリマー(M)20g、N−メチル−2−ピロリドン50g、3−メチル−3−メトキシブチルアセテート110gをガラスビーズ100gとともにホモジナイザーを用いて、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去した。ここにキノンジアジド化合物(H)7g、熱発色性化合物である4,4’,4”−メチリデントリスフェノール(吸収極大460nm)3gを添加して、ポジ型感光性樹脂組成物のワニスG1を得た。ワニスG1を用い、キュア条件をクリーンオーブン中空気雰囲気下280℃、30分加熱した以外は実施例4と同様に評価を行い表示装置を作成した。
Example 7
5 g of Pigment Blue 15: 6 (phthalocyanine blue E, absorption maximum 670 nm) and 5 g of Pigment Blue 60 (indanthrone blue, absorption maximum 570 nm, 720 nm) as components (d), 20 g of alkali-soluble polymer (M), N- 50 g of methyl-2-pyrrolidone and 110 g of 3-methyl-3-methoxybutyl acetate were dispersed together with 100 g of glass beads at 7000 rpm for 30 minutes using a homogenizer, and then the glass beads were removed by filtration. To this, 7 g of the quinonediazide compound (H) and 3 g of 4,4 ′, 4 ″ -methylidene trisphenol (absorption maximum 460 nm) which is a thermochromic compound were added to obtain a varnish G1 of a positive photosensitive resin composition. Using the varnish G1, evaluation was performed in the same manner as in Example 4 except that heating was performed at 280 ° C. for 30 minutes in an air atmosphere in a clean oven, and a display device was prepared.
実施例8
(d)成分であるピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)6g、ピグメントバイオレット19(キナクリドンレッド、吸収極大510nm、550nm、600nm)2gをγ−ブチロラクトン20g、N−メチル−2−ピロリドン52g、ガラスビーズ50gとともにホモジナイザーを用いて、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去し、濃度10重量%の有機顔料分散液を得た。分散液40gにアルカリ可溶性ポリマー(N)4g、キノンジアジド化合物(H)1g、熱発色性化合物である4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール(吸収極大440nm)1gとγ−ブチロラクトン3gの混合溶液を添加してポジ型感光性樹脂組成物のワニスH1を得た。ワニスH1を用い、キュア条件をクリーンオーブン中空気雰囲気下で170℃で30分加熱し続けて320℃60分加熱した以外は実施例4と同様に評価を行い表示装置を作成した。
Example 8
6 g of Pigment Blue 60 (Indanthrone Blue, absorption maximum at 570 nm, 720 nm) and 2 g of Pigment Violet 19 (quinacridone red, absorption maximum at 510 nm, 550 nm, 600 nm) as components (d) were 20 g of γ-butyrolactone and N-methyl-2. Using a homogenizer together with 52 g of pyrrolidone and 50 g of glass beads, a dispersion treatment was performed at 7000 rpm for 30 minutes, and then the glass beads were removed by filtration to obtain an organic pigment dispersion having a concentration of 10% by weight. In 40 g of the dispersion, 4 g of an alkali-soluble polymer (N), 1 g of a quinonediazide compound (H), and 4,4 ', 4 ", 4"'-(1,4-phenylenedimethylidene) tetrakisphenol which is a thermochromic compound (absorption) A mixed solution of 1 g (maximum 440 nm) and 3 g of γ-butyrolactone was added to obtain a varnish H1 of a positive photosensitive resin composition. Using a varnish H1, evaluation was performed in the same manner as in Example 4 except that heating was performed at 170 ° C. for 30 minutes in an air atmosphere in a clean oven and then at 320 ° C. for 60 minutes in a clean oven.
実施例9
(d)成分であるピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)7g、熱発色性化合物である4,4’,4”−メチリデントリスフェノール(吸収極大460nm)2g、4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール(吸収極大440nm)3gアルカリ可溶性ポリマー(P)20g、キノンジアジド化合物(G)6.5g、N−メチル−2−ピロリドン80g、3−メチル−3−メトキシブチルアセテート73.5gをガラスビーズ100gとともにホモジナイザーを用いて、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去した。こうしてポジ型感光性樹脂組成物のワニスJ1を得た。ワニスJ1を用い、キュア条件をクリーンオーブン中空気雰囲気下で170℃で30分加熱し、続けて350℃30分加熱した以外は実施例4と同様に評価を行い表示装置を作成した。
Example 9
Pigment Blue 15: 6 (phthalocyanine blue E, absorption maximum at 670 nm) as the component (d), 7 g, 4,4 ′, 4 ″ -methylidenetrisphenol (460 nm at absorption maximum) as a thermochromic compound, 2 g, 4,4 ', 4 ", 4"'-(1,4-phenylenedimethylidene) tetrakisphenol (absorption maximum 440 nm) 3 g Alkali-soluble polymer (P) 20 g, quinonediazide compound (G) 6.5 g, N-methyl-2-pyrrolidone 80 g and 73.5 g of 3-methyl-3-methoxybutyl acetate were dispersed together with 100 g of glass beads using a homogenizer at 7000 rpm for 30 minutes, and then the glass beads were removed by filtration, thus the varnish of the positive photosensitive resin composition. Using varnish J1, the curing conditions were set in an air atmosphere in a clean oven. It was heated for 30 minutes at 170 ° C. under air, but heated followed by 350 ° C. for 30 minutes to create a display device evaluated in the same manner as in Example 4.
比較例1
実施例1のピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)35重量部を用いなかった以外は実施例1と同様に評価を行い表示装置を作成した。
Comparative Example 1
Evaluation was performed in the same manner as in Example 1 except that 35 parts by weight of Pigment Blue 15: 6 (phthalocyanine blue E, absorption maximum at 670 nm) in Example 1 was not used, and a display device was prepared.
比較例2
実施例2のピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)30重量部、ピグメントバイオレット19(キナクリドンレッド、吸収極大510nm、550nm、600nm)10重量部を用いる代わりに、「NK−2612」(林原生物化学研究所(株)製、吸収極大790nm)40重量部を用いた以外は実施例2と同様に評価を行い表示装置を作成した。
Comparative Example 2
Instead of using 30 parts by weight of Pigment Blue 60 (Indanthrone Blue, absorption maximum of 570 nm, 720 nm) and 10 parts by weight of Pigment Violet 19 (quinacridone red, absorption maximum of 510 nm, 550 nm, 600 nm) of Example 2, “NK-2612” was used. The evaluation was performed in the same manner as in Example 2 except that 40 parts by weight (absorption maximum 790 nm, manufactured by Hayashibara Biochemical Laboratory Co., Ltd.) was used to prepare a display device.
比較例3
実施例3のピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)を用いなかった以外は実施例3と同様に評価を行い表示装置を作成した。
Comparative Example 3
Evaluation and display were performed in the same manner as in Example 3 except that Pigment Blue 15: 6 (Phthalocyanine Blue E, absorption maximum 670 nm) and Pigment Blue 60 (Indanthrone Blue, absorption maximum 570 nm, 720 nm) of Example 3 were not used. The device was created.
比較例4
実施例4の4,4’,4”−トリス(ジメチルアミノ)トリフェニルメタン(吸収極大600nm)1.25gを用いなかった以外は実施例4と同様に評価を行い表示装置を作成した。
Comparative Example 4
A display device was prepared in the same manner as in Example 4 except that 1.25 g of 4,4 ′, 4 ″ -tris (dimethylamino) triphenylmethane (absorption maximum 600 nm) was not used.
比較例5
実施例5の4−[ビス(4−ヒドロキシフェニル)メチル]2−メトキシフェノール(吸収極大470nm)を用いなかった以外は実施例5と同様に評価を行い表示装置を作成した。
Comparative Example 5
A display device was prepared in the same manner as in Example 5 except that 4- [bis (4-hydroxyphenyl) methyl] 2-methoxyphenol (absorption maximum 470 nm) of Example 5 was not used.
比較例6
実施例6のアゾクロム錯塩系染料のValifast Black1807(吸収極大580nm)3g、フタロシアニン系染料のValifast blue2620(吸収極大680nm)2.4g(オリエント化学工業(株)製、2002.2カタログ記載)を用いる代わりに、ピグメントイエロー12(ジスアゾイエローAAA、吸収極大420nm)5.4gを用いた以外は実施例6と同様に評価を行い表示装置を作成した。
Comparative Example 6
Instead of using 3 g of azochrome complex salt-based dye “Valifast Black 1807” (absorption maximum 580 nm) and 2.4 g of phthalocyanine-based dye “Valifast blue 2620” (absorption maximum 680 nm) (produced by Orient Chemical Co., Ltd., catalog 2002.2) of Example 6. In the same manner as in Example 6, except that 5.4 g of Pigment Yellow 12 (Disazo Yellow AAA, absorption maximum 420 nm) was used, a display device was prepared.
比較例7
乾燥窒素気流下、γ−ブチロラクトン(274g)溶媒中で、ピロメリット酸二無水物10.7g(0.049モル)、ベンゾフェノンテトラカルボン酸二無水物16.1g(0.05モル)、3,3’−ジアミノジフェニルスルフォン6.2g(0.025モル)、4,4’−ジアミノジフェニルエーテル14g(0.07モル)、ビス−3−(アミノプロピル)テトラメチルシロキサン1.2g(0.005モル)を60℃、3時間反応させた後、無水マレイン酸0.2g(0.002モル)を添加し、更に60℃1時間反応させることによって、前駆体であるポリアミド酸溶液(ポリマー濃度15重量%)を得た。
Comparative Example 7
In a γ-butyrolactone (274 g) solvent under a dry nitrogen stream, 10.7 g (0.049 mol) of pyromellitic dianhydride, 16.1 g (0.05 mol) of benzophenonetetracarboxylic dianhydride, 3, 6.2 g (0.025 mol) of 3'-diaminodiphenylsulfone, 14 g (0.07 mol) of 4,4'-diaminodiphenyl ether, 1.2 g (0.005 mol) of bis-3- (aminopropyl) tetramethylsiloxane ) Was reacted at 60 ° C. for 3 hours, 0.2 g (0.002 mol) of maleic anhydride was added, and the mixture was further reacted at 60 ° C. for 1 hour to obtain a precursor polyamic acid solution (polymer concentration: 15% by weight). %).
熱発色性化合物である4,4’,4”,4”’−(1,4−フェニレンジメチリデン)テトラキスフェノール(吸収極大440nm)2.5g、色素のピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)3g、ピグメントバイオレット19(キナクリドンレッド、吸収極大510nm、550nm、600nm)1g、前記ポリアミド酸溶液60g、N−メチル−2−ピロリドン14.5gをガラスビーズ100gとともにホモジナイザーを用い、7000rpmで30分間分散処理後、ガラスビーズを濾過により除去し、非感光性樹脂組成物のワニスQ1を得た。 2.5 g of 4,4 ', 4 ", 4"'-(1,4-phenylenedimethylidene) tetrakisphenol (absorption maximum 440 nm) which is a thermochromic compound, pigment blue 60 (indanthrone blue, absorption) 3 g of maximum 570 nm, 720 nm), 1 g of Pigment Violet 19 (quinacridone red, absorption maximum of 510 nm, 550 nm, 600 nm), 60 g of the polyamic acid solution, 14.5 g of N-methyl-2-pyrrolidone and 100 g of glass beads together with 100 g of glass beads at 7000 rpm. After 30 minutes of dispersion treatment, the glass beads were removed by filtration to obtain a varnish Q1 of a non-photosensitive resin composition.
ワニスQ1を用いて前記基板上に塗布後、145℃でプリベークを行い、ポリイミド前駆体膜を形成した。塗布膜の上にポジ型フォトレジストを塗布して、90℃で加熱乾燥してフォトレジスト被膜を形成した。この被膜にフォトマスクを介して紫外線露光した後、アルカリ現像に浸漬し、フォトレジスト被膜の現像、ポリイミド前駆体膜のエッチングを同時に行い、開口部を形成した。エッチング後、不要となったフォトレジスト被膜をメチルセルソルブアセテートにて剥離した。エッチングされたポリイミド前駆体膜をクリーンオーブンを用いて空気雰囲気下290℃60分加熱してポリイミド絶縁層を形成した。得られた遮光性絶縁層のO.Dは1.8であった。絶縁層の境界部分の断面は順テーパー形状であり、テーパー角度θは約85°であった。 After coating on the substrate using the varnish Q1, prebaking was performed at 145 ° C. to form a polyimide precursor film. A positive photoresist was applied on the coating film and dried by heating at 90 ° C. to form a photoresist film. The film was exposed to ultraviolet light through a photomask, immersed in alkali development, and simultaneously developed with a photoresist film and etched with a polyimide precursor film to form openings. After the etching, the unnecessary photoresist film was removed by methylcellosolve acetate. The etched polyimide precursor film was heated in an air atmosphere at 290 ° C. for 60 minutes using a clean oven to form a polyimide insulating layer. The O.D. D was 1.8. The cross section of the boundary portion of the insulating layer had a forward tapered shape, and the taper angle θ was about 85 °.
ワニスQ1を用いて無アルカリガラス上に遮光性絶縁層を形成し、耐光性評価を行った結果、光学濃度保持率rは95%であった。 A light-shielding insulating layer was formed on non-alkali glass using varnish Q1, and the light resistance was evaluated. As a result, the optical density retention r was 95%.
その後は実施例1と同様にして単純マトリクス型有機電界発光装置を作成した。本表示装置を線順次駆動したところ、絶縁層の断面がテーパー角度約85°の順テーパー形状であることから、絶縁層の境界部分で薄膜層や第二電極層が薄くなる傾向にあり、発光領域内で輝度ムラが認められた。耐久性試験後の有効発光面積率Sは80%となった。 Thereafter, a simple matrix organic electroluminescent device was prepared in the same manner as in Example 1. When this display device was driven line-sequentially, the thin-film layer and the second electrode layer tended to be thinner at the boundary between the insulating layers because the cross-section of the insulating layer was a forward tapered shape with a taper angle of about 85 °. Brightness unevenness was observed in the region. The effective light emission area ratio S after the durability test was 80%.
比較例8
ネガ型感光性ポリイミド前駆体ワニス(東レ(株)製、UR−3100)100gに熱発色性化合物の4,4’,4”−メチリデントリスフェノール(吸収極大460nm)10g、色素のピグメントブルー15:6(フタロシアニンブルーE、吸収極大670nm)10g、ピグメントブルー60(インダンスロンブルー、吸収極大570nm、720nm)6gを添加して、ネガ型感光性樹脂組成物のワニスR1を得た。このワニスR1を用い、スピンコート法により第一電極を形成した基板上に塗布し、ホットプレート上で80℃・1時間プリベークした。この塗布膜にフォトマスクを介して露光した後、現像液(東レ(株)製、DV−505)で非露光部のみを溶解させることで現像し、純水でリンスした。その後クリーンオーブン中の空気雰囲気下で180℃で30分、さらに220℃で30分加熱して絶縁層を形成した。得られた遮光性絶縁層のO.Dは0.9であった。絶縁層の境界部分の断面は矩形形状であり、テーパー角度θは約90°であった。
Comparative Example 8
To 100 g of a negative photosensitive polyimide precursor varnish (UR-3100, manufactured by Toray Industries, Inc.), 10 g of 4,4 ', 4 "-methylidene trisphenol (a maximum absorption of 460 nm) of a thermochromic compound and Pigment Blue 15 of a dye : 6 (phthalocyanine blue E, absorption maximum 670 nm) and 6 g of Pigment Blue 60 (Indanthrone blue, absorption maximum 570 nm, 720 nm) were added to obtain a varnish R1 of a negative photosensitive resin composition. R1 was applied on the substrate on which the first electrode was formed by spin coating, and prebaked on a hot plate at 80 ° C. for 1 hour, and after exposing this coating film through a photomask, a developing solution (Toray ( Co., Ltd., DV-505) to develop by dissolving only the non-exposed areas and rinse with pure water. The insulating layer was formed by heating at 180 ° C. for 30 minutes and further at 220 ° C. for 30 minutes in the air atmosphere of No. 1. The OD of the obtained light-shielding insulating layer was 0.9. Was rectangular in shape, and the taper angle θ was about 90 °.
同様にして無アルカリガラス上に遮光性絶縁層を形成し、耐光性評価を行った結果、光学濃度保持率rは90%であった。 Similarly, a light-shielding insulating layer was formed on non-alkali glass, and the light resistance was evaluated. As a result, the optical density retention r was 90%.
その後は実施例1と同様にして単純マトリクス型有機電界発光装置を作成した。本表示装置を線順次駆動したところ、絶縁層の断面が矩形形状であることから、絶縁層の境界部分で薄膜層や第二電極層が薄くなり、発光領域内で輝度ムラが認められた。耐久性試験後の有効発光面積率Sは70%であった。 Thereafter, a simple matrix organic electroluminescent device was prepared in the same manner as in Example 1. When the display device was driven line-sequentially, since the cross section of the insulating layer was rectangular, the thin film layer and the second electrode layer became thinner at the boundary between the insulating layers, and uneven brightness was observed in the light emitting region. The effective light emission area ratio S after the durability test was 70%.
比較例9
アルカリ可溶性のフォトレジストであるV259−PA(商品名、新日鐵化学(株)製)を用い、該光硬化性樹脂中に予め添加させる、熱を加えると黒色になる感熱性材料は、熱可塑性樹脂中に、発色剤であるクリスタルバイオレットラクトン(吸収極大610nm)を20〜30%含有させたものと、顕色剤として油溶性フェノール樹脂を20〜30%含有させたものを用いた。この際に使用する熱可塑性樹脂としては、透明のポリエチレンテレフタレートを用いた。感光性樹脂中の、発色剤又は顕色剤を内包させた感熱性材料の濃度としては、感光性樹脂:発色剤内包感熱性材料:顕色剤内包感熱材料=2:1:1となる様に調整し、更に種々の材料が感光性樹脂中に十分に分散されるようにしてワニスS1を調整した。
Comparative Example 9
V259-PA (trade name, manufactured by Nippon Steel Chemical Co., Ltd.), which is an alkali-soluble photoresist, is preliminarily added to the photocurable resin. A plastic resin containing 20 to 30% of crystal violet lactone (maximum absorption at 610 nm) as a color former and a resin containing 20 to 30% of an oil-soluble phenol resin as a color developer were used. As the thermoplastic resin used at this time, transparent polyethylene terephthalate was used. The concentration of the heat-sensitive material containing a color former or a developer in the photosensitive resin is as follows: photosensitive resin: color former-containing heat-sensitive material: developer-containing heat-sensitive material = 2: 1: 1. The varnish S1 was adjusted so that various materials were sufficiently dispersed in the photosensitive resin.
このワニスS1を用い、スピンコート法により第一電極を形成した基板上に塗布し、ホットプレート上で80℃・3分間プリベークした。次いでフォトマスクを介して露光し、炭酸ナトリウム水溶液にて現像処理し、純水でリンスした。その後ホットプレートを用いて200℃で30分加熱を行い、光硬化性樹脂層中に添加されている感熱性マイクロカプセルを溶解させて、内包されている発色剤と顕色剤とを反応させて光硬化性樹脂を黒色化して、樹脂ブラックマトリクス絶縁層を形成した。得られた絶縁層のO.Dは2.0であった。絶縁層の境界部分の断面は矩形形状であり、テーパー角度θは約90°であった。 The varnish S1 was applied on a substrate on which a first electrode was formed by spin coating, and prebaked on a hot plate at 80 ° C. for 3 minutes. Next, the film was exposed through a photomask, developed with an aqueous solution of sodium carbonate, and rinsed with pure water. Thereafter, heating is performed at 200 ° C. for 30 minutes using a hot plate to dissolve the heat-sensitive microcapsules added to the photocurable resin layer, and react the contained color former with the developer. The photocurable resin was blackened to form a resin black matrix insulating layer. The O.D. D was 2.0. The cross section of the boundary portion of the insulating layer was rectangular, and the taper angle θ was about 90 °.
同様にして無アルカリガラス上に遮光性絶縁層を形成し、耐光性評価を行った結果、光学濃度保持率rは20%であった。 Similarly, a light-shielding insulating layer was formed on non-alkali glass, and the light resistance was evaluated. As a result, the optical density retention ratio r was 20%.
その後は実施例1と同様にして単純マトリクス型有機電界発光装置を作成した。本表示装置を線順次駆動したところ、絶縁層の断面が矩形形状であることから、絶縁層の境界部分で薄膜層や第二電極層が薄くなり、発光領域内で輝度ムラが認められた。耐久性試験後の有効発光面積率Sは70%であった。 Thereafter, a simple matrix organic electroluminescent device was prepared in the same manner as in Example 1. When the display device was driven line-sequentially, since the cross section of the insulating layer was rectangular, the thin film layer and the second electrode layer became thinner at the boundary between the insulating layers, and uneven brightness was observed in the light emitting region. The effective light emission area ratio S after the durability test was 70%.
実施例1〜9、比較例1〜9の評価結果については表1に示した。 Table 1 shows the evaluation results of Examples 1 to 9 and Comparative Examples 1 to 9.
1 基板
2 第一電極
3 絶縁層
DESCRIPTION OF
Claims (14)
フェノール樹脂
アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体 3. The composition according to claim 1, wherein the component (a) is at least one selected from the following resins.
Phenol resin Polymer containing radically polymerizable monomer having alkali-soluble group
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