JP2004308375A - Vacuum valve controller - Google Patents

Vacuum valve controller Download PDF

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Publication number
JP2004308375A
JP2004308375A JP2003106863A JP2003106863A JP2004308375A JP 2004308375 A JP2004308375 A JP 2004308375A JP 2003106863 A JP2003106863 A JP 2003106863A JP 2003106863 A JP2003106863 A JP 2003106863A JP 2004308375 A JP2004308375 A JP 2004308375A
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Prior art keywords
pressure
vacuum valve
vacuum
sewage
opening
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JP2003106863A
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JP4105581B2 (en
Inventor
Osamu Shimizu
修 清水
Isamu Kamata
勇 鎌田
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Ebara Corp
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Ebara Corp
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Priority to JP2003106863A priority Critical patent/JP4105581B2/en
Priority to US10/819,356 priority patent/US7013909B2/en
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F1/00Methods, systems, or installations for draining-off sewage or storm water
    • E03F1/006Pneumatic sewage disposal systems; accessories specially adapted therefore
    • E03F1/007Pneumatic sewage disposal systems; accessories specially adapted therefore for public or main systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S137/00Fluid handling
    • Y10S137/907Vacuum-actuated valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/2931Diverse fluid containing pressure systems
    • Y10T137/3109Liquid filling by evacuating container

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Sewage (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a vacuum valve controller capable of performing remodeling construction work easily and inexpensively even when replacing an existing vacuum valve controller with the vacuum valve controller having such structure that a vacuum valve sucks air and is closed without fail. <P>SOLUTION: This vacuum valve controller 100 has an opening holding means (a first diaphragm 19, a third chamber 20, a fourth chamber 21) for opening and closing the vacuum valve 4 in accordance with change of pressure detected by a pressure sensor 2 and holding an opening condition of the vacuum valve 4 until opening of the vacuum valve 4 and suction of air following waste water from a suction pipe 3 are detected. The suction of air following waste water is detected by taking out pressure in a part opened and closed by a valve element 6 of the vacuum valve 4 and transmitting it to the opening holding means. A restriction mechanism 9 for limiting amount of air circulation and a pressure adjusting mechanism 10 for adjusting internal pressure of a pipe 31 by introducing external air are provided in the pipe 31 transmitting pressure taken out by a nozzle 8 to the opening holding means. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、真空汚水搬送システムの真空系の配管の端部に取り付けられる真空弁を開閉制御する真空弁制御装置に関するものである。
【0002】
【従来の技術】
従来、汚水ますに真空系の配管を接続し、この汚水ますに溜まった汚水を真空系の配管の真空圧を利用して汚水処理場等の所定の場所に移送するように構成した真空汚水搬送システムにおいては、汚水ますに配置された汚水の吸込管と真空系の配管とを連通させたり遮断させたりする真空弁と、この真空弁を汚水ますの水位により開閉制御する真空弁制御装置とが設置されていた。
【0003】
図5は上記真空汚水搬送システムに使用される汚水ます300部分を示す概略側断面図である。同図に示すように汚水ます300は地中に設置され、その内部には汚水を溜める汚水槽301と、先端が汚水槽301内に配置された吸込管303と、吸込管303の他端と真空系の真空汚水管305の間に取り付けられる真空弁307と、汚水槽301内の汚水の水位変化を圧力に変換する圧力センサ(圧力センサ管)309と、圧力センサ309が検出した圧力の変化に応じて真空弁307を開閉制御する真空弁制御装置311(例えば特許文献1)とが設置されている。さらに汚水ます300には、自然流下式の汚水流入管313と、真空弁制御装置311で利用する大気圧を水没することのない地上から取り入れるブリーザー管315とを接続している。
【0004】
そして汚水流入管313から汚水が流入することによって汚水槽301内に所定量の汚水が溜まると、圧力センサ309内部の空気の圧力が上昇してその圧力が真空弁制御装置311に伝達される。圧力センサ309内部の圧力上昇が所定値に達すると、真空弁制御装置311は真空弁307に真空汚水管305から取り入れた負圧を供給してこれを開き、汚水槽301内の汚水を吸込管303から真空汚水管305に吸い込んで排水していく。この排水によって汚水槽301内の汚水の量が減少すると、圧力センサ309内部の圧力が低下し、その圧力が所定値以下になったことを真空弁制御装置311が検出すると、真空弁制御装置311は真空弁307に供給していた負圧を大気圧に切り替え、これによって真空弁307を閉じ、吸込管303からの汚水の吸引を停止する。
【0005】
ところで上記構造の真空弁制御装置311は、真空汚水管305の真空圧を利用して真空弁307を開閉するので、真空弁307の開時間が、この汚水ます300に接続された真空汚水管305への到達真空度に依存する。このため到達真空度が低い場合には開時間は短く、汚水のみ吸引して空気を吸わずに閉じる可能性があった。この結果、真空弁307にウォーターハンマーが発生して、真空弁307が吸込管303等から脱落する問題があった。また汚水搬送に必要な空気が流入しないため、管路内にエアロックが生じ易いという問題もあった。
【0006】
ここでエアロックとは、リフト(真空汚水管305を下り勾配で直線状に布設した後、埋設深さが浅くなるように設ける短い上り勾配の段差のこと)の上流側に汚水が貯留されて通気開孔部がなくなることである。エアロックが生じると、汚水の搬送に必要な真空度が真空汚水管305の末端で得られなくなり、汚水の搬送が困難となる場合がある。
【0007】
上記問題点を解決する真空弁制御装置として、例えば特許文献2に示すように、吸込管303の上下二点にノズルを取り付けて両点の圧力を検出してその圧力差によって吸込管303内を汚水が通過しているか空気を吸引しているかを検出するように構成し、これによって真空弁制御装置311は前記圧力センサ309内部の空気の圧力が上昇してその圧力が所定値に達すると真空弁307を開いて吸込管303から汚水を吸い込むが、その後真空弁307を閉止するのは、吸込管309内部の汚水がなくなって空気を吸い込み始めたことが検出されたときとすればよい。前記圧力差は到達真空度に関わらず一定としているので、真空弁は必ず空気を吸ってから閉じる。従ってウォーターハンマーは発生せず、管路内にエアロックも生じにくくなる。
【0008】
しかしながら管路内のエアロックを解消等する目的で、既に設置されている前記図5に示す真空弁制御装置311を、前記特許文献2に示す構造の真空弁制御装置に取り換えようとした場合、真空弁制御装置311を取り換えるだけでなく、吸込管303の二点の圧力を取り出すために吸込管303に二つのノズルを取り付ける改造工事を要し、大きな手間がかかってしまう。また吸込管303として予め二つのノズルが付いているものに新規に交換することもできるが、ノズルの付いている吸込管303と従来の吸込管303とは断面形状が異なるため、汚水槽301と真空弁307等を設置した部分とを仕切る仕切板316の改修工事が必要になり交換費用が高価になってしまう。
【0009】
【特許文献1】
特開平2−289730号公報
【特許文献2】
特開平8−244194号公報
【0010】
【発明が解決しようとする課題】
本発明は上述の点に鑑みてなされたものでありその目的は、既に設置されている真空弁制御装置を、真空弁が必ず空気を吸って閉じる構造の真空弁制御装置に取り換える場合でも、改造工事を容易に安価に行うことができる真空弁制御装置を提供することにある。
【0011】
【課題を解決するための手段】
上記問題点を解決するため本発明は、先端が汚水ます内に配置された吸込管と真空吸引力によって汚水を搬送する真空系との間に取り付けられた真空弁を、汚水ますの汚水の水位変化を圧力に変換する圧力センサが検出した圧力の変化に応じて開閉制御するとともに、真空弁が開いて吸込管から汚水に次いで空気が吸い込まれたことを検出するまで真空弁の開を保持する開保持手段を有する真空弁制御装置において、前記汚水に次いで空気が吸い込まれたことの検出は、前記真空弁の弁体によって開閉される部分の圧力を圧力取出手段によって取り出して前記開保持手段に伝達することで行われることを特徴とする。
【0012】
また本発明は、前記圧力取出手段によって取り出した圧力を前記開保持手段に伝達する伝達経路に、空気の流通量を制限する絞り機構を設けたことを特徴とする。
【0013】
また本発明は、前記圧力取出手段によって取り出した圧力を前記開保持手段に伝達する伝達経路に、外気を導入することで伝達経路内の内部圧力を調節する圧力調節機構を設けたことを特徴とする。
【0014】
また本発明は、前記真空弁制御装置が、前記真空弁を開閉する真空弁開閉制御機構と、真空弁開閉制御機構を作動させるように往復動する軸と、軸を駆動させるように設置される第一ダイヤフラム及び第二ダイヤフラムと、軸を常時真空弁を閉じる方向に付勢するバネと、前記第一ダイヤフラムの両面にそれぞれ圧力を作用させる室を形成することで形成される前記開保持手段と、前記第二ダイヤフラムの片面に形成され圧力を作用させることで軸を前記真空弁を開く方向に作用させる室とを具備し、前記第一ダイヤフラムの一方の面に大気圧を作用させ且つ他方の面に前記圧力取出手段によって取り出した圧力を作用させることでその差圧によって前記バネの弾発力に抗して前記軸を真空弁を開く方向に作用させると共に、前記圧力センサで発生した圧力を前記第二ダイヤフラム片面に設けた室に導くように構成したことを特徴とする。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して詳細に説明する。
図1は本発明の一実施の形態にかかる真空弁制御装置100を真空弁4に取り付けた状態を示す概略構成図である。また図2は真空弁制御装置100の拡大概略断面図である。これらの図において、1は汚水ますであり、この汚水ます1内には吸込管3の先端が挿入されており、吸込管3の後端は真空弁4を介して図示しない真空タンクに連通する真空汚水管5(真空系)に接続されている。真空弁4は真空弁制御装置100によってその開閉が制御される。以下各部品について説明する。
【0016】
真空弁4はピストン室4c内にダイヤフラム4bとこのダイヤフラム4bを付勢するバネ4aと、ピストン室4c内の気圧を変更することで駆動されて真空弁4を開閉する弁体6とを具備して構成されている。そして真空弁制御装置100から真空弁4のピストン室4cに供給される空気圧が所定の真空度より負圧であれば弁体6が弁座6aから離れて真空弁4が開き、一方真空弁制御装置100から真空弁4のピストン室4cに供給される空気圧が大気圧であればバネ4aの弾発力によって弁体6が弁座6aに押し付けられて真空弁4が閉じる。
【0017】
真空弁制御装置100は、図2に示すように、大径部12aと小径部12bとを一体とした構造のケーシング12を具備して構成されている。大径部12aにはその中央部に弁体13のシャフト(軸)14が貫通する隔壁15が設けられ、大径部12aを左右の室に区分しており、左側の室は中央部に設けられた第二ダイヤフラム(センサダイヤフラム)16により第一室17と第二室18に区分され、右側の室は中央部に設けられた第一ダイヤフラム19により第三室20と第四室21に区分されている。また小径部12bは隔壁22で左右室に区分され、左側の室は前記第四室21に連通し、右側の室は隔壁23で第五室24と第六室25に区分されている。
【0018】
シャフト14の先端に固定された弁体13は第六室25に配置され、シャフト14の後端は第二ダイヤフラム16の中央部に当接している。シャフト14の後端と第二ダイヤフラム16の中央部とは当接しているだけで分離されており、従って第二ダイヤフラム(磁性体)16がシャフト14を右方向に押す力は作用するが、左方向へ引く力は作用しないようになっている。シャフト14は隔壁15を貫通し、第一ダイヤフラム19を嵌挿(第一ダイヤフラム19はシャフト14に固定されている)し、さらに、隔壁22、隔壁23を貫通している。シャフト14が隔壁15を貫通する貫通部にはシール機構26が、隔壁22を貫通する貫通部にはシール機構27がそれぞれ設けられ、シャフト14の隔壁23の貫通部には弁体13で開閉される貫通孔23aが設けられている。28は第一ダイヤフラム19を左側に押すバネである。
【0019】
ケーシング12の後端壁のシャフト14の後端に対向する位置には磁石29が設けられている。第一室17は配管33によって圧力センサ管(圧力センサ)2に連通している。第二室18と第三室20は孔34と孔32によって大気圧に開放されている。第四室21は配管31によって真空弁4の真空汚水管5と吸込管3を接続した部分に取り付けたノズル8に接続されて連通している。ノズル8は真空弁4の弁体6によって開閉される部分の圧力を検出する圧力取出手段を構成する。配管31の途中には絞り機構9と圧力調節機構10とが直列に接続されている。圧力調節機構10は三方に開口10a,10b,10cを有し、二方の開口10a,10bは配管31に接続され、残り一方の開口10cは大気に開放されている。従って第四室21の圧力は、真空弁4が閉じている場合、圧力調節機構10が大気開放となっているため大気圧状態であり、第三室20と同圧となっている。第五室24は配管35で真空汚水管5に連通している。第六室25は弁体13で開閉され、大気に連通する孔30が設けられ、また配管36で真空弁4のピストン室4cに連通している。
【0020】
上記構成の真空弁制御装置100において、汚水ます1の汚水の水位が上昇し、圧力センサ管2内の圧力が上昇すると、この圧力は配管33を通って真空弁制御装置100の第一室17に伝えられる。これにより第二ダイヤフラム16がバネ28の弾発力及び磁石29の磁気吸引力に打ち勝って右に移動し、シャフト14を押すため弁体13は大気に連通する孔30を閉じる。そして真空汚水管5より負圧が配管35を通って第五室24及び第六室25に伝えられ、さらに真空弁4のピストン室4cに伝えられ、これによって弁体6が弁座6aから離れて真空弁4を開く。このとき圧力センサ管2の圧力により、第二ダイヤフラム16が押され、シャフト14が右に動き始めるとその移動に伴ってバネ28の弾発力は増大するが、磁石29の磁気吸引力は急激に減少(移動距離の二乗に反比例)するから、シャフト14は一気に移動端、即ち弁体13が孔30を閉じる位置まで移動して真空弁制御装置100は作動状態に切り替わる。ここで第五室24、第六室25及び弁体13は真空弁4を開閉する真空弁開閉制御機構を構成する。
【0021】
そして弁体6が引き上げられると、真空汚水管5と吸込管3が連通し、吸込管3から汚水が吸引され始める。同時に弁体6が引き上げられることで、弁体6近傍(弁座6aの上流側部分)の空間に真空汚水管5内の負圧が導入され、ノズル8及び配管31を介して圧力調節機構10の大気に開放された開口10cから真空汚水管5に向けて空気が吸われ、同時に第四室21内の空気も真空汚水管5に向けて吸い出され第四室21を負圧にする。これによって大気圧である第三室20と第四室21の間に差圧が生じ、この差圧は第一ダイヤフラム19を右側へ押す力となり、シャフト14を介して弁体13はさらに右に押し付けられる。汚水の水位が下がって第一室17と第二室18の圧力差が無くなって第二ダイヤフラム16が図3に示すように左側に移動しても、汚水が吸込管3内を流れている間はノズル8に真空汚水管5内の負圧が到達しているので、第四室21と第三室20の差圧のために弁体13は右側に押し付けられたままとなり、真空弁制御装置100の作動状態が維持される。ここで第一ダイヤフラム19と第三室20と第四室21が開保持手段を構成する。
【0022】
汚水の水位がさらに下がり、真空弁4が空気を吸い始めるようになると、ノズル8周辺の空間の気圧はほぼ大気圧に近い圧力になり、このため圧力調節機構10の開口10cから吸い込まれる大気圧が第四室21に導入され、その結果第四室21と第三室20間の圧力差による力がバネ28の弾発力より小さくなると、バネ28の弾発力によってシャフト14は左側に移動して弁体13は隔壁23の貫通孔23aを閉じ、真空弁制御装置100は待機状態に切り替わる。これにより、第六室25に大気が流入し、この大気は配管36を通して真空弁4のピストン室4cに流入し、弁体6はバネ4aの弾発力により押し出されて弁座6aに押し付けられて真空弁4を閉じ、吸込管3と真空汚水管5の連通を遮断する。
【0023】
これにより、到達する真空度に関わらず、真空弁4は必ず空気を吸引してから閉じるため、ウォーターハンマーが発生せず、真空汚水管5の管路内のエアロックも発生しにくくなる。
【0024】
また上述のように、汚水吸引中にも真空弁4は圧力調節機構10の開口10cから真空弁4側に空気を吸い込むことになるため、真空弁4は併用方式(汚水と空気を同時に吸引し、その後一定時間空気のみを吸引すること)で作動することになり、管路内のエアロック解消により貢献する。
【0025】
また本実施の形態によれば、絞り機構9によって、現場の真空弁4に到達する真空度に応じて、吸込管3から真空弁4に吸い込む吸引空気量を調節することが可能である。即ち絞り機構9を絞ると、真空弁4が開いて汚水を吸引しているときに真空弁4側の真空度が第四室21に到達しにくくなって圧力調節機構10の開口10cからの大気圧によって第四室21が早く大気圧になりやすく、第三室20との差圧が小さくなるため真空弁4は早く閉じ吸引空気量は小さくすることができ、一方絞り機構9の絞りの開度を大きくすると、真空弁4が開いて汚水を吸引しているときに真空弁4側の真空度が第四室21に到達し易くなって第三室20との差圧が維持され易く、真空弁4の開時間が長くなり吸引空気量を増やすことができる。
【0026】
また圧力調節機構10の開口10cは絞り調節機構を持たず、開放穴のみで構成しても良いし、これに吸込空気量調節弁を設置しても良い。この吸込空気量調節弁は、到達する真空度が高い場合はより多くの空気を吸い込み、到達する真空度が低い場合は少量の空気を吸い込む構造である。
【0027】
図4は吸込空気量調節弁40の一例を示す概略断面図である。同図に示すようにこの吸込空気量調節弁40は、圧力調節機構10の開口10cに筒状の弁胴体受け40−4を取り付け、弁胴体受け40−4に弁胴体40−3を取り付け、弁胴体40−3に設けたゴムシート収納室40−3bにゴムシート40−1とバネ40−2とを収納して構成されている。弁胴体40−3はゴムシート収納室40−3bの上部に開口40−3a、下部に通気孔40−3cを具備している。ゴムシート40−1はバネ40−2の弾発力により、開口40−3aを閉じている。また弁胴体受け40−4はその下端部を開口10cに螺合させて取り付けてある。
【0028】
上記構成の吸込空気量調節弁40において、通常はバネ40−2の弾発力によってゴムシート40−1は開口40−3aを閉じているから、吸入空気調節弁40は閉じている。図1の真空弁4が開いて圧力調節機構10内の真空度が所定値以上になると、ゴムシート40−1に作用する大気圧と圧力調節機構10内の負圧との圧力差がバネ40−2の弾発力に打ち勝ってゴムシート40−1が下降し、開口40−3aから空気が圧力調節機構10内に吸い込まれる。圧力調節機構10内に吸い込まれる空気の量は、圧力調節機構10内の真空度が高ければよりゴムシート40−1が下降するので多くなる。一方圧力調節機構10内の真空度が所定値以下になるとバネ40−2の弾発力によってゴムシート40−1が上昇して開口40−3aを塞ぎ、圧力調節機構10内ヘの空気の流入を阻止する。
【0029】
この吸込空気量調節弁40を圧力調節機構10の開口10cに取り付けることにより、真空弁4を開いた際に真空弁4側から圧力調節機構10に到達する真空度が高い場合は、より多くの空気が吸い込まれて真空弁4側からの負圧によって生じる第四室21の真空度を下げる作用を行ない、真空弁4側から圧力調節機構10に到達する真空度が低い場合は、空気が吸い込まれにくくなって真空弁4側からの負圧によって生じる第四室21の真空度をそれほど下げる作用をしないので、結局第四室21の真空度をほぼ一定にでき、第三室20との圧力差を一定に保ち易くなる。
【0030】
なお真空弁制御装置100は水没状態でも作動するが、基本的には図5に示すように、汚水ます1(300)内の上部に設置することが望ましい。圧力調節機構10の開口10cは、図5に示した水没することのないブリーザー管315に接続して大気圧を取り入れることもできる。
【0031】
以上本発明の実施の形態を説明したが、本発明は上記実施の形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載がない何れの形状や構造であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば上記実施の形態では圧力取出手段としてノズル8を用いたが、ノズル8を用いずに単に配管31を真空弁4の弁体6によって開閉される部分に接続すること等、他の各種構造によって構成することもできる。要は真空弁の弁体によって開閉される部分の圧力を検出する構造の圧力取出手段であればどのような構造であっても良い。
【0032】
【発明の効果】
以上詳細に説明したように本発明によれば以下のような優れた効果を有する。
▲1▼汚水に次いで空気が吸い込まれたことの検出を、真空弁の弁体によって開閉される部分の圧力を圧力取出手段によって取り出して開保持手段に伝達することで行うこととしたので、既に設置されている真空弁制御装置の、開保持手段を設けることで真空弁が必ず空気を吸って閉じる構造の真空弁制御装置への取り換えが、真空弁制御装置自体の取り換えと、真空弁への圧力取出手段の取り付けとを行うことで行え、吸込管の改修工事又は新規のものへの交換や、仕切板の改修工事を行なう必要がなく、改造工事を容易に安価に行うことができる。
【0033】
▲2▼圧力取出手段によって取り出した圧力を開保持手段に伝達する伝達経路に絞り機構を設けたので、現場の真空弁に到達する真空度に応じて、吸込管から真空弁に吸い込む吸引空気量をこの絞り機構によって調節することが可能になる。
【0034】
▲3▼圧力取出手段によって取り出した圧力を開保持手段に伝達する伝達経路に圧力調節機構を設けたので、伝達経路内の内部圧力を調節することができて、真空弁に到達する様々な真空度に対して真空弁の作動を安定して行わせることができる。また圧力調節機構から導入する外気を、汚水吸引中に真空弁に導入することで、真空弁を併用方式で作動させることができ、真空汚水管内のエアロックをより効果的に解消できる。
【図面の簡単な説明】
【図1】本発明の一実施の形態にかかる真空弁制御装置100を真空弁4に取り付けた状態を示す概略構成図である。
【図2】真空弁制御装置100の拡大概略断面図である。
【図3】真空弁制御装置100の動作説明図である。
【図4】吸込空気量調節弁40の一例を示す概略断面図である。
【図5】真空汚水搬送システムに使用される汚水ます300部分を示す概略側断面図である。
【符号の説明】
100 真空弁制御装置
1 汚水ます
2 圧力センサ管(圧力センサ)
3 吸込管
4 真空弁
5 真空汚水管(真空系)
6 弁体
6a 弁座
8 ノズル(圧力取出手段)
9 絞り機構
10 圧力調節機構
12 ケーシング
13 弁体(真空弁開閉制御機構)
14 シャフト(軸)
16 第二ダイヤフラム
17 第一室
18 第二室
19 第一ダイヤフラム(開保持手段)
20 第三室(開保持手段)
21 第四室(開保持手段)
24 第五室(真空弁開閉制御機構)
25 第六室(真空弁開閉制御機構)
28 バネ
29 磁石
31 配管(伝達経路)
33 配管
35 配管
36 配管
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a vacuum valve control device that controls opening and closing of a vacuum valve attached to an end of a vacuum pipe in a vacuum sewage conveyance system.
[0002]
[Prior art]
Conventionally, a vacuum pipe is connected to a sewage tank, and the sewage collected in the sewage tank is transferred to a predetermined place such as a sewage treatment plant using the vacuum pressure of the vacuum pipe. In the system, there is a vacuum valve that connects or shuts off the suction pipe of the sewage disposed in the sewage basin and the vacuum system pipe, and a vacuum valve control device that controls opening and closing of the vacuum valve according to the water level of the sewage basin. Was installed.
[0003]
FIG. 5 is a schematic side sectional view showing a sewage basin 300 used in the vacuum sewage conveyance system. As shown in the figure, a sewage tank 300 is installed underground, and a sewage tank 301 for storing sewage therein, a suction pipe 303 having a tip disposed in the sewage tank 301, and the other end of the suction pipe 303. A vacuum valve 307 attached between the vacuum sewage pipes 305 of the vacuum system, a pressure sensor (pressure sensor pipe) 309 that converts a change in the water level of the sewage in the sewage tank 301 into a pressure, and a change in pressure detected by the pressure sensor 309. And a vacuum valve control device 311 (for example, Patent Document 1) that controls the opening and closing of the vacuum valve 307 according to. Further, the sewage tank 300 is connected to a sewage inflow pipe 313 of a natural flow type and a breather pipe 315 for taking the atmospheric pressure used by the vacuum valve control device 311 from the ground without being submerged.
[0004]
When a predetermined amount of sewage accumulates in the sewage tank 301 due to the inflow of sewage from the sewage inflow pipe 313, the pressure of the air inside the pressure sensor 309 increases and the pressure is transmitted to the vacuum valve control device 311. When the pressure rise inside the pressure sensor 309 reaches a predetermined value, the vacuum valve control device 311 supplies the vacuum valve 307 with the negative pressure taken from the vacuum sewage pipe 305 to open it, and draws the sewage in the sewage tank 301 into the suction pipe. The water is sucked into the vacuum sewage pipe 305 and drained. When the amount of sewage in the sewage tank 301 decreases due to the drainage, the pressure in the pressure sensor 309 decreases. When the vacuum valve control device 311 detects that the pressure has become equal to or less than a predetermined value, the vacuum valve control device 311 Switches the negative pressure supplied to the vacuum valve 307 to atmospheric pressure, thereby closing the vacuum valve 307 and stopping the suction of the sewage from the suction pipe 303.
[0005]
By the way, the vacuum valve control device 311 having the above structure opens and closes the vacuum valve 307 using the vacuum pressure of the vacuum sewage pipe 305, so that the opening time of the vacuum valve 307 depends on the vacuum sewage pipe 305 connected to the sewage pipe 300. Depends on the degree of vacuum reached. Therefore, when the ultimate vacuum degree is low, the opening time is short, and there is a possibility that only the sewage is sucked and closed without sucking air. As a result, there is a problem that a water hammer is generated in the vacuum valve 307 and the vacuum valve 307 falls off from the suction pipe 303 or the like. In addition, there is also a problem that air lock easily occurs in the pipeline because the air necessary for conveying sewage does not flow.
[0006]
Here, the air lock is a state in which sewage is stored on the upstream side of a lift (a short uphill step provided so that the sewage pipe 305 is laid in a straight line with a downgrade and then the burial depth is reduced). That is, there is no vent hole. When the air lock occurs, the degree of vacuum required for conveying the sewage cannot be obtained at the end of the vacuum sewage pipe 305, and the conveyance of the sewage may be difficult.
[0007]
As a vacuum valve control device that solves the above problems, for example, as shown in Patent Document 2, nozzles are attached to upper and lower two points of a suction pipe 303, pressures at both points are detected, and the inside of the suction pipe 303 is detected by a pressure difference. The vacuum valve control device 311 is configured to detect whether sewage is passing or sucking air, and the vacuum valve controller 311 increases the pressure of the air inside the pressure sensor 309 and when the pressure reaches a predetermined value, the vacuum valve controller 311 The valve 307 is opened to suck sewage from the suction pipe 303, and then the vacuum valve 307 is closed when it is detected that the sewage inside the suction pipe 309 has run out and air has started to be sucked. Since the pressure difference is constant irrespective of the ultimate vacuum, the vacuum valve always closes after sucking air. Therefore, water hammer does not occur, and airlock hardly occurs in the pipeline.
[0008]
However, in the case where the vacuum valve control device 311 already installed and shown in FIG. 5 is to be replaced with a vacuum valve control device having a structure shown in Patent Document 2 for the purpose of eliminating an air lock in the pipeline, etc. In addition to replacing the vacuum valve control device 311, remodeling work for attaching two nozzles to the suction pipe 303 in order to extract two points of pressure of the suction pipe 303 is required, which takes a great deal of trouble. The suction pipe 303 having two nozzles can be newly replaced as the suction pipe 303 in advance. However, since the suction pipe 303 with the nozzle has a different cross-sectional shape from the conventional suction pipe 303, the suction pipe 303 has The repair work of the partition plate 316 that separates the portion where the vacuum valve 307 and the like are installed is required, and the replacement cost becomes high.
[0009]
[Patent Document 1]
JP-A-2-289730 [Patent Document 2]
JP-A-8-244194
[Problems to be solved by the invention]
The present invention has been made in view of the above points, and an object thereof is to modify the already installed vacuum valve control device even when replacing the vacuum valve control device with a structure in which the vacuum valve always sucks and closes air. An object of the present invention is to provide a vacuum valve control device capable of easily performing construction work at low cost.
[0011]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides a vacuum valve installed between a suction pipe whose tip is disposed in a sewage basin and a vacuum system that conveys sewage by a vacuum suction force. Open / close control is performed according to the change in pressure detected by the pressure sensor that converts the change into pressure, and the vacuum valve is kept open until the vacuum valve is opened and it is detected that air has been sucked into the suction pipe and then to the sewage. In the vacuum valve control device having the opening and holding means, the detection that the air has been sucked in after the sewage is performed by extracting the pressure of the portion opened and closed by the valve body of the vacuum valve by the pressure extracting means and sending the pressure to the opening and holding means. It is characterized by being transmitted.
[0012]
Further, the invention is characterized in that a throttle mechanism for restricting a flow amount of air is provided in a transmission path for transmitting the pressure taken out by the pressure take-out means to the open holding means.
[0013]
Further, the present invention is characterized in that a pressure adjusting mechanism for adjusting the internal pressure in the transmission path by introducing outside air is provided in a transmission path for transmitting the pressure taken out by the pressure extraction means to the open holding means. I do.
[0014]
Also, in the present invention, the vacuum valve control device is installed so as to drive a vacuum valve opening / closing control mechanism for opening / closing the vacuum valve, a shaft reciprocating to operate the vacuum valve opening / closing control mechanism, and a shaft. A first diaphragm and a second diaphragm, a spring that constantly urges the shaft in a direction to close the vacuum valve, and the open holding means formed by forming chambers for applying pressure to both surfaces of the first diaphragm, A chamber formed on one surface of the second diaphragm to apply pressure to cause the shaft to act in a direction to open the vacuum valve, to apply atmospheric pressure to one surface of the first diaphragm and to apply the pressure to the other surface. By applying the pressure taken out by the pressure take-out means to the surface, the differential pressure causes the shaft to act in the direction of opening the vacuum valve against the elastic force of the spring, and the pressure sensor Characterized in that the generated pressure and configured to direct a chamber provided in the second diaphragm one side.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic configuration diagram showing a state in which a vacuum valve control device 100 according to one embodiment of the present invention is attached to a vacuum valve 4. FIG. 2 is an enlarged schematic sectional view of the vacuum valve control device 100. In these figures, reference numeral 1 denotes a sewage tank, into which a tip of a suction pipe 3 is inserted, and a rear end of the suction pipe 3 communicates with a vacuum tank (not shown) via a vacuum valve 4. It is connected to a vacuum sewage pipe 5 (vacuum system). The opening and closing of the vacuum valve 4 is controlled by a vacuum valve controller 100. Hereinafter, each component will be described.
[0016]
The vacuum valve 4 includes a diaphragm 4b in a piston chamber 4c, a spring 4a for biasing the diaphragm 4b, and a valve body 6 driven to change the air pressure in the piston chamber 4c to open and close the vacuum valve 4. It is configured. If the air pressure supplied from the vacuum valve control device 100 to the piston chamber 4c of the vacuum valve 4 is more negative than a predetermined degree of vacuum, the valve body 6 separates from the valve seat 6a and the vacuum valve 4 opens, while the vacuum valve control is performed. If the air pressure supplied from the device 100 to the piston chamber 4c of the vacuum valve 4 is the atmospheric pressure, the valve body 6 is pressed against the valve seat 6a by the elastic force of the spring 4a, and the vacuum valve 4 is closed.
[0017]
As shown in FIG. 2, the vacuum valve control device 100 includes a casing 12 having a structure in which a large-diameter portion 12a and a small-diameter portion 12b are integrated. The large diameter portion 12a is provided at the center thereof with a partition wall 15 through which the shaft (shaft) 14 of the valve body 13 penetrates. The large diameter portion 12a is divided into left and right chambers, and the left chamber is provided at the center. The second diaphragm (sensor diaphragm) 16 is divided into a first chamber 17 and a second chamber 18, and the right chamber is divided into a third chamber 20 and a fourth chamber 21 by a first diaphragm 19 provided at the center. Have been. The small-diameter portion 12b is divided into left and right chambers by a partition 22, the left chamber communicates with the fourth chamber 21, and the right chamber is divided into a fifth chamber 24 and a sixth chamber 25 by the partition 23.
[0018]
The valve body 13 fixed to the tip of the shaft 14 is disposed in the sixth chamber 25, and the rear end of the shaft 14 is in contact with the center of the second diaphragm 16. The rear end of the shaft 14 and the central portion of the second diaphragm 16 are separated only by contact with each other. Therefore, the force by which the second diaphragm (magnetic material) 16 pushes the shaft 14 to the right acts, but The pulling force in the direction is not applied. The shaft 14 penetrates the partition 15, the first diaphragm 19 is inserted (the first diaphragm 19 is fixed to the shaft 14), and further passes through the partition 22 and the partition 23. A seal mechanism 26 is provided at a penetrating portion where the shaft 14 penetrates the partition 15, and a seal mechanism 27 is provided at a penetrating portion which penetrates the partition 22. The valve 13 is opened and closed at the penetrating portion of the partition 23 of the shaft 14. Through hole 23a is provided. A spring 28 presses the first diaphragm 19 to the left.
[0019]
A magnet 29 is provided on the rear end wall of the casing 12 at a position facing the rear end of the shaft 14. The first chamber 17 communicates with the pressure sensor pipe (pressure sensor) 2 via a pipe 33. The second chamber 18 and the third chamber 20 are opened to the atmospheric pressure by the holes 34 and 32. The fourth chamber 21 is connected by a pipe 31 to a nozzle 8 attached to a portion of the vacuum valve 4 where the vacuum sewage pipe 5 and the suction pipe 3 are connected, and is in communication therewith. The nozzle 8 constitutes a pressure extracting means for detecting a pressure of a portion opened and closed by the valve body 6 of the vacuum valve 4. The throttle mechanism 9 and the pressure adjusting mechanism 10 are connected in series in the middle of the pipe 31. The pressure adjusting mechanism 10 has openings 10a, 10b, and 10c on three sides, the two openings 10a and 10b are connected to a pipe 31, and the other opening 10c is open to the atmosphere. Therefore, when the vacuum valve 4 is closed, the pressure in the fourth chamber 21 is the same as the pressure in the third chamber 20 because the pressure adjusting mechanism 10 is open to the atmosphere. The fifth chamber 24 communicates with the vacuum sewage pipe 5 through a pipe 35. The sixth chamber 25 is opened and closed by the valve 13, is provided with a hole 30 communicating with the atmosphere, and communicates with the piston chamber 4 c of the vacuum valve 4 by a pipe 36.
[0020]
In the vacuum valve control device 100 having the above-described configuration, when the level of the sewage in the sewage water 1 rises and the pressure in the pressure sensor pipe 2 increases, this pressure passes through the pipe 33 and the first chamber 17 of the vacuum valve control device 100. Conveyed to. As a result, the second diaphragm 16 moves to the right overcoming the elastic force of the spring 28 and the magnetic attraction force of the magnet 29, and pushes the shaft 14, so that the valve body 13 closes the hole 30 communicating with the atmosphere. Then, the negative pressure is transmitted from the vacuum sewage pipe 5 to the fifth chamber 24 and the sixth chamber 25 through the pipe 35, and further transmitted to the piston chamber 4c of the vacuum valve 4, whereby the valve body 6 is separated from the valve seat 6a. To open the vacuum valve 4. At this time, when the second diaphragm 16 is pushed by the pressure of the pressure sensor tube 2 and the shaft 14 starts moving to the right, the elastic force of the spring 28 increases with the movement, but the magnetic attraction force of the magnet 29 sharply increases. (Inversely proportional to the square of the moving distance), the shaft 14 moves at a stroke to the moving end, that is, the position where the valve body 13 closes the hole 30, and the vacuum valve control device 100 switches to the operating state. Here, the fifth chamber 24, the sixth chamber 25, and the valve body 13 constitute a vacuum valve opening / closing control mechanism for opening and closing the vacuum valve 4.
[0021]
When the valve body 6 is pulled up, the vacuum sewage pipe 5 and the suction pipe 3 communicate with each other, and the sewage starts to be sucked from the suction pipe 3. Simultaneously, the negative pressure in the vacuum sewage pipe 5 is introduced into the space near the valve element 6 (upstream portion of the valve seat 6 a) by raising the valve element 6, and the pressure adjusting mechanism 10 is connected via the nozzle 8 and the pipe 31. Air is sucked from the opening 10c opened to the atmosphere to the vacuum sewage pipe 5, and at the same time, the air in the fourth chamber 21 is also sucked out to the vacuum sewage pipe 5 to make the fourth chamber 21 a negative pressure. As a result, a differential pressure is generated between the third chamber 20 and the fourth chamber 21 which is the atmospheric pressure, and this differential pressure becomes a force for pushing the first diaphragm 19 to the right, and the valve 13 is further moved to the right via the shaft 14. Pressed. Even if the water level of the sewage drops and the pressure difference between the first chamber 17 and the second chamber 18 disappears and the second diaphragm 16 moves to the left as shown in FIG. Since the negative pressure in the vacuum sewage pipe 5 has reached the nozzle 8, the valve body 13 remains pressed to the right due to the pressure difference between the fourth chamber 21 and the third chamber 20, and the vacuum valve control device 100 is maintained. Here, the first diaphragm 19, the third chamber 20, and the fourth chamber 21 constitute open holding means.
[0022]
When the water level of the sewage further decreases and the vacuum valve 4 starts sucking air, the pressure in the space around the nozzle 8 becomes almost equal to the atmospheric pressure, and therefore the atmospheric pressure sucked from the opening 10 c of the pressure adjusting mechanism 10. Is introduced into the fourth chamber 21, and as a result, when the force due to the pressure difference between the fourth chamber 21 and the third chamber 20 becomes smaller than the elastic force of the spring 28, the shaft 14 moves to the left by the elastic force of the spring 28. Then, the valve body 13 closes the through hole 23a of the partition wall 23, and the vacuum valve control device 100 switches to the standby state. As a result, the air flows into the sixth chamber 25, and the air flows into the piston chamber 4c of the vacuum valve 4 through the pipe 36, and the valve body 6 is pushed out by the elastic force of the spring 4a and pressed against the valve seat 6a. Then, the vacuum valve 4 is closed and the communication between the suction pipe 3 and the vacuum sewage pipe 5 is cut off.
[0023]
Thereby, regardless of the degree of vacuum reached, the vacuum valve 4 always sucks air and then closes, so that no water hammer is generated and air lock in the pipe of the vacuum sewage pipe 5 is hardly generated.
[0024]
Also, as described above, the vacuum valve 4 sucks air from the opening 10c of the pressure adjusting mechanism 10 to the vacuum valve 4 side even during the suction of sewage. Then, only the air is sucked for a certain period of time), which contributes to eliminating the air lock in the pipeline.
[0025]
Further, according to the present embodiment, the amount of suction air sucked from suction pipe 3 into vacuum valve 4 can be adjusted by throttle mechanism 9 in accordance with the degree of vacuum reaching vacuum valve 4 at the site. That is, when the throttle mechanism 9 is throttled, the degree of vacuum on the vacuum valve 4 side does not easily reach the fourth chamber 21 when the vacuum valve 4 is opened and sucking sewage, so that the pressure from the opening 10 c of the pressure adjustment mechanism 10 increases. Due to the atmospheric pressure, the fourth chamber 21 tends to become atmospheric pressure quickly, and the differential pressure between the fourth chamber 21 and the third chamber 20 decreases, so that the vacuum valve 4 closes quickly and the amount of suction air can be reduced. When the degree is increased, when the vacuum valve 4 is opened and sucking sewage, the degree of vacuum on the vacuum valve 4 side easily reaches the fourth chamber 21 and the differential pressure with the third chamber 20 is easily maintained, The opening time of the vacuum valve 4 becomes longer, and the amount of suction air can be increased.
[0026]
Further, the opening 10c of the pressure adjusting mechanism 10 does not have a throttle adjusting mechanism, and may be constituted only by an open hole, or a suction air amount adjusting valve may be provided in this opening. This suction air amount control valve has a structure in which more air is sucked when the degree of vacuum reached is high, and a small amount of air is sucked when the degree of vacuum reached is low.
[0027]
FIG. 4 is a schematic sectional view showing an example of the intake air amount control valve 40. As shown in the figure, the intake air amount adjusting valve 40 has a cylindrical valve body receiver 40-4 attached to the opening 10c of the pressure adjusting mechanism 10, and a valve body 40-3 attached to the valve body receiver 40-4. The rubber sheet 40-1 and the spring 40-2 are stored in a rubber sheet storage chamber 40-3b provided in the valve body 40-3. The valve body 40-3 has an opening 40-3a in the upper part of the rubber sheet storage chamber 40-3b and a vent hole 40-3c in the lower part. The rubber sheet 40-1 closes the opening 40-3a by the elastic force of the spring 40-2. Further, the valve body receiver 40-4 is attached with its lower end screwed into the opening 10c.
[0028]
In the intake air amount control valve 40 having the above-described configuration, the rubber sheet 40-1 normally closes the opening 40-3a by the elastic force of the spring 40-2, and thus the intake air amount control valve 40 is closed. When the vacuum valve 4 in FIG. 1 is opened and the degree of vacuum in the pressure adjusting mechanism 10 is equal to or greater than a predetermined value, the pressure difference between the atmospheric pressure acting on the rubber sheet 40-1 and the negative pressure in the pressure adjusting mechanism 10 is increased. The rubber sheet 40-1 descends by overcoming the elastic force of -2, and air is sucked into the pressure adjusting mechanism 10 from the opening 40-3a. The amount of air sucked into the pressure adjusting mechanism 10 increases because the rubber sheet 40-1 descends as the degree of vacuum in the pressure adjusting mechanism 10 increases. On the other hand, when the degree of vacuum in the pressure adjusting mechanism 10 becomes equal to or less than a predetermined value, the elasticity of the spring 40-2 raises the rubber sheet 40-1 to close the opening 40-3a, and the air flows into the pressure adjusting mechanism 10. To block.
[0029]
By attaching the suction air amount control valve 40 to the opening 10 c of the pressure control mechanism 10, if the degree of vacuum reaching the pressure control mechanism 10 from the vacuum valve 4 side when the vacuum valve 4 is opened is increased, more When the air is sucked in and the degree of vacuum in the fourth chamber 21 generated by the negative pressure from the vacuum valve 4 side is reduced, the degree of vacuum reaching the pressure adjusting mechanism 10 from the vacuum valve 4 side is low. The vacuum degree in the fourth chamber 21 caused by the negative pressure from the vacuum valve 4 does not decrease so much, so that the degree of vacuum in the fourth chamber 21 can be made substantially constant. It is easier to keep the difference constant.
[0030]
Although the vacuum valve control device 100 operates even in the submerged state, it is basically desirable to install the vacuum valve control device in the upper part of the sewage tank 1 (300) as shown in FIG. The opening 10c of the pressure adjusting mechanism 10 can be connected to a breather tube 315 that does not submerge as shown in FIG.
[0031]
Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various modifications may be made within the scope of the claims and the technical idea described in the specification and the drawings. Deformation is possible. It should be noted that any shape or structure not directly described in the specification and the drawings is within the scope of the technical idea of the present invention as long as the effects and effects of the present invention are exhibited. For example, in the above embodiment, the nozzle 8 is used as the pressure extracting means. However, the nozzle 31 is not used, and the pipe 31 is simply connected to a portion of the vacuum valve 4 which is opened and closed by the valve body 6. It can also be configured. In short, any structure may be used as long as it is a pressure extracting means having a structure for detecting the pressure of the portion opened and closed by the valve body of the vacuum valve.
[0032]
【The invention's effect】
As described above in detail, the present invention has the following excellent effects.
{Circle around (1)} Since the detection of the inhalation of air after the sewage is to be performed by extracting the pressure of the portion opened and closed by the valve body of the vacuum valve by the pressure extracting means and transmitting the pressure to the open holding means, Replacement of the installed vacuum valve control device with a vacuum valve control device that has a structure in which the vacuum valve always closes by sucking air by providing open holding means, replacement of the vacuum valve control device itself and switching to the vacuum valve By installing the pressure extracting means, it is not necessary to repair the suction pipe or replace it with a new one, or to repair the partition plate, so that the remodeling work can be performed easily and inexpensively.
[0033]
(2) Since a throttle mechanism is provided in the transmission path for transmitting the pressure taken out by the pressure take-out means to the open holding means, the amount of suction air sucked into the vacuum valve from the suction pipe according to the degree of vacuum reaching the vacuum valve at the site. Can be adjusted by this aperture mechanism.
[0034]
(3) Since the pressure adjustment mechanism is provided in the transmission path for transmitting the pressure taken out by the pressure extraction means to the open holding means, the internal pressure in the transmission path can be adjusted, and various vacuums reaching the vacuum valve can be adjusted. The operation of the vacuum valve can be performed stably with respect to the degree. In addition, by introducing the outside air introduced from the pressure adjusting mechanism into the vacuum valve during the suction of the sewage, the vacuum valve can be operated in a combined manner, and the air lock in the vacuum sewage pipe can be more effectively eliminated.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram showing a state in which a vacuum valve control device 100 according to an embodiment of the present invention is attached to a vacuum valve 4. FIG.
FIG. 2 is an enlarged schematic cross-sectional view of the vacuum valve control device 100.
FIG. 3 is an explanatory diagram of an operation of the vacuum valve control device 100.
FIG. 4 is a schematic sectional view showing an example of a suction air amount adjusting valve 40.
FIG. 5 is a schematic side sectional view showing a sewage basin 300 used in the vacuum sewage conveyance system.
[Explanation of symbols]
100 Vacuum valve controller 1 Sewage tank 2 Pressure sensor pipe (pressure sensor)
3 suction pipe 4 vacuum valve 5 vacuum sewage pipe (vacuum system)
6 Valve body 6a Valve seat 8 Nozzle (pressure extracting means)
9 throttle mechanism 10 pressure adjustment mechanism 12 casing 13 valve body (vacuum valve opening / closing control mechanism)
14 shaft
16 Second diaphragm 17 First chamber 18 Second chamber 19 First diaphragm (open holding means)
20 Third room (open holding means)
21 Fourth chamber (open holding means)
24 Fifth chamber (vacuum valve opening / closing control mechanism)
25 Sixth chamber (vacuum valve opening / closing control mechanism)
28 Spring 29 Magnet 31 Piping (transmission path)
33 Piping 35 Piping 36 Piping

Claims (4)

先端が汚水ます内に配置された吸込管と真空吸引力によって汚水を搬送する真空系との間に取り付けられた真空弁を、汚水ますの汚水の水位変化を圧力に変換する圧力センサが検出した圧力の変化に応じて開閉制御するとともに、真空弁が開いて吸込管から汚水に次いで空気が吸い込まれたことを検出するまで真空弁の開を保持する開保持手段を有する真空弁制御装置において、
前記汚水に次いで空気が吸い込まれたことの検出は、前記真空弁の弁体によって開閉される部分の圧力を圧力取出手段によって取り出して前記開保持手段に伝達することで行われることを特徴とする真空弁制御装置。
A pressure sensor that converts the water level change of the sewage sewage into pressure is detected by a vacuum valve installed between the suction pipe whose tip is located inside the sewage squid and a vacuum system that conveys the sewage by vacuum suction. In a vacuum valve control device having an opening and holding means for holding the opening of the vacuum valve until the opening and closing control is performed in accordance with the change in pressure and the vacuum valve is opened and the air is detected from the suction pipe and then the sewage is sucked,
The detection that the air has been sucked in after the sewage is detected by extracting the pressure of a portion opened and closed by a valve body of the vacuum valve by a pressure extracting means and transmitting the pressure to the open holding means. Vacuum valve controller.
前記圧力取出手段によって取り出した圧力を前記開保持手段に伝達する伝達経路には、空気の流通量を制限する絞り機構を設けたことを特徴とする請求項1に記載の真空弁制御装置。2. The vacuum valve control device according to claim 1, wherein a throttle mechanism for restricting a flow amount of air is provided in a transmission path for transmitting the pressure extracted by the pressure extraction unit to the open holding unit. 前記圧力取出手段によって取り出した圧力を前記開保持手段に伝達する伝達経路には、外気を導入することで伝達経路内の内部圧力を調節する圧力調節機構を設けたことを特徴とする請求項1又は2に記載の真空弁制御装置。2. A pressure adjusting mechanism for adjusting an internal pressure in the transmission path by introducing outside air to a transmission path for transmitting the pressure taken out by the pressure extraction means to the open holding means. Or the vacuum valve control device according to 2. 前記真空弁制御装置は、前記真空弁を開閉する真空弁開閉制御機構と、
真空弁開閉制御機構を作動させるように往復動する軸と、
軸を駆動させるように設置される第一ダイヤフラム及び第二ダイヤフラムと、
軸を常時真空弁を閉じる方向に付勢するバネと、
前記第一ダイヤフラムの両面にそれぞれ圧力を作用させる室を形成することで形成される前記開保持手段と、
前記第二ダイヤフラムの片面に形成され圧力を作用させることで軸を前記真空弁を開く方向に作用させる室とを具備し、
前記第一ダイヤフラムの一方の面に大気圧を作用させ且つ他方の面に前記圧力取出手段によって取り出した圧力を作用させることでその差圧によって前記バネの弾発力に抗して前記軸を真空弁を開く方向に作用させると共に、前記圧力センサで発生した圧力を前記第二ダイヤフラム片面に設けた室に導くように構成したことを特徴とする請求項1又は2又は3に記載の真空弁制御装置。
The vacuum valve control device, a vacuum valve opening and closing control mechanism for opening and closing the vacuum valve,
A shaft that reciprocates to operate a vacuum valve opening and closing control mechanism;
A first diaphragm and a second diaphragm installed to drive the shaft,
A spring that constantly biases the shaft in a direction to close the vacuum valve,
The open holding means formed by forming a chamber for applying pressure on both surfaces of the first diaphragm,
A chamber formed on one surface of the second diaphragm to act on the shaft in the direction of opening the vacuum valve by applying pressure,
By applying atmospheric pressure to one surface of the first diaphragm and applying pressure taken out by the pressure take-out means to the other surface, the shaft is evacuated against the elastic force of the spring by the differential pressure. 4. The vacuum valve control according to claim 1, wherein the valve is operated in a direction to open the valve and the pressure generated by the pressure sensor is guided to a chamber provided on one surface of the second diaphragm. apparatus.
JP2003106863A 2003-04-10 2003-04-10 Vacuum valve control device Expired - Lifetime JP4105581B2 (en)

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JP2011196113A (en) * 2010-03-19 2011-10-06 Ebara Corp Control device of vacuum valve
CN111655946A (en) * 2017-12-08 2020-09-11 联想能源顾问有限责任公司 Controlling a vacuum sewer system
WO2022142262A1 (en) * 2020-12-28 2022-07-07 追觅创新科技(苏州)有限公司 Base station of cleaning robot and intelligent cleaning system having same

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