JP2004268137A - Welded structure made of low thermal expansion coefficient alloy, and welding material for alloy - Google Patents

Welded structure made of low thermal expansion coefficient alloy, and welding material for alloy Download PDF

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JP2004268137A
JP2004268137A JP2003402532A JP2003402532A JP2004268137A JP 2004268137 A JP2004268137 A JP 2004268137A JP 2003402532 A JP2003402532 A JP 2003402532A JP 2003402532 A JP2003402532 A JP 2003402532A JP 2004268137 A JP2004268137 A JP 2004268137A
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welding
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alloy
expansion coefficient
thermal expansion
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JP2004268137A5 (en
JP4215161B2 (en
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Hiromasa Hirata
弘征 平田
Kazuhiro Ogawa
和博 小川
Masato Ikebe
真人 池辺
Naoshige Kubo
尚重 久保
Shuji Yamamoto
修二 山本
Takehiko Edamitsu
毅彦 枝光
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Nippon Steel Corp
Osaka Gas Co Ltd
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Osaka Gas Co Ltd
Sumitomo Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a welded structure made of a low thermal expansion coefficient alloy which has a welding metal excellent in solidification cracking resistance, reheat cracking resistance, and toughness in very low temperatures, and also to provide a welding material for a low thermal expansion coefficient alloy which has a large capacity to secure performance and an excellent manufacturability. <P>SOLUTION: A welding metal of the welded part in the welded structure includes: 30-45% Ni; 0.01-0.5% C; 0.01-0.5% Si; 0.01-1.0% Mn; and 0.0002-0.02% Al, and further includes 0.1-4% in total of at least one of Ta and Hf, and the balance Fe and impurities. The impurities include ≤0.015% S, ≤0.015% P, and ≤0.05% O(oxygen). The welding material has the same chemical composition as the welding metal except that the welding material includes >1.5% but ≤6% Ta or >0.1% but ≤6% Hf, or >0.1% but ≤6% in total of Ta and Hf (in this case, Hf exceeds 0.1%). <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

本発明は、液化天然ガスのような低温物質の貯蔵や輸送に使用される貯蔵タンクや管、その管を突き合わせて周溶接してつなぎ合わせた、いわゆる配管および付属する各種の機器であって、Fe−Ni系低熱膨張係数合金で構成され、少なくともその一部に溶接部分を有する物(本発明では、これらを総称して「低熱膨張係数合金製溶接構造物」という)と、この低熱膨張係数合金製溶接構造物の製造に用いるのに好適な製造性に優れた低熱膨張係数合金用溶接材料に関する。   The present invention relates to storage tanks and pipes used for storing and transporting low-temperature substances such as liquefied natural gas, so-called pipes and various kinds of attached equipment, which pipes are connected by butt welding and girth welding. A material composed of an Fe—Ni-based low thermal expansion coefficient alloy and having at least a part of which has a welded portion (in the present invention, these are collectively referred to as “low thermal expansion coefficient alloy welded structure”); The present invention relates to a welding material for an alloy having a low coefficient of thermal expansion and excellent in manufacturability suitable for use in the manufacture of a welded structure made of an alloy.

Fe−Ni系合金の中で特定の成分比を有するものが非常に小さい線膨張係数を有することはインバー効果として広く知られている。その代表的なものとしてはFe−36%Ni、Fe−42%Niが挙げられる。これらは、その低熱膨張係数を活かして、温度変化による伸縮が問題となる部位等に使用されている。   It is widely known that an Fe-Ni alloy having a specific component ratio has a very small linear expansion coefficient as an Invar effect. Representative examples thereof include Fe-36% Ni and Fe-42% Ni. These are used in parts where expansion and contraction due to temperature change poses a problem, utilizing their low thermal expansion coefficient.

Fe−Ni系低熱膨張係数合金からなる部材を溶接接合して溶接構造物に組み立てる場合、母材と同等の熱膨張係数を有する溶接材料を使用するのが望ましいことはいうまでもない。そのため、以下に示すような種々の共金系の低熱膨張係数合金用溶接材料が提案されている。   When a member made of an Fe—Ni-based low thermal expansion alloy is welded and assembled into a welded structure, it is needless to say that it is desirable to use a welding material having a thermal expansion coefficient equivalent to that of the base material. Therefore, various types of co-metal-based welding materials for low-thermal-expansion alloys as described below have been proposed.

(a) Ni、Fe以外に、C:0.05〜0.5%、Nb:0.5〜5%を含み、必要に応じてMn、Ti、Al、Ce、Mg等を選択的に含有させることにより、溶接時の耐溶接割れ性を向上させた溶接材料(特許文献1)。   (a) In addition to Ni and Fe, C: 0.05 to 0.5%, Nb: 0.5 to 5%, and optionally containing Mn, Ti, Al, Ce, Mg, etc. as necessary. The welding material which improved welding crack resistance at the time of welding by doing it (patent document 1).

(b) Ni:30〜45%、C:0.03〜0.3%、Nb:0.1〜3%、P:0.015%以下、S:0.005%以下、Si:0.05〜0.6%、Mn:0.05〜4%、Al:0.05%以下およびO:0.015%以下に制限するとともに、NbとCの関係を[%Nb]×[%C]≧0.01と規定することによって凝固組織を微細にし、多層溶接時の耐再熱割れ性および靭性を両立させ得るようにした溶接材料(特許文献2)。   (b) Ni: 30 to 45%, C: 0.03 to 0.3%, Nb: 0.1 to 3%, P: 0.015% or less, S: 0.005% or less, Si: 0. 0.05 to 0.6%, Mn: 0.05 to 4%, Al: 0.05% or less, and O: 0.015% or less, and the relationship between Nb and C is [% Nb] × [% C ] Welding material having a solidified structure made fine by defining ≧ 0.01 so as to achieve both reheat crack resistance and toughness during multi-layer welding (Patent Document 2).

(c) CとNbの含有量を、−0.01[%Nb]+0.04≦[%C]≦−0.04[%Nb]+0.40を満たす値とすることによって凝固組織を微細にし、多層溶接時の再熱割れを防止する一方、Si、Mn、Al、O、S量を所定の範囲に規定することによって全姿勢での円周溶接を可能となした溶接材料(特許文献3)。   (c) By setting the content of C and Nb to a value satisfying −0.01 [% Nb] + 0.04 ≦ [% C] ≦ −0.04 [% Nb] +0.40, the solidified structure can be refined. A welding material that prevents reheat cracking during multi-layer welding and enables circumferential welding in all positions by defining the amounts of Si, Mn, Al, O, and S within a predetermined range (Patent Document 3).

(d) Nbまたは/およびZrの含有量をS量およびSi量との関係で制限して、その炭化物によって凝固組織を複雑にし、溶接金属の耐溶接割れ性、靭性および耐SCC性を両立させた溶接金属を有する溶接構造物と、Nbまたは/およびZrの含有量をC量との関係で制限するとともに、Si、Mn、Al、O、S量の関係を規定することによって、全姿勢での溶接性と製造性を向上させた溶接材料(特許文献4)。   (d) The content of Nb and / or Zr is limited in relation to the amounts of S and Si so that the carbides complicate the solidification structure and make the weld metal compatible with weld cracking resistance, toughness and SCC resistance. By limiting the content of Nb and / or Zr in relation to the amount of C and the relationship between the amounts of Si, Mn, Al, O, and S, the welded structure having the weld metal having Welding material with improved weldability and productivity (Patent Document 4).

(e) TiとNbをそれぞれ0.1〜0.5%の範囲で添加し、これらの炭化物もしくは酸化物を生成させて凝固組織を微細にし、多層溶接時の耐溶接割れ性、中でも耐再熱割れ性および靭性、円周溶接性等を向上させ得るようにした溶接材料(特許文献5)。   (e) Ti and Nb are added in the range of 0.1 to 0.5%, respectively, to generate carbides or oxides thereof to make the solidification structure fine, and to provide resistance to weld cracking during multi-layer welding, especially A welding material capable of improving heat cracking property, toughness, circumferential weldability, and the like (Patent Document 5).

(f) Ta:0.1〜1.5%、Ti:0.05〜0.5%で、C、Nb、Ta、Tiの含有量が、20×C/(2Nb+Ta+4Ti)≧1.0、{1.3×(Ta/181)+(Ti/48)−1.2×(Nb/93)}×100≧0.5を満たす低熱膨張係数Fe−Ni合金用溶接材料(特許文献6)。   (f) Ta: 0.1 to 1.5%, Ti: 0.05 to 0.5%, and the content of C, Nb, Ta, and Ti is 20 × C / (2Nb + Ta + 4Ti) ≧ 1.0, {1.3 × (Ta / 181) + (Ti / 48) −1.2 × (Nb / 93)} × Welding material for low thermal expansion coefficient Fe—Ni alloy satisfying 100 ≧ 0.5 (Patent Document 6) .

しかし、上記(a)〜(f)の低熱膨張率合金用溶接材料には、これを実際の溶接構造物の製造に適用した場合、次のような問題がある。   However, when the welding materials for low-thermal-expansion alloys (a) to (f) described above are applied to the production of actual welded structures, there are the following problems.

(a) の溶接材料は、溶接時に生じる割れのうち、当該溶接時に得られる溶接金属部分に割れが生じる凝固割れに関しては十分に考慮されているが、大型の溶接構造物などの厚肉材の多層溶接時に先の溶接で得られた溶接金属部分が後の溶接の熱サイクルを受けて割れる再熱割れについては十分には考慮されておらず、多層溶接には安心して使用できない。   Regarding the welding material of (a), solidification cracking, in which cracks occur in the weld metal part obtained during welding, among cracks occurring during welding, is sufficiently considered, but for thick-walled materials such as large welded structures. At the time of multi-layer welding, reheat cracking in which the weld metal portion obtained by the previous welding is cracked due to the heat cycle of the subsequent welding is not sufficiently considered, and cannot be used with confidence in multi-layer welding.

これに対し、(b)〜(e)の溶接材料は、多層溶接時の再熱割れに関して考慮されているが、その具体的な手段は、いずれも、NbやZr、あるいはTiを添加し、これらの炭化物や酸化物を形成させることで凝固組織を微細で複雑な組織にして多層溶接時の再熱割れを防止することを特徴としている。   On the other hand, the welding materials (b) to (e) are considered with respect to reheat cracking during multi-layer welding, but the specific means is to add Nb, Zr, or Ti, By forming these carbides and oxides, the solidification structure is made into a fine and complicated structure to prevent reheat cracking during multi-layer welding.

本発明者らが行った試験結果によれば、確かに、Nb、Zr、およびTiを添加した場合には、これらが凝固時に液相中で炭素と結合して共晶炭化物を生成し、凝固組織が微細で複雑な組織となり、多層溶接時の再熱割れ防止に有効であった。   According to the test results performed by the present inventors, when Nb, Zr, and Ti were added, they were combined with carbon in the liquid phase during solidification to form eutectic carbides, The structure became fine and complicated, and was effective in preventing reheat cracking during multi-layer welding.

ところが、Nb、ZrおよびTiの添加量の許容範囲は狭く、これらの添加量が過剰な場合、言い換えれば、添加したこれら元素の全量が凝固時に液相中で共晶炭化物を形成せず、液相中にフリーな状態で存在した場合には、凝固割れ感受性が著しく増大し、凝固割れが発生することが明らかとなった。これは、実際の商業生産に際しては、これら元素の添加量を厳密に管理する必要があること、および性能確保の余裕度が小さいことを意味する。   However, the allowable range of the added amounts of Nb, Zr and Ti is narrow, and when these added amounts are excessive, in other words, the total amount of these added elements does not form eutectic carbides in the liquid phase at the time of solidification. It was clarified that the solidification cracking susceptibility significantly increased when solidified cracks were present in the phase, and solidification cracking occurred. This means that in actual commercial production, it is necessary to strictly control the amounts of these elements to be added, and that the margin for securing performance is small.

(f)の溶接材料は、TiとTaを複合添加し、これらの炭化物により凝固組織を微細にし、溶接時の高温割れを防止することを特徴としている。しかし、本発明者らの検討によれば、Taは溶接時の酸化消耗が大きく、例えば管の全姿勢自動円周溶接などで健全な裏波形成を確保するのに必要なU開先を用いる母材希釈の大きい溶接の場合、あるいはプラズマ溶接などのように母材希釈の大きい溶接の場合、溶接割れ防止効果は必ずしも十分ではない。   The welding material of (f) is characterized in that Ti and Ta are added in a complex manner, the solidified structure is made fine by these carbides, and hot cracking during welding is prevented. However, according to the study of the present inventors, Ta has a large oxidative consumption at the time of welding, and uses a U-groove necessary for securing a sound backwashing in, for example, automatic circumferential welding of a pipe in all positions. In the case of welding with a large base material dilution, or in the case of welding with a large base material dilution such as plasma welding, the effect of preventing weld cracking is not always sufficient.

特開平4−231194号公報JP-A-4-231194

特開平8−267272号公報JP-A-8-267272 特開平11−104885号公報JP-A-11-104885 WO00/20160号公報WO 00/20160 特開2001−179486号公報JP 2001-179486 A 特開2003−19393号公報JP-A-2003-19393

本発明の第1の目的は、十分な耐溶接割れ性、即ち耐凝固割れ性および耐再熱割れ性は勿論、極低温での靭性にも優れた溶接金属を有する低熱膨張係数合金製溶接構造物を提供することにある。また、第2の目的は、前記の溶接金属を確実に得ることができるだけでなく、性能確保の余裕度が大きくて所定の性能を有する製品が安定して得られるという製造性にも優れた低熱膨張率合金用溶接材料を提供することにある。   A first object of the present invention is to provide a welded structure made of a low-thermal-expansion-coefficient alloy having a weld metal having not only sufficient weld cracking resistance, that is, solidification cracking resistance and reheat cracking resistance, but also excellent toughness at cryogenic temperatures. To provide things. Further, the second object is not only that the above-mentioned weld metal can be reliably obtained, but also that a product having a large margin for securing performance and a product having a predetermined performance can be stably obtained. An object of the present invention is to provide a welding material for an expansion coefficient alloy.

第3の目的は、例えば管の全姿勢自動円周溶接において、健全な裏波形成確保に必要なU開先を用いる母材希釈の大きい溶接や、プラズマ溶接のように母材希釈の大きい溶接においても、上記のような優れた特性を有する溶接金属を確実に形成することができる溶接材料を提供することにある。   A third object is, for example, in the automatic circumferential welding of pipes in all positions, welding with a large base material dilution using a U-groove necessary for ensuring sound backwashing, or welding with a large base material dilution such as plasma welding. Another object of the present invention is to provide a welding material capable of reliably forming a weld metal having the above-described excellent characteristics.

本発明の要旨は、下記(1)の低熱膨張係数合金製溶接構造物と、下記(2)の低熱膨張率合金用溶接材料にある。
(1)溶接で接合される部材の少なくとも一方がFe−Ni系低熱膨張係数合金製の部材である溶接構造物であって、溶接接合部の溶接金属が、質量%で、Ni:30〜45%、C:0.01〜0.5%、Si:0.01〜0.5%、Mn:0.01〜1.0%、Al:0.0002〜0.02%を含み、さらに、それぞれ0.1%を超えて4%以下のTaもしくはHf、または合計で0.1%を超えて4%以下のTaおよびHfを含有し、残部はFeおよび不純物からなり、不純物中のSが0.015%以下、Pが0.015%以下、O(酸素)が0.05%以下であることを特徴とする低熱膨張係数合金製溶接構造物。
(2)質量%で、Ni:30〜45%、C:0.01〜0.5%、Si:0.01〜0.5%、Mn:0.01〜1.0%、Al:0.0002〜0.02%を含み、さらに、1.5%を超えて6%以下のTaもしくは0.1%を超えて6%以下のHf、または合計で0.1%を超えて6%以下のTaおよびHf(ただし、合計含有量が1.5%以下の場合は、Hfを0.1%を超える量とする)を含有し、残部はFeおよび不純物からなり、不純物中のSが0.015%以下、Pが0.015%以下、O(酸素)が0.05%以下であることを特徴とする低熱膨張係数合金用溶接材料。
The gist of the present invention resides in a low thermal expansion coefficient alloy welding structure of the following (1) and a low thermal expansion alloy welding material of the following (2).
(1) A welded structure in which at least one of the members joined by welding is a member made of an Fe—Ni-based low coefficient of thermal expansion alloy, and the weld metal at the weld joint is 30% to 45% Ni by mass%. %, C: 0.01 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.01 to 1.0%, Al: 0.0002 to 0.02%. Each contains more than 0.1% and 4% or less of Ta or Hf, or more than 0.1% and 4% or less of Ta and Hf, and the balance consists of Fe and impurities. A welded structure made of a low-thermal-expansion-coefficient alloy, wherein 0.015% or less, P is 0.015% or less, and O (oxygen) is 0.05% or less.
(2) In mass%, Ni: 30 to 45%, C: 0.01 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.01 to 1.0%, Al: 0 0.002 to 0.02%, and more than 1.5% to 6% Ta or 0.1% to 6% Hf, or a total of more than 0.1% to 6% The following Ta and Hf (however, when the total content is 1.5% or less, Hf is set to an amount exceeding 0.1%), and the balance consists of Fe and impurities. A welding material for a low-thermal-expansion coefficient alloy, characterized in that 0.015% or less, P is 0.015% or less, and O (oxygen) is 0.05% or less.

本発明の低熱膨張係数合金製溶接構造物を構成する溶接金属および低熱膨張係数合金用溶接材料は、いずれも、Feの一部に代えて、次の第1群から第4群までのうちの少なくとも1群の中から選んだ少なくとも1種の成分を含むものであってもよい。   The welding metal and the welding material for a low-thermal-expansion coefficient alloy constituting the welding structure made of a low-thermal-expansion coefficient alloy according to the present invention are all replaced with a part of Fe, and It may contain at least one component selected from at least one group.

第1群…質量%で、Co:0.1〜10%。
第2群…質量%で、Nb、ZrおよびTiのうちの1種以上を合計で0.01 〜0.05%。
第3群…質量%で、Ca、Mg、LaおよびCeのうちの1種以上を合計で0 .0005〜0.01%。
First group: Co: 0.1 to 10% by mass%.
Second group: One or more of Nb, Zr and Ti in a mass% of 0.01 to 0.05% in total.
3rd group: One or more of Ca, Mg, La and Ce in total of 0. 0005-0.01%.

第4群…質量%で、B:0.0005〜0.008%。   4th group: B: 0.0005 to 0.008% by mass%.

本発明者らは、前記の課題を達成するために種々実験を行った結果、以下のことを知見して上記の本発明を完成させた。   The present inventors have conducted various experiments to achieve the above object, and as a result, have found the following and completed the present invention.

まず、多層溶接時に発生した再熱割れの詳細な観察を行った。その結果、再熱割れが発生した結晶粒界には、Si、Cが顕著に濃化している部分とSが顕著に濃化している部分が認められた。また、破面形態の観察の結果、Si、Cが濃化している部分では溶融痕が認められ、Sが濃化している部分は粒界で破断している様子が観察された。   First, detailed observations of reheat cracks generated during multi-layer welding were performed. As a result, a portion where Si and C were significantly concentrated and a portion where S was significantly concentrated were recognized at the crystal grain boundary where reheat cracking occurred. Further, as a result of observation of the fracture surface form, a melting mark was observed in a portion where Si and C were concentrated, and a state in which the portion where S was concentrated was broken at a grain boundary was observed.

以上のことから、再熱割れは、次パスの熱サイクルにより、先に形成されたビード(溶接金属)の結晶粒界に偏析したSi、CがマトリックスのFeと低融点の共晶化合物を生成し、液化開口するか、またはSが粒界に偏析するため粒界固着力が小さくなり、その部分が熱応力により開口するためであると考えられた。   From the above, in the reheat cracking, Si and C segregated at the crystal grain boundary of the bead (weld metal) formed earlier form a eutectic compound having low melting point with Fe of the matrix by the next pass thermal cycle. However, it is considered that the liquefaction opening or the segregation of S at the grain boundaries lowers the grain boundary fixing force, and that portion is opened by thermal stress.

そして、Nb、ZrおよびTiを添加した場合、前述した特許文献2、3、4および5にも記載されているように、再熱割れが防止できることを確認した。これらの効果は、Nb、ZrおよびTiが凝固時に液相中で炭素と結合し、共晶炭化物を生成するため、柱状晶の境界に偏析したSi、CがFeと低融点の共晶化合物を生成することを抑制するのに加えて、共晶炭化物の生成に伴いSの偏析サイトであるデンドライト境界および粒界の形状が複雑となり、その面積が増大することにより、Sの偏析が分散し、粒界固着力の低下が抑制されるためであると考えられた。   Then, it was confirmed that when Nb, Zr and Ti were added, as described in Patent Documents 2, 3, 4, and 5, the reheat cracking could be prevented. These effects are as follows: Nb, Zr and Ti combine with carbon in the liquid phase during solidification to form eutectic carbides, so that Si and C segregated at the columnar crystal boundaries have a low melting point eutectic compound with Fe and Si. In addition to suppressing the generation, the shape of the dendrite boundaries and grain boundaries, which are the segregation sites of S, is complicated with the generation of the eutectic carbide, and the segregation of S is dispersed by increasing the area thereof, It was considered that the decrease in the grain boundary fixing force was suppressed.

ところが、本発明者らがさらに検討を進めた結果、前述したとおり、Nb、ZrおよびTiが凝固中に炭化物として固定される以上の量で含有されていて、液相中にフリーな元素として存在する場合には、凝固割れ感受性が著しく増大することが判明した。その理由としては、次のように考えられた。   However, as a result of further studies by the present inventors, as described above, Nb, Zr, and Ti are contained in amounts larger than that fixed as carbides during solidification, and exist as free elements in the liquid phase. In this case, it was found that the susceptibility to solidification cracking was significantly increased. The reason was considered as follows.

即ち、Nb、ZrおよびTiは、固液間の分配係数が小さく、疑固時に液相中に濃化し、固液共存温度域を拡大させる元素である。液相中に炭素が十分に存在する場合には、Nb、ZrおよびTiは炭化物として液相中から晶出し、これらの元素濃度が低下するため、固液共存温度域の拡大が抑制される。しかし、Nb、ZrおよびTiが炭素の固定に必要な量よりも過剰に存在する場合には、液相中にこれらの元素がフリーな状態で存在するため、固液共存温度域の拡大を招き、疑固割れ感受性が増大する。これは、実際の商業生産に際して溶接金属および溶接材料の成分管理の余裕度が狭いことを意味しており、所定の性能を有する製品を安定して製造する上で問題となる。   That is, Nb, Zr, and Ti are elements that have a small solid-liquid partition coefficient, concentrate in the liquid phase at the time of solidification, and expand the solid-liquid coexistence temperature range. When carbon is sufficiently present in the liquid phase, Nb, Zr and Ti are crystallized out of the liquid phase as carbides, and the concentration of these elements is reduced, so that the expansion of the solid-liquid coexisting temperature range is suppressed. However, when Nb, Zr and Ti are present in excess in amounts necessary for fixing carbon, these elements are present in a free state in the liquid phase, which causes an increase in the solid-liquid coexistence temperature range. In addition, the susceptibility to false cracking increases. This means that the margin of control of the components of the weld metal and the weld material in actual commercial production is narrow, which is a problem in stably producing a product having a predetermined performance.

そこで、この問題を解決すべく、発明者らがさらに検討を重ねた結果、Nb、ZrおよびTiを活用するよりも、むしろこれらの元素に比べて原子量が非常に大きいTaおよびHfを活用することで、再熱割れを防止できることに加え、凝固割れ防止に対しても、十分な余裕度が得られることが明らかとなった。その理由は以下に述べるとおりである。   In order to solve this problem, as a result of further studies by the inventors, it has been found that rather than utilizing Nb, Zr and Ti, Ta and Hf having an extremely large atomic weight compared to these elements are utilized. Thus, it became clear that, in addition to the prevention of reheat cracking, a sufficient margin was obtained for the prevention of solidification cracking. The reason is as follows.

TaおよびHfは、Nb、ZrおよびTiと同様に、凝固時に液相中に濃化し、液相中で炭素と結合し、共晶炭化物((Ta、Hf)C)を形成するが、これらの共晶炭化物は高温まで安定である。このため、多層溶接時の溶接熱サイクルにより前のビード(溶接金属)が加熱されても柱状晶の境界に偏析したSi、CがFeと共晶を生成することがない。加えて、その共晶炭化物は、Nb、ZrおよびTiの共晶炭化物と同様に、凝固組織を微細で複雑な組織にする。その結果、Sの偏析サイトである柱状晶の境界面積が増大し、単位粒界面積あたりのSの偏析量が減少して粒界固着力の低下が抑制され、Si、Cの偏析に起因した割れ、およびSの偏析に起因した割れのいずれもが発生しなくなる。   Like Nb, Zr and Ti, Ta and Hf concentrate in the liquid phase during solidification and combine with carbon in the liquid phase to form eutectic carbides ((Ta, Hf) C). Eutectic carbides are stable up to high temperatures. For this reason, even if the previous bead (weld metal) is heated by the welding heat cycle at the time of multi-layer welding, Si and C segregated at the boundary of the columnar crystal do not form eutectic with Fe. In addition, the eutectic carbide, like the eutectic carbide of Nb, Zr and Ti, makes the solidification structure a fine and complex structure. As a result, the boundary area of the columnar crystal which is the segregation site of S increases, the segregation amount of S per unit grain boundary area decreases, and the reduction of the grain boundary fixing force is suppressed, which is caused by the segregation of Si and C. Neither cracks nor cracks caused by S segregation occur.

また、TaおよびHfは、Nb、ZrおよびTiに比べて原子量が大きいために、同じ量のCを共晶炭化物として固定するのに必要な量が多くなる。このため、組成的過冷却の効果が大きくなり、結晶の主成長方向に対して直交する方向への結晶の成長がより促進され、いわゆる枝結晶が生成しやすくなる。その結果、粒界の形状は、Nb、ZrおよびTiを活用した場合よりも一層複雑になり、再熱割れ防止効果が一段と向上する。   Further, since Ta and Hf have a larger atomic weight than Nb, Zr and Ti, the amount required to fix the same amount of C as a eutectic carbide increases. For this reason, the effect of the compositional supercooling is increased, and the growth of the crystal in a direction orthogonal to the main growth direction of the crystal is further promoted, so that a so-called branch crystal is easily generated. As a result, the shape of the grain boundary becomes more complicated than when Nb, Zr and Ti are utilized, and the effect of preventing reheat cracking is further improved.

さらに、Cを共晶炭化物として固定するのに必要な量を超えるTaおよびHfは、当然に液相中にフリーな状態で存在するが、この場合でも、Nb、ZrおよびTiに比べ、固液共存温度域の拡大幅が小さく、凝固割れ防止に対する余裕度も大きいことが判明した。言い換えれば、TaおよびHfを活用した場合、実際の商業生産において耐凝固割れ性と耐再熱割れ性の両方に優れた溶接金属および溶接材料の成分管理の余裕度が拡大し、これらを安定して製造できることが明らかとなった。   Further, Ta and Hf exceeding the amount necessary to fix C as a eutectic carbide naturally exist in a free state in the liquid phase, but even in this case, the solid-liquid state is higher than that of Nb, Zr and Ti. It has been found that the coexistence temperature range has a small expansion width and a large margin for preventing solidification cracking. In other words, when Ta and Hf are used, the latitude in controlling the components of the weld metal and the welding material having both excellent solidification cracking resistance and reheat cracking resistance in actual commercial production is expanded, and these are stabilized. It became clear that it can be manufactured.

さらにまた、Taに関して次に述べる事実が判明した。即ち、Taは溶接時に酸化消耗が大きいので、溶接材料中のTa含有量が少ないと、母材希釈の大きい溶接では溶接金属中に十分に有効なTa量を確保できず、溶接割れ防止の効果が小さくなる。従って、溶接材料には酸化消耗と母材希釈の両者を考慮して、十分な量のTaを含有させる必要がある。   Furthermore, the following facts regarding Ta have been found. That is, since Ta is oxidatively depleted during welding, if the Ta content in the welding material is small, it is not possible to secure a sufficiently effective Ta amount in the weld metal in welding with a large base metal dilution, and the effect of preventing weld cracking. Becomes smaller. Therefore, a sufficient amount of Ta must be contained in the welding material in consideration of both oxidation consumption and base metal dilution.

具体的には、溶接金属において、再熱割れ発生の直接の要因であるC、SiおよびS量をそれぞれ0.5%以下、0.5%以下および0.015%以下に制限するとともに、TaおよびHfのうちの1種をそれぞれ0.1%を超えて4%以下の範囲で、またはTaおよびHfを合計で0.1%を超えて4%以下の範囲で含有させることにより、多層溶接時の高温割れ(再熱割れと疑固割れ)を確実に防止しうることが明らかとなった。   Specifically, in the weld metal, the amounts of C, Si, and S, which are the direct causes of reheat cracking, are limited to 0.5% or less, 0.5% or less, and 0.015% or less, respectively. And Hf in a range of more than 0.1% and 4% or less, respectively, or a total of Ta and Hf in a range of more than 0.1% and 4% or less. It became clear that hot cracking (reheat cracking and pseudo-solid cracking) at the time can be reliably prevented.

一方、溶接材料では、再熱割れ発生の直接の要因であるC、SiおよびS量をそれぞれ0.5%以下、0.5%以下および0.015%以下に制限するとともに、1.5%を超えて6%以下のTaもしくは0.1%を超えて6%以下のHf、または合計で0.1%を超えて6%以下のTaおよびHf(ただし、TaとHfの合計含有量が1.5%以下の場合は、Hf含有量を0.1%を超える量とする)を含有させることにより、多層溶接時の高温割れ(再熱割れと疑固割れ)を確実に防止しうることが明らかとなった。   On the other hand, in the welding material, the amounts of C, Si and S, which are the direct causes of the reheat cracking, are limited to 0.5% or less, 0.5% or less and 0.015% or less, respectively. More than 6% Ta or more than 0.1% and 6% or less Hf, or a total of more than 0.1% and 6% or less of Ta and Hf (provided that the total content of Ta and Hf is When the Hf content is 1.5% or less, the Hf content is set to an amount exceeding 0.1%), whereby high-temperature cracking (reheat cracking and pseudo-solid cracking) during multi-layer welding can be reliably prevented. It became clear.

なお、一般にTa含有量を高めると溶接ワイヤを製造する際の加工性が低下する。しかし、後に実施例の項で述べるような適正な温度範囲で強加工を加えて、熱間加工に有害な粗大なTa炭化物を細かくして分散させ、熱間加工割れへの影響を小さくすることにより、加工性の低下を抑制することができる。これも本発明者らが新たに見出したことであり、それによって1.5%を超えるTaを含む溶接材料の実用化が可能になった。   In general, when the Ta content is increased, the workability when manufacturing a welding wire is reduced. However, by applying strong working in an appropriate temperature range as described in the section of Examples later, coarse Ta carbide harmful to hot working is finely dispersed to reduce the influence on hot working cracks. Thereby, a decrease in workability can be suppressed. This is also newly found by the present inventors, and as a result, a welding material containing more than 1.5% of Ta can be put to practical use.

以下、本発明の低熱膨張係数合金製溶接構造物を構成する溶接金属および低熱膨張係数合金用溶接材料を前記のように定めた理由について詳細に説明する。なお、以下において「%」は、特に断らない限り「質量%」を意味する。また、低熱膨張係数合金製溶接構造物を構成する溶接金属と溶接材料とに共通する事項については、特に区別することなく説明する。   Hereinafter, the reason why the welding metal and the welding material for the low-thermal-expansion-coefficient alloy constituting the welding structure made of the low-thermal-expansion-coefficient alloy of the present invention will be described in detail. In the following, “%” means “% by mass” unless otherwise specified. In addition, matters common to the weld metal and the welding material constituting the welded structure made of the low thermal expansion coefficient alloy will be described without particular distinction.

Ni:30〜45%
Niは低熱膨張合金を構成する主要元素である。十分低い線膨張係数を得るためには、30〜45%の含有量とする必要がある。下限として好ましいのは32%、より好ましいのは34%である。また、上限として好ましいのは44%、より好ましいのは43%である。
Ni: 30 to 45%
Ni is a main element constituting the low thermal expansion alloy. In order to obtain a sufficiently low coefficient of linear expansion, the content needs to be 30 to 45%. The lower limit is preferably 32%, and more preferably 34%. The upper limit is preferably 44%, and more preferably 43%.

C:0.01〜0.5%
Cは母材のマトリックスであるオーステナイト相を安定にするとともに、TaおよびHfと共晶炭化物を形成して溶接金属の組織を微細かつ複雑にし、再熱割れ感受性を低下させる元素であり、0.01%以上の含有量が必要である。しかし、0.5%を超えるCは、溶接金属の粒界に偏析したSiおよびマトリックスのFeと反応し、低融点化合物を生成し、逆に再熱割れ感受性を増大させる。このため、C含有量は0.01〜0.5%とする。下限として好ましいのは0.02%、より好ましいのは0.05%である。また、上限として好ましいのは0.45%、より好ましいのは0.4%である。
C: 0.01-0.5%
C is an element that stabilizes the austenite phase as a matrix of the base material, forms eutectic carbides with Ta and Hf, makes the structure of the weld metal fine and complicated, and reduces the reheat cracking susceptibility. A content of at least 01% is required. However, more than 0.5% of C reacts with Si segregated at the grain boundaries of the weld metal and Fe in the matrix to form a low melting point compound, and conversely increases the susceptibility to reheat cracking. For this reason, the C content is set to 0.01 to 0.5%. The lower limit is preferably 0.02%, and more preferably 0.05%. The upper limit is preferably 0.45%, and more preferably 0.4%.

Si:0.01〜0.5%
Siは脱酸剤として添加するが、0.01%未満の含有量では効果が得られない。一方、過剰なSiは溶接金属の凝固時に粒界に偏析し、CおよびマトリックスのFeと反応して低融点の化合物を生成して多層溶接時の再熱割れの原因となる。このため、Si含有量の上限は0.5%とする。下限として好ましいのは0.02%、より好ましいのは0.05%である。また、上限として好ましいのは0.45%、より好ましいのは0.4%である。
Si: 0.01-0.5%
Although Si is added as a deoxidizing agent, no effect is obtained with a content of less than 0.01%. On the other hand, excessive Si segregates at the grain boundaries during solidification of the weld metal, reacts with C and the Fe of the matrix to form a compound having a low melting point, and causes reheat cracking during multi-layer welding. Therefore, the upper limit of the Si content is set to 0.5%. The lower limit is preferably 0.02%, and more preferably 0.05%. The upper limit is preferably 0.45%, and more preferably 0.4%.

Mn:0.01〜1.0%
Mnも上記のSiと同様に脱酸剤として添加する。しかし、その含有量が0.01%未満では効果が得られない。一方、過剰なMnは溶接金属の靭性および耐食性を低下させるので、上限は1.0%とする。下限として好ましいのは0.02%、より好ましいのは0.05%である。また、上限として好ましいのは0.8%、より好ましいのは0.6%である。
Mn: 0.01 to 1.0%
Mn is also added as a deoxidizing agent similarly to the above-mentioned Si. However, if the content is less than 0.01%, no effect can be obtained. On the other hand, excessive Mn lowers the toughness and corrosion resistance of the weld metal, so the upper limit is made 1.0%. The lower limit is preferably 0.02%, and more preferably 0.05%. The upper limit is preferably 0.8%, and more preferably 0.6%.

Al:0.0002〜0.02%
Alも前記のSiおよびMnと同様に脱酸剤として添加するが、0.0002%未満の含有量では効果が得られない。一方、過剰なAlは介在物量を増加させ、溶接金属の靱性を劣化させる。そのため、Al含有量の上限は0.02%とする。下限として好ましいのは0.0005%、より好ましいのは0.001%である。また、上限として好ましいのは0.015%、より好ましいのは0.01%である。なお、溶接材料中のAl含有量が0.008%を超えると、溶接作業性が低下する。このため、溶接材料のAl含有量の上限は0.008%とするのが望ましい。
Al: 0.0002 to 0.02%
Al is also added as a deoxidizing agent similarly to the above-mentioned Si and Mn, but if the content is less than 0.0002%, no effect is obtained. On the other hand, excessive Al increases the amount of inclusions and degrades the toughness of the weld metal. Therefore, the upper limit of the Al content is set to 0.02%. The lower limit is preferably 0.0005%, and more preferably 0.001%. The upper limit is preferably 0.015%, and more preferably 0.01%. If the Al content in the welding material exceeds 0.008%, the welding workability decreases. Therefore, it is desirable that the upper limit of the Al content of the welding material be 0.008%.

Ta、Hf:
溶接金属ではそれぞれ0.1%を超えて4%以下、または2種合計で0.1%を超えて4%以下とする。
Ta, Hf:
For the weld metal, the content is more than 0.1% and 4% or less, or the total of two kinds is more than 0.1% and 4% or less.

これらの元素は、いずれも、共晶炭化物を形成してCを固定するとともに、凝固組織を複雑にし、多層溶接時における溶接金属の耐再熱割れ性を向上させる作用を有する本発明にとって最も重要な元素の一つであり、いずれか1種または2種を合わせて含有させる。1種の場合、それぞれ0.1%を超えて4%以下、2種の場合は、合計で0.1%を超えて4%以下、含有させる必要がある。即ち、それぞれの含有量または合計含有量が0.1%以下では前記の効果が得られず、4%を超えると、液相中に濃化して固液共存温度幅を拡大させ、凝固割れ感受性の増大を招く。下限として好ましいのは0.5%超、より好ましいのは0.6%超である。また、上限として好ましいのは3%、より好ましいのは2.5%である。   All of these elements form a eutectic carbide to fix C, complicate the solidification structure, and are most important to the present invention, which has the effect of improving the reheat cracking resistance of the weld metal during multi-layer welding. And one or two of them are combined. In the case of one kind, it is necessary to contain more than 0.1% and 4% or less, respectively, and in the case of two kinds, it is necessary to contain more than 0.1% and 4% or less in total. That is, if the content of each or the total content is 0.1% or less, the above-mentioned effects cannot be obtained. If the content exceeds 4%, the content is concentrated in the liquid phase to increase the solid-liquid coexistence temperature range, and the solidification cracking susceptibility is increased. Increase. The lower limit is preferably more than 0.5%, and more preferably more than 0.6%. The upper limit is preferably 3%, and more preferably 2.5%.

溶接材料には、1.5%を超えて6%までのTaもしくは0.1%を超えて6%までのHf、または合計で0.1%を超えて6%までのTaおよびHfを含有させる必要がある。Taを単独で添加する場合、その含有量が1.5%以下であれば、溶接時の酸化消耗が大きいので、前記のU開先を用いる溶接やプラズマ溶接のように、母材希釈の大きい溶接では溶接金属中に十分に有効なTa量を確保できず、溶接割れ防止の効果が小さくなる。一方、Hfは、Taに較べて溶接時の酸化消耗は小さいが、0.1%以下では割れ防止の効果が不十分である。TaとHfのそれぞれの含有量が6%を超えると溶接過程で液相中にこれらが濃化し、凝固割れおよび靱性低下を招く。   The welding material contains more than 1.5% up to 6% Ta or more than 0.1% up to 6% Hf, or a total more than 0.1% up to 6% Ta and Hf Need to be done. In the case where Ta is added alone, if the content is 1.5% or less, oxidation consumption during welding is large, so that the base material dilution is large as in the welding using the U-groove or the plasma welding. In welding, a sufficiently effective Ta amount cannot be secured in the weld metal, and the effect of preventing welding cracks is reduced. On the other hand, Hf is less oxidatively consumed during welding than Ta, but when it is 0.1% or less, the effect of preventing cracking is insufficient. If the respective contents of Ta and Hf exceed 6%, they are concentrated in the liquid phase during the welding process, leading to solidification cracking and a decrease in toughness.

TaとHfの両方を含有させる場合は、合計含有量を0.1%を超えて6%までとする。この下限値および上限値の限定理由は、上記のとおりである。なお、合計含有量を0.1%を超えて1.5%までの範囲とする場合は、その合計含有量中のHfの量が0.1%を超えるようにする必要がある。これは、例えば、合計含有量が1.0%のとき、Hfが0.05%でTaが0.95%という比率であれば、前記のようにTaの酸化消耗が大きいため、溶接金属中のTaおよびHfの量が不足するからである。   When both Ta and Hf are contained, the total content is set to more than 0.1% and up to 6%. The reasons for limiting the lower limit and the upper limit are as described above. When the total content is in the range of more than 0.1% to 1.5%, it is necessary to make the amount of Hf in the total content exceed 0.1%. For example, when the total content is 1.0%, if Hf is 0.05% and Ta is 0.95%, the oxidation consumption of Ta is large as described above. This is because the amounts of Ta and Hf are insufficient.

P:0.015%以下
Pは不純物であり、過剰なPは溶接時の凝固割れ感受性を増大させるので、0.015%以下とする。好ましいのは0.012%以下、より好ましいのは0.010%以下である。P含有量は少ないほどよい。
P: 0.015% or less P is an impurity, and excessive P increases the solidification cracking susceptibility at the time of welding. It is preferably at most 0.012%, more preferably at most 0.010%. The smaller the P content, the better.

S:0.015%以下
Sは上記のPと同様に不純物であり、溶接金属の凝固時に低融点の共晶物を形成し、凝固割れを発生させる。また、粒界に偏析して粒界固着力を低下させ、再熱割れ発生の原因となる。このため、S含有量は0.015%以下とする。好ましいのは0.012%以下、より好ましいのは0.010%以下である。S含有量も少ないほどよい。
S: 0.015% or less S is an impurity like P, and forms a low-melting eutectic during solidification of the weld metal, causing solidification cracking. In addition, segregation at the grain boundaries lowers the bonding strength of the grain boundaries and causes reheat cracking. Therefore, the S content is set to 0.015% or less. It is preferably at most 0.012%, more preferably at most 0.010%. The lower the S content, the better.

O(酸素):0.05%以下
Oは鋼中に含まれる不純物元素であり、溶接金属ではその含有量が0.05%を超えると清浄度が著しく劣化し、脆化を招く。そのため、O含有量は0.05%以下とする。好ましいのは0.04%以下、より好ましいのは0.03%以下である。ただし、溶接材料中のO含有量が0.008%を超えると、合金が脆くなる。このため、溶接材料のO含有量は0.008%以下とするのが望ましい。なお、溶接金属および溶接材料ともにOの含有量は低いほどよい。
O (oxygen): 0.05% or less O is an impurity element contained in steel, and if the content of the weld metal exceeds 0.05%, the cleanliness is significantly deteriorated, resulting in embrittlement. Therefore, the O content is set to 0.05% or less. It is preferably at most 0.04%, more preferably at most 0.03%. However, if the O content in the welding material exceeds 0.008%, the alloy becomes brittle. Therefore, the O content of the welding material is desirably 0.008% or less. The lower the O content of both the weld metal and the welding material, the better.

本発明の低熱膨張係数合金製溶接構造物を構成する溶接金属および低熱膨張係数合金用溶接材料の一つは、上記の成分の外は実質的にFe、言い換えればFeと上記以外の不純物とからなるものである。   One of the welding metal and the welding material for a low-thermal-expansion coefficient alloy constituting the welding structure made of the low-thermal-expansion coefficient alloy of the present invention is substantially Fe from the above components, in other words, Fe and impurities other than the above. It becomes.

本発明の低熱膨張係数合金製溶接構造物を構成する溶接金属および低熱膨張係数合金用溶接材料のもう一つは、Feの一部に代えて、前記の第1群から第4群までの少なくとも1群の中から選んだ少なくとも1種の成分を含む溶接金属および溶接材料である。以下、これらの成分について説明する。   Another one of the welding metal and the welding material for the low thermal expansion coefficient alloy constituting the welding structure made of the low thermal expansion coefficient alloy of the present invention is at least one of the first to fourth groups described above instead of part of Fe. A weld metal and a weld material containing at least one component selected from a group. Hereinafter, these components will be described.

第1群(Co)
Coは前記のNiと同様に、低い線膨張係数を得るのに有効な元素である。このため、必要に応じて添加するが、0.1%未満の含有量では十分な効果が得られない。一方、CoはNiに比べて非常に高価であり、過剰な添加はコスト上昇を招く。従って、添加する場合のCo含有量は0.1〜10%とするのがよい。
First group (Co)
Co is an element effective for obtaining a low coefficient of linear expansion, like Ni. For this reason, it is added as needed, but if the content is less than 0.1%, a sufficient effect cannot be obtained. On the other hand, Co is much more expensive than Ni, and excessive addition causes an increase in cost. Therefore, the content of Co when added is preferably 0.1 to 10%.

第2群(Nb、ZrおよびTi)
これらの元素は、いずれも多層溶接時における溶接金属の再熱割れを防止するのに有効な元素である。このため、TaおよびHfによる再熱割れ防止効果を補う目的で必要に応じて1種以上を添加してもよいが、その合計含有量が0.01%未満では十分な効果が得られない。一方、合計で0.05%を超えると、液相中にフリーな元素として存在する量が多くなりすぎ、固液共存温度幅を拡大させて凝固割れ感受性の増大を招くようになる。従って、添加する場合のこれら元素の含有量は1種以上の合計で0.01〜0.05%とするのがよい。
Second group (Nb, Zr and Ti)
All of these elements are effective elements for preventing reheat cracking of the weld metal during multi-layer welding. For this reason, one or more kinds may be added as necessary for the purpose of supplementing the reheat crack preventing effect of Ta and Hf, but if the total content is less than 0.01%, a sufficient effect cannot be obtained. On the other hand, if the total amount exceeds 0.05%, the amount of free elements present in the liquid phase becomes too large, and the solid-liquid coexistence temperature range is expanded to cause an increase in solidification cracking susceptibility. Therefore, the content of these elements when added is preferably 0.01 to 0.05% in total of one or more kinds.

第3群(Ca、Mg、LaおよびCe)
これらの元素はいずれもSと結合し、高温で安定な硫化物を形成し、再熱割れ防止に寄与する効果がある。このため、この効果を得たい場合に1種以上を添加してもよいが、その合計含有量が0.0005%未満では十分な効果が得られない。一方、合計で0.01%を超えると、清浄度を劣化させ、加工性および靭性の劣化を招く。従って、添加する場合のこれら元素の含有量は1種以上の合計で0.0005〜0.01%とするのがよい。
Third group (Ca, Mg, La and Ce)
All of these elements combine with S to form a stable sulfide at a high temperature and have an effect of contributing to prevention of reheat cracking. For this reason, one or more of these may be added to obtain this effect, but if the total content is less than 0.0005%, a sufficient effect cannot be obtained. On the other hand, when the total exceeds 0.01%, the cleanliness is deteriorated, and the workability and the toughness are deteriorated. Therefore, the content of these elements when added is preferably 0.0005 to 0.01% in total of one or more kinds.

第4群(B)
Bは粒界に偏析しやすい元素であり、再熱過程でSよりも先に粒界に偏析してSの粒界偏析を軽減し、再熱割れ防止に寄与する効果がある。このため、この効果を得たい場合には添加してもよいが、その含有量が0.0005%未満では十分な効果が得られない。一方、0.008%を超えると、かえって凝固割れ感受性を高める。従って、添加する場合のB含有量は0.0005〜0.008%とするのがよい。
4th group (B)
B is an element that easily segregates at the grain boundary, segregates at the grain boundary prior to S in the reheating process, and has the effect of reducing segregation at the grain boundary of S and contributing to prevention of reheat cracking. Therefore, if it is desired to obtain this effect, it may be added, but if the content is less than 0.0005%, a sufficient effect cannot be obtained. On the other hand, if it exceeds 0.008%, the susceptibility to solidification cracking is rather increased. Therefore, the B content when added is preferably 0.0005 to 0.008%.

表1に示す化学組成を有する外径300mm、肉厚さ9.5mmの管の端部に機械加工により図1に示すU開先を設けた供試管を準備し、表2に示す化学組成を有する溶接材料を用いて、自動TIG溶接機で入熱10kJ/cmの円周溶接を実施した。   A test tube having the chemical composition shown in Table 1 and having the U-groove shown in FIG. 1 prepared by machining at the end of a tube having an outer diameter of 300 mm and a thickness of 9.5 mm was prepared. Circumferential welding with a heat input of 10 kJ / cm was carried out with an automatic TIG welding machine using the welding material having the above.

溶接材料は、表2に示す化学組成の素材に1150〜1250℃の温度範囲で鍛造比5の圧下を加え、その後1000〜1200℃の温度域で鍛造比10の圧下を加え、粗大Ta炭化物を細分化して分散させた素線材とし、この素線材を冷間加工と1100℃での軟化焼鈍とを繰り返して外径1.6mmの巻き線状の線材とした。   Welding materials were prepared by applying a reduction of forging ratio 5 to a material having a chemical composition shown in Table 2 in a temperature range of 1150 to 1250 ° C., and then applying a reduction of forging ratio 10 in a temperature range of 1000 to 1200 ° C. to remove coarse Ta carbide. The wire was finely divided and dispersed, and this wire was repeatedly subjected to cold working and softening annealing at 1100 ° C. to obtain a wound wire having an outer diameter of 1.6 mm.

上記の円周溶接によって得られた溶接継手から溶接線と直交する方向が長手方向となるように、厚さ2mm、幅9.5mm、長さ120mmの側曲げ試験片を採取し、曲げ面を鏡面研磨した後、曲げ半径4mmの条件で曲げ試験を行い、倍率500で曲げ面を観察し、割れ発生の有無を調査した。   A side bending test piece having a thickness of 2 mm, a width of 9.5 mm, and a length of 120 mm is sampled from the welded joint obtained by the above-described circumferential welding so that the direction perpendicular to the welding line is the longitudinal direction, and the bent surface is measured. After mirror-polishing, a bending test was performed under the condition of a bending radius of 4 mm, and the bending surface was observed at a magnification of 500 to investigate whether or not cracks occurred.

表3に溶接金属の化学組成および上記の調査の結果を示す。同表から明らかなように、符号WX1からWX10までの溶接材料を用いて得られた符号X1からX10までの溶接金属には割れの発生は認められなかった。一方、本発明で規定する化学組成を有しない符号WY1からWY3までの溶接材料を用いて得られた符号Y1〜Y3の溶接金属には割れが発生していた。   Table 3 shows the chemical composition of the weld metal and the results of the above investigation. As is evident from the table, no cracks were observed in the weld metals X1 to X10 obtained using the weld materials WX1 to WX10. On the other hand, cracks occurred in the weld metals Y1 to Y3 obtained using the welding materials WY1 to WY3 having no chemical composition defined in the present invention.

Figure 2004268137
Figure 2004268137

Figure 2004268137
Figure 2004268137

Figure 2004268137
Figure 2004268137

実施例の結果から明らかなように、本発明で規定する化学組成の溶接金属を有する溶接構造物は、溶接部の耐割れ性に優れ、安全性が高い。また、本発明の溶接材料によれば、前記の溶接構造物を確実に製造できる。さらに、本発明の溶接材料は、溶接金属の組織を微細かつ複雑な組織にする共晶炭化物の形成元素としてTaおよびHfを使用しているので、その性能確保の余裕度が大きく、所定の性能を有する製品を安定して製造できる。本発明の溶接材料によれば、特に管の全姿勢自動円周溶接で、健全な裏波形成確保に必要なU開先を用いる母材希釈の大きな溶接やプラズマ溶接などの母材希釈の大きい溶接においても、耐割れ性に優れ、安全性の高い溶接金属を有する溶接構造物を得ることができる。   As is clear from the results of the examples, the welded structure having the weld metal having the chemical composition specified in the present invention has excellent crack resistance of the welded portion and high safety. Further, according to the welding material of the present invention, the above-described welded structure can be reliably manufactured. Furthermore, since the welding material of the present invention uses Ta and Hf as eutectic carbide forming elements that make the structure of the weld metal fine and complicated, the performance securing margin is large and the predetermined performance can be improved. Can be manufactured stably. According to the welding material of the present invention, particularly in the automatic circumferential welding of all positions of the pipe, a large base material dilution such as plasma welding or a large base material dilution using a U-groove necessary for ensuring a sound backwash is formed. Also in welding, it is possible to obtain a welded structure having a weld metal having excellent crack resistance and high safety.

実施例で用いた供試管の開先形状を示す図である。It is a figure which shows the groove shape of the test tube used in the Example.

符号の説明Explanation of reference numerals

1、2:供試管の突き合わせ部
1, 2: Butted portion of test tube

Claims (10)

溶接で接合される部材の少なくとも一方がFe−Ni系低熱膨張係数合金製の部材である溶接構造物であって、溶接接合部の溶接金属が、質量%で、Ni:30〜45%、C:0.01〜0.5%、Si:0.01〜0.5%、Mn:0.01〜1.0%、Al:0.0002〜0.02%を含み、さらに、それぞれ0.1%を超えて4%以下のTaもしくはHf、または合計で0.1%を超えて4%以下のTaおよびHfを含有し、残部はFeおよび不純物からなり、不純物中のSが0.015%以下、Pが0.015%以下、O(酸素)が0.05%以下であることを特徴とする低熱膨張係数合金製溶接構造物。   At least one of the members joined by welding is a welded structure in which a member made of an Fe—Ni-based low coefficient of thermal expansion alloy is used. : 0.01 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.01 to 1.0%, Al: 0.0002 to 0.02%. It contains more than 1% and 4% or less of Ta or Hf, or more than 0.1% and 4% or less of Ta and Hf, and the balance consists of Fe and impurities. % Or less, P is 0.015% or less, and O (oxygen) is 0.05% or less. Feの一部に代えて、質量%で、Coを0.1〜10%含有する請求項1に記載の低熱膨張係数合金製溶接構造物。   The welded structure made of a low-thermal-expansion-coefficient alloy according to claim 1, containing 0.1 to 10% by mass of Co instead of part of Fe. Feの一部に代えて、質量%で、Nb、ZrおよびTiのうちの1種以上を合計で0.01〜0.05%含有する請求項1または2に記載の低熱膨張係数合金製溶接構造物。   The welding made of a low thermal expansion coefficient alloy according to claim 1 or 2, wherein one part or more of Nb, Zr and Ti is contained in a total of 0.01 to 0.05% by mass% instead of part of Fe. Structure. Feの一部に代えて、質量%で、Ca、Mg、LaおよびCeのうちの1種以上を合計で0.0005〜0.01%含有する請求項1から3までのいずれかに記載の低熱膨張係数合金製溶接構造物。   The method according to any one of claims 1 to 3, wherein one or more of Ca, Mg, La and Ce are contained in a total of 0.0005 to 0.01% by mass% instead of part of Fe. Welded structure made of low thermal expansion coefficient alloy. Feの一部に代えて、質量%で、Bを0.0005〜0.008%含有する請求項1から4までのいずれかに記載の低熱膨張係数合金製溶接構造物。   The welded structure made of a low-thermal-expansion coefficient alloy according to any one of claims 1 to 4, which contains 0.0005 to 0.008% by mass of B instead of part of Fe. 質量%で、Ni:30〜45%、C:0.01〜0.5%、Si:0.01〜0.5%、Mn:0.01〜1.0%、Al:0.0002〜0.02%を含み、さらに、1.5%を超えて6%以下のTaもしくは0.1%を超えて6%以下のHf、または合計で0.1%を超えて6%以下のTaおよびHf(ただし、合計含有量が1.5%以下の場合は、Hfを0.1%を超える量とする)を含有し、残部はFeおよび不純物からなり、不純物中のSが0.015%以下、Pが0.015%以下、O(酸素)が0.05%以下であることを特徴とする低熱膨張係数合金用溶接材料。   In mass%, Ni: 30 to 45%, C: 0.01 to 0.5%, Si: 0.01 to 0.5%, Mn: 0.01 to 1.0%, Al: 0.0002 to 0.02% and more than 1.5% and up to 6% Ta or 0.1% and up to 6% Hf, or a total of more than 0.1% and up to 6% Ta And Hf (however, when the total content is 1.5% or less, the amount of Hf exceeds 0.1%), and the balance consists of Fe and impurities, and S in the impurities is 0.015%. % Or less, P is 0.015% or less, and O (oxygen) is 0.05% or less. Feの一部に代えて、質量%で、Coを0.1〜10%含有する請求項6に記載の低熱膨張係数合金用溶接材料。   The welding material for a low thermal expansion coefficient alloy according to claim 6, further comprising 0.1 to 10% by mass of Co instead of part of Fe. Feの一部に代えて、質量%で、Nb、ZrおよびTiのうちの1種以上を合計で0.01〜0.05%含有する請求項6または7に記載の低熱膨張係数合金用溶接材料。   8. The low thermal expansion coefficient alloy welding according to claim 6, wherein one or more of Nb, Zr and Ti are contained in a total of 0.01 to 0.05% by mass% instead of part of Fe. material. Feの一部に代えて、質量%で、Ca、Mg、LaおよびCeのうちの1種以上を合計で0.0005〜0.01%含有する請求項6から8までのいずれかに記載の低熱膨張係数合金用溶接材料。   9. The method according to claim 6, wherein one or more of Ca, Mg, La and Ce are contained in a total of 0.0005 to 0.01% by mass% instead of part of Fe. Welding material for low thermal expansion coefficient alloys. Feの一部に代えて、質量%で、Bを0.0005〜0.008%含有する請求項6から9までのいずれかに記載の低熱膨張係数合金用溶接材料。
The welding material for a low thermal expansion coefficient alloy according to any one of claims 6 to 9, further comprising 0.0005 to 0.008% by mass of B instead of part of Fe.
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CN113689920A (en) * 2021-08-19 2021-11-23 北京理工大学重庆创新中心 Composition design method of alloy heterogeneous welding joint

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113689920A (en) * 2021-08-19 2021-11-23 北京理工大学重庆创新中心 Composition design method of alloy heterogeneous welding joint
CN113689920B (en) * 2021-08-19 2023-09-08 北京理工大学重庆创新中心 Component design method of alloy heterogeneous welding joint

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