JP2004238847A - Anchor pin for pinning method of construction, and pinning method of construction using the same - Google Patents

Anchor pin for pinning method of construction, and pinning method of construction using the same Download PDF

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JP2004238847A
JP2004238847A JP2003027336A JP2003027336A JP2004238847A JP 2004238847 A JP2004238847 A JP 2004238847A JP 2003027336 A JP2003027336 A JP 2003027336A JP 2003027336 A JP2003027336 A JP 2003027336A JP 2004238847 A JP2004238847 A JP 2004238847A
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Japan
Prior art keywords
insertion hole
head
anchor pin
finishing material
pinning method
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JP2003027336A
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Japanese (ja)
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JP3958226B2 (en
Inventor
Shogo Fujita
正吾 藤田
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DGP KK
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DGP KK
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Abstract

<P>PROBLEM TO BE SOLVED: To press a finishing member in a sufficient strength in the execution, and to provide an anchor pin for not impairing design property of a finishing member and a pinning construction method using the same. <P>SOLUTION: A concrete frame body 2 is drilled down to a specified depth through the finishing member 3 and an adhesive resin 4 is injected in an insertion hole 5. The anchor pin 7 for the pinning method attached to press the finishing member 3 is provided with a body 11 inserted in a filling hole 5 and a head 12 pressing the finishing member 3 provided at one end of the body 11. The head 12 has a thin wall and formed in a diameter larger than the opening 5a of the filling hole 5. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、「浮き」が生じた建物外壁面の補修(ピンニング)について使用するピンニング工法用のアンカーピンおよびこれを用いたピンニング工法に関するものである。
【0002】
【従来の技術】
従来、この種のピンニング工法は、タイル等の仕上げ材を貫通し且つコンクリート躯体を所定の深さまで挿填穴を穿孔すると共に、挿填穴に接着剤系の樹脂を注入し、これにアンカーピンを挿填する。アンカーピンはロッド状に形成され、挿填穴に深く挿入した後、挿填穴の開口部をパテ等で閉塞し、開口部を仕上げ材と面一に仕上げるようになっている(例えば、特許文献1参照。)。
また、この種のアンカーピンには、頭部の付いたものも知られており、この場合には、挿填穴の開口部に座ぐり穴を形成しておいて、頭部をこの座ぐり穴に押し込み、この部分をパテ等で閉塞、或いは樹脂キャップ等で閉塞して、この部分を仕上げ材と面一に仕上げるようになっている(例えば、特許文献2参照。)。
【0003】
【特許文献1】
特開平4−64669号公報(第3頁、図1および図3)
【特許文献2】
特開2001−200641号公報(第5−6頁、図5)
【0004】
【発明が解決しようとする課題】
このような従来の前者のピンニング工法では、アンカーピンがロッド状に形成しているため、仕上げ材がタイル等の薄いものである場合には、押さえ強度が不足する問題があった。また、挿填穴の開口部をパテ等で閉塞するため、凹凸が生じ易く、補修箇所が目立ってしまう問題があった。
また、後者のピンニング工法では、穿孔に際し座ぐり穴を形成するため、例えば仕上げ材がタイル等の場合には、座ぐり穴の部分が薄肉になってしまい、アンカーピン自体に強度があっても、タイル側の受け部分の強度が低下してしまう問題があった。また、仕上げとして、パテの充填や樹脂キャップの装着等、作業工程が増える問題があった。
【0005】
本発明は、仕上げ材を十分な強度をもって押さえることができると共に、仕上げ材の意匠性を損なうことのないピンニング工法用のアンカーピンおよびこれを用いたピンニング工法を提供することをその課題としている。
【0006】
【課題を解決するための手段】
本発明のピンニング工法用のアンカーピンは、仕上げ材を貫通してコンクリート躯体を所定の深さまで穿孔すると共に接着系の樹脂を注入した挿填穴に、仕上げ材を押さえるために装着されるピンニング工法用のアンカーピンにおいて、挿填穴に挿入される胴部と、胴部の一端に設けられ仕上げ材を押さえる頭部とを備え、頭部が、薄肉であって、且つ挿填穴の開口部径より大きな径に形成されていることを特徴とする。
【0007】
この構成によれば、アンカーピンの頭部が挿填穴の開口部径より大きな径に形成されているため、樹脂を注入した挿填穴にアンカーピンを挿入すると、アンカーピンの頭部が挿填穴の開口部を閉塞する。このため、アンカーピンの頭部と挿填穴の開口部との間に正面視リング状の隙間が生ずることがなく、且つ頭部が薄肉に形成されているため、挿填穴の部分に露出したアンカーピンの頭部が目立つことがない。すなわち、頭部により開口部を閉塞するため、開口部をパテ等により仕上げる必要がない。またこの場合には、挿填穴に座ぐり穴を形成する必要がないため、頭部の径を大きくする必要がなく、頭部を薄肉に形成しても押さえ強度を維持することができる。しかも、座ぐり穴による仕上げ材の強度低下を防止することができる。
【0008】
この場合、頭部は、胴部に連なると共に皿状に形成され挿填穴の開口部径とほぼ同径の補強中央部と、補強中央部を囲繞する押さえ周縁部とから成ることが、好ましい。
【0009】
この構成によれば、頭部の補強中央部が皿状に形成されているため、頭部を薄肉に形成しても押さえ強度を十分に維持することができる。また、補強中央部が挿填穴の開口部径とほぼ同径に形成されているため、この部分が挿填穴の開口部に挿入され、補強中央部を囲繞する押さえ周縁部が、仕上げ材の表面から浮き上がることがない。
【0010】
これらの場合、頭部の表面周縁部が面取りされていることが、好ましい。
【0011】
またこの場合、表面周縁部が断面アール形状に面取りされていることが、好ましい。
【0012】
この構成によれば、挿填穴を閉塞するように設けたアンカーピンの頭部により、仕上げ材の表面に影が生じ難く、頭部をより一層目立ち難くすることができる。
【0013】
これらの場合、頭部が、仕上げ材の色彩に合致するように着色されていることが、好ましい。
【0014】
この構成によれば、仕上げ材の表面に露出したアンカーピンの頭部を、より一層目立ち難くすることができる。
【0015】
本発明のピンニング工法は、上記したピンニング工法用のアンカーピンを用いて外壁を補修するピンニング工法であって、外壁の要補修箇所に当該仕上げ材を貫通して所定の深さの且つ座ぐり穴の無い挿填穴を形成する穿孔工程と、挿填穴に接着系の樹脂を注入する樹脂注入工程と、樹脂注入工程の後、挿填穴にアンカーピンを頭部が挿填穴の開口縁部に当接するように挿入するピン挿填工程と、を備えたことを特徴とする。
【0016】
この構成によれば、穿孔工程、樹脂注入工程およびピン挿入工程の3工程で、ピンニング作業を完了することができるため、従来の座ぐり穴の穿孔や挿填穴の開口部へのキャッピング等の作業を省略することができる。また、従来のように、座ぐり穴による仕上げ材の強度低下を防止することができる。しかも、施工後のアンカーピンの頭部を目立ち難いものとすることができる。
【0017】
本発明の他のピンニング工法用のアンカーピンは、仕上げ材を貫通してコンクリート躯体を所定の深さまで穿孔すると共に接着剤系の樹脂を注入した挿填穴に、仕上げ材を押さえるために装着されるピンニング工法用のアンカーピンにおいて、挿填穴に挿入される胴部と、胴部の一端に設けられ仕上げ材を押さえる頭部とを備え、頭部が、皿状に形成され、且つ挿填穴の開口部径より幾分大きな径に形成されていることを特徴とする。
【0018】
この構成によれば、アンカーピンの頭部が挿填穴の開口部径より幾分大きな径に形成されているため、アンカーピンの頭部が挿填穴の開口部を閉塞するように挿填される。このため、アンカーピンの頭部と挿填穴の開口部との間に正面視リング状の隙間が生ずることがなく、且つ頭部は仕上げ材の表面から僅かに突出するだけなので、目立ち難いものとなる。すなわち、頭部により開口部を閉塞するため、開口部をパテ等により仕上げる必要がない。また、頭部が皿状に形成されているため、開口縁部を介して仕上げ材を十分な強度をもって押さえることができる。しかも、座ぐり穴を必要とせず、座ぐり穴による仕上げ材の強度低下を防止することができる。なお、「皿状」の頭部とは、いわゆる皿ねじや皿ボルトの頭部の形状を意味するものである(但し、工具用の溝は必要ない)。
【0019】
さらに、頭部を目立ち難くするためには、頭部を、仕上げ材の色彩に合致するように着色することが、好ましい。
【0020】
本発明の他のピンニング工法は、上記したピンニング工法用のアンカーピンを用いて外壁を補修するピンニング工法であって、外壁の要補修箇所に仕上げ材を貫通して所定の深さの挿填穴を形成する穿孔工程と、挿填穴の開口縁部をアンカーピンの頭部の形状に合わせて面取りする面取り工程と、挿填穴に接着剤系の樹脂を注入する樹脂注入工程と、樹脂注入工程の後、挿填穴にアンカーピンをその頭部と仕上げ材とが略面一になるように挿入するピン挿填工程と、を備えたことを特徴とする。
【0021】
この構成によれば、穿孔工程、面取り工程、樹脂注入工程およびピン挿入工程の4工程で、ピンニング作業を完了することができるため、従来の座ぐり穴の穿孔や挿填穴の開口部へのキャッピング等の作業を省略することができる。また、従来のような、座ぐり穴による仕上げ材の強度低下を防止することができる。しかも、挿填穴の開口縁部への面取り工程により、アンカーピンの頭部を仕上げ材と略面一に施工することができるため、頭部を目立ち難いものとすることができ、仕上げ材の意匠性を損なうことがない。
【0022】
【発明の実施の形態】
以下、添付図面を参照して、本発明の一実施形態に係るピンニング工法用のアンカーピン、およびこれを用いたピンニング工法について説明する。このピンニング工法は、外壁の「浮き部」などの要補修箇所に穿孔した挿填穴に対し、接着剤系の樹脂を注入した後アンカーピンを挿填して、樹脂およびアンカーピンにより外壁の補修を行うものである。すなわち、図1の仮想線で示すように、外壁1は、コンクリート躯体2の表面にモルタル(図示省略)を介してタイルや石材等の仕上げ材3を貼ったものであり、コンクリート躯体(厳密にはモルタル)2と仕上げ材3との間に生じた間隙(「浮き」)4を補修するために、挿填穴5を穿孔すると共にこの挿填穴5に樹脂6を注入し且つアンカーピン7を装填する(図5および6参照)。
【0023】
図1は、実施形態のアンカーピンの側面図である。同図に示すように、アンカーピン7は、ステンレス等で構成され、挿填穴5に挿入される胴部11と、胴部11の一方の端部に形成した仕上げ材3を押さえるための頭部12とで、一体に形成されている。胴部11は、挿填穴7の径よりも幾分細径に形成され、且つその外周面には、引抜き強度を高めるべく雄ねじ14が刻設されている。なお、胴部11は、雄ねじ14に代えて多数の環状溝或いは凹凸を形成したものであってもよい。
【0024】
図1および図2に示すように、頭部12は、薄肉であって、挿填穴5の開口部5a径より幾分大きな径に形成されている。この場合の頭部12は、挿填穴5の開口部5aを閉塞(キャッピング)するものであり、その際、目立たないように薄肉に形成されている。また、頭部12は、仕上げ材3の表面の色彩に合致するように焼付け塗装15等により着色されている。
【0025】
さらに、頭部12は、胴部11に連なると共に皿状に形成され挿填穴5の開口部5a径とほぼ同径の補強中央部12aと、補強中央部12aを囲繞する押さえ周縁部12bとから成り、補強中央部12aが挿填穴5の開口部5aに挿入され、且つ押さえ周縁部12bが挿填穴5の開口縁部5bに密着するようになっている。すなわち、補強中央部5aにより、薄肉の頭部12の強度を維持するようにしている。なお、補強中央部12aを、図2(b)示すように、断面アール形状とし、或いは図2(c)示すように、段付き形状としてもよい。また、頭部12の表面周縁部12cは、傾斜面となるように面取りされており、頭部12における仕上げ材3の表面に露出する部分を、極力目立たないようにしている。
【0026】
もっとも、図3に示すように、頭部12の表面周縁部12cを断面アール形状に面取りしてもよい。この場合には、仕上げ材3の表面に露出する頭部12に影ができないため、一層目立ち難くすることができる。更なる変形例として図4の頭部12は、その表面が全体として、断面弧状に形成されている。この場合には、頭部12の厚みが目立ち難く且つ影ができないため、より一層目立ち難いものとすることができる。このようにアンカーピン7の頭部12は、仕上げ材3の表面からその厚み分、突出して仕上げ材3と面一にはないが、薄肉に形成されているため、目立ち難くものとなる。
【0027】
なお、アンカーピン7の呼び径(胴部11の直径)が3mmの場合には、頭部12の径を5mm径とし、挿填穴5の径を4mmとすることが好ましく、またアンカーピン7の呼び径(胴部11の直径)が5mmの場合には、頭部12の径を8mm径とし、挿填穴5の径を6mmとすることが好ましい。また、頭部12の厚みは、0.3mmから0.5mm厚程度とすることが好ましい。さらに、頭部12の厚みによっては、補強中央部12aを皿状に形成しなくてもよい。
【0028】
ここで、図5および図6を参照して、上記のアンカーピン7を用いた外壁1補修のためのピンニング工法についてその手順を説明する。上述したように、外壁1は、コンクリート躯体2の表面にモルタル(図示省略)を介してタイルや石材等の仕上げ材3を貼ったものであり、同図では、コンクリート躯体(厳密にはモルタル)2と仕上げ材3との間に、経時的に間隙(「浮き」)4が生じた状態を表している。
【0029】
このピンニング工法は、先ず、ダイヤモンドコアドリル等の穿孔工具21により、仕上げ材3を貫通してコンクリート躯体2に所定の深さまで挿填穴5を穿孔する(穿孔工程:図5(a))。挿填穴5は、アンカーピン7より一回り大きな径としアンカーピン7が遊嵌できるようにする。また、実施形態のピンニング工法では座ぐり穴は形成しない。挿填穴5を穿孔したら、挿填穴5内に付着した切紛をブロワ等で吸引・清掃する。
【0030】
次に、ポンプ形式の樹脂注入器22を用い、その注入ノズル23を挿填穴5に差し込んで接着剤系の樹脂(エポキシ系樹脂等)6の注入を行う(樹脂注入工程:図5(b))。樹脂注入器22をポンピングしながら樹脂6の注入を行うが、樹脂6がコンクリート躯体2と仕上げ材3との間隙4に十分注入されると、ポンピングが極端に重くなり、樹脂6の注入が完了したことが体感される(樹脂注入工程:図5(c))。
【0031】
なお、実施形態の注入ノズル23は、ノズル本体24に対し注入針25がスライド自在に設けられ、且つテーパ部26が挿填穴5の開口部5aに密着するフッ素ゴム等で構成されている。このため、最初のポンピング動作で注入針25が伸張し、挿填穴5の奥底部に達してから樹脂6の吐出が開始され、樹脂6を挿填穴5の最奥部から注入することが可能になる。また、ポンピングに際し、テーパ部26が挿填穴5の開口部5aに密着するため、開口部5aからの樹脂垂れが防止されると共に、樹脂6をコンクリート躯体2と仕上げ材3との間隙4内に行き渡らせることが可能になる。
【0032】
次に、挿填穴5から注入ノズル23を引き抜いた後、これにアンカーピン7を挿填する(ピン挿填工程:図6(d))。その際、アンカーピン7の頭部12が挿填穴5の開口縁部5bに接するまで、アンカーピン7を押し込むようにする(ピン挿填工程:図6(e))。その後、樹脂6が硬化するまで養生を行う。なお、挿填穴5にエアーが封入されないため、挿填穴5から注入ノズル23を引き抜いても樹脂6が漏れ出ることはない(挿填穴5内は負圧となる)。また、挿填穴5に対する注入ノズル23の挿入体積よりアンカーピン7の挿入体積が幾分小さいため、アンカーピン7の挿入により樹脂Rが溢れ出ることはない。
【0033】
図7は、仕上げ材3をタイルとした場合の補修完了状態を表している。同図に示すように、芋目地で貼られた各タイル(仕上げ材3)は、その中心部分でアンカーピン7により押さえられ、その剥離落下が防止される。上記のように、各タイル(仕上げ材3)の表面にはアンカーピン7の頭部12が露出しているが、頭部12は薄肉に形成され且つタイルと同色に着色されているため、極めて目立ち難いものとなっている。また、この場合には、タイル自体に座ぐり穴を形成していないため、タイルの(挿填穴5廻りの)強度が損なわれることがなく、タイル(仕上げ材3)をコンクリート躯体2に強固に固定(アンカリング)することができる。
【0034】
次に、本発明の第2実施形態に係るピンニング工法用のアンカーピン、およびこれを用いたピンニング工法について説明する。但し、以下の説明では、第1実施形態と異なる部分を中心に説明する。図8に示すように、第2実施形態のアンカーピン7Aはステンレス等で構成され、胴部31と、仕上げ材3を押さえるための頭部32とで、一体に形成されている。また、胴部31の外周面には、引抜き強度を高めるべく雄ねじ34が刻設されている。
【0035】
一方、頭部32は皿状に形成され、且つ第1実施形態と同様に、挿填穴5の開口部5a径より幾分大きな径に形成されている。すなわち、頭部32は、皿ねじ等の頭部と同様の形態を有し(但し、工具用の溝はない)、十分な強度を持たせ得るようにしている。また、頭部32は、第1実施形態と同様に、仕上げ材3の表面の色彩に合致するように焼付け塗装35等により着色されている。
【0036】
ここで、図9および図10を参照して、上記のアンカーピン7Aを用いた場合のピンニング工法についてその手順を説明する。第1実施形態と同様に、先ずダイヤモンドコアドリル等の穿孔工具21により、仕上げ材3を貫通してコンクリート躯体2に所定の深さまで挿填穴5を穿孔する(穿孔工程:図9(a))。次に、アンカーピン7Aの頭部32の形状に対応させて、挿填穴5の開口縁部5bを皿もみ形状に面取りする(面取り工程:図9(b))。面取りを行ったら、挿填穴5内に付着した切紛をブロワ等で吸引・清掃する。
【0037】
ここで、挿填穴5に接着剤系の樹脂(エポキシ系樹脂等)6の注入を行い(樹脂注入工程:図9(c)、図10(d))、次いで挿填穴5にアンカーピン7Aを挿填する(ピン挿填工程:図10(e))。その際、アンカーピン7Aの頭部32が挿填穴5の開口縁部5bに接するまで、すなわち、アンカーピン7Aの頭部32の表面が仕上げ材3の表面と面一になるように、アンカーピン7Aを押し込むようにする(ピン挿填工程:図10(f))。その後、樹脂6が硬化するまで養生を行う。
【0038】
このように第2実施形態によれば、アンカーピン7Aの頭部32が、仕上げ材3の表面と面一になり、且つアンカーピン7Aの頭部32は仕上げ材3に合わせて着色されているため、施工後、アンカーピン7Aが極めて目立ち難く、仕上げ材3の意匠性を損なうことがない。また、座ぐり穴を形成する必要がないため、仕上げ材3の強度が低下する等の支障を生ずることがない。
【0039】
【発明の効果】
本発明のピンニング工法用のアンカーピンおよびこれを用いたピンニング工法によれば、アンカーピンの頭部と挿填孔の開口部との間に隙間が生ずることがなく、且つ頭部が薄肉に形成されているため、アンカーピンの頭部が目立つことがなく、仕上げ材の意匠性を損なうことのない。また、挿填孔に座ぐり孔を形成せず、また形成する必要がないため、仕上げ材を十分な強度をもって押さえることができる。しかも、ピンニング作業の作業工法を簡略化することができ、施工時間を短縮することができる。
【0040】
本発明の他のピンニング工法用のアンカーピンおよびこれを用いたピンニング工法によれば、アンカーピンの頭部が目立つことがなく、仕上げ材の意匠性を損なうことのない。また、挿填孔に座ぐり孔を形成せず、また形成する必要がないため、仕上げ材を十分な強度をもって押さえることができる。しかも、ピンニング作業の作業工法を簡略化することができ、施工時間を短縮することができる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係るピンニング工法用のアンカーピンの側面図である。
【図2】実施形態に係るアンカーピンの頭部廻りの拡大側面図である。
【図3】第1変形例に係るアンカーピンの頭部廻りの拡大側面図である。
【図4】第2変形例に係るアンカーピンの頭部廻りの拡大側面図である。
【図5】ピンニング工法の施工工程を示す(a)穿孔工程の図、(b)樹脂注入工程の初期図および(c)樹脂注入工程の後期図である。
【図6】ピンニング工法の施工工程を示す(d)ピン挿填工程の初期図、(e)ピン挿填工程の後期図である。
【図7】ピンニング工法の施工完了状態を示す外壁の正面図である。
【図8】本発明の2実施形態に係るピンニング工法用のアンカーピンの側面図である。
【図9】2実施形態のピンニング工法の施工工程を示す(a)穿孔工程の図、(b)面取り工程の図および(c)樹脂注入工程の初期図である。
【図10】2実施形態のピンニング工法の施工工程を示す(d)樹脂注入工程の後期図、(e)ピン挿填工程の初期図および(f)ピン挿填工程の後期図である。
【符号の説明】
1 外壁 2 コンクリート駆体
3 仕上げ材 4 隙間
5 挿填穴 5a 開口部
5b 開口縁部 6 樹脂
7 アンカーピン 11 胴部
12 頭部 12a 補強中央部
12b 押さえ周縁部 12c 表面周縁部
15 焼付け塗装
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an anchor pin for a pinning method used for repairing (pinning) an outer wall surface of a building where “floating” has occurred, and a pinning method using the same.
[0002]
[Prior art]
Conventionally, this type of pinning method is to penetrate a finishing material such as a tile and drill a hole into a concrete body to a predetermined depth, inject an adhesive resin into the hole, and insert an anchor pin into the hole. Insert. The anchor pin is formed in a rod shape, and after deeply inserted into the insertion hole, the opening of the insertion hole is closed with a putty or the like, and the opening is finished flush with the finishing material (for example, see Patent Reference 1).
An anchor pin of this type is also known to have a head. In this case, a counterbore hole is formed in the opening of the insertion hole, and the head is attached to the counterbore. It is pushed into a hole, and this part is closed with a putty or the like, or closed with a resin cap or the like, so that this part is finished flush with a finishing material (for example, see Patent Document 2).
[0003]
[Patent Document 1]
JP-A-4-64669 (page 3, FIG. 1 and FIG. 3)
[Patent Document 2]
JP-A-2001-200641 (page 5-6, FIG. 5)
[0004]
[Problems to be solved by the invention]
In the former conventional pinning method, since the anchor pin is formed in a rod shape, when the finishing material is a thin material such as a tile, there is a problem that the holding strength is insufficient. In addition, since the opening of the insertion hole is closed with a putty or the like, there is a problem that irregularities are likely to occur, and the repaired portion is conspicuous.
Also, in the latter pinning method, since a counterbore is formed at the time of drilling, for example, when the finishing material is a tile or the like, the counterbore becomes thinner, and even if the anchor pin itself has strength, However, there has been a problem that the strength of the receiving portion on the tile side is reduced. In addition, there is a problem in that the number of work steps such as filling of putty and mounting of a resin cap increases as finishing.
[0005]
An object of the present invention is to provide an anchor pin for a pinning method, which can hold a finishing material with sufficient strength and does not impair the design of the finishing material, and a pinning method using the same.
[0006]
[Means for Solving the Problems]
An anchor pin for a pinning method according to the present invention is a pinning method that is installed to penetrate a finishing material to a predetermined depth and to insert a bonding resin into an insertion hole to hold the finishing material. An anchor pin for use with a body inserted into the insertion hole, and a head provided at one end of the body for holding the finishing material, wherein the head is thin and the opening of the insertion hole is provided. It is characterized by being formed with a diameter larger than the diameter.
[0007]
According to this configuration, since the head of the anchor pin is formed to have a diameter larger than the diameter of the opening of the insertion hole, when the anchor pin is inserted into the insertion hole into which the resin is injected, the head of the anchor pin is inserted. Close the opening of the filling hole. For this reason, there is no ring-shaped gap between the head of the anchor pin and the opening of the insertion hole when viewed from the front, and since the head is formed thin, it is exposed at the insertion hole. The head of the anchor pin does not stand out. That is, since the opening is closed by the head, it is not necessary to finish the opening with a putty or the like. In this case, since it is not necessary to form a counterbore in the insertion hole, it is not necessary to increase the diameter of the head, and the holding strength can be maintained even if the head is formed thin. In addition, it is possible to prevent a decrease in the strength of the finished material due to the counterbore.
[0008]
In this case, it is preferable that the head is formed of a reinforcing central portion formed in a dish shape and connected to the trunk portion and having substantially the same diameter as the opening diameter of the insertion hole, and a pressing peripheral portion surrounding the reinforcing central portion. .
[0009]
According to this configuration, since the reinforcing central portion of the head is formed in a dish shape, the holding strength can be sufficiently maintained even if the head is formed thin. Further, since the reinforcing central portion is formed to have substantially the same diameter as the diameter of the opening of the insertion hole, this portion is inserted into the opening of the inserting hole, and the pressing peripheral edge surrounding the reinforcing central portion is formed of a finishing material. It does not rise from the surface.
[0010]
In these cases, it is preferable that the surface periphery of the head be chamfered.
[0011]
Further, in this case, it is preferable that the peripheral edge of the surface is chamfered in a rounded cross section.
[0012]
According to this configuration, the head of the anchor pin provided so as to close the insertion hole hardly causes a shadow on the surface of the finishing material, and makes the head less noticeable.
[0013]
In these cases, it is preferred that the head be colored to match the color of the finish.
[0014]
According to this configuration, the head of the anchor pin exposed on the surface of the finishing material can be made more inconspicuous.
[0015]
The pinning method of the present invention is a pinning method of repairing an outer wall using the above-described anchoring pin for a pinning method, wherein a counterbore hole of a predetermined depth penetrates the finishing material through a required repair portion of the outer wall. Punching step of forming an insertion hole without holes, resin injection step of injecting an adhesive resin into the insertion hole, and after the resin injection step, an anchor pin is inserted into the insertion hole, and the head has an opening edge of the insertion hole. And a pin inserting step of inserting the pin into contact with the portion.
[0016]
According to this configuration, the pinning operation can be completed in three steps of the drilling step, the resin injecting step, and the pin inserting step, so that the conventional counterbore hole drilling and capping to the opening of the insertion hole can be performed. Work can be omitted. Further, it is possible to prevent a decrease in the strength of the finished material due to the counterbore hole as in the related art. Moreover, the head of the anchor pin after construction can be made inconspicuous.
[0017]
Another anchoring pin for the pinning method of the present invention is mounted to penetrate the finishing material and pierce the concrete skeleton to a predetermined depth and press the finishing material into the insertion hole in which the adhesive resin is injected. An anchor pin for a pinning method, comprising: a body to be inserted into an insertion hole; and a head provided at one end of the body to hold a finishing material, wherein the head is formed in a dish shape, and is inserted. The diameter of the hole is slightly larger than the diameter of the opening.
[0018]
According to this configuration, the head of the anchor pin is formed to have a diameter slightly larger than the diameter of the opening of the insertion hole, so that the head of the anchor pin is inserted so as to close the opening of the insertion hole. Is done. Therefore, there is no ring-shaped gap in front view between the head of the anchor pin and the opening of the insertion hole, and the head is only slightly protruded from the surface of the finishing material, so that it is inconspicuous. It becomes. That is, since the opening is closed by the head, it is not necessary to finish the opening with a putty or the like. In addition, since the head is formed in a dish shape, the finishing material can be pressed with sufficient strength through the opening edge. In addition, a counterbore is not required, and a decrease in the strength of the finished material due to the counterbore can be prevented. The "dish-shaped" head means the shape of the so-called flat head screw or flat head (however, a tool groove is not required).
[0019]
Furthermore, in order to make the head less noticeable, it is preferable to color the head so as to match the color of the finishing material.
[0020]
Another pinning method according to the present invention is a pinning method for repairing an outer wall using the above-described anchor pin for the pinning method, wherein an insertion hole having a predetermined depth is formed by penetrating a finishing material into a required repair portion of the outer wall. A hole forming step, a chamfering step of chamfering the opening edge of the insertion hole according to the shape of the head of the anchor pin, a resin injection step of injecting an adhesive resin into the insertion hole, and a resin injection. After the step, a pin insertion step of inserting the anchor pin into the insertion hole such that the head thereof and the finishing material are substantially flush with each other is provided.
[0021]
According to this configuration, the pinning operation can be completed in four steps of the drilling step, the chamfering step, the resin injecting step, and the pin inserting step. Operations such as capping can be omitted. Further, it is possible to prevent a decrease in the strength of the finished material due to the counterbore as in the related art. In addition, since the head of the anchor pin can be substantially flush with the finishing material by the process of chamfering the opening edge of the insertion hole, the head can be made less noticeable, and There is no loss of design.
[0022]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an anchor pin for a pinning method according to an embodiment of the present invention and a pinning method using the same will be described with reference to the accompanying drawings. In this pinning method, an adhesive resin is injected into the insertion hole drilled at the required repair location such as the “floating part” on the outer wall, and then the anchor pin is inserted, and the outer wall is repaired with the resin and the anchor pin. Is what you do. That is, as shown by the imaginary line in FIG. 1, the outer wall 1 is obtained by attaching a finishing material 3 such as a tile or a stone material to the surface of a concrete skeleton 2 via a mortar (not shown), and In order to repair a gap (“floating”) 4 formed between the mortar 2 and the finishing material 3, an insertion hole 5 is formed, a resin 6 is injected into the insertion hole 5, and an anchor pin 7 is formed. (See FIGS. 5 and 6).
[0023]
FIG. 1 is a side view of the anchor pin according to the embodiment. As shown in the figure, the anchor pin 7 is made of stainless steel or the like, and has a body 11 inserted into the insertion hole 5 and a head for holding the finishing material 3 formed at one end of the body 11. With the part 12, it is formed integrally. The body 11 is formed to have a diameter slightly smaller than the diameter of the insertion hole 7, and a male screw 14 is engraved on the outer peripheral surface thereof to increase the pull-out strength. The body 11 may be formed with a number of annular grooves or irregularities instead of the male screw 14.
[0024]
As shown in FIGS. 1 and 2, the head 12 is thin and has a diameter slightly larger than the diameter of the opening 5 a of the insertion hole 5. In this case, the head 12 closes (caps) the opening 5a of the insertion hole 5, and is formed so as to be inconspicuous at this time. The head 12 is colored by baking paint 15 or the like so as to match the color of the surface of the finishing material 3.
[0025]
Further, the head portion 12 is connected to the body portion 11 and formed in a dish shape and has a reinforcing central portion 12a having a diameter substantially equal to the diameter of the opening 5a of the insertion hole 5, a pressing peripheral portion 12b surrounding the reinforcing central portion 12a, and The reinforcing central portion 12a is inserted into the opening 5a of the insertion hole 5, and the pressing peripheral edge 12b is brought into close contact with the opening edge 5b of the insertion hole 5. That is, the strength of the thin head 12 is maintained by the reinforcing central portion 5a. The reinforcing central portion 12a may have a round shape as shown in FIG. 2B, or may have a stepped shape as shown in FIG. 2C. Further, the surface peripheral portion 12c of the head portion 12 is chamfered so as to form an inclined surface, so that the portion of the head portion 12 exposed on the surface of the finishing material 3 is made as inconspicuous as possible.
[0026]
However, as shown in FIG. 3, the surface peripheral portion 12c of the head 12 may be chamfered in a rounded cross section. In this case, since no shadow is formed on the head 12 exposed on the surface of the finishing material 3, the head 12 can be made more inconspicuous. As a further modified example, the head 12 in FIG. 4 has an arc-shaped cross section as a whole. In this case, the thickness of the head portion 12 is less noticeable and no shadow is formed, so that the head portion 12 can be made even less noticeable. As described above, the head portion 12 of the anchor pin 7 protrudes from the surface of the finishing material 3 by the thickness thereof and is not flush with the finishing material 3, but is made inconspicuous because it is formed thin.
[0027]
When the nominal diameter of the anchor pin 7 (the diameter of the body 11) is 3 mm, the diameter of the head 12 is preferably 5 mm, and the diameter of the insertion hole 5 is preferably 4 mm. When the nominal diameter (diameter of the trunk portion 11) is 5 mm, it is preferable that the diameter of the head 12 is 8 mm and the diameter of the insertion hole 5 is 6 mm. The thickness of the head 12 is preferably about 0.3 mm to 0.5 mm. Further, depending on the thickness of the head 12, the reinforcing central portion 12a may not be formed in a dish shape.
[0028]
Here, the procedure of the pinning method for repairing the outer wall 1 using the anchor pin 7 will be described with reference to FIGS. As described above, the outer wall 1 is obtained by attaching a finishing material 3 such as a tile or a stone material to the surface of a concrete skeleton 2 via a mortar (not shown). This shows a state in which a gap (“floating”) 4 has occurred with time between the finishing material 2 and the finishing material 3.
[0029]
In this pinning method, first, an insertion hole 5 is drilled to a predetermined depth in the concrete skeleton 2 through the finishing material 3 by a drilling tool 21 such as a diamond core drill (a drilling step: FIG. 5A). The insertion hole 5 has a diameter slightly larger than the anchor pin 7 so that the anchor pin 7 can be loosely fitted. Further, no counterbore hole is formed by the pinning method of the embodiment. After piercing the insertion hole 5, the chips attached to the insertion hole 5 are suctioned and cleaned with a blower or the like.
[0030]
Next, using a pump-type resin injector 22, the injection nozzle 23 is inserted into the insertion hole 5 to inject the adhesive-based resin (epoxy resin or the like) 6 (resin injection step: FIG. )). The resin 6 is injected while pumping the resin injector 22. When the resin 6 is sufficiently injected into the gap 4 between the concrete frame 2 and the finishing material 3, the pumping becomes extremely heavy, and the injection of the resin 6 is completed. This is felt (resin injection step: FIG. 5C).
[0031]
In the injection nozzle 23 of the embodiment, the injection needle 25 is slidably provided with respect to the nozzle main body 24, and the taper portion 26 is made of fluorine rubber or the like which is in close contact with the opening 5a of the insertion hole 5. For this reason, the injection needle 25 is extended by the first pumping operation, and after reaching the deep bottom of the insertion hole 5, the discharge of the resin 6 is started, and the resin 6 can be injected from the deepest part of the insertion hole 5. Will be possible. Also, at the time of pumping, the tapered portion 26 is in close contact with the opening 5a of the insertion hole 5, so that resin dripping from the opening 5a is prevented, and the resin 6 is placed in the gap 4 between the concrete frame 2 and the finishing material 3. It will be possible to spread.
[0032]
Next, after pulling out the injection nozzle 23 from the insertion hole 5, the anchor pin 7 is inserted therein (pin insertion step: FIG. 6 (d)). At this time, the anchor pin 7 is pushed in until the head 12 of the anchor pin 7 contacts the opening edge 5b of the insertion hole 5 (pin insertion step: FIG. 6 (e)). Thereafter, curing is performed until the resin 6 is cured. Since the air is not sealed in the insertion hole 5, even if the injection nozzle 23 is pulled out from the insertion hole 5, the resin 6 does not leak out (the inside of the insertion hole 5 becomes a negative pressure). Also, since the insertion volume of the anchor pin 7 is somewhat smaller than the insertion volume of the injection nozzle 23 into the insertion hole 5, the resin R does not overflow due to the insertion of the anchor pin 7.
[0033]
FIG. 7 shows a repair completed state when the finishing material 3 is a tile. As shown in the figure, each tile (finished material 3) stuck on the potato joint is pressed by the anchor pin 7 at the center thereof, and the peeling and falling thereof is prevented. As described above, the head 12 of the anchor pin 7 is exposed on the surface of each tile (finishing material 3). However, since the head 12 is formed to be thin and colored in the same color as the tile, it is extremely It is inconspicuous. Also, in this case, since the counterbore hole is not formed in the tile itself, the strength of the tile (around the insertion hole 5) is not impaired, and the tile (finishing material 3) is firmly attached to the concrete frame 2. (Anchor).
[0034]
Next, an anchor pin for a pinning method according to a second embodiment of the present invention and a pinning method using the same will be described. However, in the following description, the description will focus on the parts that are different from the first embodiment. As shown in FIG. 8, the anchor pin 7A of the second embodiment is made of stainless steel or the like, and is integrally formed with a body 31 and a head 32 for holding the finishing material 3. A male screw 34 is engraved on the outer peripheral surface of the body 31 to increase the pull-out strength.
[0035]
On the other hand, the head 32 is formed in a dish shape, and is formed to have a diameter slightly larger than the diameter of the opening 5a of the insertion hole 5, as in the first embodiment. That is, the head 32 has the same form as that of a head such as a countersunk screw (however, there is no groove for a tool) so that it can have sufficient strength. Further, the head 32 is colored by baking paint 35 or the like so as to match the color of the surface of the finishing material 3 as in the first embodiment.
[0036]
Here, with reference to FIG. 9 and FIG. 10, the procedure of the pinning method using the above-described anchor pin 7A will be described. As in the first embodiment, first, an insertion hole 5 is drilled to a predetermined depth in the concrete skeleton 2 through the finishing material 3 by a drilling tool 21 such as a diamond core drill (a drilling process: FIG. 9A). . Next, the opening edge 5b of the insertion hole 5 is chamfered into a dished shape corresponding to the shape of the head 32 of the anchor pin 7A (chamfering step: FIG. 9B). After chamfering, the chips attached to the insertion hole 5 are suctioned and cleaned with a blower or the like.
[0037]
Here, an adhesive resin (epoxy resin or the like) 6 is injected into the insertion hole 5 (resin injection step: FIGS. 9C and 10D), and then an anchor pin is inserted into the insertion hole 5. 7A is inserted (pin insertion step: FIG. 10E). At this time, until the head 32 of the anchor pin 7A comes into contact with the opening edge 5b of the insertion hole 5, that is, the surface of the head 32 of the anchor pin 7A is flush with the surface of the finishing material 3. The pin 7A is pushed in (pin insertion step: FIG. 10 (f)). Thereafter, curing is performed until the resin 6 is cured.
[0038]
Thus, according to the second embodiment, the head 32 of the anchor pin 7A is flush with the surface of the finishing material 3, and the head 32 of the anchor pin 7A is colored according to the finishing material 3. Therefore, after construction, the anchor pin 7A is extremely inconspicuous, and the design of the finishing material 3 is not impaired. Further, since it is not necessary to form a counterbore, there is no problem such as a decrease in the strength of the finishing material 3.
[0039]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to the pinning method for the pinning method of this invention, and a pinning method using the same, there is no gap between the head of the anchor pin and the opening of the insertion hole, and the head is formed thin. As a result, the head of the anchor pin does not stand out and does not impair the design of the finished material. Further, since the counterbore is not formed in the insertion hole, and it is not necessary to form the counterbore, the finished material can be held down with sufficient strength. Moreover, the work method of the pinning work can be simplified, and the construction time can be shortened.
[0040]
According to another pinning method for a pinning method and a pinning method using the same according to the present invention, the head of the anchor pin does not stand out and does not impair the design of the finished material. Further, since the counterbore is not formed in the insertion hole, and it is not necessary to form the counterbore, the finished material can be held down with sufficient strength. Moreover, the work method of the pinning work can be simplified, and the construction time can be shortened.
[Brief description of the drawings]
FIG. 1 is a side view of an anchor pin for a pinning method according to an embodiment of the present invention.
FIG. 2 is an enlarged side view around the head of the anchor pin according to the embodiment.
FIG. 3 is an enlarged side view around the head of an anchor pin according to a first modified example.
FIG. 4 is an enlarged side view around the head of an anchor pin according to a second modification.
FIGS. 5A and 5B are views showing a construction step of the pinning method, in which FIG. 5A is a view of a drilling step, FIG. 5B is an initial view of a resin injection step, and FIG.
6A and 6B are an initial view of a pin insertion step showing a construction step of the pinning method, and FIG. 6E is a later view of the pin insertion step.
FIG. 7 is a front view of the outer wall showing a completed state of the pinning method.
FIG. 8 is a side view of an anchor pin for a pinning method according to a second embodiment of the present invention.
9A is a diagram illustrating a drilling process, FIG. 9B is a diagram illustrating a chamfering process, and FIG. 9C is an initial diagram illustrating a resin injecting process, illustrating a construction process of the pinning method according to the second embodiment.
FIGS. 10A and 10B are a late view of a resin injection step, an initial view of a pin insertion step, and a late view of a pin insertion step, respectively, showing an execution step of a pinning method according to a second embodiment.
[Explanation of symbols]
Reference Signs List 1 outer wall 2 concrete body 3 finishing material 4 gap 5 insertion hole 5a opening 5b opening edge 6 resin 7 anchor pin 11 torso 12 head 12a reinforcing central portion 12b pressing peripheral edge 12c surface peripheral edge 15 baking coating

Claims (9)

仕上げ材を貫通してコンクリート躯体を所定の深さまで穿孔すると共に接着剤系の樹脂を注入した挿填穴に、前記仕上げ材を押さえるために装着されるピンニング工法用のアンカーピンにおいて、
前記挿填穴に挿入される胴部と、前記胴部の一端に設けられ前記仕上げ材を押さえる頭部とを備え、
前記頭部が、薄肉であって、且つ前記挿填穴の開口部径より大きな径に形成されていることを特徴とするピンニング工法用のアンカーピン。
An anchor pin for a pinning method, which is mounted to press the finishing material into an insertion hole into which a concrete skeleton is pierced to a predetermined depth by penetrating the finishing material and an adhesive resin is injected,
A torso inserted into the insertion hole, a head provided at one end of the torso and holding the finishing material,
An anchor pin for a pinning method, wherein the head is thin and has a diameter larger than an opening diameter of the insertion hole.
前記頭部は、前記胴部に連なると共に皿状に形成され前記挿填穴の開口部径とほぼ同径の補強中央部と、前記補強中央部を囲繞する押さえ周縁部とから成ることを特徴とする請求項1に記載のピンニング工法用のアンカーピン。The head is connected to the body and is formed in a dish shape, and includes a reinforcing central portion having substantially the same diameter as an opening diameter of the insertion hole, and a pressing peripheral portion surrounding the reinforcing central portion. An anchor pin for a pinning method according to claim 1. 前記頭部の表面周縁部が面取りされていることを特徴とする請求項1または2に記載のピンニング工法用のアンカーピン。The anchor pin for a pinning method according to claim 1, wherein a peripheral edge of a surface of the head is chamfered. 前記表面周縁部が断面アール形状に面取りされていることを特徴とする請求項3に記載のピンニング工法用のアンカーピン。The anchor pin for a pinning method according to claim 3, wherein the peripheral edge of the surface is chamfered in a rounded shape. 前記頭部が、前記仕上げ材の色彩に合致するように着色されていることを特徴とする請求項1ないし4のいずれかに記載のピンニング工法用のアンカーピン。The anchor pin according to any one of claims 1 to 4, wherein the head is colored so as to match a color of the finishing material. 請求項1ないし5のいずれかに記載のピンニング工法用のアンカーピンを用いて前記外壁を補修するピンニング工法であって、
外壁の要補修箇所に当該仕上げ材を貫通して所定の深さの且つ座ぐり穴の無い挿填穴を形成する穿孔工程と、
前記挿填穴に接着剤系の樹脂を注入する樹脂注入工程と、
前記樹脂注入工程の後、前記挿填穴に前記アンカーピンを前記頭部が前記挿填穴の開口縁部に当接するように挿入するピン挿填工程と、を備えたことを特徴とするピンニング工法。
A pinning method for repairing the outer wall using the pin for the pinning method according to any one of claims 1 to 5,
A perforation step of forming an insertion hole having a predetermined depth and having no counterbore hole by penetrating the finishing material at a required repair point on the outer wall;
A resin injection step of injecting an adhesive resin into the insertion hole,
A pin insertion step of inserting the anchor pin into the insertion hole after the resin injection step so that the head comes into contact with an opening edge of the insertion hole. Construction method.
仕上げ材を貫通してコンクリート躯体を所定の深さまで穿孔すると共に接着剤系の樹脂を注入した挿填穴に、前記仕上げ材を押さえるために装着されるピンニング工法用のアンカーピンにおいて、
前記挿填穴に挿入される胴部と、前記胴部の一端に設けられ前記仕上げ材を押さえる頭部とを備え、
前記頭部が、皿状に形成され、且つ前記挿填穴の開口部径より幾分大きな径に形成されていることを特徴とするピンニング工法用のアンカーピン。
An anchor pin for a pinning method, which is mounted to press the finishing material into an insertion hole into which a concrete skeleton is pierced to a predetermined depth by penetrating the finishing material and an adhesive resin is injected,
A torso inserted into the insertion hole, a head provided at one end of the torso and holding the finishing material,
An anchor pin for a pinning method, wherein the head is formed in a dish shape and has a diameter somewhat larger than an opening diameter of the insertion hole.
前記頭部が、前記仕上げ材の色彩に合致するように着色されていることを特徴とする請求項7に記載のピンニング工法用のアンカーピン。The anchor pin according to claim 7, wherein the head is colored so as to match a color of the finishing material. 請求項7または8に記載のピンニング工法用のアンカーピンを用いて前記外壁を補修するピンニング工法であって、
外壁の要補修箇所に当該仕上げ材を貫通して所定の深さの挿填穴を形成する穿孔工程と、
前記挿填穴の開口縁部を前記アンカーピンの頭部の形状に合わせて面取りする面取り工程と、
前記挿填穴に接着剤系の樹脂を注入する樹脂注入工程と、
前記樹脂注入工程の後、前記挿填穴に前記アンカーピンをその頭部と前記仕上げ材とが略面一になるように挿入するピン挿填工程と、を備えたことを特徴とするピンニング工法。
A pinning method for repairing the outer wall using the pinning method anchor pin according to claim 7 or 8,
A perforation step of forming an insertion hole having a predetermined depth by penetrating the finishing material at a repair location of the outer wall,
A chamfering step of chamfering the opening edge of the insertion hole according to the shape of the head of the anchor pin,
A resin injection step of injecting an adhesive resin into the insertion hole,
After the resin injection step, a pin insertion step of inserting the anchor pin into the insertion hole such that the head and the finishing material are substantially flush with each other. .
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