JP2004232331A - Tread for prefabricated stairs - Google Patents
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- JP2004232331A JP2004232331A JP2003021912A JP2003021912A JP2004232331A JP 2004232331 A JP2004232331 A JP 2004232331A JP 2003021912 A JP2003021912 A JP 2003021912A JP 2003021912 A JP2003021912 A JP 2003021912A JP 2004232331 A JP2004232331 A JP 2004232331A
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は組立階段用の段板に関する。
【0002】
【従来の技術】
各種建物の内部階段や殊更外部階段(非常階段)にふさわしい組立階段用のプレハブ段板とその施工法について、本発明者の1人が先に特開平7−197614号を提案した。
【0003】
この公知発明のプレハブ段板(S)は、鋼板製ささら桁(21)と別個独立の単位体をなすため、その隣り合うプレハブ段板(S)の上下相互間隔(H)や前後相互間隔(L)を、施工現場での組み立て上自由に調整できる利点がある。
【0004】
【発明が解決しようとする課題】
ところが、上記公知発明の構成によれば、鋼板から造形された踏面(11)の箱型内部へ、モルタル(20)を充填しているため、プレハブ段板(S)として非常に重量化するばかりでなく、その踏面(11)の一辺面(後面)から蹴上げ面(12)が連続一体に起立している関係上、著しく嵩張ることにもなり、その結果生産工場から施工現場への搬送を安価に便利良く行なうことができず、その搬送中や施工現場での取扱い中に、上記蹴上げ面(12)の不正変形や損傷などを生じるおそれがある。
【0005】
又、上記プレハブ段板(S)の工場生産に当っても、その鋼板からの全体的な塑性加工のみならず、踏面(11)の箱型内部に対するナット(15)の溶接作業と、そのナット(15)と螺合締結した連結ボルト(16)に対する補強鉄筋メッシュ(M)の溶接作業も行なう必要があるため、未だ非常に煩らわしく、プレハブ段板(S)の量産効果を発揮させることができず、品質管理上の困難も伴なう。
【0006】
更に、上記プレハブ段板(S)の踏面(11)と蹴上げ面(12)は、鋼板からの連続一体品として裸状態にあるため、建物の外部階段(非常階段)に適用した場合、特にその踏面(11)に水切り用傾斜面が造形されていないこととも相俟って、早期に発錆してしまうおそれがあり、上記踏面(11)をなすモルタル(20)の上面や蹴上げ面(12)の内面へ、特別にビニールタイルや絨毯などの仕上げ用化粧材(25)を貼り付け一体化しなければ、化粧効果を維持することも不可能である。
【0007】
【課題を解決するための手段】
本発明はこのような諸問題の改良を企図しており、そのために役立つ組立階段用段板の構成として、第1にアルミ合金から中空の平盤形態に押出成形された踏面盤の中空内部へ、前後一対のナット保持ポケットとその前後相互間に介在する複数のタッピングネジ受け止めポケットとを一体に造形して、
【0008】
各ナット保持ポケットの内部へ埋め込み固定された左右一対のナットに、その左右相互間を横断するテンションボルトの両端部を螺合締結する一方、
【0009】
上記ナット保持ポケットと対応位置する組立ボルト挿通用バカ孔並びに上記タッピングネジ受け止めポケットと対応位置するタッピングネジ挿通用バカ孔が開口分布された左右一対のサイドカバー板を、そのタッピングネジ挿通用バカ孔から上記タッピングネジ受け止め用ポケットへねじ込み締結されるタッピングネジの複数により、上記踏面盤の左右両側面へ施蓋状態に取り付け固定すると共に、
【0010】
その両サイドカバー板の外側面へ弾性シートパッキングを各々貼り付け一体化して、
【0011】
上記踏面盤を鋼板製ささら桁の横外方からサイドカバー板の組立ボルト挿通用バカ孔を経て、上記ナットへ螺入締結される組立ボルトの複数により、そのささら桁へ取り付け固定するように定めたことを特徴とし、
【0012】
又、第2にアルミ合金から中空の平盤形態に押出成形された踏面盤と、同じアルミ合金から踏面盤よりも薄い扁平形態に押出成形された蹴上げ面板との2ピースから成り、
【0013】
上記踏面盤の中空内部へ前後一対のナット保持ポケットとその前後相互間に介在する複数のタッピングネジ受け止めポケットとを一体に造形し、
【0014】
各ナット保持ポケットの内部へ埋め込み固定された左右一対のナットに、その左右相互間を横断するテンションボルトの両端部を螺合締結すると共に、
【0015】
上記ナット保持ポケットと対応位置する組立ボルト挿通用バカ孔並びに上記タッピングネジ受け止めポケットと対応位置するタッピングネジ挿通用バカ孔が開口分布された左右一対のサイドカバー板を、そのタッピングネジ挿通用バカ孔から上記タッピングネジ受け止めポケットへねじ込み締結されるタッピングネジの複数により、上記踏面盤の左右両側面へ施蓋状態に取り付け固定して、
【0016】
その両サイドカバー板の外側面へ弾性シートパッキングを各々貼り付け一体化する一方、
【0017】
上記蹴上げ面板の中途高さ位置から前向きに張り出す取付片の差込み脚を、上記踏面盤の後面から対応的に張り出す蹴上げ面板用受け止めフックへ差し込み係止させることにより、その蹴上げ面板を上記踏面盤とほぼ直交する垂立状態に組立一体化した上、
【0018】
その踏面盤を鋼板製ささら桁の横外方からサイドカバー板の組立ボルト挿通用バカ孔を経て、上記ナットへ螺入締結される組立ボルトの複数により、そのささら桁へ取り付け固定するように定めたことを特徴とするものである。
【0019】
【発明の実施の形態】
以下、図面に基いて本発明の具体的構成を詳述すると、図1〜9はその本発明に係る組立階段用の段板(S)を示しており、これは厚く高剛性の踏面盤(11)と、その踏面盤(11)よりも薄く扁平な蹴上げ面板(12)との別個独立する2ピースから組み立て使用されるが、踏面盤(11)のみの1ピースとして使用されることもある。
【0020】
先ず、踏面盤(11)は図1〜3のような一定の有効奥行長さ(L1)(例えば約270mm)と幅(W1)(例えば約1200mm)並びに厚み(T1)(例えば約45〜50mm)を有する中空の平盤形態として、アルミ合金から押出成形されており、その表面にはブロンズなどの各種着色カラーが焼き付けられることもある。
【0021】
更に言えば、上記踏面盤(11)は側面視のほぼ長方形な押出断面形状を有し、その上面(踏面)(11a)が水平な下面(11b)に対して、緩やかな前下がりの傾斜面をなしている。しかも、その踏面(11a)と下面(11b)並びに垂直な前面(11f)には、多数の凸条(13a)(13b)(13f)が幅方向(左右方向)への平行に列設されてもいる。その踏面(11a)の凸条(13a)が歩行上の滑り止め機能を発揮することは、言うまでもない。
【0022】
(14)は上記踏面盤(11)の前面(11f)から垂下する水切り縁であって、下面(11b)との角隅部が若干陥没することとの相対的に突設されており、外部階段(非常階段)としての使用上、その水切り作用を果す。
【0023】
(15)は同じく踏面盤(11)における垂直な後面(11r)の上端部付近から、後向きに張り出し屈曲するほぼL字型の蹴上げ面板用受け止めフックであって、上記踏面(11a)とほぼ同じ高さ位置までの上向きに開口しており、その受け止めフック(15)の内部へ蹴上げ面板(12)の後述する差込み脚を、上方から差し込み係止させることができるようになっている。
【0024】
又、(16)(17)(18)(19)は上記踏面盤(11)の中空内部へ並列状態に介在する複数(図例では合計4個)の垂直な仕切り補強壁であって、その最も前側に偏倚する第1仕切り補強壁(16)の中途高さ位置がナット保持ポケット(20)として造形されており、その内部には図外の接着剤を介して、左右一対のナット(21)が埋め込み固定される。
【0025】
茲に、第1仕切り補強壁(16)のナット保持ポケット(20)としては、そのナット(21)が踏面盤(11)から露出するおそれはないため、特に図示のようなナット(21)を部分的に挟む向かい合う上下一対の角皿型として、その前後両面の切り欠き状態に形成することが好ましい。但し、ナット(21)の外周面全体を包囲する対応的な正六角形の筒状に造形してもさしつかえない。
【0026】
(22)は上記ナット保持ポケット(20)との前後一対をなす対応関係として、同じく踏面盤(11)における垂直な後面(11r)の中途高さ位置に造形されたナット保持ポケットであり、その内部にも左右一対のナット(23)がやはり接着剤(図示省略)を介して埋め込み固定される。
【0027】
その後面(11r)のナット保持ポケット(22)は上記第1仕切り補強壁(16)のナット保持ポケット(20)と異なって、ここに埋め込まれたナット(23)が踏面盤(11)から後方へ露出することを防ぐために、その前面のみが切り欠かれた擬似正六角形をなしている。但し、これもナット(23)の外周面全体を包囲する対応的な正六角形の筒状に造形することができる。
【0028】
しかも、このようなナット保持ポケット(22)が踏面盤(11)の垂直な後面(11r)から張り出す後端部からは、その後面(11r)と一定の間隔(D)(例えば約10mm)を保って平行する水切りスカート(24)が、上記踏面盤(11)の下面(11b)へ到達する位置までの連続的に垂下しており、やはり外部階段(非常階段)としての使用上、その水切り作用を行なえるようになっている。
【0029】
上記ナット(21)(23)の左右一対づつは、悉く一定の長さ(W2)(例えば約45mm)を有する同一のスチール製品であり、その左右一対づつの向かい合う相互間に亘って、図4、5のように、予じめテンションボルト(25)(26)が水平の横断状態に各々螺合締結されている。そのテンションボルト(25)(26)の左右両端部と螺合締結された一対づつのナット(21)(23)が、上記踏面盤(11)の押出成形工場において、その踏面盤(11)におけるナット保持ポケット(20)(22)の左右両端部へ各々埋め込み固定されるのである。
【0030】
そして、踏面盤(11)の第1仕切り補強壁(16)に沿って横断する前側のテンションボルト(25)と、同じく踏面盤(11)の後面(11r)に沿って横断する後側のテンションボルト(26)との平行な一対により、その踏面盤(11)に集中する応力や撓み変形を防止できるようになっている。
【0031】
尚、上記テンションボルト(25)(26)の前後一対は互いに同一のスチール製品であり、図例ではその何れも全ネジボルトとして具体化しているが、これに代る両端ネジボルトを採用しても勿論良い。
【0032】
更に、上記踏面盤(11)における第1仕切り補強壁(16)と、後面(11r)との前後相互間に並列残存している第2〜4仕切り補強壁(17)(18)(19)の中途高さ位置は、何れもタッピングネジ受け止めポケット(27)(28)(29)としてほぼC字型に造形されている。そのC字型に代る円筒型に造形してもさしつかえないが、何れにしてもこれら複数のタッピングネジ受け止めポケット(27)(28)(29)は図2のように、その交互に高低変化する設置高さとして分布させることが好ましい。
【0033】
(30)はアルミ合金ダイカスト製品として、図6のような上記踏面盤(11)とほぼ対応合致する輪郭形状に造形された左右一対のサイドカバー板であり、上記タッピングネジ受け止めポケット(27)(28)(29)へ横方向からねじ込み締結される左右一対づつのタッピングネジ(31)(32)(33)によって、その踏面盤(11)の左右両側面へ図4、5のような施蓋状態に取り付け固定される。
【0034】
(34)(35)(36)上記サイドカバー板(30)の各個に開口分布された複数(図例では3個)づつのタッピングネジ挿通用バカ孔であり、上記第2〜4仕切り補強壁(17)(18)(19)のタッピングネジ受け止めポケット(27)(28)(29)と対応位置していることは言うまでもない。
【0035】
(37)(38)は同じくサイドカバー板(30)の各個に開口形成された前後一対づつの組立ボルト挿通用バカ孔であって、上記第1仕切り補強壁(16)のナット保持ポケット(20)並びに後面(11r)のナット保持ポケット(22)に埋め込み固定されているナット(21)(23)のネジ孔と合致連通し、後述するささら桁との組立ボルトを受け入れることになる。
【0036】
(39)は上記サイドカバー板(30)の外側面へ図5のように、予じめ貼り付け一体化された弾性シートパッキングの左右一対であり、そのサイドカバー板(30)と後述するささら桁との相互間における防水作用や、踏面盤(11)からささら桁へ伝播する振動や騒音などの吸収作用を営なむ。
【0037】
次に、蹴上げ面板(12)は上記踏面盤(11)と同じアルミ合金から、図7、8のような踏面盤(11)よりも極めて薄く扁平な形態に押出成形されており、一定の背丈(H1)(例えば約105mm)と板厚(T2)(例えば約2mm)を備えている。その背丈(H1)のうち、上記踏面盤(11)の踏面(11a)から垂立する有効高さ(H2)は、一例として約78mmである。
【0038】
しかも、その蹴上げ面板(12)の中途高さ位置からは上記踏面盤(11)への取付片(40)と、同じく下端部付近からは踏面盤(11)に対する振れ止め規制片(41)との上下一対が、何れも前向きのほぼ水平状態に張り出されており、その取付片(40)の前端部付近から連続的に垂下する差込み脚(42)を、段板(S)の組立工場において図9のように、上記踏面盤(11)の蹴上げ面板用受け止めフック(15)へ上方から差し込み係止させれば、その蹴上げ面板(12)の取付片(40)が踏面盤(11)の踏面(11a)とほぼ面一状態に連続するほか、同じく蹴上げ面板(12)の振れ止め規制片(41)が上記踏面盤(11)の後面(11r)と、その中途高さ位置のナット保持ポケット(22)との角隅部へ係止して、蹴上げ面板(12)自身を上記踏面盤(11)とほぼ直交する垂立姿勢の安定な組立状態に保つこととなる。
【0039】
その蹴上げ面板(12)の下端部は水切り縁(43)として、上記振れ止め規制片(41)の張り出し位置から更に垂下している一方、同じく蹴上げ面板(12)の上端部は見切り縁(44)として若干厚肉化されている。
【0040】
又、(45)は上記蹴上げ面板(12)における取付片(40)と振れ止め規制片(41)との上下相互間へ、一定の間隔ピッチを保って開口分布された複数のタッピングネジ挿通用バカ孔であり、ここから踏面盤(11)の後面(11r)へタッピングネジ(46)をねじ込み締結することによって、その踏面盤(11)に対する蹴上げ面板(12)の組立状態を固定維持できるようになっている。
【0041】
尚、蹴上げ面板(12)は上記有効高さ(H2)のみの高低変化する各種仕様として成形準備し、これを共通の踏面盤(11)へ組み替え使用することができ、その有効高さ(H2)だけ垂立する部分には採光用や通気用などとして役立つ多数の飾り孔(図示省略)を開口分布させても良い。
【0042】
上記構成を備えた踏面盤(11)と蹴上げ面板(12)とは別個独立する2ピースとして、その押出成形工場から別な組立工場へ搬送され、その組立工場において図9のような段板(S)への組立作業と、一定な単位長さの鋼板製ささら桁(47)に対する段板(S)の組立作業が行なわれることにより、一旦図10〜13のような梯子形態の単位階段(A)に仕上げられることとなる。
【0043】
つまり、上記踏面盤(11)と蹴上げ面板(12)とから段板(S)として組み立てるに当っては、図9に示す如く、その蹴上げ面板(12)における取付片(40)の差込み脚(42)を踏面盤(11)の蹴上げ面板用受け止めフック(15)へ上方から差し込み係止させ、同じく蹴上げ面板(12)の振れ止め規制片(41)を踏面盤(11)の後面(11r)へ係止させた位置決め状態のもとで、後方から複数のタッピングネジ(46)を踏面盤(11)の後面(11r)へねじ込み締結することにより、その蹴上げ面板(12)を踏面盤(11)とほぼ直交する垂立状態に固定維持すれば良い。
【0044】
又、このような段板(S)を鋼板製ささら桁(47)へ組立作業するに当っては、上記踏面盤(11)に埋め込み固定されているナット(21)(23)のネジ孔や、そのサイドカバー板(30)の組立ボルト挿通用バカ孔(37)(38)と対応合致する組立ボルト挿通用バカ孔(48)(49)が開口分布されたささら桁(47)の左右一対を用意して、そのささら桁(47)の左右相互間へ上記段板(S)を順次介挿セットする。
【0045】
そして、そのささら桁(47)の組立ボルト挿通用バカ孔(48)(49)から踏面盤(11)の弾性シートパッキング(39)を突き破りつつ、上記サイドカバー板(30)の組立ボルト挿通用バカ孔(37)(38)を経て、同じく踏面盤(11)のナット(21)(23)へ組立ボルト(50)(51)を各々螺入させ、これをささら桁(47)の横外方から強固に締め上げ操作する。
【0046】
その場合、上記段板(S)の踏面盤(11)はアルミ合金から中空の平盤型に押出成形されたものであり、その蹴上げ面板(12)も同じくアルミ合金から薄い扁平な形態に押出成形されたものであるため、これらから段板(S)への組立作業や上記ささら桁(47)に対する段板(S)の組立作業を1人の作業者が軽快に能率良く行なえるのであり、図10〜13のような梯子形態の単位階段(A)を量産することができる。その単位階段(A)は1階分として、例えば2個の段板(S)を具備している。
【0047】
このように一旦仕上げられた段板(S)は、その組立工場から引き続き施工現場へ搬入され、その施工現場において各種建物の骨組へ、目的とする高さの継ぎ足し連結状態に取り付け固定され、茲に組立階段の施工が完了することになる。
【0048】
何れにしても、本発明の段板(S)から組立一体化された単位階段(A)は、上記踏面盤(11)の中空内部に前後一対のテンションボルト(25)(26)が埋め込み固定されているため、軽量であるにも拘らず、その踏面盤(11)に集中する応力や撓み変形を効果的に防止することができ、又踏面盤(11)のサイドカバー板(30)と鋼板製ささら桁(47)との相互間に介在する上記弾性シートパッキング(39)の弾性変形作用により、外部階段(非常階段)としての防水効果のみならず、その踏面盤(11)からささら桁(47)に伝播する振動や騒音などの吸収効果も達成し得るのである。
【0049】
殊更、本発明に係る段板(S)の踏面盤(11)と蹴上げ面板(12)は、互いに別個独立しているため、上記有効高さ(H2)が高低変化する蹴上げ面板(12)との組み替え使用や、その蹴上げ面板(12)のみを取りはずした踏面盤(11)のみの使用により、各種仕様の単位階段(A)を豊富に得られる利点がある。
【0050】
【発明の効果】
以上のように、本発明に係る組立階段用の段板(S)では、アルミ合金から中空の平盤形態に押出成形された踏面盤(11)の中空内部へ、前後一対のナット保持ポケット(20)(22)とその前後相互間に介在する複数のタッピングネジ受け止めポケット(27)(28)(29)とを一体に造形して、
【0051】
各ナット保持ポケット(20)(22)の内部へ埋め込み固定された左右一対のナット(21)(23)に、その左右相互間を横断するテンションボルト(25)(26)の両端部を螺合締結する一方、
【0052】
上記ナット保持ポケット(20)(22)と対応位置する組立ボルト挿通用バカ孔(37)(38)並びに上記タッピングネジ受け止めポケット(27)(28)(29)と対応位置するタッピングネジ挿通用バカ孔(34)(35)(36)が開口分布された左右一対のサイドカバー板(30)を、そのタッピングネジ挿通用バカ孔(34)(35)(36)から上記タッピングネジ受け止め用ポケット(27)(28)(29)へねじ込み締結されるタッピングネジ(31)(32)(33)の複数により、上記踏面盤(11)の左右両側面へ施蓋状態に取り付け固定すると共に、
【0053】
その両サイドカバー板(30)の外側面へ弾性シートパッキング(39)を各々貼り付け一体化して、
【0054】
上記踏面盤(11)を鋼板製ささら桁(47)の横外方からサイドカバー板(30)の組立ボルト挿通用バカ孔(37)(38)を経て、上記ナット(21)(23)へ螺入締結される組立ボルト(50)(51)の複数により、そのささら桁(47)へ取り付け固定するように定めてあるため、冒頭に述べた従来技術の課題を完全に改良できる効果がある。
【0055】
即ち、本発明の上記構成によれば、その段板(S)の踏面盤(11)がアルミ合金から中空の平盤形態に押出成形されており、軽量であるため、組立工場において鋼板製ささら桁(47)との組立作業を1人でも安楽に能率良く行なえ、その単位階段(A)の量産に役立つ。
【0056】
又、上記踏面盤(11)を外部階段(非常階段)に適用したとしても、早期に発錆するおそれがなく、そのささら桁(47)との相互間に介在することとなる弾性シートパッキング(39)により、防水効果と振動や騒音などの吸収効果を達成することができる。
【0057】
更に、アルミ合金から押出成形された軽量品であると雖も、その中空内部のナット保持ポケット(20)(22)に埋め込み固定された左右一対のナット(21)(23)が、その左右相互間を横断するテンションボルト(25)(26)と螺合締結された状態にあるため、そのテンションボルト(25)(26)によって踏面盤(11)に集中する応力や撓み変形を防止することができ、耐久強度の低下するおそれもない。
【0058】
他方、上記踏面盤(11)と蹴上げ面板(12)とから成る請求項2の段板(S)によれば、その別個独立する2ピースの分解状態として、これを押出成形工場から単位階段(A)の組立工場へ、嵩張ることなく軽量に搬送することができ、その搬送中や組立工場での取扱い中に、上記蹴上げ面板(12)の不正変形や損傷などを生じるおそれがない。その踏面盤(11)と蹴上げ面板(12)とから段板(S)に組み立てる作業や、その段板(S)をささら桁(47)と組み立てる作業も、1人での軽快に能率良く行なえるのである。
【0059】
請求項1、2に記載した何れの段板(S)でも、請求項3の構成を採用するならば、踏面盤(11)の軽量化を図りつつも、耐久強度が低下するおそれを、その中空内部に介在する複数の垂直な仕切り補強壁(16)(17)(18)(19)によって防止することができ、しかもその仕切り補強壁(16)(17)(18)(19)を活用して、ナット保持ポケット(20)(22)やタッピングネジ受け止めポケット(27)(28)(29)を合理的に造形し得る効果もある。
【0060】
同じく請求項4の構成を採用するならば、その多数の凸条(13a)(13b)(13f)によって表面を好体裁に化粧することができるほか、建物の外部階段(非常階段)に適用するも、その前側の水切り縁(14)と後側の水切りスカート(24)によって、自づと水切り作用を行なえる効果がある。
【0061】
更に、請求項5の構成を採用するならば、踏面盤(11)と蹴上げ面板(12)とから成る段板(S)を容易に正しく組み立てることができ、しかもその組立状態を安定裡に固定維持し得る効果がある。
【図面の簡単な説明】
【図1】本発明に係る組立階段用段板の踏面盤を示す斜面図である。
【図2】図1の拡大側面図である。
【図3】図2の3−3線に沿う中途省略の断面図である。
【図4】踏面盤に対するサイドカバー板の取付状態を示す図2に対応する側面図である。
【図5】踏面盤の仕上がり状態を示す図3に対応する断面図である。
【図6】サイドカバー板を抽出して示す側面図である。
【図7】蹴上げ面板を示す斜面図である。
【図8】図7の拡大側面図である。
【図9】踏面盤と蹴上げ面板とから成る段板の組立状態を示す側断面図である。
【図10】本発明の段板から成る単位階段の組立状態を示す側断面図である。
【図11】図10の11−11線に沿う部分拡大断面図である。
【図12】図10の12−12線に沿う部分拡大断面図である。
【図13】図10の13−13線に沿う部分拡大断面図である。
【符号の説明】
(11)・踏面盤
(11a)・踏面(上面)
(11b)・下面
(11f)・前面
(11r)・後面
(12)・蹴上げ面板
(14)・水切り縁
(15)・蹴上げ面板用受け止めフック
(16)・第1仕切り補強壁
(17)・第2仕切り補強壁
(18)・第3仕切り補強壁
(19)・第4仕切り補強壁
(20)(22)・ナット保持ポケット
(21)(23)・ナット
(24)・水切りスカート
(25)(26)・・テンションボルト
(27)(28)(29)・タッピングネジ受け止めポケット
(30)・サイドカバー板
(31)(32)(33)・タッピングネジ
(34)(35)(36)・タッピングネジ挿通用バカ孔
(37)(38)・組立ボルト挿通用バカ孔
(39)・弾性シートパッキング
(40)・取付片
(41)・振れ止め規制片
(42)・差込み脚
(43)・水切り縁
(44)・見切り縁
(45)・タッピングネジ挿通用バカ孔
(46)・タッピングネジ
(47)・ささら桁
(48)(49)・組立ボルト挿通用バカ孔
(50)(51)・組立ボルト
(A)・単位階段
(S)・段板[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a step board for an assembly stair.
[0002]
[Prior art]
One of the present inventors has previously proposed Japanese Patent Application Laid-Open No. Hei 7-197614 for a prefabricated step board for an assembly staircase suitable for an internal staircase or a particularly external staircase (emergency staircase) of various buildings and a construction method thereof.
[0003]
Since the prefabricated step board (S) of this known invention forms a separate and independent unit from the steel plate girders (21), the vertical interval (H) and the front-rear interval (H) of the adjacent prefabricated step boards (S) ( L) has the advantage that it can be adjusted freely on assembly at the construction site.
[0004]
[Problems to be solved by the invention]
However, according to the configuration of the above-described known invention, since the mortar (20) is filled in the box-shaped interior of the tread (11) formed from a steel plate, the weight of the prefabricated step board (S) becomes very large. In addition, the rise surface (12) rises from one side surface (rear surface) of the tread surface (11) continuously and integrally, so that it becomes extremely bulky, and as a result, transportation from the production factory to the construction site is inexpensive. In addition, there is a possibility that the kick-up surface (12) may be deformed or damaged during transportation or handling at a construction site.
[0005]
Also, in the factory production of the prefabricated step board (S), not only the overall plastic working from the steel sheet but also the welding operation of the nut (15) to the inside of the box-shaped tread (11) and the nut Since it is necessary to also perform the welding work of the reinforcing steel mesh (M) to the connection bolt (16) screwed and fastened to (15), it is still very cumbersome and exerts the mass production effect of the prefabricated step board (S). And difficulties in quality control.
[0006]
Furthermore, since the tread surface (11) and the rise surface (12) of the prefabricated step board (S) are in a bare state as a continuous integrated product from a steel plate, especially when applied to the external stairs (emergency stairs) of a building, such a step is particularly difficult. There is a possibility that rusting may occur early due to the fact that the inclined surface for draining is not formed on the tread surface (11), and the upper surface or the rising surface (12) of the mortar (20) forming the tread surface (11) may be formed. If the finishing material (25) such as a vinyl tile or a carpet is specially adhered to and integrated with the inner surface of (1), it is impossible to maintain the makeup effect.
[0007]
[Means for Solving the Problems]
The present invention intends to improve such problems, and as a construction of a step board for assembling stairs useful for that purpose, firstly, into a hollow interior of a tread board extruded into a hollow flat plate form from an aluminum alloy. , Integrally forming a pair of front and rear nut holding pockets and a plurality of tapping screw receiving pockets interposed between the front and rear,
[0008]
A pair of right and left nuts embedded and fixed inside each nut holding pocket are screwed together at both ends of a tension bolt crossing between the left and right sides,
[0009]
A pair of left and right side cover plates in which the assembling bolt insertion holes corresponding to the nut holding pockets and the tapping screw insertion holes corresponding to the tapping screw receiving pockets are distributed are provided. With a plurality of tapping screws screwed into the pocket for receiving the tapping screw from above, and attached and fixed to both left and right sides of the tread board in a covered state,
[0010]
Attach the elastic sheet packing to the outer surface of both side cover plates and integrate them,
[0011]
The treadboard is fixed to the girders by a plurality of assembling bolts which are screwed into the nuts from outside of the steel plate girders through the stud holes for inserting the bolts of the side cover plate from the lateral outside of the girders. It is characterized by that
[0012]
Secondly, it is composed of two pieces, a tread board extruded from an aluminum alloy into a hollow flat plate form, and a riser face plate extruded from the same aluminum alloy into a flat form thinner than the tread board,
[0013]
A pair of front and rear nut holding pockets and a plurality of tapping screw receiving pockets interposed between the front and rear inside the hollow inside of the tread board are integrally molded,
[0014]
A pair of right and left nuts embedded and fixed inside each nut holding pocket are screwed together with both ends of a tension bolt that crosses between the left and right,
[0015]
A pair of left and right side cover plates in which the assembling bolt insertion holes corresponding to the nut holding pockets and the tapping screw insertion holes corresponding to the tapping screw receiving pockets are distributed are provided. With a plurality of tapping screws screwed into the tapping screw receiving pocket from above, the lid is fixedly attached to both left and right sides of the tread board in a covered state,
[0016]
The elastic sheet packings are attached to the outer surfaces of both side cover plates, respectively, and integrated,
[0017]
By inserting and inserting the insertion leg of the mounting piece projecting forward from the mid-height position of the riser face plate into the catch hook for the riser face plate that protrudes from the rear surface of the tread board, the riser face plate is brought into contact with the tread surface. After assembling and integrating into a vertical state almost perpendicular to the board,
[0018]
The treadboard is fixed to the girders by a plurality of assembling bolts that are screwed into the nuts from the lateral outside of the steel plate girders, through the studs for inserting the bolts on the side cover plate, and then into the nuts. It is characterized by having.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the specific configuration of the present invention will be described in detail with reference to the drawings. FIGS. 1 to 9 show a step board (S) for an assembling stair according to the present invention, which is a thick and highly rigid tread board (S). 11) and a riser face plate (12), which is thinner and flatter than the tread board (11), is assembled and used as two separate pieces, but may be used as one piece of the tread board (11) alone. .
[0020]
First, the tread board (11) has a constant effective depth length (L1) (for example, about 270 mm), a width (W1) (for example, about 1200 mm) and a thickness (T1) (for example, about 45 to 50 mm) as shown in FIGS. ) Is extruded from an aluminum alloy, and various colored colors such as bronze may be printed on the surface.
[0021]
More specifically, the tread board (11) has a substantially rectangular extruded cross-sectional shape when viewed from the side, and its upper surface (tread surface) (11a) is gently inclined forward with respect to the lower surface (11b). Has made. Moreover, on the tread surface (11a), the lower surface (11b) and the vertical front surface (11f), a number of ridges (13a) (13b) (13f) are arranged in parallel in the width direction (left-right direction). There are. It goes without saying that the ridge (13a) of the tread (11a) exerts a non-slip function on walking.
[0022]
(14) is a draining edge that hangs down from the front surface (11f) of the tread board (11). When used as a staircase (emergency stairs), it performs its draining action.
[0023]
(15) is a substantially L-shaped kick-up face plate receiving hook which projects rearward from the vicinity of the upper end of the vertical rear surface (11r) of the tread board (11), and is substantially the same as the tread (11a). It is open upward to the height position, so that a later-described insertion leg of the riser face plate (12) can be inserted and locked into the inside of the receiving hook (15) from above.
[0024]
Further, (16), (17), (18), and (19) are a plurality of (four in the illustrated example) vertical partition reinforcing walls interposed in parallel in the hollow interior of the treadboard (11). A mid-height position of the first partition reinforcing wall (16) that is biased to the foremost side is formed as a nut holding pocket (20), and a pair of left and right nuts (21) is inserted therein through an adhesive (not shown). ) Is embedded and fixed.
[0025]
Here, as the nut holding pocket (20) of the first partition reinforcing wall (16), there is no possibility that the nut (21) is exposed from the tread board (11). It is preferable to form a pair of upper and lower square plates that face each other so as to partially sandwich them, and to form cutouts on both front and rear surfaces. However, even if it is formed into a corresponding regular hexagonal cylindrical shape that surrounds the entire outer peripheral surface of the nut (21), it may be acceptable.
[0026]
(22) is a nut holding pocket formed at a halfway height position of the vertical rear surface (11r) of the tread board (11) as a pair of front and rear relations with the nut holding pocket (20). A pair of left and right nuts (23) are also embedded and fixed in the interior via an adhesive (not shown).
[0027]
The nut holding pocket (22) on the rear surface (11r) is different from the nut holding pocket (20) on the first partition reinforcing wall (16), and the nut (23) embedded therein is located rearward from the tread board (11). It has a pseudo-regular hexagon in which only the front surface is cut away to prevent exposure. However, this can also be formed into a corresponding regular hexagonal cylindrical shape surrounding the entire outer peripheral surface of the nut (23).
[0028]
Moreover, from the rear end portion where such a nut holding pocket (22) projects from the vertical rear surface (11r) of the tread board (11), a constant distance (D) (for example, about 10 mm) from the rear surface (11r). The draining skirt (24), which is kept parallel, continuously hangs down to the position where it reaches the lower surface (11b) of the tread board (11). Draining action can be performed.
[0029]
The left and right pairs of the nuts (21) and (23) are the same steel product having an entirely constant length (W2) (for example, about 45 mm). 5, the tension bolts (25) and (26) are screwed and fastened in a horizontal transverse state. A pair of nuts (21) and (23) screwed and fastened to both left and right ends of the tension bolts (25) and (26) are used in an extrusion molding factory for the tread board (11). The nut holding pockets (20) and (22) are embedded and fixed at both left and right end portions, respectively.
[0030]
A front tension bolt (25) crossing along the first partition reinforcing wall (16) of the tread board (11) and a rear tension crossing along the rear face (11r) of the tread board (11). The parallel pair with the bolt (26) can prevent stress and bending deformation concentrated on the tread board (11).
[0031]
The front and rear pairs of the tension bolts (25) and (26) are made of the same steel product. In the illustrated example, both of them are embodied as fully threaded bolts. good.
[0032]
Further, the second to fourth partition reinforcing walls (17), (18), (19) remaining in parallel between the front and rear sides of the first partition reinforcing wall (16) and the rear surface (11r) of the tread board (11). Each of the intermediate height positions is formed in a substantially C shape as a tapping screw receiving pocket (27), (28), (29). Although it may be possible to form the cylinder into a cylindrical shape instead of the C-shape, in any case, the plurality of tapping screw receiving pockets (27), (28) and (29) are alternately changed in height as shown in FIG. It is preferable to distribute as the installation height.
[0033]
Reference numeral (30) denotes a pair of left and right side cover plates formed as an aluminum alloy die-cast product in a contour shape substantially corresponding to the tread board (11) as shown in FIG. 6, and the tapping screw receiving pocket (27) ( A pair of tapping screws (31), (32), and (33), which are screwed and fastened from the lateral direction to 28) and (29), cover the left and right sides of the treadboard (11) as shown in FIGS. It is fixed in the state.
[0034]
(34) (35) (36) A plurality of (three in the illustrated example) tapping screw insertion staggered holes distributed in the openings of the side cover plates (30), and the second to fourth partition reinforcing walls. It goes without saying that the tapping screw receiving pockets (17), (18) and (19) correspond to the tapping screw receiving pockets (27), (28) and (29).
[0035]
(37) and (38) denote a pair of front and rear assembly bolt insertion holes formed in each of the side cover plates (30). The nut holding pockets (20) of the first partition reinforcing wall (16). ) And threaded holes of the nuts (21) and (23) embedded and fixed in the nut holding pockets (22) on the rear surface (11r), and receive assembly bolts to be described later with a girder.
[0036]
As shown in FIG. 5, (39) is a pair of left and right elastic sheet packings which are preliminarily adhered to the outer surface of the side cover plate (30) as shown in FIG. It performs a waterproofing action between the girders and an absorbing action such as vibrations and noises propagating from the treadboard (11) to the girders.
[0037]
Next, the riser face plate (12) is extruded from the same aluminum alloy as the tread board (11) into an extremely thin and flat shape as shown in FIGS. (H1) (for example, about 105 mm) and a plate thickness (T2) (for example, about 2 mm). Of the height (H1), the effective height (H2) of the tread board (11) vertically hanging from the tread (11a) is, for example, about 78 mm.
[0038]
Moreover, the mounting piece (40) to the tread board (11) from the mid-height position of the riser face plate (12), and the anti-sway restricting piece (41) to the tread board (11) from near the lower end. And a pair of upper and lower sides of the mounting plate (40) are extended in a substantially horizontal state facing forward, and an insertion leg (42) continuously hanging from the vicinity of the front end of the mounting piece (40) is attached to the step board (S) assembly factory. In FIG. 9, as shown in FIG. 9, when the tread board (11) is inserted from above into the catch hook (15) for the riser face plate and locked, the mounting piece (40) of the riser face plate (12) is attached to the tread board (11). In addition to being substantially flush with the tread surface (11a) of the tread plate (12), the steady rest (41) of the riser plate (12) is also connected to the rear surface (11r) of the tread plate (11) and the nut at an intermediate height. Lock to the corner with holding pocket (22) , So that the kept riser surface plate (12) itself to a stable assembled state of vertical standing posture substantially perpendicular to the tread surface plate (11).
[0039]
The lower end of the riser face plate (12) is further suspended as a drain edge (43) from the projecting position of the steady rest piece (41), while the upper end of the riser face plate (12) is also a parting edge (44). ) Is slightly thicker.
[0040]
Further, (45) is used for inserting a plurality of tapping screws having openings distributed at a constant pitch between the upper and lower portions of the mounting piece (40) and the steady rest restricting piece (41) in the riser face plate (12). A stapling hole, from which a tapping screw (46) is screwed into the rear surface (11r) of the tread board (11) and fastened, so that the assembled state of the riser face plate (12) with respect to the tread board (11) can be fixedly maintained. It has become.
[0041]
The riser face plate (12) is prepared as various specifications having only the effective height (H2) that changes in height, and can be used in combination with the common tread board (11). A large number of decorative holes (not shown) useful for lighting or ventilation may be distributed in the portion where only the vertical portion is vertical.
[0042]
The tread board (11) and the riser face plate (12) having the above-described configuration are transported from the extrusion molding factory to another assembly factory as two separate pieces, and are separated from each other at the assembly factory. S) and the step of assembling the step board (S) with respect to the steel plate girders (47) having a fixed unit length are performed. A).
[0043]
That is, in assembling the step board (S) from the tread board (11) and the riser face plate (12) as shown in FIG. 9, the insertion leg (40) of the mounting piece (40) in the riser face plate (12) is used. 42) is inserted from above into the catch hook (15) for the riser face plate of the treadboard (11) and locked, and the steadying piece (41) of the riser face plate (12) is also attached to the rear surface (11r) of the treadboard (11). In the positioning state in which the tapped plate (12) is screwed into the rear surface (11r) of the tread plate (11) from behind, the riser plate (12) is connected to the tread plate (11). ) May be fixedly maintained in an upright state substantially orthogonal to the above.
[0044]
In assembling such a step board (S) into a steel plate slab (47), screw holes of nuts (21) and (23) embedded and fixed in the tread board (11) are used. A pair of left and right sides of the sasara girder (47) in which opening bolt holes (48) and (49) corresponding to the assembly bolt insertion holes (37) and (38) of the side cover plate (30) correspond to each other. Is prepared, and the step board (S) is sequentially inserted and set between the left and right sides of the sasara girder (47).
[0045]
Then, while piercing the elastic sheet packing (39) of the tread board (11) from the stud holes (48) and (49) for inserting the assembly bolts of the sasara spar (47), the assembly bolt insertion of the side cover plate (30) is performed. The assembly bolts (50) and (51) are screwed into the nuts (21) and (23) of the tread board (11) through the stupid holes (37) and (38), respectively. And tighten it firmly.
[0046]
In this case, the tread plate (11) of the step plate (S) is formed by extrusion molding a hollow flat plate from an aluminum alloy, and the riser plate (12) is also extruded from the aluminum alloy into a thin flat shape. Since they are formed, one worker can assemble them into the step board (S) and assemble the step board (S) with the above-mentioned slab (47) lightly and efficiently. The unit stairs (A) in the form of a ladder as shown in FIGS. 10 to 13 can be mass-produced. The unit staircase (A) is provided with, for example, two step boards (S) for one floor.
[0047]
The step board (S) once finished in this way is continuously carried into the construction site from the assembly factory, and is attached and fixed to a frame of various buildings at the construction site in a connected state in which a desired height is added. The construction of the assembly stairs will be completed.
[0048]
In any case, the unit staircase (A) assembled and integrated from the step board (S) of the present invention has a pair of front and rear tension bolts (25) and (26) embedded and fixed in the hollow interior of the treadboard (11). As a result, despite being lightweight, stress and bending deformation concentrated on the tread board (11) can be effectively prevented, and the tread board (11) has a side cover plate (30). Due to the elastic deformation action of the elastic sheet packing (39) interposed between the steel plate and the girders (47), not only the waterproof effect as an external stair (emergency stairs) but also the girders from the treadboard (11) The effect of absorbing vibration and noise that propagates to (47) can also be achieved.
[0049]
In particular, the tread board (11) and the riser face plate (12) of the step board (S) according to the present invention are independent from each other, so that the riser face plate (12) whose effective height (H2) varies in height is different from the riser face plate (12). There is an advantage that the unit stairs (A) of various specifications can be obtained abundantly by the rearrangement use and the use of only the tread board (11) from which only the riser face plate (12) is removed.
[0050]
【The invention's effect】
As described above, in the step board (S) for assembling stairs according to the present invention, a pair of front and rear nut holding pockets (1) is inserted into the hollow interior of the tread board (11) extruded from an aluminum alloy into a hollow flat board form. 20) (22) and a plurality of tapping screw receiving pockets (27), (28), (29) interposed between the front and rear thereof, are integrally formed,
[0051]
A pair of right and left nuts (21) and (23) embedded and fixed in the respective nut holding pockets (20) and (22) are screwed with both ends of tension bolts (25) and (26) crossing between the left and right sides. While concluding,
[0052]
Assembly bolt insertion holes (37) (38) corresponding to the nut holding pockets (20) (22) and tapping screw insertion holes (27) (28) (29) corresponding to the tapping screw receiving pockets (27) (28) (29). The pair of left and right side cover plates (30) in which the holes (34), (35), and (36) are distributed through the openings are inserted through the tapping screw insertion fool holes (34), (35), and (36) into the pockets for receiving the tapping screws. 27) With a plurality of tapping screws (31), (32), and (33) screwed and fastened to (28) and (29), the tread board (11) is attached and fixed to both left and right sides of the tread board (11) in a cover state.
[0053]
Elastic sheet packings (39) are attached to the outer surfaces of both side cover plates (30), respectively, and integrated,
[0054]
The tread board (11) is passed from the lateral outside of the steel plate girders (47) to the nuts (21) and (23) through the stud holes (37) and (38) for assembling bolts of the side cover plate (30). Since it is determined that a plurality of assembly bolts (50) and (51) to be screwed and fastened are attached and fixed to the sparser girder (47), the problem of the prior art described at the beginning can be completely improved. .
[0055]
That is, according to the above configuration of the present invention, the tread board (11) of the step board (S) is extruded from an aluminum alloy in the form of a hollow flat board, and is lightweight, so that it can be made of a steel plate in an assembly plant. The assembly work with the girder (47) can be performed easily and efficiently by one person, which is useful for mass production of the unit stairs (A).
[0056]
Further, even if the tread board (11) is applied to an external staircase (emergency staircase), there is no risk of rusting at an early stage, and the elastic sheet packing ( 39), a waterproof effect and an effect of absorbing vibration and noise can be achieved.
[0057]
Further, although it is a lightweight product extruded from an aluminum alloy, a pair of left and right nuts (21) and (23) embedded and fixed in the nut holding pockets (20) and (22) inside the hollow, respectively. Since the tension bolts (25) and (26) are in a state of being screwed together with the tension bolts (25) and (26) crossing the space between the tension bolts (25) and (26), the tension bolts (25) and (26) can prevent stress or bending deformation concentrated on the tread board (11). It is possible, and there is no possibility that the durability is reduced.
[0058]
On the other hand, according to the step board (S) of claim 2, which is composed of the tread board (11) and the riser face plate (12), the two separate pieces are separated from each other and are separated from the extrusion molding plant by the unit step ( It can be lightly transported to the assembly factory of A) without being bulky, and there is no possibility that the above-mentioned riser face plate (12) may be deformed or damaged during transportation or during handling in the assembly factory. The work of assembling the step board (S) from the tread board (11) and the riser face plate (12) and the work of assembling the step board (S) with the slab girder (47) can be performed lightly and efficiently by one person. Because
[0059]
In any of the step boards (S) described in
[0060]
Similarly, if the structure of claim 4 is adopted, the surface can be dressed in a beautiful manner by the large number of ridges (13a), (13b), and (13f), and the invention can be applied to an external staircase (emergency staircase) of a building. In addition, the front draining edge (14) and the rear draining skirt (24) have an effect that the draining action can be performed by itself.
[0061]
Further, if the configuration of claim 5 is adopted, the step board (S) composed of the tread board (11) and the riser face plate (12) can be easily and correctly assembled, and the assembled state is fixed stably. There is an effect that can be maintained.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a tread board of a step board for an assembly staircase according to the present invention.
FIG. 2 is an enlarged side view of FIG.
FIG. 3 is a sectional view taken along line 3-3 in FIG.
FIG. 4 is a side view corresponding to FIG. 2 and showing a state of attachment of a side cover plate to a tread board.
FIG. 5 is a sectional view corresponding to FIG. 3 and showing a finished state of the tread board.
FIG. 6 is a side view showing a side cover plate extracted.
FIG. 7 is a perspective view showing a riser face plate.
FIG. 8 is an enlarged side view of FIG. 7;
FIG. 9 is a side sectional view showing an assembled state of a step board composed of a tread board and a riser face board.
FIG. 10 is a side sectional view showing an assembled state of a unit stair including a step board of the present invention.
11 is a partially enlarged sectional view taken along line 11-11 of FIG.
FIG. 12 is a partially enlarged sectional view taken along line 12-12 of FIG. 10;
FIG. 13 is a partially enlarged sectional view taken along line 13-13 of FIG. 10;
[Explanation of symbols]
(11) tread board (11a) tread (top)
(11b) ・ Bottom surface (11f) ・ Front surface (11r) ・ Rear surface (12) ・ Rising surface plate (14) ・ Draining edge (15) ・ Receiving hook for rising surface plate (16) ・ First partition reinforcing wall (17) ・ No. 2 partition reinforcing wall (18), 3rd partition reinforcing wall (19), 4th partition reinforcing wall (20) (22), nut holding pockets (21) (23), nut (24), drain skirt (25) ( 26) Tension bolts (27) (28) (29) Tapping screw receiving pocket (30) Side cover plates (31) (32) (33) Tapping screws (34) (35) (36) Tapping Fool holes for screw insertion (37) (38), fool holes for assembling bolts (39), elastic sheet packing (40), mounting pieces (41), anti-sway regulating pieces (42), insertion legs (43), drainers edge( 4) ・ Parting edge (45) ・ Fap hole for tapping screw insertion (46) ・ Tapping screw (47) ・ Sasara girder (48) (49) ・ Fool hole for assembly bolt insertion (50) (51) ・ Assembly bolt ( A) · Unit stairs (S) · Step boards
Claims (5)
各ナット保持ポケット(20)(22)の内部へ埋め込み固定された左右一対のナット(21)(23)に、その左右相互間を横断するテンションボルト(25)(26)の両端部を螺合締結する一方、
上記ナット保持ポケット(20)(22)と対応位置する組立ボルト挿通用バカ孔(37)(38)並びに上記タッピングネジ受け止めポケット(27)(28)(29)と対応位置するタッピングネジ挿通用バカ孔(34)(35)(36)が開口分布された左右一対のサイドカバー板(30)を、そのタッピングネジ挿通用バカ孔(34)(35)(36)から上記タッピングネジ受け止め用ポケット(27)(28)(29)へねじ込み締結されるタッピングネジ(31)(32)(33)の複数により、上記踏面盤(11)の左右両側面へ施蓋状態に取り付け固定すると共に、
その両サイドカバー板(30)の外側面へ弾性シートパッキング(39)を各々貼り付け一体化して、
上記踏面盤(11)を鋼板製ささら桁(47)の横外方からサイドカバー板(30)の組立ボルト挿通用バカ孔(37)(38)を経て、上記ナット(21)(23)へ螺入締結される組立ボルト(50)(51)の複数により、そのささら桁(47)へ取り付け固定するように定めたことを特徴とする組立階段用の段板。A pair of front and rear nut holding pockets (20) and (22) and a plurality of tapping screw receiving pockets interposed between the front and rear nuts (20) and (22) are inserted into the hollow inside of the treadboard (11) extruded from an aluminum alloy into a hollow flat plate. 27), (28) and (29) are integrally molded,
A pair of right and left nuts (21) and (23) embedded and fixed in the respective nut holding pockets (20) and (22) are screwed with both ends of tension bolts (25) and (26) crossing between the left and right sides. While concluding,
Assembly bolt insertion holes (37) (38) corresponding to the nut holding pockets (20) (22) and tapping screw insertion holes (27) (28) (29) corresponding to the tapping screw receiving pockets (27) (28) (29). The pair of left and right side cover plates (30) in which the holes (34), (35), and (36) are distributed through the openings are inserted through the tapping screw insertion fool holes (34), (35), and (36) into the pockets for receiving the tapping screws. 27) With a plurality of tapping screws (31), (32) and (33) screwed and fastened to (28) and (29), the tread board (11) is attached and fixed to both left and right side surfaces of the tread board (11) in a covered state.
Elastic sheet packings (39) are attached to the outer surfaces of both side cover plates (30), respectively, and integrated,
The tread board (11) is passed from the lateral outside of the steel plate girders (47) to the nuts (21) and (23) through the stud holes (37) and (38) for assembling bolts of the side cover plate (30). A step board for an assembling staircase, wherein a plurality of assembling bolts (50) and (51) to be screw-fastened are fixed to be attached to the girders (47).
上記踏面盤(11)の中空内部へ前後一対のナット保持ポケット(20)(22)とその前後相互間に介在する複数のタッピングネジ受け止めポケット(27)(28)(29)とを一体に造形し、
各ナット保持ポケット(20)(22)の内部へ埋め込み固定された左右一対のナット(21)(23)に、その左右相互間を横断するテンションボルト(25)(26)の両端部を螺合締結すると共に、
上記ナット保持ポケット(20)(22)と対応位置する組立ボルト挿通用バカ孔(37)(38)並びに上記タッピングネジ受け止めポケット(27)(28)(29)と対応位置するタッピングネジ挿通用バカ孔(34)(35)(36)が開口分布された左右一対のサイドカバー板(30)を、そのタッピングネジ挿通用バカ孔(34)(35)(36)から上記タッピングネジ受け止めポケット(27)(28)(29)へねじ込み締結されるタッピングネジ(31)(32)(33)の複数により、上記踏面盤(11)の左右両側面へ施蓋状態に取り付け固定して、
その両サイドカバー板(30)の外側面へ弾性シートパッキング(39)を各々貼り付け一体化する一方、
上記蹴上げ面板(12)の中途高さ位置から前向きに張り出す取付片(40)の差込み脚(42)を、上記踏面盤(11)の後面(11r)から対応的に張り出す蹴上げ面板用受け止めフック(15)へ差し込み係止させることにより、その蹴上げ面板(12)を上記踏面盤(11)とほぼ直交する垂立状態に組立一体化した上、
その踏面盤(11)を鋼板製ささら桁(47)の横外方からサイドカバー板(30)の組立ボルト挿通用バカ孔(37)(38)を経て、上記ナット(21)(23)へ螺入締結される組立ボルト(50)(51)の複数により、そのささら桁(47)へ取り付け固定するように定めたことを特徴とする組立階段用の段板。It consists of two pieces: a tread board (11) extruded from aluminum alloy into a hollow flat plate form, and a riser face plate (12) extruded from the same aluminum alloy into a flat form thinner than the tread board (11). ,
A pair of front and rear nut holding pockets (20) and (22) and a plurality of tapping screw receiving pockets (27), (28) and (29) interposed between the front and rear are integrally formed in the hollow inside of the tread board (11). And
A pair of right and left nuts (21) and (23) embedded and fixed in the respective nut holding pockets (20) and (22) are screwed with both ends of tension bolts (25) and (26) crossing between the left and right sides. To conclude,
Assembly bolt insertion holes (37) (38) corresponding to the nut holding pockets (20) (22) and tapping screw insertion holes (27) (28) (29) corresponding to the tapping screw receiving pockets (27) (28) (29). The pair of left and right side cover plates (30) in which the holes (34), (35), and (36) are distributed through the opening are inserted into the tapping screw receiving pockets (27) through the tapping screw insertion holes (34), (35), (36). ) A plurality of tapping screws (31), (32) and (33) screwed into (28) and (29) are attached and fixed to both left and right sides of the treadboard (11) in a covered state.
The elastic sheet packings (39) are attached to the outer surfaces of both side cover plates (30), respectively, while being integrated.
A catch for a riser face plate that protrudes from the rear surface (11r) of the tread board (11) with the insertion leg (42) of the mounting piece (40) projecting forward from the mid-height position of the riser face plate (12). By being inserted into the hook (15) and locked, the riser face plate (12) is assembled and integrated in an upright state substantially orthogonal to the tread board (11).
The tread board (11) is passed from the lateral outside of the steel plate slab (47) to the nuts (21) and (23) through the stud holes (37) and (38) for inserting the assembly bolts of the side cover plate (30). A step board for an assembling staircase, wherein a plurality of assembling bolts (50) and (51) to be screw-fastened are fixed to be attached to the girders (47).
その最も前側に偏倚する仕切り補強壁(16)の中途高さ位置と後面(11r)の中途高さ位置を、前後一対のナット保持ポケット(20)(22)としてナット(21)(23)の保持可能な輪郭形状に造形する一方、
その前側の仕切り補強壁(16)と後面(11r)との相互間に残存する仕切り補強壁(17)(18)(19)の中途高さ位置を、複数のタッピングネジ受け止めポケット(27)(28)(29)としてタッピングネジ(31)(32)(33)の受け止め可能な輪郭形状に造形したことを特徴とする請求項1又は2記載の組立階段用の段板。The cross-sectional shape of the tread board (11) is substantially rectangular in a side view, and a plurality of vertical partition reinforcing walls (16), (17), (18), and (19) are interposed inside the hollow, and
The mid-height position of the partition reinforcing wall (16) and the mid-height position of the rear surface (11r) biased to the foremost side are defined as a pair of front and rear nut holding pockets (20) and (22) for the nuts (21) and (23). While shaping into a shape that can be held,
The intermediate height position of the partition reinforcing walls (17), (18), (19) remaining between the front partition reinforcing wall (16) and the rear surface (11r) is determined by a plurality of tapping screw receiving pockets (27) ( The step board for an assembling stair according to claim 1 or 2, wherein the step board (28) is formed into a contour shape capable of receiving the tapping screws (31), (32) and (33).
上記前面(11f)の下端部を水切り縁(14)として突設する一方、後面(11r)のナット保持ポケット(22)からその後面(11r)と一定の間隔(D)を保つ水切りスカート(24)を平行に垂下させると共に、
上記後面(11r)の上端部付近からほぼL字型の蹴上げ面板用受け止めフック(15)を後向きに張り出したことを特徴とする請求項1又は2記載の組立階段用の段板。The extrusion cross-sectional shape of the treadboard (11) is substantially rectangular in a side view, and a number of ridges (13a) (13b) (13f) are arranged in rows on the tread (11a), the lower surface (11b), and the front surface (11f). ,
While the lower end of the front surface (11f) protrudes as a draining edge (14), the draining skirt (24) keeps a fixed distance (D) from the nut holding pocket (22) on the rear surface (11r) to the rear surface (11r). ) In parallel,
3. A step board for an assembling stair according to claim 1, wherein a substantially L-shaped catching hook (15) for a riser face plate projects rearward from an upper end portion of the rear surface (11r).
その取付片(40)と振れ止め規制片(41)との上下相互間に開口分布させた複数のタッピングネジ挿通用バカ孔(45)から、踏面盤(11)の後面(11r)へ各々タッピングネジ(46)をねじ込み締結することにより、その踏面盤(11)に対する蹴上げ面板(12)の組立状態を固定したことを特徴とする請求項2記載の組立階段用の段板。An anti-sway regulating piece (41) substantially parallel to the mounting piece (40) projects forward from near the lower end of the riser face plate (12), and the anti-sway restricting piece (41) is attached to the rear surface (11r) of the treadle (11). )
A plurality of tapping screw insertion holes (45) distributed between the upper and lower portions of the mounting piece (40) and the steady rest piece (41) are tapped to the rear surface (11r) of the tread board (11). 3. The step board for an assembling stair according to claim 2, wherein the screw (46) is screwed and fastened to fix the assembled state of the riser face plate (12) with respect to the tread board (11).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009068297A (en) * | 2007-09-18 | 2009-04-02 | Nippon Light Metal Co Ltd | Stairway and handrail fixing structure, and stairway structure |
JP2009280964A (en) * | 2008-05-19 | 2009-12-03 | Kurabo Ind Ltd | Fixing structure for connecting and fixing extrusion molded body to another member and stairs using this |
JP2011012437A (en) * | 2009-07-01 | 2011-01-20 | Kurabo Ind Ltd | Cement stairs |
-
2003
- 2003-01-30 JP JP2003021912A patent/JP2004232331A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009068297A (en) * | 2007-09-18 | 2009-04-02 | Nippon Light Metal Co Ltd | Stairway and handrail fixing structure, and stairway structure |
JP2009280964A (en) * | 2008-05-19 | 2009-12-03 | Kurabo Ind Ltd | Fixing structure for connecting and fixing extrusion molded body to another member and stairs using this |
JP2011012437A (en) * | 2009-07-01 | 2011-01-20 | Kurabo Ind Ltd | Cement stairs |
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