JP2004229516A - Method for producing meat roll - Google Patents

Method for producing meat roll Download PDF

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Publication number
JP2004229516A
JP2004229516A JP2003019205A JP2003019205A JP2004229516A JP 2004229516 A JP2004229516 A JP 2004229516A JP 2003019205 A JP2003019205 A JP 2003019205A JP 2003019205 A JP2003019205 A JP 2003019205A JP 2004229516 A JP2004229516 A JP 2004229516A
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JP
Japan
Prior art keywords
meat
heating
roll
producing
heated
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Pending
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JP2003019205A
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Japanese (ja)
Inventor
Soukai Umeda
創介 梅田
Toshio Nakai
利雄 中井
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NIHON SENSHOKU KK
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NIHON SENSHOKU KK
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Priority to JP2003019205A priority Critical patent/JP2004229516A/en
Publication of JP2004229516A publication Critical patent/JP2004229516A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a meat roll by which the temperature of a meat roll can be raised in a short time through subjecting the meat roll to preprocessing or finding optimum condition of electrical charge when applying electrical heating so as to eliminate stuffy smell after heated to obtain favorable palate feeling, and enable favorable heating on any of the center part and an outer side. <P>SOLUTION: The method for producing a meat roll comprises the following processes: a process of preliminarily salting raw meat, a process of forming the preliminarily salted raw meat, a process of rolling the formed raw meat with a sliced food material to obtain a roll material, and an electrical heating process where the roll material is electrically heated. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は肉類を他の食材で巻いた加工肉食品である肉類の巻物の製造方法に関する。
【0002】
【従来の技術】
肉類を調理する場合、一般に湯で煮る、蒸気で蒸す、油で揚げる、炒める、熱源で焼く、などの外部から加熱する方法が採用されているが、これらの加熱では肉の外側から内側へ熱を伝えるので、厚い肉の場合は、中心部には熱が伝わりにくく、中心部が十分加熱される頃には外側の部分の加熱が過剰になる。肉は過剰に加熱されると蛋白質の変性が進み、旨味成分を含んだ水分が抜けてしまう。
【0003】
このような点を改良する方法として、肉類に通電してジュール熱により加熱する通電加熱方法が知られている。この通電加熱方法によれば、肉類は内部から加熱されるので外側だけが過熱されることなく、肉類のもつ旨味が失われることもなく、また身崩れを生じることもなく、短時間で全体に均一に加熱される。
この通電加熱方法が適用される食材は、畜肉、鳥肉、魚肉などの肉類の生肉および加工肉、野菜、肉類と野菜の複合食材などであり、その加熱は食材そのものの加熱にとどまらず、シチュー、カレー、煮物などの調理食品の加熱にまで及んでいる。
【0004】
上記のような食材や調理食品の通電加熱において、被加熱材に通電する方法は、食材や調理食品の種類により、また通電加熱装置の開発の過程により種々の方法があり、たとえば、耐熱スポンジに塩分を含ませた粘ちょう性食用糊を含浸させたものを被加熱材と極板間に挟んで通電する方法(たとえば特許文献1参照)、擂り身などの包装薄膜筒体や充填容器の両端部に電極を装着する方法(たとえば特許文献2,3参照)、絶縁性の容器内の導電液中に被加熱材を浸漬し、容器に配設した電極により導電液に通電する方法(たとえば特許文献4,5参照)などが採用されている。
【0005】
さらに近年では、機械化、自動化された食品の通電加熱装置が提案されており、たとえば特許文献6には、透水性フィルムからなる第1の帯状走行体の下側に第1電極が設けられ、第1の帯状走行体の上方に導電性材料からなる押さえ部材兼第2電極が配設された通電加熱装置が記載されている。また特許文献7には、電解液の供給手段と、のれん状上部通電部材と、食品搬送コンベアと、コンベア搬送面の下側に配置された下部電極と、上部通電部材と下部電極との間に交流電圧を印加する手段からなる通電加熱装置が記載されている。
【0006】
【特許文献1】
特公昭45−17131号公報(第2頁)
【特許文献2】
特公昭49−45570号公報(第2頁)
【特許文献3】
特開昭58−36371号公報(第2頁)
【特許文献4】
特公平1−50374号公報(第3頁)
【特許文献5】
特開平7−87882号公報(段落番号0011−0013)
【特許文献6】
特開平11−169136号公報(段落番号0026−0028)
【特許文献7】
特開2002−345416号公報(段落番号0015−0030)
【0007】
【発明が解決しようとする課題】
ところで、肉類の加工品ないし調理品としては数多くの種類があるが、そのなかの一つとして、肉をスライス状の他の食材で巻いた、いわゆる巻物と称する食品がある。たとえば、スライスした牛肉やベーコンで鶏肉の肉塊を巻き、加熱した調理品があるが、この種の巻物は、生の食材で下拵えをした後、焼く、茹でる、蒸す、揚げる、炒めるなどの加熱方法で調理される。しかし、このような加熱方法では、前述したように、巻かれた肉の中心部には熱が伝わりにくく、とくに焼いたり揚げたり炒めたりする場合は、中心部が十分加熱される頃には外側の巻いた食材が過剰加熱になる。また、外側の巻いたスライス状の素材が過剰加熱のために部分的に剥がれたり外れたりしてしまう。
【0008】
このような巻物の加熱に通電加熱を適用すれば良い結果が得られるであろうと考えられるが、従来このような食品に通電加熱を適用した例がないので、素材の前処理や通電についての最適な条件がわかっていない。
そこで本発明では、通電加熱を適用して肉類の巻物を製造するにあたって、素材の前処理や通電の最適な条件を見出して、短時間で昇温させて加熱後のムレ臭をなくし、良好な食感を得ることができ、中心部と外側のいずれにおいても良好に加熱することが可能な、肉類の巻物の製造方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
本発明に係る肉類の巻物の製造方法は、生肉を塩ずりする工程と、前記塩ずり後の生肉を成形する工程と、前記成形した生肉にスライス状食品素材を巻いて巻物素材とする工程と、前記巻物素材に通電して加熱する通電加熱工程を含むことを特徴とする。
【0010】
本発明の製造方法において用いる素材としての肉類としては、牛肉、豚肉、鶏肉、その他の動物、鳥の肉、および魚肉を用いることができる。肉類の大きさは食事皿に載る程度の大きさであればブロックでも、あるいは小肉や挽肉を成形したものでもよいが、全体に均一な加熱を得るためには、小肉あるいは挽肉の成形体のほうがよい。畜肉や魚肉は赤身や脂身などの部位により電気抵抗値が異なるので、小さくカットした素材を適当な形に成形することで電気抵抗値が均一になり、通電による昇温が均一になる。
【0011】
前処理として生肉を塩ずりするのは、肉に塩味をつけるとともに、塩ずりによって肉に塩分を浸透させて、肉の導電性を高めるためである。導電性を高めることによって短時間で昇温させることができるので、加熱後のムレ臭もなく食感も良くなる。
【0012】
肉類に巻くスライス状素材としては、牛肉スライス、ベーコンスライス、生ハムスライスなどの肉由来のスライス素材、サーモンスライスなどの魚由来のスライス素材、キャベツ葉などの野菜由来のスライス素材を用いることができる。これらのスライス素材を生肉に巻いたとき肉の表面の粘着物が結着材となり、巻き付けたスライス素材が剥がれにくくなる。
また、グルテンの皮で巻かれた餃子や春巻などに対しても、本発明の通電加熱を適用することができる。
【0013】
通電加熱の条件は、肉の種類と大きさ、および装置上の材料の搬送速度によって異なるが、通電電圧を20V以上75V以下、電流を1A以上10A以下、通電時間を3分以上20分以下として高周波加熱することが適当である。ここでの高周波加熱においては、周波数を20kHz程度とするのが好ましい。
【0014】
このように通電加熱により材料を内部から加熱することにより、短時間で全体が均一に加熱され、食味が低下することなく、外観も良好な巻物を製造することができる。また、通電加熱の後に焙り装置を通して、表面に適度の焦げ目と光沢を付与し、従来のオーブンなどを使用して製造した巻物のような外観とすることもできる。
【0015】
【発明の実施の形態】
以下、本発明の肉類の巻物の製造方法について詳細に説明する。
図1に、肉類の巻物の製造方法の一例として、鶏胸肉の牛肉巻について、その製造工程を示す。
図1に示すように、この製造方法においては、乱切りした鶏の胸肉を塩ずりした後成形したものを、スライスした牛肉を巻いて巻物を形成し、この巻物に対して通電加熱する。さらに、必要に応じてオーブン加熱等を行った後冷却し、包装して商品とする。
【0016】
図2に、重量が300gの巻物1個を通電加熱する際の通電加熱の例を示す。
この加熱例においては、周波数を20kHzとして、第1電極において8分間通電した後、コンベア上で12分間ホールドする。次に、第1電極よりも電流値が大きい第2電極において8分間通電した後、コンベア上で12分間ホールドする。最後に、仕上げ加熱として、ジェットオーブンで、190℃、6分間加熱する。
【0017】
本発明の肉類の巻物の製造方法においては、通電加熱条件のうち、通電電圧を20V以上75V以下としているが、これは、通電電圧が20V未満であると、必要な加熱温度を得るためには通電時間を長くとることが必要となるため好ましくなく、通電電圧が75Vを超えると、電極接触部でスパークを生じて適正に通電加熱を行うことが困難になるからである。
【0018】
また、周波数を20kHzとしているのは、商用周波数(50Hz又は60Hz)で通電加熱を行うと、通電加熱で用いられるTi電極が電解腐食を起こす場合があり、食品衛生上好ましくないからである。
さらに、通電時間を3分以上20分以下としているのは、通電時間が3分未満であると、実現できる温度にばらつきを生じて、通電加熱による効果を十分に得ることができず、通電時間が20分を超えると、生産性が低下するためである。
【0019】
通電加熱のための装置はとくに限定されるものではないが、大量生産のためには自動化された装置を使用するのが好ましく、たとえば特許文献7に記載の連続通電加熱装置を使用することもできる。
この連続通電加熱装置は、電解液の供給手段と、少なくとも1つのフレキシブルなのれん状上部通電部材と、食品を搬送するためのコンベアと、このコンベアの搬送面の下側に配置された下部電極と、前記上部通電部材の近傍に配置した少なくとも1つの邪魔棒と、前記上部通電部材と前記下部電極との間、または前記邪魔棒と前記下部電極との間に交流電圧を印加する手段によって構成されるものである。
【0020】
【発明の効果】
以上説明したように、本発明によると、以下の効果を奏することができる。
(1)生肉を塩ずりする工程と、塩ずり後の生肉を成形する工程と、成形した生肉にスライス状食品素材を巻いて巻物素材とする工程と、巻物素材に通電して加熱する通電加熱工程を含む肉類の巻物の製造方法により、肉の導電性を高めて、短時間で昇温させることができるため、加熱後のムレ臭をなくし、良好な食感を得ることができる。
【0021】
(2)通電電圧を20V以上75V以下、電流を1A以上10A以下、通電時間を3分以上20分以下として高周波加熱することによって、肉をスライス状の他の食材で巻いた巻物であっても、中心部と外側のいずれにおいても良好に加熱することが可能となる。
【図面の簡単な説明】
【図1】本発明の肉類の巻物の製造方法の一例について、その製造工程を示す図である。
【図2】本発明の肉類の巻物の製造方法の一例について、通電加熱の例を示す図である。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for producing a roll of meat, which is a processed meat food in which meat is rolled with other ingredients.
[0002]
[Prior art]
When cooking meat, it is common practice to heat it from the outside, such as boiling in water, steaming, frying in oil, frying, baking with a heat source, etc. Therefore, in the case of thick meat, heat is hardly transmitted to the central portion, and the heating of the outer portion becomes excessive when the central portion is sufficiently heated. When meat is heated excessively, protein denaturation proceeds, and water containing umami components is released.
[0003]
As a method for improving such a point, an energization heating method in which meat is energized and heated by Joule heat is known. According to this electric heating method, the meat is heated from the inside so that only the outside is not overheated, the taste of the meat is not lost, and the meat does not collapse, and the whole meat is cooked in a short time. Heated uniformly.
Ingredients to which this energization heating method is applied include raw meat and processed meat, such as animal meat, poultry, and fish meat, vegetables, and composite ingredients of meat and vegetables. , Curry, cooked foods such as boiled foods.
[0004]
In the energizing heating of foods and cooked foods as described above, there are various methods for energizing the material to be heated, depending on the type of foods and cooked foods, and in the process of developing an electric heating device, for example, a heat-resistant sponge. A method in which a viscous edible paste impregnated with salt is impregnated between a material to be heated and an electrode plate and energized (for example, see Patent Literature 1); (For example, see Patent Documents 2 and 3), a method in which a material to be heated is immersed in a conductive liquid in an insulating container, and a current is supplied to the conductive liquid by an electrode provided in the container (for example, see Patent Documents 2 and 3). References 4 and 5) are adopted.
[0005]
Furthermore, in recent years, a mechanized and automated electric heating device for food has been proposed. For example, in Patent Document 6, a first electrode is provided below a first belt-shaped traveling body made of a water-permeable film, There is described an electric heating device in which a pressing member and a second electrode made of a conductive material are disposed above the first belt-shaped traveling body. Patent Document 7 also discloses an electrolytic solution supply means, a good-current upper conductive member, a food transport conveyor, a lower electrode disposed below the conveyor transport surface, and an upper conductive member and a lower electrode. An electric heating device comprising means for applying an AC voltage is described.
[0006]
[Patent Document 1]
JP-B-45-17131 (page 2)
[Patent Document 2]
JP-B-49-45570 (page 2)
[Patent Document 3]
JP-A-58-36371 (page 2)
[Patent Document 4]
Japanese Patent Publication No. 1-50374 (page 3)
[Patent Document 5]
JP-A-7-87882 (paragraph number 0011-0013)
[Patent Document 6]
JP-A-11-169136 (paragraph number 0026-0028)
[Patent Document 7]
JP 2002-345416 A (paragraph number 0015-0030)
[0007]
[Problems to be solved by the invention]
By the way, there are many types of processed meats or cooked foods, and one of them is a so-called rolled food in which meat is rolled with other sliced ingredients. For example, there is a cooked product that is made by wrapping chicken meat chunks with sliced beef or bacon, and then heating the dishes. Cooked in a way. However, in such a heating method, as described above, heat is hardly transmitted to the center of the rolled meat, and especially when roasting, fried or fried, the outer portion should be sufficiently heated when the center is sufficiently heated. Overheated food. Further, the outer rolled sliced material is partially peeled or detached due to excessive heating.
[0008]
It is thought that good results will be obtained if electric heating is applied to heating such scrolls.However, since there is no example of applying electric heating to such foods in the past, it is optimal for pretreatment of materials and electric current. Conditions are unknown.
Therefore, in the present invention, when producing a roll of meat by applying energizing heating, to find the optimal conditions for pretreatment and energization of the material, to raise the temperature in a short time to eliminate the stuffy smell after heating, good An object of the present invention is to provide a method for producing a roll of meat, which can obtain a texture and can be favorably heated both at the center and outside.
[0009]
[Means for Solving the Problems]
The method for producing a roll of meat according to the present invention includes a step of salting the raw meat, a step of molding the raw meat after the salting, and a step of winding a sliced food material around the molded raw meat to form a roll material. And an energization heating step of energizing and heating the scroll material.
[0010]
As meats used in the production method of the present invention, beef, pork, chicken, other animal, bird, and fish meats can be used. The size of the meat may be a block or a small or minced meat formed as long as it can be placed on a meal plate. Is better. Livestock meat and fish meat have different electric resistance values depending on the part such as lean and fat, so that a small cut material is formed into an appropriate shape to make the electric resistance value uniform, and the temperature rise by energization becomes uniform.
[0011]
The reason why the raw meat is salted as the pretreatment is to add saltiness to the meat and to permeate the meat with salt by the salting to increase the conductivity of the meat. Since the temperature can be raised in a short time by increasing the conductivity, the texture can be improved without stuffiness after heating.
[0012]
As the sliced material to be wrapped around meat, meat-based slice materials such as beef slices, bacon slices, and prosciutto ham slices, fish-derived slice materials such as salmon slices, and vegetable-derived slice materials such as cabbage leaves can be used. . When these sliced materials are rolled into raw meat, the sticky material on the surface of the meat serves as a binder, and the wound sliced materials are less likely to peel off.
The current-carrying heating of the present invention can also be applied to gyoza or spring rolls wound with gluten skin.
[0013]
The conditions of energization heating vary depending on the type and size of meat, and the material conveying speed on the apparatus, but the energization voltage is 20 V or more and 75 V or less, the current is 1 A or more and 10 A or less, and the energization time is 3 minutes or more and 20 minutes or less. High-frequency heating is appropriate. In the high-frequency heating here, the frequency is preferably set to about 20 kHz.
[0014]
By heating the material from the inside by the electric heating in this way, the whole can be uniformly heated in a short time, and a roll with good appearance can be manufactured without deterioration in taste. Also, after the heating with electric current, a suitable roasting and luster can be imparted to the surface through a roasting device to give an appearance like a roll produced using a conventional oven or the like.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the method for producing a meat roll of the present invention will be described in detail.
FIG. 1 shows a production process of a chicken breast beef roll as an example of a method for producing a roll of meat.
As shown in FIG. 1, in this production method, a shredded chicken breast is formed after salting and shaping, sliced beef is rolled to form a roll, and the roll is electrically heated. Further, if necessary, the product is cooled by heating in an oven or the like, and packaged to obtain a product.
[0016]
FIG. 2 shows an example of energizing heating when energizing and heating one roll having a weight of 300 g.
In this heating example, the frequency is set to 20 kHz, the first electrode is energized for 8 minutes, and then held on the conveyor for 12 minutes. Next, a current is supplied to the second electrode having a larger current value than the first electrode for 8 minutes, and then held on the conveyor for 12 minutes. Finally, as a finishing heating, it is heated in a jet oven at 190 ° C. for 6 minutes.
[0017]
In the method for producing a roll of meat according to the present invention, of the energizing heating conditions, the energizing voltage is set to 20 V or more and 75 V or less. This is because when the energizing voltage is less than 20 V, a necessary heating temperature is obtained. This is because it is not preferable because the energization time needs to be long, and if the energization voltage exceeds 75 V, sparks are generated at the electrode contact portions, making it difficult to perform appropriate energization heating.
[0018]
The reason why the frequency is set to 20 kHz is that, when conducting heating at a commercial frequency (50 Hz or 60 Hz), a Ti electrode used in conducting heating may cause electrolytic corrosion, which is not preferable in terms of food hygiene.
Further, the reason why the energization time is set to 3 minutes or more and 20 minutes or less is that if the energization time is less than 3 minutes, the achievable temperature varies, and the effect of energization heating cannot be sufficiently obtained. If the time exceeds 20 minutes, the productivity is reduced.
[0019]
Although the apparatus for electric heating is not particularly limited, it is preferable to use an automated apparatus for mass production. For example, a continuous electric heating apparatus described in Patent Document 7 can be used. .
The continuous energizing heating device includes an electrolytic solution supply unit, at least one flexible good-top upper energizing member, a conveyor for conveying food, and a lower electrode disposed below a conveying surface of the conveyor. , At least one baffle bar disposed near the upper current-carrying member, and means for applying an AC voltage between the upper current-carrying member and the lower electrode, or between the baffle bar and the lower electrode. Things.
[0020]
【The invention's effect】
As described above, according to the present invention, the following effects can be obtained.
(1) salting raw meat, shaping raw meat after salting, winding a sliced food material around the formed raw meat to form a scroll material, and energizing heating to energize and heat the scroll material. According to the method for manufacturing a roll of meat including the steps, the conductivity of the meat can be increased and the temperature can be raised in a short time, so that the smell after heating can be eliminated and a good texture can be obtained.
[0021]
(2) Even if the meat is rolled with other sliced food by high-frequency heating with an energizing voltage of 20 V or more and 75 V or less, a current of 1 A or more and 10 A or less, and an energizing time of 3 minutes or more and 20 minutes or less. Thus, it is possible to satisfactorily heat both the central portion and the outside.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a diagram showing a production process of an example of a method for producing a roll of meat of the present invention.
FIG. 2 is a view showing an example of energization heating in an example of the method for producing a meat roll of the present invention.

Claims (2)

生肉を塩ずりする工程と、前記塩ずり後の生肉を成形する工程と、前記成形した生肉にスライス状食品素材を巻いて巻物素材とする工程と、前記巻物素材に通電して加熱する通電加熱工程を含むことを特徴とする肉類の巻物の製造方法。Salting the raw meat, shaping the raw meat after the salting, winding a sliced food material around the shaped raw meat to form a scroll material, energizing heating by energizing and heating the scroll material. A method for producing a roll of meat characterized by including a step. 前記通電加熱工程において、通電電圧を20V以上75V以下、電流を1A以上10A以下、通電時間を3分以上20分以下として高周波で加熱することを特徴とする請求項1記載の肉類の巻物の製造方法。2. The method of manufacturing a meat roll according to claim 1, wherein in the energization heating step, the energization voltage is 20 V or more and 75 V or less, the current is 1 A or more and 10 A or less, and the energization time is 3 minutes or more and 20 minutes or less. Method.
JP2003019205A 2003-01-28 2003-01-28 Method for producing meat roll Pending JP2004229516A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007195523A (en) * 2006-01-30 2007-08-09 Yonekyu Corp Meatball-like processed meat food and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007195523A (en) * 2006-01-30 2007-08-09 Yonekyu Corp Meatball-like processed meat food and method for producing the same
JP4516921B2 (en) * 2006-01-30 2010-08-04 米久株式会社 Tsukine-shaped processed meat food and its manufacturing method

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