JP2004225142A - Device for hermetically sealing and fixing furnace bottom part in blast furnace - Google Patents

Device for hermetically sealing and fixing furnace bottom part in blast furnace Download PDF

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Publication number
JP2004225142A
JP2004225142A JP2003017048A JP2003017048A JP2004225142A JP 2004225142 A JP2004225142 A JP 2004225142A JP 2003017048 A JP2003017048 A JP 2003017048A JP 2003017048 A JP2003017048 A JP 2003017048A JP 2004225142 A JP2004225142 A JP 2004225142A
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Japan
Prior art keywords
anchor
furnace
blast furnace
fitting
fixing
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Granted
Application number
JP2003017048A
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Japanese (ja)
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JP4042577B2 (en
Inventor
Hiroshi Kanetani
弘 金谷
Yasumitsu Furukawa
泰光 古川
Takashi Ida
傑 井田
Hisao Kusumoto
久夫 楠本
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for hermetically sealing and fixing a furnace bottom part in a blast furnace with which the blast furnace in which anchor bolts are disposed in the inside of the furnace body, is fixed to the blast furnace basis and this fixed portion is hermetically sealed. <P>SOLUTION: This hermetically sealing and fixing device comprizes the anchor bolts for fixing the furnace bottom part in the blast furnace by embedding into the blast furnace basis, an anchor frame disposed in the inside of the furnace body, an anchor bolt penetrating hole seal pipes disposed in the anchor bolt penetrating hole on the anchor frame, nuts fitted on the anchor frame and forming an engaged fixing part by engaging with the anchor bolts, engaged fixing part seal member for sealing by including the engaged fixing part, engaged fixing part refractory for holding heat resistance of the engaged fixing part by being disposed to the outside of the engaged fixing seal member and anchor seal member for hermetically sealing the anchor frame by being disposed on the outer periphery of the engaged fixing part refractory. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、鉄皮で形成される炉体の内側でアンカーボルトとナットを嵌合し、かつその固定部位を密閉して高炉を高炉基礎に固定する装置に関するものである。
【0002】
【従来の技術】
高炉を新たに建設したり、あるいは改修にともなって建設する際には、 アンカーボルトを用いて高炉の炉底部を高炉基礎に固定する。アンカーボルトは高炉基礎に埋設されており、炉底のアンカーフレーム上に取付けられたナットと嵌合することによって、高炉を高炉基礎に固定する。このアンカーボルトとナットが嵌合する部位(以下、嵌合固定部という)は、鉄皮で形成される炉体の外側に配置されるのが一般的である(たとえば特許文献1参照)。
【0003】
一方、高炉の操業においては、炉内圧を高めて操業するので、炉体のシール性を保持する必要がある。図2に示すようにアンカーボルト4とナット5が嵌合する嵌合固定部が炉体の外側に配置される高炉では、炉体のシール性を保持するために種々の対策を施すものの、嵌合固定部のシール性については、格別に配慮する必要はない。なお図2には、炉底部の鉄皮1の近傍(片側のみ)を示す。
【0004】
ところが改修工事にともなって炉内容積を増加して建設した高炉では、嵌合固定部が炉体の内側に配置される場合がある。つまり、アンカーボルト4は高炉基礎3に埋設されているので、アンカーボルト4の位置の変更は困難であるのに対して、炉内容積を増加するためには炉体の直径を拡大しなければならない。その結果、鉄皮1で形成される炉体の内側に嵌合固定部が配置されることになる。
【0005】
このように嵌合固定部が炉体の内側に配置される高炉では、炉内圧を高めた操業を可能とするために、炉体のシール性とともに嵌合固定部のシール性を保持する必要がある。
【0006】
【特許文献1】
特開昭58−110607 号公報
【0007】
【発明が解決しようとする課題】
本発明は上記のような問題を解消し、アンカーボルトとナットの嵌合固定部が炉体の内側に配置される高炉を高炉基礎に固定し、かつ密閉する密閉固定装置を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明は、高炉基礎に埋設されて高炉の炉底部を固定するアンカーボルトと、炉体の内側に配設されたアンカーフレームと、前記アンカーフレームのアンカーボルト貫通孔に配設されたアンカーボルト貫通孔シールパイプと、前記アンカーフレーム上に取付けられ前記アンカーボルトと嵌合して嵌合固定部を形成するナットと、前記嵌合固定部を内包して密閉する嵌合固定部シール部材と、前記嵌合固定部シール部材の外側に配設されて前記嵌合固定部の耐熱性を保持する嵌合固定部耐火物と、前記嵌合固定部耐火物の外周に配設されて前記アンカーフレームを密閉するアンカーシール部材とを有することを特徴とする高炉炉底部の密閉固定装置である。
【0009】
また好適態様として、前記アンカーフレームの上部面および下部面に炉底を仕切る上部底板と下部底板とをそれぞれ配設することが好ましい。
【0010】
【発明の実施の形態】
図1は、本発明の密閉固定装置の例を模式的に示す断面図である。なお図1には、炉底部の鉄皮1の近傍(片側のみ)を示す。
高炉の炉体は鉄皮1で形成され、その内側に耐火れんが2を内張りする。本発明を適用する炉体は特定の構造に限定せず、従来から知られている高炉に適用できる。
【0011】
一般に、炉底部は複雑な構造になっている。たとえば図1に示すように、炉底部の下部には冷却配管12を配設して炉体の耐久性を向上させるとともに、その冷却配管12の上側に上部底板10を配設し、下側に下部底板11を配設して、冷却配管12を保護し、かつ炉体のシール性を向上させている。
本発明では、このような炉底部を有する炉体の内側にアンカーフレーム6を配設する。アンカーフレーム6の形状は、特定の形態に限定しないが、鉄皮1と接合し、かつ炉底部に配設される冷却配管12との干渉を回避する必要がある。
【0012】
一方、 高炉基礎3にはアンカーボルト4が埋設されており、アンカーフレーム6には、このアンカーボルト4に対向する位置に貫通孔14が設けられ、この貫通孔14には、アンカーボルト4の外側を覆うアンカーフレーム貫通孔シールパイプ13が配設される。アンカーボルト4はこのアンカーフレーム貫通孔シールパイプ13に挿入され、さらにナット5に嵌合される。こうしてアンカーボルト4とナット5を嵌合させて、炉体を高炉基礎3に固定する。したがって、アンカーボルト4とナット5が嵌合した嵌合固定部は、炉体の内側に配置される。
【0013】
次に、嵌合固定部を内包するように嵌合固定部シール部材8を配設して、嵌合固定部を密閉する。この密閉のための構造は、アンカーフレーム6とアンカーフレーム貫通孔シールパイプ13との溶接接合15と、嵌合固定部シール部材8とアンカーフレーム6との溶接接合で行なわれる。図1では、ナット5の座金16と嵌合固定部シール部材8が溶接接合17され、座金17とアンカーフレーム6が溶接接合18されている。
【0014】
なお嵌合固定部シール部材8は、アンカーボルト4とナット5と座金16を内包できる大きさとして、アンカーフレーム6に直接接合する構造を採用しても良い。さらに嵌合固定部シール部材8の外側(すなわち嵌合固定部の反対側)に耐火物9(以下、嵌合固定部耐火物という)を配設して、嵌合固定部の耐熱性を保持する。
【0015】
本発明では、嵌合固定部耐火物9の種類は、特定の材質に限定せず、従来から知られている不定形耐火物や定形れんが等を使用する。また、その成分も鉄皮1に内張りされる耐火れんが2の材質や厚さに応じて適宜設定する。
さらに嵌合固定部耐火物9の外周にアンカーシール部材7を配設して、アンカーフレーム6を密閉する。なお、アンカーフレーム6の密閉とは、鉄皮1とアンカーフレーム6との継ぎ目,アンカーフレーム6に設けられる貫通孔13を密閉することを指す。その結果、アンカーシール部材7と嵌合固定部シール部材8との間に嵌合固定部耐火物9が充填された状態になる。
【0016】
このようにしてアンカーシール部材7と嵌合固定部シール部材8との二重構造で嵌合固定部を密閉し、かつアンカーシール部材7によって、アンカーフレーム6を密閉するので、炉底部のシール性を保持できる。
本発明では、嵌合固定部シール部材8とアンカーシール部材7の形状は、特定の形態に限定せず、アンカーボルト4,ナット5の寸法あるいは鉄皮1,アンカーフレーム6の形状等に応じて適宜設定する。
【0017】
また本発明では、アンカーフレーム6の上部面,下部面には高炉の炉底部のシール性向上のために炉底部を仕切る上部底板10と下部底板11をそれぞれ配設して炉底部分の密閉を図ることにより、炉内ガスの侵入を防止する。従来の構造は、上部底板10のシール構造であり、この上部底板10を侵入した炉内ガスは高炉炉底部分を通過して高炉外部に漏れることになっていた。本発明では、この上部底板10を侵入した炉内ガスは、高炉鉄皮およびアンカーフレーム貫通孔シールパイプ13部分でアンカーフレーム6側への漏洩が防止され、かつ下部底板11で高炉外部への炉内ガス漏洩が防止される。
【0018】
【実施例】
高炉の改修工事を行なうにあたって、炉体の直径を拡大して炉内容積を増加して高炉を建設した。その際、アンカーボルト4は既設のものを使用した。炉体の直径拡大に伴って、既設のアンカーボルト4は、図1に示すように、炉体の内側に位置するようになったが、炉体の内側にアンカーボルト4挿入用の貫通孔14を有するアンカーフレーム6を配設し、アンカーフレーム6上にナット5を取付けるとともに、アンカーフレーム6の貫通孔14には、密閉構造を構成するため、アンカーフレーム貫通孔シールパイプ13を介在させてアンカーボルト4を装着して、アンカーボルト4とナット5を嵌合させた。
【0019】
さらに、嵌合固定部シール部材8を配設して、アンカーボルト4とナット5からなる嵌合固定部を密閉するとともに、その外側にはアンカーシール部材7を配設してアンカーフレーム6を密閉した。嵌合固定部シール部材8とアンカーシール部材7との間には、嵌合固定部耐火物9を圧入充填した。また、高炉炉底部を仕切る底板は、アンカーフレーム6の上部,下部にそれぞれ鉄板製の上部底板10と下部底板11をそれぞれ配設して炉底部分を構築し、上部底板10と下部底板11の間に冷却配管12を配設した後、空間部分には耐火物を圧入充填した。
【0020】
なお接合部分は溶接接合を施し、高炉炉内ガスの漏れを防止する密閉構造とした。これを発明例とする。
一方、改修前は、図2に示すように、嵌合固定部が炉体の外側に配置されていた。これを従来例とする。
発明例について、 345kPaまで炉内圧を高めて操業しながら、炉底部からの炉内ガスの漏出を調査した。その結果、ガス漏れは認められなかった。
【0021】
【発明の効果】
本発明によれば、アンカーボルトとナットの嵌合固定部が炉体の内側に配置される高炉を高炉基礎に固定し、かつ嵌合固定部を密閉することができる。
【図面の簡単な説明】
【図1】本発明の密閉固定装置の例を模式的に示す断面図である。
【図2】従来の固定装置の例を模式的に示す断面図である。
【符号の説明】
1 鉄皮
2 耐火れんが
3 高炉基礎
4 アンカーボルト
5 ナット
6 アンカーフレーム
7 アンカーシール部材
8 嵌合固定部シール部材
9 嵌合固定部耐火物
10 上部底板
11 下部底板
12 冷却配管
13 アンカーフレーム貫通孔シールパイプ
14 貫通孔
15 溶接接合
16 座金
17 溶接接合
18 溶接接合
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a device for fitting an anchor bolt and a nut inside a furnace body formed of a steel shell, sealing a fixing portion thereof, and fixing a blast furnace to a blast furnace foundation.
[0002]
[Prior art]
When constructing a new blast furnace or constructing it for rehabilitation, the bottom of the blast furnace is fixed to the blast furnace foundation using anchor bolts. Anchor bolts are embedded in the blast furnace foundation, and fix the blast furnace to the blast furnace foundation by fitting with nuts mounted on an anchor frame at the hearth. Generally, a portion where the anchor bolt and the nut are fitted (hereinafter, referred to as a fitting fixing portion) is disposed outside a furnace body formed of a steel shell (for example, see Patent Document 1).
[0003]
On the other hand, in the operation of the blast furnace, since the operation is performed with the furnace internal pressure increased, it is necessary to maintain the sealing performance of the furnace body. As shown in FIG. 2, in a blast furnace in which a fitting fixing portion where the anchor bolt 4 and the nut 5 are fitted is arranged outside the furnace body, various measures are taken to maintain the sealing performance of the furnace body. It is not necessary to pay particular attention to the sealing properties of the joints. FIG. 2 shows the vicinity (only one side) of the steel shell 1 at the furnace bottom.
[0004]
However, in a blast furnace constructed by increasing the inner volume of the furnace in accordance with the repair work, the fitting and fixing part may be arranged inside the furnace body. That is, since the anchor bolts 4 are buried in the blast furnace foundation 3, it is difficult to change the positions of the anchor bolts 4. On the other hand, in order to increase the furnace volume, the diameter of the furnace body must be increased. No. As a result, the fitting and fixing portion is arranged inside the furnace body formed of the steel shell 1.
[0005]
In a blast furnace in which the fitting and fixing portion is disposed inside the furnace body as described above, it is necessary to maintain the sealing property of the fitting and fixing portion together with the sealing performance of the furnace body in order to enable operation with increased furnace pressure. is there.
[0006]
[Patent Document 1]
JP-A-58-110607
[Problems to be solved by the invention]
An object of the present invention is to solve the above-mentioned problems and to provide a hermetic fixing device for fixing a blast furnace in which a fitting fixing portion of an anchor bolt and a nut is arranged inside a furnace body to a blast furnace base and sealing the blast furnace. And
[0008]
[Means for Solving the Problems]
The present invention provides an anchor bolt buried in a blast furnace foundation and fixing a furnace bottom of a blast furnace, an anchor frame disposed inside a furnace body, and an anchor bolt penetrating disposed in an anchor bolt through hole of the anchor frame. A hole sealing pipe, a nut mounted on the anchor frame and fitting with the anchor bolt to form a fitting fixing portion, a fitting fixing portion sealing member including the fitting fixing portion and hermetically sealing; A fitting fixing part refractory that is disposed outside the fitting fixing part seal member and maintains heat resistance of the fitting fixing part; and the anchor frame that is disposed on the outer periphery of the fitting fixing part refractory. A hermetic fixing device for a blast furnace furnace bottom, comprising: a hermetic anchor seal member.
[0009]
In a preferred embodiment, an upper bottom plate and a lower bottom plate for partitioning the furnace bottom are preferably provided on the upper surface and the lower surface of the anchor frame.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is a cross-sectional view schematically showing an example of the hermetic fixing device of the present invention. FIG. 1 shows the vicinity (only one side) of the steel shell 1 at the furnace bottom.
The furnace body of the blast furnace is formed of a steel shell 1 and a refractory brick 2 is lined inside thereof. The furnace body to which the present invention is applied is not limited to a specific structure, and can be applied to a conventionally known blast furnace.
[0011]
Generally, the furnace bottom has a complicated structure. For example, as shown in FIG. 1, a cooling pipe 12 is provided below the furnace bottom to improve the durability of the furnace body, and an upper bottom plate 10 is provided above the cooling pipe 12 and provided below. The lower bottom plate 11 is provided to protect the cooling pipe 12 and improve the sealing performance of the furnace body.
In the present invention, the anchor frame 6 is disposed inside a furnace body having such a furnace bottom. The shape of the anchor frame 6 is not limited to a specific form, but it is necessary to join the steel frame 1 and avoid interference with the cooling pipe 12 provided at the furnace bottom.
[0012]
On the other hand, an anchor bolt 4 is buried in the blast furnace foundation 3, and a through hole 14 is provided in the anchor frame 6 at a position facing the anchor bolt 4. An anchor frame through-hole seal pipe 13 is provided to cover the hole. The anchor bolt 4 is inserted into the anchor frame through hole seal pipe 13 and further fitted to the nut 5. Thus, the anchor bolt 4 and the nut 5 are fitted to fix the furnace body to the blast furnace base 3. Therefore, the fitting fixing portion where the anchor bolt 4 and the nut 5 are fitted is disposed inside the furnace body.
[0013]
Next, a fitting / fixing portion sealing member 8 is provided so as to include the fitting / fixing portion, and the fitting / fixing portion is sealed. This structure for sealing is performed by welding 15 between the anchor frame 6 and the anchor frame through-hole sealing pipe 13 and welding between the fitting fixing part sealing member 8 and the anchor frame 6. In FIG. 1, the washer 16 of the nut 5 and the fitting fixed portion sealing member 8 are welded and joined 17, and the washer 17 and the anchor frame 6 are welded and joined 18.
[0014]
Note that the fitting and fixing portion sealing member 8 may have a size capable of containing the anchor bolt 4, the nut 5, and the washer 16, and may be configured to be directly joined to the anchor frame 6. Further, a refractory 9 (hereinafter, referred to as a fitting fixed portion refractory) is disposed outside the fitting fixed portion sealing member 8 (that is, on the opposite side of the fitting fixed portion) to maintain heat resistance of the fitting fixed portion. I do.
[0015]
In the present invention, the type of the refractory 9 at the fitting fixing portion is not limited to a specific material, and a conventionally known irregular refractory or a fixed brick is used. Also, the components thereof are appropriately set according to the material and thickness of the refractory brick 2 lined with the steel shell 1.
Further, an anchor seal member 7 is disposed on the outer periphery of the fitting fixed portion refractory 9 to seal the anchor frame 6. Note that the sealing of the anchor frame 6 refers to sealing the joint between the steel shell 1 and the anchor frame 6 and the through hole 13 provided in the anchor frame 6. As a result, a state is obtained in which the fitting fixed portion refractory 9 is filled between the anchor seal member 7 and the fitting fixed portion sealing member 8.
[0016]
As described above, the fitting and fixing portion is sealed by the double structure of the anchor sealing member 7 and the fitting and fixing portion sealing member 8, and the anchor frame 6 is sealed by the anchor sealing member 7. Can be held.
In the present invention, the shapes of the fitting fixing portion seal member 8 and the anchor seal member 7 are not limited to a specific form, but may be determined according to the dimensions of the anchor bolts 4 and the nuts 5 or the shapes of the iron shell 1 and the anchor frame 6. Set as appropriate.
[0017]
In the present invention, an upper bottom plate 10 and a lower bottom plate 11 are provided on the upper surface and the lower surface of the anchor frame 6 to partition the furnace bottom in order to improve the sealing performance of the furnace bottom of the blast furnace. This prevents gas in the furnace from entering. The conventional structure is a sealing structure of the upper bottom plate 10, and the gas in the furnace that has entered the upper bottom plate 10 passes through the blast furnace bottom and leaks to the outside of the blast furnace. In the present invention, the in-furnace gas that has penetrated the upper bottom plate 10 is prevented from leaking to the anchor frame 6 side at the blast furnace steel shell and the anchor frame through hole seal pipe 13, and the lower bottom plate 11 is used to prevent the furnace gas from flowing outside the blast furnace. Gas leakage is prevented.
[0018]
【Example】
When renovating the blast furnace, the blast furnace was constructed by increasing the diameter of the furnace body and increasing the inner volume of the furnace. At that time, the existing anchor bolt 4 was used. As the diameter of the furnace body is increased, the existing anchor bolts 4 are located inside the furnace body as shown in FIG. 1, but the through holes 14 for inserting the anchor bolts 4 are provided inside the furnace body. An anchor frame 6 having an anchor frame 6 is provided, a nut 5 is mounted on the anchor frame 6, and a through hole 14 of the anchor frame 6 forms an airtight structure. The bolt 4 was attached, and the anchor bolt 4 and the nut 5 were fitted.
[0019]
Further, a fitting / fixing portion sealing member 8 is provided to seal the fitting / fixing portion including the anchor bolts 4 and the nuts 5, and an anchor sealing member 7 is provided outside the sealing portion to seal the anchor frame 6. did. The fitting fixing portion refractory 9 was press-fitted between the fitting fixing portion seal member 8 and the anchor seal member 7. The bottom plate that separates the bottom of the blast furnace is provided with an upper bottom plate 10 and a lower bottom plate 11 made of iron plates at the upper and lower portions of the anchor frame 6, respectively, to form a furnace bottom. After arranging the cooling pipe 12 therebetween, the space was press-filled with a refractory.
[0020]
The joints were welded to form a closed structure to prevent gas leakage in the blast furnace. This is an invention example.
On the other hand, before the refurbishment, as shown in FIG. 2, the fitting and fixing part was arranged outside the furnace body. This is a conventional example.
Regarding the invention examples, while operating with the furnace pressure increased to 345 kPa, leakage of furnace gas from the furnace bottom was investigated. As a result, no gas leakage was observed.
[0021]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, the fitting fixing part of an anchor bolt and a nut can fix the blast furnace arrange | positioned inside a furnace body to a blast furnace base, and can seal the fitting fixing part.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view schematically illustrating an example of a hermetic fixing device according to the present invention.
FIG. 2 is a cross-sectional view schematically showing an example of a conventional fixing device.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 steel shell 2 refractory brick 3 blast furnace foundation 4 anchor bolt 5 nut 6 anchor frame 7 anchor seal member 8 fitting fixing portion sealing member 9 fitting fixing portion refractory 10 upper bottom plate 11 lower bottom plate 12 cooling pipe 13 anchor frame through hole seal Pipe 14 Through hole 15 Weld joint 16 Washer 17 Weld joint 18 Weld joint

Claims (2)

高炉基礎に埋設されて高炉の炉底部を固定するアンカーボルトと、炉体の内側に配設されたアンカーフレームと、前記アンカーフレームのアンカーボルト貫通孔に配設されたアンカーボルト貫通孔シールパイプと、前記アンカーフレーム上に取付けられ前記アンカーボルトと嵌合して嵌合固定部を形成するナットと、前記嵌合固定部を内包して密閉する嵌合固定部シール部材と、前記嵌合固定部シール部材の外側に配設されて前記嵌合固定部の耐熱性を保持する嵌合固定部耐火物と、前記嵌合固定部耐火物の外周に配設されて前記アンカーフレームを密閉するアンカーシール部材とを有することを特徴とする高炉炉底部の密閉固定装置。An anchor bolt buried in the blast furnace foundation to fix the furnace bottom of the blast furnace, an anchor frame disposed inside the furnace body, and an anchor bolt through hole seal pipe disposed in the anchor bolt through hole of the anchor frame. A nut mounted on the anchor frame to fit with the anchor bolt to form a fitting fixing portion, a fitting fixing portion sealing member that encloses and seals the fitting fixing portion, and the fitting fixing portion. A fitting-fixing-portion refractory provided outside the sealing member to maintain the heat resistance of the fitting-fixing portion; and an anchor seal provided around the fitting-fixing-portion refractory to seal the anchor frame. And a member for hermetically fixing a bottom portion of a blast furnace having a member. 前記アンカーフレームの上部面および下部面に炉底を仕切る上部底板と下部底板とをそれぞれ配設したことを特徴とする請求項1に記載の高炉炉底部の密閉固定装置。2. The apparatus according to claim 1, wherein an upper bottom plate and a lower bottom plate that partition a furnace bottom are provided on an upper surface and a lower surface of the anchor frame, respectively. 3.
JP2003017048A 2003-01-27 2003-01-27 Sealing and fixing device at the bottom of the blast furnace furnace Expired - Lifetime JP4042577B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107606937A (en) * 2017-09-07 2018-01-19 韶关市欧莱高新材料有限公司 A kind of high-temperature atmosphere sintering furnace of the sealed thermocouple of band

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107606937A (en) * 2017-09-07 2018-01-19 韶关市欧莱高新材料有限公司 A kind of high-temperature atmosphere sintering furnace of the sealed thermocouple of band
CN107606937B (en) * 2017-09-07 2023-05-09 广东欧莱高新材料股份有限公司 High-temperature atmosphere sintering furnace with sealed thermocouple

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