JP2004204535A - Installation structure of solar cell module - Google Patents

Installation structure of solar cell module Download PDF

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Publication number
JP2004204535A
JP2004204535A JP2002374274A JP2002374274A JP2004204535A JP 2004204535 A JP2004204535 A JP 2004204535A JP 2002374274 A JP2002374274 A JP 2002374274A JP 2002374274 A JP2002374274 A JP 2002374274A JP 2004204535 A JP2004204535 A JP 2004204535A
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Japan
Prior art keywords
solar cell
insulating block
cell module
heat insulating
installation structure
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JP2002374274A
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JP4078399B2 (en
Inventor
Fumihiro Shinjo
文博 新城
Takeshi Aragaki
武 新垣
Hisashi Izena
久 伊是名
Masafumi Taguchi
雅史 田口
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OKINAWA SHIN ENE KAIHATSU KK
Kanegafuchi Chemical Industry Co Ltd
Okinawa Electric Power Co Inc
Original Assignee
OKINAWA SHIN ENE KAIHATSU KK
Kanegafuchi Chemical Industry Co Ltd
Okinawa Electric Power Co Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/50Arrangement of stationary mountings or supports for solar heat collector modules comprising elongate non-rigid elements, e.g. straps, wires or ropes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/16Arrangement of interconnected standing structures; Standing structures having separate supporting portions for adjacent modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01Special support components; Methods of use
    • F24S2025/021Sealing means between support elements and mounting surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an installation structure of a solar cell module with which construction work for an exclusive foundation for installing a solar cell and large scaled remodeling work for the roof can be eliminated, and the solar cell module having a sufficient power generation capacity can be easily installed at a low cost on the roof even if it is an existing building when the solar cell is to be installed on the roof. <P>SOLUTION: A fixed means 5 for fixing a holder 2 of each solar cell module to a predetermined thermal insulating block 31 among a plurality of thermal insulating blocks spread all over the roof, the holder 2 is placed an upward position of the thermal insulating block 3 with the fixed means 5, and a plurality of solar cell modules 1 are mounted on the holder 2. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、屋上における太陽電池モジュールの設置構造に関し、より詳しくは、屋上に敷設される断熱ブロックと組み合せて太陽電池モジュールを設置する構造に関する。
【0002】
【従来の技術】
ビルの屋上等、陸屋根形式の平らな屋根の屋上に太陽電池モジュールを設置する際、その建物が新築の場合は建物本体の設計施工段階から太陽電池モジュールの設置を考慮して専用の基礎材や固定支持手段が設けられるのが一般的である(例えば、非特許文献1参照。)。一方、当初太陽電池モジュールの設置が考慮されていなかった新築を含む既築の建物の場合には、太陽電池モジュールを設置する為に新たに屋根上面を改造して専用基礎を追加施工したり、或いは大掛かりな鋼製架台を設置する工事が必要となる。
【0003】
すなわち、新築の建物に太陽電池モジュールを設置する場合は、設置用基礎の施工が建物の工期を長引かせ、ひいては太陽電池モジュール設置費用の増加要因となっている。また、既築建物に太陽電池モジュールを設置する場合も同様、屋上での基礎の追加施工や大掛かりな鋼製架台の設置工事は太陽電池設置費用の増加要因となっている。特に、既築建物屋上に設置用基礎を追加施工する場合は、屋根面の防水機能を損なわないように細心の注意を払う必要が生じる。
【0004】
一方、日射の強い地方においては、ビルの屋上等の陸屋根形式の平らな屋根の屋上に複数の断熱ブロックを敷設し、日射による建物内部の温度上昇を緩和することが一般に行われている。この断熱ブロックは扁平や正方形形状を有し、平らな屋上にタイルのように敷き詰めて用いられ、従来、この断熱ブロックに太陽電池を直接組み込んだ一体型の太陽電池モジュールが提案されている(例えば、特許文献1参照。)。
【0005】
しかしながら、断熱ブロック毎に一体的に取付けられた小さな太陽電池の寄せ集めとなるため、受光面の面積効率が低く発電能力が制限されるとともに、当該太陽電池モジュールによる断熱効果は、概ね断熱ブロック単体相当であり、太陽電池を組み込んだことによる更なる断熱性向上効果は期待できないものであった。
【0006】
また、各太陽電池の受光面は略水平であるため、表面に雨水が溜まりやすく汚れやすいといった問題があった。また、断熱ブロック毎に多数の太陽電池を繋ぎ合わせてシステムを構築することになるが、モジュール間の配線コスト、特に信頼性、防水性が要求される高価なコネクタ数が多くなり施行の手間とともにコスト上昇の要因となっていた。更に、これら配線は断熱ブロックの下側に収める必要があり、配線工事に非常に手間が掛かるといった問題もあった。
【0007】
【特許文献1】
特開2001−85728号公報
【非特許文献1】
「太陽光発電導入ガイドブック」,新エネルギー・産業技術総合開発機構(NEDO),平成10年8月,p175,178
【0008】
【発明が解決しようとする課題】
そこで、本発明が前述の状況に鑑み、解決しようとするところは、屋上に太陽電池を設置する際、太陽電池を設置するための専用基礎の施工や屋根の大掛かりな改造工事を不要とし、既設の建物であってもその屋上に容易且つ低コストに十分な発電能力を有する太陽電池モジュールを設置可能とともに、太陽電池を設置することによる二重の断熱効果を発現せしめる太陽電池モジュールの設置構造を提供する点にある。
【0009】
【課題を解決するための手段】
本発明は、前述の課題解決のために、屋上に敷詰められる複数の断熱ブロックのうち、所定の断熱ブロックに太陽電池モジュールの架台を固定するための固定手段を設け、前記固定手段により断熱ブロックの上方位置に配置される前記架台に、複数の太陽電池モジュールを取付けてなることを特徴とする太陽電池モジュールの設置構造を構成する。
【0010】
ここで、前記断熱ブロックを敷設する屋上面から太陽電池モジュール裏面までの高さを20cm以上とし、且つ、前記屋上面から太陽電池モジュール表面までの高さを200cm以下とすることが好ましい。
前記太陽電池モジュール裏面までの高さが20cmよりも低いと、断熱ブロックと太陽電池モジュールとの間に風が通りにくく、二重の断熱効果が得られにくく、前記太陽電池モジュール表面までの高さが200cmより高いと、耐震設計上、架台をより強固にする必要が生じるとともに設置工事時に高所作業となり特別な安全装置が必要となることからコスト増になり、場合によっては避雷針を改修したり増設する必要が生じる。
【0011】
また、前記架台が、前記断熱ブロック上に配置される複数の基礎架台と、これら基礎架台の上部に横架され、太陽電池モジュールを支持する複数の取付架台とよりなり、前記所定の断熱ブロックを前記基礎架台と取付架台の交叉部に位置する断熱ブロックとし、前記固定手段によりこれら上下の架台を連結してなる設置構造が好ましい。
【0012】
前記固定手段は、具体的には、前記所定の断熱ブロックに埋設された上方に延びるアンカーボルトよりなるものや、前記所定の断熱ブロックの縦孔に下方より挿通させ、ナットにより固定された上方に延びる取付ボルトよりなるものや、前記所定の断熱ブロックに埋設されたナットと、上方より前記架台を貫通して前記ナットに螺合する固定ボルトとよりなるものが好ましい。
【0013】
また、少なくとも前記所定の断熱ブロックに、上方に突出して前記架台を上面で支持する突出部を設けてなる設置構造が好ましい。
【0014】
また、前記所定の断熱ブロックと架台との間に、樹脂製又はゴム製のスペーサ部材を介装してなる設置構造が好ましい。
【0015】
また、前記断熱ブロックを敷設する屋上面に凹凸がある場合、当該凹部上に設置される断熱ブロックの下部に下駄材を設置し、前記複数の断熱ブロック上面が略平面となるようにした設置構造が好ましい。
【0016】
また、前記架台が固定される所定の断熱ブロックとその周囲に隣接配置される他の断熱ブロックとを連結するための連結手段を設けた設置構造が好ましい。
【0017】
前記連結手段は、具体的には、略矩形又は略正方形の前記所定の断熱ブロックの四隅において、それぞれ当該位置に集合した各断熱ブロックの隅部にボルト止めし、これら隅部を一体的に連結するプレート部材を設けてなるものが好ましい。
【0018】
更に、前記所定の断熱ブロック又はこれと連結された周囲に隣接配置される他の断熱ブロックを、屋根本体に連繋するための連繋手段を設けてなる設置構造が好ましく、前記連繋手段は、金属製ワイヤーロープ又は針金からなるものが好ましい。ここに、前記屋根本体とは、断熱ブロックが敷設される屋上を含む屋根構造体及びその付設物をいい、手摺やパラペット等も含まれる。
【0019】
また、前記断熱ブロックに、隣接する断熱ブロックと互いに嵌合或いは係合する嵌合部又は係合部を設けることが好ましい。
【0020】
【発明の実施の形態】
次に、本発明の実施形態を添付図面に基づき詳細に説明する。
【0021】
図1は、本発明に係る太陽電池モジュールの設置状態を示す斜視図であり、図1〜10は代表的実施形態を示し、図中符号1は太陽電池モジュール、2は架台、3は断熱ブロックをそれぞれ示している。
【0022】
本発明の太陽電池モジュールの設置構造Sは、屋上に敷詰められる複数の断熱ブロック3、・・・のうち、所定の断熱ブロック31、・・・にそれぞれ太陽電池モジュールの架台2を固定するための固定手段を設けておき、前記固定手段により断熱ブロック3の上方位置に配置された架台2に対し、複数の太陽電池モジュール1、・・・を取付けてなる構造であり、固定手段5を設けた所定の断熱ブロック31、・・・と固定手段を設けない一般の断熱ブロック30、・・・とを合わせて屋上に敷設し、前記所定の断熱ブロック31、・・・にそれぞれ太陽電池モジュールの架台2を固定したものであるが、架台を固定するか否かにかかわらず、すべての断熱ブロック3に固定手段5を設けておくことも勿論可能である。
【0023】
断熱ブロックは、一般にビルの屋上等の陸屋根形状の平らな屋根の屋上に、日射を遮ることにより建物内の温度上昇を抑制すべく敷設されるコンクリート製のブロックであり、本発明はこれら断熱ブロックを架台の支持手段として利用することにより、屋上面に対する専用基礎の施工や大掛かりな改造工事をすることなく容易且つ低コストに太陽電池モジュールを敷設可能としたものである。
【0024】
尚、これら断熱ブロック3は、所定のものに固定手段を設けたこと以外は、基本的に従来と同様の断熱ブロックを用いることができ、裏面側に別途断熱シートを設けたもの等も勿論可能である。
また、本発明の設置構造は一般に前記断熱ブロックを敷設できる面であれば、陸屋根形式の屋上以外に傾斜している屋根の面上に設置することも可能である。
【0025】
断熱ブロック3は、図4に示すように一般にフラットな上面を有しているが、少なくとも前記所定の断熱ブロック31は、図5(a)〜(c)に示すように、脚部32を有するブロック本体33より上方に突出して前記架台2をその上面で支持する突出部34を設けたものも好ましく、これにより架台2とともに太陽電池の受光面をより高く設定することができ、雨水の撥ね返り等により表面が汚れ、発電能力が低下するといった不都合も未然に回避される。
【0026】
断熱ブロック3の形状は、隣り合うブロック同士が互いに密接可能なものであれば、図示した平面視略正方形状のもの以外に、例えば略矩形や略平行四辺形、略菱形、略三角形、波形等の形状とすることも可能である。
また、断熱ブロック3を敷設する屋上面に凹凸がある場合には、当該凹部上に設置される断熱ブロック3の下部に下駄材が設置され、敷設される複数の断熱ブロック3、・・・の上面が略平面となるように調整される。
【0027】
固定手段5は、図3に示すように、所定の断熱ブロック31より上方に延びる取付ボルト50と、架台2を貫通した前記取付ボルト50に螺合する取付ナット51からなり、予め前記取付ボルト50が取り付けられた断熱ブロック31を敷設した後、前記取付ボルト50を後述のスペーサ部材6及び架台2の各取付孔に貫通させ、上方から取付ナット51で締め付けて固定されている。
【0028】
取付ボルト50は、図4(a)に示すように、断熱ブロック31の縦孔31bに下方より挿通され、ナット52により予め当該縦孔31bに固定されたものであり、例えば、図5(b)の如く取付ボルト50を成型時にインサートして一体化したり、図4(c)、図5(c)に示す如く、アンカーボルト53を埋設して固定したものも好ましく、これにより当該ボルトの取付コストが低減される。
【0029】
また、固定手段5の他の例としては、図4(b)に示すように、断熱ブロック31に埋設した取付ナット54と、上方より前記架台及びスペーサ部材を貫通して前記取付ナット54に螺合する固定ボルト55を用いたものも可能であり、当該断熱ブロック31にボルトが突出せず、管理が容易となる点で好ましい実施例である。
尚、固定手段はボルトナットに何ら限定されず、その他の連結具も適宜採用できる。
【0030】
架台2は、図6に示すように、前記断熱ブロック3上に配置される複数の基礎架台20、・・・と、これら基礎架台20の上部に横架され、太陽電池モジュール1を支持する複数の取付架台21とよりなり、それぞれアルミニューム合金の押出し型材が用いられている。
【0031】
基礎架台20は、横断面略コ字形状の長尺な部材からなり、スペーサ部材6を介して断熱ブロック3上に所定間隔をおいて複数並行に配置されている。一方の支持架台21は、太陽電池モジュール1の傾斜方向に沿った上側端部10を支持する支持腕22と下側端部11を支持する支持腕23がそれぞれ前後に立設された横断面略L字形状の長尺な部材からなり、前記基礎架台20に対して直交する方向に同じく所定の間隔をおいて複数並行に配置され、前後隣接する太陽電池モジュール1、1の上側端部10及び下側端部11を図示しないビス等で固定して連結している。
本例では、当該支持架台21の長手方向に沿って7枚の太陽電池モジュール1が左右に隣接配置され、当該列が4本の支持架台21により前後に3列形成されているが、太陽電池モジュールの枚数は勿論屋上の広さや必要な発電量等に応じて適宜設定できる。
【0032】
前記支持腕22、23の高さは、それぞれ略90mm、10mmに設定されており、各太陽電池モジュール1は、ほぼ平置きに近い1〜10度の傾斜角度に設置され、上端部側の影が隣接する太陽電池モジュールの受光面に差し込むことを少なくし、太陽電池モジュールの相互間隔を詰めることを可能としている。但し、本発明における太陽電池モジュールの設置角度が前記角度に特に限定されないことは言うまでもない。
支持腕22には、通孔24を通じて図示しない太陽電池モジュール1の出力ケーブルを引き出し保持する保持溝25が形成されており、この保持溝25の内部で他の太陽電池モジュールの出力ケーブルや屋内への引込みケーブルに接続される。
【0033】
これら基礎架台20と取付架台21の交叉部2aには、前記固定手段5を備えた所定の断熱ブロック31が位置しており、前記断熱ブロック31から上方に延びる取付ボルト50が、樹脂製又はゴム製のスペーサ部材6を介して基礎架台20及び取付架台21に連通した取付孔に挿通され、貫通したボルト頭部に取付ナット50を螺合して締め付けることにより、当該架台2が断熱ブロック31に固定されると同時に上下の基礎架台20及び取付架台21が当該交叉部2aにおいて互いに一体化されている。
【0034】
前記スペーサ部材6は、コンクリート製の断熱ブロックとの接触による架台の腐食を未然に防止するための部材であり、耐候性の観点から樹脂製ではポリプロピレンからなるもの、ゴム製ではEPDMゴムからなるものが好ましい。
【0035】
尚、図7に示すように、架台2のうち基礎架台20のみ取付ボルト50を貫通して取付ナット51で固定し、基礎架台20と取付架台21との連結は別途ボルトナット56で固定するものであっても良い。この場合、ボルトナットで連結される交叉部は固定手段5を有する所定の断熱ブロック31の上に位置する必要はない。
【0036】
また、架台2は他の構造のものや他の素材からなるものも採用でき、例えば、基礎架台20を設けることなく取付架台21のみ同じくスペーサ部材6を介して所定の断熱ブロック31に取り付けたものや、アルミニウム合金以外の他の耐候性材料、例えば亜鉛めっき鋼板やポリ塩化ビニル被覆鋼板、ペンタイト鋼板等の金属又は合成樹脂等からなるものも勿論可能である。
【0037】
また、太陽電池モジュール1の太陽電池は、その光電変換層が単結晶、多結晶、微結晶等の結晶系半導体層、又はアモルファスシリコン等のアモルファス半導体層、或いは化合物系半導体層からなるものが広く採用でき、本発明では特に限定されない。
【0038】
架台2を固定した断熱ブロック31とその周囲に隣接配置された他の断熱ブロック30、・・・とは、連結手段7によって互いに連結されており、これら連結された断熱ブロック30、・・・の自重によって太陽電池モジュールに作用する風荷重に対する抵抗力が増すこととなる。
【0039】
連結手段7としては、図8に示すように、断熱ブロック31の四隅において、それぞれ当該位置に集合された各断熱ブロックの隅部31a、30a、30a、30aにボルト止めされ、これら隅部を連結するプレート部材70が用いられており、より詳しくは、前記プレート部材70としての方形の鋼製プレート四隅に通孔71、・・・が設けられ、該通孔71に挿通したアンカーボルト72により当該プレート部材70の四隅がそれぞれ対応する各断熱ブロックの隅部に固定されている。
尚、上記プレート部材70以外の他の連結具を適宜用いて断熱ブロック31とその周囲の断熱ブロック30、・・・とをそれぞれ連結することも可能である。
【0040】
また、これら連結手段7と併用して、或いは連結手段7を用いることなく同様の効果を奏する手段として、図9に示すように、各断熱ブロックに互いに係合する凹凸部8を設けたものも好ましい実施例である。
具体的には、架台2から風荷重を直接受けることとなる断熱ブロック31の上面縁部に沿って切欠溝80を設け、且つ隣接する他の断熱ブロック30に前記切欠溝80に対応する突条81を突設し、これらを係合して隣接配置することにより、当該他の断熱ブロック30の自重が前記凹凸部を介して断熱ブロック31に作用し、当該ブロックの浮き上がりが防止されることとなる。
【0041】
各断熱ブロック3には、隣接する断熱ブロックと互いに嵌合或いは係合する嵌合部又は係合部を設けたものが好ましく、例えば図10に示すように、隣接する一方の脚部32aに、他方のブロック脚部32bの底部を係入する係合凹部を突設したものが好ましい実施例である。
【0042】
以上のように構成された太陽電池モジュールの設置構造体は、前記断熱ブロック3を敷設する屋上面から太陽電池モジュール裏面までの高さが20cm以上に設定され、且つ、前記屋上面から太陽電池モジュール表面までの高さが200cm以下に設定されている。
【0043】
図11は、前記所定の断熱ブロック31又はこれと連結された周囲に隣接配置される他の断熱ブロック30を屋根本体に連繋するための連繋手段9を設けた実施例であり、このような連繋手段9により太陽電池モジュールの架台2に直接又は間接的に連結された断熱ブロック3が屋上に確実に保持され、台風等によりこれら断熱ブロック3を含む太陽電池モジュールの構造体全体の自重を超える強い風荷重が仮に作用しても、吹き飛ばされないよう安全性が考慮されている。
【0044】
これら連繋手段9は、好ましくは金属製ワイヤーロープ又は針金が用いられ、本例では、断熱ブロック30に一端を固定したワイヤーロープ90の他端側が屋上面に固定したアンカーボルト91に繋着されている。尚、一端を断熱ブロック3ではなく架台2に固定し、当該架台2を直接屋根本体に連繋させることも好ましい。
【0045】
【発明の効果】
以上のように、本発明の太陽電池モジュールの設置構造によれば、屋上に敷詰められる複数の断熱ブロックのうち、所定の断熱ブロックに太陽電池モジュールの架台を固定するための固定手段を設け、前記固定手段により断熱ブロックの上方位置に配置される前記架台に、複数の太陽電池モジュールを取付けてなるので、屋上面に対する専用基礎の施工や大掛かりな改造工事をすることなく、屋上面に敷設される前記断熱ブロックを利用して架台を固定でき、容易且つ低コストに太陽電池モジュールを敷設できる。
【0046】
また、前記断熱ブロックを敷設する屋上面から太陽電池モジュール裏面までの高さを20cm以上とし、且つ、前記屋上面から太陽電池モジュール表面までの高さを200cm以下としたので、コストを抑えつつ断熱ブロックと太陽電池モジュールの間に風を通す隙間が確保され、断熱ブロックの上方に太陽電池モジュールを設置することによる二重の断熱効果が十分に期待できる。
【0047】
また、本発明の設置構造によれば、架台に取付けた太陽電池モジュールが断熱ブロックの上部を覆い、断熱ブロックへの日射を遮る作用を有するため、日射による建物内部の温度上昇を緩和するという断熱ブロック本来の効果をより高めることができる。
【0048】
また、前記架台が、前記断熱ブロック上に配置される複数の基礎架台と、これら基礎架台の上部に横架され、太陽電池モジュールを支持する複数の取付架台とよりなり、前記所定の断熱ブロックを前記基礎架台と取付架台の交叉部に位置する断熱ブロックとし、前記固定手段によりこれら上下の架台を連結してなるので、前記固定手段により当該架台を効率良く構成できる。
【0049】
また、少なくとも前記所定の断熱ブロックに、上方に突出して前記架台を上面で支持する突出部を設けてなるので、太陽電池の受光面をより高く設定でき、雨水の撥ね返り等による表面の汚れ、及びそれによる発電能力の低下を防止できる。
【0050】
また、前記架台が固定される所定の断熱ブロックとその周囲に隣接配置される他の断熱ブロックとを連結するための連結手段を設けたので、前記所定の断熱ブロックとともにこれに連結された他の断熱ブロックの自重が太陽電池モジュールに作用する風荷重に対する抵抗力となり、当該太陽電池モジュールの設置構造体を屋上面に安定保持させることができる。
【0051】
また、前記所定の断熱ブロック又はこれと連結された周囲に隣接配置される他の断熱ブロックを屋根本体に連繋するための連繋手段を設けたので、台風等により断熱ブロックを含む太陽電池モジュールの構造体全体の自重を超える強い風荷重が仮に作用しても、当該構造体を屋上に確実に保持できる。
【図面の簡単な説明】
【図1】本発明の代表的実施形態に係る太陽電池モジュールの設置構造を示す説明図。
【図2】同じく太陽電池モジュールの設置構造を示す断面図。
【図3】固定手段により断熱ブロックに架台を固定する構造を示す部分断面図。
【図4】(a)は、固定手段を設けた断熱ブロックを示す断面図。
(b)は、同じく固定手段を設けた断熱ブロックの他の例を示す断面図。
(c)は、同じく固定手段を設けた断熱ブロックの更に他の例を示す断面図。
【図5】(a)〜(c)は、突出部を有して各種固定手段を設けた断熱ブロックを示す断面図。
【図6】断熱ブロックに固定した架台に太陽電池モジュールを取付ける様子を示す説明図。
【図7】基礎架台と取付架台の組み付け構造に関する変形例を示す部分断面図。
【図8】断熱ブロックを連結するための連結手段を示す説明図。
【図9】各断熱ブロックに互いに係合する凹凸部を設けた例を示す部分断面図。
【図10】各断熱ブロックの脚部に係合凹部を突設した例を示す部分断面図。
【図11】架台を固定する断熱ブロック又はこれと連結した断熱ブロックを屋根本体に連繋するための連繋手段を示す説明図。
【符号の説明】
S 設置構造
1 太陽電池モジュール
2 架台
2a 交叉部
3 断熱ブロック
5 固定手段
6 スペーサ部材
7 連結手段
8 凹凸部
9 連繋手段
10、11 端部
20 基礎架台
21 取付架台
22、23 支持腕
24 通孔
25 保持溝
30 断熱ブロック
30a 隅部
31 断熱ブロック
31a 隅部
31b 縦孔
32 脚部
33 ブロック本体
34 突出部
35 係合凹部
50 取付ボルト
51 取付ナット
52 ナット
53 アンカーボルト
54 取付ナット
55 固定ボルト
56 ボルトナット
70 プレート部材
71 通孔
72 アンカーボルト
80 切欠溝
81 突条
90 ワイヤーロープ
91 アンカーボルト
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure for installing a solar cell module on a rooftop, and more particularly, to a structure for installing a solar cell module in combination with a heat insulating block laid on a rooftop.
[0002]
[Prior art]
When installing a solar cell module on the roof of a flat roof with a flat roof, such as the roof of a building, if the building is a new building, special foundation materials and Generally, fixed support means is provided (for example, see Non-Patent Document 1). On the other hand, in the case of existing buildings including new construction where solar cell module installation was not considered initially, new roof tops were remodeled to install solar cell modules and additional dedicated foundations were installed, Alternatively, a large-scale steel base must be installed.
[0003]
That is, when a solar cell module is installed in a newly-built building, the construction of the installation foundation prolongs the construction period of the building, and eventually increases the installation cost of the solar cell module. Similarly, in the case of installing a solar cell module in an existing building, additional construction of a rooftop and installation of a large-scale steel gantry increase the installation cost of the solar cell. In particular, when the installation foundation is additionally installed on the roof of an existing building, it is necessary to pay close attention not to impair the waterproof function of the roof surface.
[0004]
On the other hand, in a region where the solar radiation is strong, it is common practice to lay a plurality of heat insulating blocks on a flat roof having a flat roof such as a building roof to mitigate a rise in temperature inside the building due to the solar radiation. This heat-insulating block has a flat or square shape and is used by being laid like a tile on a flat roof. Conventionally, an integrated solar cell module in which a solar cell is directly incorporated into the heat-insulating block has been proposed (for example, And Patent Document 1.).
[0005]
However, since the small solar cells integrally attached to each heat insulating block are gathered together, the area efficiency of the light receiving surface is low and the power generation capacity is limited, and the heat insulating effect of the solar cell module is generally a single heat insulating block. It was considerable, and the effect of further improving the heat insulating property by incorporating the solar cell could not be expected.
[0006]
Further, since the light receiving surface of each solar cell is substantially horizontal, there is a problem that rainwater easily accumulates on the surface and the surface is easily soiled. In addition, a system will be constructed by connecting a large number of solar cells for each heat insulation block, but the wiring cost between modules, especially the number of expensive connectors that require reliability and waterproofness, will increase, and the time and effort for implementation will increase. This was the cause of the cost increase. Furthermore, these wirings need to be housed under the heat insulating block, and there is a problem that the wiring work is extremely troublesome.
[0007]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 2001-85728 [Non-Patent Document 1]
"Photovoltaic Power Generation Introduction Guidebook", New Energy and Industrial Technology Development Organization (NEDO), August 1998, p175, 178
[0008]
[Problems to be solved by the invention]
In view of the above situation, the present invention seeks to solve the problem, when installing a solar cell on the roof, eliminates the need for construction of a dedicated foundation for installing the solar cell or extensive remodeling work of the roof, and the existing construction. A solar cell module with sufficient power generation capability can be installed easily and at low cost even on a building with a solar cell module, and a solar cell module installation structure that exhibits a double insulation effect by installing solar cells. The point is to provide.
[0009]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides fixing means for fixing a solar cell module base to a predetermined heat insulating block among a plurality of heat insulating blocks laid on a roof, and the heat insulating block is provided by the fixing means. A plurality of solar cell modules are attached to the pedestal arranged above the base, and a solar cell module installation structure is configured.
[0010]
Here, it is preferable that the height from the roof surface on which the heat insulating block is laid to the back surface of the solar cell module is 20 cm or more, and the height from the roof surface to the surface of the solar cell module is 200 cm or less.
When the height to the back of the solar cell module is lower than 20 cm, it is difficult for air to pass between the heat insulating block and the solar cell module, and it is difficult to obtain a double heat insulating effect, and the height to the surface of the solar cell module is reduced. If the height is higher than 200 cm, it will be necessary to strengthen the base in the seismic design and work at a high place during installation work, which will require special safety equipment, which will increase the cost, and in some cases, modify the lightning rod It is necessary to add more.
[0011]
Further, the pedestal is composed of a plurality of base pedestals arranged on the heat insulating block, and a plurality of mounting pedestals that are horizontally mounted on the upper part of the base pedestal and support a solar cell module. It is preferable that the mounting structure is a heat insulating block located at the intersection of the base frame and the mounting frame, and the upper and lower frames are connected by the fixing means.
[0012]
Specifically, the fixing means is formed of an upwardly extending anchor bolt buried in the predetermined heat insulating block, or is inserted from below into a vertical hole of the predetermined heat insulating block, and is fixed upward by a nut. It is preferable that the fixing bolt is composed of a mounting bolt that extends, a nut embedded in the predetermined heat insulating block, and a fixing bolt that penetrates the gantry from above and is screwed into the nut.
[0013]
Further, it is preferable that an installation structure is provided in which at least the predetermined heat insulating block is provided with a protruding portion that protrudes upward and supports the gantry on the upper surface.
[0014]
Further, an installation structure in which a resin or rubber spacer member is interposed between the predetermined heat insulating block and the gantry is preferable.
[0015]
Further, when the roof surface on which the heat insulating block is laid has irregularities, a clogging material is installed at a lower portion of the heat insulating block installed on the concave portion so that the upper surfaces of the plurality of heat insulating blocks are substantially flat. Is preferred.
[0016]
Further, an installation structure provided with a connecting means for connecting a predetermined heat insulating block to which the gantry is fixed and another heat insulating block disposed adjacent to the predetermined heat insulating block is preferable.
[0017]
Specifically, the connecting means is bolted to the corners of the heat insulating blocks assembled at the respective positions at the four corners of the predetermined rectangular or substantially square heat insulating block, and these corners are integrally connected. It is preferable that a plate member provided with the above is provided.
[0018]
Further, it is preferable that the installation structure is provided with a connecting means for connecting the predetermined heat insulating block or another heat insulating block adjacently connected to the predetermined heat insulating block to the roof main body, and the connecting means is made of metal. Those made of wire rope or wire are preferred. Here, the roof main body refers to a roof structure including a roof on which a heat insulating block is laid and its attachments, and also includes handrails, parapets, and the like.
[0019]
Further, it is preferable that the heat insulating block is provided with a fitting portion or an engaging portion which is fitted or engaged with an adjacent heat insulating block.
[0020]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0021]
FIG. 1 is a perspective view showing an installed state of a solar cell module according to the present invention, and FIGS. 1 to 10 show a typical embodiment, wherein reference numeral 1 denotes a solar cell module, 2 denotes a gantry, and 3 denotes a heat insulating block. Are respectively shown.
[0022]
The solar cell module installation structure S according to the present invention is used to fix the solar cell module base 2 to a predetermined heat insulating block 31, among a plurality of heat insulating blocks 3 spread on the roof. Are fixed to the gantry 2 arranged above the heat insulating block 3 by the fixing means, and the fixing means 5 is provided. Are laid on the roof together with the general heat-insulating blocks 30,... Which are not provided with fixing means, and the predetermined heat-insulating blocks 31,. Although the gantry 2 is fixed, it is of course possible to provide the fixing means 5 on all the heat insulating blocks 3 regardless of whether or not the gantry is fixed.
[0023]
The heat insulation block is a concrete block generally laid on the roof of a flat roof having a flat roof shape such as the roof of a building so as to block the solar radiation to suppress a rise in the temperature inside the building. Is used as a support means for the gantry, so that the solar cell module can be laid easily and at low cost without performing a special foundation on the roof surface or performing a large-scale remodeling work.
[0024]
The heat-insulating blocks 3 can be basically the same as the conventional heat-insulating blocks except that a predetermined means is provided with a fixing means. It is.
In addition, the installation structure of the present invention can be installed on a sloped roof surface in addition to a flat roof, as long as the insulation block can be laid.
[0025]
The heat insulating block 3 has a generally flat upper surface as shown in FIG. 4, but at least the predetermined heat insulating block 31 has legs 32 as shown in FIGS. 5 (a) to 5 (c). It is also preferable to provide a projection 34 projecting upward from the block body 33 and supporting the gantry 2 on its upper surface, whereby the light receiving surface of the solar cell can be set higher with the gantry 2 and the rain water rebounds. Inconveniences such as contamination of the surface due to the above and a decrease in power generation capacity can be avoided.
[0026]
The shape of the heat-insulating block 3 is not limited to a substantially square shape in plan view as long as the adjacent blocks can be in close contact with each other. It is also possible to take the shape of
When the roof surface on which the heat insulating block 3 is laid has irregularities, clogging materials are installed below the heat insulating block 3 installed on the concave portion, and a plurality of heat insulating blocks 3,. The upper surface is adjusted to be substantially flat.
[0027]
As shown in FIG. 3, the fixing means 5 includes a mounting bolt 50 extending above a predetermined heat insulating block 31 and a mounting nut 51 which is screwed to the mounting bolt 50 penetrating the gantry 2. After laying the heat insulating block 31 to which is attached, the mounting bolts 50 are passed through the mounting holes of the spacer member 6 and the gantry 2 which will be described later, and are fastened and fixed with mounting nuts 51 from above.
[0028]
As shown in FIG. 4A, the mounting bolt 50 is inserted from below into the vertical hole 31b of the heat insulating block 31 and is fixed to the vertical hole 31b in advance by a nut 52. 4), it is also preferable to insert and integrate the mounting bolt 50 at the time of molding, or to embed and fix the anchor bolt 53 as shown in FIGS. 4 (c) and 5 (c). Cost is reduced.
[0029]
Further, as another example of the fixing means 5, as shown in FIG. 4B, a mounting nut 54 buried in the heat insulating block 31 and a screw which is passed through the mounting base and the spacer member from above and screwed into the mounting nut 54 are provided. It is also possible to use a fixing bolt 55 that matches, and this is a preferred embodiment in that the bolt does not protrude into the heat insulating block 31 and management becomes easy.
Incidentally, the fixing means is not limited to the bolt and nut at all, and other connecting tools can be appropriately adopted.
[0030]
As shown in FIG. 6, the gantry 2 includes a plurality of base gantry 20 arranged on the heat insulating block 3, and a plurality of , Each of which is made of an extruded aluminum alloy.
[0031]
The base gantry 20 is formed of a long member having a substantially U-shaped cross section, and a plurality of the base gantry 20 are arranged on the heat insulating block 3 via the spacer member 6 at predetermined intervals in parallel. One of the support frames 21 has a support arm 22 that supports the upper end 10 and a support arm 23 that supports the lower end 11 along the tilt direction of the solar cell module 1. The upper end 10 of the solar cell module 1, 1, which is formed of an L-shaped long member, is arranged in parallel at a predetermined interval in the direction orthogonal to the base frame 20, and is adjacent to the front and rear. The lower end 11 is fixedly connected with a screw (not shown) or the like.
In this example, seven solar cell modules 1 are arranged right and left adjacent to each other along the longitudinal direction of the support base 21, and the rows are formed in three rows by the four support bases 21. The number of modules can of course be set as appropriate according to the size of the rooftop, the required power generation amount, and the like.
[0032]
The heights of the support arms 22 and 23 are set to approximately 90 mm and 10 mm, respectively. Each of the solar cell modules 1 is installed at an inclination angle of 1 to 10 degrees, which is almost flat, and the upper end side has a shadow. Is reduced to be inserted into the light receiving surface of the adjacent solar cell module, and the mutual interval between the solar cell modules can be reduced. However, it goes without saying that the installation angle of the solar cell module in the present invention is not particularly limited to the above angle.
The support arm 22 is formed with a holding groove 25 for pulling out and holding an output cable (not shown) of the solar cell module 1 through the through hole 24. Inside the holding groove 25, an output cable of another solar cell module or indoors is formed. Connected to the incoming cable.
[0033]
A predetermined heat-insulating block 31 provided with the fixing means 5 is located at the intersection 2a between the base frame 20 and the mounting frame 21, and a mounting bolt 50 extending upward from the heat-insulating block 31 is made of resin or rubber. The base 2 is attached to the heat insulating block 31 by screwing the mounting nut 50 into the mounting hole communicating with the base frame 20 and the mounting frame 21 via the spacer member 6 made of stainless steel, and screwing the mounting nut 50 to the penetrated bolt head. At the same time as being fixed, the upper and lower base frames 20 and the mounting frame 21 are integrated with each other at the intersection 2a.
[0034]
The spacer member 6 is a member for preventing corrosion of a gantry due to contact with a heat insulating block made of concrete, and is made of polypropylene for resin and EPDM rubber for rubber from the viewpoint of weather resistance. Is preferred.
[0035]
As shown in FIG. 7, only the base frame 20 of the frame 2 is fixed through the mounting bolts 50 through the mounting bolts 50, and the connection between the base frame 20 and the mounting frame 21 is separately fixed by the bolt nut 56. It may be. In this case, the crossing part connected by the bolt and nut need not be located on the predetermined heat insulating block 31 having the fixing means 5.
[0036]
In addition, the gantry 2 may be made of another structure or another material. For example, only the mounting gantry 21 is attached to the predetermined heat insulating block 31 via the spacer member 6 without providing the base gantry 20. Of course, other weather-resistant materials other than aluminum alloys, for example, those made of a metal such as a galvanized steel sheet, a polyvinyl chloride coated steel sheet, a pentite steel sheet, or a synthetic resin are also possible.
[0037]
In addition, the solar cell of the solar cell module 1 whose photoelectric conversion layer is made of a crystalline semiconductor layer such as single crystal, polycrystal, microcrystal, an amorphous semiconductor layer such as amorphous silicon, or a compound semiconductor layer is widely used. It can be adopted and is not particularly limited in the present invention.
[0038]
The heat insulating block 31 to which the gantry 2 is fixed and the other heat insulating blocks 30 arranged adjacently around the heat insulating block 31 are connected to each other by the connecting means 7. Due to its own weight, the resistance to the wind load acting on the solar cell module increases.
[0039]
As shown in FIG. 8, the connecting means 7 is bolted to the corners 31 a, 30 a, 30 a, 30 a of each of the heat insulating blocks assembled at the corresponding positions at the four corners of the heat insulating block 31, and connects these corners. The plate member 70 is used. More specifically, through holes 71,... Are provided at four corners of a rectangular steel plate as the plate member 70, and the through holes 71 are provided by anchor bolts 72 inserted into the through holes 71. The four corners of the plate member 70 are fixed to the corresponding corners of each of the heat insulating blocks.
It is also possible to connect the heat-insulating block 31 and the heat-insulating blocks 30 around the heat-insulating block 31 by appropriately using a connecting tool other than the plate member 70.
[0040]
Further, as means for achieving the same effect in combination with or without using the connecting means 7, as shown in FIG. 9, there is provided a heat insulating block provided with uneven portions 8 which engage with each other. This is a preferred embodiment.
Specifically, a notch groove 80 is provided along the upper surface edge of the heat insulating block 31 which receives the wind load directly from the gantry 2, and a ridge corresponding to the notch groove 80 is formed in another adjacent heat insulating block 30. By projecting 81 and engaging and arranging them adjacent to each other, the weight of the other heat insulating block 30 acts on the heat insulating block 31 via the concave and convex portions to prevent the block from floating. Become.
[0041]
Each heat insulating block 3 is preferably provided with a fitting portion or an engaging portion that fits or engages with an adjacent heat insulating block. For example, as shown in FIG. A preferred embodiment is one in which an engagement recess for engaging the bottom of the other block leg 32b is provided.
[0042]
In the solar cell module installation structure configured as described above, the height from the roof surface on which the heat insulating block 3 is laid to the solar cell module back surface is set to 20 cm or more, and the solar cell module from the roof surface. The height to the surface is set to 200 cm or less.
[0043]
FIG. 11 shows an embodiment in which connecting means 9 for connecting the predetermined heat insulating block 31 or another heat insulating block 30 adjacently connected to the predetermined heat insulating block 31 to the roof main body is provided. The heat insulating block 3 connected directly or indirectly to the frame 2 of the solar cell module by the means 9 is securely held on the roof, and a strong force exceeding the own weight of the entire structure of the solar cell module including the heat insulating block 3 due to a typhoon or the like. Even if a wind load acts, safety is considered so that it is not blown off.
[0044]
The connecting means 9 is preferably a metal wire rope or wire. In this example, the other end of the wire rope 90 having one end fixed to the heat insulating block 30 is connected to an anchor bolt 91 fixed to the roof surface. I have. In addition, it is also preferable that one end is fixed to the gantry 2 instead of the heat insulating block 3, and the gantry 2 is directly connected to the roof main body.
[0045]
【The invention's effect】
As described above, according to the installation structure of the solar cell module of the present invention, among the plurality of heat insulating blocks laid on the roof, a fixing means for fixing the base of the solar cell module to a predetermined heat insulating block is provided, Since a plurality of solar cell modules are attached to the pedestal arranged above the heat insulating block by the fixing means, the solar cell module is laid on the rooftop surface without performing a dedicated foundation or large-scale remodeling work on the rooftop surface. The gantry can be fixed using the heat insulating block, and the solar cell module can be laid easily and at low cost.
[0046]
In addition, the height from the roof surface where the heat insulating block is laid to the back surface of the solar cell module is set to 20 cm or more, and the height from the roof surface to the surface of the solar cell module is set to 200 cm or less. A gap through which air flows between the block and the solar cell module is ensured, and a double heat insulating effect by installing the solar cell module above the heat insulating block can be sufficiently expected.
[0047]
Further, according to the installation structure of the present invention, since the solar cell module attached to the gantry covers the upper part of the heat insulating block and has the function of blocking the solar radiation to the heat insulating block, the heat insulation to reduce the temperature rise inside the building due to the solar radiation. The original effect of the block can be further enhanced.
[0048]
Further, the pedestal is composed of a plurality of base pedestals arranged on the heat insulating block, and a plurality of mounting pedestals that are horizontally mounted on the upper part of the base pedestal and support a solar cell module. Since the heat insulating block is located at the intersection of the base frame and the mounting frame, and the upper and lower frames are connected by the fixing means, the frame can be efficiently configured by the fixing means.
[0049]
Further, since at least the predetermined heat insulating block is provided with a protruding portion that protrudes upward and supports the gantry on the upper surface, the light receiving surface of the solar cell can be set higher, and surface dirt due to splashing of rainwater, Further, it is possible to prevent the power generation capacity from being lowered.
[0050]
In addition, since the connecting means for connecting the predetermined heat insulating block to which the gantry is fixed and another heat insulating block arranged adjacent to the surroundings is provided, another connecting member connected to the predetermined heat insulating block together with the predetermined heat insulating block is provided. The self-weight of the heat insulating block becomes a resistance to the wind load acting on the solar cell module, and the installation structure of the solar cell module can be stably held on the roof surface.
[0051]
Also, since the connecting means for connecting the predetermined heat-insulating block or another heat-insulating block adjacently connected to the predetermined heat-insulating block to the roof main body is provided, the structure of the solar cell module including the heat-insulating block due to a typhoon or the like. Even if a strong wind load exceeding the weight of the entire body acts, the structure can be reliably held on the roof.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an installation structure of a solar cell module according to a typical embodiment of the present invention.
FIG. 2 is a sectional view showing an installation structure of the solar cell module.
FIG. 3 is a partial cross-sectional view showing a structure for fixing a gantry to a heat insulating block by fixing means.
FIG. 4A is a cross-sectional view showing a heat insulating block provided with fixing means.
(B) is sectional drawing which shows the other example of the heat insulation block similarly provided with the fixing means.
(C) is sectional drawing which shows another example of the heat insulation block similarly provided with the fixing means.
FIGS. 5A to 5C are cross-sectional views showing a heat-insulating block having a protrusion and provided with various fixing means.
FIG. 6 is an explanatory view showing a state in which a solar cell module is mounted on a gantry fixed to a heat insulating block.
FIG. 7 is a partial cross-sectional view showing a modified example of an assembling structure of the base gantry and the mounting gantry.
FIG. 8 is an explanatory view showing a connecting means for connecting the heat insulating blocks.
FIG. 9 is a partial cross-sectional view showing an example in which each heat insulating block is provided with concave and convex portions that engage with each other.
FIG. 10 is a partial cross-sectional view showing an example in which an engagement recess is protruded from a leg of each heat insulating block.
FIG. 11 is an explanatory view showing a heat insulating block for fixing a gantry or a connecting means for connecting a heat insulating block connected thereto to a roof main body.
[Explanation of symbols]
S Installation structure 1 Solar cell module 2 Mount 2a Intersection 3 Heat insulation block 5 Fixing means 6 Spacer member 7 Connecting means 8 Unevenness section 9 Connecting means 10, 11 End 20 Basic gantry 21 Mounting gantry 22, 23 Support arm 24 Through hole 25 Holding groove 30 Heat insulation block 30a Corner 31 Heat insulation block 31a Corner 31b Vertical hole 32 Leg 33 Block body 34 Projection 35 Engagement recess 50 Mounting bolt 51 Mounting nut 52 Nut 53 Anchor bolt 54 Mounting nut 55 Fixing bolt 56 Bolt nut Reference Signs List 70 plate member 71 through hole 72 anchor bolt 80 notch groove 81 ridge 90 wire rope 91 anchor bolt

Claims (14)

屋上に敷詰められる複数の断熱ブロックのうち、所定の断熱ブロックに太陽電池モジュールの架台を固定するための固定手段を設け、前記固定手段により断熱ブロックの上方位置に配置される前記架台に、複数の太陽電池モジュールを取付けてなることを特徴とする太陽電池モジュールの設置構造。Among the plurality of heat insulating blocks laid on the roof, a fixing means for fixing the solar cell module gantry to a predetermined heat insulating block is provided, and the fixing means is arranged at a position above the heat insulating block by the fixing means. An installation structure for a solar cell module, wherein the solar cell module is mounted. 前記断熱ブロックを敷設する屋上面から太陽電池モジュール裏面までの高さを20cm以上とし、且つ、前記屋上面から太陽電池モジュール表面までの高さを200cm以下とした請求項1記載の太陽電池モジュールの設置構造。2. The solar cell module according to claim 1, wherein a height from a roof surface on which the heat insulating block is laid to a solar cell module back surface is 20 cm or more, and a height from the roof surface on the solar cell module surface is 200 cm or less. 3. Installation structure. 前記架台が、前記断熱ブロック上に配置される複数の基礎架台と、これら基礎架台の上部に横架され、太陽電池モジュールを支持する複数の取付架台とよりなり、前記所定の断熱ブロックを前記基礎架台と取付架台の交叉部に位置する断熱ブロックとし、前記固定手段によりこれら上下の架台を連結してなる請求項1又は2記載の太陽電池モジュールの設置構造。The mount comprises a plurality of base mounts arranged on the heat-insulating block, and a plurality of mounting mounts which are laid on the upper portions of the base mounts and support a solar cell module. 3. The installation structure for a solar cell module according to claim 1, wherein a heat insulating block is provided at an intersection of the mount and the mount, and the upper and lower mounts are connected by the fixing means. 前記固定手段が、前記所定の断熱ブロックに埋設された上方に延びるアンカーボルトよりなる請求項1〜3の何れか1項に記載の太陽電池モジュールの設置構造。The installation structure of a solar cell module according to any one of claims 1 to 3, wherein the fixing means comprises an upwardly extending anchor bolt embedded in the predetermined heat insulating block. 前記固定手段が、前記所定の断熱ブロックの縦孔に下方より挿通し、ナットにより固定された上方に延びる取付ボルトよりなる請求項1〜3の何れか1項に記載の太陽電池モジュールの設置構造。The installation structure of a solar cell module according to any one of claims 1 to 3, wherein the fixing means comprises an upwardly extending mounting bolt which is inserted into a vertical hole of the predetermined heat insulating block from below and fixed by a nut. . 前記固定手段が、前記所定の断熱ブロックに埋設されたナットと、上方より前記架台を貫通して前記ナットに螺合する固定ボルトとよりなる請求項1〜3の何れか1項に記載の太陽電池モジュールの設置構造。The sun according to any one of claims 1 to 3, wherein the fixing means includes a nut embedded in the predetermined heat-insulating block, and a fixing bolt that penetrates the gantry from above and is screwed to the nut. Battery module installation structure. 少なくとも前記所定の断熱ブロックに、上方に突出して前記架台を上面で支持する突出部を設けてなる請求項1〜6の何れか1項に記載の太陽電池モジュールの設置構造。The installation structure of a solar cell module according to any one of claims 1 to 6, wherein at least the predetermined heat insulating block is provided with a protruding portion that protrudes upward and supports the gantry on an upper surface. 前記断熱ブロックを敷設する屋上面に凹凸がある場合、当該凹部上に設置される断熱ブロックの下部に下駄材を設置し、前記複数の断熱ブロック上面が略平面となるようにした請求項1〜7の何れか1項に記載の太陽電池モジュールの設置構造。When the roof surface on which the heat insulating block is laid has irregularities, a clogging material is installed below the heat insulating block installed on the concave portion, and the upper surfaces of the plurality of heat insulating blocks are substantially flat. An installation structure for the solar cell module according to any one of claims 7 to 10. 前記所定の断熱ブロックと架台との間に、樹脂製又はゴム製のスペーサ部材を介装してなる請求項1〜8の何れか1項に記載の太陽電池モジュールの設置構造。The installation structure of a solar cell module according to any one of claims 1 to 8, wherein a spacer member made of resin or rubber is interposed between the predetermined heat insulating block and the mount. 前記架台が固定される所定の断熱ブロックとその周囲に隣接配置される他の断熱ブロックとを連結するための連結手段を設けた請求項1〜9の何れか1項に記載の太陽電池モジュールの設置構造。The solar cell module according to any one of claims 1 to 9, further comprising connection means for connecting a predetermined heat insulating block to which the gantry is fixed and another heat insulating block disposed adjacent to the predetermined heat insulating block. Installation structure. 前記連結手段が、略矩形又は略正方形の前記所定の断熱ブロックの四隅において、それぞれ当該位置に集合した各断熱ブロックの隅部にボルト止めし、これら隅部を一体的に連結するプレート部材を設けてなる請求項10記載の太陽電池モジュールの設置構造。At the four corners of the substantially rectangular or substantially square predetermined heat-insulating block, the connecting means is bolted to the corners of the heat-insulating blocks assembled at the respective positions, and a plate member for integrally connecting these corners is provided. An installation structure for a solar cell module according to claim 10. 前記所定の断熱ブロック又はこれと連結された周囲に隣接配置される他の断熱ブロックを、屋根本体に連繋するための連繋手段を設けてなる請求項1〜11の何れか1項に記載の太陽電池モジュールの設置構造。The sun according to any one of claims 1 to 11, further comprising a linking means for linking the predetermined heat-insulating block or another heat-insulating block adjacently connected to the predetermined heat-insulating block to a roof main body. Battery module installation structure. 前記連繋手段が、金属製ワイヤーロープ又は針金からなる請求項12記載の太陽電池モジュールの設置構造。13. The installation structure for a solar cell module according to claim 12, wherein the connecting means is made of a metal wire rope or a wire. 前記断熱ブロックに、隣接する断熱ブロックと互いに嵌合或いは係合する嵌合部又は係合部を設けた請求項1〜13の何れか1項に記載の太陽電池モジュールの設置構造。The installation structure of a solar cell module according to any one of claims 1 to 13, wherein the heat insulation block is provided with a fitting portion or an engagement portion that fits or engages with an adjacent heat insulation block.
JP2002374274A 2002-12-25 2002-12-25 Installation structure of solar cell module Expired - Fee Related JP4078399B2 (en)

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WO2011078382A1 (en) * 2009-12-25 2011-06-30 シャープ株式会社 Structure installation mount, support for structure installation, and solar power generation system
JP2012028584A (en) * 2010-07-23 2012-02-09 Kankyo Kogaku Kk Solar cell module installation structure and supporting leg for solar cell module
JP2013053479A (en) * 2011-09-05 2013-03-21 Nikkeikin Aluminium Core Technology Co Ltd Solar panel frame
JP2013053480A (en) * 2011-09-05 2013-03-21 Nikkeikin Aluminium Core Technology Co Ltd Solar panel frame
JP2013214564A (en) * 2012-03-30 2013-10-17 Kaneka Corp Installation structure of solar cell panel, and solar cell panel installation frame
JP2013222711A (en) * 2012-04-12 2013-10-28 Nippon Chiko Co Ltd Installation structure of solar cell panel and installation technique of solar cell panel
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011078382A1 (en) * 2009-12-25 2011-06-30 シャープ株式会社 Structure installation mount, support for structure installation, and solar power generation system
JP2011132780A (en) * 2009-12-25 2011-07-07 Sharp Corp Structure installation frame, supporting tool for structure installation, and photovoltaic power generation system
JP2012028584A (en) * 2010-07-23 2012-02-09 Kankyo Kogaku Kk Solar cell module installation structure and supporting leg for solar cell module
JP2013053479A (en) * 2011-09-05 2013-03-21 Nikkeikin Aluminium Core Technology Co Ltd Solar panel frame
JP2013053480A (en) * 2011-09-05 2013-03-21 Nikkeikin Aluminium Core Technology Co Ltd Solar panel frame
JP2013214564A (en) * 2012-03-30 2013-10-17 Kaneka Corp Installation structure of solar cell panel, and solar cell panel installation frame
JP2013222711A (en) * 2012-04-12 2013-10-28 Nippon Chiko Co Ltd Installation structure of solar cell panel and installation technique of solar cell panel
KR101493723B1 (en) * 2013-12-27 2015-02-16 주식회사 케이디파워 Coupling member and floating type solar photovoltaic power generator including the same
CN109339356A (en) * 2018-12-03 2019-02-15 苏州中来民生能源有限公司 The mounting structure and mounting process of a kind of metal edge frame component on roof
CN109339356B (en) * 2018-12-03 2023-08-25 苏州中来民生能源有限公司 Mounting structure and mounting process of metal frame assembly on roof

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