JP2004180451A - Detecting method for magnetic pole of servo motor - Google Patents
Detecting method for magnetic pole of servo motor Download PDFInfo
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- JP2004180451A JP2004180451A JP2002345612A JP2002345612A JP2004180451A JP 2004180451 A JP2004180451 A JP 2004180451A JP 2002345612 A JP2002345612 A JP 2002345612A JP 2002345612 A JP2002345612 A JP 2002345612A JP 2004180451 A JP2004180451 A JP 2004180451A
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- magnetic pole
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- servo motor
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、サーボモータの磁極検出方法に関し、特に、ロータの初期磁極位置を決める場合、回転軸の摩擦による位置誤差を少なくするために、ロータを正逆回転させて磁極推定すなわち初期磁極位置を決めるための新規な改良に関する。
【0002】
【従来の技術】
従来、用いられていたこの種のサーボモータの磁極検出方法としては、社内の製品に用いられているのみで、その内容を示す特許文献及び非特許文献は開示していない。
一般に、サーボモータの場合、U、V、W三相駆動型のモータにエンコーダを取付け、このエンコーダから出力されるU、V、W相切換信号と、二相のインクリメンタル信号A、Bと、原点を示すZ相の信号とを用いて駆動する方式と、このU、V、W相切換信号すなわち磁極位置信号を用いないで、前記二相インクリメンタル信号A、Bを用いて磁極推定(すなわち磁極位置出し)を行って駆動する方式と、がある。
本発明は後者の方式に関するもので、その従来方法としては次の通りであった。
すなわち、サーボモータの初期駆動の際に、ロータの磁極位置が不明のため、初期の磁極出し時に、ロータが所定の磁極位置に停止するように、予め決められた三相の電流量又はパターンからなる所定の磁極出し電流としての電流指令の電流を印加すると、ロータはその電流に応じて回転した後に停止する。
このロータが停止した停止位置をその所定の磁極位置とし、その位置を原点として三相駆動を行っていた。
【0003】
【発明が解決しようとする課題】
従来のサーボモータの磁極検出方法は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、前記磁極出し電流を印加して回転するロータは、回転軸等の機構上の摩擦(外乱)が存在するため、ロータの停止位置が予定の磁極位置すなわち初期磁極位置からずれることになっていた。
前述の場合、サーボモータの制御ドライバ側は、磁極センサがモータに設けられていないため、停止位置のズレを検出することができず、磁極推定すなわち磁極位置出しの誤差が生じ、その後のサーボモータの駆動及び被回転系の制御に悪影響を与えることになっていた。
【0004】
本発明は、以上のような課題を解決するためになされたもので、特に、ロータの初期磁極位置を決める場合、回転軸の摩擦による位置誤差を少なくするために、ロータを正逆回転させて磁極推定すなわち初期磁極位置を決めるようにしたサーボモータの磁極検出方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明によるサーボモータの磁極検出方法は、磁極センサを有せずエンコーダの二相インクリメンタル信号を用いてサーボモータを制御し初期磁極位置を決める場合、前記サーボモータに対して所定の磁極出し電流を印加し、前記サーボモータのロータの停止位置を前記磁極出し電流に応じた位置として初期磁気位置を決定し、その後、前記二相インクリメンタル信号にて前記初期磁極位置をカウンタで加減算してカウント値として求めるサーボモータの磁極検出方法において、前記ロータが一度停止した後、再度前記磁極出し電流を正逆方向に印加して前記ロータを正逆回転させ、前記ロータが再び停止した位置を用いて前記初期磁極位置とする方法である。
【0006】
【発明の実施の形態】
以下、図面と共に本発明によるサーボモータの磁極検出方法の好適な実施の形態について説明する。
尚、本発明に用いるエンコーダ付きのU、V、W三相のブラシレスモータについては、周知であるため図示を省略する。
前記ブラシレスモータは、図示していないが磁極センサを有さず、エンコーダからの二相インクリメンタル信号のみを用い、この二相インクリメンタル信号を図示しないカウンタでカウントし、そのカウント値によって磁極位置を推定するように構成されている。
【0007】
まず、前記サーボモータに対して、エンコーダからの二相インクリメンタル信号を用いてロータ(図示せず)の回転を制御する場合に、初期磁極位置を決定する場合、予め設定された電流量又は電流パターンからなる所定の磁極出し電流A(図1に示す)を電流指令Icomとして印加し、ロータの停止位置を前記磁極出し電流Aの印加電流比率に応じた位置として初期磁極位置を決定し、その後、前記二相インクリメンタル信号にて初期磁極位置をカウンタ(図示せず)のカウント値として加減算し、初期磁極位置決めを行う(前述迄は従来と同じ)。
【0008】
前述の場合、前記磁極出し電流Aを印加してロータが停止した後に、この停止位置(図1では例えば300度)から再び、左右方向すなわち正逆方向にわずかな電流を印加することにより、ロータを正逆方向に往復回転させ(数回行って精度向上を行う)、軸受等の摩擦の影響を少なくし、最終的に停止した位置を用いる場合もあるが、初回停止位置と左右回転動作を複数回行って停止した位置全て(例えば、平均値等を出す)を用いて初期磁極位置を判断している。
従って、従来のように、一度の電流印加で決定するよりも、摩擦等の影響の誤差を少なくすることができる。
【0009】
尚、前述のように、図1の正逆方向に電流を印加してロータを正逆回転させる状態は、図2の矢印で示されるように変化するものである。
また、前述の一連の動作は、図3で示されるように、第1ステップ100で初期磁極出しを行う(従来方法)が、本発明では未完了とし、第2ステップ101で電気角作り(正逆何れかに電流を印加してロータを回転させること)を行い、第3ステップ102でモータの停止確認を行なう。
【0010】
さらに、第4ステップ103で前述と同様の電気角作りを行い、第5ステップ104でモータの停止確認を行い、このロータの停止位置を最終的な初期磁極位置として決定する。この電気角作りは、前述では2回行っているが、限定されるものではなく、任意である。また、最後の停止位置だけではなく、前述のように途中等の全ての停止位置を用いて平均値を取る等によって最終的な位置決めとすることもできる。
【0011】
【発明の効果】
本発明によるサーボモータの磁極検出方法は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、所定の磁極出し電流を印加してロータ回転の電気角作りを行ってロータが停止した後に、再び電流を印加してロータを正逆回転させるため、回転軸受等の機構上の摩擦による位置誤差を除くことができ、初期磁極位置を従来よりも大幅に高精度に決めることができる。
【図面の簡単な説明】
【図1】本発明によるサーボモータの磁極検出方法を示す電流波形図である。
【図2】図1の動作をロータとして見た状態の説明図である。
【図3】図1及び図2動作を示すフロー図である。
【符号の説明】
A 磁極出し電流[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a magnetic pole detection method of a servomotor, and particularly, when determining an initial magnetic pole position of a rotor, in order to reduce a position error due to friction of a rotating shaft, the rotor is rotated forward and reverse to estimate a magnetic pole, that is, an initial magnetic pole position. Regarding new improvements to decide.
[0002]
[Prior art]
Conventionally, as a magnetic pole detection method of this kind of servomotor used, it is used only for in-house products, and does not disclose patent documents and non-patent documents showing the contents.
In general, in the case of a servo motor, an encoder is attached to a U, V, W three-phase drive type motor, and U, V, W phase switching signals output from the encoder, two-phase incremental signals A, B, and an origin. And the two-phase incremental signals A and B without using the U, V, and W phase switching signals, that is, the magnetic pole position signals, to estimate the magnetic pole (ie, the magnetic pole position). Out) and drive.
The present invention relates to the latter method, and the conventional method is as follows.
That is, at the initial drive of the servomotor, the magnetic pole position of the rotor is unknown, so that at the time of initial magnetic pole extraction, the rotor is stopped at a predetermined magnetic pole position, and a predetermined three-phase current amount or pattern is used. When a current of a current command as a predetermined magnetic pole starting current is applied, the rotor stops after rotating according to the current.
The three-phase drive is performed with the stop position where the rotor stops as the predetermined magnetic pole position and the position as the origin.
[0003]
[Problems to be solved by the invention]
Since the conventional magnetic pole detection method of the servomotor is configured as described above, the following problems exist.
In other words, the rotor that rotates by applying the magnetic pole output current has friction (disturbance) on a mechanism such as a rotating shaft, so that the stop position of the rotor is shifted from the expected magnetic pole position, that is, the initial magnetic pole position. Was.
In the case described above, the control driver side of the servo motor cannot detect the deviation of the stop position because the magnetic pole sensor is not provided in the motor, and an error in the magnetic pole estimation, that is, the magnetic pole position determination occurs. This has an adverse effect on the driving of the motor and the control of the rotating system.
[0004]
The present invention has been made in order to solve the above-described problems.In particular, when determining the initial magnetic pole position of the rotor, in order to reduce a position error due to friction of the rotating shaft, the rotor is rotated forward and reverse. It is an object of the present invention to provide a magnetic pole detection method for a servomotor in which a magnetic pole is estimated, that is, an initial magnetic pole position is determined.
[0005]
[Means for Solving the Problems]
The magnetic pole detection method of the servo motor according to the present invention, when the initial magnetic pole position is determined by controlling the servo motor using a two-phase incremental signal of the encoder without a magnetic pole sensor, a predetermined magnetic pole output current is supplied to the servo motor. The initial magnetic position is determined as a stop position of the rotor of the servo motor as a position corresponding to the magnetic pole output current, and then the initial magnetic pole position is added and subtracted by a counter with the two-phase incremental signal as a count value. In the magnetic pole detection method of the servo motor to be obtained, after the rotor is stopped once, the magnetic pole output current is applied again in the forward and reverse directions to rotate the rotor forward and backward, and the initial position is determined using the position where the rotor is stopped again. This is a method of setting the magnetic pole position.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a preferred embodiment of a magnetic pole detection method for a servomotor according to the present invention will be described with reference to the drawings.
The U-, V-, and W-phase three-phase brushless motors with encoders used in the present invention are not shown because they are well known.
Although not shown, the brushless motor has no magnetic pole sensor, uses only a two-phase incremental signal from an encoder, counts the two-phase incremental signal with a counter (not shown), and estimates a magnetic pole position based on the count value. It is configured as follows.
[0007]
First, when the rotation of a rotor (not shown) is controlled using a two-phase incremental signal from an encoder for the servomotor, when an initial magnetic pole position is determined, a preset current amount or current pattern is used. Is applied as a current command Icom, and the initial magnetic pole position is determined by setting the stop position of the rotor as a position corresponding to the applied current ratio of the magnetic pole extraction current A. The initial magnetic pole position is added or subtracted by the two-phase incremental signal as a count value of a counter (not shown), and the initial magnetic pole is positioned (the same as the conventional one until the above).
[0008]
In the above-described case, after the rotor is stopped by applying the magnetic pole outgoing current A, a slight current is applied again from the stop position (for example, 300 degrees in FIG. 1) in the left-right direction, that is, in the forward / reverse direction, so that the rotor is stopped. May be reciprocated in the forward and reverse directions (to improve accuracy by performing several times) to reduce the influence of friction on bearings and the like, and finally use the stopped position. The initial magnetic pole position is determined using all the positions where the operation has been performed a plurality of times and stopped (for example, an average value is obtained).
Therefore, it is possible to reduce an error due to the influence of friction or the like, as compared with the conventional case where the current is determined by a single current application.
[0009]
As described above, the state in which the current is applied in the forward and reverse directions in FIG. 1 to rotate the rotor in the forward and reverse directions changes as indicated by the arrow in FIG.
Further, in the above-described series of operations, as shown in FIG. 3, an initial magnetic pole is set in the first step 100 (conventional method). The current is applied to either of them to rotate the rotor), and in a
[0010]
Further, in the
[0011]
【The invention's effect】
The magnetic pole detection method for a servomotor according to the present invention is configured as described above, and therefore, can provide the following effects.
That is, a predetermined magnetic pole current is applied to form an electrical angle for the rotation of the rotor, and after the rotor is stopped, a current is applied again to rotate the rotor forward and reverse. Errors can be eliminated, and the initial magnetic pole position can be determined much more accurately than in the past.
[Brief description of the drawings]
FIG. 1 is a current waveform diagram illustrating a magnetic pole detection method of a servomotor according to the present invention.
FIG. 2 is an explanatory diagram of a state in which the operation of FIG. 1 is viewed as a rotor.
FIG. 3 is a flowchart showing the operation of FIGS. 1 and 2;
[Explanation of symbols]
A Magnetic pole output current
Claims (1)
前記ロータが一度停止した後、再度前記磁極出し電流(A)を正逆方向に印加して前記ロータを正逆回転させ、前記ロータが再び停止した位置を用いて前記初期磁極位置とすることを特徴とするサーボモータの磁極検出方法。When a servo motor is controlled using a two-phase incremental signal of an encoder without a magnetic pole sensor and an initial magnetic pole position is determined, a predetermined magnetic pole starting current (A) is applied to the servo motor, and the rotor of the servo motor is rotated. The initial magnetic position is determined by setting the stop position of the magnetic pole as a position corresponding to the magnetic pole output current (A), and then the magnetic pole of the servo motor is obtained as a count value by adding and subtracting the initial magnetic pole position with a counter using the two-phase incremental signal. In the detection method,
After the rotor has stopped once, applying the magnetic pole output current (A) in the forward and reverse directions again to rotate the rotor forward and backward, and using the position where the rotor has stopped again to set the initial magnetic pole position. Characteristic magnetic pole detection method of servo motor.
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JP2002345612A JP4284435B2 (en) | 2002-11-28 | 2002-11-28 | Servo motor magnetic pole detection method |
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JP2002345612A JP4284435B2 (en) | 2002-11-28 | 2002-11-28 | Servo motor magnetic pole detection method |
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JP2004180451A true JP2004180451A (en) | 2004-06-24 |
JP4284435B2 JP4284435B2 (en) | 2009-06-24 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007006585A (en) * | 2005-06-22 | 2007-01-11 | Yaskawa Electric Corp | Device and method for estimating initial magnetic pole of ac synchronous motor |
JP2008154327A (en) * | 2006-12-15 | 2008-07-03 | Nsk Ltd | Method for regulating phase of motor magnetic pole |
JP2009183022A (en) * | 2008-01-29 | 2009-08-13 | Mitsubishi Electric Corp | Magnetic pole position estimation method for synchronous motor |
JP2013042662A (en) * | 2012-11-27 | 2013-02-28 | Nsk Ltd | Regulating method for motor magnetic pole phase |
JP2014007876A (en) * | 2012-06-25 | 2014-01-16 | Denso Corp | Motor control apparatus |
JP2014057461A (en) * | 2012-09-13 | 2014-03-27 | Iai Corp | Synchronous motor controller and synchronous motor control method |
JP2014187744A (en) * | 2013-03-22 | 2014-10-02 | Meidensha Corp | Startup method of permanent magnet synchronous motor |
-
2002
- 2002-11-28 JP JP2002345612A patent/JP4284435B2/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007006585A (en) * | 2005-06-22 | 2007-01-11 | Yaskawa Electric Corp | Device and method for estimating initial magnetic pole of ac synchronous motor |
JP4650118B2 (en) * | 2005-06-22 | 2011-03-16 | 株式会社安川電機 | Apparatus and method for estimating initial magnetic pole of AC synchronous motor |
JP2008154327A (en) * | 2006-12-15 | 2008-07-03 | Nsk Ltd | Method for regulating phase of motor magnetic pole |
JP2009183022A (en) * | 2008-01-29 | 2009-08-13 | Mitsubishi Electric Corp | Magnetic pole position estimation method for synchronous motor |
CN102317874A (en) * | 2008-01-29 | 2012-01-11 | 三菱电机株式会社 | Magnetic pole position estimation method for AC synchronous motor |
US8593087B2 (en) | 2008-01-29 | 2013-11-26 | Mitsubishi Electric Corporation | Magnetic pole position estimation method for AC synchronous motor |
JP2014007876A (en) * | 2012-06-25 | 2014-01-16 | Denso Corp | Motor control apparatus |
JP2014057461A (en) * | 2012-09-13 | 2014-03-27 | Iai Corp | Synchronous motor controller and synchronous motor control method |
JP2013042662A (en) * | 2012-11-27 | 2013-02-28 | Nsk Ltd | Regulating method for motor magnetic pole phase |
JP2014187744A (en) * | 2013-03-22 | 2014-10-02 | Meidensha Corp | Startup method of permanent magnet synchronous motor |
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