JP2004167297A - Measuring instrument for object to be measured - Google Patents

Measuring instrument for object to be measured Download PDF

Info

Publication number
JP2004167297A
JP2004167297A JP2002333146A JP2002333146A JP2004167297A JP 2004167297 A JP2004167297 A JP 2004167297A JP 2002333146 A JP2002333146 A JP 2002333146A JP 2002333146 A JP2002333146 A JP 2002333146A JP 2004167297 A JP2004167297 A JP 2004167297A
Authority
JP
Japan
Prior art keywords
transfer
measuring
crops
measured
item
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002333146A
Other languages
Japanese (ja)
Other versions
JP4187510B2 (en
Inventor
Toru Ishii
徹 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ishii Corp
Original Assignee
Ishii Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishii Corp filed Critical Ishii Corp
Priority to JP2002333146A priority Critical patent/JP4187510B2/en
Publication of JP2004167297A publication Critical patent/JP2004167297A/en
Application granted granted Critical
Publication of JP4187510B2 publication Critical patent/JP4187510B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a measuring instrument for an object to be measured which measures predetermined items of the whole of the object to be measured accurately and certainly by one item measuring means. <P>SOLUTION: A container B, in which a predetermined number of the crops A are housed in an arranged state, is fed to the supply section (a) on a container feed device 20 and the crops A corresponding to one row housed in the container B are held by a first transfer device 50 to be transferred to a delivery device 30. The crops A corresponding to one row placed on the delivery device 30 are held by a second transfer device 60 to be moved to the transfer section (b) on a tray feed device 40 and, after the undersurfaces of the crops A are photographed by the image pickup camera 71 of the item measuring instrument 70, the image pickup camera 71 is altered in its posture to be opposed to the side surfaces of the crops A. Then, the crops A themselves are horizontally rotated by almost 270° to photograph the total peripheries of the side surfaces of the crops A by the image pickup camera 71. The predetermined items of the crops A are individually evaluated and judged by a judge controller 7 on the basis of the picked-up image data to transfer the crops A to the tray C fed to the transfer section (b). <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、例えばミカンやリンゴ、トマト、柿、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等の被測定物の所定項目を計測する作業に用いられる被測定物計測装置に関する。
【0002】
【従来の技術】
従来、上述例の農作物を計測する装置としては、例えば上流側コンベア装置から下流側コンベア装置に移載される農作物の下面を、その乗換え区間下部に配設した撮像カメラで下方から撮像し、何れか一方のコンベア装置に配設した撮像カメラで農作物の上面を撮像する特許文献1の農産物の選別装置と、受皿に載置された農作物の上面及び複数枚の鏡面体により反射される農作物の両側面を1台の撮像カメラで上方から撮像する特許文献2の農産物選別装置がある。
【0003】
【特許文献1】
特開平2000−140770号公報。
【0004】
【特許文献2】
特開平10−146570号公報。
【0005】
【発明が解決しようとする課題】
しかし、上述の特許文献1の選別装置は、農作物の下面及び上面を撮像カメラで上下方向から撮像するが、農作物の側面を正確に撮像することが難しく、農作物全体の所定項目を正確且つ確実に計測することができない。且つ、農作物を、上流側コンベア装置から下流側コンベア装置に移動するとき、例えば表皮や油分、水滴、汁、紙屑、塵埃、ゴミ等の異物が撮像カメラのレンズ面に付着しやすく、異物の付着量が多くなるほど、撮像カメラの計測能力及び計測精度が低下するため、計測条件を常時一定に保つことができない。且つ、撮像カメラのレンズ面に付着した異物を定期的に除去しなければならず、除去作業に手間及び時間が掛かるだけでなく、選別装置の選別能力が低下するという問題点を有している。
【0006】
また、特許文献2の農産物選別装置は、複数枚の鏡面体により反射される農作物の両側面を1台の撮像カメラで撮像するが、農作物の前後面を撮像することが不可能であり、農作物全体の所定項目を正確且つ確実に計測することができない。且つ、鏡面体を、撮像カメラの撮像領域内に移動される農作物側面と対向して定位置に配設しているので、特許文献1の選別装置と略同様に、上述のような異物が鏡面体に付着しやすく、その異物を定期的に除去しなければならないという問題点を有している。
【0007】
或いは、農作物の側面を、複数台の撮像カメラで略水平方向から撮像する方法も一般的にあるが、撮像カメラの設置台数が多くなるほど、装置全体の構成が複雑となり、撮像カメラの設置作業に手間及び時間が掛かるだけでなく、撮像カメラの設置台数分だけ、装置全体の製作費が高くなるという問題点を有している。
【0008】
この発明は上記問題に鑑み、項目計測手段を、被測定物外面の所定項目を計測するのに適した姿勢に変更することにより、被測定物全体の所定項目を、一つの項目計測手段により正確且つ確実に計測することができる被測定物計測装置の提供を目的とする。
【0009】
【課題を解決するための手段】
この発明は、被測定物を搬入する被測定物搬入部から該被測定物を搬出する被測定物搬出部に当該被測定物を乗換える被測定物乗換え手段と、上記被測定物乗換え手段で乗換えられる被測定物外面の所定項目を、上記被測定物搬入部及び被測定物搬出部の乗換え途中において計測する項目計測手段と、上記項目計測手段の計測方向を、上記被測定物外面の所定項目を計測するのに適した姿勢に変更する向き変更手段と、上記項目計測手段から出力される計測情報に基づいて、上記被測定物の所定項目を個々に評価及び判定する判定手段とを備えた被測定物計測装置であることを特徴とする。
【0010】
上述の被測定物は、例えばミカンやリンゴ、トマト、柿、梨、桃、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等で構成することができる。また、被測定物搬入部は、例えば所定数の農作物が収容された容器(コンテナや段ボール箱等)を搬送する容器搬送装置及び搬送コンベア、所定数(1列分=6個或いは6個以下又は以上の個数)の農作物が載置される受渡し装置及び搬送コンベア、容器に収容された農作物を受渡し装置に移載する第1の乗換え装置等で構成することができる。また、被測定物搬出部は、例えばトレイ搬送装置及び搬送コンベア等で構成することができる。また、被測定物乗換え手段は、例えば容器に収容及び受渡し装置に載置された農作物を、トレイ搬送装置及びその装置で搬送されるトレイに乗換える第2の乗換え装置、農作物を保持する吸着子やアーム、チャック等の保持手段、その保持手段を移動する移載ユニット及び可動枠、無端帯、モータ、エアーシリンダ、ギャ、ネジ軸等で構成することができる。また、被測定物回転手段は、で構成することができる。また、項目計測手段は、例えばモノクロ又はカラーの撮像カメラやビデオカメラ、ディジタルカメラ、画像素子等の光学的計測手段で構成することができる。また、判定手段は、例えばパーソナルコンピューターやCPU、ROM、RAMを備えた判定制御装置等で構成することができる。
【0011】
つまり、単数又は複数の被測定物を、被測定物乗換え手段により被測定物搬入部から被測定物搬出部に乗換えるとき、その乗換え途中の被測定物外面を項目計測手段で計測する。且つ、項目計測手段を、被測定物外面(例えば下面及び側面)の所定項目を計測するのに適した姿勢、例えば被測定物下面を計測する下面計測姿勢及び被測定物側面を計測する側面計測姿勢に向き変更手段で変更する。且つ、項目計測手段から出力される計測情報に基づいて、被測定物の所定項目を判定手段により個々に評価及び判定する。
【0012】
実施の形態として、上記向き変更手段で変更される項目計測手段の姿勢を、上記被測定物下面を計測する下面計測姿勢及び該被測定物側面を計測する側面計測姿勢に設定することができる。また、上記被測定物側面を項目計測手段で計測するとき、上記被測定物乗換え手段により乗換えられる被測定物を回転(例えば略270度及び略270度以上又は以下の角度に水平回転)する被測定物回転手段(例えば農作物を保持する保持手段を回転するギャやラック、カム機構、クランク機構及びその機構を駆動するモータやエアーシリンダ、ソレノイド等)を備えることができる。また、上記項目計測手段の計測面に向けて気体(例えばエアーやガス等)を吐出する流体吐出手段(例えば吐出ノズルや吐出孔等)を備えることができる。
【0013】
【作用及び効果】
この発明によれば、項目計測手段を、被測定物外面の所定項目を計測するのに適した姿勢に向き変更するので、被測定物全体の所定項目を一つの項目計測手段によりで正確且つ確実に計測することができ、被測定物を項目別に仕分け及び選別する作業が適確に行え、仕分け精度の向上を図ることができる。且つ、項目計測手段の配置数が少なくて済み、装置の設置作業が簡単且つ容易に行えると共に、装置全体の構成が簡素化されるため、一つの装置を安価に製作することができる。
【0014】
且つ、被測定物側面を計測するとき、項目計測手段を被測定物側面と対向する側面計測姿勢に向き変更して、被測定物下部から退避させた状態で計測作業を行うので、例えば表皮や油分、水滴、汁、紙屑、塵埃、ゴミ等の異物が項目計測手段に付着しにくく、その異物の付着量が少なくなるため、項目計測手段の計測能力及び計測精度が損なわれず、計測条件を常時一定に保つことができ、被測定物の所定項目を計測する作業が安定して行える。
【0015】
【実施例】
この発明の一実施例を以下図面に基づいて詳述する。
【0016】
図面は、被測定物の一例である農作物全体の所定項目を計測するときに用いられる被測定物計測装置を示し、図1及び図2に於いて、この被測定物計測装置1は、所定数(例えば24個)の農作物A…が整列して収容された容器B(例えばコンテナや段ボール箱等)を、搬送路上に設定した供給区間aに搬送する容器搬送装置20と、容器Bから取り出される複数列の農作物A…を1列分だけ一旦載置する受渡し装置30と、1列分の農作物A…と略対応する個数のトレイC…を、搬送路上に設定した移載区間bに搬送するトレイ搬送装置40と、容器Bに収容された農作物A…を受渡し装置30に対して1列ずつ乗換える第1乗換え装置50と、受渡し装置30に乗換えられた1列分の農作物A…を、移載区間bに搬送されたトレイC…に乗換える第2乗換え装置60と、受渡し装置30上方からトレイ搬送装置40上方に移動される農作物A…の略外面全体(下面及び側面全周)を撮像し、その撮像した画像情報に基づいて農作物Aの所定項目を個々に評価及び判定する項目計測装置70とを備えている。
【0017】
上述の容器搬送装置20は、図10にも示すように、所定数の農作物A…を、容器B内部に敷設された緩衝部材Baの凹部Bb…に対して所定間隔に隔てて個々に収容して、搬送路上に設定した供給区間aに搬送する搬送コンベア21と、農作物A…が整列収容された容器Bを個々に載置する容器載置台23,23とを併設し、供給区間aに搬送された容器Bを、搬送コンベア21から容器載置台23,23に移載する移載装置22と、後述する第1乗換え装置50により農作物A…が取り除かれた容器Bを回収工程に搬送する返還コンベア24とを、搬送路下部に配設している。また、農作物A…を、例えばベルトコンベアやローラコンベア等の搬送手段により直接搬送してもよい。
【0018】
且つ、移載装置22は、搬送コンベア21上に突出するプッシャー22aを、供給区間aに搬送された容器B側面に対して当接回避される待機位置と、その容器Bが容器載置台23に対して移載される移載位置とに、例えばエアーシリンダやソレノイド等の回動装置22bで回動する。つまり、供給区間aに搬送された容器Bを搬送方向と略直交する方向(幅方向)に水平移動して、容器Bを搬送方向(縦方向)に搬送するよりも短い時間で移載作業を行い、移載に要する時間を短縮する。
【0019】
且つ、容器載置台23を、上段側の搬送コンベア21の搬送面に対して略水平となる上昇位置と、下段側の回収コンベア24の搬送面よりも下方に降下した降下位置とに、例えばエアーシリンダやチェーン機構等の昇降装置23aで上下動する。且つ、容器載置台23に載置される容器Bの前後端部と対向して配設した一対の支持板23bを、容器Bの前後端部が略水平に支持される閉位置と、その支持が解除される開位置とに、例えばエアーシリンダやソレノイド等の進退装置23cで前後移動する。
【0020】
前述の受渡し装置30は、図3、図4にも示すように、後述する第1乗換え装置50により保持された一列分の農作物A…が載置される一対の載置板31を、容器搬送装置20及びトレイ搬送装置40の略中間部に配設すると共に、上述の容器載置台23に載置された容器Bと略水平となる高さに架設している。且つ、載置板31,31を、農作物Aが載置される閉角度と、その農作物Aが略下方に向けて放出される開角度とに、例えばエアーシリンダやソレノイド、モータ等の開閉装置32で連動して回動する。
【0021】
且つ、後述する吸着子62aの吸着ミス或いは吸着子62aから脱落する等して、1個又は2個の農作物Aが載置板31,31に取り残された場合、その載置板31,31から放出される農作物Aを受け止める受け板33を、載置板31,31の放出側下部に配設し、その移載不良の農作物Aを、後述する搬送コンベア43により搬送される未載置のトレイCに対して移載する移載不良補充工程に搬送する返還コンベア34を、受け板33の放出側下部に配設している。
【0022】
且つ、受け板33は、例えばオイルダンパーや減速機等の制動手段により受け板31,31から放出される農作物Aの落下速度よりも遅い速度で下方に回動し、受け板31,31から放出される農作物Aを受け止める受け角度と、その農作物Aを返還コンベア34に放出する略垂直及び略斜め下向きとなる放出角度とに回動され、受け板31,31から返還コンベア34に移載される農作物Aの落下速度を減衰して、落下時に付与される衝撃を軽減する。
【0023】
前述のトレイ搬送装置40は、後述する第2乗換え装置60により吸着保持した農作物Aが載置されるフリーのトレイCを搬送路上に設定した移載区間bに搬送する搬送コンベア41と、その農作物Aが載置されたトレイCを次工程(例えば仕分け工程)に搬送する搬送コンベア43とを併設し、農作物Aが載置されたトレイCを、搬送コンベア41から搬送コンベア43に移載する移載装置42を搬送路側部に配設している。且つ、仕分け工程(図示省略)から回帰搬送される農作物Aが取り除かれたトレイC…は、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、搬送コンベア41,43に対して振分け供給される。
【0024】
且つ、搬送コンベア41上の移載区間bには、後述する第2乗換え装置60を構成する移載ユニット62の吸着子62a…により吸着保持される農作物A…の吸着数(例えば12個)よりも所定個数(例えば1個及び2個)だけトレイC…が余分に配列される。
【0025】
且つ、搬送コンベア41,43の対向縁部間に配設したストッパー44,45及び搬送コンベア41,43の移載区間b前後に配設したストッパー46,47を、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、例えばエアーシリンダやソレノイド等の進退手段で搬送面上に出没動作させ、農作物Aが載置されたトレイC…を搬送コンベア41から搬送コンベア43に移載する作業と、未載置のトレイCを搬送コンベア41の搬送路上に設定した移載区間bに搬送する作業とを行う。
【0026】
且つ、移載装置42は、搬送コンベア41側部に配設したプッシャー42aを、移載区間bに搬送された全トレイC…側面に対して当接回避される待機位置と、その全トレイC…が搬送コンベア43に対して一括して移載される移載位置とに、例えばエアーシリンダやソレノイド等の進退装置42aで前後移動する。つまり、移載区間bに搬送された全トレイC…を搬送方向と略直交する方向(幅方向)に水平移動して、1列分のトレイC…を搬送方向(縦方向)に搬送するよりも短い時間で移載作業を行い、移載に要する時間を短縮する。
【0027】
前述の第1乗換え装置50は、図5、図6にも示すように、可動枠51を、容器搬送装置20の容器載置台23上方及び受渡し装置30の載置板31,31上方に水平移動可能に架設し、一対の移載ユニット52を、可動枠51下面側に対して上下動可能に取り付けると共に、供給区間aに搬送される容器B,Bと対応して配設している。且つ、可動枠51に連結したループ状の無端帯53を減速機付きモータ(図示省略)で正逆回転して、移載ユニット52を、容器載置台23上方及び一対の載置板31上方に往復移動する。
【0028】
且つ、移載ユニット52は、可動枠51上部に立設した昇降シリンダ54を昇降動作及びネジ軸55を減速機付きモータ56及びギャ56a,56bで正逆回転し、後述する吸着子52aが容器Bに収容された農作物A上面に押圧され、その吸着子52aで吸着保持した農作物Aが載置板31,31に載置される高さに垂直降下する。また、容器載置台23上方及び載置板31,31上方に移動するとき、容器B自体及び容器Bに収容された農作物Aと、載置板31,31に載置された農作物Aとに対して当接回避される高さに垂直上昇する。
【0029】
且つ、移載ユニット52の吸着子52aは、容器Bに収容された1列分の農作物Aと略対応して上下動可能に複数垂設(例えば6個)され、吸着子52aを、容器Bに収容された農作物A上面に密着したとき、負圧発生装置により発生される負圧で農作物Aを吸着保持し、吸着子52aで吸着保持した農作物Aを載置板31,31に移載したとき吸着解除する。
【0030】
且つ、吸着子52a…は、容器Bに収容された1列分(例えば6個)の農作物A…上面に対して押し付けられる近接状態と、搬送コンベア41上の移載区間bに搬送されるトレイC…に対して農作物A…が個々に載置される離間状態とに、例えばエアーシリンダやソレノイド、ネジ軸等の拡縮装置52b及びパンタグラフ式のリンク機構52cを介して拡縮動作する。
【0031】
前述の第2乗換え装置60は、図7、図8にも示すように、可動枠61を、受渡し装置30の載置板31,31上方及びトレイ搬送装置40の搬送コンベア41上方に水平移動可能に架設し、移載ユニット62を、可動枠61下面側に対して上下動可能に取り付けている。且つ、可動枠61に連結したループ状の無端帯63を減速機付きモータ(図示省略)で正逆回転して、移載ユニット62を、載置板31,31上方及び搬送コンベア41上方に往復移動する。
【0032】
且つ、移載ユニット62は、可動枠61上部に立設した昇降シリンダ64を昇降動作及びネジ軸65を減速機付きモータ66及びギャ66a,66bで正逆回転して、後述する吸着子62aが載置板31,31に載置された農作物A上面に押圧され、その吸着子62aで吸着保持した農作物AがトレイCに載置される高さに垂直降下する。また、載置板31,31上方及び搬送コンベア41上方に移動するとき、後述する項目計測装置70の撮像カメラ71及び照光装置72に対して接触回避される距離を保ちながら水平及び上下に移動する。
【0033】
且つ、移載ユニット62の吸着子62a…は、載置板31,31上に載置される農作物A上面に対して個々に押し付けられ、搬送コンベア41上の移載区間bに搬送されたトレイC…に対して農作物Aが1個ずつ載置される間隔に隔てて上下動可能に複数垂設(例えば12個)され、吸着子62aを、載置板31,31に載置された農作物A上面に密着したとき、負圧発生装置により発生される負圧で農作物Aを吸着保持し、吸着子62aで吸着保持した農作物AをトレイCに移載したとき吸着解除する。
【0034】
且つ、吸着子62aは、搬送コンベア41上の移載区間bに搬送されたトレイC上方に移動したとき、例えばモータやエアーシリンダ、ソレノイド等の回転装置62bでギャ62c,62e及びラック62dを介して水平回転(例えば略270度回転)する。また、吸着子62aの回転角度を、例えば略270度以上及び以下の角度に変更してもよい。
【0035】
なお、前述の吸着子52a,62aは、例えば吸気ブロワや真空ポンプ等の負圧発生装置(図示省略)に接続され、吸着子52a,62a外周部に取り付けた平面から見て略環状の規制枠57,67は、農作物Aが吸着保持された吸着子52a,62aを略垂直姿勢に向き規制して、横揺れを防止する。
【0036】
また、農作物Aの配列数に応じて吸着子52a,62aの垂設数や配列数を変更してもよく、例えば農作物Aを1個ずつ移載するか、複数列(例えば前後2列)の農作物A…をトレイC…に対して一括移載することもでき、5個の農作物Aを移載する場合、何れか一つの吸着子52a,62aを退避又は休止する。
【0037】
前述の項目計測装置70は、図1、図3、図4にも示すように、上述の吸着子62a…により吸着保持された農作物A外面を撮像する撮像カメラ71及びその農作物A外面に対して所定項目を検出するのに適した光を照射する照光装置72を、吸着子62a…により吸着保持された農作物A…と略対向する間隔に隔てて、載置板31,31及び搬送コンベア41の略中間部下方に配設している。
【0038】
且つ、撮像カメラ71を、可動枠73の略上面側中央部に取り付け、照光装置72を、撮像カメラ71の撮像範囲に移動される農作物A外面と対向して可動枠73の両端部に取り付け、可動枠73を、載置板31,31及び搬送コンベア41の略中間部下方に軸架した支軸74に取り付けている。
【0039】
つまり、吸着子62aで吸着保持した農作物Aを、載置板31,31上方から搬送コンベア41上方に移動するとき、支軸74を、例えばエアーシリンダ、ソレノイド、モータ等の回転装置75で上下回転(例えば略90度回転)して、撮像カメラ71を、吸着子62aにより吸着保持された農作物A下面を撮像する略上向き状態の下面計測姿勢及びその農作物A側面を撮像する略横向き状態の側面計測姿勢に回動する。また、撮像カメラ71を農作物A直下から退避させ、レンズ面を略垂直に向き変更するので、例えば農作物の表皮や油分、汁又は紙屑、塵埃、ゴミ等の異物がレンズ面に付着するのを防止及び少なくすることができる。
【0040】
且つ、撮像カメラ71に接続された画像処理装置76は、撮像カメラ71から出力される画像情報を、農作物Aの所定項目を評価及び判定するのに適した情報形態に変換処理(例えば2値化処理)して、判定制御装置77に出力する。
【0041】
且つ、画像処理装置76に接続された判定制御装置77(例えばパーソナルコンピューター)は、画像処理装置76から出力される画像情報と、予め記憶した基準情報とを比較及び演算して、農作物A全体の所定項目(例えば色相や損傷、成熟度、大きさ、形状、高さ、幅、体積、偏平度、腐り具合、浮き皮具合、規格外等の等階級)を個々に総合判定し、その判定結果の仕分け情報(例えば階級、等階、糖酸度等)を、RAMに対して計測順に記録及び随時更新する。
【0042】
且つ、例えば送気用ブロワやコンプレッサー等のエアー供給源に接続された吐出ノズル79を、撮像カメラ71のレンズ面と対向して可動枠73に取り付け、吐出ノズル79から吐出される気体(例えばエアーやガス、揮発性液体等)を撮像カメラ71のレンズ面に対して吹き付け、そのレンズ面に付着する異物を除去する。また、吐出ノズル79を、レンズ面に付着する付着物を除去するのに適した個数や角度、位置に変更してもよい。
【0043】
一方、図10は、被測定物計測装置10の制御回路ブロック図を示し、判定制御装置77(例えばパーソナルコンピューター)に内蔵されたCPUは、ROM(又はPROM)に格納されたプログラムに沿って、容器搬送装置20と、受渡し装置30と、トレイ搬送装置40と、乗換え装置50,60と、撮像カメラ71と、回転装置75と、画像処理装置76と、情報通信装置78の駆動及び停止を制御し、RAMには、所定の判定基準に基づいて判定された仕分け情報及び不適合情報を計測順又は番地順に記録する。
【0044】
上述のRAMには、撮像カメラ71…で撮像した農作物Aの画像情報を、予め設定された吸着子62a…毎の識別情報及び搬送コンベア41上の移載区間bに搬送されるトレイC…毎の識別情報と対応させて記憶する。且つ、撮像カメラ71から出力される画像情報に基づいて判定した判定結果を、後述する情報通信装置78で読取ったトレイCの識別情報(又は固有情報)と対応させて記憶する。
【0045】
且つ、搬送コンベア41下部に配設した情報通信装置78は、移載区間bに搬送されるトレイCの記録媒体Caに対峙され、上述の判定制御装置77による判定結果(仕分け情報)を記録媒体Caに対して読取り可能及び書込み可能に記録し、記録媒体Caに記録された情報を消去又は新しい情報を書き込む等して、初期状態にリセットする。また、上述の記録媒体Caの代わりに、例えばトレイCに付設したバーコード情報を読取るか、判定と対応する仕分け区間にトレイCが搬送されるまでのタイムラグを計時する等してもよい。
【0046】
図示実施例は上記の如く構成するものにして、以下、被測定物計測装置1により農作物A全体の所定項目を計測する方法を説明する。
【0047】
先ず、図1、図2に示すように、所定数の農作物A…が整列及び収容された容器B,Bを、容器搬送装置20の搬送コンベア21上に設定した供給区間aに搬送及び停止した後、供給区間aに搬送された容器B,Bを、移載装置22のプッシャー22aで搬送方向と略直交する方向に一括して水平移動させ、搬送コンベア21側部の容器載置台23,23に移載する。
【0048】
次に、容器B,Bに収容された1列目(例えば6個)の農作物A…を、図5、図6にも示すように、第1乗換え装置50を構成する移載ユニット52の吸着子52a…で吸着保持して持ち上げる。且つ、容器載置台23上方から載置板31,31上方に移動するとき、吸着子52a…で吸着保持した農作物A…を、搬送コンベア41上の移載区間bに搬送されるトレイC…に対して個々に載置される間隔に離間して、受渡し装置30の載置板31,31に移載する。
【0049】
且つ、載置板31,31に載置された農作物A…を、図3、図7、図8にも示すように、第2乗換え装置60を構成する移載ユニット62の吸着子62a…で吸着保持して持ち上げ、搬送コンベア41上の移載区間bに搬送されたトレイC…上方に移動する。上述と同様にして、移載ユニット52を、容器載置台23上方及び載置板31,31上方に往復移動させ、容器Bに収容された2列目〜4列目の農作物A…を、受渡し装置30の載置板31,31に移載する。
【0050】
且つ、容器Bに収容された最終列の農作物A…を移載ユニット52の吸着子52a…で吸着保持して持ち上げたとき、支持板23b,23bによる支持を解除し、容器載置台23,23を降下して、全農作物A…が取り除かれた容器B,Bを回収コンベア24に移載して回収工程に搬送する。
【0051】
且つ、吸着子62aの吸着ミス或いは吸着子62aから脱落する等して、1個又は2個の農作物Aが載置板31,31に取り残された場合、載置板31,31を開放して返還コンベア34に放出すると共に、その農作物Aを受け板33で受け止めたままゆっくりと下方に降下して、返還コンベア34に移載するときに付与される衝撃を軽減する。この後、受け板33は待機度に回動復帰する。
【0052】
一方、返還コンベア34により搬送される農作物Aを移載不良補充工程に搬送し、搬送コンベア43により搬送される未載置のトレイCに対して人為的作業及び機械的作業で補充移載する。農作物Aの下面及び側部周面の所定項目を項目計測装置(図示省略)で独立して計測する。
【0053】
次に、未載置のトレイC…を、トレイ搬送装置40の搬送コンベア41上に設定した移載区間bに搬送すると共に、載置板31,31に載置された所定数(例えば12個)の農作物A…を、第2乗換え装置60を構成する移載ユニット62の吸着子62a…で吸着保持して持ち上げる。
【0054】
且つ、吸着子62a…で吸着保持した農作物A…を、載置板31,31上方から搬送コンベア41上方に移動する途中及び下面計測姿勢の撮像カメラ71…上方を通過(又は停止)するとき、図3、図4にも示すように、農作物A…下面を、項目計測装置70の撮像カメラ71…で略真下及び略斜め下方から撮像すると共に、その撮像した農作物A…下面の画像情報を、予め設定された吸着子62a…毎の識別情報と対応させて判定制御装置77に出力及び記憶する。
【0055】
次に、吸着子62a…で吸着保持した農作物A…を、搬送コンベア41上の移載区間bに搬送されたトレイC…上方に移動すると共に、撮像カメラ71…を回転装置75で略90度回転して、吸着子62a…で吸着保持した農作物A…を、側面計測姿勢の撮像カメラ71…と対向する高さに一旦停止する。
【0056】
略同時に、吸着子62a…で吸着保持した農作物A…側面を撮像カメラ71…で撮像し、吸着子62a…を回転装置62bで略270度水平回転して、農作物A…の側面全周(例えば前後及び左右の4面)を撮像カメラ71…で連続的及び断続的に撮像すると共に、その撮像した農作物A…側面の全周画像情報を、予め設定された吸着子62a…毎の識別情報と対応させて判定制御装置77に出力及び記憶する。
【0057】
一方、撮像カメラ71…から出力される農作物Aの画像情報に基づいて、農作物A…の所定項目を判定制御装置77により個々に総合判定し、情報通信装置78をトレイCの記録媒体Caに対峙して、判定制御装置77による判定結果(仕分け情報)を記録媒体Caに記録する。
【0058】
且つ、搬送コンベア43により搬送される農作物A…及びトレイC…を、記録媒体Caに記録された仕分け情報に基づいて項目別に仕分け処理し、その項目別に仕分けられる農作物A…を機械的作業及び人為的作業により箱詰め処理した後、仕分け工程から回帰搬送される農作物Aが取り除かれたトレイC…を、搬送コンベア41,43に振分け供給する。以下同様にして、農作物Aを容器BからトレイCに移載する作業と、その農作物Aの略外面全体(下面及び側面全周)を撮像する作業とを継続して行い、農作物A…を項目別に仕分け処理する。
【0059】
且つ、吸着子62aが押し付けられた農作物A上面を撮像カメラ71で撮像することができない為、トレイCに載置された農作物A上面及び内部を、移載区間b後段に配設した撮像カメラ(図示省略)で撮像すると共に、その撮像した農作物Aの上面及び内部の画像情報を、先に撮像した画像情報及びトレイCの識別情報と対応させて判定制御装置77に記憶し、農作物Aの所定項目を個々に総合判定する。
【0060】
以上のように、撮像カメラ71を、第2乗換え装置60により乗換えられる農作物Aの下面及び側面と対向する姿勢に向き変更するので、吸着子62aが押し付けられた部分を除く農作物A全体(略外面全体)の所定項目を一つの撮像カメラ71で正確且つ確実に撮像することができ、その撮像した画像情報に基づいて、農作物Aを項目別に仕分け及び選別する作業が適確に行え、仕分け精度の向上を図ることができる。且つ、撮像カメラ71の配置数が少なくて済み、装置の設置作業が簡単且つ容易に行えると共に、装置全体の構成が簡素化されるため、一つの装置を安価に製作することができる。
【0061】
且つ、農作物Aの側部周面を撮像カメラ71で撮像するとき、その撮像カメラ71を農作物Aの側部周面と対向する側面計測姿勢に向き変更及びレンズ面を略垂直に向き変更して、農作物A下部から退避させた状態で撮像作業を行うので、例えば表皮や油分、水滴、汁、紙屑、塵埃、ゴミ等の異物が撮像カメラ71のレンズ面に付着しにくく、その異物の付着量が少なくなるため、撮像カメラ71の撮像能力及び計測精度が損なわれず、撮像カメラ71による計測条件を常時一定に保つことができ、農作物Aの所定項目を計測する作業が安定して行える。また、透光性を有する透明板(図示省略)を撮像カメラ71前面に配設して、撮像カメラ71のレンズ面に異物が付着するのを防止することもできる。
【図面の簡単な説明】
【図1】被測定物計測装置による農作物の計測方法を示す側面図。
【図2】農作物及び容器、トレイの搬送経路を示す平面図。
【図3】項目計測装置による農作物下面の計測動作を示す側面図。
【図4】項目計測装置による農作物側面の計測動作を示す側面図。
【図5】第1の乗換え装置による農作物の拡縮動作を示す正面図。
【図6】吸着子を拡縮可能に取り付けた状態を側面図。
【図7】第2の乗換え装置による農作物の拡縮動作を示す正面図。
【図8】吸着子を回転可能に取り付けた状態を側面図。
【図9】農作物が整列及び収容された容器を示す斜視図。
【図10】被測定物計測装置の制御回路ブロック図。
【符号の説明】
A…農作物
B…容器
C…トレイ
10…被測定物計測装置
20…容器搬送装置
30…受渡し装置
40…トレイ搬送装置
50…第1乗換え装置
60…第2乗換え装置
52,62…移載ユニット
52a,62a…吸着子
62b…回転装置
62c,62e…ギャ
62d…ラック
70…項目計測装置
71…撮像カメラ
75…回転装置
77…判定制御装置
79…吐出ノズル
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to predetermined items such as tangerines, apples, tomatoes, persimmons, persimmons, cucumbers, eggplants, ginseng, potatoes, leeks, and other agricultural products (including fruit and vegetables), seafood, ball balls, food, parts, and other predetermined items to be measured. The present invention relates to a device for measuring an object to be measured, which is used for measuring an object.
[0002]
[Prior art]
Conventionally, as an apparatus for measuring the crop of the above-described example, for example, the lower surface of the crop that is transferred from the upstream conveyor to the downstream conveyor is imaged from below with an imaging camera disposed below the transfer section, and An agricultural product sorting device according to Patent Document 1 in which an imaging camera arranged on one of the conveyor devices captures an image of the upper surface of the agricultural product, and both sides of the agricultural product reflected on the upper surface of the agricultural product placed on the saucer and a plurality of mirrors. There is an agricultural product sorting device of Patent Document 2 in which a surface is imaged from above with a single imaging camera.
[0003]
[Patent Document 1]
JP-A-2000-140770.
[0004]
[Patent Document 2]
JP-A-10-146570.
[0005]
[Problems to be solved by the invention]
However, the sorting apparatus of the above-mentioned Patent Document 1 captures the lower surface and the upper surface of the crop from above and below with an imaging camera. However, it is difficult to accurately capture the side surface of the crop, and the predetermined items of the entire crop can be accurately and reliably determined. Cannot measure. In addition, when moving agricultural products from the upstream conveyor to the downstream conveyor, foreign substances such as skin, oil, water droplets, juice, paper debris, dust, and dirt tend to adhere to the lens surface of the imaging camera. As the amount increases, the measurement capability and measurement accuracy of the imaging camera decrease, so that the measurement conditions cannot always be kept constant. In addition, it is necessary to periodically remove foreign matter adhering to the lens surface of the imaging camera, which requires time and effort for the removal operation, and also has a problem that the sorting ability of the sorting device is reduced. .
[0006]
Further, the agricultural product sorting device of Patent Document 2 captures both sides of the crop reflected by a plurality of mirrors with a single imaging camera, but cannot capture the front and rear surfaces of the crop, and cannot produce the crop. It is not possible to measure all predetermined items accurately and reliably. In addition, since the mirror body is arranged at a fixed position in opposition to the side surface of the crop that is moved into the imaging area of the imaging camera, the foreign matter as described above is mirror-like in a manner similar to the sorting device of Patent Document 1. It has a problem that it easily adheres to the body and the foreign matter must be removed periodically.
[0007]
Alternatively, there is a general method of imaging the side surface of a crop with a plurality of imaging cameras from a substantially horizontal direction. However, as the number of installed imaging cameras increases, the configuration of the entire apparatus becomes more complicated, and the installation work of the imaging cameras becomes difficult. Not only does it take time and effort, but also has the problem that the manufacturing cost of the entire apparatus is increased by the number of imaging cameras installed.
[0008]
In view of the above problems, the present invention changes the item measuring means to a posture suitable for measuring a predetermined item on the outer surface of the object to be measured, so that a predetermined item of the entire object to be measured can be accurately measured by one item measuring means. It is another object of the present invention to provide a device for measuring an object to be measured that can reliably measure.
[0009]
[Means for Solving the Problems]
According to the present invention, there is provided an object transfer means for transferring the object to an object unloading unit for unloading the object from an object loading unit for unloading the object to be measured. Item measurement means for measuring a predetermined item on the outer surface of the DUT to be transferred during the transfer of the DUT loading / unloading section and the DUT carrying-out section, and the measurement direction of the item measuring means to a predetermined value on the outer surface of the DUT. A direction change unit that changes the posture to a position suitable for measuring an item; and a determination unit that individually evaluates and determines a predetermined item of the DUT based on measurement information output from the item measurement unit. In addition, the device is a device for measuring an object to be measured.
[0010]
Examples of the object to be measured include agricultural products (including fruits and vegetables) such as tangerines, apples, tomatoes, persimmons, pears, peaches, cucumbers, eggplants, carrots, potatoes, and green onions, seafood, ball balls, foods, parts, and the like. Can be configured. In addition, the object-to-be-measured carrying-in section includes, for example, a container transporting device and a transport conveyor that transport containers (containers, cardboard boxes, and the like) containing a predetermined number of crops, and a predetermined number (for one row = 6 or 6 or less) (The above number) of crops, a transfer device and a conveyor, and a first transfer device that transfers the crops stored in the container to the delivery device. Further, the measured object unloading section can be composed of, for example, a tray transport device, a transport conveyor, and the like. In addition, the object transfer means is, for example, a tray transfer device for transferring agricultural products placed in a container and placed on a delivery device to a tray transferred by the device, an adsorber for holding the agricultural products. And a holding unit such as an arm and a chuck, a transfer unit for moving the holding unit, a movable frame, an endless belt, a motor, an air cylinder, a gear, a screw shaft, and the like. Further, the device for rotating the device under test can be constituted by: The item measuring means can be constituted by an optical measuring means such as a monochrome or color imaging camera, video camera, digital camera, image element, or the like. Further, the determination means can be constituted by, for example, a personal computer or a determination control device including a CPU, a ROM, and a RAM.
[0011]
That is, when one or more DUTs are transferred from the DUT loading section to the DUT carrying-out section by the DUT transfer means, the outer surface of the DUT being measured during the transfer is measured by the item measuring means. In addition, the item measuring means sets the posture suitable for measuring a predetermined item on the outer surface of the measured object (for example, the lower surface and the side surface), for example, the lower surface measuring posture for measuring the lower surface of the measured object and the side measurement for measuring the side surface of the measured object. The posture is changed by the direction changing means. In addition, based on the measurement information output from the item measuring means, a predetermined item of the measured object is individually evaluated and determined by the determining means.
[0012]
As an embodiment, the posture of the item measuring means changed by the direction changing means can be set to a lower surface measuring posture for measuring the lower surface of the object to be measured and a side surface measuring posture for measuring the side surface of the object to be measured. Further, when measuring the side surface of the object by the item measuring means, the object to be changed by the object changing means is rotated (for example, approximately 270 degrees and horizontally rotated by an angle of about 270 degrees or more or less). A measuring object rotating means (for example, a gear or rack for rotating the holding means for holding the crop, a cam mechanism, a crank mechanism and a motor, an air cylinder, a solenoid, etc. for driving the mechanism) can be provided. Further, a fluid discharge means (for example, a discharge nozzle or a discharge hole) for discharging a gas (for example, air or gas) toward the measurement surface of the item measurement means can be provided.
[0013]
[Action and effect]
According to the present invention, the direction of the item measuring means is changed to a posture suitable for measuring a predetermined item on the outer surface of the object to be measured. Thus, the work of sorting and sorting the objects to be measured by item can be performed accurately, and the sorting accuracy can be improved. In addition, the number of arrangements of the item measuring means is small, the installation work of the apparatus can be performed easily and easily, and the configuration of the entire apparatus is simplified, so that one apparatus can be manufactured at low cost.
[0014]
Also, when measuring the side surface of the object to be measured, the item measuring means is changed to the side surface measurement posture facing the side surface of the object to be measured, and the measurement operation is performed in a state of being retracted from the lower portion of the object to be measured. Foreign substances such as oil, water drops, juice, paper debris, dust, and dirt are unlikely to adhere to the item measuring means, and the amount of such foreign substances is reduced, so that the measuring ability and measuring accuracy of the item measuring means are not impaired, and the measuring conditions are always constant. It can be kept constant, and the work of measuring a predetermined item of the object to be measured can be performed stably.
[0015]
【Example】
An embodiment of the present invention will be described below in detail with reference to the drawings.
[0016]
The drawings show an object-to-be-measured device used when measuring a predetermined item of the whole agricultural crop, which is an example of the object to be measured. In FIGS. (E.g., 24) crops A ... are arranged and accommodated in a container B (e.g., a container or a cardboard box) and are taken out of the container B by a container transport device 20 that transports the container B to a supply section a set on a transport path. A plurality of rows of the crops A... Are transferred and transferred to the transfer section b set on the transport path by the transfer device 30 in which the rows of the crops A... A tray transfer device 40, a first transfer device 50 for transferring the crops A ... stored in the container B to the delivery device 30 row by row, and a row of crops A ... transferred to the delivery device 30 To the trays C that have been transported to the transfer section b The second transfer device 60 to be changed and the substantially entire outer surface (the lower surface and the entire side surface) of the agricultural products A to be moved from the upper side of the transfer device 30 to the upper side of the tray transport device 40 are imaged, and the agricultural products A are And an item measuring device 70 for individually evaluating and determining the predetermined items.
[0017]
As shown in FIG. 10, the above-described container transport device 20 individually stores a predetermined number of agricultural products A at predetermined intervals in recesses Bb... Of buffer members Ba laid inside the container B. A transport conveyor 21 for transporting to a supply section a set on the transport path, and container mounting tables 23, 23 for individually placing the containers B in which the crops A are arranged and stored are provided side by side, and transported to the supply section a. Transfer device 22 for transferring the transported container B from the transport conveyor 21 to the container mounting tables 23, 23, and return for transporting the container B from which the agricultural products A have been removed by the first transfer device 50 to be described later to a collection process. The conveyor 24 is disposed below the transport path. Further, the agricultural products A may be directly conveyed by conveying means such as a belt conveyor or a roller conveyor.
[0018]
In addition, the transfer device 22 pushes the pusher 22 a protruding above the transport conveyor 21 to a standby position where the pusher 22 a is abutted against the side surface of the container B transported to the supply section a, and the container B is placed on the container mounting table 23. It is rotated to a transfer position to be transferred by a rotation device 22b such as an air cylinder or a solenoid. That is, the container B transported to the supply section a is horizontally moved in a direction (width direction) substantially perpendicular to the transport direction, and the transfer operation is performed in a shorter time than when the container B is transported in the transport direction (vertical direction). To reduce the time required for transfer.
[0019]
In addition, the container mounting table 23 is moved, for example, by air to a raised position where it is substantially horizontal with respect to the transfer surface of the upper transfer conveyor 21 and a descent position which is lowered below the transfer surface of the lower collection conveyor 24. It is moved up and down by an elevating device 23a such as a cylinder or a chain mechanism. Further, the pair of support plates 23b disposed opposite to the front and rear ends of the container B placed on the container mounting table 23 are moved to a closed position where the front and rear ends of the container B are supported substantially horizontally, Is moved back and forth to the open position where is released by, for example, an advance / retreat device 23c such as an air cylinder or a solenoid.
[0020]
As shown in FIGS. 3 and 4, the delivery device 30 transports a pair of mounting plates 31 on which a row of crops A... It is arranged at a substantially intermediate portion between the device 20 and the tray transport device 40 and is erected at a height that is substantially horizontal with the container B mounted on the container mounting table 23 described above. In addition, the mounting plates 31, 31 are set to a closing angle at which the crop A is mounted and an opening angle at which the crop A is discharged substantially downward, for example, an opening / closing device 32 such as an air cylinder, a solenoid, or a motor. Rotate in conjunction with.
[0021]
In addition, when one or two crops A are left on the mounting plates 31, 31 due to, for example, an adsorption error of the adsorber 62 a to be described later or dropping off from the adsorber 62 a, from the mounting plates 31, 31. A receiving plate 33 for receiving the released agricultural products A is disposed below the loading plates 31, 31 on the release side, and the untransferred agricultural products A are transported by a transport conveyor 43 which will be described later. A return conveyer 34 that conveys to the transfer failure replenishment process for transferring to C is disposed below the receiving plate 33 on the discharge side.
[0022]
In addition, the receiving plate 33 rotates downward at a speed lower than the falling speed of the crop A discharged from the receiving plates 31, 31 by braking means such as an oil damper or a speed reducer, and is released from the receiving plates 31, 31. Is rotated to a receiving angle at which the crop A is received and a substantially vertical and substantially obliquely downward discharge angle at which the crop A is discharged to the return conveyor 34, and is transferred from the receiving plates 31, 31 to the return conveyor 34. The falling speed of the crop A is attenuated to reduce the impact given when falling.
[0023]
The above-described tray transport device 40 includes a transport conveyor 41 that transports a free tray C on which the agricultural products A sucked and held by the second transfer device 60 described later are placed to a transfer section b set on a transport path, and A transfer conveyor 43 for transferring the tray C on which the A is placed to the next step (for example, a sorting step) is provided, and the tray C on which the crop A is placed is transferred from the transfer conveyor 41 to the transfer conveyor 43. The loading device 42 is disposed on the side of the transport path. In addition, the trays C from which the crops A that have been returned and transported from the sorting step (not shown) are removed, and the transport conveyors 41 substantially correspond to the transfer operation of the transfer device 42 and the transfer operation of the second transfer device 60. , 43.
[0024]
In the transfer section b on the conveyor 41, the number of agricultural products A... Adsorbed and held by the adsorbents 62a of the transfer unit 62 constituting the second transfer device 60 described later (for example, 12). Extra trays C are arranged in a predetermined number (for example, one and two).
[0025]
In addition, the stoppers 44 and 45 disposed between the opposing edges of the conveyors 41 and 43 and the stoppers 46 and 47 disposed before and after the transfer section b of the conveyors 41 and 43 are transferred by the transfer device 42. In response to the transfer operation of the second transfer device 60, the tray C on which the agricultural products A are placed is moved from the transfer conveyor 41 to the transfer conveyor by moving the tray C on and off the transfer surface by means of, for example, an air cylinder or a solenoid. The operation of transferring the unloaded tray C to the transfer section 43 set on the transfer path of the transfer conveyor 41 is performed.
[0026]
Further, the transfer device 42 pushes the pusher 42a disposed on the side of the transport conveyor 41 to a standby position where the pushers 42a which are transported to the transfer section b are abutted against the side surfaces, and all the trays C Are moved back and forth to a transfer position where they are collectively transferred to the conveyor 43 by an advance / retreat device 42a such as an air cylinder or a solenoid. That is, all the trays C conveyed to the transfer section b are horizontally moved in a direction (width direction) substantially orthogonal to the conveyance direction, and one row of trays C are conveyed in the conveyance direction (vertical direction). Also, the transfer operation is performed in a short time, and the time required for the transfer is reduced.
[0027]
5 and 6, the first transfer device 50 moves the movable frame 51 horizontally above the container mounting table 23 of the container transport device 20 and above the mounting plates 31, 31 of the transfer device 30. A pair of transfer units 52 are mounted so as to be vertically movable with respect to the lower surface side of the movable frame 51, and are disposed corresponding to the containers B, B conveyed to the supply section a. In addition, the loop-shaped endless belt 53 connected to the movable frame 51 is rotated forward and reverse by a motor with a speed reducer (not shown) to move the transfer unit 52 above the container mounting table 23 and above the pair of mounting plates 31. Reciprocate.
[0028]
In addition, the transfer unit 52 rotates the elevating cylinder 54 erected on the upper part of the movable frame 51 in forward and reverse directions by rotating the screw shaft 55 by a motor 56 with a reducer and gears 56a, 56b. The agricultural product A housed in B is pressed against the upper surface of the agricultural product A, and the agricultural product A sucked and held by the adsorbent 52a vertically descends to the height at which the agricultural product A is mounted on the mounting plates 31, 31. Further, when moving above the container mounting table 23 and the mounting plates 31, 31, the container B itself and the crop A stored in the container B, and the crop A mounted on the mounting plates 31, 31 And rises vertically to a height that can be avoided.
[0029]
In addition, a plurality of adsorbers 52a of the transfer unit 52 are vertically suspended (for example, six) so as to be vertically movable substantially corresponding to one row of the crops A accommodated in the container B. When the agricultural product A was brought into close contact with the upper surface of the agricultural product A, the agricultural product A was sucked and held by the negative pressure generated by the negative pressure generator, and the agricultural product A sucked and held by the adsorbent 52a was transferred to the mounting plates 31, 31. When the suction is released.
[0030]
The adsorbents 52a are pressed against the upper surface of one row (for example, six) of the agricultural products A stored in the container B and the tray conveyed to the transfer section b on the conveyor 41. When the crops A are individually placed with respect to C, the expansion and contraction operation is performed via an expansion and contraction device 52b such as an air cylinder, a solenoid, and a screw shaft, and a pantograph-type link mechanism 52c.
[0031]
7 and 8, the second transfer device 60 can move the movable frame 61 horizontally above the mounting plates 31, 31 of the transfer device 30 and above the transport conveyor 41 of the tray transport device 40. And the transfer unit 62 is vertically movably attached to the lower surface side of the movable frame 61. In addition, the loop-shaped endless belt 63 connected to the movable frame 61 is rotated forward and reverse by a motor with a speed reducer (not shown), and the transfer unit 62 is reciprocated above the placement plates 31 and 31 and above the transport conveyor 41. Moving.
[0032]
In addition, the transfer unit 62 moves up and down the elevating cylinder 64 erected above the movable frame 61, and rotates the screw shaft 65 forward and reverse with the motor 66 with the reducer and the gears 66a and 66b, so that the adsorber 62a described later is moved. The agricultural product A placed on the mounting plates 31, 31 is pressed against the upper surface thereof, and the agricultural product A sucked and held by the adsorbent 62a vertically descends to the height at which it is mounted on the tray C. Further, when moving above the mounting plates 31 and 31 and above the transport conveyor 41, they move horizontally and vertically while maintaining a distance to avoid contact with an imaging camera 71 and an illumination device 72 of an item measuring device 70 described later. .
[0033]
.. Of the transfer unit 62 are individually pressed against the upper surfaces of the crops A mounted on the mounting plates 31, 31 and conveyed to the transfer section b on the conveyor 41. A plurality of crops A are vertically suspended (for example, twelve) at intervals at which the crops A are placed one by one with respect to C ... and the adsorbent 62a is placed on the placement plates 31, 31. When the crop A comes into close contact with the upper surface of the crop A, the crop A is sucked and held by the negative pressure generated by the negative pressure generator, and when the crop A sucked and held by the adsorber 62a is transferred to the tray C, the suction is released.
[0034]
Further, when the adsorber 62a moves above the tray C conveyed to the transfer section b on the conveyor 41, the adsorber 62a is moved through the gears 62c, 62e and the rack 62d by a rotating device 62b such as a motor, an air cylinder, or a solenoid. To rotate horizontally (for example, approximately 270 degrees). Further, the rotation angle of the adsorber 62a may be changed to, for example, approximately 270 degrees or more and the following angle.
[0035]
The adsorbers 52a and 62a are connected to a negative pressure generating device (not shown) such as an intake blower or a vacuum pump, and have a substantially annular regulating frame as viewed from a plane attached to the outer periphery of the adsorbers 52a and 62a. 57 and 67 regulate the adsorbents 52a and 62a, on which the agricultural products A are adsorbed and held, in a substantially vertical posture, thereby preventing horizontal swing.
[0036]
In addition, the number of the adsorbents 52a and 62a may be changed depending on the arrangement number of the crops A. For example, the crops A may be transferred one by one or a plurality of rows (for example, two rows before and after). The crops A can be collectively transferred to the trays C. When the five crops A are transferred, one of the adsorbents 52a and 62a is retracted or stopped.
[0037]
As shown in FIGS. 1, 3, and 4, the item measuring device 70 includes an imaging camera 71 that images the outer surface of the crop A that is sucked and held by the above-described adsorbers 62a. An illuminating device 72 for irradiating light suitable for detecting a predetermined item is mounted on the mounting plates 31, 31 and the conveyor 41 at intervals substantially opposite to the crops A sucked and held by the suckers 62 a. It is arranged substantially below the middle part.
[0038]
In addition, the imaging camera 71 is attached to a substantially upper center portion of the movable frame 73, and the illuminating device 72 is attached to both ends of the movable frame 73 in opposition to the outer surface of the crop A to be moved to the imaging range of the imaging camera 71. The movable frame 73 is attached to a support shaft 74 which is suspended substantially below the intermediate portions of the mounting plates 31 and 31 and the conveyor 41.
[0039]
That is, when the agricultural product A sucked and held by the adsorber 62a is moved from above the mounting plates 31, 31 to above the transport conveyor 41, the support shaft 74 is vertically rotated by a rotating device 75 such as an air cylinder, a solenoid, or a motor. (E.g., rotated by approximately 90 degrees), and the imaging camera 71 causes the lower surface measurement posture in a substantially upward state in which the lower surface of the crop A held by the adsorber 62a is imaged and the side measurement in a substantially horizontal state in which the side surface of the crop A is imaged. Rotate to posture. Further, since the imaging camera 71 is retracted from immediately below the crop A and the lens surface is changed in a substantially vertical direction, for example, foreign substances such as skin, oil, juice or paper dust, dust, and dust of the crop are prevented from adhering to the lens surface. And less.
[0040]
The image processing device 76 connected to the imaging camera 71 converts the image information output from the imaging camera 71 into an information form suitable for evaluating and determining a predetermined item of the crop A (for example, binarization). Processing), and outputs the result to the determination control device 77.
[0041]
In addition, the determination control device 77 (for example, a personal computer) connected to the image processing device 76 compares and calculates the image information output from the image processing device 76 with reference information stored in advance, and calculates the entire crop A. Predetermined items (such as hue, damage, maturity, size, shape, height, width, volume, flatness, rotting, floating skin, non-standard grades, etc.) are individually comprehensively determined, and the determination results (For example, class, grade, sugar acidity, etc.) are recorded in the RAM in the measurement order and updated as needed.
[0042]
Further, a discharge nozzle 79 connected to an air supply source such as an air supply blower or a compressor is attached to the movable frame 73 so as to face the lens surface of the imaging camera 71, and the gas discharged from the discharge nozzle 79 (for example, air) Or a gas, a volatile liquid, or the like) is sprayed on the lens surface of the imaging camera 71 to remove foreign substances attached to the lens surface. In addition, the number, angle, and position of the discharge nozzles 79 may be changed to a number, angle, and position suitable for removing extraneous matter adhering to the lens surface.
[0043]
On the other hand, FIG. 10 shows a control circuit block diagram of the device for measuring an object to be measured 10, and the CPU incorporated in the determination control device 77 (for example, a personal computer) executes a program stored in a ROM (or PROM) according to a program stored in the ROM (or PROM). Controls driving and stopping of the container transport device 20, the transfer device 30, the tray transport device 40, the transfer devices 50 and 60, the imaging camera 71, the rotating device 75, the image processing device 76, and the information communication device 78. Then, the sorting information and the nonconformity information determined based on a predetermined determination criterion are recorded in the RAM in the measurement order or the address order.
[0044]
In the above-mentioned RAM, the image information of the crop A captured by the imaging camera 71 is stored in advance with the identification information for each of the adsorbents 62a and the trays C to be transported to the transfer section b on the transport conveyor 41. Is stored in association with the identification information. In addition, a determination result determined based on image information output from the imaging camera 71 is stored in association with identification information (or unique information) of the tray C read by the information communication device 78 described later.
[0045]
Further, the information communication device 78 disposed below the transport conveyor 41 is opposed to the recording medium Ca of the tray C transported to the transfer section b, and outputs the determination result (sorting information) by the determination control device 77 described above. Ca is recorded in a readable and writable manner, and information recorded on the recording medium Ca is erased or new information is written to reset to an initial state. Further, instead of the above-described recording medium Ca, for example, barcode information attached to the tray C may be read, or a time lag until the tray C is transported to a sorting section corresponding to the determination may be timed.
[0046]
The illustrated embodiment is configured as described above, and a method of measuring predetermined items of the entire crop A by the measured object measuring device 1 will be described below.
[0047]
First, as shown in FIGS. 1 and 2, containers B, B, in which a predetermined number of crops A are aligned and accommodated, are transported to a supply section a set on a transport conveyor 21 of a container transport device 20 and stopped. Thereafter, the containers B, B conveyed to the supply section a are collectively horizontally moved by a pusher 22 a of the transfer device 22 in a direction substantially orthogonal to the conveyance direction, and the container mounting tables 23, 23 on the side of the conveyor 21. Transfer to
[0048]
Next, as shown in FIGS. 5 and 6, the crops A in the first row (for example, six) stored in the containers B are adsorbed by the transfer unit 52 constituting the first transfer device 50. The child 52a... Sucks and lifts. Further, when moving from above the container mounting table 23 to above the mounting plates 31, 31, the agricultural products A sucked and held by the suckers 52 a are transferred to the trays C which are transported to the transfer section b on the transport conveyor 41. On the other hand, the sheet is transferred to the placement plates 31 of the delivery device 30 at intervals corresponding to the individual placement.
[0049]
The agricultural products A placed on the placement plates 31, 31 are adsorbed by the adsorbers 62a of the transfer unit 62 constituting the second transfer device 60, as shown in FIGS. The tray C transported to the transfer section b on the conveyor 41 is moved upward by suction and holding. In the same manner as described above, the transfer unit 52 is reciprocated above the container mounting table 23 and above the mounting plates 31, 31, and the second to fourth rows of the crops A ... stored in the container B are delivered. It is mounted on the mounting plates 31, 31 of the device 30.
[0050]
When the crops A in the last row stored in the container B are sucked and held by the adsorbers 52a of the transfer unit 52 and lifted, the support by the support plates 23b, 23b is released, and the container mounting tables 23, 23 , The containers B, B from which all the agricultural products A have been removed are transferred to the collection conveyor 24 and conveyed to the collection process.
[0051]
In addition, when one or two crops A are left on the mounting plates 31, 31 due to an adsorption error of the adsorber 62a or falling off from the adsorber 62a, the mounting plates 31, 31 are opened. The crop A is discharged to the return conveyor 34 and slowly descends downward while being received by the receiving plate 33 to reduce the impact given when the crop A is transferred to the return conveyor 34. Thereafter, the receiving plate 33 is rotated and returned at the standby time.
[0052]
On the other hand, the crop A conveyed by the return conveyor 34 is conveyed to the defective transfer replenishment step, and replenished and transferred to the unmounted tray C conveyed by the conveyor 43 by manual or mechanical work. Predetermined items on the lower surface and the side peripheral surface of the crop A are independently measured by an item measuring device (not shown).
[0053]
Next, the unmounted trays C are transported to the transfer section b set on the transport conveyor 41 of the tray transport device 40, and a predetermined number (for example, 12 ) Are adsorbed and held by the adsorbents 62a of the transfer unit 62 constituting the second transfer device 60 and lifted.
[0054]
In addition, when the agricultural products A, which are sucked and held by the adsorbents 62a, are moving from above the mounting plates 31, 31 to above the transport conveyor 41, and when passing (or stopping) above the imaging cameras 71 in the lower surface measurement posture, As shown in FIGS. 3 and 4, the lower surface of the crops A... Is imaged by the imaging camera 71 of the item measuring device 70 from substantially directly below and substantially diagonally below, and the image information of the lower surface of the crops A. The information is output to and stored in the determination control device 77 in association with the preset identification information of each of the attraction elements 62a.
[0055]
Next, the agricultural products A sucked and held by the adsorbers 62a are moved upward to the trays C transported to the transfer section b on the transport conveyor 41, and the imaging camera 71 is rotated by approximately 90 degrees by the rotating device 75. Then, the agricultural products A that have been sucked and held by the adsorbers 62a are temporarily stopped at a height facing the imaging cameras 71 in the side measurement posture.
[0056]
At substantially the same time, the side surface of the crop A ... sucked and held by the adsorbent 62a is imaged by the imaging camera 71, and the adsorbent 62a is horizontally rotated by about 270 degrees by the rotating device 62b, and the entire periphery of the side surface of the crop A (for example, (The front, rear, left and right sides) are continuously and intermittently imaged by the imaging cameras 71..., And the captured image of the entire circumference of the side of the crop A. The corresponding information is output and stored in the determination control device 77.
[0057]
On the other hand, based on the image information of the crops A output from the imaging cameras 71, the predetermined items of the crops A are individually and comprehensively determined by the determination control device 77, and the information communication device 78 faces the recording medium Ca on the tray C. Then, the determination result (sorting information) by the determination control device 77 is recorded on the recording medium Ca.
[0058]
Further, the crops A ... and trays C ... conveyed by the conveyor 43 are sorted by item based on the sorting information recorded on the recording medium Ca, and the crops A ... sorted by the item are processed mechanically and manually. The trays C, from which the crops A returned from the sorting step are removed from the sorting process, are sorted and supplied to the conveyors 41 and 43. In the same manner, the operation of transferring the crop A from the container B to the tray C and the operation of imaging the substantially entire outer surface (the lower surface and the entire side surface) of the crop A are continuously performed. Separately sorting.
[0059]
In addition, since the imaging camera 71 cannot image the upper surface of the agricultural product A against which the adsorbent 62a is pressed, the imaging camera (the upper surface and the interior of the agricultural product A placed on the tray C is disposed at the subsequent stage of the transfer section b). (Not shown), and stores the captured image information of the upper surface and the inside of the crop A in the determination control device 77 in association with the previously captured image information and the identification information of the tray C. Items are judged individually and comprehensively.
[0060]
As described above, the imaging camera 71 is changed to the posture facing the lower surface and the side surface of the crop A to be transferred by the second transfer device 60, so that the entire crop A (substantially the outer surface) excluding the portion where the adsorbent 62a is pressed. The entire predetermined item can be accurately and reliably imaged by one imaging camera 71, and the operation of sorting and sorting the crops A by item can be accurately performed based on the image information thus picked up. Improvement can be achieved. In addition, the number of arrangements of the imaging cameras 71 can be reduced, the installation work of the apparatus can be performed easily and easily, and the configuration of the entire apparatus is simplified, so that one apparatus can be manufactured at low cost.
[0061]
In addition, when the side peripheral surface of the crop A is imaged by the imaging camera 71, the imaging camera 71 is changed to the side measurement posture facing the side peripheral surface of the crop A, and the lens surface is changed to a substantially vertical direction. Since the imaging operation is performed in a state of being retracted from the lower part of the crop A, foreign substances such as skin, oil, water droplets, juice, paper dust, dust, and dirt are less likely to adhere to the lens surface of the imaging camera 71, and the amount of the foreign substances Therefore, the imaging capability and measurement accuracy of the imaging camera 71 are not impaired, the measurement conditions of the imaging camera 71 can be kept constant at all times, and the work of measuring a predetermined item of the crop A can be stably performed. Further, a transparent plate (not shown) having a light-transmitting property can be provided on the front surface of the imaging camera 71 to prevent foreign matter from adhering to the lens surface of the imaging camera 71.
[Brief description of the drawings]
FIG. 1 is a side view showing a method of measuring a crop by a device for measuring a measured object.
FIG. 2 is a plan view showing a transport route of crops, containers, and trays.
FIG. 3 is a side view showing an operation of measuring the lower surface of the crop by the item measuring device.
FIG. 4 is a side view showing an operation of measuring the side surface of a crop by the item measuring device.
FIG. 5 is a front view showing an operation of expanding and reducing the crop by the first transfer device.
FIG. 6 is a side view showing a state where the adsorber is attached so as to be able to expand and contract.
FIG. 7 is a front view showing an operation of enlarging or reducing the crop by the second transfer device.
FIG. 8 is a side view showing a state in which the adsorber is rotatably mounted.
FIG. 9 is a perspective view showing a container in which agricultural products are aligned and stored.
FIG. 10 is a control circuit block diagram of the device under test.
[Explanation of symbols]
A: Crops
B: Container
C ... Tray
10 Measurement device for measuring object
20 Container transfer device
30 ... Delivery device
40 ... Tray transport device
50: First transfer device
60 second transfer device
52, 62 ... Transfer unit
52a, 62a ... adsorber
62b ... Rotating device
62c, 62e ...
62d ... Rack
70… Item measurement device
71 ... Imaging camera
75 ... Rotating device
77 ... Judgment control device
79 ... Discharge nozzle

Claims (4)

被測定物を搬入する被測定物搬入部から該被測定物を搬出する被測定物搬出部に当該被測定物を乗換える被測定物乗換え手段と、
上記被測定物乗換え手段で乗換えられる被測定物外面の所定項目を、上記被測定物搬入部及び被測定物搬出部の乗換え途中において計測する項目計測手段と、
上記項目計測手段の計測方向を、上記被測定物外面の所定項目を計測するのに適した姿勢に変更する向き変更手段と、
上記項目計測手段から出力される計測情報に基づいて、上記被測定物の所定項目を個々に評価及び判定する判定手段とを備えた
被測定物計測装置。
DUT transfer means for transferring the DUT to a DUT carrying-out unit that carries out the DUT from a DUT loading unit that loads the DUT,
Item measurement means for measuring a predetermined item on the outer surface of the DUT to be transferred by the DUT transfer means during the transfer of the DUT carry-in unit and the DUT carry-out unit,
A direction changing unit that changes the measurement direction of the item measuring unit to a posture suitable for measuring a predetermined item on the outer surface of the measured object,
An object-to-be-measured measuring device comprising: judgment means for individually evaluating and judging predetermined items of the object to be measured based on measurement information outputted from the item measuring means.
上記向き変更手段で変更される項目計測手段の姿勢を、上記被測定物下面を計測する下面計測姿勢及び該被測定物側面を計測する側面計測姿勢に設定した
請求項1記載の被測定物計測装置。
2. The object measurement according to claim 1, wherein the posture of the item measurement means changed by the direction changing means is set to a lower surface measurement posture for measuring the lower surface of the object to be measured and a side surface measurement posture for measuring the side surface of the object to be measured. apparatus.
上記被測定物側面を項目計測手段で計測するとき、上記被測定物移動手段により乗換えられる被測定物を回転する被測定物回転手段を備えた
請求項1記載の被測定物計測装置。
2. The device for measuring an object to be measured according to claim 1, further comprising: a device for rotating the device to be measured which is changed by the device for moving the object to be measured when the side surface of the object to be measured is measured by the item measuring device.
上記項目計測手段の計測面に向けて気体を吐出する流体吐出手段を備えた
請求項1記載の被測定物計測装置。
2. The device for measuring an object to be measured according to claim 1, further comprising a fluid discharging means for discharging gas toward a measurement surface of the item measuring means.
JP2002333146A 2002-11-18 2002-11-18 Device to be measured Expired - Fee Related JP4187510B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002333146A JP4187510B2 (en) 2002-11-18 2002-11-18 Device to be measured

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002333146A JP4187510B2 (en) 2002-11-18 2002-11-18 Device to be measured

Publications (2)

Publication Number Publication Date
JP2004167297A true JP2004167297A (en) 2004-06-17
JP4187510B2 JP4187510B2 (en) 2008-11-26

Family

ID=32697937

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002333146A Expired - Fee Related JP4187510B2 (en) 2002-11-18 2002-11-18 Device to be measured

Country Status (1)

Country Link
JP (1) JP4187510B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103394472B (en) * 2013-07-04 2015-08-05 中国农业大学 A kind of greening potato based on machine vision detects stage division
CN106345700B (en) * 2016-10-25 2018-07-10 华中农业大学 Quality Parameters in Orange conveys online and size fractionation equipment

Also Published As

Publication number Publication date
JP4187510B2 (en) 2008-11-26

Similar Documents

Publication Publication Date Title
US9656301B2 (en) Sorting system for damaged product
KR101251462B1 (en) Agricultural products sorting apparatus
JP4471642B2 (en) Device to be measured
JP2003081223A (en) Article weighing and transfer apparatus
JP4190270B2 (en) Article supply device
JP4187510B2 (en) Device to be measured
JP3704255B2 (en) Measuring device for sorting agricultural products
JP2001269628A (en) Article rotating device
JP2004167421A (en) Article classifying system
JP4124439B2 (en) Transfer processing unit
JPH09271723A (en) Picture reader
JP2005185993A (en) Tracking information processor
JP3184137B2 (en) How to sort fruits and vegetables
JP3716141B2 (en) Measuring device for sorting agricultural products
JP2001139131A (en) Article mounting block
JP2003340378A (en) Article transfer and supply method
JP2001219129A (en) Article measuring device
JP2002114369A (en) Article carrying device
JP2003237933A (en) Article sorting system
JPH1191924A (en) Conveying device for agricultural product and measuring device using it
JP6547144B2 (en) Adsorption transfer device
JPH105699A (en) Fruit and vegetable transporting apparatus
JP2000140770A (en) Agricultural product-sorting device
JP2001163443A (en) Delivery device
JP2001179185A (en) Article assorting system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050601

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20071115

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20071120

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20080116

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20080513

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20080610

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20080718

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080909

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080909

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4187510

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110919

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110919

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120919

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130919

Year of fee payment: 5

LAPS Cancellation because of no payment of annual fees