JP2004162887A - Cam follower - Google Patents

Cam follower Download PDF

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Publication number
JP2004162887A
JP2004162887A JP2002349904A JP2002349904A JP2004162887A JP 2004162887 A JP2004162887 A JP 2004162887A JP 2002349904 A JP2002349904 A JP 2002349904A JP 2002349904 A JP2002349904 A JP 2002349904A JP 2004162887 A JP2004162887 A JP 2004162887A
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JP
Japan
Prior art keywords
outer ring
shell
cam follower
thickness
roller bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002349904A
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Japanese (ja)
Inventor
Yoshitaka Waseda
義孝 早稲田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koyo Seiko Co Ltd
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Koyo Seiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koyo Seiko Co Ltd filed Critical Koyo Seiko Co Ltd
Priority to JP2002349904A priority Critical patent/JP2004162887A/en
Publication of JP2004162887A publication Critical patent/JP2004162887A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/20Making machine elements valve parts
    • B21K1/205Making machine elements valve parts rocker arms

Abstract

<P>PROBLEM TO BE SOLVED: To allow easy work for fabricating a cam follower and reduce the weight and size without a decrease in loading. <P>SOLUTION: The cam follower comprises a shell roller bearing 13 provided on the outer periphery of a supporting shaft 10 mounted between a pair of side walls 5, 6 opposed to each other in mutually spaced relation. The shell roller bearing 13 consists of an outer ring 11 having collar portions 11b, 11c at both axial ends of a shell cylindrical portion 11a extending to the inner diameter sides and a plurality of rollers 12 arranged on the inner periphery side of the outer ring 11. Desirably, the shell roller bearing is in a total roller shape or has the outer ring 21 whose cylindrical portion 21a has a plate thickness greater than the plate thickness of each of the collar portions 21b, 21c. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、特にシェル形ころ軸受を用いたカムフォロアに関する。
【0002】
【従来の技術】
カムフォロア、例えばロッカアーム用のカムフォロアは、互いに間隔をおいて対向する一対の側壁間に支軸を架設し、この支軸の外周に、ころを介して、カムに当接する回転体を設けたものである(特許文献1参照)。従来技術において、回転体は、通常、軸方向両端に鍔部が無い形状に削り加工されている。ころは、保持器を介さずに、多数のものが回転体の内周側に配置される。
【0003】
一方、シェル形針状ころ軸受は、シェル形の外輪と、複数の針状ころとを備えたもので、保持器を用いない総ころ形と、保持器付きとの二つのタイプがある。このうち、総ころ形のシェル形針状ころ軸受の外輪は、内周面を軌道面とする円筒部と、この円筒部の軸方向両端からそれぞれ内径側に延出する鍔部とからなるものである。
【0004】
前記の外輪は、通常、一枚の金属板(薄鋼板)を素材としてこれに曲げ加工、絞り加工を行って、一旦、有底の筒体を成形した上で、この有底の筒体の底部に孔明け加工を施して先曲げ側の鍔部を形成し、こののち、筒体の開口側に後曲げ側の鍔部を形成して仕上げられる(特許文献2参照)。
【0005】
【特許文献1】
特開平10−280915号公報、明細書の0016、図3参照。
【特許文献2】
特開2001−65575号公報、明細書の0005、図5参照。
【0006】
【発明が解決しようとする課題】
上記従来のカムフォロアでは、鍔部の無い形の回転体と、保持器を有しないころとを用いているので、組み立ての際、ころがばらけてしまうおそれがあり、そのため、専用のころ保持具を用意して、この保持具によりころを保持して、組み立て作業を行う必要があり、コストが嵩むほか、組み立て作業は面倒で、手数のかかるものであった。また、従来のカムフォロアは、各部の板厚が厚く、比較的重量が重い、という問題もあった。
【0007】
一方、従来のシェル形針状ころ軸受は、ハウジングの孔の内径部に所定のしめしろで圧入することで取り付けられるもので、したがって、外輪固定、もしくは外輪非回転の軸受として使用されるのが普通である。しかし、その構造を見ると、外輪鍔付きの総ころ形では、外輪の軌道面ところとの間、または軸受内径側のころの全面にグリースを塗布することにより、ころが外輪の軌道面から脱落しないよう保持されるばかりか、組み立てに当たり、軸を軸受内部に挿入したときも、ころは外輪の鍔部に受け止められることで、軸方向に移動して軸受から脱落しないようになっている。また、小さなスペースで大きい定格荷重を有している。
【0008】
そこで、本発明の課題は、シェル形ころ軸受の構造を利用することで、組み立ての際、ころ保持具を用いなくても、ころがばらけないようにして、組み立て作業が容易にでき、しかも、軽量小型で、負荷荷重の大きなカムフォロアを提供することである。
【0009】
【課題を解決するための手段】
本発明のカムフォロアは、シェル形ころ軸受を用いたものであって、互いに間隔をおいて対向する一対の側壁と、前記両側壁間に架設された支軸とを備え、前記支軸の外周に、シェル形で円筒部の軸方向両端にそれぞれ内径側に延出する鍔部を有する外輪と、この外輪の内周側に配置される複数のころとからなるシェル形ころ軸受が設けられていることを特徴とする。
【0010】
上記の構成によれば、ころは外輪の鍔部により軸方向に抜け出さないように外輪の内周側に保持され、また、ころにグリースを塗布しておけば、ころが軸受内径側に保持されるので、ころがばらけて散乱しない状態で組み立てができ、従来のようなころ保持具を用いる必要がなく、コストの上昇を招来することなく、組み立て作業が容易に効率よく行える。また、シェル形ころ軸受は、一般に、小さなスペースで大きい定格荷重を有するものであるから、軽量小型で、かつ負荷荷重の大きなカムフォロアが得られる。
【0011】
上記構成のカムフォロアにおけるシェル形ころ軸受は、軸方向両端にそれぞれ内径側に延出する鍔部を有する外輪を備えたものであればよいが、定格荷重を大きくする上で、外輪の内周側に複数のころが保持器を介さずに配置される総ころ形であることが好ましい。総ころ形のシェル形ころ軸受を用いたカムフォロアでは、全体を大型化することなく、負荷荷重を大きくできる。
【0012】
また、上記構成のカムフォロアにおけるシェル形ころ軸受は、外輪の円筒部の板厚が、いずれの鍔部の板厚より厚肉となっていることが望ましい。
【0013】
上記の構成によれば、外輪の各部分のうち、円筒部の板厚が最も厚肉で、鍔部の板厚はそれより薄肉である。そのため、円筒部は充分の板厚を有して、充分な強度があり、カムから直接加わる衝撃荷重に耐えうる。
【0014】
また、鍔部の板厚が、円筒部に比べ薄肉であるので、鍔部の板厚が薄肉となっている分、ころの長さを長くすることができて、ころの転送面の幅が広がり、定格荷重が増大する。さらに、鍔部の板厚が薄肉となるので、鍔部と円筒部との接続部分の曲率が小さくなり、この接続部分がころの端部と干渉しにくくなるから、この点でも、ころの転送面の幅を広げて、定格荷重の増大が図れる。
【0015】
このように、本発明のカムフォロアに用いられる、上記構成のシェル形ころ軸受は、外部から外輪の外周面に直接加わる荷重に対して大きな強度を有し、定格荷重も大であるので、カムフォロアにおいてカムが直接当接する回転体として、支障なく使用することができる。また、ころの長さを一定とすると、鍔部が薄肉になった分、軸受の総幅が減少するから、コンパクト化が図れ、カムフォロアの小型化に役立つ。
【0016】
上記構成のシェル形ころ軸受において、シェル形の外輪は、通常、一枚の金属板から曲げ加工を含む加工工程により製作されるが、他の加工工程で製作されるものであってもよい。
【0017】
シェル形の外輪が、一枚の金属板から曲げ加工を含む加工工程により製作されるものであり、前記外輪の両鍔部のうち、先曲げ側の鍔部の板厚は、円筒部の板厚より薄肉で、後曲げ側の鍔部の板厚は、先曲げ側の鍔部の板厚より薄肉である場合は、従来のシェル形の外輪の製作過程に、先曲げ側の鍔部を薄肉にする工程を加えればよく、比較的容易に、所要の外輪を製作することができる。
【0018】
【発明の実施の形態】
〔カムフォロアの実施形態〕
図1ないし図3は、本発明のカムフォロアの一実施形態を示すもので、この実施形態では、カムフォロアとしてロッカアームを例示している。図1は、一実施形態に係るロッカアームの縦断側面図、図2は、図1のロッカアームの平面図、図3は、図2の(3)−(3)線に沿った断面図である。
【0019】
これらの図において、符号1はロッカアームの全体を示し、2はカム、3は、傾動支持部となるラッシュアジャスタ、4はバルブである。
【0020】
ロッカアーム1は、エンドピボットタイプで、互いに間隔をおいて対向する一対の側壁5,6を含む胴体7を備えている。一対の側壁5,6の長手方向一端部間には、ラッシュアジャスタ3の上端部に嵌合するピボット部8が設けられ、長手方向他端部間には、バルブ4に当接されるバルブ係合部9が設けられている。
【0021】
両側壁5,6の長手方向中間部間に支軸10が架設され、この支軸10には、これの外周に回転自在に支持されてカム2に当接される回転体として、シェル形の外輪11と、針状ころ12とからなる総ころ形のシェル形針状ころ軸受13が設けられている。したがって、ここでのシェル形針状ころ軸受13は、支軸10を内輪とする外輪回転型の軸受となっており、そのシェル形の外輪11の外周面にカム2が転接する。
【0022】
前記シェル形針状ころ軸受13において、外輪11は、図3に示すように、内周面を軌道面とする円筒部11aと、この円筒部11aの軸方向両端からそれぞれ内径側に延出する鍔部11b,11cとからなるものである。針状ころ12は、多数のものが外輪11の内周側に保持器を介さずに配置されている。
【0023】
なお、一対の側壁5,6とピボット部8とバルブ係合部9とは、単一の板材で一体に形成されるが、ピボット部8とバルブ係合部9とのいずれか一方、または両方を側壁5,6とは別体に構成して、これを側壁5,6に溶接等の手段で結合してもよい。
【0024】
上記の構成において、支軸10の外周にシェル形針状ころ軸受13を取り付けることで、カムフォロア部分が組み立てられるが、この組み立ての際、針状ころ12は外輪11の鍔部11b,11cにより抜け落ちないように外輪11の内周側に保持されるので、従来のようなころ保持具を用いなくても、針状ころ12をばらけさせることなく、組み立てができ、組み立て作業が容易に効率よく行える。また、シェル形ころ軸受13は、一般に、小さなスペースで大きい定格荷重を有するものであるから、軽量小型で、かつ負荷荷重の大きなカムフォロアが得られる。
【0025】
〔カムフォロアに用いるシェル形ころ軸受の実施形態〕
図4ないし図6は、本発明のカムフォロアに用いるシェル形ころ軸受の一実施形態を示すもので、ここでは、総ころ形で開放形のシェル形針状ころ軸受を例示している。図4は、シェル形針状ころ軸受の半部の断面図、図5は、図4の軸受の外輪の製作過程を示す説明図、図6は、図1の軸受の外輪の他の製作過程を示す説明図である。
【0026】
図4において、符号20は、カムフォロアに用いるシェル形針状ころ軸受の全体を示し、21はシェル形の外輪、22は針状ころである。シェル形の外輪21は、一枚の金属板(薄鋼板)から曲げ加工を含む加工工程により製作されるもので、内周に軌道面を有する円筒部21aと、この円筒部21aの軸方向両端にそれぞれ内径側に向けて延出形成された鍔部21b,21cとを有する。両鍔部21b,21cのうち、軸方向一端(図において、左端)のものが先曲げ側の鍔部21bであり、軸方向他端の薄肉のものが後曲げ側の鍔部21cである。針状ころ22は、多数のものが外輪21の内周側に保持器なしで配置されている。
【0027】
外輪21の各部分21a,21b,21cのうち、円筒部21aが最も板厚が厚く、その板厚Tは、外輪21の外周面にカムから作用すると予想されるラジアル荷重に充分耐える値に設定されている。そして、先曲げ側の鍔部21bの板厚Tは、円筒部21aの板厚Tより薄く、後曲げ側の鍔部21cの板厚Tは、先曲げ側の鍔部21bの板厚Tより薄肉である(すなわち、T>T>T)。
【0028】
上記の構成によれば、外輪21の各部分21a,21b,21cのうち、円筒部21aが最も厚肉であるから、カムから直接加わる衝撃荷重に耐えるに充分な強度を有することになる。
【0029】
また、従来のこの種の軸受の外輪では最も厚肉となっている先曲げ側の鍔部21bの板厚Tが、この実施形態のシェル形針状ころ軸受では、円筒部21aより薄肉になっているので、前記鍔部21bが薄肉となっている分、針状ころ22の長さを長くすることができて、針状ころ22の転送面の幅が広がり、定格荷重が増大する。
【0030】
さらに、先曲げ側の鍔部21bが薄肉となっていることで、該鍔部21bと円筒部21aとの接続部分の曲率が小さくなり、この接続部分の内面が針状ころ22の端部と干渉しにくくなるから、この点からも、針状ころ22の長さを長くしてその転送面の幅を広げ、定格荷重の増大が図れる。
【0031】
また、針状ころ22の長さを一定とすると、先曲げ側の鍔部21bが薄肉になった分、軸受の総幅が減少するから、コンパクト化が図れる。
【0032】
上記のように、本実施形態のシェル形針状ころ軸受20は、外輪21の円筒部21aに充分な板厚が確保されることから、カムから外輪2の外周面に直接加わる荷重に対して強く、また、その内周側では針状ころ22の転送面の幅が広くなることで、定格荷重が大きいから、外輪回転の軸受として、また、カムフォロアにおいてカムが直接当接する回転体として、支障なく使用することができる。
【0033】
次に、前記したシェル形の外輪21の製作過程を図5の(A)〜(F)に基づいて説明する。この製作過程は、従来のこの種のシェル形の外輪の製作過程と大きく異なるものではなく、製作過程の一部に、先曲げ側の鍔部21aの板厚を薄肉にする工程が含まれている点に特徴がある。
【0034】
(A)第1の工程では、一枚の所要の径の薄鋼板を素材として、これに曲げ加工を施して、図5(A)に示すように、底の浅い椀形の素体21を成形する。ここでは、全体がほぼ一様に厚い板厚を有する。
【0035】
(B)第2工程では、前記の椀形の素体21の底部に対して、プレスによる減肉処理を行って、図5の(B)に示すような底部が薄肉となった素体21を作る。なお、ここで、底部の周りに厚肉部分が残されているのは、後の加工で、底部と筒部との接続部分の板厚が過度に薄くならないようにするためである。
【0036】
(C)第3工程では、絞り加工により、前記の底部が薄肉である素体21から、図5の(C)に示すような底の深い有底の筒体21を作る。この有底の筒体21では、底部の板厚は、筒部の板厚より薄肉になっている。
【0037】
(D)第4の工程では、後曲げ側の鍔部21cが形成される部分、すなわち、有底の筒体21の開口部分がトリミングされ、図5の(D)に示すような、開口部が薄肉になった筒体21が得られる。
【0038】
(E)第5の工程では、開口部が薄肉になった筒体21の底部に孔明け加工を施す。これで図5の(E)に示すような、底部に孔がある筒体21が得られる。孔が明いた底部が先曲げ側の鍔部21bになる。
【0039】
(F)第6の工程では、第5の工程で得られた筒体21の薄肉の開口部に曲げ加工が施されて、図5の(F)に示すように、後曲げ側の鍔部21cが形成され、ほぼ外輪21の完成形21となり、こののち、これに熱処理がなされて、図4に示した外輪21が完成する。
【0040】
上記の製作過程では、椀形の素体21の底部に減肉処理を施すだけで、円筒部21aが厚肉で、先曲げ側の鍔部21bが薄肉である外輪21が得られるから、従来の外輪の製作過程のほとんどを利用でき、比較的容易に、所要の外輪21を製作することができる。
【0041】
前記したシェル形の外輪21は、他の製作過程によっても製作することができる。図6は、外輪21の他の製作過程を示すもので、図6の(A)〜(F)に基づいて、他の製作過程を説明する。
【0042】
(A)第1の工程では、一枚の所要の径の薄鋼板を素材として、これから曲げ加工により、図6の(A)に示すような底の浅い椀形の素体31を成形する。
【0043】
(B)第2工程では、絞り加工により、前記の椀形の素体31から、図6の(B)に示すような底の深い有底の筒体31を作る。この段階では、有底の筒体31の底部の板厚は、筒部の板厚より厚肉である。
【0044】
(C)第3の工程では、後曲げ側の鍔部21cが形成される部分、すなわち、有底の筒体31の開口部分がトリミングされ、図6の(C)に示すような、開口部が薄肉になった筒体31が得られる。
【0045】
(D)第4の工程では、開口部が薄肉になった筒体31の底部に孔明け加工を施す。これで図6の(D)に示すような、底部に孔がある筒体31が得られる。この段階では、有底の筒体31の底部の板厚は、まだ筒部の板厚より厚肉である。
【0046】
(E)第5の工程では、孔明けされた有底の筒体31の底部に対して、プレスにより減肉処理を行い、そのプレスにより底部の内径側にはみ出た部分をカットする。これで、図6の(E)に示すような、孔がある底部が薄肉になった筒体31が得られる。薄肉で孔が明いた底部が、先曲げ側の鍔部21bになる。
【0047】
(F)次の第6の工程では、第5の工程で得られた筒体31の薄肉の開口部に曲げ加工が施されて、図6の(F)に示すように、後曲げ側の鍔部21cが形成され、ほぼ外輪21の完成形31となり、こののち、これに熱処理がなされて、図1に示した外輪21が完成する。
【0048】
上記の実施形態では、総ころ形で開放形のシェル形針状ころ軸受を示したが、本発明のカムフォロアに用いるシェル形針状ころ軸受は、円筒部の軸方向両端に鍔部を有する外輪を備えたものであれば、保持器付きのシェル形針状ころ軸受であってもよい。また、シェル形の外輪11の内周に配置されるころは、針状ころ12に限らず、円筒ころであってもよい。
【0049】
さらに、シェル形の外輪11の外周面には、油保持用の溝を軸方向に沿って、あるいは軸方向と鋭角で交差する方向に沿って複数本形成してもよい。このような油保持用の溝があれば、外輪11の外周面の広い範囲、または外周面の全面に油膜が形成されることになり、カム2の当接に伴う過度の摩耗を防止することができる。また、シェル形の外輪11の外周面には、クラウニングを施してもよい。このクラウニングがあれば、カム2の当接に伴う過大なエッジロードによる摩耗等の損傷を防止することができる。
【0050】
シェル形の外輪21は、図5または図6に示したように、一枚の金属板から曲げ加工を含む加工工程により製作するほか、他の加工工程、例えば金属パイプを素材として製作されるものであってもよい。
【0051】
このほか、本発明のカムフォロアに用いるシェル形針状ころ軸受は、外輪の一方の鍔部(先曲げ側の鍔部)が軸心位置まで延長して軸受の軸方向一端を密閉している、いわゆる一端密閉形のシェル形針状ころ軸受でもよい。前記の一端密閉形のシェル形針状ころ軸受は、その内径部に内輪となる片持ちの軸を挿入することで、スタッド形のカムフォロアのように、カムに当接する回転体を片持ちの軸で支持するカムフォロアを構成する。
【0052】
その他、本発明のカムフォロアに用いるシェル形ころ軸受は、外輪回転の軸受として、カムフォロア以外のものに使用可能である。
【0053】
【発明の効果】
本発明のカムフォロアでは、組み立ての際、ころは外輪の鍔部やグリースにより抜け落ちないように外輪の内側に保持されるので、従来のようなころ保持具を用いなくても、ころをばらけさせることなく、組み立てができ、コストの上昇を招来することなく、組み立て作業が容易に効率よく行える。また、小さなスペースで大きい定格荷重を有するシェル形ころ軸受を用いることで、カムフォロアの負荷荷重を減少させることなく、軽量小型化することが可能になる。
【0054】
本発明のカムフォロアに用いるシェル形ころ軸受は、外輪の円筒部の板厚が、いずれの鍔部の板厚より厚肉となっていれば、外輪の円筒部に充分な板厚が確保され、その内周側ではころの長さを長くして、ころの転送面の幅を広くできるので、外部から外輪の外周面に直接加わる荷重に対して大きな強度を有し、定格荷重も大で、衝撃荷重が加わる個所にも用いることができ、カムフォロアにおいてカムが直接当接する回転体として支障なく使用することが可能で、軽量小型で負荷荷重の大きなカムフォロアを得るのに役立つ。
【図面の簡単な説明】
【図1】本発明の一実施形態に係るロッカアームの縦断側面図である。
【図2】図1のロッカアームの平面図である。
【図3】図2の(3)−(3)線に沿った断面図である。
【図4】本発明のカムフォロアに用いるシェル形針状ころ軸受の半部の断面図である。
【図5】図4の軸受の外輪の製作過程を示す説明図である。
【図6】図4の軸受の外輪の他の製作過程を示す説明図である。
【符号の説明】
1 ロッカアーム
5 側壁
6 側壁
10 支軸
11 外輪
11b,11c 鍔部
12 針状ころ
13 シェル形針状ころ軸受
20 シェル形針状ころ軸受
21 シェル形の外輪
21a 円筒部
21b,21c 鍔部
22 針状ころ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention particularly relates to a cam follower using a shell type roller bearing.
[0002]
[Prior art]
A cam follower, for example, a cam follower for a rocker arm, has a support shaft provided between a pair of side walls facing each other at an interval, and a rotating body that comes into contact with the cam via rollers is provided on an outer periphery of the support shaft. (See Patent Document 1). In the related art, the rotating body is generally cut into a shape having no flange at both ends in the axial direction. Many rollers are arranged on the inner peripheral side of the rotating body without the interposition of the retainer.
[0003]
On the other hand, the needle needle roller bearings have a shell-shaped outer ring and a plurality of needle rollers, and are classified into two types, a full roller type without using a cage and a type with a cage. Among these, the outer ring of the full roller shell needle roller bearing comprises a cylindrical portion having an inner peripheral surface as a raceway surface, and a flange portion extending from the axial end of the cylindrical portion to the inner diameter side. It is.
[0004]
The outer ring is usually formed by bending and drawing a single metal plate (thin steel plate) as a raw material to form a bottomed cylinder, and then form the bottomed cylinder. Drilling is performed on the bottom to form a front-bend-side flange portion, and thereafter, a rear-bend-side flange portion is formed at the opening side of the tubular body to finish the structure (see Patent Document 2).
[0005]
[Patent Document 1]
See JP-A-10-280915, specification 0016, and FIG.
[Patent Document 2]
See JP-A-2001-65575, 0005 of the specification, and FIG.
[0006]
[Problems to be solved by the invention]
In the conventional cam follower described above, since the rotating body having no flange and the rollers having no retainer are used, the rollers may be separated at the time of assembling. It is necessary to carry out the assembling work by holding the rollers with the holding tool, which increases the cost, and the assembling work is troublesome and troublesome. Further, the conventional cam follower has a problem that the thickness of each part is large and the weight is relatively heavy.
[0007]
On the other hand, conventional shell-shaped needle roller bearings are mounted by press-fitting the inside diameter of a hole in a housing with a predetermined interference, and are therefore used as outer ring fixed or outer ring non-rotating bearings. Normal. However, looking at the structure, in the case of the full-roller type with an outer ring flange, the grease is applied to the space between the outer ring raceway surface and the entire roller on the bearing inner diameter side, so that the rollers fall out of the outer ring raceway surface. In addition to being held so as not to be disturbed, even when the shaft is inserted into the bearing during assembly, the rollers are received by the flange of the outer ring, so that the rollers move in the axial direction and do not fall off the bearing. Also, it has a large rated load in a small space.
[0008]
Therefore, an object of the present invention is to utilize a structure of a shell-type roller bearing so that during assembly, even without using a roller holder, the rollers are not separated, so that the assembling work can be easily performed, and Another object of the present invention is to provide a cam follower which is lightweight, small and has a large load.
[0009]
[Means for Solving the Problems]
The cam follower of the present invention uses a shell-type roller bearing, and includes a pair of side walls facing each other at an interval, and a support shaft erected between the both side walls. A shell-type roller bearing is provided which includes a shell-shaped outer ring having flange portions extending radially inward at both axial ends of a cylindrical portion, and a plurality of rollers disposed on the inner peripheral side of the outer ring. It is characterized by the following.
[0010]
According to the above configuration, the rollers are held on the inner peripheral side of the outer ring by the flange portion of the outer ring so as not to come out in the axial direction, and if grease is applied to the rollers, the rollers are held on the inner diameter side of the bearing. Therefore, assembly can be performed in a state in which the rollers are separated and not scattered, and it is not necessary to use a roller holder as in the related art, and the assembly operation can be easily and efficiently performed without increasing the cost. Further, since the shell-type roller bearing generally has a large rated load in a small space, a cam follower which is lightweight and small and has a large applied load can be obtained.
[0011]
The shell-type roller bearing in the cam follower having the above configuration may have an outer ring having a flange portion extending to the inner diameter side at both ends in the axial direction, but in order to increase the rated load, the inner roller side of the outer ring may be used. It is preferable that the plurality of rollers be a full-roller type in which the rollers are arranged without passing through a retainer. In a cam follower using a full-roller type shell-type roller bearing, the applied load can be increased without increasing the overall size.
[0012]
Further, in the shell-type roller bearing in the cam follower having the above configuration, it is desirable that the thickness of the cylindrical portion of the outer race be greater than the thickness of any of the flange portions.
[0013]
According to the above configuration, among the portions of the outer ring, the thickness of the cylindrical portion is the thickest, and the thickness of the flange portion is thinner. Therefore, the cylindrical portion has a sufficient thickness, has sufficient strength, and can withstand an impact load applied directly from the cam.
[0014]
In addition, since the thickness of the flange portion is thinner than that of the cylindrical portion, the length of the rollers can be increased by the thinner thickness of the flange portion, and the width of the transfer surface of the rollers can be reduced. Spreads and the rated load increases. Further, since the thickness of the flange portion is reduced, the curvature of the connecting portion between the flange portion and the cylindrical portion is reduced, and the connecting portion does not easily interfere with the end of the roller. By increasing the width of the surface, the rated load can be increased.
[0015]
As described above, the shell-type roller bearing having the above configuration used in the cam follower of the present invention has a large strength against a load applied directly to the outer peripheral surface of the outer ring from the outside, and has a large rated load. It can be used without trouble as a rotating body that the cam directly contacts. Further, if the length of the rollers is fixed, the total width of the bearing is reduced by the thinner flange, which contributes to the downsizing of the cam follower.
[0016]
In the shell-type roller bearing having the above-described configuration, the shell-shaped outer ring is usually manufactured from a single metal plate by a processing step including bending, but may be manufactured by another processing step.
[0017]
A shell-shaped outer ring is manufactured by a processing step including bending from a single metal plate, and a thickness of a flange portion on a front bending side of both flange portions of the outer ring is a plate of a cylindrical portion. If it is thinner than the thickness and the thickness of the flange on the rear bending side is thinner than the thickness of the flange on the front bending side, the flange on the front bending side must be It is only necessary to add a step of reducing the thickness, and a required outer ring can be manufactured relatively easily.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
[Embodiment of cam follower]
FIGS. 1 to 3 show an embodiment of a cam follower of the present invention. In this embodiment, a rocker arm is exemplified as a cam follower. FIG. 1 is a vertical sectional side view of a rocker arm according to an embodiment, FIG. 2 is a plan view of the rocker arm of FIG. 1, and FIG. 3 is a cross-sectional view taken along line (3)-(3) of FIG.
[0019]
In these figures, reference numeral 1 denotes the entire rocker arm, reference numeral 2 denotes a cam, reference numeral 3 denotes a lash adjuster serving as a tilt support portion, and reference numeral 4 denotes a valve.
[0020]
The rocker arm 1 is of an end pivot type and has a body 7 including a pair of side walls 5 and 6 facing each other at an interval. A pivot portion 8 fitted to the upper end of the lash adjuster 3 is provided between one end of the pair of side walls 5 and 6 in the longitudinal direction. A joint 9 is provided.
[0021]
A support shaft 10 is provided between intermediate portions of the side walls 5 and 6 in the longitudinal direction. The support shaft 10 has a shell shape as a rotating body rotatably supported on the outer periphery thereof and abutting on the cam 2. A full roller shell-shaped needle roller bearing 13 comprising an outer ring 11 and a needle roller 12 is provided. Therefore, the shell-shaped needle roller bearing 13 here is an outer ring rotating type bearing having the support shaft 10 as an inner ring, and the cam 2 is in rolling contact with the outer peripheral surface of the shell-shaped outer ring 11.
[0022]
As shown in FIG. 3, in the shell-shaped needle roller bearing 13, the outer ring 11 has a cylindrical portion 11a having an inner peripheral surface as a raceway surface, and extends from both axial ends of the cylindrical portion 11a to the inner diameter side. It consists of flanges 11b and 11c. A large number of the needle rollers 12 are arranged on the inner peripheral side of the outer ring 11 without passing through a retainer.
[0023]
The pair of side walls 5 and 6, the pivot portion 8 and the valve engaging portion 9 are integrally formed of a single plate, but one or both of the pivot portion 8 and the valve engaging portion 9 are provided. May be formed separately from the side walls 5 and 6, and this may be connected to the side walls 5 and 6 by means such as welding.
[0024]
In the above-described configuration, the cam follower portion is assembled by attaching the shell-shaped needle roller bearing 13 to the outer periphery of the support shaft 10. In this assembly, the needle roller 12 is dropped off by the flange portions 11 b and 11 c of the outer ring 11. Since it is held on the inner peripheral side of the outer ring 11 so as not to be disengaged, it is possible to assemble without dislodging the needle rollers 12 without using a conventional roller holder, and the assembling work is easily and efficiently performed. I can do it. Further, since the shell-type roller bearing 13 generally has a large rated load in a small space, it is possible to obtain a cam follower which is light and small and has a large load.
[0025]
[Embodiment of shell type roller bearing used for cam follower]
4 to 6 show an embodiment of a shell roller bearing used for the cam follower of the present invention. Here, a full-roller open needle needle roller bearing is illustrated as an example. FIG. 4 is a cross-sectional view of a half part of the shell-type needle roller bearing, FIG. 5 is an explanatory view showing a manufacturing process of the outer ring of the bearing of FIG. 4, and FIG. 6 is another manufacturing process of the outer ring of the bearing of FIG. FIG.
[0026]
In FIG. 4, reference numeral 20 indicates the entirety of a shell-shaped needle roller bearing used for a cam follower, 21 is a shell-shaped outer ring, and 22 is a needle roller. The shell-shaped outer ring 21 is manufactured from a single metal plate (thin steel plate) by a bending process including a bending process, and includes a cylindrical portion 21a having a raceway surface on an inner periphery, and both ends in the axial direction of the cylindrical portion 21a. Have flange portions 21b and 21c extending toward the inner diameter side, respectively. Of the two flanges 21b and 21c, the one at the axial end (the left end in the figure) is the flange 21b on the front bending side, and the thin one at the other end in the axial direction is the flange 21c on the rear bending side. A large number of the needle rollers 22 are arranged on the inner peripheral side of the outer ring 21 without a retainer.
[0027]
Each portion 21a of the outer ring 21, 21b, of 21c, the cylindrical portion 21a is highest thickness is thick, its thickness T 1 is sufficiently withstand value for the radial load that is expected to be applied from the cam on the outer peripheral surface of the outer ring 21 Is set. Then, the plate thickness T 2 of the previous bending side of the flange portion 21b is thinner than the thickness T 1 of the cylindrical portion 21a, the thickness T 3 of the rear bending side of the flange portion 21c is a plate of the previous bending side of the flange portion 21b is thinner than the thickness T 2 (i.e., T 1> T 2> T 3).
[0028]
According to the above configuration, among the portions 21a, 21b, and 21c of the outer race 21, the cylindrical portion 21a is the thickest, and therefore has sufficient strength to withstand an impact load applied directly from the cam.
[0029]
Further, the thickness T 2 of the conventional prior bending side of the flange portion 21b which is the most thick in the outer ring of this type of bearing, the drawn cup needle roller bearing of this embodiment, the thinner than the cylindrical portion 21a Since the flange portion 21b is thin, the length of the needle roller 22 can be increased, and the width of the transfer surface of the needle roller 22 increases, and the rated load increases.
[0030]
Furthermore, since the flange 21b on the front bend side is thin, the curvature of the connecting portion between the flange 21b and the cylindrical portion 21a is reduced, and the inner surface of the connecting portion is connected to the end of the needle roller 22. From this point, it is possible to increase the length of the needle roller 22 to increase the width of the transfer surface, thereby increasing the rated load.
[0031]
If the length of the needle roller 22 is fixed, the total width of the bearing is reduced by the thinner flange portion 21b on the front bending side, so that compactness can be achieved.
[0032]
As described above, since the shell-shaped needle roller bearing 20 of the present embodiment secures a sufficient plate thickness in the cylindrical portion 21a of the outer ring 21, the shell-shaped needle roller bearing 20 receives a load applied directly from the cam to the outer peripheral surface of the outer ring 2. Since the load is large because the transfer surface of the needle roller 22 is wide on the inner peripheral side, the load is large. Therefore, it is difficult to use as a bearing for rotating the outer ring or as a rotating body with which the cam directly contacts the cam follower. Can be used without.
[0033]
Next, a process of manufacturing the shell-shaped outer race 21 will be described with reference to FIGS. This manufacturing process is not significantly different from the conventional manufacturing process of this type of shell-shaped outer ring, and a part of the manufacturing process includes a step of reducing the thickness of the flange portion 21a on the front bending side. There is a feature in the point.
[0034]
(A) In the first step, as a material of a single steel sheet of the required size, is subjected to bending in this, as shown in FIG. 5 (A), the element body 21 of the shallow cup-shaped bottomless 0 Is molded. Here, the whole has a substantially uniform plate thickness.
[0035]
(B) body in the second step, the relative bottom of the element body 21 0 of the bowl-shaped, performs a thinning process by the press, the bottom portion as shown in FIG. 5 (B) becomes thin make a 21 1. Here, the reason why the thick portion is left around the bottom portion is to prevent the thickness of the connection portion between the bottom portion and the tubular portion from becoming excessively thin in subsequent processing.
[0036]
(C) In the third step, by drawing, the bottom from the element body 21 1 is thinner, making bottom deep bottomed cylindrical member 21 2, as shown in (C) of FIG. In the bottom of the cylindrical body 21 2, the thickness of the bottom portion is made thinner than the thickness of the cylindrical portion.
[0037]
(D) In the fourth step, the portion of the rear bent end of the flange portion 21c is formed, i.e., the cylindrical body 21 and second opening portions of the bottom is trimmed, as shown in (D) in FIG. 5, the opening part is the cylindrical body 21 3 it became thin obtained.
[0038]
(E) In the fifth step, the opening is subjected to drilling to the bottom of the cylindrical body 21 3 became thin. This, as shown in (E) of FIG. 5, the cylindrical body 21 4 with a hole obtained on the bottom. The bottom with the hole becomes the flange 21b on the first bending side.
[0039]
(F) In the sixth step, the fifth bending the opening of the resulting tubular body 21 4 thin is subjected in step, as shown in (F) in FIG. 5, the rear bent end of the flange part 21c is formed, after almost completed form 21 5 next to the outer ring 21, this, this is made heat treatment, the outer ring 21 shown is completed in FIG.
[0040]
In the above fabrication process, only subjected to thinning processing at the bottom of the element body 21 0 of bowl-shaped, cylindrical portion 21a is thick, since the outer ring 21 previously bent side of the flange portion 21b is thin is obtained, Most of the conventional outer ring manufacturing process can be used, and the required outer ring 21 can be manufactured relatively easily.
[0041]
The shell-shaped outer ring 21 can be manufactured by other manufacturing processes. FIG. 6 shows another manufacturing process of the outer race 21. The other manufacturing process will be described with reference to FIGS.
[0042]
(A) In the first step, as a material of a single steel sheet of the required size, by now bending, molding the body 31 0 shallow bowl shaped with a bottom as shown in FIG. 6 (A) .
[0043]
(B) In the second step, stop the process, the element body 31 0 of the bowl-shaped, making bottom deep bottomed cylindrical body 54 1, as shown in FIG. 6 (B). At this stage, the thickness of the tubular body 31 1 at the bottom of the bottomed are thicker than the plate thickness of the cylindrical portion.
[0044]
(C) In the third step, part of the rear bent end of the flange portion 21c is formed, i.e., the cylindrical body 31 1 of the opening of the bottomed be trimmed, as shown in (C) of FIG. 6, the opening part is the cylindrical body 31 2 became thinner is obtained.
[0045]
(D) In the fourth step, openings are subjected to drilling in the bottom of the cylinder 31 2 became thin. This, as shown in (D) of FIG. 6, the cylindrical body 313 there is a hole obtained on the bottom. At this stage, the thickness of the bottom of the cylindrical body 313 having a bottom is still thick than the plate thickness of the cylindrical portion.
[0046]
(E) In the fifth step, to the bottom of the cylindrical body 313 with a bottom was morning perforated performs thinning processing by pressing, cutting the protruding portion on the inner diameter side of the bottom portion by the press. This, as shown in (E) of FIG. 6, the tubular body 31 4 bottom has become thin where there is a hole is obtained. The thin and perforated bottom part becomes the flange part 21b on the front bending side.
[0047]
(F) In the following sixth step, the processing is subjected bent into the opening of the resulting tubular body 31 4 thin in the fifth step, as shown in (F) in FIG. 6, the rear bending side the flange portion 21c is formed in the finished form 31 5 next to almost the outer ring 21, Thereafter, this is made heat treatment, the outer ring 21 shown in FIG. 1 is completed.
[0048]
In the above-described embodiment, the full-roller type open needle-shaped needle roller bearing has been described, but the shell-type needle roller bearing used for the cam follower of the present invention is an outer ring having flanges at both axial ends of a cylindrical portion. As long as the bearing is provided, a shell-shaped needle roller bearing with a retainer may be used. The rollers arranged on the inner periphery of the shell-shaped outer ring 11 are not limited to the needle rollers 12, but may be cylindrical rollers.
[0049]
Further, a plurality of oil retaining grooves may be formed on the outer peripheral surface of the shell-shaped outer race 11 along the axial direction or along a direction intersecting at an acute angle with the axial direction. With such an oil retaining groove, an oil film is formed over a wide area of the outer peripheral surface of the outer ring 11 or over the entire outer peripheral surface, thereby preventing excessive wear caused by the contact of the cam 2. Can be. The outer peripheral surface of the shell-shaped outer race 11 may be crowned. With this crowning, it is possible to prevent damage such as wear due to excessive edge load caused by the contact of the cam 2.
[0050]
As shown in FIG. 5 or FIG. 6, the shell-shaped outer ring 21 is manufactured from a single metal plate by a processing process including a bending process, and is also manufactured by another processing process, for example, using a metal pipe as a raw material. It may be.
[0051]
In addition, in the shell-shaped needle roller bearing used for the cam follower of the present invention, one of the flanges of the outer ring (the flange on the bending side) extends to the axial center position to seal one axial end of the bearing. A so-called one-end sealed shell needle roller bearing may be used. The above-mentioned one-end closed type needle-shaped needle roller bearing has a cantilevered shaft which is in contact with a cam like a stud type cam follower by inserting a cantilevered shaft serving as an inner ring into an inner diameter portion thereof. The cam follower is supported by.
[0052]
In addition, the shell-type roller bearing used for the cam follower of the present invention can be used as an outer ring rotation bearing other than the cam follower.
[0053]
【The invention's effect】
In the cam follower of the present invention, during assembly, the rollers are held inside the outer ring so as not to come off by the flanges and grease of the outer ring. The assembly work can be performed easily and efficiently without increasing the cost. Further, by using a shell type roller bearing having a large rated load in a small space, it is possible to reduce the weight and size without reducing the load applied to the cam follower.
[0054]
Shell type roller bearing used in the cam follower of the present invention, if the thickness of the cylindrical portion of the outer ring is thicker than the thickness of any flange portion, sufficient plate thickness is ensured in the cylindrical portion of the outer ring, On the inner circumference side, the length of the rollers can be lengthened and the width of the roller transfer surface can be increased, so that it has a large strength against loads applied directly from the outside to the outer circumference of the outer ring, and has a large rated load. It can also be used in places where an impact load is applied, and can be used without trouble as a rotating body on which a cam directly contacts in a cam follower, which is useful for obtaining a lightweight, compact, and large load load cam follower.
[Brief description of the drawings]
FIG. 1 is a vertical sectional side view of a rocker arm according to an embodiment of the present invention.
FIG. 2 is a plan view of the rocker arm of FIG. 1;
FIG. 3 is a sectional view taken along line (3)-(3) in FIG.
FIG. 4 is a sectional view of a half part of a shell needle roller bearing used for the cam follower of the present invention.
FIG. 5 is an explanatory view showing a manufacturing process of an outer ring of the bearing of FIG. 4;
FIG. 6 is an explanatory view showing another manufacturing process of the outer ring of the bearing of FIG. 4;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rocker arm 5 Side wall 6 Side wall 10 Support shaft 11 Outer ring 11b, 11c Collar part 12 Needle roller 13 Shell type needle roller bearing 20 Shell type needle roller bearing 21 Shell type outer ring 21a Cylindrical part 21b, 21c Collar part 22 Needle shape Roller

Claims (4)

互いに間隔をおいて対向する一対の側壁と、前記両側壁間に架設された支軸とを備え、
前記支軸の外周に、シェル形で円筒部の軸方向両端にそれぞれ内径側に延出する鍔部を有する外輪と、この外輪の内周側に配置される複数のころとからなるシェル形ころ軸受が設けられていることを特徴とするカムフォロア。
A pair of side walls facing each other at an interval, and a spindle provided between the side walls,
On the outer periphery of the support shaft, a shell-shaped roller including a shell-shaped outer ring having flange portions extending to the inner diameter side at both axial ends of the cylindrical portion, and a plurality of rollers disposed on the inner circumference side of the outer ring. A cam follower provided with a bearing.
前記シェル形ころ軸受は、外輪の内周側に複数のころが保持器を介さずに配置される総ころ形である請求項1に記載のカムフォロア。2. The cam follower according to claim 1, wherein the shell-type roller bearing is a full-roller type in which a plurality of rollers are arranged on an inner peripheral side of an outer ring without passing through a retainer. 前記シェル形ころ軸受において外輪の円筒部の板厚は、いずれの鍔部の板厚より肉厚となっている請求項1または請求項2に記載のカムフォロア。3. The cam follower according to claim 1, wherein a thickness of the cylindrical portion of the outer ring in the shell roller bearing is greater than a thickness of any of the flange portions. 4. 前記外輪は、一枚の金属板から曲げ加工を含む加工工程により製作されるものであり、前記外輪の両鍔部のうち、先曲げ側の鍔部の板厚は、円筒部の板厚より薄肉で、後曲げ側の鍔部の板厚は、先曲げ側の鍔部の板厚より薄肉である請求項3に記載のカムフォロア。The outer ring is manufactured by a processing step including bending from a single metal plate, and of the two flange portions of the outer ring, the thickness of the flange portion on the front bending side is greater than the thickness of the cylindrical portion. 4. The cam follower according to claim 3, wherein the thickness of the flange portion on the rear bending side is thinner than the thickness of the flange portion on the front bending side. 5.
JP2002349904A 2002-09-17 2002-12-02 Cam follower Pending JP2004162887A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008057735A (en) * 2006-09-04 2008-03-13 Ntn Corp Outer ring member manufacturing device and method
JP2011140925A (en) * 2010-01-08 2011-07-21 Otics Corp Method for manufacturing rocker arm
US8991351B2 (en) 2013-03-15 2015-03-31 Roller Bearing Company Of America, Inc. Needle roller cam follower for higher mileage applications of light, medium and heavy duty vehicles

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JPH01136719U (en) * 1988-03-11 1989-09-19
JPH0625627U (en) * 1992-09-02 1994-04-08 光洋精工株式会社 Clutch release device cam follower
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JP2000320646A (en) * 1999-05-07 2000-11-24 Ntn Corp Cam follower
JP2001065575A (en) * 1999-08-24 2001-03-16 Nippon Thompson Co Ltd Shell type needle roller bearing
JP2001173666A (en) * 1999-12-22 2001-06-26 Ntn Corp Shell-shaped needle roller bearing and manufacturing method thereof
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JPS603315U (en) * 1980-10-23 1985-01-11 ザ・トリントン・カンパニ− Bearings for low force material housings
JPH01136719U (en) * 1988-03-11 1989-09-19
JPH0625627U (en) * 1992-09-02 1994-04-08 光洋精工株式会社 Clutch release device cam follower
JPH0687724U (en) * 1993-05-31 1994-12-22 エヌティエヌ株式会社 Shell type bearing
US5501532A (en) * 1994-11-23 1996-03-26 The Torrington Company Trunnion roller bearing retainer
JP2000320646A (en) * 1999-05-07 2000-11-24 Ntn Corp Cam follower
JP2001065575A (en) * 1999-08-24 2001-03-16 Nippon Thompson Co Ltd Shell type needle roller bearing
JP2001173666A (en) * 1999-12-22 2001-06-26 Ntn Corp Shell-shaped needle roller bearing and manufacturing method thereof
JP2001303911A (en) * 2000-04-28 2001-10-31 Ntn Corp Rocker arm

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008057735A (en) * 2006-09-04 2008-03-13 Ntn Corp Outer ring member manufacturing device and method
JP4627751B2 (en) * 2006-09-04 2011-02-09 Ntn株式会社 Outer ring member manufacturing apparatus and outer ring member manufacturing method
JP2011140925A (en) * 2010-01-08 2011-07-21 Otics Corp Method for manufacturing rocker arm
US8991351B2 (en) 2013-03-15 2015-03-31 Roller Bearing Company Of America, Inc. Needle roller cam follower for higher mileage applications of light, medium and heavy duty vehicles

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