JP4627751B2 - Outer ring member manufacturing apparatus and outer ring member manufacturing method - Google Patents

Description

  The present invention relates to a manufacturing apparatus and a manufacturing method for an outer ring member constituting an outer ring of a roller bearing that supports a camshaft, a crankshaft, a rocker shaft, and the like for an automobile engine.

  A conventional bearing that supports a camshaft of an automobile engine is described in, for example, Japanese Patent Application Laid-Open No. 2005-90696 (Patent Document 1). Referring to FIG. 10, a camshaft 101 described in the publication has a cam lobe 101a, a cylindrical journal portion 101b supported by a roller bearing 102, and an end large-diameter portion 101c. .

  Here, the outer diameter of the journal portion 101b is smaller than the maximum outer diameter of the cam lobe 101a and the outer diameter of the large end portion 101c. For this reason, the roller bearing 102 disposed in the journal portion 101 b and rotatably supporting the camshaft 101 cannot be inserted from the axial direction of the camshaft 101.

  Accordingly, the roller bearing 102 is substantially divided into a plurality of rollers 103, a substantially semi-cylindrical holding body 104, 105 divided in the circumferential direction, and a circumferential direction divided between the cylinder head 108 and the cap 109. Semi-cylindrical lace plates 106 and 107 are provided. Referring to FIG. 11, the lace plate 107 has two protrusions 107a protruding radially outward at both ends in the circumferential direction, and the cap 109 has a recess 109a corresponding to the protrusion 107a.

Further, it is described that by engaging the protrusion 107a and the recess 109a, relative movement in the circumferential direction and the axial direction between the race plate 107 and the cap 109 can be prohibited when the roller bearing 102 rotates. Has been. The configuration between the race plate 106 and the cylinder head 108 is similar.
Japanese Patent Laid-Open No. 2005-90696

  In the roller bearing 102 described in the above publication, the protrusion 107a is formed by pushing the outer diameter surface by applying a radially outward force to the inner diameter surface of the race plate 107. As a result, a recess is formed on the inner diameter surface of the race plate 107 that becomes the raceway surface of the roller 103. This causes vibrations to occur when the roller 103 passes over the indentation, and causes the roller 103 to rotate smoothly, such as the surface of the roller 103 peeling off early.

  This problem can occur not only in the roller bearing that supports the camshaft but also in the bearing that supports the crankshaft and the rocker shaft.

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is a roller bearing that supports a camshaft or the like of an automobile engine, prevents the outer ring from rotating in the housing when the bearing rotates, and allows the roller to rotate smoothly. It is providing the manufacturing apparatus and manufacturing method of the outer ring member which comprises an outer ring.

The outer ring member manufacturing apparatus according to the present invention has an arcuate shape and has engaging claws bent radially outward so as to be engaged with the housing at the circumferential end thereof , and has diameters at both axial end portions thereof. It is an apparatus for manufacturing an outer ring member that has a flange that is bent inward in the direction and that forms a plurality of outer rings for roller bearings in the circumferential direction. Specifically, by punching , the outer ring member having a longitudinal direction in the circumferential direction and a short axial direction and having a portion serving as an engaging claw at the end in the longitudinal direction, and the outer shape of the adjacent outer ring member. A first processed portion that forms a connecting portion that couples the central portions of the directions to each other, and a portion that becomes an engaging claw at the longitudinal end portion of the outer ring member by bending is bent radially outward to a second processing unit which forms, leaving a central portion and a connecting portion in the longitudinal direction of the outer shape of the outer ring member, and a third processing portion for bending the end portions of the longitudinally arcuate, longitudinally bent in an arc shape A second processed portion that bends both ends in the short-side direction in the radial direction to form a part of the flange portion, and a fifth processed portion that bends the longitudinal center portion of the outer ring member in an arc shape. In the longitudinal direction, the connecting part is removed and bent into an arc shape Folding the lateral direction both end portions radially inwardly in the portion, and a sixth processing unit which forms a remaining part of the flange portion.

The outer ring member manufacturing method according to the present invention has an arcuate shape and has engaging claws bent radially outward so as to engage with the housing at the circumferential end thereof , and has diameters at both axial end portions thereof. It is a manufacturing method of the outer ring member which has a collar part bent in the direction inner side, and forms the outer ring for roller bearings by connecting a plurality in the circumferential direction. Specifically, by punching , the outer ring member having a longitudinal direction in the circumferential direction and a short axial direction and having a portion serving as an engaging claw at the end in the longitudinal direction, and the outer shape of the adjacent outer ring member. Forming a coupling portion that couples the central portions in the direction to each other , and bending the portion serving as the engaging claw at the end portion in the longitudinal direction of the outer ring member by bending to form the engaging claw When, leaving a longitudinal central portion and the coupling portion of the outer shape of the outer ring member, a step of bending both end portions in the longitudinal direction in a circular arc shape, the lateral direction both end portions in the longitudinal direction both end portions of the bent in an arc shape Are bent inward in the radial direction to form a part of the collar, a step of bending the central portion of the outer ring member in the longitudinal direction into an arc shape, and a longitudinal direction in which the connecting portion is removed and bent into an arc shape Both ends in the short direction at the center By bending inward, and forming a remaining part of the flange portion.

  By forming the outer ring by combining a plurality of outer ring members as in the above configuration, the bearing can be applied to a place where the bearing cannot be inserted from the axial direction, such as a camshaft. Further, by providing the engaging claw that engages with the housing, it is possible to prevent the outer ring from rotating within the housing when the bearing rotates.

  Further, by bending the circumferential end of the outer ring member outward in the radial direction to form the engaging claw, the inner diameter surface of the outer ring member serving as the raceway surface of the roller can be kept smooth. As a result, a roller bearing in which the rollers can rotate smoothly can be obtained.

  Furthermore, since the manufacturing apparatus and the manufacturing method described above punch out the outer shape of the outer ring member for roller bearings from a steel plate and form it into a predetermined shape, there is little waste of material. Thereby, the manufacturing cost of the outer ring member for roller bearings can be suppressed.

  The outer ring member manufacturing method may be performed, for example, by a progressive press or by a transfer press. As the manufacturing method of the outer ring member described above, a steel plate is formed stepwise by press processing or the like, and therefore, a processing method such as progressive press or transfer press is suitable.

  According to the present invention, it is possible to manufacture a roller bearing that prevents the outer ring from rotating within the housing and that allows the roller to rotate smoothly at a low cost.

  2-9, the needle roller bearing 21 as a roller bearing using the outer ring member manufactured by the outer ring member manufacturing apparatus and method according to one embodiment of the present invention, and the needle roller A camshaft support structure using the bearing 21 will be described. 2, 8, and 9 are views showing a state before and after the camshaft support structure according to the embodiment of the present invention is assembled, and FIGS. 3 to 7 are needle roller bearings according to the embodiment of the present invention. It is a figure which shows each component of 21.

  First, referring to FIG. 2, a camshaft support structure according to an embodiment of the present invention includes a camshaft 19, a cylinder head 13 and a bearing cap 13 c as a housing for housing the camshaft 19, and the camshaft 19. And a needle roller bearing 21 that rotatably supports the housing.

  The needle roller bearing 21 includes an outer ring 22 formed by connecting a plurality of arc-shaped outer ring members 22 a and 22 b in the circumferential direction, and a needle roller 23 as a plurality of rollers disposed along the inner diameter surface of the outer ring 22. And a cage 24 having a parting line extending in the axial direction of the bearing at one place on the circumference and holding the intervals between the plurality of needle rollers 23.

  As a bearing for supporting the camshaft 19, a needle roller bearing 21 is generally employed. The needle roller bearing 21 has an advantage that a high load capacity and high rigidity can be obtained for a small bearing projection area because the needle roller 23 and the raceway surface are in line contact. Therefore, it is preferable in that the thickness dimension in the radial direction of the support portion can be reduced while maintaining the load capacity.

  The outer ring member 22a will be described with reference to FIGS. 3 is a side view of the outer ring member 22a, FIG. 4 is a view of FIG. 3 viewed from the IV direction, and FIG. 5 is a view of FIG. 3 viewed from the V direction. Further, since the outer ring member 22b has the same shape as the outer ring member 22a, description thereof is omitted.

  First, referring to FIG. 3, the outer ring member 22 a has a semicircular shape with a central angle of 180 °, and is bent radially outward so as to engage with the cylinder head 13 at one end portion in the circumferential direction. The engaging claws 22c and the flange portions 22d that protrude inward in the radial direction at both ends in the axial direction and restrict the movement of the cage 24 in the axial direction. The two outer ring members 22a and 22b are connected in the circumferential direction to form an annular outer ring 22. The central portion in the axial direction of the inner diameter surface of the outer ring 22 functions as a raceway surface of the needle rollers 23.

  Further, referring to FIG. 4, two engaging claws 22c are provided at both ends in the axial direction at one end portion in the circumferential direction of the outer ring member 22a, and between the two engaging claws 22c. Is formed with a substantially V-shaped recess 22e recessed in the circumferential direction. The two engaging claws 22c are disposed on both ends and on a straight line parallel to the rotational axis of the needle roller bearing 21 so as to avoid the axial central portion serving as the raceway surface of the outer ring member 22a. That is, the length L between the two engaging claws 22c is set longer than the effective length l of the needle roller 23. In the present specification, the “effective length of the roller” refers to a length obtained by removing the length of the chamfered portions at both ends from the roller length.

  Referring to FIG. 5, two flat portions 22 f having the same width as the axial width of the engaging claw 22 c are provided at both ends in the circumferential direction on the other circumferential end of the outer ring member 22 a and two flat portions. Between the portions 22f, a substantially V-shaped convex portion 22g having a circular arc tip and protruding in the circumferential direction is provided. The concave portion 22e receives the convex portion 22g of the adjacent outer ring member when the outer ring members 22a and 22b are connected in the circumferential direction.

  Further, referring to FIGS. 4 and 5, an oil hole 22 h that penetrates from the radially outer side to the radially inner side is provided on the outer diameter surface of the outer ring member 22 a. The oil hole 22h is provided at a position corresponding to an oil passage (not shown) provided in the housing, and supplies lubricating oil into the needle roller bearing 21. Note that the size, position, and number of the oil holes 22h depend on the size, position, and number of oil passages provided in the housing.

  Next, the cage 24 will be described with reference to FIGS. 6 and 7. 6 is a side view of the cage 24, and FIG. 7 is a partial cross-sectional view including a divided portion of the cage 24. Referring to FIGS. 6 and 7, the cage 24 has a substantially C shape having a parting line extending in the axial direction of the bearing at one place on the circumference, and a pocket 24 c for accommodating the needle rollers 23 is provided. It is provided at equal intervals in the circumferential direction. The cage 24 is formed by injection molding of a resin material.

  The cut end surface 24a on one side in the circumferential direction of the divided portion is provided with a recess 24d, and the cut end surface 24b on the other side is provided with a protrusion 24e corresponding to the recess 24d, and the recess 24d and the protrusion 24e are engaged. By combining, an annular retainer 24 can be obtained. In this embodiment, the width of the tip portion of the convex portion 24e is set larger than that of the root portion, and the width of the opening portion of the concave portion 24d is set smaller than that of the innermost portion. Thereby, the engagement between the concave portion 24d and the convex portion 24e is ensured.

  In the needle roller bearing 21 configured as described above, since the engaging claw 22c engages with the housing, the outer ring 22 can be reliably prevented from rotating within the housing during bearing rotation. Further, since the engaging claws 22c are formed by bending the circumferential end portions of the outer ring members 22a and 22b radially outward by bending, the raceway surface can be kept smooth. As a result, the needle rollers 23 can smoothly rotate on the raceway surface.

  Furthermore, by providing the engaging claw 22c at a position deviated from the raceway surface of the outer ring member 22a, the influence of minute deformation of the outer ring members 22a and 22b on the rotation of the needle roller 23 due to bending of the engaging claw 22c or the like. Can be minimized. As a result, the needle roller 23 rotates more smoothly.

  Next, a procedure for incorporating the needle roller bearing 21 into the camshaft 19 will be described with reference to FIGS.

  First, the needle rollers 23 are incorporated in the pockets 24 c of the cage 24. Next, using the elasticity of the cage 24, the divided portion is expanded and assembled into the camshaft 19. Further, the concave portion 24d and the convex portion 24e are engaged so that the retainer 24 does not come off.

  Next, on the cylinder head 13, the outer ring member 22a on one side, the cage 24 incorporated in the camshaft 19, the outer ring member 22b on the other side, and the bearing cap 13c are assembled in this order, and the cylinder head 13 and the bearing cap 13c Is fixed with bolts. At this time, it arrange | positions so that the recessed part 22e of the outer ring member 22a, the convex part 22g of the outer ring member 22b, and the convex part 22g of the outer ring member 22a and the recessed part 22e of the outer ring member 22b may each face | match.

  Further, the engaging claw 22c of the outer ring member 22a is disposed so as to engage with the engaging groove 13d provided on the abutting surface of the cylinder head 13 with the bearing cap 13c, and the engaging claw 22c of the outer ring member 22b is It arrange | positions so that it may engage with the engaging groove 13d provided in the abutting surface with the cylinder head 13 of the bearing cap 13c. As a result, the outer ring members 22a and 22b can be prevented from rotating inside the housing during bearing rotation.

Here, the abutting surface of the cylinder head 13 and the bearing cap 13c is generally a surface parallel to the axial direction of the camshaft 19, that is, the rotational axis of the bearing. Therefore, the outer ring member 22a, by placing two engagement claws 22c provided on the circumferential end portion of the 22b to the rotational axis and parallel straight needle roller bearings 21, the engaging claw 22c cylinder head 13 and the bearing yap 13c can be engaged.

  By using the above assembling procedure, the camshaft 19, the outer ring 22, the cage 24, and the housing are arranged concentrically, and the needle roller bearing 21 in which the needle roller 23 can rotate stably is obtained. Can do. Further, the needle roller bearing 21 having the above configuration is incorporated from the radial direction of the support portion by dividing the outer ring 22 into two outer ring members 22a and 22b and dividing the cage 24 at one place in the circumferential direction. Therefore, it can be employed as a bearing for supporting the camshaft 19.

  The abutting portions of the outer ring members 22a and 22b are desirably arranged in the non-load region when the camshaft 19 is divided into a load region and a non-load region in the circumferential direction. The abutting portions of the outer ring members 22a and 22b are provided with a certain gap in the circumferential direction and the axial direction in consideration of expansion due to temperature rise. Therefore, when the abutting portion is disposed in the load region, smooth rotation of the needle roller 23 passing through the abutting portion may be hindered.

  In the present specification, the “load region” refers to a region where a relatively large load is applied in the circumferential direction of the outer ring members 22a and 22b. Further, the “non-load region” refers to a region where only a relatively small load is applied in the circumferential direction of the outer ring members 22a and 22b.

  In the above embodiment, an example in which the needle roller bearing 21 is employed as a bearing for supporting the camshaft 19 has been shown. However, the present invention is also applicable to other roller bearings such as a cylindrical roller bearing and a rod roller bearing. can do.

  Moreover, although the needle roller bearing 21 in said embodiment showed the example containing the outer ring | wheel 22, the needle roller 23, and the holder | retainer 24, it is not restricted to this, All the rollers which omitted the holder | retainer 24 were shown. It may be a type of roller bearing.

  Moreover, although the outer ring | wheel 22 in said embodiment showed the example divided | segmented into the outer ring members 22a and 22b in two places of the circumferential direction, it is possible to divide into arbitrary numbers without restricting to this. For example, the outer ring may be formed by connecting three outer ring members having a central angle of 120 ° in the circumferential direction. Furthermore, an annular outer ring may be formed by combining a plurality of outer ring members having different central angles. Similarly, the cage 24 can be of any form.

  In addition, the cage 24 in the above embodiment is an example of a resin cage having high production efficiency and high elastic deformability. However, the cage is not limited to this and may be a machined cage by cutting. Alternatively, it may be a press cage obtained by pressing a steel plate.

  Moreover, although the engagement claw 22c in the above-described embodiment has been shown as being provided only at one end of the circumferential ends of the outer ring members 22a and 22b, the present invention is not limited to this. It is good also as providing the engaging claw 22c in the circumferential direction both ends of the member 22a, and not providing in the outer ring member 22b. Moreover, although the engagement claw 22c showed the example provided in two places of the axial direction both ends, it should just be provided in at least one place in arbitrary positions, without restricting to this. For example, you may provide only in one place of the one side edge part of an axial direction, and you may provide only in one place of the axial direction center part.

  Moreover, although the collar part 22d in said embodiment showed the example provided in the circumferential direction whole region of the outer ring members 22a and 22b, it provided not only in this but partially provided in the circumferential direction part. Also good. At that time, the location and number of the buttocks can be arbitrarily set, but it is desirable that they are arranged in the non-load region when incorporated in the camshaft 19.

  The needle roller bearing 21 in the above embodiment can be widely used not only as a bearing that supports the camshaft 19 but also as a bearing that supports a crankshaft, a rocker shaft, and the like.

  Further, the present invention can be applied to a single cylinder internal combustion engine. However, like a journal portion 101b of a camshaft 101 employed in a multi-cylinder engine as shown in FIG. It is suitable as a bearing for supporting a portion where 21 cannot be inserted.

  Next, a method for manufacturing the outer ring member 22a according to one embodiment of the present invention will be described with reference to FIG. FIG. 1 is a diagram showing a part of the manufacturing process of the outer ring member 22a, where the upper stage is a plan view and the lower stage is a cross-sectional view. Moreover, since the manufacturing method of the outer ring member 22b is the same as that of the outer ring member 22a, description thereof is omitted.

  First, carbon steel having a carbon content of 0.15 wt% or more and 1.1 wt% or less is used as a starting material. Specifically, SCM415 or S50C having a carbon content of 0.15 wt% or more and 0.5 wt% or less, or SAE1070 or SK5 having a carbon content of 0.5 wt% or more and 1.1 wt% or less is considered. It is done.

  Carbon steel having a carbon content of less than 0.15 wt% is hard to form a hardened layer by quenching, and needs to be carbonitrided to obtain the hardness required for the outer ring member 22a. The carbonitriding process increases the equipment cost compared to each quenching process described later, and as a result, the manufacturing cost of the needle roller bearing 21 increases. In addition, in carbon steel having a carbon content of less than 0.15 wt%, a sufficient carburized and hardened layer may not be obtained even by carbonitriding, and surface-origin-type peeling may occur at an early stage on the raceway surface. On the other hand, since carbon steel having a carbon content exceeding 1.1 wt% is remarkably deteriorated in workability, the processing accuracy is lowered, and the production cost is increased due to an increase in the number of processing steps.

  With reference to FIG. 1, as a 1st process, a steel plate is stamped and the outer ring | wheel of the outer ring member 22a is formed (a process). Moreover, the part used as the recessed part 22e and the engaging claw 22c is formed in the one side edge part of a longitudinal direction, and the flat part 22f and the convex part 22g are formed in the other side edge part. Furthermore, the oil hole 22h may be processed simultaneously with the formation of the outer shape.

  At this time, the length in the longitudinal direction of the outer ring member 22a is determined based on the diameter of the camshaft 19, and the length in the short direction is determined based on the roller length of the needle roller 23 to be used. However, since the portion that becomes the flange portion 22d is included in the short direction, the length in the short direction in this step is longer than the axial width dimension of the finished product of the outer ring member 22a.

  In this step, all the parts may be punched by a single punching process, or a predetermined shape may be obtained by repeating the punching process a plurality of times. In addition, when using a progressive press, it is good to form the pilot hole 25 for determining the processing position of each processing process, and to provide the connection part 26 between adjacent outer ring members.

As a second step, the end portion in the circumferential direction of the outer ring member 22a is bent outward in the radial direction by bending to form the engaging claw 22c (step b). Bending angle of the engagement claw 22c is an angle along the engagement groove 13 d of the housing. In this embodiment, the engaging claw 22c is bent at an angle of 90 ° with respect to the outer ring member 22a.

  The third step includes a step of bending the outer shape of the outer ring member 22a to a predetermined curvature by bending, and a step of forming flanges 22d protruding radially inward at both axial ends of the outer ring member 22a ( c process-g process). Specifically, bending is performed sequentially from both ends in the longitudinal direction, leaving the central portion including the connecting portion 26 (steps c and d). Next, about the both ends of the longitudinal direction which gave the bending process, a bending process is given to the both ends of a transversal direction, and the collar part 22d is formed (e process). Next, bending is also performed on the central portion in the longitudinal direction so that the outer shape of the outer ring member 22a has a predetermined curvature (step f). Finally, the connecting portion 26 is removed, and the flange portion 22d is formed at the central portion in the longitudinal direction (step g).

  After the press working step is completed, heat treatment is performed to obtain predetermined mechanical properties such as hardness required for the outer ring member 22a. In addition, the surface hardness Hv of the inner diameter surface of the outer ring member 22a that functions as a raceway ring needs to be 635 or more.

  In order for the outer ring member 22a to obtain a hardened layer having a sufficient depth, it is necessary to select an appropriate heat treatment method depending on the carbon content of the starting material. Specifically, in the case of a material having a carbon content of 0.15 wt% or more and 0.5 wt% or less, carburizing and quenching treatment is performed, and for a material having a carbon content of 0.5 wt% or more and 1.1 wt% or less. In some cases, bright quenching or induction quenching is performed.

  The carburizing and quenching process is a heat treatment method utilizing the phenomenon that carbon dissolves in high-temperature steel, and a surface layer (carburized hardened layer) with a large amount of carbon can be obtained while the amount of carbon in the steel is low. . Thereby, the surface is hard, the inside is soft, and the property with high toughness is obtained. Moreover, the equipment cost is low compared with the carbonitriding equipment.

  The bright quenching process refers to a quenching process performed while preventing oxidation of the steel surface by heating in a protective atmosphere or vacuum. In addition, the equipment cost is low compared with carbonitriding equipment and carburizing and quenching equipment.

  Induction hardening is a method of making a hardened hardened layer by rapidly heating and rapidly cooling the steel surface using the principle of induction heating. Compared to other quenching treatment facilities, there is a merit that the equipment cost is significantly lower and that the gas is not used in the heat treatment process, so that it is environmentally friendly. It is also advantageous in that a partial quenching process can be performed.

  Furthermore, it is desirable to perform tempering after the above-mentioned quenching treatment in order to reduce residual stress and internal strain caused by quenching and to improve toughness and stabilize dimensions.

  Further, a load is applied to the engaging claw 22c of the housing in the rotational direction of the needle roller bearing 21. In order to prevent the engagement claw 22c from being damaged by this load, it is effective to increase the toughness by making the hardness of the engagement claw 22c lower than that of other portions. The hardness Hv of the engaging claw 22c is desirably set in the range of 300 or more and 600 or less. When the hardness Hv is 600 or more, the engagement claw 22c may be damaged by a sudden load. On the other hand, if the hardness Hv is less than 300, the engaging claws 22c may be worn out early.

  As a specific method for increasing the toughness of the engaging claw 22c, partial annealing is performed only on the engaging claw 22c after the heat treatment step, or only on the engaging claw 22c before the heat treatment step. Carburizing treatment is effective. The partial annealing and the carburizing treatment may be performed on the entire area of the engaging claw 22c, but it is also effective when applied only to the root portion of the engaging claw 22c.

  Annealing is performed in order to soften the material hardened by the quenching process and increase toughness, and is performed by gradually cooling the material after heating to a predetermined temperature. In order to prevent the annealing effect from reaching the raceway surface of the outer ring member 22a, high-frequency annealing is suitable.

  The carburizing treatment is performed to prevent carbon from being dissolved in the material by carburizing and quenching treatment or the like, and refers to a treatment such as forming a film on the engaging claws 22c. Thereby, even when carburizing and quenching is performed, it is difficult to form a carburized layer on the portion of the engaging claw 22c where the coating is formed.

  In this embodiment, the example in which the step of forming the curvature of the outer shape of the outer ring member 22a and the step of forming the flange portion 22d are performed in parallel. However, the present invention is not limited thereto, and the curvature of the outer shape is not limited thereto. You may perform independently the process of forming, and the process of forming the collar part 22d.

  Moreover, said 1st process to 3rd process is an example of the manufacturing method of the outer ring member which concerns on this invention, Comprising: Each process may be further subdivided and it may also add a required process further. it can. The order of the processing steps can be arbitrarily changed.

  Furthermore, although each said process (a process-g process) may be performed by a single ability press as a separate process, respectively, it is good also as performing by a progressive press or a transfer press. Thereby, each process can be performed continuously. Moreover, productivity can be improved by using the manufacturing apparatus of the outer ring member 22a which has the process part corresponding to all or one part of said each process (a process-g process), and, as a result, a needle roller The product price of the bearing 21 can be suppressed.

  In the present specification, “sequential press” refers to a method of continuously processing a material by having a plurality of processing steps in the press and moving the material by a feeder at a press inlet. Shall. In addition, in this specification, “transfer press” means that when a plurality of processing steps are required, the necessary number of stages for performing each step are provided, and processing is performed at each stage while moving the process product by the transfer device. Refers to the method of performing

  As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to the thing of embodiment shown in figure. Various modifications and variations can be made to the illustrated embodiment within the same range or equivalent range as the present invention.

  The present invention is advantageously used in a method of manufacturing an outer ring member constituting an outer ring of a roller bearing that supports a camshaft of an automobile engine.

It is a figure which shows a part of manufacturing process of the outer ring member which concerns on one Embodiment of this invention, Comprising: An upper stage is a top view and a lower stage is sectional drawing. It is a figure which shows the state before the assembly of the camshaft support structure which concerns on one Embodiment of this invention. It is a figure which shows the outer ring member of the roller bearing which concerns on one Embodiment of this invention. It is the figure seen from the IV direction of FIG. It is the figure seen from the V direction of FIG. It is a figure which shows the side view of the holder | retainer of the roller bearing which concerns on one Embodiment of this invention. It is a fragmentary sectional view containing the division | segmentation part of the holder | retainer of FIG. It is sectional drawing which looked at the state after the incorporation of the camshaft support structure of FIG. 2 from the axial direction. It is sectional drawing which looked at the state after the incorporation of the camshaft support structure of FIG. 2 from the radial direction. It is a figure which shows the conventional camshaft support structure. It is an enlarged view of the race board and cap of the roller bearing of FIG.

Explanation of symbols

  13 Cylinder head, 13c Bearing cap, 13d Engaging groove, 19, 101 Cam shaft, 101a Cam lobe, 101b Journal part, 101c End large diameter part, 21 Needle roller bearing, 22 Outer ring, 22a, 22b Outer ring member, 22c Claw, 22d collar, 22e, 24d concave, 22f flat, 22g, 24e convex, 22h oil hole, 23 needle roller, 24 cage, 24a, 24b cutting end face, 24c pocket, 102 roller bearing, 103 roller 104, 105 Holder, 106, 107 Lace plate, 107a Protrusion, 108 Cylinder head, 109 Cap, 109a Recess.

Claims (4)

Arc shape,
It has an engaging claw bent radially outward so as to engage with the housing at its circumferential end, and has a flange bent radially inward at both axial ends thereof,
A device for manufacturing an outer ring member that forms a plurality of outer rings for roller bearings in a circumferential direction,
By punching , the outer circumference of the outer ring member having the circumferential direction as the long side and the axial direction as the short side and the portion serving as the engaging claw at the end in the longitudinal direction and the outer shape of the adjacent outer ring member in the longitudinal direction. A first working part forming a connecting part for joining the central parts to each other ;
A second processed portion that forms the engaging claw by bending a portion that becomes an engaging claw at a longitudinal end portion of the outer ring member by bending to the outside in the radial direction;
Before leaving the central portion and the connecting portion in the longitudinal direction of the outer shape of Kigairin member, and a third processing portion for bending the end portions in the longitudinal direction in a circular arc shape,
A fourth processed portion that bends both ends in the short direction of the both ends in the longitudinal direction bent in an arc shape radially inward to form a part of the flange;
A fifth processed portion that bends the central portion in the longitudinal direction of the outer shape of the outer ring member into an arc shape;
A sixth processed portion that removes the connecting portion and bends both ends in the short-side direction in the central portion in the longitudinal direction bent into an arc shape radially inward to form the remaining portion of the flange portion ; Manufacturing device for outer ring member. Arc shape,
It has an engaging claw bent radially outward so as to engage with the housing at its circumferential end, and has a flange bent radially inward at both axial ends thereof,
A method for producing an outer ring member that forms a plurality of outer rings for roller bearings in a circumferential direction,
By punching , the outer circumference of the outer ring member having the circumferential direction as the long side and the axial direction as the short side and the portion serving as the engaging claw at the end in the longitudinal direction and the outer shape of the adjacent outer ring member in the longitudinal direction. Forming a connecting portion that connects the central portions to each other ;
Bending the portion to be the engaging claw at the end portion in the longitudinal direction of the outer ring member by bending outward to form the engaging claw ;
Before leaving the central portion and the connecting portion in the longitudinal direction of the outer shape of Kigairin member, a step of bending both end portions in the longitudinal direction in a circular arc shape,
Bending both ends in the short direction in the both ends in the longitudinal direction bent into an arc shape radially inward to form a part of the flange; and
Bending the longitudinal center portion of the outer ring member into a circular arc shape;
Removing the connecting portion and bending both lateral ends of the longitudinal center portion bent into an arc shape radially inward to form the remaining portion of the flange portion . Production method.   The manufacturing method of the outer ring member according to claim 2, wherein the manufacturing method of the outer ring member is performed by a progressive press.   The manufacturing method of the outer ring member according to claim 2, wherein the manufacturing method of the outer ring member is performed by a transfer press.

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