JP2004141954A - Method and device for taking out casting blank from flask-attached casting mold - Google Patents

Method and device for taking out casting blank from flask-attached casting mold Download PDF

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Publication number
JP2004141954A
JP2004141954A JP2002311981A JP2002311981A JP2004141954A JP 2004141954 A JP2004141954 A JP 2004141954A JP 2002311981 A JP2002311981 A JP 2002311981A JP 2002311981 A JP2002311981 A JP 2002311981A JP 2004141954 A JP2004141954 A JP 2004141954A
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Prior art keywords
casting
mold
casting material
flask
frame
Prior art date
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JP2002311981A
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Japanese (ja)
Inventor
Atsushi Teranishi
寺西 敦史
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Sintokogio Ltd
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Sintokogio Ltd
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Publication date
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Priority to JP2002311981A priority Critical patent/JP2004141954A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for taking out various casting blanks with a single device from a lower flask after an upper flask with a built-in casting mold is elevated and separated from the lower flask incorporating a casting mold and casting blanks, in taking out each of the various casting blanks of different shapes from the plurality of upper/lower flask-attached casting molds after pouring. <P>SOLUTION: In the case of general casting blanks 4, a lower flask 2 incorporating a casting mold 1 and casting blanks is inverted by about 180° by turning the lower flask 2 in a vertical plane, thereby causing the casting blanks 4 to fall off to separate them from the lower flask 2. In the case of special casting blanks 4, a dedicated casting blank lifting means 5 is used to lift and separate the casting blanks 4 from the inside of the lower flask 2. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、鋳枠付き鋳型からの鋳物素材取出し方法およびその装置に係り、より詳しくは複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことを可能にした方法およびその装置に関する。
【0002】
【従来の技術】
従来、注湯後の上・下鋳枠付き鋳型から鋳物素材を取り出す装置としては、例えば、鋳型内臓の上鋳枠を上昇分離させた後の鋳型および鋳物素材内臓の下鋳枠を反転させて
鋳型および鋳物素材を下鋳枠からシェーカー上に落下させるようにしたもの(
特許文献1参照)や、鋳型内臓の上鋳枠を上昇分離させた後の鋳型および鋳物素材内臓の下鋳枠から鋳造品抜上機により鋳物素材を抜き上げるようにしたものがある(
特許文献2参照)。
【0003】
【 特許文献1 】
特開平11−138253号公報
【 特許文献2 】
特開昭58−196162号公報
【0004】
【発明が解決しようとする課題】
しかし、これら従来の鋳物素材取出し装置は、鋳物素材の形状に対応した専用機であるため、汎用性に欠けるなどの問題があった。
【0005】
本発明は上記の事情に鑑みてなされたもので、その目的は、複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことが可能な方法および装置を提供することにある。
【0006】
【課題を解決するための手段】
上記の目的を達成するために本発明における鋳枠付き鋳型からの鋳物素材取出し方法は、複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことを可能にした方法であって、前記鋳物素材が一般的なものの場合には鋳型および鋳物素材内臓の前記下鋳枠を垂直面内で旋回させるようにして約180度反転させて下鋳枠内から前記鋳物素材を落下分離させた後鋳型内臓の前記下鋳枠を元の位置に戻し、また前記鋳物素材が特殊なものの場合には専用の鋳物素材吊上げ手段により前記下鋳枠内から前記鋳物素材を吊り上げて分離するようにしたことを特徴とする。
【0007】
【発明の実施の形態】
以下に本発明を適用した鋳枠付き鋳型からの鋳物素材取出し装置の一実施例について図1〜図3に基づき詳細に説明する。本装置は、図1に示すように、鋳型1内臓の下鋳枠2を垂直面内で旋回させるようにして約180度反転させる反転手段3と、この反転手段3の真上位置に門型フレーム8を介して入出可能に配設されて前記下鋳枠2内から鋳物素材4を吊り上げる鋳物素材吊上げ手段5と、前記反転手段3の左側位置にこれと隣接して配設されて前記下鋳枠2内の前記鋳物素材4を前記下鋳枠2内の鋳型1とで挟持するとともに前記反転手段3と一緒に反転させる鋳物素材挟持手段6と、で構成してある。
【0008】
また、図1に示すように、前記鋳物素材挟持手段6の左側位置には鋳物素材4に付着した鋳型片を除去するシェイクアウトマシン8が、さらにシェイクアウトマシン8の左側位置には鋳物素材4を搬送するハンガーコンベヤ9がそれぞれ配設してある。さらに、前記反転手段3の上方には、前記下鋳枠2内から分離された前記鋳物素材4を下鋳枠2の外部に除去する鋳物素材除去手段7が前記門型フレーム8を介して移動可能に配設されている。
【0009】
次に、このように構成されたものの作用について説明する。複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳物素材4が一般的なものの場合には、鋳型内臓の上鋳枠を上昇させて鋳型1および鋳物素材4内臓の下鋳枠2から分離した後(図2のイ参照)に、この下鋳枠2から本装置によって各種の鋳物素材4をそれぞれ取り出すは、まず鋳物素材挟持手段6のアームを時計の回転方向へ回転させて鋳物素材4を下鋳枠2内の鋳型1とアームとで挟持し(図2のロ参照)、続いて、反転手段3と鋳物素材挟持手段6とによって鋳物素材4を下鋳枠2と一緒に時計の反回転方向へ回転させて約180度反転させ、下鋳枠2内から鋳物素材挟持手段6のアーム上に鋳物素材4を落下分離させる(図2のハ参照)。
【0010】
次いで、鋳型1内臓の下鋳枠を元の位置に戻し(図2のニ参照)、続いて、鋳物素材除去手段7により分離された鋳物素材4を左方に移動させて下鋳枠2内から外部に除去する(図2のホ参照)。次いで、鋳物素材4をさらに左方に移動させてシェイクアウトマシン8内に入れ図2のヘ参照)て鋳物素材4に付着した鋳型片を振るい落とし、続いて、図示しない適宜の慣用手段により鋳物素材4をハンガーコンベヤ9上に押し出す。
【0011】
また、鋳物素材4が特殊なものの場合には、鋳物素材4が一般的なものの場合と同様に、鋳型内臓の上鋳枠を上昇させて鋳型1および鋳物素材4内臓の下鋳枠2から分離し(図3のイ参照)する。次いで、鋳物素材吊上げ手段5の鋳物素材クランプ機構を下降させて鋳物素材4をクランプし(図3のロおよびハ参照)、続いて、下鋳枠2内から鋳物素材4を吊り上げ分離する(図3のニ参照)。
【0012】
次いで、吊り上げた鋳物素材を鋳物素材吊上げ手段5を介してシェイクアウトマシン8内に入れ、かつ反転手段3によって下鋳枠2を時計の反回転方向へ回転させて下鋳枠2内の鋳型を落下分離させ(図3のホおよびヘ参照)、続いて、シェイクアウトマシン8によって鋳物素材4に付着した鋳型片を振るい落としかつ反転手段3を元に戻す(図3のト参照)。
次いで、鋳物素材4をハンガーコンベヤ9上に押し出し、かつ鋳物素材吊上げ手段5を下鋳枠2の真上位置に移動させる(図3のチ参照)。
【0013】
【効果】
上記の説明から明らかなように本発明は、複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことを可能にした方法であって、前記鋳物素材が一般的なものの場合には鋳型および鋳物素材内臓の前記下鋳枠を垂直面内で旋回させるようにして約180度反転させて下鋳枠内から前記鋳物素材を落下分離させ、また前記鋳物素材が特殊なものの場合には専用の鋳物素材吊上げ手段により前記下鋳枠内から前記鋳物素材を吊り上げて分離するようにしたから、複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことが可能なるなどの優れた実用的効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施例を示す正面図である。
【図2】図1の作動説明図であって図であって、鋳物素材が一般的なものの場合である。
【図3】図1の作動説明図であって図であって、鋳物素材が特殊なものの場合である。
【符号の説明】
1 鋳型
2 下鋳枠
3 反転手段
4 鋳物素材
5 鋳物素材吊上げ手段
6 鋳物素材挟持手段
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method and an apparatus for removing a casting material from a mold with a casting flask, and more particularly, in extracting various casting materials having different shapes from upper and lower casting frames with a plurality of pouring, respectively. A method that allows each of the various casting materials to be taken out by a single device from the lower casting frame after the upper casting frame of the mold is raised and separated from the lower casting frame of the casting mold and the casting material embedded therein, and Regarding the device.
[0002]
[Prior art]
Conventionally, as a device for removing the casting material from the mold with the upper and lower casting frames after pouring, for example, by inverting the lower casting frame with the casting material and the casting material built therein after ascending and separating the upper casting frame inside the casting mold. The mold and casting material are dropped from the lower flask onto the shaker (
(See Patent Document 1), and a casting material is pulled up from a lower casting frame containing a mold and a casting material by ascending and separating an upper casting frame contained in a casting mold by a casting removal machine.
Patent Document 2).
[0003]
[Patent Document 1]
JP-A-11-138253 [Patent Document 2]
JP-A-58-196162
[Problems to be solved by the invention]
However, since these conventional casting material removal devices are dedicated machines corresponding to the shape of the casting material, they have problems such as lack of versatility.
[0005]
The present invention has been made in view of the above circumstances, and an object of the present invention is to remove various casting materials having different shapes from upper and lower molding flasks after a plurality of pouring, respectively. It is an object of the present invention to provide a method and an apparatus capable of taking out various kinds of the casting materials from the lower casting flask by a single device after the casting flask is lifted and separated from the lower casting flask containing the mold and the casting material. is there.
[0006]
[Means for Solving the Problems]
In order to achieve the above objects, the method of removing a casting material from a mold with a casting flask in the present invention is to remove various casting materials having different shapes from the casting mold with upper and lower flasks after a plurality of pouring, respectively. In a method that allows each of the various casting materials to be taken out from the lower casting frame by a single device after the upper casting frame of the mold is lifted and separated from the lower casting frame of the casting mold and the casting material. If the casting material is a general one, the casting material is dropped from the lower casting frame by turning the lower casting frame of the mold and the casting material built-in about 180 degrees by rotating in a vertical plane. After the separation, the lower casting frame in the mold is returned to the original position, and when the casting material is a special one, the casting material is lifted and separated from the lower casting frame by a dedicated casting material lifting means. And it said that there was Unishi.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of an apparatus for removing a casting material from a mold with a casting frame to which the present invention is applied will be described in detail with reference to FIGS. As shown in FIG. 1, the apparatus comprises a reversing means 3 for reversing about 180 degrees by rotating a lower casting frame 2 in a mold 1 in a vertical plane. A casting material lifting means 5 which is provided so as to be capable of entering and exiting via a frame 8 and which lifts the casting material 4 from the inside of the lower casting frame 2; And a casting material holding means 6 for holding the casting material 4 in the casting frame 2 with the casting mold 1 in the lower casting frame 2 and inverting the casting material 4 together with the reversing means 3.
[0008]
As shown in FIG. 1, a shakeout machine 8 for removing a mold piece adhered to the casting material 4 is provided at a left position of the casting material holding means 6, and a casting material 4 is provided at a left position of the shakeout machine 8. Conveyors 9 for transporting the same are provided. Further, a casting material removing means 7 for removing the casting material 4 separated from the inside of the lower casting frame 2 to the outside of the lower casting frame 2 is moved above the reversing means 3 via the portal frame 8. It is arranged as possible.
[0009]
Next, the operation of the thus configured device will be described. In taking out various casting materials having different shapes from the casting molds with upper and lower casting frames after a plurality of pouring, respectively, when the casting material 4 is a general casting material, the upper casting frame inside the casting mold is raised and the casting mold is raised. After being separated from the lower casting frame 2 containing the casting material 1 and the casting material 4 (see FIG. 2A), various casting materials 4 are respectively taken out from the lower casting frame 2 by the present apparatus. The arm is rotated in the clockwise direction to clamp the casting material 4 between the casting mold 1 and the arm in the lower casting flask 2 (see FIG. 2B). The casting material 4 is rotated about 180 degrees by rotating the casting material 4 together with the lower casting frame 2 in the counterclockwise direction of the clock, and the casting material 4 is dropped and separated from the lower casting frame 2 onto the arm of the casting material holding means 6 (FIG. 2 c).
[0010]
Next, the lower casting frame contained in the casting mold 1 is returned to the original position (see FIG. 2D). Subsequently, the casting material 4 separated by the casting material removing means 7 is moved to the left, and (See FIG. 2E). Next, the casting material 4 is further moved to the left and put into the shake-out machine 8 (see FIG. 2) to shake off the mold pieces adhered to the casting material 4, and then cast by appropriate conventional means (not shown). The material 4 is extruded onto the hanger conveyor 9.
[0011]
When the casting material 4 is a special one, the upper casting frame in the mold is raised to separate it from the lower casting frame 2 in the casting mold 4 as in the case of a general casting material 4. (See FIG. 3A). Next, the casting material clamping mechanism of the casting material lifting means 5 is lowered to clamp the casting material 4 (see (b) and (c) in FIG. 3), and then the casting material 4 is lifted and separated from the lower casting frame 2 (FIG. 3)).
[0012]
Next, the lifted casting material is put into the shake-out machine 8 via the casting material lifting means 5, and the lower casting frame 2 is rotated by the reversing means 3 in the counterclockwise direction of the clock to remove the mold in the lower casting frame 2. Then, the mold pieces adhered to the casting material 4 are shaken off by the shake-out machine 8 and the reversing means 3 is returned to the original position (see FIG. 3G).
Next, the casting material 4 is extruded onto the hanger conveyor 9 and the casting material lifting means 5 is moved to a position directly above the lower casting flask 2 (see FIG. 3H).
[0013]
【effect】
As is apparent from the above description, the present invention is to remove various casting materials having different shapes from the upper and lower casting flasks after pouring a plurality of castings, respectively, by raising the upper casting flask of the mold built-in. A method that allows each of the various casting materials to be taken out from the lower casting frame by a single device after being separated from the lower casting frame containing a mold and a casting material, wherein the casting material is a general one. In such a case, the lower casting frame of the mold and the casting material is turned around in a vertical plane so that the casting material is dropped and separated from the lower casting frame by about 180 degrees, and the casting material is special. In the case, since the casting material is lifted and separated from the inside of the lower casting frame by a dedicated casting material lifting means, various casting materials having different shapes from upper and lower casting frames with a plurality of molten metal after pouring. The In removing each, the upper casting flask with the built-in mold is raised and separated from the lower casting flask with the built-in mold and casting material, and then the various casting materials are respectively removed from the lower casting frame by a single device. It has excellent practical effects such as being able to perform.
[Brief description of the drawings]
FIG. 1 is a front view showing one embodiment of the present invention.
FIG. 2 is a diagram illustrating the operation of FIG. 1, and is a case where a casting material is a general one;
FIG. 3 is an explanatory view of the operation of FIG. 1 and shows a case where a casting material is a special one;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Mold 2 Lower casting frame 3 Inversion means 4 Casting material 5 Casting material lifting means 6 Casting material clamping means

Claims (2)

複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことを可能にした方法であって、
前記鋳物素材が一般的なものの場合には鋳型および鋳物素材内臓の前記下鋳枠を垂直面内で旋回させるようにして約180度反転させて下鋳枠内から前記鋳物素材を落下分離させた後鋳型内臓の前記下鋳枠を元の位置に戻し、また前記鋳物素材が特殊なものの場合には専用の鋳物素材吊上げ手段により前記下鋳枠内から前記鋳物素材を吊り上げて分離するようにしたことを特徴とする鋳枠付き鋳型からの鋳物素材取出し方法。
Upon taking out various casting materials having different shapes from the upper and lower casting flasks with a plurality of pouring, respectively, the upper casting flask in the mold is raised and separated from the lower casting flask in the casting mold and the casting material. A method that allows each of the various casting materials to be taken out from the lower flask by a single device after the method,
When the casting material is a general one, the casting material was dropped and separated from the lower casting frame by inverting about 180 degrees by rotating the lower casting frame of the mold and the casting material built-in in a vertical plane. The lower casting frame in the back mold is returned to the original position, and when the casting material is special, the casting material is lifted from the lower casting frame by a dedicated casting material lifting means so as to be separated. A method for removing a casting material from a mold with a flask.
複数の注湯後の上・下鋳枠付き鋳型から形状の異なる各種の鋳物素材をそれぞれ取り出すに当り、鋳型内臓の前記上鋳枠を上昇させて鋳型および鋳物素材内臓の前記下鋳枠から分離した後にこの下鋳枠から単一の装置によって各種の前記鋳物素材をそれぞれ取り出すことを可能にした装置であって、
鋳型内臓の前記下鋳枠を垂直面内で旋回させるようにして約180度反転させる反転手段と、
この反転手段の真上位置に入出可能に配設されて前記下鋳枠内から前記鋳物素材を吊り上げる鋳物素材吊上げ手段と、
前記反転手段に隣接して配設されて前記下鋳枠内の前記鋳物素材を前記下鋳枠内の鋳型とで挟持するとともに前記反転手段と一緒に反転させる鋳物素材挟持手段と、
を備え、
これにより、前記鋳物素材が一般的なものの場合には前記反転手段と前記鋳物素材挟持手段とによって前記鋳物素材を前記下鋳枠内の鋳型とで挟持するとともに前記下鋳枠と一緒に反転させて下鋳枠内から前記鋳物素材を落下分離した後鋳型内臓の前記下鋳枠を元の位置に戻し、また前記鋳物素材が特殊なものの場合には鋳物素材吊上げ手段により前記下鋳枠内から前記鋳物素材を吊り上げるようにしたことを特徴とする鋳枠付き鋳型からの鋳物素材取出し装置。
Upon taking out various casting materials having different shapes from the upper and lower casting flasks with a plurality of pouring, respectively, the upper casting flask in the mold is raised and separated from the lower casting flask in the casting mold and the casting material. A device that allows each of the various casting materials to be taken out from the lower flask by a single device after the
Reversing means for reversing about 180 degrees by rotating the lower flask of the mold built-in in a vertical plane,
A casting material lifting means which is disposed so as to be able to enter and exit directly above the reversing means and which lifts the casting material from within the lower casting flask;
A casting material clamping means disposed adjacent to the reversing means and clamping the casting material in the lower molding flask with a mold in the lower molding flask and reversing the casting material together with the reversing means;
With
Thus, when the casting material is a general one, the casting material is sandwiched by the reversing means and the casting material holding means with the mold in the lower casting frame, and is inverted together with the lower casting frame. After the casting material is dropped and separated from the lower casting frame, the lower casting frame in the mold is returned to the original position, and if the casting material is special, the casting material lifting means means the lower casting frame from the lower casting frame. An apparatus for removing a casting material from a mold with a flask, wherein the casting material is lifted.
JP2002311981A 2002-10-28 2002-10-28 Method and device for taking out casting blank from flask-attached casting mold Pending JP2004141954A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006212643A (en) * 2005-02-01 2006-08-17 Sintokogio Ltd Taking out apparatus for as-cast material
CN104972098A (en) * 2015-06-30 2015-10-14 上海皮尔博格有色零部件有限公司 Casting machine telescopic type smoke absorbing and workpiece taking device
CN105964996A (en) * 2016-06-30 2016-09-28 新蕾车业无锡有限公司 Casting device for manufacturing of metal products
CN107225228A (en) * 2017-07-26 2017-10-03 江苏苏高流体机械有限公司 A kind of forming metal castings device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006212643A (en) * 2005-02-01 2006-08-17 Sintokogio Ltd Taking out apparatus for as-cast material
CN104972098A (en) * 2015-06-30 2015-10-14 上海皮尔博格有色零部件有限公司 Casting machine telescopic type smoke absorbing and workpiece taking device
CN105964996A (en) * 2016-06-30 2016-09-28 新蕾车业无锡有限公司 Casting device for manufacturing of metal products
CN107225228A (en) * 2017-07-26 2017-10-03 江苏苏高流体机械有限公司 A kind of forming metal castings device

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