JP2004091977A - Impurity-removing method in production of waste paper pulp, method for producing waste paper pulp and printing paper - Google Patents

Impurity-removing method in production of waste paper pulp, method for producing waste paper pulp and printing paper Download PDF

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JP2004091977A
JP2004091977A JP2002255390A JP2002255390A JP2004091977A JP 2004091977 A JP2004091977 A JP 2004091977A JP 2002255390 A JP2002255390 A JP 2002255390A JP 2002255390 A JP2002255390 A JP 2002255390A JP 2004091977 A JP2004091977 A JP 2004091977A
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Prior art keywords
waste paper
screen
paper pulp
fiber suspension
pulp
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JP2004091977A5 (en
Inventor
Seizo Ono
大野 清三
Akira Osato
大里 彰
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Daio Paper Corp
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Daio Paper Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the efficiency for removing impurities in no sorting treatment of a waste paper. <P>SOLUTION: The impurities are removed by inserting not only newspaper and leaflets but also a waste paper of a magazine, a book or the like having subsidiaries made of resin sheets such as filed bag for a CD mixed therewith without sorting them to a main breaker 1 to form a fiber suspension, subjecting the fiber suspension to auxiliary disintegration by an assistant breaker 2 to disintegrate unbroken components, discharging the broken product through a discharging screen comprising a hole screen having ≥2.2mm eyelets, and passing the screened product through a hole screen having ≥1.4mm eyelets and a slit screen having ≤0.15mm slit width. The resin impurities having various sizes can be efficiently removed by combining the sizes and kinds of the screens. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、樹脂シート製付属物の付いたものを含む古紙を無選別で処理する技術に関する。
【0002】
【従来の技術】
再生紙の原材料となる古紙パルプは、新聞紙やチラシ等のように多種類の夾雑物が出にくい古紙を溶解して懸濁液となした後、夾雑物の除去処理、脱墨処理、漂白処理を順に経て製造するのが一般的であり、雑誌や書物等の古紙はほとんど利用されていない。これは、雑誌や書物等の古紙は、ホットメルト等の背糊が残存していたり、付録としてコンパクトディスク(以下、単にCDともいう。)等がページ間に挟まれていたりするため、生産性が下がる虞や、再生紙の品質劣化、印字障害等を招く虞があるためである。
【0003】
しかしながら、資源の有効利用という観点からは、雑誌や書物等の古紙も利用するのが望ましい。特に、雑誌や書物等の古紙を新聞紙やチラシ等の古紙と選別することなく利用することができれば、古紙選別の手間が省けるという点でも望ましい。
【0004】
そこで、本出願人は、先の特開2002−155482号公報に示されるように、ホットメルトやCD等の熱溶融性かつアルカリ溶融性の材料を含む古紙を選別せずにそのまま利用することができる、経済的な古紙パルプの製造方法を提案した。
【0005】
【発明が解決しようとする課題】
ところが、CDのようにある程度の重量があるものは除去し易いが、CDを綴じ込むためのビニール製袋またはフィルムや、ビニール製の資料請求封筒等の付属物は軽量であり、かつ熱やアルカリにも弱いため従来の夾雑物除去方法では効率良い除去が困難であった。そしてそのため、古紙の無選別処理により高品質の古紙パルプを製造すること、また無選別古紙を原料とする古紙パルプから印刷用となりうる再生紙を製造することは、依然として困難な状況にあった。
【0006】
そこで、本発明の主たる課題は、古紙の無選別処理における夾雑物除去効率を向上させることにある。他の課題は、古紙パルプおよび再生紙の高品質化を図ることにある。
【0007】
【課題を解決するための手段】
上記課題を解決した本発明は、次記のとおりである。
<請求項1記載の発明>
無選別古紙を処理する方法であって、
前記古紙を溶解し繊維懸濁液とする主離解工程と、
この主離解手工程により得られた繊維懸濁液中の未離解分を離解するとともに、目穴2.2mm以上のホールスクリーンを通じて排出する補助離解工程と、
この補助離解工程を経た繊維懸濁液を、目穴1.4mm以上のホールスクリーンおよびスリット幅0.15mm以下のスリットスクリーンをこの順に通過させて夾雑物を分離除去する夾雑物除去工程とを有する、
ことを特徴とする古紙パルプの製造における夾雑物除去方法。
【0008】
<請求項2記載の発明>
請求項1記載の方法により夾雑物を除去した繊維懸濁液を、脱墨処理および漂白処理し、古紙パルプを得ることを特徴とする古紙パルプの製造方法。
【0009】
<請求項3記載の発明>
請求項2記載の方法により製造されたパルプを使用して製造されたことを特徴とする印刷用紙。
【0010】
(作用効果)
樹脂シート(樹脂フィルム含む)製付属物の付いた古紙をパルパーで離解処理すると、パルプ繊維の離解とともに樹脂シート製付属物が砕かれる。ここで問題となるのは、この樹脂シート由来の夾雑物(以下、樹脂シート夾雑物という)の形状・サイズが一様でないことである。しかもこの夾雑物は前述のようにパルプ繊維とともに懸濁液中で浮遊するため比重差を利用した分離が困難である。よって、これらのことを想定していない従来方法では、樹脂シート夾雑物を効率良く除去することは困難である。
【0011】
しかるに本発明に従って、補助離解した懸濁液を目穴2.2mm以上のホールスクリーンを通じて排出し、これを後の工程で目穴1.4mm以上のホールスクリーンおよびスリット幅0.15mm以下のスリットスクリーンをこの順に通過させると、樹脂シート夾雑物を効率良く分離除去することが可能となる。これは、スクリーンサイズを順次小さくし、大きな夾雑物から順次段階的に分離除去すると効率が良いこと、ならびに前段のホールスクリーンが大きな夾雑物の分離除去に向いており、また後段のスリットスクリーンが小さな夾雑物の分離除去に向いていることによるものである。
【0012】
そして、かかる夾雑物除去方法を利用すれば、従来よりも夾雑物の少ない古紙パルプを製造でき、更にこれを用いれば印刷用紙となりうる高品質再生紙を製造できるようになる。
【0013】
なお、本明細書において無選別古紙という場合は、いわゆる雑誌のみからなる雑誌古紙のほか、新聞紙、チラシ、ピン付き雑誌、背糊付き雑誌、ビニール貼り雑誌、CD入り雑誌等が混在したものを含むものとする。
【0014】
【発明の実施の形態】
以下、本発明の実施の形態について添付図面を参照しつつ詳説する。
図1は、本発明に係る再生紙製造フローを示している。本発明では、原料古紙としては、新聞紙、チラシのほか、CD綴込み袋等の樹脂シート製付属物の付いた雑誌古紙、書物等が混在した無選別古紙が使用される。原料古紙は、先ずパルパー等の機械的攪拌力により離解(解繊)を行う主離解装置1に投入され、水等の溶解液中で離解され、繊維懸濁液とされる(主離解)。
【0015】
主離解処理された繊維懸濁液は、離解機能および分離機能を有する補助離解装置2に送給され、繊維懸濁液中の未離解分が離解される(補助離解)。補助離解装置2は、目穴2.2mm以上、特に2.2〜5.5mmのホールスクリーンからなる排出スクリーン2Hを有し、この排出スクリーン2Hを介して処理液を排出する。
【0016】
かくして離解処理を行った繊維懸濁液は、必要に応じて図示しない比重差分離装置によりCD砕片やステープル等の除去を行った後、目穴1.4mm以上、特に1.4〜2.0mmのホールスクリーン4Hおよびスリット幅0.15mm以下、特に0.10〜0.15mmのスリットスクリーン4Sをこの順に通過させて夾雑物を分離除去する(粗選)。かかるスクリーンサイズおよび種類の組合せによって、サイズ形状が一様でない樹脂シート夾雑物であっても効率良く除去できる。なお、この順番に従う限り、例えば目穴1.4mm以上のホールスクリーンによる分離を複数段階行った後、スリット幅0.15mm以下のスリットスクリーンによる分離を複数段階で行ったり、更に他のサイズのスクリーンをこれらのスクリーンの前、後または間に介在させたりすることも、本発明に含まれる。
【0017】
また、かくして夾雑物が除去された繊維懸濁液は、例えばフローテーションによる脱墨処理5、過酸化水素等を用いた漂白処理10、脱水処理13を行うことによって、また必要に応じて適宜の段階での夾雑物の分離除去、分散処理等をも組み合わせることによって、高品質な古紙パルプとすることができる。さらに、かかる古紙パルプを原料の一部または全部として用い、印刷用紙となりうる高品質再生紙を製造することができる。
【0018】
【実施例】
CDの綴込み袋や資料請求用封筒等の樹脂シート付雑誌古紙を含む無選別古紙を用い、古紙パルプの製造およびその古紙パルプを用いた再生紙の製造試験を行い、樹脂シート夾雑物の除去性能および再生紙の印刷用紙適性を三段階評価した。本試験では、スクリーン以外の条件は共通にした。条件および結果を表1に示す。本願発明による樹脂シート夾雑物の除去効率は従来よりも格段に向上した。
【0019】
【表1】

Figure 2004091977
【0020】
【発明の効果】
以上のように、本発明によれば、古紙の無選別処理における夾雑物、特に樹脂シート製付属物由来の夾雑物の除去効率が向上する。また、古紙パルプおよび再生紙の高品質化を図ることができる。
【図面の簡単な説明】
【図1】実施形態のフロー図である。
【符号の説明】
1…主離解装置、2…補助離解装置、2S…排出スクリーン、4H…ホールスクリーン、4S…スリットスクリーン。[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a technique for processing waste paper, including one with an accessory made of a resin sheet, without sorting.
[0002]
[Prior art]
Waste paper pulp, which is a raw material for recycled paper, is made by dissolving waste paper, such as newsprints and flyers, from which various types of impurities are unlikely to appear, forming a suspension, and then removing the impurities, deinking, and bleaching. Are generally manufactured in order, and used paper such as magazines and books is hardly used. This is because the waste paper such as magazines and books has hot glue or other back glue remaining, and a compact disc (hereinafter simply referred to as a CD) as an appendix is sandwiched between pages. This is because there is a risk that the image quality may decrease, quality of recycled paper may be degraded, and printing failure may be caused.
[0003]
However, from the viewpoint of effective use of resources, it is desirable to use waste paper such as magazines and books. In particular, if used paper such as magazines and books can be used without being separated from used paper such as newspapers and flyers, it is also desirable in that the labor for sorting used paper can be saved.
[0004]
Therefore, as shown in the above-mentioned Japanese Patent Application Laid-Open No. 2002-155482, the present applicant can use recycled paper containing hot-melt or CD-containing hot-melt and alkali-meltable materials without sorting. A possible and economical waste paper pulp manufacturing method was proposed.
[0005]
[Problems to be solved by the invention]
However, although a certain weight such as a CD can be easily removed, accessories such as a vinyl bag or film for binding the CD and a vinyl document request envelope are lightweight, and may be heat or alkaline. Therefore, it is difficult to efficiently remove the contaminants by the conventional method. For this reason, it has been still difficult to produce high-quality waste paper pulp by unsorted waste paper and to manufacture recycled paper that can be used for printing from waste pulp made from unsorted waste paper.
[0006]
Therefore, a main object of the present invention is to improve the efficiency of removing foreign substances in the non-sorting of waste paper. Another problem is to improve the quality of waste paper pulp and recycled paper.
[0007]
[Means for Solving the Problems]
The present invention that has solved the above problems is as described below.
<Invention according to claim 1>
A method of processing unsorted waste paper,
A main defibration step of dissolving the waste paper to form a fiber suspension,
An auxiliary disintegration step of disintegrating the undisintegrated fraction in the fiber suspension obtained in this main disintegration hand step and discharging the same through a hole screen having a hole size of 2.2 mm or more;
And a contaminant removing step of separating and removing contaminants by passing the fiber suspension having passed through the auxiliary disaggregation step through a hole screen having a hole size of 1.4 mm or more and a slit screen having a slit width of 0.15 mm or less in this order. ,
A method for removing contaminants in the production of waste paper pulp, characterized in that:
[0008]
<Invention according to claim 2>
A method for producing waste paper pulp, comprising subjecting the fiber suspension from which impurities have been removed by the method according to claim 1 to deinking treatment and bleaching treatment to obtain waste paper pulp.
[0009]
<Invention of Claim 3>
Printing paper produced by using pulp produced by the method according to claim 2.
[0010]
(Effect)
When the used paper with the attachment made of the resin sheet (including the resin film) is defibrated by the pulper, the attachment made of the resin sheet is crushed together with the pulp fibers. The problem here is that the shape and size of the contaminants derived from the resin sheet (hereinafter referred to as resin sheet contaminants) are not uniform. Moreover, as described above, these impurities are suspended in the suspension together with the pulp fibers, so that it is difficult to separate them using the specific gravity difference. Therefore, it is difficult to remove the resin sheet contaminants efficiently by the conventional method that does not assume these matters.
[0011]
However, according to the present invention, the suspension which has been subjected to assisted disintegration is discharged through a hole screen having a hole size of 2.2 mm or more, and is discharged in a later step into a hole screen having a hole size of 1.4 mm or more and a slit screen having a slit width of 0.15 mm or less. Are passed in this order, it is possible to efficiently separate and remove the resin sheet contaminants. This is because the efficiency is good if the screen size is reduced in order and the large impurities are separated and removed in a stepwise manner.The front hole screen is suitable for separating and removing the large impurities, and the rear slit screen is small. This is because it is suitable for separating and removing contaminants.
[0012]
By using such a foreign matter removal method, waste paper pulp containing less foreign matter can be manufactured, and if this method is used, high-quality recycled paper that can be used as printing paper can be manufactured.
[0013]
In the present specification, the term “unsorted waste paper” includes not only waste magazines consisting only of so-called magazines, but also newspapers, flyers, magazines with pins, magazines with back glue, magazines with vinyl, and magazines with CDs. Shall be considered.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 shows a flow chart for producing recycled paper according to the present invention. In the present invention, as the raw material waste paper, in addition to newspapers and flyers, non-sorted waste paper in which a magazine waste paper with an accessory made of a resin sheet such as a CD binding bag or a book is mixed is used. The raw material waste paper is first introduced into the main defibrating device 1 that performs defibration (fibrillation) by a mechanical stirring force of a pulper or the like, and is defibrated in a dissolving solution such as water to form a fiber suspension (main defibration).
[0015]
The fiber suspension subjected to the main defibration treatment is sent to the auxiliary defibration device 2 having a defibration function and a separating function, and the undisintegrated components in the fiber suspension are defibrated (auxiliary defibration). The auxiliary disintegration device 2 has a discharge screen 2H composed of a hole screen having a hole size of 2.2 mm or more, particularly 2.2 to 5.5 mm, and discharges the processing liquid via the discharge screen 2H.
[0016]
The fiber suspension thus subjected to the defibration treatment is used to remove CD fragments, staples, and the like by a specific gravity difference separator (not shown) as necessary, and then to have a hole of 1.4 mm or more, particularly 1.4 to 2.0 mm. Through a hole screen 4H and a slit screen 4S having a slit width of 0.15 mm or less, particularly 0.10 to 0.15 mm, to separate and remove impurities (coarse selection). With such a combination of screen size and type, even resin sheet contaminants whose sizes and shapes are not uniform can be efficiently removed. In addition, as long as this order is followed, for example, after performing separation using a hole screen having a hole diameter of 1.4 mm or more in a plurality of stages, separation using a slit screen having a slit width of 0.15 mm or less is performed in a plurality of stages, or a screen of another size is used. It is also included in the present invention to intervene before, after or between these screens.
[0017]
The fiber suspension from which impurities have been removed in this way is subjected to, for example, deinking treatment 5 by flotation, bleaching treatment 10 using hydrogen peroxide or the like, and dehydration treatment 13, and High quality waste paper pulp can be obtained by combining the separation and removal of contaminants at the stage and the dispersion treatment. Further, high-quality recycled paper that can be used as printing paper can be manufactured by using such waste paper pulp as part or all of the raw material.
[0018]
【Example】
Using unsorted waste paper including waste paper with resin sheets, such as CD binding bags and envelopes for requesting materials, we manufacture waste paper pulp and conduct a production test of recycled paper using the waste paper pulp to remove resin sheet contaminants. And the suitability of the recycled paper for printing paper was evaluated on a three-point scale. In this test, the conditions other than the screen were common. Table 1 shows the conditions and results. The efficiency of removing contaminants in the resin sheet according to the present invention is significantly improved as compared with the conventional case.
[0019]
[Table 1]
Figure 2004091977
[0020]
【The invention's effect】
INDUSTRIAL APPLICABILITY As described above, according to the present invention, the removal efficiency of impurities in the non-sorting of waste paper, particularly the impurities derived from resin sheet accessories, is improved. Further, the quality of the used pulp and the recycled paper can be improved.
[Brief description of the drawings]
FIG. 1 is a flowchart of an embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Main disintegration apparatus, 2 ... Auxiliary disintegration apparatus, 2S ... Discharge screen, 4H ... Hole screen, 4S ... Slit screen.

Claims (3)

無選別古紙を処理する方法であって、
前記古紙を溶解し繊維懸濁液とする主離解工程と、
この主離解手工程により得られた繊維懸濁液中の未離解分を離解するとともに、目穴2.2mm以上のホールスクリーンを通じて排出する補助離解工程と、
この補助離解工程を経た繊維懸濁液を、目穴1.4mm以上のホールスクリーンおよびスリット幅0.15mm以下のスリットスクリーンをこの順に通過させて夾雑物を分離除去する夾雑物除去工程とを有する、
ことを特徴とする古紙パルプの製造における夾雑物除去方法。
A method of processing unsorted waste paper,
A main defibration step of dissolving the waste paper to form a fiber suspension,
An auxiliary disintegration step of disintegrating the undisintegrated fraction in the fiber suspension obtained in this main disintegration hand step and discharging the same through a hole screen having a hole size of 2.2 mm or more;
And a contaminant removing step of separating and removing contaminants by passing the fiber suspension having passed through the auxiliary disaggregation step through a hole screen having a hole size of 1.4 mm or more and a slit screen having a slit width of 0.15 mm or less in this order. ,
A method for removing contaminants in the production of waste paper pulp, characterized in that:
請求項1記載の方法により夾雑物を除去した繊維懸濁液を、脱墨処理および漂白処理し、古紙パルプを得ることを特徴とする古紙パルプの製造方法。A method for producing waste paper pulp, comprising subjecting a fiber suspension from which impurities have been removed by the method according to claim 1 to deinking and bleaching to obtain waste paper pulp. 請求項2記載の方法により製造されたパルプを使用して製造されたことを特徴とする印刷用紙。A printing paper manufactured by using pulp manufactured by the method according to claim 2.
JP2002255390A 2002-08-30 2002-08-30 Impurity-removing method in production of waste paper pulp, method for producing waste paper pulp and printing paper Pending JP2004091977A (en)

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KR102410210B1 (en) * 2020-11-23 2022-06-20 주식회사 에스플러스컴텍 Non-woven fabric recycling device and recycling method
KR102410479B1 (en) * 2020-12-17 2022-06-20 주식회사 에스플러스컴텍 Non-woven fabric recycling device and recycling method

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