JP2004076101A - High-strength high-toughness steel pipe material excellent in weldability and its production method - Google Patents

High-strength high-toughness steel pipe material excellent in weldability and its production method Download PDF

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JP2004076101A
JP2004076101A JP2002238036A JP2002238036A JP2004076101A JP 2004076101 A JP2004076101 A JP 2004076101A JP 2002238036 A JP2002238036 A JP 2002238036A JP 2002238036 A JP2002238036 A JP 2002238036A JP 2004076101 A JP2004076101 A JP 2004076101A
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mass
steel
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temperature
steel pipe
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JP4026443B2 (en
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Mitsuhiro Okatsu
岡津 光浩
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel pipe material which attains a high strength while satisfying a high absorption energy and is not hardened even when influenced by welding heat. <P>SOLUTION: The high-strength high-toughness steel pipe material is a steel plate comprising 0.005-0.020 mass% C, 0.05-1.0 mass% Si, 1.0-4.0 mass% Mn, 0.01-0.10 mass% Al, 0.01-0.50 mass% Nb, 0.005-0.10 mass% Ti, 0.0010-0.010 mass% B, 0.003 mass% or lower S, and the balance being Fe and unavoidable impurities, provided that X1 defined by equation (1): X1 = 970-130*Mn-1450*Nb is 400-650 and that the microstructure of the steel plate contains a bainite phase in the form of α°B in a content of at least 70 vol%. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、パイプラインあるいは建築構造物に使用される大径溶接鋼管素材、特に強度がAPI−5LX80級を超える、溶接性に優れた高強度高靭性鋼管素材およびその製造方法に関する。
【0002】
【従来の技術】
石油のパイプライン敷設コストの低減のため、鋼管を高強度化して管厚を薄くすることで、素材コストを削減する試みがなされている。厚鋼板を素材としてUOE プロセスあるいはロールベンダープロセスで成形される大径溶接鋼管においては、従来、特開平08−35011号公報に示されるように、Mn、Cu、Ni、Cr、Mo、Vといった元素を多量に添加した鋼を熱間圧延し、圧延後加速冷却を施すことで素材厚鋼板の高強度化が図られている。また、特開平08−269544 号公報においては、Ar〜Ar温度間のいわゆる2相域で圧延をし、フェライトの加工強化を付与した後に同様に加速冷却を行ってさらなる高強度化を図っている。
【0003】
【発明が解決しようとする課題】
近年このような高強度鋼管の安全性評価の研究がさかんに行われており、使用環境温度で脆性破壊を起こさないようにすると同時に、突発的な外力の作用によって鋼管に延性亀裂が発生しても、パイプライン全体にその亀裂が伝播しないよう、その亀裂がある長さで止まることが要求されるようになった。この亀裂伝播停止特性は、鋼管母材のシャルピー吸収エネルギーが高いほど向上することが調査の結果知られており、API−5LX80 級を超えるような高強度鋼管において、300Jを超えるような高吸収エネルギーが必要であると見積もられている。
【0004】
しかしながら、特開平08−35011号公報に示されるような合金元素と加速冷却の組み合わせによる高強度化手法は、必ずしも母材のシャルピー高吸収エネルギー化を安定して達成することはできず、また、特開平08−269544 号公報によるようなフェライトの加工強化を付与した場合には、フェライトに形成された集合組織に起因してシャルピー試験時に試験片にセパレーション(破面が圧延面にほぼ平行になる脆性破壊)が発生することによりむしろ吸収エネルギーは下がってしまう。このように、高吸収エネルギーを満足しつつ高強度化を達成する手段は明確にされていなかった。
【0005】
また、パイプライン建設においては、パイプとパイプの接合手段は現地での被覆ガスアーク溶接(SMAW)が一般的であるが、この溶接法では環境からの水分を溶接金属に巻き込みやすく、結果として溶接金属から母材の方へ拡散してくる水素が、溶接の熱影響を受けて硬化した領域に集まって、いわゆる遅れ割れを起こしやすい。そのため、水素の拡散を促進させて鋼板の外に逃がしてやるための、いわゆる予熱処理が必要となるが、このような予熱処理は溶接作業時間の増大、および溶接作業者の作業環境の悪化を招くため、高強度パイプといえど、予熱フリーでの施工が可能となることが望まれる。すなわち、鋼板側の対策としては、溶接熱影響を受けても硬化しないことが望まれる。
【0006】
本発明は、上記従来技術の現状に鑑み、高吸収エネルギーを満足しつつ高強度に達し、溶接熱影響を受けても硬化しない、溶接性に優れた高強度高靭性鋼管素材およびその製造方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者らは、ミクロ組織制御による高強度化について鋭意研究を重ね、素材鋼板のミクロ組織をベイナイトとすることで、フェライト‐ベイナイトやフェライト‐マルテンサイトといった組織制御を行った場合に較べ、強度とシャルピー吸収エネルギーのバランスが良好になることを見いだした。さらに、ベイナイト組織の第2相に注目し、これらの第2相組織を低減してやることで、ベイナイトの引張強度は低下するものの、−46 ℃で300Jを超える高いシャルピー吸収エネルギーが達成されることを見いだした。このベイナイト中の第2相の低減は、鋼の炭素量をbcc鉄の固溶限である0.02mass% 以下として、オーステナイトからベイナイトへの変態時にCの拡散移動と濃化が起こらないようにすることにより達成できる。
【0008】
次に、これら第2相組織を極力減らしたベイナイト組織の高強度化手法の確立について、研究を続けた結果、Mn、Cu、Ni、Cr、Mo、Nbといった焼入れ性向上元素の組み合わせと、圧延後の冷却との組み合わせによってベイニティックフェライト(bainitic ferrite:記号α°B ) と呼ばれる形態のベイナイト組織の体積率を増加させてやることで、強度が増加することを見いだした。さらにこのα°B 形態を呈するベイナイト組織の相分率を70vol.% 以上に増量すると、変態前のオーステナイトを低温域で強加工することでオーステナイトに導入された歪を受け継ぐため、熱間圧延時の制御圧延条件によっても強度を上昇させうることもわかった。これら、オーステナイトの強加工によるα°B 形態のベイナイトの高強度化は、オーステナイト加工温度域が低くなりすぎて変態後のベイナイトにセパレーションが発生するような場合を除き、第2相組織を排除したベイナイトの持つシャルピー高吸収エネルギー特性を維持する。
【0009】
以上の合金元素調整と熱間圧延および熱間圧延後の加速冷却制御により、高強度かつシャルピー高吸収エネルギーという課題が解決された。
次に、このような手段で高強度化した場合の溶接時の溶接遅れ割れ性について種々評価を行ったところ、溶接時の熱履歴でマルテンサイト変態を起こさずにα°B 形態になるようなベイナイト変態が起きた場合は溶接熱影響部の硬さの上昇が抑えられ、10℃といった低い予熱条件でも、遅れ割れを起こさないことを見出した。具体的にはMn、Cu、Ni、Cr、Mo、Nb添加量(添加による含有量の意、以下同じ)の組み合わせにおいて、熱間圧延とそれに次ぐ加速冷却後の変態組織がα°B の形態のベイナイト相を70vol.% 以上含むものとなり、かつ、溶接時の熱履歴ではマルテンサイト組織にならないような範囲を決めてやればよいと考え、実験結果を回帰分析した結果、かかる範囲は次式(2) で定義される指標X2でよく記述することができ、
X2=970−130*Mn−55*Cu−30*Ni−70*Cr−90*Mo−1450*Nb  ‥‥(2)
マルテンサイト変態の抑制のためには、X2≧400 とし、α°B の形態のベイナイト変態を70vol.% 以上起こさせるためには、X2≦650 としてやればよいことがわかった。
【0010】
本発明は、上記の知見に基づいてなされたものであり、その要旨は以下のとおりである。
(1)C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、さらに、下式(1) で定義されるX1が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼管素材としての鋼板であって、該鋼板のミクロ組織がα°B の形態のベイナイト相を70vol.% 以上含むことを特徴とする溶接性に優れた高強度高靭性鋼管素材。
【0011】
X1=970−130*Mn−1450*Nb   ‥‥(1)
(2)C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、さらに、Cu:0.5 〜3.0mass%、Ni:0.2 〜3.0mass%、Cr:0.2 〜1.0mass%、Mo:0.1 〜1.0mass%のうちの1種または2種以上、および/または、Ca:0.001 〜0.020mass%、REM :0.005 〜0.020mass%のうちの1種または2種を含有し、かつ、下式(2) で定義されるX2が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼管素材としての鋼板であって、該鋼板のミクロ組織がα°B の形態のベイナイト相を70vol.% 以上含むことを特徴とする溶接性に優れた高強度高靭性鋼管素材。
【0012】
X2=970−130*Mn−55*Cu−30*Ni−70*Cr−90*Mo−1450*Nb  ‥‥(2)
(3)C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、
あるいはさらに、Cu:0.5 〜3.0mass%、Ni:0.2 〜3.0mass%、Cr:0.2 〜1.0mass%、Mo:0.1 〜1.0mass%のうちの1種または2種以上、および/または、Ca:0.001 〜0.020mass%、REM :0.005 〜0.020mass%のうちの1種または2種を含有し、
かつ、下式(2) で定義されるX2が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼片を、1000〜1250℃に加熱後熱間圧延して鋼板となし、該圧延では、900 ℃以下の低温オーステナイト温度域での累積圧下率を50%以上、圧延終了温度を700 〜850 ℃とし、次いで前記鋼板を前記圧延終了温度−50 ℃以上の温度から冷却速度5℃/s以上で400 ℃以下の温度まで水冷することを特徴とする溶接性に優れた高強度高靭性鋼管素材の製造方法。
【0013】
X2=970−130*Mn−55*Cu−30*Ni−70*Cr−90*Mo−1450*Nb  ‥‥(2)
なお、式(1) 、(2) において、各元素記号は当該元素の鋼中含有量(mass% )、「* 」は積の演算子、「− 」は差の演算子を意味する。
【0014】
【発明の実施の形態】
以下、本発明において化学組成(化学成分含有量)、ミクロ組織、および製造プロセス(加熱、熱間圧延、加速冷却)を上記のように限定した理由について説明する。
まず、化学組成の限定理由について述べる。
【0015】
C:0.005 〜0.020mass%
C量はベイナイト組織化した鋼板のシャルピー吸収エネルギーを低下させる第2相の生成に影響する。C量を0.020mass%以下とすることにより、この第2相の生成をほぼ抑制でき、300Jを超えるような高吸収エネルギーを達成できることから、上限を0.020mass%とした。一方、0.005mass%を下回るような極低C化を行ってもこれ以上のシャルピー吸収エネルギーの向上は見込まれず、かつ製鋼時のコストが増大するだけなので、下限を0.005mass%とした。
【0016】
Si:0.05〜1.0mass%
Siは製鋼上0.05mass% 以上が必要であり、かつ添加量の増加に伴い固溶強化で鋼の強度を上昇させる。しかし、1.0mass%を超えて添加すると、母材が低温で脆性破壊を起こしやすくなるため、上限は1.0mass%とした。なお、好適な範囲は0.1 〜0.5mass%である。
【0017】
Mn:1.0 〜4.0mass%
Mnは焼入れ性を高める元素であり、後述する式(1) または式(2) に従って添加することで、ベイナイトの形態をα°B とすることができる。また他と較べて安価であるため、下限を1.0mass%とすることで、コスト増加を抑えて高強度化が可能となる。しかし、4.0mass%を超えて添加すると溶接部のマルテンサイト変態を引き起こして溶接部の遅れ割れを助長するため、上限は4.0mass%とした。なお、好適な範囲は1.5 〜2.5mass%である。
【0018】
Al:0.01〜0.10mass%
Alは製鋼時に脱酸剤として添加されるが、鋼板での含有量が0.01mass% 未満になるような少量の添加では脱酸不足になりやすいので、下限を0.01mass% とした。一方、4.0mass%を超えて添加すると母材の清浄度が劣化し、シャルピーの吸収エネルギーが低下するため、上限を0.10mass% とした。
【0019】
Nb:0.01〜0.50mass%
Nbはオーステナイトの未再結晶温度範囲を高温側に拡大するために0.01mass% 以上は必要である。また、後述する式(1) または式(2) に従って添加することで、ベイナイトの形態をα°B とすることができる。このNb添加の効果(:900 ℃以下の圧延で導入された加工歪の受け継ぎ)により変態後のα°B 形態を呈するベイナイトがさらに高強度化される。一方、0.50mass% を超えて添加すると、母材が低温で脆性破壊を起こしやすくなるので、上限は0.50mass% とした。なお、好適な範囲は0.015 〜0.06mass% である。
【0020】
Ti:0.005 〜0.10mass%
Tiは、不可避的に存在する鋼中のフリーNをTiN として固定するために0.005mass%以上必要である。また、このTiN は溶接熱影響部のオーステナイト粒成長抑制にも寄与する。一方、0.10mass% を超えて添加すると、余剰Tiが炭化物を形成し、鋼の強度が著しく上昇するとともに脆性破壊を起こしやすくなるので、上限を0.10mass% とした。なお、好適な範囲は0.005 〜0.020mass%である。
【0021】
B:0.0010〜0.010mass%
Bは熱間圧延後の冷却過程で起こる変態に際し、オーステナイト粒界からのフェライト変態を抑制してベイナイト変態を起こりやすくさせる作用がある。特に、本発明ではC量を低減しているので、フェライト変態を抑制するためには0.0010mass% 以上必要である。一方、0.010mass%を超えて添加しても効果が飽和するため、上限は0.010mass%とした。なお、好適な範囲は0.0015〜0.0030mass% である。
【0022】
S:0.003mass%以下
Sは不純物元素として、鋼中に不可避的に混入するが、特に形態制御等を行っていない場合、MnS として鋼中に存在する。MnS はフェライトの変態核となりやすく、ベイナイト変態に先立ってフェライトを生成する原因となるため、S量を低減してMnS の量を減らす必要があるため、S量の上限は0.003mass%とした。CaやREM 添加による形態制御を行わない場合、0.0010mass% 未満まで低減することが好ましい。
【0023】
X1:400 〜650
本発明では、Cu、Ni、Cr、Moを添加しない場合、前記式(1) (前記式(2) からCu、Ni、Cr、Moの項を削除したもの)で定義されるX1が、400 ≦X1≦650 となるようにMn、Nb量を調整する。X1≧400 とすることにより、溶接時の熱履歴下でのマルテンサイト変態を抑制できて、下限予熱温度10℃でも遅れ割れ発生を抑制できる。一方、X1≦650 とすることにより、熱延‐冷却条件の実用的制御範囲内でα°B 形態のベイナイト相を70vol.% 以上含むミクロ組織の鋼板を得ることができ、鋼板の高強度化が達成される。
【0024】
X2:400 〜650
本発明では、上記のように限定される成分元素のほか、必要に応じてCu、Ni、Cr、Moのうちから選ばれた1種または2種以上を添加することができる。その場合、前記式(2) で定義されるX2が、400 ≦X2≦650 となるようにMn、Nb量、さらにはCu、Ni、Cr、Mo量を調整する。X2≧400 とすることにより、溶接時の熱履歴下でのマルテンサイト変態を抑制できて、下限予熱温度10℃でも遅れ割れ発生を抑制できる。一方、X2≦650 とすることにより、熱延‐冷却条件の実用的制御範囲内でα°B 形態のベイナイト相を70vol.% 以上含むミクロ組織の鋼板を得ることができ、鋼板の高強度化が達成される。
【0025】
ただし、Cu、Ni、Cr、Moを添加する場合には、各成分含有量は次の範囲とすることが好ましい。
Cu:0.5 〜3.0mass%
Cuは0.5mass%以上の添加でα°B 形態化に寄与するが、3.0mass%を超えて添加すると、析出物分散効果により、母材の脆性破壊が起こりやすくなるため、上限を3.0mass%とした。なお、好適な範囲は0.05〜1.50mass% である。
【0026】
Ni:0.2 〜3.0mass%
Niは0.2mass%以上の添加でα°B 化促進に寄与する。一方、3.0mass%を超えて添加してもその効果が飽和するため、上限を3.0mass%とした。なお、好適な範囲は0.25〜1.0mass%である。
Cr:0.2 〜1.0mass%
Crは0.2mass%以上の添加でα°B 化促進に寄与する。一方、1.0mass%を超えて添加すると、母材の脆性破壊が起こりやすくなるので、上限を1.0mass%とした。なお、好適な範囲は0.25〜0.60mass% である。
【0027】
Mo:0.1 〜1.0mass%
Moは0.1mass%以上の添加でα°B 化促進に寄与する。一方、1.0mass%を超えて添加すると、Mo炭化物の析出物分散強化が過剰となって脆性破壊が起こりやすくなるため、上限は1.0mass%とした。なお、好適な範囲は0.1 〜0.6mass%である。また、本発明では、介在物形態制御の目的で、Ca、REM のうちから選ばれた1種または2種を、以下の成分含有量範囲で添加することができる。
【0028】
Ca:0.001 〜0.020mass%
Caは、鋼中に不可避的に存在する非金属介在物MnS がHAZ 靭性等で問題となる場合、0.001mass%以上添加することで、より高温で生成するCaS に介在物形態を制御して、その影響をなくすことができる。しかし、0.020mass%を超えて添加すると、CaS がクラスター状に生成するためむしろ悪影響を及ぼすので、上限を0.020mass%とした。
【0029】
REM :0.005 〜0.020mass%
REM は、鋼中に不可避的に存在する非金属介在物MnS がHAZ 靭性等で問題となる場合、0.005mass%以上添加することで、より高温で生成するREM 硫化物に介在物形態を制御して、その影響をなくすことができる。しかし、0.020mass%を超えて添加すると、鋼の清浄度を劣化させるため、上限を0.020mass%とした。
【0030】
次に、鋼板のミクロ組織の限定理由を述べる。
α°B (bainitic ferrite)形態のベイナイト相≧70vol.%
炭素量が少ない鋼のベイナイト組織は、その形態がαB (guranular bainiticferrite)およびα°B に区分される(αB 、α°B の形態については、「日本鉄鋼協会・基礎研究会ベイナイト調査研究部会編:鋼のベイナイト写真集−1、−−− 低炭素鋼の連続冷却(中間段階)変態組織−−− 、1992年6月、第24頁」参照)。このうち、α°B 形態を呈するベイナイト組織は、その分率が70vol.% 以上であると、変態前のオーステナイトを低温域で強加工することでオーステナイトに導入された歪を受け継ぐため、熱間圧延時の制御圧延条件によっても強度を上昇させうるほか、このようなオーステナイトの強加工による高強度化を行っても、−46 ℃で300Jを超える高いシャルピー吸収エネルギーを達成することができるため、ミクロ組織の限定として、α°B 形態のベイナイト組織が70vol.% 以上の分率で存在するものとした。なお、本発明で得られる鋼のベイナイト組織以外の相として生成するマルテンサイトあるいはセメンタイトは、2vol.% 以下と少なくなっており、このマルテンサイトあるいはセメンタイトが少ないことが、シャルピー吸収エネルギーの向上につながっているものと考えられる。
【0031】
次に、製造プロセスについて説明する。
本発明に係る製造プロセスでは、上記限定範囲の組成になる鋼片(スラブ)を、加熱‐熱間圧延‐加速冷却の順次工程からなる製造プロセスにより製品鋼板となし、その際、以下の諸条件を満たすものとする。
加熱温度:1000〜1250℃
スラブの加熱温度を1000℃以上とすることで、均一なオーステナイトとなることから、加熱温度の下限を1000℃とする。一方、1250℃超に加熱すると、オーステナイト粒が著しく粗大化し、そのまま熱間圧延すると鋼板の靭性劣化が著しいので、上限を1250℃とした。なお、より好ましくは、1050〜1150℃である。
【0032】
900 ℃以下の低温オーステナイト域での累積圧下率≧50%
加熱されたスラブはただちに熱間圧延に供するが、特に900 ℃以下のいわゆるオーステナイト未再結晶域での累積圧下率が50%以上になるような圧下スケジュールで圧延することにより、累積圧下率の増加とともにα°B 形態のベイナイトの強度が上昇し、所望の高強度化を達成しうる。よって、熱間圧延における900 ℃以下での累積圧下率を50%以上とした。
【0033】
熱間圧延終了温度:700 〜850 ℃
オーステナイトが再結晶しない低温域での圧延は、その圧延温度が低いほど歪蓄積効果が大きくなるが、700 ℃を下回る温度まで継続すると、オーステナイトに圧延集合組織が形成され、それに起因して変態後のベイナイト組織がセパレーション発生性向の強いものとなり、シャルピー吸収エネルギーが著しく低下する。そのため、圧延終了温度の下限を700 ℃とした。一方、圧延終了温度が850 ℃より高い場合、実操業において上述の900 ℃以下での累積圧下率50%以上を確保するのが困難となるため、圧延終了温度の上限は850 ℃とした。
【0034】
冷却(水冷)開始温度≧圧延終了温度−50 ℃
熱間圧延成品(鋼板)は、これをベイナイト変態させるために、圧延終了後可及的速やかに(水冷までの空冷の時間をできるだけ短くして)水冷する必要がある。特に、鋼板温度が圧延終了温度−50 ℃を下回ってからの水冷開始では、圧延終了から水冷開始までの間でフェライト変態が起きてフェライト生成によるYSおよびTSの低下を招くので、水冷開始温度は圧延終了温度−50 ℃以上とした。
【0035】
冷却速度≧5℃/s
Mn、Cu、Ni、Cr、Mo、Nb量の最適化により、製造プロセス条件に係る上記限定範囲内での熱間圧延後の水冷において、5℃/s以上の冷却速度が確保されれば、フェライト変態を起こさせずベイナイト変態を起こさせ、狙いとするα°B 形態のベイナイト組織が得られるため、熱間圧延後の水冷における冷却速度の下限は5℃/sとした。なお、冷却速度の上限は特に設けないが、実操業上可能な最大冷却速度は50℃/sであるため、好ましくは5〜50℃/sとする。
【0036】
冷却停止温度≦400 ℃
本発明における合金元素設計では連続冷却変態での変態終了温度は400 ℃以上と考えられる。よって、オーステナイトが完全にベイナイト組織化するのは低くとも400 ℃であり、この400 ℃を上回らない温度まで水冷を続ければ十分であることから、冷却停止温度の上限は400 ℃とする。
【0037】
なお、本発明に係る製造プロセスに供するスラブについては、その製造方法は特に限定されず、常法に従い、平炉法、転炉法あるいは電炉法で鋼を溶製して成分調整を行った後、連続鋳造法、造塊法の何れで鋳造してもよい。また、製造した鋼板を鋼管に成形するにあたり、UOE プロセス、ロールベンダープロセスの何れを用いたとしても、本発明の目的とした高強度かつ高吸収エネルギー、および高い耐溶接遅れ割れ性が達成される。
【0038】
【実施例】
表1に示す化学組成になる鋼片を用い、表2に示す加熱‐熱間圧延‐冷却条件で板厚15〜30mmの厚鋼板を製造した。
【0039】
【表1】

Figure 2004076101
【0040】
【表2】
Figure 2004076101
【0041】
得られた鋼板からミクロ組織観察用の全厚×20mm幅×10mm高さのブロック試料をL断面(圧延方向に平行な板厚方向断面)が被検面となるように採取し、その被検面を3%ナイタール腐食液で処理してミクロ組織を現出させ、そのミクロ組織を走査型電子顕微鏡にて800 〜2000倍の適当な倍率で無作為に4視野以上写真撮影し、それぞれの写真中に観察されたα°B 形態のベイナイトの領域をトレース後、画像解析処理により前記トレース領域の全視野面積に対する面積率を計算し、ベイナイト組織が等方的形状であると仮定して(この仮定と実際との誤差は無視できる程度に小さいと考えられる。)、この計算値をα°B 形態のベイナイト相の体積率とした。この体積率を表2に示す。なお、フェライト、マルテンサイト、セメンタイトについても同様の方法で体積率を求めた。その値を表3に示す。なお、表3にはα°B 形態のベイナイト相の体積率も再掲した。
【0042】
次に、上記の各鋼板から、JIS Z 2201に規定されている4号引張試験片をL方向(圧延方向に平行な方向)が引張方向となるように採取し、JIS Z 2241に規定されている引張試験を行い、0.2%耐力および引張強度を評価した。また、同鋼板からJIS Z 2202に規定されている4号シャルピー試験片をC方向(圧延幅方向に平行な方向)が試験片長手方向となるように採取し、JIS Z 2242に規定されているシャルピー衝撃試験を行い、−46 ℃における吸収エネルギー(略号:vE−46 )、および、脆性破面率の遷移曲線から50%破面遷移温度(略号:vTrs)を評価した。
【0043】
最後に、上記の各鋼板から、JIS Z 3158に従ってy型溶接割れ試験(yスリット割れ試験)用試験体を採取・組立加工した後、環境温度10℃、相対湿度80%に設定した環境室内で1時間放置したJIS Z 3212に規定される低水素系溶接棒を乾燥処理せずに用いて、予熱温度10℃とした試験体に試験ビードを溶接した。48時間経過後、試験体の溶接部の5箇所から断面割れ観察用試料を切り出し、研削・研磨加工後に溶接部の割れを5倍の拡大投影機を用いて観察し、割れ長さを測定して断面割れ率を計算した。
【0044】
上記の引張、衝撃試験結果およびyスリット割れ試験結果を表3に示す。
【0045】
【表3】
Figure 2004076101
【0046】
化学組成およびミクロ組織が本発明要件を満たし、該ミクロ組織が満たすべき本発明要件(:α°B 形態のベイナイト相≧70vol.% )が本発明に係る製造プロセスにより具現した発明例A1〜G1、S1では、いずれも引張強度が700N/mmを超える高強度でvE−46 も300Jを超えるような高い吸収エネルギーを示した。また、y型溶接割れ試験においても溶接部断面に割れは発生しなかった。
【0047】
また、圧延終了温度が下限を下回った比較例G2および冷却開始温度が下限を下回った比較例G3は、いずれもミクロ組織観察でフェライト相が認められ、α°B の体積率が低下した結果、強度が低く、さらには同程度のvTrsであってもvE−46 も低い。特に、フェライト変態温度域で圧延していたG2では、セパレーションの発生で著しく吸収エネルギーが低下した。
【0048】
また、冷却速度が下限を下回った比較例G4、および冷却停止温度が上限を上回った比較例G5は、ともにミクロ組織観察でαB 組織が多く、α°B の体積率が低下した結果、強度、vE−46 ともG1に較べて低い。
一方、X2が600 を上回った比較例H1も同様にα°B の体積率が低下し、強度、vE−46 とも低い値となった。逆に、X2が400 を下回った比較例J1は、強度は高いものの、y型溶接割れ試験において、断面割れ率が85%となり、実溶接施工では予熱が必須となる。これは、溶接部のミクロ組織がマルテンサイトとなり、非常に溶接割れを起こしやすくなったからである。
【0049】
さらに、Cの上限を超えた比較例K1、Mnの上限を超えた比較例L1も同様に、y型溶接割れ試験で割れが発生した。また、比較例K1はα°B 中に第2相として島状マルテンサイトが多数観察され、この第2相の増加に伴いvE−46 が低下した。また、Nbの上限を超えた比較例M1およびTiの上限を超えた比較例Q1はいずれも析出に伴う硬化から脆性破壊が起こりやすくなり、vTrsが上昇した結果、vE−46 は低下した。また、Sの上限を超えた比較例N1とBの下限を下回った比較例R1はいずれもα°B の体積率が70%を下回っており、目標とする強度とvE−46 が得られなかった。
【0050】
このように、本発明の鋼板では、従来なしえなかった高強度・高靭性と溶接時の低予熱温度でも割れが発生しないという優れた溶接性との両方を兼ね備えることができるようになった。
【0051】
【発明の効果】
本発明によれば、炭素量の低減と、適切な合金元素添加と、適切な加熱‐熱間圧延‐加速冷却条件の組み合わせにより、α°B 形態のベイナイト体積率を70%以上にすることにより、高強度かつ高シャルピー吸収エネルギーの鋼板特性と、溶接時の低予熱温度条件を許容する優れた溶接性とを具備する高強度鋼管素材が実現するという効果を奏する。[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a large-diameter welded steel pipe material used for pipelines or building structures, and particularly to a high-strength and toughness steel pipe material excellent in weldability, having a strength exceeding API-5LX80 class, and a method for producing the same.
[0002]
[Prior art]
In order to reduce oil pipeline laying costs, attempts have been made to reduce material costs by increasing the strength of steel pipes and reducing the pipe thickness. Conventionally, in a large-diameter welded steel pipe formed from a thick steel plate by a UOE process or a roll bender process, as described in JP-A-08-35011, elements such as Mn, Cu, Ni, Cr, Mo, and V are conventionally used. The steel with a large amount of steel is hot-rolled, and after the rolling, accelerated cooling is performed to increase the strength of the material thick steel plate. Also, in Japanese Patent Application Laid-Open No. 08-269544, 1 ~ Ar 3 Rolling is performed in a so-called two-phase region between temperatures, and after imparting work strengthening of ferrite, accelerated cooling is similarly performed to achieve higher strength.
[0003]
[Problems to be solved by the invention]
In recent years, studies on the safety evaluation of such high-strength steel pipes have been actively conducted, and at the same time, the ductile cracks are generated in the steel pipes by the action of sudden external force while preventing brittle fracture at the operating temperature. However, it has been required that the crack stop at a certain length to prevent the crack from propagating throughout the pipeline. It is known from research that the crack propagation arresting property is improved as the Charpy absorbed energy of the steel pipe base material is higher. In a high-strength steel pipe exceeding API-5LX80 class, a high absorption energy exceeding 300 J is obtained. Is estimated to be necessary.
[0004]
However, a technique for increasing the strength by a combination of an alloy element and accelerated cooling as disclosed in Japanese Patent Application Laid-Open No. 08-35011 cannot always stably achieve the Charpy high absorption energy of the base material. When work strengthening of ferrite is applied as disclosed in Japanese Patent Application Laid-Open No. 08-269544, separation (a fracture surface becomes almost parallel to a rolling surface) is caused in a specimen during a Charpy test due to a texture formed in the ferrite. Absorbed energy is rather reduced due to the occurrence of brittle fracture). As described above, means for achieving high strength while satisfying high absorption energy has not been clarified.
[0005]
In addition, in the construction of pipelines, pipe-to-pipe joining means is generally covered gas arc welding (SMAW) on site, but this welding method tends to involve moisture from the environment into the weld metal, and as a result, the weld metal Hydrogen diffusing from the base material toward the base metal gathers in a hardened region under the influence of welding and is liable to cause so-called delayed cracking. For this reason, so-called pre-heat treatment is required to promote the diffusion of hydrogen and allow the hydrogen to escape to the outside of the steel sheet. Such pre-heat treatment increases the welding time and deteriorates the working environment of the welding worker. Therefore, it is desired that the construction can be performed without preheating, even for a high-strength pipe. That is, as a countermeasure on the steel sheet side, it is desired that the steel sheet does not harden even under the influence of welding heat.
[0006]
The present invention, in view of the current state of the prior art, achieves high strength while satisfying high absorption energy, does not harden even under the influence of welding heat, and provides a high strength and high toughness steel pipe material excellent in weldability and a method of manufacturing the same. The purpose is to provide.
[0007]
[Means for Solving the Problems]
The present inventors have conducted intensive studies on increasing the strength by controlling the microstructure, and making the microstructure of the material steel sheet bainite, compared with the case where the structure control such as ferrite-bainite or ferrite-martensite was performed, And a good balance of Charpy absorbed energy. Furthermore, focusing on the second phase of the bainite structure, and by reducing these second phase structures, the tensile strength of bainite is reduced, but a high Charpy absorbed energy exceeding 300 J at -46 ° C is achieved. I found it. The reduction of the second phase in the bainite is performed by setting the carbon content of the steel to 0.02 mass% or less, which is the solid solubility limit of bcc iron, so that the diffusion transfer and enrichment of C do not occur during the transformation from austenite to bainite. Can be achieved.
[0008]
Next, as a result of continuing research on the establishment of a technique for increasing the strength of the bainite structure in which the second phase structure has been reduced as much as possible, it was found that a combination of hardenability improving elements such as Mn, Cu, Ni, Cr, Mo, and Nb, By combination with the subsequent cooling, bainitic ferrite (symbol α °) B It was found that the strength increased by increasing the volume fraction of the bainite structure in the form called ")." Furthermore, this α ° B The phase fraction of the bainite structure exhibiting a morphology is 70 vol. It was also found that when the amount is increased to more than%, the austenite before transformation is strongly worked in a low temperature range to inherit the strain introduced into the austenite, so that the strength can also be increased depending on the controlled rolling conditions during hot rolling. Α ° by strong austenitic processing B The high strength of the bainite in the form maintains the Charpy high absorption energy characteristic of the bainite excluding the second phase structure, except when the austenite processing temperature range becomes too low and separation occurs in the transformed bainite. I do.
[0009]
By the above alloy element adjustment, hot rolling and accelerated cooling control after hot rolling, the problem of high strength and high Charpy absorbed energy was solved.
Next, when various evaluations were made on the weld cracking resistance during welding when the strength was increased by such means, α ° without martensitic transformation was observed in the heat history during welding. B It has been found that when bainite transformation occurs, the hardness of the weld heat affected zone is suppressed from increasing, and delayed cracking does not occur even under a low preheating condition of 10 ° C. Specifically, in the combination of the added amounts of Mn, Cu, Ni, Cr, Mo, and Nb (the content by addition, the same applies hereinafter), the transformed structure after hot rolling and subsequent accelerated cooling is α ° B The bainite phase in the form of 70 vol. It is thought that it is sufficient to determine a range that does not result in martensite structure in the heat history during welding, and regression analysis of the experimental results shows that this range is defined by the following equation (2). Can be well described by the index X2,
X2 = 970-130 * Mn-55 * Cu-30 * Ni-70 * Cr-90 * Mo-1450 * Nb (2)
In order to suppress martensitic transformation, X2 ≧ 400 and α ° B The bainite transformation in the form of 70 vol. %, It was found that X2 ≦ 650 should be satisfied.
[0010]
The present invention has been made based on the above findings, and the gist is as follows.
(1) C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0 0.10 to 0.50 mass%, Ti: 0.005 to 0.10 mass%, B: 0.0010 to 0.010 mass%, S: 0.003 mass% or less, and the following formula (1) X1 defined is 400 to 650, and a steel sheet as a steel pipe material comprising the balance of Fe and unavoidable impurities, wherein the microstructure of the steel sheet is α ° B The bainite phase in the form of 70 vol. % High-strength, high-toughness steel pipe material with excellent weldability characterized by containing at least 0.1%.
[0011]
X1 = 970-130 * Mn-1450 * Nb (1)
(2) C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0 0.01 to 0.50 mass%, Ti: 0.005 to 0.10 mass%, B: 0.0010 to 0.010 mass%, S: 0.003 mass% or less, and Cu: 0.5 to 0.5 mass%. 3.0 mass%, Ni: 0.2 to 3.0 mass%, Cr: 0.2 to 1.0 mass%, Mo: 0.1 to 1.0 mass%, or two or more, and / or , Ca: 0.001 to 0.020 mass%, REM: one or two of 0.005 to 0.020 mass%, and X2 defined by the following formula (2) is 400 to 650. And the balance Fe And a steel sheet as a steel pipe material comprising unavoidable impurities, wherein the microstructure of the steel sheet is α ° B The bainite phase in the form of 70 vol. % High-strength, high-toughness steel pipe material with excellent weldability characterized by containing at least 0.1%.
[0012]
X2 = 970-130 * Mn-55 * Cu-30 * Ni-70 * Cr-90 * Mo-1450 * Nb (2)
(3) C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0 0.01 to 0.50 mass%, Ti: 0.005 to 0.10 mass%, B: 0.0010 to 0.010 mass%, S: 0.003 mass% or less,
Alternatively, one of Cu: 0.5 to 3.0 mass%, Ni: 0.2 to 3.0 mass%, Cr: 0.2 to 1.0 mass%, and Mo: 0.1 to 1.0 mass%. And / or two or more of Ca and 0.001 to 0.020 mass%, and REM: 0.005 to 0.020 mass%.
In addition, X2 defined by the following formula (2) is 400 to 650, and a steel slab consisting of the balance Fe and unavoidable impurities is heated to 1000 to 1250 ° C. and then hot-rolled into a steel sheet. The cumulative rolling reduction in the low-temperature austenite temperature range of 900 ° C or less is set to 50% or more, the rolling end temperature is set to 700 to 850 ° C, and then the steel sheet is cooled from the temperature of -50 ° C or more to the cooling rate of 5 ° C / s. A method for producing a high-strength, high-toughness steel pipe material excellent in weldability, characterized by water-cooling to a temperature of 400 ° C. or less as described above.
[0013]
X2 = 970-130 * Mn-55 * Cu-30 * Ni-70 * Cr-90 * Mo-1450 * Nb (2)
In the formulas (1) and (2), each element symbol indicates the content (mass%) of the element in steel, “*” indicates a product operator, and “−” indicates a difference operator.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the reasons for limiting the chemical composition (chemical component content), microstructure, and manufacturing process (heating, hot rolling, accelerated cooling) in the present invention as described above will be described.
First, the reasons for limiting the chemical composition will be described.
[0015]
C: 0.005 to 0.020 mass%
The C content affects the formation of the second phase that lowers the Charpy absorbed energy of the steel sheet having the bainite structure. By setting the C content to 0.020 mass% or less, the formation of the second phase can be substantially suppressed, and a high absorption energy exceeding 300 J can be achieved. Therefore, the upper limit is set to 0.020 mass%. On the other hand, even if the extremely low carbon content of less than 0.005 mass% is performed, further improvement in Charpy absorbed energy is not expected and the cost during steelmaking only increases, so the lower limit was made 0.005 mass%.
[0016]
Si: 0.05 to 1.0 mass%
Si is required to be 0.05 mass% or more in steel production, and increases the strength of the steel by solid solution strengthening with an increase in the addition amount. However, if added in excess of 1.0 mass%, the base material is liable to cause brittle fracture at low temperatures, so the upper limit was set to 1.0 mass%. The preferred range is 0.1 to 0.5 mass%.
[0017]
Mn: 1.0 to 4.0 mass%
Mn is an element that enhances the hardenability, and when added according to formula (1) or formula (2) described below, the form of bainite changes to α ° B It can be. Further, since it is inexpensive as compared with others, by setting the lower limit to 1.0 mass%, it is possible to suppress the increase in cost and increase the strength. However, if added in excess of 4.0 mass%, martensitic transformation of the weld is caused to promote delayed cracking of the weld, so the upper limit was made 4.0 mass%. The preferred range is 1.5 to 2.5 mass%.
[0018]
Al: 0.01 to 0.10 mass%
Al is added as a deoxidizing agent at the time of steel making. However, a small amount of Al added to a steel sheet is less than 0.01 mass%, which tends to cause insufficient deoxidation. Therefore, the lower limit is set to 0.01 mass%. On the other hand, if added in excess of 4.0 mass%, the cleanliness of the base material deteriorates and the energy absorbed by Charpy decreases, so the upper limit was set to 0.10 mass%.
[0019]
Nb: 0.01 to 0.50 mass%
Nb is required to be at least 0.01 mass% in order to extend the austenite non-recrystallization temperature range to a higher temperature side. Further, by adding according to the formula (1) or the formula (2) described later, the form of bainite is changed to α ° B It can be. Due to the effect of this Nb addition (the inheritance of processing strain introduced by rolling at 900 ° C. or less), α ° B The bainite having the form is further strengthened. On the other hand, if added in excess of 0.50 mass%, the base material is liable to cause brittle fracture at low temperatures, so the upper limit was set to 0.50 mass%. The preferred range is 0.015 to 0.06 mass%.
[0020]
Ti: 0.005 to 0.10 mass%
Ti is required to be 0.005% by mass or more in order to fix inevitably present free N in steel as TiN. This TiN also contributes to suppressing austenite grain growth in the heat affected zone. On the other hand, if added in excess of 0.10 mass%, the excess Ti forms carbides, significantly increasing the strength of the steel and easily causing brittle fracture. Therefore, the upper limit was set to 0.10 mass%. The preferred range is 0.005 to 0.020 mass%.
[0021]
B: 0.0010 to 0.010 mass%
B has the effect of suppressing the ferrite transformation from the austenite grain boundaries and facilitating the bainite transformation during the transformation that occurs during the cooling process after hot rolling. In particular, in the present invention, since the amount of C is reduced, 0.0010 mass% or more is required to suppress ferrite transformation. On the other hand, even if added in excess of 0.010 mass%, the effect is saturated, so the upper limit was set to 0.010 mass%. The preferred range is 0.0015 to 0.0030 mass%.
[0022]
S: 0.003 mass% or less
S is inevitably mixed into steel as an impurity element, but exists in the steel as MnS unless the form control or the like is performed. Since MnS is likely to become a transformation nucleus of ferrite and causes ferrite to be formed prior to bainite transformation, it is necessary to reduce the amount of S to reduce the amount of MnS. Therefore, the upper limit of the amount of S is set to 0.003 mass%. . When the form control by adding Ca or REM is not performed, it is preferable to reduce the amount to less than 0.0010 mass%.
[0023]
X1: 400 to 650
In the present invention, when Cu, Ni, Cr, and Mo are not added, X1 defined by the formula (1) (the formula (2) with the terms Cu, Ni, Cr, and Mo removed) is 400. The amounts of Mn and Nb are adjusted so that ≦ X1 ≦ 650. By setting X1 ≧ 400, martensitic transformation under the heat history during welding can be suppressed, and the occurrence of delayed cracking can be suppressed even at the lower limit preheating temperature of 10 ° C. On the other hand, by setting X1 ≦ 650, α ° can be obtained within the practical control range of the hot rolling and cooling conditions. B The bainite phase in the form of 70 vol. % Or more, a steel sheet having a microstructure containing at least% can be obtained, and high strength of the steel sheet can be achieved.
[0024]
X2: 400 to 650
In the present invention, one or more selected from Cu, Ni, Cr, and Mo can be added as necessary, in addition to the component elements limited as described above. In this case, the amounts of Mn and Nb, and further, the amounts of Cu, Ni, Cr and Mo are adjusted so that X2 defined by the formula (2) satisfies 400 ≦ X2 ≦ 650. By setting X2 ≧ 400, martensitic transformation under the heat history during welding can be suppressed, and the occurrence of delayed cracking can be suppressed even at the lower limit preheating temperature of 10 ° C. On the other hand, by setting X2 ≦ 650, α ° can be obtained within the practical control range of the hot rolling and cooling conditions. B The bainite phase in the form of 70 vol. % Or more, a steel sheet having a microstructure containing at least% can be obtained, and high strength of the steel sheet can be achieved.
[0025]
However, when Cu, Ni, Cr, and Mo are added, the content of each component is preferably in the following range.
Cu: 0.5 to 3.0 mass%
Cu is added at 0.5 mass% or more to α ° B Although it contributes to morphology, if it is added in excess of 3.0 mass%, brittle fracture of the base material is likely to occur due to the precipitate dispersing effect. Therefore, the upper limit is set to 3.0 mass%. The preferred range is 0.05 to 1.50 mass%.
[0026]
Ni: 0.2 to 3.0 mass%
Ni is added at 0.2 mass% or more to α ° B Contributes to the promotion of On the other hand, even if added in excess of 3.0 mass%, the effect is saturated, so the upper limit was set to 3.0 mass%. In addition, a suitable range is 0.25 to 1.0 mass%.
Cr: 0.2 to 1.0 mass%
Cr is added at 0.2 mass% or more to α ° B Contributes to the promotion of On the other hand, if added in excess of 1.0 mass%, brittle fracture of the base material is likely to occur, so the upper limit was set to 1.0 mass%. The preferred range is 0.25 to 0.60 mass%.
[0027]
Mo: 0.1 to 1.0 mass%
Mo is α ° with addition of 0.1 mass% or more. B Contributes to the promotion of On the other hand, if added in excess of 1.0 mass%, the precipitation dispersion strengthening of Mo carbides becomes excessive and brittle fracture is likely to occur, so the upper limit was set to 1.0 mass%. The preferred range is 0.1 to 0.6 mass%. In the present invention, for the purpose of controlling the form of inclusions, one or two selected from Ca and REM can be added in the following component content ranges.
[0028]
Ca: 0.001 to 0.020 mass%
If Ca is inevitably present in the steel and non-metallic inclusions MnS pose a problem in HAZ toughness, etc., by adding 0.001 mass% or more, the form of inclusions in CaS 2 generated at higher temperature is controlled. , The effect can be eliminated. However, if it is added in excess of 0.020 mass%, CaS 2 is formed in a cluster and has a rather bad effect, so the upper limit was made 0.020 mass%.
[0029]
REM: 0.005 to 0.020 mass%
In the case where non-metallic inclusions MnS unavoidably present in steel poses a problem in HAZ toughness, REM controls the inclusion morphology in REM sulfides generated at higher temperatures by adding 0.005 mass% or more. To eliminate that effect. However, if added in excess of 0.020 mass%, the cleanliness of the steel is degraded, so the upper limit was made 0.020 mass%.
[0030]
Next, the reasons for limiting the microstructure of the steel sheet will be described.
α ° B (Bainitic ferrite) form of bainite phase ≧ 70 vol. %
The bainite structure of steel with a low carbon content has a morphology of α B (Granular bainiticferrite) and α ° BB , Α ° B For details on the form, see "Bainite Research Group of the Iron and Steel Institute of Japan, Bainite Research and Editing Group: Bainite Photographs of Steel-1, ---- Continuous Cooling (Intermediate Stage) Transformation Structure of Low Carbon Steel ---, June 1992 , Page 24 "). Α ° B The bainite structure having a morphology has a fraction of 70 vol. % Or more, the austenite before transformation is subjected to strong working in a low temperature range to inherit the strain introduced into the austenite, so that the strength can be increased depending on the controlled rolling conditions during hot rolling, and such austenite can be increased. Since high Charpy absorbed energy exceeding 300 J at -46 ° C can be achieved even at high strength by strong working of B The bainite structure of the form is 70 vol. % Or more. The martensite or cementite produced as a phase other than the bainite structure of the steel obtained in the present invention is 2 vol. % Or less, and it is considered that the fact that the amount of martensite or cementite is small leads to an improvement in Charpy absorbed energy.
[0031]
Next, the manufacturing process will be described.
In the manufacturing process according to the present invention, a steel slab having a composition within the above-mentioned limited range is formed into a product steel plate by a manufacturing process including a sequential process of heating, hot rolling, and accelerated cooling. Shall be satisfied.
Heating temperature: 1000-1250 ° C
When the heating temperature of the slab is 1000 ° C. or higher, uniform austenite is obtained. Therefore, the lower limit of the heating temperature is 1000 ° C. On the other hand, when heated to more than 1250 ° C., the austenite grains became extremely coarse, and when hot rolling was performed as it was, the toughness of the steel sheet was significantly reduced. In addition, more preferably, it is 1050-1150 degreeC.
[0032]
Cumulative rolling reduction in low temperature austenite region below 900 ° C ≧ 50%
The heated slab is immediately subjected to hot rolling. In particular, the rolling reduction in the so-called austenite unrecrystallized region at 900 ° C or lower is performed by a rolling schedule such that the cumulative rolling reduction becomes 50% or more, thereby increasing the cumulative rolling reduction. With α ° B The strength of the bainite in the form is increased, and a desired high strength can be achieved. Therefore, the cumulative rolling reduction at 900 ° C. or less in hot rolling is set to 50% or more.
[0033]
Hot rolling end temperature: 700 to 850 ° C
In rolling at a low temperature where austenite does not recrystallize, the lower the rolling temperature, the greater the strain accumulation effect. However, when the temperature is kept below 700 ° C., a rolled texture is formed in austenite, which causes Has a strong tendency to cause separation, and the Charpy absorbed energy is significantly reduced. Therefore, the lower limit of the rolling end temperature was set to 700 ° C. On the other hand, if the rolling end temperature is higher than 850 ° C., it becomes difficult to secure the above-mentioned cumulative rolling reduction of 50% or less at 900 ° C. or less in actual operation. Therefore, the upper limit of the rolling end temperature was set to 850 ° C.
[0034]
Cooling (water cooling) start temperature ≧ rolling end temperature−50 ° C.
The hot-rolled product (steel plate) needs to be water-cooled as soon as possible after rolling is completed (by minimizing the time of air-cooling until water-cooling) in order to transform it into bainite. In particular, when water cooling is started after the temperature of the steel sheet falls below the rolling end temperature of −50 ° C., ferrite transformation occurs between the end of rolling and the start of water cooling, leading to a decrease in YS and TS due to ferrite generation. The rolling end temperature was -50 ° C or higher.
[0035]
Cooling rate ≧ 5 ℃ / s
By optimizing the amounts of Mn, Cu, Ni, Cr, Mo, and Nb, if a cooling rate of 5 ° C./s or more is secured in water cooling after hot rolling within the above-described limited range according to the manufacturing process conditions, Α ° to aim bainite transformation without ferrite transformation B Since a bainite structure in a form is obtained, the lower limit of the cooling rate in water cooling after hot rolling was set at 5 ° C./s. Although the upper limit of the cooling rate is not particularly set, the maximum cooling rate that can be practically used is 50 ° C./s, and is preferably 5 to 50 ° C./s.
[0036]
Cooling stop temperature ≤ 400 ° C
In the alloy element design in the present invention, the transformation end temperature in the continuous cooling transformation is considered to be 400 ° C. or higher. Therefore, it is 400 ° C. at the minimum that austenite completely forms a bainite structure, and it is sufficient to continue water cooling to a temperature not exceeding 400 ° C., so the upper limit of the cooling stop temperature is set to 400 ° C.
[0037]
Incidentally, the slab to be subjected to the production process according to the present invention, the production method is not particularly limited, according to a conventional method, after melting the steel by the open-hearth method, the converter method or the electric furnace method, component adjustment, The casting may be performed by any of the continuous casting method and the ingot making method. Further, in forming the manufactured steel sheet into a steel pipe, high strength and high absorption energy, and high resistance to delayed welding cracking, which are the objects of the present invention, are achieved regardless of whether the UOE process or the roll bender process is used. .
[0038]
【Example】
Using steel slabs having the chemical composition shown in Table 1, thick steel plates having a thickness of 15 to 30 mm were manufactured under the heating-hot rolling-cooling conditions shown in Table 2.
[0039]
[Table 1]
Figure 2004076101
[0040]
[Table 2]
Figure 2004076101
[0041]
From the obtained steel sheet, a block sample of total thickness × 20 mm width × 10 mm height for microstructure observation is sampled so that an L section (a section in a thickness direction parallel to the rolling direction) is a test surface, and the test is performed. The surface was treated with a 3% nital etching solution to reveal a microstructure, and the microstructure was photographed at random at an appropriate magnification of 800 to 2000 times with a scanning electron microscope in four or more visual fields. Α ° observed during B After tracing the bainite region of the form, the area ratio of the trace region with respect to the entire visual field area is calculated by image analysis processing, and it is assumed that the bainite structure has an isotropic shape (an error between this assumption and the actual one is ignored. It is considered to be as small as possible.) B The volume fraction of the bainite phase was determined. Table 2 shows this volume ratio. The volume ratio of ferrite, martensite and cementite was determined in the same manner. Table 3 shows the values. Table 3 shows α ° B The volume fraction of the bainite phase in the morphology is also given again.
[0042]
Next, a No. 4 tensile test piece specified in JIS Z 2201 was sampled from each of the above steel sheets so that the L direction (direction parallel to the rolling direction) was the tensile direction, and the tensile test piece was specified in JIS Z 2241. A tensile test was performed to evaluate 0.2% proof stress and tensile strength. A No. 4 Charpy test piece specified in JIS Z 2202 is sampled from the steel sheet so that the C direction (direction parallel to the rolling width direction) is the longitudinal direction of the test piece, and is specified in JIS Z 2242. A Charpy impact test was performed, and the absorbed energy at −46 ° C. (abbreviation: vE −46 ) And a 50% fracture transition temperature (abbreviation: vTrs) was evaluated from the transition curve of the brittle fracture ratio.
[0043]
Lastly, a specimen for y-type welding cracking test (y-slit cracking test) is sampled and assembled from each of the above-mentioned steel sheets in accordance with JIS Z 3158, and then is placed in an environmental chamber set at an environmental temperature of 10 ° C. and a relative humidity of 80%. A test bead was welded to a test specimen at a preheating temperature of 10 ° C. using a low hydrogen welding rod specified in JIS Z 3212 which had been left for 1 hour without drying treatment. After a lapse of 48 hours, samples for observing cross-sectional cracks were cut out from five places in the welded portion of the test specimen, and after grinding and polishing, the cracks in the welded portion were observed using a magnifying projector of 5 times, and the crack length was measured. Then, the section cracking rate was calculated.
[0044]
Table 3 shows the results of the tensile and impact tests and the y-slit crack test.
[0045]
[Table 3]
Figure 2004076101
[0046]
The chemical composition and the microstructure satisfy the requirements of the present invention, and the requirements of the present invention to be satisfied by the microstructure (: α ° B Form bainite phase ≧ 70 vol. %), In the invention examples A1 to G1 and S1 embodied by the manufacturing process according to the invention, the tensile strength is 700 N / mm. 2 VE with high strength exceeding −46 Also showed a high absorption energy exceeding 300 J. Also, no crack was generated in the welded section in the y-type weld crack test.
[0047]
In Comparative Example G2 in which the rolling end temperature was lower than the lower limit and in Comparative Example G3 in which the cooling start temperature was lower than the lower limit, a ferrite phase was observed in microstructure observation, and α ° B As a result, the strength is low and vE −46 Is also low. In particular, in G2 which was rolled in the ferrite transformation temperature range, the absorption energy was significantly reduced due to the occurrence of separation.
[0048]
In Comparative Example G4 in which the cooling rate was lower than the lower limit, and in Comparative Example G5 in which the cooling stop temperature was higher than the upper limit, both of the microstructures were observed by α. B Many tissues, α ° B Of the strength, vE −46 Both are lower than G1.
On the other hand, Comparative Example H1 in which X2 exceeded 600 1 B Volume ratio decreases, strength, vE −46 Both were low values. Conversely, Comparative Example J1 in which X2 was less than 400 had high strength, but had a cross-sectional cracking rate of 85% in the y-type welding crack test, and required preheating in actual welding work. This is because the microstructure of the welded portion became martensite, and welding cracks were extremely likely to occur.
[0049]
Furthermore, the comparative example K1 which exceeded the upper limit of C and the comparative example L1 which exceeded the upper limit of Mn also similarly cracked in the y-type welding crack test. Comparative Example K1 is α ° B A large number of island-like martensite was observed as the second phase, and with the increase of this second phase, vE −46 Decreased. Further, in each of Comparative Example M1 exceeding the upper limit of Nb and Comparative Example Q1 exceeding the upper limit of Ti, brittle fracture was liable to occur due to hardening caused by precipitation, and vTrs increased. −46 Fell. Further, Comparative Example N1 which exceeded the upper limit of S and Comparative Example R1 which fell below the lower limit of B were all α °. B Is less than 70%, the target strength and vE −46 Was not obtained.
[0050]
As described above, the steel sheet of the present invention can have both high strength and high toughness, which could not be achieved conventionally, and excellent weldability in which cracks do not occur even at a low preheating temperature during welding.
[0051]
【The invention's effect】
According to the present invention, by reducing the amount of carbon, adding an appropriate alloy element, and combining appropriate heating-hot rolling-accelerated cooling conditions, α ° B By making the bainite volume fraction of the form 70% or more, a high strength steel pipe material with high strength and high Charpy absorbed energy steel sheet properties and excellent weldability that allows low preheating temperature conditions during welding is realized. It has the effect of doing.

Claims (3)

C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、さらに、下式(1) で定義されるX1が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼管素材としての鋼板であって、該鋼板のミクロ組織がα°B の形態のベイナイト相を70vol.% 以上含むことを特徴とする溶接性に優れた高強度高靭性鋼管素材。
X1=970−130*Mn−1450*Nb   ‥‥(1)
C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0.01 to 0.50 mass%, Ti: 0.005 to 0.10 mass%, B: 0.0010 to 0.010 mass%, S: 0.003 mass% or less, and further defined by the following formula (1) X1 is 400-650, a steel plate as a steel pipe material and the balance Fe and unavoidable impurities, 70 vol bainite phase in the form of the microstructure of the steel plate is alpha ° B. % High-strength, high-toughness steel pipe material with excellent weldability characterized by containing at least 0.1%.
X1 = 970-130 * Mn-1450 * Nb (1)
C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、さらに、Cu:0.5 〜3.0mass%、Ni:0.2 〜3.0mass%、Cr:0.2 〜1.0mass%、Mo:0.1 〜1.0mass%のうちの1種または2種以上、および/または、Ca:0.001 〜0.020mass%、REM :0.005 〜0.020mass%のうちの1種または2種を含有し、かつ、下式(2) で定義されるX2が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼管素材としての鋼板であって、該鋼板のミクロ組織がα°B の形態のベイナイト相を70vol.% 以上含むことを特徴とする溶接性に優れた高強度高靭性鋼管素材。
X2=970−130*Mn−55*Cu−30*Ni−70*Cr−90*Mo−1450*Nb  ‥‥(2)
C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0.01 to 0.50% by mass, Ti: 0.005 to 0.10% by mass, B: 0.0010 to 0.010% by mass, S: 0.003% by mass or less, and further, Cu: 0.5 to 3.0% by mass. %, Ni: 0.2 to 3.0 mass%, Cr: 0.2 to 1.0 mass%, Mo: 0.1 to 1.0 mass%, and / or Ca: 0.001 to 0.020 mass%, REM: contains one or two of 0.005 to 0.020 mass%, and X2 defined by the following formula (2) is 400 to 650; Balance Fe and A steel sheet as the steel pipe material consisting of unavoidable impurities, 70 vol bainite phase in the form of the microstructure of the steel plate is alpha ° B. % High-strength, high-toughness steel pipe material with excellent weldability characterized by containing at least 0.1%.
X2 = 970-130 * Mn-55 * Cu-30 * Ni-70 * Cr-90 * Mo-1450 * Nb (2)
C:0.005 〜0.020mass%、Si:0.05〜1.0mass%、Mn:1.0 〜4.0mass%、Al:0.01〜0.10mass% 、Nb:0.01〜0.50mass% 、Ti:0.005 〜0.10mass% 、B:0.0010〜0.010mass%を含有し、S:0.003mass%以下とし、
あるいはさらに、Cu:0.5 〜3.0mass%、Ni:0.2 〜3.0mass%、Cr:0.2 〜1.0mass%、Mo:0.1 〜1.0mass%のうちの1種または2種以上、および/または、Ca:0.001 〜0.020mass%、REM :0.005 〜0.020mass%のうちの1種または2種を含有し、
かつ、下式(2) で定義されるX2が400 〜650 であり、残部Feおよび不可避的不純物からなる鋼片を、1000〜1250℃に加熱後熱間圧延して鋼板となし、該圧延では、900 ℃以下の低温オーステナイト温度域での累積圧下率を50%以上、圧延終了温度を700 〜850 ℃とし、次いで前記鋼板を前記圧延終了温度−50 ℃以上の温度から冷却速度5℃/s以上で400 ℃以下の温度まで水冷することを特徴とする溶接性に優れた高強度高靭性鋼管素材の製造方法。
X2=970−130*Mn−55*Cu−30*Ni−70*Cr−90*Mo−1450*Nb  ‥‥(2)
C: 0.005 to 0.020 mass%, Si: 0.05 to 1.0 mass%, Mn: 1.0 to 4.0 mass%, Al: 0.01 to 0.10 mass%, Nb: 0.01 to 0.50% by mass, Ti: 0.005 to 0.10% by mass, B: 0.0010 to 0.010% by mass, S: 0.003% by mass or less,
Alternatively, one of Cu: 0.5 to 3.0 mass%, Ni: 0.2 to 3.0 mass%, Cr: 0.2 to 1.0 mass%, and Mo: 0.1 to 1.0 mass%. And / or two or more of Ca and 0.001 to 0.020 mass%, and REM: 0.005 to 0.020 mass%.
In addition, X2 defined by the following formula (2) is 400 to 650, and a steel slab consisting of the balance Fe and unavoidable impurities is heated to 1000 to 1250 ° C. and then hot-rolled into a steel sheet. The cumulative rolling reduction in the low-temperature austenite temperature range of 900 ° C or less is set to 50% or more, the rolling end temperature is set to 700 to 850 ° C, and then the steel sheet is cooled from the temperature of -50 ° C or more to the cooling rate of 5 ° C / s. A method for producing a high-strength, high-toughness steel pipe material excellent in weldability, characterized by water-cooling to a temperature of 400 ° C. or less as described above.
X2 = 970-130 * Mn-55 * Cu-30 * Ni-70 * Cr-90 * Mo-1450 * Nb (2)
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* Cited by examiner, † Cited by third party
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WO2008069289A1 (en) 2006-11-30 2008-06-12 Nippon Steel Corporation Weld steel pipe with excellent low-temperature toughness for high-strength line pipe and process for producing the same
WO2008069335A1 (en) 2006-12-04 2008-06-12 Nippon Steel Corporation Weld steel pipe with excellent low-temperature toughness for high-strength thick-walled line pipe and process for producing the same
US8039118B2 (en) 2006-11-30 2011-10-18 Nippon Steel Corporation Welded steel pipe for high strength line pipe superior in low temperature toughness and method of production of the same
WO2019131100A1 (en) 2017-12-25 2019-07-04 Jfeスチール株式会社 Hot-rolled steel sheet and method for producing same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008069289A1 (en) 2006-11-30 2008-06-12 Nippon Steel Corporation Weld steel pipe with excellent low-temperature toughness for high-strength line pipe and process for producing the same
US8039118B2 (en) 2006-11-30 2011-10-18 Nippon Steel Corporation Welded steel pipe for high strength line pipe superior in low temperature toughness and method of production of the same
WO2008069335A1 (en) 2006-12-04 2008-06-12 Nippon Steel Corporation Weld steel pipe with excellent low-temperature toughness for high-strength thick-walled line pipe and process for producing the same
US8084144B2 (en) 2006-12-04 2011-12-27 Nippon Steel Corporation High strength thick welded steel pipe for line pipe superior in low temperature toughness and method of production of the same
WO2019131100A1 (en) 2017-12-25 2019-07-04 Jfeスチール株式会社 Hot-rolled steel sheet and method for producing same
KR20200086737A (en) 2017-12-25 2020-07-17 제이에프이 스틸 가부시키가이샤 Hot rolled steel sheet and manufacturing method thereof
US11390931B2 (en) 2017-12-25 2022-07-19 Jfe Steel Corporation Hot-rolled steel plate and method for manufacturing same

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