JP2004069098A - Frost heaving prevention method of under floor - Google Patents

Frost heaving prevention method of under floor Download PDF

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Publication number
JP2004069098A
JP2004069098A JP2002225657A JP2002225657A JP2004069098A JP 2004069098 A JP2004069098 A JP 2004069098A JP 2002225657 A JP2002225657 A JP 2002225657A JP 2002225657 A JP2002225657 A JP 2002225657A JP 2004069098 A JP2004069098 A JP 2004069098A
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Japan
Prior art keywords
underfloor
air
pipe
ventilation
wall
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JP2002225657A
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Japanese (ja)
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JP3961364B2 (en
Inventor
Masafumi Morishita
森下 雅史
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Kajima Corp
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Kajima Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To surely perform frost heaving prevention, reduce a construction cost and a running cost, and easily perform maintenance. <P>SOLUTION: An under floor blast piping 25 constituted by a perforated pipe is arranged inside an under floor crushed rock layer 19. A hot air by an exhaust heat of a refrigerator outside machine 16 and an outside air which is taken into a space between an outer wall 29, a roof 28 of a building 11 and a wall of a freezing chamber 12 and is made to flow in the space are sent to the blast piping in a switchable manner. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、冷凍庫における排熱利用による床下凍上防止方法に関するものである。
【0002】
【従来の技術】
冷凍食品・アイスクリームを取り扱うための物流センターとして、既存躯体を利用して内部に冷凍庫・冷蔵庫を建設する場合、零下で使用する冷凍庫の土間下土壌部分の凍結防止(以下凍上防止)が必要となる。
【0003】
従来、冷凍冷蔵庫の床下の凍上防止を行う構造としては、断熱材により冷熱が土間や地盤に伝わらないようにする方式を採用することの他に、鉄筋コンクリートスラブ内に通気用パイプを配管し、この通気用パイプを介して冷凍冷蔵倉庫内から、地盤(地中)に逃げる冷熱を空中に放出させるようにしている。
【0004】
また、特開平10−121636 号公報によれば、図4、図5に示すように、従来の冷凍冷蔵倉庫の床構造における通気用パイプを、金属製デッキプレート4を平に均した地盤上に伏せて地盤1との間に形成される空間を通気孔6として利用することによって代替し、また、当該金属製デッキプレート4を鉄筋コンクリートにおける下鉄筋としての役割を負わせ、通気用パイプの配管および下側鉄筋の配筋を省略可能にした冷凍冷蔵倉庫の床構造が示されている。前記金属製デッキプレート4上に鉄筋8が配筋され、配筋後、コンクリートが打設され、金属製デッキプレート4上に鉄筋コンクリート層7が形成される。
【0005】
金属製デッキプレート4と地盤1との間に形成される通気孔6の端部からは通気管10を接続させて立ち上げる。鉄筋コンクリート層7上には、断熱材9が敷き込まれる。図中5は地中梁を示す。
【0006】
このようにして、通気孔6内の通風を可能にし、冷凍冷蔵倉庫内から、地盤(地中)に逃げる冷熱を空中に放出する。通風は、たとえばブロワーなどの強制送風装置(図示しない)を上記通気管に接続することによって外気との通風をより積極的に行っても良い。
【0007】
【発明が解決しようとする課題】
しかし、前記のごとく、断熱材で冷気の伝達を遮断したり、通気孔6内の通風を行なうだけでは、期待する凍上防止効果が得られない。また、凍結してしまった場合の従来のメンテナンスは、床下配管へ温水や温風を送り、解凍していて時間と手間がかかるものであった。
【0008】
本発明の目的は前記従来例の不都合を解消し、確実に凍上防止を行うことができ、施工費やランニングコストも低廉ですみ、メンテナンスも容易な床下凍上防止方法を提供することにある。
【0009】
【課題を解決するための手段】
本発明は前記目的を達成するため、第1に、穴明き管による床下送風配管を床下砕石層内に配設し、この送風配管に、冷凍室外機の排熱による温風と、外気を取り入れて建物の外壁・屋根と冷凍庫等の壁との間の空間に流した空気とを切り替え可能に送り込むこと、第2に、床下送風配管への送気管にファンを設け、該ファンの上流側に切替えダンパーを設けたこと、第3に、穴明き管による床下送風配管を設ける床下層は既存土間上部に設け、その上に断熱層を形成し、さらにその上に、土間コンクリートを打設することを要旨とするものである。
【0010】
請求項1記載の本発明によれば、例えば、冬は冷凍室外機の排熱による温風を床下砕石層内に配設した床下送風配管に送り、この温風は床下送風配管の穴から流出して床下砕石層の砕石同士の隙間に流れ、床下砕石層全体を幅広く温める。その結果凍上防止を確実に行うことができる。また、例えば夏は、外気を建物の外壁と冷凍庫の壁との間の空間に取り入れて流すことで温め、この温めた空気を床下送風配管に送り、同様に凍上防止を確実に行うことができる。しかも、このように外気を建物の外壁と冷凍庫の壁との間の空間に取り入れて流すことで、換気と結露防止を行うことができる。
【0011】
請求項2記載の本発明によれば、前記作用に加えて、夏・冬の切替ダンパーを設け、外気温度や湿度の状況により送風をなすことが可能である。また、凍結した場合のメンテナンスについては、ファンの吸込側へヒ  ター等で温めた温風を送ることで簡単にメンテナンスができる。
【0012】
請求項3記載の本発明によれば、既存躯体を利用して内部に冷凍庫・冷蔵庫を建設する場合に、既存土間を解体して地盤改良を行う手間を省き、コストダウンを図ることができる。
【0013】
【発明の実施の形態】
以下、図面について本発明の実施の形態を詳細に説明する。図1は本発明の床下凍上防止方法の1実施形態を示す説明図、図2は床部分の詳細を示す断面図、図3は配管図で、前に建設した一般倉庫を冷凍食品・アイスクリームを取り扱う物流センターとして既存躯体を利用して内部に冷凍庫・冷蔵庫を建設する場合である。
【0014】
図中11は鉄骨造の建物であり、1階の平面は4区画に分かれており、−25℃の冷凍庫12、−10℃の冷蔵庫13a、+5℃のピッキング冷蔵庫13b、+5℃のプラットホーム冷蔵庫13cを形成し、また、それ以外に事務所14、倉庫15を形成する。
【0015】
冷凍設備は、屋外に設置する空冷一体型冷凍機としての冷凍室外機16と屋内に設置する床置型または天井露出型ユニットクーラー(図示せず)とで構成する。
【0016】
土壌18の上の既存土間17を解体し、地盤改良を行うことをせずに本発明は床下砕石層は既存土間17の上部に床下砕石層19を設け、その上に捨てコンクリート20を配設し、その上にスタイロフォーム等による断熱層21を設け、さらにその上に、土間コンクリート22を打設し、この土間コンクリート22の上に床打増コンクリ−ト23を打設した。図中24は断熱層21の上下に介在させる防水シートである。
【0017】
このような床構造を形成するのに、床下砕石層19内に計23本の床下送風配管25を適宜ピッチで設置する。この床下送風配管25の材質は、床下砕石層19の周囲に効率良く送風させるために穴明きVP管を採用する。
【0018】
また、電力ランニングコストの低減と、施工性の簡略化のために、23本の床下送風配管25を3系統にまとめ、床下送風配管25への送気管27にファンを設けるファン26も3台とする。
【0019】
建物11の外壁29と屋根28と冷凍庫12と冷蔵庫13a〜13cの壁との間に空気通流空間30を確保し、建物11の下部の方でこの空気通流空間30に通じるように給気口31と排気口32を形成し、給気口31は外気取り入れとして外部に開口し、排気口32は送気管27を接続して、これを送気管27のファン26の上流側に接続する。
【0020】
前記送気管27は冷凍室外機16の排熱をファン26にて送風するものとして、冷凍室外機16のコンプレッサ上方の集熱フ−ドにつながるダクトに接続する。
【0021】
前記ファン26の上流側に切替えダンパー33を設けた。
【0022】
さらに、既存土間17下の土壌18部分および床下砕石層19の上部に凍上危険予知のために、温度センサー34を埋設して設置した。この温度センサー34の温度は、事務所14内壁面に設置した温度表示盤(コントロールパネル)35に表示し、日常的に監視できる様にした。
【0023】
このようにして床下送風配管25への給気には、冬期には冷凍室外機16の排熱をファン26にて送風する。
【0024】
また、夏期には給気口31から取り入れた外気を建物11の外壁29と屋根28と冷凍庫12と冷蔵庫13a,13b,13cの壁との間に空気通流空間30に流し、外壁29等と冷凍庫12と冷蔵庫13a,13b,13cの壁パネル間の空間で暖められる空気を排気口32から取り出して床下送風配管25へ給気する。
【0025】
夏・冬の切替ダンパー33はこのような床下送風配管25への給気で冬期と夏期とを切替えるものであり、かかる切替ダンパー33での切替えはこのような冬期と夏期という季節の切り替えのみならず、外気温度や湿度の状況により適宜行うことも可能である。
【0026】
このようにして、冷凍室外機16の排熱温度30℃、周囲の外気温度6℃とすれば、既存土間17下の土壌18部分及び床下砕石層19の上部の温度センサー34で計測する床下及び外気温度は、床下温度1は16℃〜20℃、床下温度2は18℃〜21℃、外気温度は−3℃〜10℃であるが、凍上は確実に防止できる。
【0027】
【発明の効果】
以上述べたように本発明の床下凍上防止方法は、冷凍室外機の排熱による温風と建物の外壁と冷凍庫の壁との間で温めた外気を適宜切替え可能に、床下砕石層内に配設した床下送風配管に送り、この温風を床下砕石層の砕石同士の隙間に流すことで、凍上防止を確実に行うことができ、また、換気と結露防止も同時に行うことができ、しかも、施工費やランニングコストも低廉ですみ、メンテナンスも容易なものである。
【図面の簡単な説明】
【図1】本発明の床下凍上防止方法の1実施形態を示す説明図である。
【図2】本発明の床下凍上防止方法の1実施形態で、床部分の詳細を示す断面図である。
【図3】本発明の床下凍上防止方法の1実施形態を示す配管図である。
【図4】従来例を示す全体の縦断側面図である。
【図5】従来例を示す要部の縦断正面図である。
【符号の説明】
1…地盤           4…金属製デッキプレート
6…通気孔          5…地中梁
7…鉄筋コンクリート層
8…鉄筋           9…断熱材
10…通気管          11…建物
12…冷凍庫                13a,13b,13c…冷蔵庫
14…事務所             15…倉庫
16…冷凍室外機        17…既存土間
18…土壌           19…床下砕石層
20…捨てコンクリート     21…断熱層
22…土間コンクリート     23…床打増コンクリ−ト
24…防水シート                25…床下送風配管
26…ファン                  27,27a…送気管
28…屋根                      29…外壁
30…空気通流空間       31…給気口
32…排気口          33…切替えダンパー
34…温度センサー       35…温度表示盤
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for preventing underfloor frost heave by utilizing waste heat in a freezer.
[0002]
[Prior art]
When constructing a freezer and refrigerator inside the existing building as a distribution center for handling frozen foods and ice cream, it is necessary to prevent freezing of the soil under the soil of the freezer used below zero (hereinafter referred to as frost heave prevention). Become.
[0003]
Conventionally, as a structure for preventing frost heaving under the floor of a refrigerator, in addition to adopting a method of preventing cold heat from being transmitted to the soil or the ground by heat insulating material, a ventilation pipe is piped in a reinforced concrete slab. Cold heat escaping to the ground (underground) is released into the air from the inside of the refrigerated warehouse through ventilation pipes.
[0004]
According to Japanese Patent Application Laid-Open No. 10-121636, as shown in FIGS. 4 and 5, a ventilation pipe in a floor structure of a conventional refrigerator-freezer is mounted on a ground where a metal deck plate 4 is leveled flat. The space formed between the ground and the ground 1 is replaced by using as a ventilation hole 6, and the metal deck plate 4 serves as a lower reinforcing bar in reinforced concrete, and pipes for ventilation pipes and The floor structure of a refrigerated warehouse in which the reinforcement of the lower rebar can be omitted is shown. Reinforcing bars 8 are arranged on the metal deck plate 4, and after the reinforcing bars are laid, concrete is cast and a reinforced concrete layer 7 is formed on the metal deck plate 4.
[0005]
A ventilation pipe 10 is connected from the end of the ventilation hole 6 formed between the metal deck plate 4 and the ground 1 to stand up. On the reinforced concrete layer 7, a heat insulating material 9 is laid. 5 shows an underground beam in the figure.
[0006]
In this manner, the ventilation in the ventilation hole 6 is enabled, and the cold heat escaping to the ground (underground) is released into the air from the freezing and refrigerated warehouse. The ventilation may be performed more actively by connecting a forced air blowing device (not shown) such as a blower to the ventilation pipe.
[0007]
[Problems to be solved by the invention]
However, as described above, the frost heave prevention effect that is expected cannot be obtained simply by blocking the transmission of cool air with the heat insulating material or by merely ventilating the inside of the ventilation hole 6. In addition, conventional maintenance in the case of freezing has been time-consuming and time-consuming because hot water or hot air is sent to the underfloor piping and thawed.
[0008]
SUMMARY OF THE INVENTION An object of the present invention is to provide a method for preventing frost heaving under the floor, which can solve the inconvenience of the conventional example, can surely prevent frost heaving, can reduce the construction cost and running cost, and can easily perform maintenance.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the present invention firstly arranges an underfloor ventilation pipe with a perforated pipe in the underfloor crushed stone layer, and supplies hot air due to exhaust heat of a freezing outdoor unit and outside air to this ventilation pipe. Introducing the air flowing into the space between the outer wall / roof of the building and the wall of the freezer or the like in a switchable manner. Second, a fan is provided in an air supply pipe to the underfloor air supply pipe, and an upstream side of the fan is provided. Third, the underfloor layer, which is provided with a perforated pipe under the floor, is installed above the existing soil, an insulation layer is formed thereon, and furthermore, the concrete between the floors is cast. The gist is to do.
[0010]
According to the first aspect of the present invention, for example, in the winter, warm air generated by the exhaust heat of the freezing outdoor unit is sent to the underfloor air pipe arranged in the underfloor crushed stone layer, and the hot air flows out of the hole of the underfloor air pipe. Then, it flows into the gaps between the crushed stones in the underfloor crushed stone layer and warms the whole underfloor crushed stone layer widely. As a result, frost heave prevention can be reliably performed. Also, for example, in the summer, warming is performed by taking in outside air into the space between the outer wall of the building and the wall of the freezer, and the heated air is sent to the underfloor ventilation pipe. . In addition, by taking outside air into the space between the outer wall of the building and the wall of the freezer as described above, ventilation and dew condensation can be prevented.
[0011]
According to the second aspect of the present invention, in addition to the above-described operation, a summer / winter switching damper is provided, and it is possible to blow air depending on the condition of the outside air temperature and humidity. In addition, maintenance can be easily performed by freezing hot air with a heater or the like to the suction side of the fan.
[0012]
According to the third aspect of the present invention, when constructing a freezer / refrigerator inside using an existing frame, it is possible to omit the work of dismantling the existing soil and improving the ground, thereby reducing costs.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is an explanatory view showing an embodiment of a method for preventing underfloor frost heave according to the present invention, FIG. 2 is a sectional view showing details of a floor portion, and FIG. 3 is a piping diagram. This is a case where a freezer / refrigerator is built inside using an existing skeleton as a distribution center that handles products.
[0014]
In the figure, reference numeral 11 denotes a steel frame building, the floor of the first floor is divided into four sections, a freezer 12 at -25 ° C, a refrigerator 13a at -10 ° C, a picking refrigerator 13b at + 5 ° C, and a platform refrigerator 13c at + 5 ° C. And an office 14 and a warehouse 15 are formed.
[0015]
The refrigeration equipment is composed of a refrigeration outdoor unit 16 as an air-cooling integrated refrigerator installed outdoors and a floor-mounted or ceiling-exposed unit cooler (not shown) installed indoors.
[0016]
Without dismantling the existing slab 17 on the soil 18 and improving the ground, the present invention provides the underfloor crushed stone layer 19 under the existing slab 17 with the underfloor crushed stone layer 19 and disposing concrete 20 thereon. Then, a heat insulating layer 21 made of styrofoam or the like was provided thereon, and furthermore, a slab concrete 22 was cast thereon, and a flooring concrete 23 was laid on the slab concrete 22. In the figure, reference numeral 24 denotes a waterproof sheet interposed above and below the heat insulating layer 21.
[0017]
In order to form such a floor structure, a total of 23 underfloor ventilation pipes 25 are installed in the underfloor crushed stone layer 19 at an appropriate pitch. As a material of the underfloor ventilation pipe 25, a perforated VP pipe is employed to efficiently blow air around the underfloor crushed stone layer 19.
[0018]
In addition, in order to reduce the power running cost and simplify the workability, the 23 underfloor ventilation pipes 25 are combined into three systems, and three fans 26 are provided in the airpipe 27 to the underfloor ventilation pipe 25. I do.
[0019]
An air flow space 30 is secured between the outer wall 29 of the building 11, the roof 28, the freezer 12, and the walls of the refrigerators 13a to 13c, and air is supplied to the lower part of the building 11 so as to communicate with the air flow space 30. An outlet 31 and an exhaust port 32 are formed, and the air supply port 31 is opened to the outside as intake of outside air. The exhaust port 32 connects an air supply pipe 27 and connects the air supply pipe 27 to the upstream side of the fan 26 of the air supply pipe 27.
[0020]
The air supply pipe 27 is connected to a duct connected to a heat collection hood above the compressor of the freezer outdoor unit 16 so that the exhaust heat of the freezer outdoor unit 16 is blown by the fan 26.
[0021]
A switching damper 33 is provided upstream of the fan 26.
[0022]
Further, a temperature sensor 34 was buried and installed on the portion of the soil 18 below the existing soil 17 and on the upper portion of the crushed stone layer 19 under the floor for the purpose of predicting the danger of freezing. The temperature of the temperature sensor 34 is displayed on a temperature display panel (control panel) 35 installed on the inner wall surface of the office 14 so that it can be monitored on a daily basis.
[0023]
In this way, the exhaust heat of the freezing outdoor unit 16 is blown by the fan 26 in the winter to supply air to the underfloor ventilation pipe 25.
[0024]
In the summer, outside air taken in from the air supply port 31 flows into the air flow space 30 between the outer wall 29 and the roof 28 of the building 11, the freezer 12, and the walls of the refrigerators 13a, 13b, and 13c. Air to be warmed in the space between the freezer 12 and the wall panels of the refrigerators 13a, 13b, 13c is taken out from the exhaust port 32 and supplied to the underfloor ventilation pipe 25.
[0025]
The summer / winter switching damper 33 switches between winter and summer by supplying air to the underfloor ventilation pipe 25, and switching with the switching damper 33 is only for switching between the winter and summer seasons. Instead, it can be performed as appropriate depending on the conditions of the outside air temperature and humidity.
[0026]
In this way, if the exhaust heat temperature of the freezing outdoor unit 16 is 30 ° C. and the ambient outside air temperature is 6 ° C., the underfloor and the underfloor measured by the temperature sensor 34 above the existing soil 17 and the underfloor crushed stone layer 19 are used. As for the outside air temperature, the underfloor temperature 1 is 16 ° C to 20 ° C, the underfloor temperature 2 is 18 ° C to 21 ° C, and the outside air temperature is -3 ° C to 10 ° C.
[0027]
【The invention's effect】
As described above, the underfloor frost heave prevention method of the present invention distributes hot air generated by exhaust heat of a freezing outdoor unit and warmed outside air between an outer wall of a building and a wall of a freezer in the crushed stone layer under the floor so that it can be appropriately switched. By sending this hot air to the gap between the crushed stones in the crushed stone layer under the floor, it is possible to reliably prevent frost heave, and also to prevent ventilation and dew condensation at the same time, Construction costs and running costs are low, and maintenance is easy.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing one embodiment of a method of preventing underfloor frost heave of the present invention.
FIG. 2 is a cross-sectional view showing details of a floor portion in one embodiment of the underfloor frost heave prevention method of the present invention.
FIG. 3 is a piping diagram showing an embodiment of a method for preventing underfloor frost heave according to the present invention.
FIG. 4 is an overall vertical sectional side view showing a conventional example.
FIG. 5 is a vertical sectional front view of a main part showing a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Ground 4 ... Metal deck plate 6 ... Vent hole 5 ... Underground beam 7 ... Reinforced concrete layer 8 ... Reinforcement 9 ... Heat insulation material 10 ... Ventilation pipe 11 ... Building 12 ... Freezer 13a, 13b, 13c ... Refrigerator 14 ... Office 15 ... warehouse 16 ... freezer outdoor unit 17 ... existing soil 18 ... soil 19 ... underfloor crushed stone layer 20 ... discarded concrete 21 ... heat insulation layer 22 ... soil concrete 23 ... flooring increase concrete 24 ... waterproof sheet 25 ... underfloor ventilation pipe 26 ... Fans 27, 27a ... Air supply pipe 28 ... Roof 29 ... Outer wall 30 ... Air flow space 31 ... Air supply port 32 ... Exhaust port 33 ... Switching damper 34 ... Temperature sensor 35 ... Temperature display panel

Claims (3)

穴明き管による床下送風配管を床下砕石層内に配設し、この送風配管に、冷凍室外機の排熱による温風と、外気を取り入れて建物の外壁・屋根と冷凍庫等の壁との間の空間に流した空気とを切り替え可能に送り込むことを特徴とする床下凍上防止方法。Under-floor ventilation pipes with perforated pipes are installed in the underfloor crushed stone layer. A method for preventing underfloor frost heaving, characterized in that the air flowing into an intervening space is switchably sent. 床下送風配管への送気管にファンを設け、該ファンの上流側に切替えダンパーを設けた請求項1記載の床下凍上防止方法。The underfloor frost heave prevention method according to claim 1, wherein a fan is provided in an air supply pipe to the underfloor ventilation pipe, and a switching damper is provided upstream of the fan. 穴明き管による床下送風配管を設ける床下層は既存土間上部に設け、その上に断熱層を形成し、さらにその上に、土間コンクリートを打設する請求項1または請求項2記載の床下凍上防止方法。The underfloor frost heave according to claim 1 or 2, wherein the underfloor layer for providing the underfloor ventilation pipe with a perforated pipe is provided above the existing soil, a heat insulating layer is formed thereon, and furthermore, the soil concrete is cast thereon. Prevention method.
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Publication number Priority date Publication date Assignee Title
JP2014178086A (en) * 2013-03-15 2014-09-25 Taisei Corp Refrigerated warehouse
CN104594601A (en) * 2015-01-30 2015-05-06 广西正五海洋产业股份有限公司 Floor structure capable of preventing floors of freezer from icing and deforming
CH708943A1 (en) * 2013-12-05 2015-06-15 V Zug Ag Refrigerator with condensation protection.
JP2020101350A (en) * 2018-12-25 2020-07-02 大和ハウス工業株式会社 Freezing facility
JP2021103045A (en) * 2019-12-25 2021-07-15 株式会社前川製作所 Floor warming system of refrigerator
JP2021156540A (en) * 2020-03-30 2021-10-07 大和ハウス工業株式会社 Freezing facility
JP2022097331A (en) * 2020-12-20 2022-06-30 清政 上郡 Residence

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Publication number Priority date Publication date Assignee Title
JP2014178086A (en) * 2013-03-15 2014-09-25 Taisei Corp Refrigerated warehouse
CH708943A1 (en) * 2013-12-05 2015-06-15 V Zug Ag Refrigerator with condensation protection.
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JP2020101350A (en) * 2018-12-25 2020-07-02 大和ハウス工業株式会社 Freezing facility
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JP7412245B2 (en) 2020-03-30 2024-01-12 大和ハウス工業株式会社 Refrigeration facility
JP2022097331A (en) * 2020-12-20 2022-06-30 清政 上郡 Residence

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