JP2004068523A - No-scaffolding construction method for assembling building material - Google Patents

No-scaffolding construction method for assembling building material Download PDF

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Publication number
JP2004068523A
JP2004068523A JP2002232817A JP2002232817A JP2004068523A JP 2004068523 A JP2004068523 A JP 2004068523A JP 2002232817 A JP2002232817 A JP 2002232817A JP 2002232817 A JP2002232817 A JP 2002232817A JP 2004068523 A JP2004068523 A JP 2004068523A
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Japan
Prior art keywords
building material
jig
assembled building
assembled
assembling
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JP2002232817A
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Japanese (ja)
Inventor
Keiji Kondo
近藤 慶治
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KONDO KINZOKU KOGYO KK
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KONDO KINZOKU KOGYO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a no-scaffolding construction method for an assembling building material which reduces the material cost and manufacturing cost of the assembling building material by eliminating the need for providing the assembling building material with strength capable of resisting hoisting, and which reduces a load on a structure of a building after the mounting of the assembling building material by reducing the weight of the assembling building material itself. <P>SOLUTION: When being conveyed to an elevated spot for construction so as to be mounted on the structure 8 of the building, the assembling building material 1 which is field-assembled by being assembled on a jig 4 is conveyed to the elevated spot for the construction by hoisting the jig 4 which is coupled to the building material 1. The building material 1 is mounted on the structure 8 under a state that the building material 1 is coupled to the jig 4, and the jig 4 is separated from the building material 1 after the mounting of the building material 1 to the structure 8. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、組立建材の無足場施工方法、特に、地組みした組立建材を施工高所に搬送して建築物の構造体に取り付けるという組立建材の無足場施工方法に関する。
【0002】
【従来の技術】
特公平5−52389号公報(先行例1)に外壁鋼板の無足場工法についての記載がある。これによれば、脚付きステージの上で、複数枚の外壁鋼板を、胴縁材及びパネル竪枠により連結一体化させて大型パネルを組み立て、その大型パネルをクレーンでステージから吊り上げて高所の鉄骨架構に対する施工場所に搬送するようにしている。
【0003】
また、特開平8−239928号工法(先行例2)には、地組みした外壁ユニットをクレーンで施工高所に吊り上げて搬送することが記載されている。また、外壁ユニットは、下地鉄骨としての縦横の胴縁に補鋼材及び緊張材をボルト締めで取り付けることにより、運搬時の胴縁の精度確保や変形防止を行うことが記載されている。
【0004】
これらの先行例1又は先行例2では、大型パネル又は外壁ユニットなどの組立建材を地組みして施工高所まで吊り上げる手順を採っているので、工場から地組み場所までは組立建材のパーツを運搬するだけでよい。そのため、工場で組み立てた組立建材を施工高所に搬送して吊り上げる場合に比べて運送費が節減されるという利点がある。
【0005】
【発明が解決しようとする課題】
しかしながら、先行例1や先行例2に記載されている無足場工法では、大型パネル又は外壁ユニットなどの組立建材自体がクレーンによる吊り上げに耐え得る強度を有している必要があることにより、先行例2に記載されているように、組立建材に吊り上げる耐え得る強度を持たせるために補鋼材及び緊張材で組立建材を必要以上に補強しておくことが要求され、そのために補鋼材及び緊張材が余分に必要になって材料費や製作費、さらには組立建材の重量増によって施工費用が高くつくという問題がある。
【0006】
また、先行例1や先行例2の工法では、組立建材を直接にクレーンで吊り上げる方法を採っているため、吊上げ中に組立建材が揺れて地面や建築物の構造体と干渉するという状況が起こりやすく、そのために組立建材が吊上げ中に損傷しやすいという問題がある。
【0007】
さらに、先行例1や先行例2の工法で用いられているステージなどは、組立建材を組み立てるための単なる作業台として役立っているだけであり、組立建材の組立精度などを高める機能をステージなどが発揮するというものではない。そのため、ステージなどの上での組立建材の組立に長時間を要するものである。
【0008】
本発明は以上の問題点や状況に鑑みてなされたものである。すなわち、本発明は、地組みした組立建材を施工高所へ搬送するに際し、組立建材に吊り上げに耐え得る強度を持たせる必要を無くして、補綱材や緊張材といった余分な補強材料を用いることを不要にすることのできる組立建材の無足場施工方法を提供することを目的とする。
【0009】
また、本発明は、組立建材をクレーンで施工高所に搬送する際に、吊上げ中に組立建材が揺れて地面や建築物の構造体と干渉するという状況を起こりにくくして、組立建材の吊上げ中の損傷を少なくすることのできる組立建材の無足場施工方法を提供することを目的とする。
【0010】
さらに、本発明は、組立建材の地組みに用いる治具自体に組立建材の組立精度などを高める機能を持たせることによって、治具上での地組み作業を短時間で正確に行うことのできる組立建材の無足場施工方法を提供することを目的とする。
【0011】
さらに、本発明は、組立建材の組立から建築物の構造体への取付けまでの全施工工程に含まれるほとんどすべての作業を地上の治具上で行うことができるようにすることによって、高所作業の延べ時間を短縮し、かつ、高所作業の安全性を高めることのできる組立建材の無足場施工方法を提供することを目的とする。
【0012】
【課題を解決するための手段】
本発明に係る組立建材の無足場施工方法は、地組みした組立建材を施工高所に搬送して建築物の構造体に取り付ける組立建材の無足場施工方法において、組立建材を地組みして施工高所に搬送し得る治具を有し、組立建材の施工高所への搬送をその組立建材に結合してその組立建材を支える上記治具を吊り上げることにより行い、建築物の構造体への組立建材の取り付けを上記治具に組立建材を結合したまま行い、建築物の構造体への組立建材の取付け後に上記治具を組立建材から分離する、というものである。
【0013】
この発明によれば、治具上で地組みした組立建材を施工高所に搬送する作業を、組立建材に結合してその組立建材を支える治具を吊り上げることにより行うので、組立建材自体にはそれを直接に吊り上げる場合に要求される強度が要求されなくなる。そのため、組立建材に建材としての本来の強度を与えておけばよくなり、先行例2に見られるような補綱材や緊張材といった余分な補強材料を用いることが不要になって、それだけ材料費や製作費、組立建材の重量増による施工費用の高騰が抑えられる。また、本発明は、建築物の構造体への組立建材の取り付けを上記治具に組立建材を結合したまま行い、建築物の構造体への組立建材の取付け後に上記治具を組立建材から分離するというものであるので、施工高所に搬送した組立建材を治具を介して吊り下げた状態で建築物の構造体に容易に取り付けることが可能であり、しかも、組立建材の搬送に利用した後の治具は、組立建材から分離して再使用することが可能である。なお、治具が組立建材を支える状態は、組立建材の全体を完全に治具が支えている状態を含むことは勿論、組立建材が治具から突き出ているけれども、突き出ている部分が組立建材の半分に達しない一部であるような場合をも含む意味である。
【0014】
本発明は、治具上での組立建材の地組みを、施工高所下方の地上に確保した作業スペースで行うことが望ましく、そのようにすることにより、治具上で地組みした組立建材を直ちに施工高所に吊り上げて建築物の構造体に取り付けることが可能になる。そのため、治具上で地組みした組立建材を他の場所に移動させてから施工高所に搬送するという手間が不要になる。
【0015】
本発明では、治具上での組立建材の地組み作業が、治具に具備させた位置合わせ機構を利用した組立建材の各パーツの位置決め作業を含んでいることが望ましい。これによれば、組立建材の地組みに用いる治具自体が組立建材の組立精度などを高める機能を発揮するようになるので、治具上での地組み作業を短時間で正確に行うことができるようになり、ひいては無足場施工方法の延べ時間を短縮することに役立つ。
【0016】
本発明では、組立建材に結合した上記治具の吊り上げ作業を、組立建材の全体が重なり合って結合された上記治具の端部に索体を連結して引き上げることによって行うことが望ましく、それによれば、クレーンや巻上機、あるいは人力での吊り上げが可能になるだけでなく、吊り上げ作業中に組立建材の全体が重なり合って結合された治具を索体で引き上げるので、吊り上げに要する強度が治具に要求されるだけであって、組立建材にはそのような強度が要求されない。そのため、組立建材には、建材として強度を与えるだけで済み、先行例2に見られるような補綱材や緊張材といった余分な補強材料を用いることが不要になって、それだけ材料費や製作費、組立建材の重量増による施工費用の高騰が抑えられる。
【0017】
本発明では、上記治具が枠体でなり、その枠体を地上の支持台に載架することにより地上から浮かせた状態で治具上での組立建材の地組みを行うことが望ましい。これによれば、作業者が楽な姿勢を保って治具上での組立作業を行うことが可能になるという利点や、治具を吊り上げた直後にその治具を結合している組立建材が地面に接触して損傷するといった事態が起こりにくくなる。
【0018】
本発明において、組立建材は、上記パーツとしての複数枚のパネル材と、上記治具上で並列された複数枚のパネル材を結合する下地構造体とでなるものであっても、上記パーツとしての複数のルーバ材と、上記治具上で並列された複数のルーバ材を結合する下地構造体とでなるものであってもよい。
【0019】
【発明の実施の形態】
図1は本発明の実施形態に係る無足場施工方法の使用対象である治具及び組立建材のパーツなどを示した分解斜視図、図2は組立建材に結合した治具の斜視図、図3は施工高所への搬送状態を示した説明図、図4は組立建材から治具を分離する作業及び分離した治具を示した説明図である。
【0020】
図1又は図2のように、組立建材1は、パーツとしての複数枚の矩形のパネル材2と、それらのパネル材2を結合するためのチャンネル材でなる複数本の下地構造体3とを有している。また、治具4は、矩形の枠組み41と十字状の枠組みとを備えていて、それらの複数箇所に分散してベルトでなる結束具43が取り付けられていると共に、矩形の枠組み41のコーナ部や辺部の所要箇所には、パーツとしての上記パネル材2を嵌め込んで位置決めすることのできる位置合わせ機構44が設けられている。図例の位置合わせ機構44は、パネル材2のコーナ部を嵌め込むことによってそのパネル材2を位置決めする機能を発揮するようになっている。さらに、矩形の枠組み41には、吊上げ用の掛け金具45が装備されている。なお、組立建材1と当接する枠組み41の上面などには、組立建材1が傷つかないようにフェールト、当て布、ゴム、軟質樹脂板あるいは当て木等の傷つき防止部材を設けておくことが好ましい。
【0021】
治具4は、組立建材1の施工高所下方の地上に確保した作業スペースで、図2のように支持台5に載架されることにより地上から浮かせた状態で設置される。その際、治具4の高さを、作業者が楽な姿勢で作業を行うことのできる高さに定めておくことが望ましい。組立建材1のパーツとしてのパネル材2や下地構造体3は、組立てていない状態で、工場から治具4が設置されている作業スペースまで搬送される。このため、工場で組み立てた組立建材を運搬するよりも運送費が節減される。
【0022】
作業スペースでは、治具4上で組立建材1を組み立てるとい地組み作業を行う。この地組み作業は、図1に矢印で示したように所要枚数(図例では3枚)のパネル材2を治具4の位置合わせ機構44に嵌め込んで横に並べ、その上に下地構造体3を配備してそれらのパネル材2を結合することによって行う。この地組み作業では、位置合わせ機構44の位置決め作用によって複数枚のパネル材2が横に精度よく位置決めされて並ぶので、下地構造体3でそれらのパネル材2を結合することによって組み立てられた組立建材1の組立精度は十分に満足できる精度になる。なお、治具4上で組立建材1を地組みする際に、組立建材1自体を吊り上げるときに要求される強度に補強しておく必要はない。
【0023】
治具4上で組立建材1を地組みした後、組立建材1に治具4を結合する作業を行う。この結合作業は、図2のように、治具4上で地組みされた組立建材1の下地構造体3を、治具4の結束具43で結束することによって行う。また、必要があれば、結束具43による結束に加えて、図2のように治具4に装備させたブラケット46に下地構造体3の端部をボルト止めするようにしてもよい。この場合、結束具43は、連結及び連結解除をワンタッチで行い得るクリップ機構を備えているものを用いることが作業性を高めかつ治具4と組立建材1との結合信頼性を高める上で望ましい。
【0024】
結束具43などを用いて治具4に組立建材1を着脱可能に結合した後、組立建材1を施工高所に搬送する作業を行う。この搬送作業は、組立建材1に結合した治具4を吊り上げることによって行う。図3には、組立建材1に結合した治具4を吊り上げている途中の状態を示しており、図例では、治具4の端部の一対の掛け金具45に張線47を架設し、その張線47にクレーンやその他の吊上げ機械(不図示)の索体62に連結したフック61を係止した状態で、その索体62を引き上げることによって治具4を吊り上げている。この実施形態では、治具4上での組立建材1の地組みを施工高所の下方の作業スペースで行っているため、治具4を吊り上げて組立建材1を高所作業場所へ搬送する作業は、地組みした後、直ちに上方へ吊り上げるだけで済む。そのため、治具4上で地組みした組立建材1を、他の場所へ移動した後施工高所へ搬送するという余分な作業を必要としない。また、吊り上げ作業では、組立建材1の全体が治具4に重なり合って、その組立建材の複数箇所が結束具43で分散して治具4に結合されているため、吊り上げるのに必要な強度は治具4に要求されるだけであり、組立建材1には建材としての強度が要求されるだけで組立建材1を直接に吊り上げるのに必要な強度は要求されない。
【0025】
組立建材1に結合した治具4を高所の作業場所に吊り上げて搬送した後、組立建材1を建築物の構造体に取り付ける作業を行う。すなわち、図4で判るように、施工高所で待機していた作業者Mが、建築物の構造体8への組立建材1の取り付けを、治具4に組立建材1を結合したまま行う。このようにすると、組立建材1を建築物の構造体8に取り付ける際に特別な支持機械で支持させておいたり、複数人の作業者が組立建材1を持ち上げておくといった危険で手間と労力のかかる作業が必要なくなり、建築物の構造体8への組立建材1の取付けを一人又は少人数の作業者が短時間で要領よく確実に、しかも安全に行うことができるようになる。
【0026】
建築物の構造体8に組立建材1を取り付けた後、図4のように、作業者Mが、治具4の結束具43による結束状態を解いたり、ブラケット46に結合されている下地構造体3の端部を離したりすることによって、治具4を建築物の構造体8に取り付けられた組立建材1から分離し、分離した治具4を矢印Aのように建築物の構造体8から離して下方の作業スペースまで吊り下ろす。作業スペースに吊り下ろした治具4は、次回の組立建材の地組みに備えられる。
【0027】
以上説明した実施形態の使用対象であるパネル材2には、たとえば、アルミニウム製のパンチングメタルやプラスチック板、鋼板などの板状体が含まれ、それらはとたえば住宅バルコニーの目隠し板、サイジングなどの外壁材、腰板などとして用いられる。
【0028】
図5は本発明の実施形態に係る無足場施工方法の他の使用対象である治具及び組立建材のパーツなどを示した分解斜視図、図6はその組立建材に結合した治具の斜視図である。
【0029】
この事例において、組立建材1は、パーツとしての複数枚のルーバ材2’と、それらのルーバ材2’を結合するためのチャンネル材でなる複数本の下地構造体3’とを有している。また、治具4は、矩形の枠組み41と十字状の枠組み42とを備えていて、それらの所要箇所にベルトでなる結束具43が取り付けられていると共に、矩形の枠組み41のコーナ部や辺部の所要箇所には、パーツとしての上記ルーバ材2’の端部を嵌め込んで位置決めすることのできる位置合わせ機構44’が設けられている。図例の位置合わせ機構44は、ルーバ材2’の端部を嵌め込むことによってそのパネル材2を位置決めする機能を発揮するようになっている。さらに、矩形の枠組み41には、吊上げ用の掛け金具45が装備されている。
【0030】
治具4は、組立建材1の施工高所下方の地上に確保した作業スペースで、図6のように支持台5に載架されることにより地上から浮かせた状態で設置される。その際、治具4の高さを、作業者が楽な姿勢で作業を行うことのできる高さに定めておくことが望ましい。組立建材1のパーツとしてのルーバ材2’や下地構造体3’は、組立ていない状態で工場から治具4が設置されている作業スペースまで搬送される。このため、工場で組み立てた組立建材を運搬するよりも運送費が節減される。
【0031】
作業スペースが施工高所の下方に確保される点、作業スペースに設置した治具4上で組立建材1を組み立てるとい地組み作業を行う点、治具4上で組立建材1を地組みした後、組立建材1に結束具43などを用いて治具4を結合する作業を行う点、結束具43などを用いて治具4に組立建材1を結合した後、治具4を吊り上げて組立建材1を施工高所に搬送する作業を行う点、施工高所での建築物の構造体8への組立建材1の取り付けを、治具4に組立建材1を結合したまま行う点、建築物の構造体8に組立建材1を取り付けた後、治具4の結束具43による結束状態を解いたりして治具4を建築物の構造体8に取り付けられた組立建材1から分離する点、分離した治具4を下方の作業スペースまで吊り下ろす点、などは、図1〜図4を参照して説明した実施形態と同様であるので、説明の重複を避けるために詳細説明を省略する。
【0032】
なお、図1〜図6では、同一又は相応する部分に同一符号を付して説明を簡略にしてある。
【0033】
【発明の効果】
以上のように、本発明に係る組立建材の無足場施工方法は、治具上で地組みした組立建材にその治具を結合した後、その治具を吊り上げることによって組立建材を治具で支えて施工高所に搬送するものであるので、組立建材に吊り上げに耐え得る強度を持たせる必要が無くなり、そのような強度を組立建材に持たせるための余分な補強材料が不要になるだけでなく、下地構造体でそのような強度を賄う必要もないので、組立建材に必要な部材数を減少させることができて材料費や製作費を削減することが可能になるばかりか、組立建材自体の重量も軽減されるため、建築物の構造体に組立建材を取り付けた後の建築物の構造体の負担も軽減されるという卓越した効果が奏される。さらに、組立建材をクレーンで施工高所に搬送する際に、吊上げ中に組立建材が揺れて地面や建築物の構造体と干渉するという状況が起こりにくくなり、組立建材の吊上げ中の損傷を少なくすることが可能になる。
【0034】
また、組立建材の組立から建築物の構造体への取付けでのほとんどの作業を地上の作業スペースで行うようになるので、高所作業の延べ時間が短縮され、それだけ安全性も向上することになる。
【0035】
さらに、治具上での組立建材の地組みを、治具に設けた位置合わせ機構を利用して行うようにすると、治具自体が組立建材の組立精度などを高める機能を発揮するため、治具上での地組み作業を短時間で正確に行うことができるようになる。
【図面の簡単な説明】
【図1】本発明の実施形態に係る無足場施工方法の使用対象である治具及び組立建材のパーツなどを示した分解斜視図である。
【図2】組立建材に結合した治具の斜視図である。
【図3】施工高所への搬送状態を示した説明図である。
【図4】組立建材から治具を分離する作業及び分離した治具を示した説明図である。
【図5】本発明の実施形態に係る無足場施工方法の他の使用対象である治具及び組立建材のパーツなどを示した分解斜視図である。
【図6】図5の組立建材に結合した治具の斜視図である。
【符号の説明】
1 組立建材
2 パネル材
2’ ルーバ材
3 下地構造体
3’ 下地構造体
4 治具
5 支持台
8 建築物の構造体
44,44’ 位置合わせ機構
62 索体
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for constructing an assembling building material without scaffolding, and more particularly to a method for constructing an assembling building material without scaffolding by transporting a grounded assembling building material to a construction height and attaching it to a structure of a building.
[0002]
[Prior art]
Japanese Patent Publication No. 5-52389 (Prior art 1) discloses a method of scaffolding an outer wall steel plate. According to this, on a stage with legs, a plurality of outer wall steel plates are connected and integrated by a frame material and a panel vertical frame to assemble a large panel. They are transported to the construction site for steel frames.
[0003]
Japanese Patent Application Laid-Open No. Hei 8-239928 (Prior art 2) describes that a grounded outer wall unit is lifted to a construction height by a crane and transported. Further, it is described that the outer wall unit secures the accuracy of the body edge during transportation and prevents deformation by attaching bolts to the vertical and horizontal body edges as base steel frames.
[0004]
In the preceding example 1 or 2, the procedure of assembling the assembled building material such as a large panel or an outer wall unit and lifting it to a construction height is adopted, so that the parts of the assembling building material are transported from the factory to the ground level. Just do it. Therefore, there is an advantage that the transportation cost is reduced as compared with a case where the assembled building material assembled in the factory is transported to a construction height and lifted.
[0005]
[Problems to be solved by the invention]
However, in the non-scaffolding method described in the first and second examples, the assembled building material itself such as a large panel or an outer wall unit needs to have strength enough to withstand lifting by a crane. As described in 2, it is required that the assembled building material be unnecessarily reinforced with a reinforcing steel material and a tension material in order to have a strength enough to withstand the lifting of the assembled building material. There is a problem that the construction cost is increased due to the extra cost, material cost, manufacturing cost and weight increase of the assembled building material.
[0006]
Also, in the construction methods of Prior Examples 1 and 2, because the assembled building materials are directly lifted by a crane, the assembled building materials shake during the lifting and interfere with the ground or the structure of the building. Therefore, there is a problem that the assembled building material is easily damaged during lifting.
[0007]
Further, the stages and the like used in the construction methods of the first and second prior examples only serve as mere work benches for assembling the assembling building materials. It is not something to show. Therefore, it takes a long time to assemble the building materials on a stage or the like.
[0008]
The present invention has been made in view of the above problems and situations. In other words, the present invention eliminates the need to give the assembled building material strength to withstand lifting when transporting the erected assembled building material to a construction height, and uses an extra reinforcing material such as a reinforcing cord material or a tension material. It is an object of the present invention to provide a method for constructing an assembling building material without scaffolding, which can eliminate the necessity of construction.
[0009]
In addition, the present invention makes it difficult for the assembled building material to swing and interfere with the ground or the structure of the building during lifting when the assembled building material is transported to a construction height by using a crane. It is an object of the present invention to provide a method for constructing an assembling building material without scaffolding, which can reduce damage in the inside.
[0010]
Further, according to the present invention, the jig itself used for laying the assembled building material has a function of improving the assembling accuracy of the assembled building material, so that the laying work on the jig can be accurately performed in a short time. An object of the present invention is to provide a method for constructing an assembling building material without a scaffold.
[0011]
Further, the present invention enables almost all operations included in the entire construction process from assembling of assembled building materials to attachment of the building to a structure to be performed on a jig above the ground, It is an object of the present invention to provide a method for constructing an assembling building material without scaffolding, which can shorten the total work time and enhance the safety of work at a high place.
[0012]
[Means for Solving the Problems]
The method of constructing an assembling building material without scaffolding according to the present invention is a method of assembling assembling building materials into a construction method by transporting the erected assembled building material to a construction height and attaching it to a building structure. It has a jig that can be transported to a high place, and transports the assembled building material to the construction high place by lifting the jig that supports the assembled building material by connecting it to the assembled building material, The mounting of the assembled building material is performed while the assembled building material is connected to the jig, and the jig is separated from the assembled building material after the assembled building material is mounted on the structure of the building.
[0013]
According to the present invention, the work of transporting the assembled building material on the jig to the construction height is performed by lifting the jig that supports the assembled building material by connecting it to the assembled building material. The strength required for directly lifting it is no longer required. For this reason, it is sufficient to give the assembled building material the original strength as a building material, and it is not necessary to use an extra reinforcing material such as a reinforcing material or a tension material as seen in the preceding example 2, and the material cost is accordingly reduced. In addition, the increase in construction costs due to the increase in the weight of the construction materials and assembly materials can be suppressed. In addition, the present invention performs the mounting of the assembled building material on the structure of the building while the assembled building material is connected to the jig, and separates the jig from the assembled building material after the mounting of the assembled building material on the structure of the building. Therefore, it is possible to easily attach the assembled building material transported to the construction height place to the structure of the building while hanging it through the jig, and furthermore, it was used to transport the assembled building material. Later jigs can be reused separately from the assembled building materials. The state in which the jig supports the assembled building material includes not only the state in which the entire jig is completely supported by the jig, but also the part in which the assembled building material protrudes from the jig. The meaning includes the case where the part is less than half.
[0014]
In the present invention, it is desirable that the erection of the assembled building material on the jig be performed in a work space secured on the ground below the construction height, and by doing so, the assembled building material laid on the jig can be obtained. It can be immediately lifted to a construction height and attached to a building structure. Therefore, it is not necessary to move the assembled building material on the jig to another place and then to transport it to a construction high place.
[0015]
In the present invention, it is preferable that the work of assembling the assembled building material on the jig includes the operation of positioning each part of the assembled building material using the alignment mechanism provided in the jig. According to this, the jig used for laying the assembled building material itself has a function of improving the assembling accuracy of the assembled building material, so that the laying work on the jig can be accurately performed in a short time. It will be possible to shorten the total time of the non-scaffold construction method.
[0016]
In the present invention, it is preferable that the lifting operation of the jig connected to the assembled building material is performed by connecting and pulling up a cord body to an end of the jig connected to the whole of the assembled building material. For example, it is not only possible to lift with a crane, a hoist, or human power, but also, during the lifting work, the jigs that are assembled and overlapped with the whole assembled building materials are pulled up with a rope, so the strength required for lifting is reduced. It is only required for fixtures, and such building materials are not required to have such strength. For this reason, it is only necessary to give strength to the assembled building material as a building material, and it is not necessary to use an extra reinforcing material such as a reinforcing material or a tension material as seen in the preceding example 2, and the material cost and the manufacturing cost are accordingly reduced. In addition, an increase in construction costs due to an increase in the weight of assembled building materials can be suppressed.
[0017]
In the present invention, it is desirable that the jig is a frame, and that the frame is mounted on a support base on the ground so as to lay the assembled building material on the jig in a state of being floated from the ground. According to this, there is an advantage that the worker can perform an assembling operation on the jig while maintaining a comfortable posture, and an assembling building material in which the jig is connected immediately after the jig is lifted. A situation such as damage due to contact with the ground is less likely to occur.
[0018]
In the present invention, the assembled building material is composed of a plurality of panel materials as the above-mentioned parts, and an underlying structure that joins a plurality of panel materials arranged in parallel on the above jig. And a base structure that couples the plurality of louver members arranged in parallel on the jig.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 is an exploded perspective view showing a jig and parts of an assembled building material to be used in the method for constructing a scaffold according to an embodiment of the present invention. FIG. 2 is a perspective view of a jig coupled to the assembled building material. FIG. 4 is an explanatory view showing a state of transportation to a construction high place, and FIG. 4 is an explanatory view showing an operation of separating a jig from an assembled building material and a separated jig.
[0020]
As shown in FIG. 1 or FIG. 2, the assembled building material 1 includes a plurality of rectangular panel materials 2 as parts and a plurality of base structures 3 formed of channel materials for connecting the panel materials 2. Have. Further, the jig 4 includes a rectangular frame 41 and a cross-shaped frame, and a tying member 43 formed of a belt dispersed at a plurality of positions is attached to the jig 4, and a corner portion of the rectangular frame 41 is provided. At a required position on the side and the side, there is provided a positioning mechanism 44 which can fit and position the panel material 2 as a part. The positioning mechanism 44 in the illustrated example has a function of positioning the panel member 2 by fitting the corner of the panel member 2. Further, the rectangular frame 41 is provided with a hook 45 for lifting. In addition, it is preferable to provide a damage preventing member such as a fault, a patch cloth, rubber, a soft resin plate, or a battens on the upper surface of the frame 41 which comes into contact with the assembled building material 1 so as not to damage the assembled building material 1.
[0021]
The jig 4 is a work space secured on the ground below the construction height of the assembly building material 1, and is mounted on a support base 5 as shown in FIG. At this time, it is desirable to set the height of the jig 4 to a height at which the worker can work in a comfortable posture. The panel material 2 and the base structure 3 as parts of the assembly building material 1 are transported from the factory to the work space where the jig 4 is installed without being assembled. For this reason, transportation costs are reduced compared to transporting assembled building materials assembled in a factory.
[0022]
In the work space, the erection work for assembling the assembled building material 1 on the jig 4 is performed. In this laying work, a required number (three in the example) of panel materials 2 are fitted into the positioning mechanism 44 of the jig 4 and arranged side by side as shown by arrows in FIG. This is done by deploying the body 3 and joining the panel materials 2 together. In this ground work, the plurality of panel members 2 are positioned and lined up with high precision by the positioning action of the positioning mechanism 44. Therefore, the assembling is performed by combining the panel members 2 with the base structure 3. The assembling accuracy of the building material 1 is a sufficiently satisfactory accuracy. When assembling the assembled building material 1 on the jig 4, it is not necessary to reinforce the assembled building material 1 to a strength required when lifting the assembled building material 1 itself.
[0023]
After assembling the assembled building material 1 on the jig 4, an operation of connecting the jig 4 to the assembled building material 1 is performed. This joining operation is performed by binding the ground structure 3 of the assembled building material 1 laid on the jig 4 with the binding tool 43 of the jig 4 as shown in FIG. If necessary, the end of the base structure 3 may be bolted to a bracket 46 mounted on the jig 4 as shown in FIG. In this case, it is desirable to use a binding device having a clip mechanism that can perform connection and disconnection with a single touch, in order to enhance workability and increase the connection reliability between the jig 4 and the assembly building material 1. .
[0024]
After the assembly building material 1 is detachably connected to the jig 4 using the binding tool 43 or the like, an operation of transporting the assembly building material 1 to a construction height is performed. This transfer operation is performed by lifting the jig 4 connected to the assembled building material 1. FIG. 3 shows a state in which the jig 4 connected to the assembled building material 1 is being lifted. In the illustrated example, a tension wire 47 is installed on a pair of hooks 45 at the ends of the jig 4. The jig 4 is lifted by pulling up the rope 62 while the hook 61 connected to the rope 62 of a crane or another lifting machine (not shown) is locked to the cable 47. In this embodiment, since the assembling of the assembled building material 1 on the jig 4 is performed in the work space below the construction height, the work of lifting the jig 4 and transporting the assembly building material 1 to the work place at a high place is performed. It is only necessary to lift the ground immediately after it is laid. Therefore, there is no need for an extra operation of moving the assembled building material 1 laid on the jig 4 to another place and then transporting the assembled building material 1 to a construction high place. In the lifting operation, the whole of the assembled building material 1 overlaps with the jig 4, and a plurality of portions of the assembled building material are dispersed and connected to the jig 4 by the binding tool 43. Only the jig 4 is required, and the assembled building material 1 is required only to have strength as a building material, but not required to directly lift the assembled building material 1.
[0025]
After the jig 4 combined with the assembled building material 1 is lifted and transported to a work place at a high place, an operation of attaching the assembled building material 1 to a structure of a building is performed. That is, as can be seen from FIG. 4, the worker M who has been waiting at the construction height places the assembled building material 1 on the structure 8 of the building while the assembled building material 1 is connected to the jig 4. In this manner, when the assembled building material 1 is attached to the structure 8 of the building, the assembly building material 1 is supported by a special support machine, or a plurality of workers lift the assembled building material 1, resulting in a danger of labor and labor. Such an operation is not required, and one or a small number of workers can attach the assembled building material 1 to the structure 8 of the building in a short time, in a reliable manner, and safely.
[0026]
After attaching the assembled building material 1 to the building structure 8, as shown in FIG. 4, the worker M releases the binding state by the binding tool 43 of the jig 4 or the base structure joined to the bracket 46. The jig 4 is separated from the assembled building material 1 attached to the structure 8 of the building by releasing the end of the jig 3, and the separated jig 4 is separated from the structure 8 of the building as indicated by an arrow A. Release and hang to the lower work space. The jig 4 hung in the work space is prepared for the next erection of assembled building materials.
[0027]
The panel material 2 to be used in the embodiment described above includes, for example, a plate-shaped body such as an aluminum punched metal, a plastic plate, and a steel plate. It is used as an outer wall material, a waistboard and the like.
[0028]
FIG. 5 is an exploded perspective view showing a jig and parts of assembled building materials which are other objects to be used according to the embodiment of the present invention, and FIG. 6 is a perspective view of a jig coupled to the assembled building materials. It is.
[0029]
In this case, the assembled building material 1 has a plurality of louver materials 2 ′ as parts and a plurality of foundation structures 3 ′ made of a channel material for connecting the louver materials 2 ′. . Further, the jig 4 includes a rectangular frame 41 and a cross-shaped frame 42, and a binding device 43 formed of a belt is attached to a required portion thereof, and a corner portion or a side of the rectangular frame 41 is provided. A required position of the part is provided with a positioning mechanism 44 'capable of fitting and positioning an end of the louver material 2' as a part. The positioning mechanism 44 in the illustrated example exerts a function of positioning the panel material 2 by fitting an end of the louver material 2 ′. Further, the rectangular frame 41 is provided with a hook 45 for lifting.
[0030]
The jig 4 is a work space secured on the ground below the construction height of the assembling building material 1, and is mounted on a support base 5 as shown in FIG. At this time, it is desirable to set the height of the jig 4 to a height at which the worker can work in a comfortable posture. The louver material 2 ′ and the base structure 3 ′ as parts of the assembled building material 1 are transported from the factory to the work space where the jig 4 is installed without being assembled. For this reason, transportation costs are reduced compared to transporting assembled building materials assembled in a factory.
[0031]
The point that the work space is secured below the construction height, the point that the assembling of the assembled building material 1 is performed on the jig 4 installed in the work space, and that the erection work is performed, and that the assembled building material 1 is laid on the jig 4 The operation of joining the jig 4 to the assembling building material 1 using the tying tool 43 or the like is performed. After assembling the assembling building material 1 to the jig 4 using the tying tool 43 or the like, the jig 4 is lifted to assemble the assembling building material. 1 to carry out the work of transporting the building material 1 to the construction height, attaching the assembled building material 1 to the structure 8 of the building at the construction height while keeping the assembly building material 1 coupled to the jig 4, After attaching the assembled building material 1 to the structure 8, the jig 4 is released from the assembled building material 1 attached to the building structure 8 by releasing the binding state of the jig 4 by the binding tool 43, and separation. For the point at which the jig 4 is suspended to the lower working space, see FIGS. It is the same as the embodiment described Te, and a detailed description thereof will be omitted to avoid duplication of description.
[0032]
In FIGS. 1 to 6, the same or corresponding parts have the same reference characters allotted to simplify the description.
[0033]
【The invention's effect】
As described above, the method for constructing an assembling building material without scaffolding according to the present invention includes supporting the assembling building material with the jig by joining the jig to the assembling building material laid on the jig, and then lifting the jig. Because it is transported to a high place, it is not necessary to give the assembly building material enough strength to withstand lifting, and not only is there no need for extra reinforcing material to give such strength to the assembly building material. Since the base structure does not need to provide such strength, it is possible to reduce the number of members required for the assembly building material, thereby reducing the material cost and the manufacturing cost. Since the weight is also reduced, an outstanding effect is achieved in that the load on the building structure after the assembly building material is attached to the building structure is also reduced. In addition, when transporting assembled building materials to construction sites with a crane, it is less likely that the assembled building materials will swing and interfere with the ground or the structure of the building during lifting, reducing damage during lifting of the assembled building materials. It becomes possible to do.
[0034]
In addition, since most of the work from assembling building materials to attaching them to the structure of the building will be performed on the ground work space, the total time for work at heights will be shortened, and safety will be improved accordingly. Become.
[0035]
Furthermore, if the assembling construction material is laid on the jig by using the alignment mechanism provided on the jig, the jig itself exhibits a function of improving the assembling accuracy of the assembling construction material. The ground work on the tool can be performed accurately in a short time.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a jig, a part of an assembly building material, and the like, which are objects of use of a scaffolding-free construction method according to an embodiment of the present invention.
FIG. 2 is a perspective view of a jig coupled to an assembled building material.
FIG. 3 is an explanatory view showing a state of transportation to a construction high place.
FIG. 4 is an explanatory view showing an operation of separating a jig from an assembled building material and a separated jig.
FIG. 5 is an exploded perspective view showing a jig, a part of an assembled building material, and the like, which are other objects to be used in the method of constructing a scaffolding according to the embodiment of the present invention.
FIG. 6 is a perspective view of a jig coupled to the assembled building material of FIG. 5;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Assembly building material 2 Panel material 2 'Louver material 3 Base structure 3' Base structure 4 Jig 5 Support base 8 Building structures 44, 44 'Alignment mechanism 62

Claims (7)

地組みした組立建材を施工高所に搬送して建築物の構造体に取り付ける組立建材の無足場施工方法において、
組立建材を地組みして施工高所に搬送し得る治具を有し、組立建材の施工高所への搬送をその組立建材に結合してその組立建材を支える上記治具を吊り上げることにより行い、建築物の構造体への組立建材の取り付けを上記治具に組立建材を結合したまま行い、建築物の構造体への組立建材の取付け後に上記治具を組立建材から分離することを特徴とする組立建材の無足場施工方法。
In the construction method of assembling building materials, which transports the erected assembled building materials to the construction height and attaches them to the building structure,
It has a jig that can assemble the assembled building material and transport it to the construction height.The transportation of the assembly building material to the construction height is performed by lifting the jig that supports the assembled building material by connecting it to the assembly building material. Mounting the assembled building material to the structure of the building while keeping the assembled building material connected to the jig, and separating the jig from the assembled building material after attaching the assembled building material to the structure of the building. -Free construction method of building materials to be assembled.
治具上での組立建材の地組みを、施工高所下方の地上に確保した作業スペースで行う請求項1に記載した組立建材の無足場施工方法。2. The method of claim 1, wherein the assembling of the assembled building material on the jig is performed in a work space secured on the ground below the construction height. 治具上での組立建材の地組み作業が、治具に具備させた位置合わせ機構を利用した組立建材の各パーツの位置決め作業を含んでいる請求項1又は請求項2に記載した組立建材の無足場施工方法。The erection work of the assembled building material on the jig includes a positioning operation of each part of the assembled building material using an alignment mechanism provided on the jig. Non-scaffold construction method. 組立建材に結合した上記治具の吊り上げ作業を、組立建材の全体が載架されて結合された上記治具の端部に索体を連結して引き上げることによって行う請求項1ないし請求項3のいずれか1項に記載した組立建材の無足場施工方法。The lifting operation of the jig connected to the assembled building material is performed by connecting and pulling up a cord body to an end of the jig on which the entire assembled building material is mounted and connected. A method for constructing an assembling building material as described in any one of the above paragraphs. 上記治具が枠体でなり、その枠体を地上の支持台に載架することにより地上から浮かせた状態で治具上での組立建材の地組みを行う請求項1ないし請求項4のいずれか1項に記載した組立建材の無足場施工方法。The said jig is a frame, The grounding of the assembly building material on a jig is carried out in the state floated from the ground by mounting the frame on the support stand on the ground. 4. The method for constructing an assembling building material as described in paragraph 1 above. 組立建材が、上記パーツとしての複数枚のパネル材と、上記治具上で並列された複数枚のパネル材を結合する下地構造体とでなる請求項5に記載した組立建材の無足場施工方法。6. The method according to claim 5, wherein the assembled building material comprises a plurality of panel materials as the parts and a foundation structure for joining the plurality of panel materials arranged in parallel on the jig. . 組立建材が、上記パーツとしての複数のルーバ材と、上記治具上で並列された複数のルーバ材を結合する下地構造体とでなる請求項5に記載した組立建材の無足場施工方法。The method according to claim 5, wherein the assembled building material comprises a plurality of louver materials as the parts and a foundation structure for connecting the plurality of louver materials arranged in parallel on the jig.
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JP2009127338A (en) * 2007-11-26 2009-06-11 Kajima Corp Wall surface panel ground assembly device and ground assembly method of wall surface panel
JP2018028179A (en) * 2016-08-15 2018-02-22 株式会社トッププランニングJapan Construction method of steel material to outer wall of building
JP2019011643A (en) * 2017-06-30 2019-01-24 大和ハウス工業株式会社 Base frame and assembling method of exterior wall panel
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Publication number Priority date Publication date Assignee Title
JP2009127338A (en) * 2007-11-26 2009-06-11 Kajima Corp Wall surface panel ground assembly device and ground assembly method of wall surface panel
JP2018028179A (en) * 2016-08-15 2018-02-22 株式会社トッププランニングJapan Construction method of steel material to outer wall of building
JP2019011643A (en) * 2017-06-30 2019-01-24 大和ハウス工業株式会社 Base frame and assembling method of exterior wall panel
JP2019011647A (en) * 2017-06-30 2019-01-24 大和ハウス工業株式会社 Exterior wall panel, exterior wall structure and exterior wall construction method
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JP7100430B2 (en) 2017-06-30 2022-07-13 大和ハウス工業株式会社 How to make an outer wall panel
JP2019100112A (en) * 2017-12-05 2019-06-24 大塚鈑金工業株式会社 Outer wall construction method and outer wall structure
JP7040755B2 (en) 2017-12-05 2022-03-23 大塚鈑金工業株式会社 Outer wall structure

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